Pahang-Selangor

Raw Water Transfer Project

TOKYO ELECTRIC POWER SERVICES CO. LTD in associated with SMEC
INTERNATIONAL PTY LTD and SMHB SDN BHD
PROJECT OVERVIEW


April 2010
OBJECTIVE
To transfer 1890 million liters per day
(MLD) of Raw Water from PAHANG to
SELANGOR
SCHEMATIC DIAGRAM OF RAW WATER TRANSFER
PROJECT AND WATER TREATMENT PLANT PROJECT
EMPANGAN
KELAU

Project Area
Kota Bharu
PROJECT LOCATION
0



10



20





(km)






5



15



Kelau Dam
Sg. Semantan
Intake
Pumping Station
Pipeline

MAIN STRUCTURES
Sg. Kelau
Water Transfer Tunnel
Lot 1-2: Kelau Dam
Capacity 147.1 x 10
6
m
3

Type Earth fill
Height 30 m high
Dam Vol. 0.6 x 10
6
m
3

Lot 1-1: Water Transfer Tunnel
Length 44.6 km
Diameter 5.2m for TBM section
Lot 1-3A: Semantan Intake &
Pumping Station
Pump unit 12 x 3.05 m
3
/s
Lot 1-3B: Semantan Pipeline
Length 11.8km
Diameter 3.0 m, 2 lanes
2007 2008 2009 2010
Water Transfer Tunnel
Construction
Bidding
Detailed Enginnering Design
Semantan Intake, Pumping Station,
Pipeline and Kelau Dam
Construction
PQ and Bidding
Review
Consultancy Services
Loan Agreement (March 2005)
2011 - 2014 Activities
Jul May
June May 2014
Apr
PROJECT IMPLEMENTATION SCHEDULE
May 2014
Dec
May
May
June


7
Tunnel Length 43.5km
Water Transfer Tunnel 44.6km
Adit-1 (655m) Adit-4 (550m)
Adit-2 (440m)
Adit-3 (860m)
Inlet
(0.8km)
Kuala
Lumpur
TBM1(11.6km)
TBM2 (11.6km)
TBM3 (11.2km)
NATM1
(1.9km)
NATM3
(2.0km)
NATM2
(1.9km)
Outlet
(0.2km)
NATM4
(2.6km)
Max 1,200m
TBM: 3 Location
Total 34.4km
Target: 1,000 m/month
NATM: 4 Location
Total 9.1km
Target: 200 m/month
Selangor
Langat (Outlet)
Pahang
Karak (Inlet)
Access Road
To Inlet L= 1.3km To Adit-4 L= 1.2km
To Adit-1,2 L= 10.2km To Outlet L= 0.8km
To Adit-3 L= 2.4km Total L=15.9km
Adit: 4 Location
Total 2.5km
Water Transfer Tunnel and Related
Works
Tunnel & Adit
Water Transfer Tunnel: 44.6 km (23.8km in Pahang, 20.8km in
Selangor)
Adit 1: 655m in Pahang
Adit 2: 440m in Pahang
Adit 3: 860m in Selangor
Adit 4: 550m in Selangor
Access Roads
To Inlet Connecting Basin: 580m in Pahang
To Adit No.1 & No.2: 10,500m in Pahang
To Adit No.3: 2,660m in Selangor
To Adit No.4: 1,350m in Selangor
To Outlet: 600m in Selangor
ADIT 1
CH4650
ADIT 2
CH6750
ADIT 4
CH41700
ADIT 3
CH30900
PLAN & PROFILE of WATER
TRANSFER TUNNEL
KARAK
ULU LANGAT
S. Chongkak
S. Peredek
S. Semungkis
S. Gahal
S. Minchu
13.8m
7.2m
e`+ V1
+ }`
NATM: Adits and NATM Section(11.6 km)
New Austrian Tunneling Method
Drilling and Blasting Method with Support
by Shotcrete and Rock Dowel

TBM: TBM Section(34.4km)
Tunnel Boring Machine, Support
by Fiber Mortal subject to the Geological
Conditions

Cut &Cover Concrete Conduit (1.1km)
Excavation with Retaining Wall
Back Filling on Completion
Type B-N
Type B-T
Cut
Cover
Concreting
TYPE B-T (ROCK CLASS B)
Slope
Protection


11
<Excavation>
Computer Drilling Jumbo (170kg-class Drifter)
Machine List for Excavation
Adit - 4
Adit - 1

NATM-4
(2.9 km)

NATM-3
(2.1 km)

NATM-2
(2.8 km)
NATM-1
(1.9 km)

TBM - 2
(11.8 km)


TBM - 3
(11.4 km)


TBM - 1
(11.8 km)

Tunnel Alignment
Outlet
portal
Inlet
portal
MAIN TUNNEL (2)
(TBM)
MAIN TUNNEL (1)
(NATM)
ADIT
(NATM)
SCHEMATIC DIAGRAM OF
WATER TRANSFER TUNNEL
5.2
Adit - 3
Adit - 2
0.86km
0.65km
0.44km
0.55km
Location of Adits
KARAK
To KUALA PILAH
FROM K. LUMPUR
To TEMERLOH
ADIT 1
ADIT 2
ADIT 3
ADIT 4
Description Specification Description Specification
Excavation Diameter and
Type
5.2 m, Open Type TBM Nos. of Back-up Trailer 20 Nos
Maximum Stroke 1.8 m
Length
TBM 27 m
Power
AC11,000V3-phase
50Hz
Back-up 178 m
Cutterhead Output 2,205 kW (7*315kW, 690V) Total 205 m
Cutterhead Diameter 19 inch (483mm)
Weight
TBM 250 tons
Nos. of
Cutter
Single Cutter 27 Nos (19inch) Back-up 170 tons
Center Cutter 8 Nos (17inch) Total 420 tons
Total 35 Nos
Transformer
3400
kVA,
(11,000V/660V)
Cutter Maximum Load 312 kN 1700
kVA,
(11,000V/380V)
Thrust Force 14,000 kN (=3,500kN4Nos)
Stroke of Jacks to tow Back-up
Trailer
2.0 m
Cutter Torque Maximum 3,504
kNm (when at
6.0rpm) Belt Conveyor
Width 914 mm
Cutterhead Rotation Speed 013.2 rpm Capacity 895 m3/hr
Probe
Drill
Belt Conveyor
Rock
Dowel
Drill
0 m 50 m 100 m
150 m 200 m 100 m
Support
Belt conveyor for mucking
TBM Machine: L= 40m
Backup Trailer
Whist crane for setting
Gripper
Disc Cutter Main Beam
Roof Support
Probe Drill
Thrust Jack
Total Length: L=200m
Invert Segment
Cutter head
40 m
TBM Main Part Back-up Trailer
Back-up Trailer
TBM Main Part

Semantan Intake, Pumping
and Related Works
Semantan Intake, Pumping and
Related Works
Semantan Intake Weir
Gated Weir: 71m long
(3 Regulating gates & Sand Flush gate)
Fixed Weir : 130m long
Semantan Intake, Pumping Station
Pumping Station:
L
115mx
W
85.875m
12 Pumps (300MLD) and Motors (2,500kW)
Surge Tanks
Steel: 16m dia. 32m high

Plan of Semantan Intake and
Pumping Station
Semantan Intake Weir
Semantan Intake/ Pumping Station
Surge Tank
Semantan Pipeline and Related
Works
Semantan Pipeline:
- 2 Lanes
- 11.8 km Long
- 3.0m Diameter, 22mm Thick Steel
4 Pipe Bridge on Sg. Bentong & Telemong
- Max Span 48m, 26mm Thick Steel
Kelau Dam and Related Works
Kelau Dam and Related Works
Kelau Dam and Saddle Dams
Dam Type: Earthfill Dam
Dam Height/ Length: 30 m/ 345m
Saddle Dam A: 18m/ 360m
Saddle Dam B: 9m/ 432m

Dam Crest Level: EL.89.0m
Full Supply Water Level: El. 85.0m
Flood Water Level (PMF): El. 88.0m

Kelau Reservoir
Reservoir Surface Area : 24 km
2
(at FSL)
Effective Storage Capacity : 135.5 mil. m
3
Function of Kelau Dam
10
100
1000
0 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360
Days
D
i
s
c
a
h
r
g
e

m
3
/
s
Average Flow
Catchment area=1621km2
Compensation Flow 12.25 m3/s
Design Discharge 27.6m3/s
+Compensation Flow12m3/s
=40m3/s
Discharge
from Kelau
Dam
Kelau Reservoir