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SERVICE MANUAL

H5350
Date 2008.01.24 Revise Version V1.0 Description Initial Issue

Copyright Jan,2008. All Rights Reserved P/N: 36.89T03G001 H5350:95.87U20G019;95.87U20GC0E

SI :

Emy

TSE:

Roch

Check:

Approved:

Preface
This manual is applied to H5350 projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background. Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting. Notice: The information found in this manual is subject to change without prior notice. Any subsequent changes made to the data herein will be incorporated in future edition.

H5350 Service Manual Copyright Jan.2008 All Rights Reserved Manual Version 1.0

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Table of Content
Chapter 1 Introduction Highlight Compatible Mode Product Overview 1-1 1-3 1-7

Chapter 2

Disassembly Process Equipment Needed & Product Overview Disassemble Lamp Cover Module Disassemble Lamp Module Disassemble Top Cover Module Disassemble Top Shielding Disassemble Main Board Module & I/O Cover Module Disassemble Front Cover Module Disassemble Engine Module Disassemble Color Wheel Module Disassemble Zoom Ring & Focus Ring Disassemble DMD Board and DMD Chip Module Disassemble Fan Module Disassemble Blower Module Disassemble Speaker Module Disassemble LVPS Module Disassemble Interrupt Switch Module Disassemble Lamp Driver Module Disassemble Bottom Cover Module Rod Adjustment Re-write Lamp Usage Hour

2-1 2-2 2-2 2-3 2-4 2-4 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-18 2-19 2-20

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Assemble Bottom Cover Module Assemble Lamp Driver Module Assemble Interrupt Switch Module Assemble LVPS Module Assemble Speaker Module Assemble Blower Module Assemble Fan Modul Assemble DMD Board and DMD Chip Assemble Zoom Ring&Focus Ring Assemble Color Wheel Module Assemble Engine Module Assemble Front Cover Module Assemble Main Board Module & I/O Cover Module Assemble Top Shielding Assemble Top Cover Module Assemble Lamp Module Assemble Lamp Cover Module

2-21 2-22 2-24 2-25 2-26 2-26 2-27 2-28 2-29 2-30 2-31 2-32 2-33 2-34 2-35 2-36 2-36

Chapter 3

Troubleshooting LED Lighting Message Main Procedure 3-1 3-2

Chapter 4

Function Test & Alignment Procedure Test Equipment Needed Service Mode OSD Reset Test Condition Test Inspection Procedure H5350
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4-1 4-1 4-1 4-2 4-3

PC Mode Defect specification table Video Performance Optical Performance Measure Other

4-3 4-7 4-7 4-9 4-10

Chapter 5

Firmware Upgrade Equipment Needed DLP Composer Lite Setup Procedure USB Driver Upgrade Procedure Firmware Upgrade Procedure

5-1 5-2 5-4 5-5

Chapter 6

EDID Upgrade EDID Introduction Equipment Needed Setup Procedure (VGA) EDID Key-In Procedure Setup Procedure (HDMI)

6-1 6-2 6-3 6-4 6-6

Appendix A

Exploded Image

Appendix B

Serial Number System Definition PCBA Code Definition

XXI XXII

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Chapter 1

Introduction
1-1 Highlight

No 1 2 3 4 5 Weight Tilt Angle

Item Dimensions (WxHxD)

Description - 267 mm X 187 mm X 80 mm - <5 lbs - 4 degree with elevator mechanism - Universal AC 100 240 V ~ 50-60 Hz with PFC input - 180W for Osram E20.6 Lamp @ normal operation - Variant FAN speed control (Depends on temperature vari ance) - +/ -40 degree (80 degree) - Advanced Air Flow - Two fans with system acoustic noise level 35 dB(A) (typi cal) - Temperature control circuits with adaptive fan rotational speeds - Maximum touch temperature follow UL60950-1 -1700 ANSI Lumens (Typical; Full power mode) -1450 ANSI Lumens (Minimum; Full power mode) - 1500 : 1 Full White and Black (Minimum; Full power mode) - 1800 : 1 Full White and Black (Typical; Full power mode) - 65% Japan standard (Minimum; Full power mode) - 80% Japan standard (Typical; Full power mode) - 58@2M(1.55 ~ 1.70 :1) - 2W*1 - F# 2.44~2.58, f = 21.83~23.81 mm, 1.10X Mechanical Zoom Lens - 3500 hours min, 50% survival rate - TI DDP2230

Power Supply Keystone correction

Cooling system

7 8 9 10 11 12 13 14

Brightness Contrast Uniformity Throw ratio Audio Projection lens Lamp life System controller

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1-1

No

Item

Description - One HDMI input - One D-sub VGA input - One RCA Composite input - Three RCA Component input - One S-Video input(4 pin Mini din) - One audio input (2.5m phone jack) - One USB port (Type B Female) - Lamp Assembly could be changed by customer himself, but should read the user manual for instruction in advance. - Lamp Assembly should be provided by Coretronic and dis tributed through authorized agencies. - Hsync Frequency 31 ~ 100 kHz - Vsync Frequency 56 ~ 85 Hz - Video Signal RGB (PC) Analog RGB 0.7Vp-p, 75 ohm, Separate TTL H,V Sync Analog RGB 1Vp-p, 75 ohm, Sync. On Green signal Analog RGB 0.7Vp-p, 75 ohm, Composite TTL Sync. - Video Composite video 1Vp-p,75 ohm S-video Luminance 0.714Vp-p, 75 ohm Chrominance 0.286Vp-p, 75 ohm Component Video 1Vp-p, 75 ohm - TI DMD 0.62 12 2xLVDS Type-A 720p Digital Mirror Device - Standards : NTSC (3.58/4.43) PAL (B/D/G/H/I/M/N) SECAM (B/D/G/K/K1/L) HDTV - 480i,576i 480p, 576p, 720p, 1080i,1080p - Compression : by using DDP2230 Chips can make image compression - 1280(H) x 720(V) - 6 segments (R90/Y35/G90/C35/W28/B82) - 7200 rpm - 180 Watt OSRAM Lamp (user replaceable) for full power mode - Operating: 5C -- 35C - Storage: -20C -- 60C

15

Terminal

16

Lamp housing

17

Input signal spec.

18

TI DMD

19

Video compatibility

20 21 22 23 24

XGA / Compression Number of active dots Color wheel Lamp Temperature

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1-2

1-2 Compatible Mode


Computer Compatibility (Analog)
A. VGA Analog (1) VGA Analog - PC Signal Modes Resolution 640x480 640x480 640x480 640x480 720x400 720x400 800x600 800x600 800x600 800x600 800x600 832x624 1024x768 1024x768 1024x768 1024x768 1152x864 1152x864 1152x864 1280x1024 1280x1024 1280x1024 1280x1024 1280x960 1280x960 1400x1050 1600x1200 640x480 800x600 1024x768 1152x870 1280x960 640x480 640x480 800x600 1024x768 V.Frequency [Hz] 60 72 75 85 70 85 56 60 72 75 85 75 60 70 75 85 70 75 85 60 72 75 85 60 75 60 60 66.6(67) 60 60 75 75 60 66.6(67) 60 60 H5350 H.Frequency [KHz] 31.5 37.9 37.5 43.3 31.5 37.9 35.2 37.9 48.1 46.9 53.7 49.725 48.4 56.5 60 68.7 63.8 67.5 77.1 63.98 76.97 79.98 91.1 59.7 75.23 63.98 75 34.93 37.9 48.4 68.68 75 31.35 34.93 37.9 48.4 Confidential 1-3

VGA

SVGA

XGA

SXGA

QuadVGA SXGA+ UXGA Power Mac G4 Power Mac G4 Power Mac G4 Power Mac G4 Power Mac G4 PowerBook G4 PowerBook G4 PowerBook G4 PowerBook G4

Modes

Resolution

PowerBook G4 1152x870 PowerBook G4 1280x960 i Mac DV(G3) 1024x768 (2) VGA Analog - Extended Wide timing 1280x768 WXGA 1280x768 1280x768 1280x720 1280x800 Native 1440x900 1680x1050

V.Frequency [Hz] 75 75 75 60 75 85 60 60 60 60

H.Frequency [KHz] 68.68 75 60 48.36 57.6 68.63 45 49.702 55.935 65.3

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B. HDMI Digital (1) HDMI PC Signal Modes Resolution 640x480 640x480 640x480 640x480 720x400 720x400 800x600 800x600 800x600 800x600 800x600 832x624 1024x768 1024x768 1024x768 1024x768 1152x864 1152x864 1152x864 1280x1024 1280x1024 1280x1024 1280x1024 1280x960 1280x960 1400x1050 1600x1200 640x480 800x600 1024x768 1152x870 1280x960 640x480 V.Frequency [Hz] 60 72 75 85 70 85 56 60 72 75 85 75 60 70 75 85 70 75 85 60 72 75 85 60 75 60 60 66.6(67) 60 60 75 75 60 H.Frequency [KHz] 31.5 37.9 37.5 43.3 31.5 37.9 35.1 37.9 48.1 46.9 53.7 49.7 48.4 56.5 60 68.7 63.8 67.5 77.1 64 77 80 91.1 60 75.2 65.3 75 34.9 37.9 48.4 68.7 75 31.4

VGA

SVGA

XGA

SXGA

QuadVGA SXGA+ UXGA Power Mac G4 Power Mac G4 Power Mac G4 Power Mac G4 Power Mac G4 PowerBook G4

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Modes

Resolution

PowerBook G4 640x480 PowerBook G4 800x600 PowerBook G4 1024x768 PowerBook G4 1152x870 PowerBook G4 1280x960 i Mac DV(G3) 1024x768 (2) HDMI Extended Wide timing 1280x768 WXGA 1280x768 1280x768 1280x720 1280x800 (Native) 1440x900 1680x1050 (3) HDMI Video Signal For TWN/USA SKU 480i (NTSC) 720x480(1440x480) 480p (NTSC) 720x480 720p (NTSC) 1280x720 1080i (NTSC) 1920x1080 1080p (NTSC) 1920x1080 For EMEA SKU 576i (PAL) 720x576(1440x576) 576p (PAL) 720x576 720p (PAL) 1280x720 1080i (PAL) 1920x1080 1080p (PAL) 1920x1080 Horizontal scan rate: Graphic source monitor range limits Vertical scan rate:

V.Frequency [Hz] 66.6(67) 60 60 75 75 75 60 75 85 60 60 60 60

H.Frequency [KHz] 34.9 37.9 48.4 68.7 75 60 47.8 60.3 68.6 44.8 49.6 59.9 65.3

59.94(29.97) 59.94 60 60(30) 60 50(25) 50 50 50 50 31k-100kHz 56-85Hz

15.7 31.5 45 33.7 67.4 15.6 31.3 37.5 28.1 56.3

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Product Overview
Projector Outlook
Front /Upper side

Item 1 2 3 4

Description Zoom ring Focus ring Zoom lens Lens cap

Item 5 6 7

Description Power button and Power Indicator LED Remote control Remote control receiver

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Rear side

Item 1 2 3 4 5

Description USB connector HDMI connector Analog RGB/component input connector Component video input connector S-Video input connector

Item 6 7 8 9

Description Composite video input connector Audio input connector Power socket KensingtonTM lock port

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1-8

Remote Control and Control Panel Layout

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1-9

Item 1 2 3

Icon

Function Infrared transmitter Power/Power LED POWER

Description Sends signals to the projector. Power button and Power Indicator LED. Refer to the Turning the Projector On/Off section. Press MENU to launch the Onscreen display (OSD) menu, back to the previous step for the OSD menu operation or exit the OSD menu. Confirm your selection of items. Use up, down, left, right buttons to select items or make adjustments to your selection. Zooms the projector display in or out. To choose the desired aspect ratio (Auto/4:3/16:9/L.Box). Press 0~9 to input a password in the Security settings. Adjusts the image to compensate for distortion caused by tilting the projector ( 40 degrees). Automatically synchronizes the projector to the input source. Press SOURCE to choose RGB, Component, S-Video, Composite and HDTV sources. Momentarily turns off the video. Press HIDE to hide the image, press again to display the image. Unique Acer functions: eView, eTimer Management. To pause the screen image.

MENU Four directional select keys ZOOM ASPECT RATIO KeyPad 0~9 KEYSTONE RESYNC SOURCE HIDE Empowering key FREEZE

5 6 7 8 9 10 11 12 13 14

Note:

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Remote Control Placement Please refer to the illustration to attach the remote control to the projector.

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Connecting the Projector

Item 1 2 3 4 5 Power cord USB cable VGA cable

Description

Item 6 7 8 9 HDMI cable

Description RCA component cable for YPbPr S-Video cable Audio cable Jack/RCA

Composite video cable Audio cable Jack/Jack

Note: To ensure the projector works well with your computer,please make sure the timing of the display mode is compatible with the projector.
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Bottom Cover Dimension

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1-14

Chapter 2

Disassembly& Assembly Process


2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :107 2. Hex Sleeves 5mm 3. Screw Bit (+) :102 4. Screw Bit (-) :102 5. Long Nose Nipper 6. Tweezers 7. H5350 unit
* Before you start: This process is protective level II. Operators should wear electrostatic chains. * Note: If you need to replace the main board, you have to get into service mode and record the lamp usage hour. please refer to section 2-20.

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2-2 Disassemble Lamp Cover Module


1. Unscrew 2 screws on Lamp Cover Module 2. Disassemble Lamp Cover Module

Lamp Cover Module

2-3 Disassemble Lamp Module


1. Unscrew 2 screws on Lamp Module 2. Disassemble Lamp Module

Lamp Module

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2-4 Disassemble Top Cover Module


1. Unscrew 2 screws on the unit base 2. Disassemble Top Cover Module(As the picture show)
Note: - You should drop out of three tenons first, and then push the Top Cover Module to back.

Top Cover Module

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2-5 Disassemble Top Shielding


1. Unscrew 7 screws on Top Shielding 2. Disassemble Top Shielding

Top Shielding

2-6 Disassemble Main Board Module & I/O Cover Module


1. Unscrew 2 hex screws 2. Tear a tape 3. Unscrew 1 screw and 6 connectors on Main Board Module

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2-

4. Pull up the Main Board Module and then unplug 1 connector(As green square) 5. Disassemble Main Board Module and I/O Cover Module 6. Unscrew 3 screws to disassemble I/O Cover Module from Main Board Module

I/O Cover Module

Main Board Module

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2-7 Disassemble Front Cover Module


1. Unscrew 1 screw(As yellow circle) 2. Press 1 tenon on each side and then pull up the Front Cover Module 3. Disassemble Front Cover Module

Front Cover Module

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2-8 Disassemble Engine Module


1. Pull the higher-part of Mylar up(As the red square) 2. Unscrew 4 screws on Engine Module 3. Disassemble Engine Module

Engine Module

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2-9 Disassemble Color Wheel Module


1. Unscrew 2 screws to disassemble Color Wheel Module 2. Unscrew 1 screw to disassemble Photo Sensor Board from Color Wheel Module

Color Wheel Module

Photo Sensor Board

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2-10 Disassemble Zoom Ring & Focus Ring


1. Unscrew 2 screws on Engine Module to disassemble the Zoom Ring and Zoom Ring Holder 2. Unscrew 3 screws to disassemble Focus Ring

Zoom Ring Holder and Zoom Ring

Focus Ring

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2-11 Disassemble DMD Board and DMD Chip


1. Unscrew 4 screws on Engine Module to disassemble Heat Sink 2. Unscrew 4 hex screws to disassemble DMD Board and DMD Chip

Heat Sink

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2-0

2-12 Disassemble Fan Module


1. Unscrew 4 screws 2. Take the Fan Cable out of the aperture (As the red square)

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2-

3. Unscrew 4 screws to disassemble Fan Module 4. Unscrew 1 screw to disassemble Thermal Switch

2-13 Disassemble Blower Module


1. Unscrew 3 screws to disassemble Blower Module 2. Disassemble Rubber from the Blower

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2-14 Disassemble Speaker Module


1. Unscrew 1 screw and press 2 tenons to disassemble Speaker Module
Note: - Use the tweezers to press the tenon.

2. Press the two tenons outward to disassemble the Speaker from the Speaker Holder

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2-15 Disassemble LVPS Module


1. Unscrew 1 ground screw(As red circle) 2. Unscrew 1 screw on LVPS Module(As yellow circle) to disassemble LVPS BRKT 3. Unscrew 3 screws on LVPS Module(As green circle) 4. Unplug 2 connectors to disassemble LVPS Module
LVPS BRKT

LVPS Module

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2-16 Disassemble Interrupt Switch Module


1. Unscrew 1 screw and disassemble 1 Film Tape to disassemble Interrupt Switch Module 2. Tear off a Mylar 3. Press 2 tenons to disassemble Interrupt Switch from Interrupt Switch Holder
Aperture Dent

Film tape
Interrupt Switch Module

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2-17 Disassemble Lamp Driver Module


1. Unscrew 1 screw to disassemble Lamp Driver Module 2. Unplug 1 connector(As red square) and unscrew 2 screws (As green circle) to disassemble Lamp Driver to Lamp Cable 3. Disassemble 1 Mylar(As green square)

Lamp Driver to Lamp Cable

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4. Unplug 2 connectors to disassemble 2PIN and 5PIN cable 5. Unscrew 4 screws to disassemble Lamp Driver from Lamp Driver Holder

2 PIN&5 PIN Cable

Lamp Driver Module

Lamp Driver Holder

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2-18 Disassemble Bottom Cover Module


1. Unscrew 1 screw on Bottom Cover Module 2. Tear 1 EMI tape 3. Disassemble the Bottom Cover Shielding from Bottom Cover Module . Pull aside the iron sheet with Tweezers to disassemble the ROD DUCT from Bottom Cover Module
Note: - Due to the iron sheet is out of shape easily,so we must turn it back before assemble the ROD DUCT.
Bottom Cover Module Shielding Bottom Cover Module

5. The disassembly is completed

ROD DUCT

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2-19 Rod Adjustment


1. Environment adjustment - The distance between the engine and the screen is 2.25 M - This process should be done at a dark environment. (under 5 Lux) 2. Procedure adjustment - Change the screen to white screen. - Adjust the screws by using the rod on the engine module to readjust the image. (adjust until the yellowish or bluish parts disappeared.) 3. Abnormal image inspection - It should not have any abnormal color at the rim of the image by estimating through the eyes.
Note: - To avoid over adjust the rod. - Screw 1 should be adjusted first, and then adjust the Screw2.After the adjustment, use the glue to fix the screws.
2 1

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2-20 Re-write Lamp Usage Hour


1. Get into service mode. - press (power > left > left > menu) to get into service mode. - Click RD Test to get into the next step 2. Select Lamp life and use left or right key to re-write the lamp hour back to previous lamp usage hour. 3. Choose Return to Service Menu and then exit the service mode
Note: left key = decrease lamp hour right key =increase lamp hour

Check the lamp usage hour

Re-write lamp usage hour

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2-20

2-21 Assemble Bottom Cover Module


1. Assemble ROD DUCT on the Iron Sheet 2. Assemble the Bottom Cover Shielding on Bottom Cover Module 3. Stick 1 EMI tape 4. Screw 1 screw on Bottom Cover Module

Bottom Cover shielding

Bottom Cover Module

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2-22 Assemble Lamp Driver Module


1. Screw 4 screws to assemble Lamp Driver Module on Lamp Driver Holder 2. Plug 2 connectors to assemble 2PIN and 5PIN cable
Note: - The 2 PIN and 5 PIN cable must be pass through a Dent.(As the yellow square)
Lamp Driver Module Lamp Driver Holder

3. Stick a Mylar

2 PIN&5 PIN Cable

Lamp Driver to Lamp Cable

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2-22

4. Plug 1 connector(As blue square)and screw 2 screws to assemble Lamp Driver to Lamp Cable
Note: - The lamp driver to lamp cable must be passed through two Dents.(As the yellow square)

5. Screw 1 screw on Lamp Driver Module

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2-23 Assemble Interrupt Switch Module


1. Fasten 2 tenons to assemble Interrupt Switch on Interrupt Switch Holder 2. Stick a Mylar on Interrupt Switch Module 3. Screw 1 screw and stick 1 film tape to assemble Interrupt Switch Module
Note: - Interrupt Switch cable must be passed through a dent and a aperture.And use a film tape to fix the cable in the dent.
Interrupt Switch Module

Aperture Dent
Film tape

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2-24 Assemble LVPS Module


1. Plug 2 connectors (As yellow square) and screw 3 screws (As green circle) to assemble LVPS module 2. Screw 1 screw to assemble LVPS BRKT (As yellow circle) 3. Screw 1 ground screw(As red circle)
LVPS BRKT LVPS Module

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2-25 Assemble Speaker Module


1. Fasten 2 tenons to assemble the speaker on the speaker holder 2. Fasten 2 tenons and screw 1 screw to assemble Speaker Module

2-26 Assemble Blower Module


1. Assemble the Rubber on the Blower 2. Screw 3 screws to assemble Blower Module

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2-27 Assemble Fan Module


1. Screw 1 screw to assemble Thermal Switch(As green circle) 2. Screw 4 screws to assemble Fan Module 3. Screw 4 screws to assemble Fan Module on the unit
Note: - The fan cable pass through from the aperture.

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2-28 Assemble DMD Board and DMD Chip


1. Screw 4 hex screws to assemble all components of DMD parts 2. Screw 4 screws on Engine Module to assemble Heat Sink

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2-29 Assemble Zoom Ring&Focus Ring


1. Screw 3 screws to assemble Focus Ring 2. Screw 2 screws on Engine module to assemble Zoom Ring and Zoom Ring Holder

Zoom Ring Holder and Zoom Ring

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2-30 Assemble Color Wheel Module


1. Screw 1 screw to assemble Photo Sensor on Color Wheel Module 2. Screw 2 screws to assemble Color Wheel Module

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2-31 Assemble Engine Module


1. Push the higher-part of Mylar down(As the red square) to assemble Engine Module 2. Screw 4 screws to assemble Color Wheel Module

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2-32 Assemble Front Cover Module


1. Push down the Front Cover Module 2. Fasten 1 tenon on each side 3. Screw 1 screw(As yellow circle) to assemble Front Cover Module

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2-33 Assemble Main Board Module & I/O Cover Module


1. Screw 3 screws to assemble I/O Cover Module on Main Board Module 2. Plug 1 connector(As green square) 3. Screw 1 screw and 6 connectors on Main Board Module 4. Stick a tape
I/O Cover Module Main Board Module

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5. Screw 2 hex screws

2-34 Assemble Top Shielding


1. Screw 7 screws on the Top Shielding

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2-3

2-35 Assemble Top Cover Module


1. Fasten 3 tenons to assemble Top Cover Module on the unit
Note: - You should press three tenons first, and then push the Top Cover Module to back.

2. Screw 2 screws on the unit base

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2-36 Assemble Lamp Module


1. Assemble Lamp Module 2. Screw 2 screws on Lamp Module

2-37 Assemble Lamp Cover Module


1. Assemble Lamp Cover Module 2. Screw 2 screws on Lamp Cover Module 3. Assembly is completed
Lamp Cover Module

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Chapter 3

Troubleshooting
3-1 LED Lighting Message
Message Input Power Plug Standby Power button ON Lamp retry Power off (Cooling state) Power button OFF: Cooling completed; Standby Mode Error (Thermal Failure) Error (Fan lock) Error (Lamp breakdown) Error (Color Wheel fail)

Power LED Red Flash ON to OFF 100ms V --Quick Flashing V Blue --V Quick Flashing ---

Quick Flashing RED and Steady BLUE by returns Quick Flashing RED and Steady BLUE by returns Quick Flashing BLUE and Steady RED by returns Quick Flashing BLUE and Steady RED by returns

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3-

3-2 Main Procedure


No Symptom

Procedure
- Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover and Interrupt Switch - Ensure all connectors are securely connected and arent

No Power

broken - Check Lamp Driver - Check LVPS - Check Main Board - Check LED Status a. Lamp LED Light - Check Lamp - Check Lamp Driver - Check Main Board

Auto Shut Down

b. Temp LED Light - Check Thermal Switch - Check Fan c. Color Wheel - Check Color Wheel - Check Photo Sensor

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3-

No

Symptom

Procedure
- Ensure the Signal Cable and Source work (If you connect multiple sources at the same time, use the Source button switch) - Ensure all connectors are securely connected and arent

No Image

broken - Check Main Board - Check DMD Board - Check DMD Chip - Check Engine Module - Ensure all connectors are securely connected and arent broken - Check Lamp Module

No Light On

- Check Lamp Driver - Check LVPS - Check Main Board - Check Color Wheel - Check Fan Module - Check if the Main Board and the DMD Board are assembled properly

Machanical Noise

Line Bar/Line Defect

- Check Main Board - Check DMD Board - Check DMD Chip - Do Reset(All data) of the OSD Menu - Ensure that the signal cables and source are work as well

Image Flicker

- Check Lamp Module - Check Color Wheel - Check DMD Board - Check Main Board

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3-3

No

Symptom

Procedure
- Do Reset(All data) of the OSD Menu - Adjust Color Wheel Index - Check Main Board - Check Color Wheel - Ensure the projection screen without dirt - Ensure the projection lens is clean

Color Abnormal

Poor Uniformity/ Shadow

- Ensure the Brightness is within spec - Check rod alignment - Check Engine Module - Ensure the projection screen without dirt - Ensure the projection lens is clean

0

Dead Pixel/Dust (Out of spec.)

- Clean DMD Chip and Engine Module - Check DMD Chip - Check Engine Module - Ensure that the signal cables and source work as well



Garbage Image

- Check Main Board - Check DMD Board - Remote Control



Remote Control

a.Check Battery b.Check Remote Controller c.Check Main Board - Do Reset(All data) of the OSD Menu

3

Function Abnormal

- Check Main Board - Check DMD Board - Ensure that the signal cables and source are work as well

4

Audio Abnonrmal

- Check Speaker Module - Check Main Board

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3-4

No

Symptom

Procedure
- An unique Universal Password which is printed on the Security Card. This unique password is a back door of Administrator Password which will be accepted by projector anytime no matter what the Administrator Password is. - How to get the Universal Password? (1) Click the AcerSNID

(2) Input SNID number.(SNID number is on the Security Card) Forgetting Password (adminstrator Password) (3) ClickCalculate.Then the Universal Password will appear.

5

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Chapter 4

Function Test & Alignment Procedure


4-1 Test Equipment Needed
- IBM PC with XGA resolution and Wireless Network Card - DVD player with Multi-system (NTSC/PAL/SECAM), equipped Component, S-Video , Composite and "HDMI". - HDTV Source (480P, 720P, 1080i) - Minolta CL-100 - Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator) - After changing parts, check the information below.

4-2 Service Mode


1. Turn on the projector and input the signal 2. Do the following actions sequentially to enter service mode menu (1) Press "PowerLeftLeftMenu". (2) Service mode will be shown. (3) After confirming the configuration, press "Exit" to exit.

4-3 OSD Reset


1. After final QC step, we have to erase all saved change again and restore the OSD default setting. The following actions will allow you to erase all end-users' settings and restore the default setting: (1) Please enter OSD menu. (2) To execute "Reset" function.

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4-

4-4 Test Condition


- Circumstance brightness: Dark room less than 5.0 lux. - Inspection distance: 1.8m~2.5m functional inspection. - Screen size: 60 inches diagonal - After repairing each H5350, the unit should be run-in (refer to the table below)
Symptom Normal repair NFF Auto shut down Run-in Time 2 hours 4 hours 6 hours

- Enter Burn-In Mode


* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles. Press power > left > left > Menu Choose Burn-In Test > enter Lamp On (Min) Lamp Off (Min) Set burn in cycle Press right key to adjust the time (50) Press right key to adjust the time (10) Press right key to adjust the cycle

After setting up the time, choose Burn-In mode and hit enter

Screen Defects (While replacing DMD Chip, DMD BD and MB)

< Figure: Zone A &B Definition >

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4-5 Test Inspection Procedure


Charge parts/ Update Version Update Color Wheel Index PC Calibration YPbPr Calibration Reset lamp hour OSD Reset EDID Re-write Lamp Hour Usage v v v v v M/B v v FW v v Color Wheel Lamp Module

4-6 PC MODE
1. Frequency and tracking boundry
Procedure - Test equipment: video generator. - Test signal: analog 1280 x 720@60Hz - Test Pattern: general-1 or master - Check and see if the image sharpness is wellperformed. - If not re-adjust by the following steps: (1) Select "Frequency" function to adjust the total pixel number of pixel clock in one line period. (2) Select "Tracking" function and use right or left arrow key to adjust the value to minimize
Master General-1

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video flicker. - Adjust Resync or Frequency/Tracking/H. Position/V. Position to the inner screen. Inspection item - Eliminate visul wavy noise by Rsync, Frequency or Tracking selction. - Check if there is noise on the screen. - Horizontal and vertical position of the vedio should be adjustable to the screen frame. Criteria - If there is noise on the screen, the product is considered as faliure product. - If there is noise on the screen, use auto or manual frequency function or tracking function to adjust the screen. - The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable.

2. Light Leak Procedure


- Test equipment: video generator. - Test signal: analog 1280 x 720@60Hz - Test Pattern: gray 30 patterns - Check if the light leaks. * Light leak on reflective edge, eyecatcher, bondwires and exposed metal. Inspection item Criteria - Light leak check. - Bright blemish (dirty). - The pattern cannot accept the color level of the leakage is brighter than the gray 30 pattern. - Ref. below table Note: The defect criteria follows TI specification.
Gray 30

3. Blemish (Dark)
Procedure - Test equipment: video generator. - Test signal: analog 1280 x 720@60Hz. . - Test Pattern: blue 60
Blue 60

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Inspection item Criteria

- Dark blemish check.(dirty) - The bright blemish is unacceptable when it appears on blue 60 pattern. - Ref. below table Note: The defect criteria follows TI specification.

4. Dead Pixel (Bright pixel)


Procedure - Test equipment: video generator. - Test signal: analog 1280 x 720@60Hz. . - Test Pattern: full black Inspection item - Bright pixel check. Note: Frame dimension under operative zone1 inch Criteria - Bright pixel is unacceptable. - Ref. below table Note: The defect criteria follows TI specification.
Full black

5. Dead Pixel (Dark pixel)


Procedure - Test equipment: video generator. - Test signal: analog 1280 x 720@60Hz. . - Test Pattern: full white Inspection item - Dead pixels check. - White pattern (IRE=100) - Adjacent dark pixel. Criteria - The number of the dead pixels should be less or equal to 6 pixels. - Adjacent pixel with each other is unacceptable. - Ref. below table Note: The defect criteria follows TI specification.
Full white

6. Focus test Procedure


- Test equipment: video generator. - Test signal: analog 1280 x 720@60Hz

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- Test Pattern: full screen or MEME Sony

Inspection item
Criteria

- Focus check - From screen 2.25 M via visual to check the focus, look at the entire screen, focus shall be clear, crisp, and sharp over the entire surface of the display pattern.(Blur word on one of the corner after adjustment is acceptable. However, the word should at least be recognizable.)
Full screen

MEME Sony

7. Color performance Procedure


- Test equipment: video generator. - Test signal: HDMI 720p,1080i - Test Pattern: Master, In focus II or SMPTE RP33 * Please refer to 4-2 to enter service mode. Use 720P & 1080i signal, master pattern to do HDTV test. Color cannot discolor to purple and blue. If the test result is discoloration or flickering, please return the unit back to repair centers. Inspection item Criteria - Check if each color level is well-functioned. - color saturations - Screen appears normal. It should not have any abnormal condition, such as lines appear on the screen and so on. - Color appears normal. - It is acceptable to have few lines flashing at the center and on the edge of 1080i image. However, rest of the image should appears stable. - RGBW should all appear normal on the screen and sort from R -G-B-W. - Color levels should be sufficient and normal. (the unidentified color levels on both left and right sides should not over 8 color levels.) - Grey level should not have abnormal color or H5350

Master

InFocus II / 64 gray RGBW

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heavy lines. - The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable

4-7 Defect specification table


Order  2 3 4 5 6 7 Symptom Bright pixel ( dots) Dark pixel(dots) Unstable pixel (dots) Adjacent dark pixel (dots) Dark blemish (Dirty) Bright blemish (Dirty) Bright dot on frame Pattern Black pattern ( IRE=O) White pattern Any pattern Any pattern Blue 60 pattern Gary 30 pattern Black pattern Criteria A+B=0 A+B=6 A+B=1 A+B=0 A+B=3 (diameter <1/2 inch) A+B=3 (diameter <1/2 inch) 2

4-8 Video Performance


1. CVBS
Procedure - Test equipment: DVD player - Test signal: CVBS
Motion video

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Inspection item Inspection Distance Criteria

- Video performance test - 1.8M ~2.5M - Check any abnormal color, line distortion or any noise on the screen. - Check the sound from speakers.

2. S-Video
Procedure Inspection item Inspection Distance Criteria - Test equipment: DVD player - Test signal: S-Video - Video performance test - 1.8M ~2.5M - Check any abnormal color, line distortion or any noise on the screen. - Check the sound from speakers.

3. HDTV/ Component
Procedure Inspection item Inspection Distance Criteria - Test equipment: DVD player - Test signal: Ycbcr/YPbPr - HDTV performance test - 1.8M ~2.5M - Check any abnormal color, line distortion or any noise on the screen. - Check the sound from speakers.

4. Audio Test
Procedure Inspection item Inspection Distance Criteria - Test equipment: DVD player - Test signal: CVBS - Audio performance test - 1.8M ~2.5M - Check the sound from speakers. - Check Volume is normal - Check Mute is normal

5. HDMI test Procedure


- Test Signal : 720p,1080i H5350 Confidential 4-8

- Test Pattern : Any Pattern - Equipment: DVD Player with HDMI output - Display type must be set to 16:9 Inspection item Criteria - HDMI Test - Ensure if the image is well performed and the color can not discolor.

4-9 Optical Performance Measure


Inspection Condition - Environment luminance: 5 Lux - Product must be warmed up for 3 minutes - Distances from the screen: 2.25 M - Screen Size: 60 inches diagonal - Reset to default before measurement

1. Test equipment
Procedure - Enter service mode:Press "PowerLeft

LeftMenu".
- Select RD test - Select Spoke On

2. Brightness
Procedure - Full white pattern - Use CL100 to measure brightness values of P1~P9. - Follow the brightness formula to calculate brightness values. Brightness Formula Avg.(P1~ P9)x1.1m2 Criteria - 800 lumens
Full white pattern

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3. Ful On/Full Off Contrast


Procedure - Full white pattern & full black pattern - Use CL100 to measure brightness values of full white pattern P5 & full black pattern B5 ( see image: full white) - Follow Contrast formula to calculate contrast values. Contrast Formula P5/B5 note: P5=center of white image B5=center of black image. Criteria - 1500:1
Full black pattern

4. Uniformity
Procedure - Full white pattern - Use CL100 to measure brightness values of P1~P9 (see image: full white). - Follow the Uniformity formula to calculate average values. Uniformity Formula ANSI Uniformity = Avg. (P1, P3, P7, P9) P5 Criteria - 65% x 100%

4-11 Others
1. Functional Inspection
Keypad button - All keypad buttons must operate smoothly. - All OSD functions must be checked for functionality. When OSD menu is displayed, there H5350 Confidential 4-0

General

shall be no visible peaking, ringing, streaking, or smearing artifacts on the screen. Factory Default - The factory settings (with appropriate centering, size, geometry distortion, etc.) shall be displayed upon Recall is selected from OSD - All preset modes shall expand to full screen size using OSD Horizontal and Vertical Size controls - The purpose of the DDC test is to verify the DDC1/DDC2B operation of the projector and to verify Plug & Play function. - High pitch sound from cooling fan and color wheel is unacceptable.

Display Size

Display Data Channel (DDC)

Acoustic

2. Check points for exterior and print pattern


Check item Text & Pattern Exterior Buttons Focus ring Logo Screw Pedestal Lamp Cover Plastic Parts Safety or warning label Connector Check point Missing letters & pattern or blurry prints are unacceptable Dirt, scrape, water ripples and uneven color are unacceptable Stuck buttons are unacceptable Focus ring is functioning smoothly Missing logo, missing prints and blurry prints are unacceptable All screw sure be fixed and in right type Well-functioned It should be locked in the correct place All plastic parts can not be brocken and damaged All safety and warning label should be visible, including all contents All interface connector should be complete and workable

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Chapter 5

Firmware Upgrade
5-1 Equipment Needed
Software : (DDP 2230- USB) - DLP Composer - Firmware - Library V7.1 0330 (library file has to put in PC and set right path in 5-4 step 4) Hardware : - Projector - Power cord (42.53506G002) - USB Cable (42.87304G001) - PC or Laptop

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5-2 DLP Composer Lite Setup Procedure


1. Choose "DLP Composer Lite V7.1 Setup" Program. 2. Click "Next" button. 3. Read "License Agreement". - Choose "I accept and agree to be bound by all the terms and conditions of this License Agreement". 4. Click "Next". 5. Click "Next".

3 4

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6. Click "Next".

7. Click "Next".

8. Writing system registry values.

9. Click "Finish".

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5-3 USB Driver Upgrade Procedure


1. set up - Plug in Power cord to projector. - Link PC USB port and projector USB port by USB Cable. 2. Execute Program (1) "Found new hardware wiszard" will be appearred on the screen. (2) Select "Install the software automatically (Recommended)". (3) Then click "Next". 3. Finish - Click "Finish" to end the installation.
(3) (2)

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5-4 Firmware Upgrade Procedure


1. Set-up - Hold on "Power" and plug in power cord while holding on "Power". - Once the Power LED light on Blue & Red at the same time, plug in USB cable into the projector and link to the USB port of a PC.
Note: The system fan and the light will not operated.

2. Execute the "DLP ComposeTM" file.

3. Click "edit" and "perferences".

4. Click Library. - Click the browse button and navigate to the directory where you put the library file in.

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5. Select "Edit\preferences\Communications" - Choose "USB". - Click "OK".

6. Choose "Flash Loader". - Click "Browse" to search the firmware file.

7. Selete the item "skip Boot Loader Area" (select 32KB). - Click "Reset Bus" to erase the flash memory.

8. If the firmware is ready, click "start download" to process the firmware upgrade. - Click "Yes" to erase the flash memory.

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9. When firmware upgrade process is finished, the unit return to stand-by status. The LED power lights on and appears Red. - Unplug USB cable and power cord and replug in power cable.
32

10. Restart the unit and enter the service mode to check the firmware version.
(To enter service mode, please refer to Chapter 4 Function Test and Alignment Procedure.)

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Chapter 6

EDID Upgrade
6-1 EDID Introduction
Extended Display Identification Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image size, color characteristics, factory pre-set timings, frequency range limits, and character strings for the monitor name and serial number. The information is stored in the display and is used to communicate with the system through a Display Data Channel (DDC), which sites between the display device and the PC graphics adapter. The system uses this information for configuration purposes, so the monitor and system can work together. Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its main board, the display device will show no image while the input source is digital signal.

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6-2 Equipment Needed


Software - EDID Program (Generic V0.51) - EDID File (ACER_H5350 EDID-A04_USA.ini) Hardware - Projector - Generic Fixture (80.00001.001) for EDID Key-in (Fixture: JP3 must be closed) - Power cord for Projector (42.53506G002) - RS-232 9 Pin Cable (pin to pin, F-M) (42.83C07G001) - Monitor - PC - VGA cable (42.87305G102) - DVI Cable (42.83N06G001) - Power adapter (47.57803G001) and power cord (42.53506G002) for fixture - Adapter HDMI(M) to DVI-D(F) (42.82B13G001)

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6-3 Setup Procedure (VGA)


1. Connect all ports (1) Connect P1 of Fixture with COM Port of PC/Laptop by RS232 Cable. (2) Connect P2 of Fixture with VGA port of Projector by VGA Cable. (3) Plug Power Adapter to Power CNN. (4) Plug Power Cord to H5350 unit. Note: Confirm JP3 is "Close" status.

Power CNN

P1

P2

VGA

Power Port

VGA Port

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6-4 EDID Key-In Procedure


1. Execute EDID Program (1) Click on "EDID" to execute EDID program.

2
(2)

2. Process (1) Check the COM port is "COM 2" (Select the COM port which you are using). (2) Click the "Model" button. (3) Choose the source file "ACER_H5350 EDID-A04_USA.ini" and then open it. 3 3. Process (1) Key in the serial number into the barcode blank space. (2) In "Write Source Select" item,select "Analog". (3) Click "Program" button. 4. Process (1) "Please change the cable to Analog" will be shown on the screen. (2) Please press "Ok" button. 4
(2) (1) (3) (3)
(1)

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5. Finish (1) "OK" will be shown on the screen.

6. Read EDID information (1) In the Read item,select "Analog" and "Trans". (2) Please press "Read" button. 6

7. Read EDID information (1) EDID Informations will show the result.

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6-5 Setup Procedure (HDMI)


1. Connect all ports (1) Connect P1 of Fixture with COM Port of PC/Laptop by RS232 Cable. (2) Connect P2 of Fixture with P3 by DVI Cable. (3) Plug P4 to HDMI Port of the Projector. (4) Plug Power Adapter to Power CNN. (5) Plug Power Cord to H5350 unit.
Note: Confirm JP3 is "Close" status.

HMDI Port Power Port Power CNN

P2

P1 P4

P3

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2. Process (1) Check the COM port is "COM 2" (Select the COM port which you are using). (2) Click the "Model" button. (3) Choose the source file "ACER_H5350 EDID-A04_USA.ini" and then open it.

2
(2)

(1)

(3)

3. Process (1) Key in the serial number into the barcode blank space. (2) In "Write Source Select" item,select "Digital". (3) Click "Program" button. 4. Process (1) "Please change the cable to Digital" will be shown on the screen. (2) Please press "Ok" button. 4
(2)

3
(1) (3)

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5. Finish (1) "OK" will be shown on the screen.

6. Read EDID information (1) In the Read item,select "Digital" and "Trans". (2) Please press "Read" button. 6
(2)

(2)

7. Read EDID information (1) EDID Informations will show the result.
(1)

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Appendix A
ASSY FAN SHIELDING MODULE WHITE H5350

1 2 3

Item

Description 70.89T13GR01 ASSY AXIAL FAN MODULE P5270(RMA)

P/N

Parts Supply

1 2 3

85.1F123G260 SCREW PAN MECH E/SF M3*26 Ni 49.88T01G001 SUNON, KDE1207PKV1-A 70*70*20mm AXIAL FAN 43.88N01G001 THERMAL SWITCH WITH BRACKET (KLIXON YS11) 100 DEG. C

NO NO

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ASSY LAMP DRIVER MODULE H5350

3 4

1 2

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Item P/N Description 1 42.00422G001 W.A 5P 150mm LAMP DRIVER TO MB X1160 2 42.00443G001 CABLE W.A, 2P #20 160mm LVPS TO BALLAST 3 42.00436G001 CABLE W.A. 2P #22 100mm LAMP DRIVER TO LAMP X1160 4 51.88T11G003 HOLDER LAMP DRIVER FOR H5350 5 51.88T18G001 KAPTON 10*10 0.05t X1160 6 51.89T04G001 MYLAR LAMP DRIVER H5350 7 51.8AQ02G001 INTERLOCK SWITCH HOLDR FOR NEC 70.89T15GR01 ASSY LAMP DRIVER MODULE H5350(SERVICE) 8 75.88T02G001 ASSY OSRAM LAMP DRIVER O6 MIC 180W 9 75.88T05G001 ASSY INTERRUPT SWITCH MODULE XD1130 10 85.1A126G060 SCREW PAN MECH M3*6 11 85.3A122G040 SCREW CAP MECH M2*4 NI

Parts Supply

NO NO NO NO NO NO NO NO

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ASSY MAIN BD MODULE H5350

13

10

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IV

Item 1 2 3 4 5 6 7 8 9 10 11 12 13

P/N 70.89T11GR01 41.82G03G001 70.89T12GR01 41.82K11G001 41.83F21G001 41.88T02G001 41.89B01G001 51.88T04G011 51.88T17G001 51.89T02G001 51.89T05G001 51.89T06G001 52.88T06G001 61.89T01G001 80.89T01G001

Description PCBA MAIN BD MODULE FOR H5350(SERVICE) EMI GASKET USB CONNECTOR EP719 ASSY I/O COVER MODULE H5350(SERVICE) EMI GASKET W6*H1*L190mm GASKET h?/W*5, H*1.5, L*15 EMI GASKET L180*W4*H1 EMI TAPE L*190/W*13 IO COVER H5350 MYLAR MB SHELDING X1160 MB SHELDING MYLAR H5350 M/B SHIELDING MYLAR FOR H5350 M/B CNNT MYLAR H5350 SPONGE CR4305 BACK MB SHELDING X1160 MAIN-BD SHIELDING H5350 PCBA MAIN BOARD FOR H5350

Parts Supply NO NO NO NO NO NO NO NO NO NO NO NO NO

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ASSY COLOR WHEEL MODULE H5350

Item 1 2 3 4 5 6 7

P/N 70.89T09GR01 23.89T19G001 51.82Y29G001 52.83615G001 61.83628G001 61.88N10G001 80.87Y04G001 85.1A126G040

Description ASSY COLOR WHEEL MODULE H5350(SERVICE) YO R90Y35G90C35W28B82 6 SEGMENT CW TAPE 3M J350 10*5mm FOR COLOR WHEEL COLOR WHEEL DISC RUBBER , EzPro755 COLOR WHEEL SHOULDER SCREW NICKEL M2*4.8 COLOR WHEEL HOLDER SECC,X15 PCBA PHOTO SENSOR BOARD FOR PD7280 SCREW PAN MECH M2.6*4 Ni

Parts Supply NO NO NO NO NO NO

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VI

ASSY HOUSING MODULE H5350

H5350

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Item 1 2 3 4

P/N 41.82B01G001 41.89B02G001 51.81540G001 51.81541G001 70.89T14GR01 51.88T02G011 51.88T14G001 51.88T21G001 51.89T02G001 51.89T03G001 52.86801G011 52.88T04G001 61.88T03G011 70.89T06G001 85.1A123G060 86.00122G015

5 6 7 8 9 10 11 12 13 14 15

Description EMI GASKET W13*H10.5*L30mm EMI TAPE W*20/L*70 TAPE 3M J350 17*60mm TAPE 3M J350 17*30mm ASSY BOTTOM COVER MODULE H5350(SERVICE) BOTTOM COVER H5350 ROD DUCT X1160 MYLAR K-LOCK 0.25t X1160 MB SHELDING MYLAR H5350 LVPS MYLAR H5350 RUBBER FOOT REAR GRAY H5350 BOTTOM SHELDING AIR TIGHT X1160 SHIELDING BOTTOM COVER FOR X1260 ASSY ADJUST FOOT MODULE WHITE H5350 SCREW PAN MECH M3*6 NI NUT HEX M2.0*0.4P L15 Ni

Parts Supply NO NO NO NO

NO NO NO NO NO NO NO NO NO NO NO

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VIII

BUY ASSY TOP COVER ADD PAINT H5350

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Item

P/N 70.89T16GR01 51.88T01G012 51.88T07G001 51.88T08G002 51.88T16G011 51.88T16G031 85.1A526G060 51.88T06G011

1 2 3 4 5 6 7

Description ASSY TOP COVER MODULE H5350(SERVICE) TOP COVER,PC-MN3600H,WHITE H5350 LENS POWER X1160 IR CAP,WHITE H5350 TRACK REMOTE CONTROLLER,WHITE TRACK REMOTE CONTROLLER-2,WHITE Screw Pan M2.6x6 Ni KEYPAD POWER H5350

Parts Supply

NO NO NO NO NO NO NO

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ASSY ENGINE MODULE H5350

13 28 24 11 10 30 5 29

8 33 12 9 18 6 1 15

14

27

25
19
2 3 26

32

17 20 17

7
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Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

P/N 11.009F0G007 70.89T10GR01 23.88N06G001 23.88N20G001 23.88N20G011 23.89L01G001 41.82B01G001 41.85W05G001 48.86N01G003 51.00210G001 51.89B01G001 51.89B04G001 51.89F02G001 51.89T01G001 52.80J01G001 52.87319G001 61.80J10G001 61.82B36G011 61.88611G001 61.88N12G001 61.89630G001 61.89F01G001 61.89F02G001 61.89F04G011 70.89F04G001 70.89F05G001 70.89F15G001 70.89T04G001 85.1A526G060 85.4A121G065 87.FL000G003 51.88N43G001 51.88N41G001 80.89T02G001

Description CNNT F 203P FOR 720P LGA DMD SOCKET ASSY ENGINE MODULE H5350(SERVICE) YO PLASTIC RELAY FOR X15 YO CONDENSER1 FOR X15 YO CONDENSER2 FOR X15 PROJECTION LENS YM09W EMI GASKET W13*H10.5*L30mm EMI GASKET W8*H8*L45 DMD 1280x720 PIXEL 0.62 720P LVDS DMD SCREW WASHER A39 HOLDER ZOOM RING X1260 ZOOM RING X1260 DMD INSULATION PC A15 FOCUS RING H5350 DMD ANTIDUST RUBBER 739 SILICONE RUBBER DMD THERMAL PAD 18*13*0.5t DMD LIGHT MASK 739 SUS301 SCREW M3*10.5*6 IHSPC DMD SCREW Ivy10X ROD SPRING SUS301,X15 DP759 HEATSINK SPRING DMD PLATE AL A39 ROD COVER SUS304 0.25t 1/2H HD65 DMD HEATSINK AL H5350 PRE ASSY ENGINE BASE HD65 ASSY ROD MODULE HD65 ASSY ENGINE BOTTOM COVER HD65 ASSY COLOR WHEEL MODULE H5350 SCREW PAN MECH M2.6*6 Ni NYLOK SCREW FLAT HEAD TAP M1.7*6.5 WSHR FLAT 5.0*2.4*0.3 MYLAR MYLAR FOR RELAY BOTTOM MYLAR FOR MIRROR DEAMETER 3.5mm PCBA DMD BOARD FOR H5350

Parts Supply

NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO

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ASSY BOTTOM HOUSING MODULE H5350

3 13
30
9

24 17 31 26 21 22 23 15
32

5
19

12
16

2
25

29
18

27
14

1
10
11
8
4

20

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Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

P/N 41.83F21G001 41.85A01G001 41.88T01G001 49.89B01G001 51.81540G001 51.88T19G001 51.88T20G001 51.89B05G001 51.89T08G001 52.89B02G001 52.89B03G001 61.87340G001 61.88T02G001 61.88T09G001 61.88T15G001 70.86L05G001 70.89T01G001 23.89L01G001 70.89T03G001 70.89T05G001 70.89T07G001 75.87J01G201 75.89T01G001 85.1A123G060 85.1A126G060 85.1A326G060 85.1C123G060 85.1C224G051 85.3A113G050 85.ZA123G040 42.00455G002 49.86E02G001

Description GASKET h?/W*5, H*1.5, L*15 EMI GASKET / 10*27*20 EMI ? L85*W20 SPEAKER 2W 80HM NEOSONICA DAB128 300mm TAPE 3M J350 17*60mm MYLAR TOP SHELDING X1160 MYLAR LENS X1160 HOLDER SPEAKER X1260 TOP SHIELDING MYLAR FOR H5350 SPONGE ML32 SPEAKER X1260 SPONGE SRS-48P SPEAKER X1260 STAND OFF M3*4L D8.0 2100MP SHELDING TOP COVET X1160 BRKT INLET X1160 ACER LOGO FOR X1160 ASSY BLOWER FAN MODULE XD1250 ASSY TWO FAN SHIELDING X1260 PROJECTION LENS YM09W ASSY MAIN BD MODULE H5350 ASSY HOUSING MODULE H5350 ASSY LAMP DRIVER MODULE H5350 ASSY LVPS MATRITEK 200W EP752(2ndu) ASSY FRONT COVER H5350 SCREW PAN MECH M3*6 NI SCREW PAN MECH M2.6*6 Ni SCREW PAN HEAD MECH M2.6*6 BLACK SCREW PAN MECH W/T M3*6 NI SCREW PAN MECH M4*5 COLOR W/TOOTH STEP SCREW 3.5xH2.5 M3x5.0mm Ni SCREW WCH/W MECH M3*4 Ni GREEN W.A. 8P TO 16P 120mm MB TO LVPS H5350 SUNON, GB1245PKV1-8 45*20mm BLOWER

Parts Supply NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO

NO NO NO NO NO NO NO

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A.K. H5350

2 8 3 4 7 5 6 9

10

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Item 1 2 3 4 5 6 7 8 9 10

P/N 35.82001G111 36.00006G031 36.00027G001 36.00029G001 36.88T02G001 36.89T01G001 42.00232G001 42.83M08G001 45.88T02G001 51.86213G002

Description AK LABEL 3*3 BLANK WARRANTY CARD ,EUROPE FOR ACER SERVICE STATION CARD SECURITY CARD FOR ACER QUICK START CARD MULTILINGUAL ACER X1160/X1260 SERIES USERS GUIDE MULTILINGUAL (CD) ACER H5350 CABLE COMPOSITE VIDEO 2M YELLOW CABLE VGA 1.8M 15P BLUE 2400MP REMOTE CONTROLLER X1160+ Bontech X2(WHITE) PE BAG ZIPPER #9 W/RECYCLING MARK FOR OPTOMA

Parts Supply NO NO NO NO NO NO NO NO

NO

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D.C. H5350

8 7 1 2 6 5 9 3 4

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XVII

Item 1 2 3 4 5 6 7 8 9

P/N 35.89T01G001 35.89T02G001 70.89T17GR01 51.88T05G011 61.00061G001 61.88T17G001 SP.88T01GC01 70.88T02G001 70.89T02G001 75.88T03G022 85.1A323G080

Description IO MYLAR FOR H5350 LOGO MYLAR FOR H5350 ASSY LAMP COVER MODULE H5350(SERVICE) LAMP COVER H5350 LOCK SCREW PAN MECH M3*8.5-3.5 Ni AL FOIL FOR LAMP COVER X1160 LAMP MODULE FOR PROJECTOR X1160/1260 ASSY LAMP MODULE X1160 ASSY BOTTOM HOUSING MODULE H5350 BUY ASSY TOP COVER ADD PAINT H5350 SCREW PAN MECH M3*8 BLACK GREEN

Parts Supply NO

NO NO NO NO NO NO NO

H5350

Confidential

XVIII

D.P. H5350
7 4 14 9 16 8 13 12 5 6 11 17 2 18 19 15 3 1

10

H5350

Confidential

XIX

Item 1 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

P/N 35.00029G001 35.52302G091 35.82V02G001 35.86301G001 51.00200G001 51.00201G001 51.52109G003 53.88T01G001 55.87202GC01 55.87W04G001 55.88T02G001 55.89T01G001 56.88T03G001 56.88T04G001 57.00001G001 58.86201GC02 58.86202G001 75.88T06G002 AK.89T01G001 DC.89T01G001 42.00120G011 42.00110G011 42.00131G011

Description Parts Supply ACER TAPE 45M FOR CARTON NO LABEL CARTON 108*92 BLANK NO LABEL CARTON(SEAL) 110*50mm PD120 NO SPEC LABEL BLANK PD120 NO HANDLE BAR 2. PE HD70 NO HANDLE BAR 1.PE HD70 NO PE BAG 450*350*0.07 FOR OPTOMA NO SOFT CARRY BAG X1160 NO BOTTOM PAPER COVER PLATE 1230*1000*4mm NO 3200MP CORNER PAPER P5271 NO CENTER PAPER BOX X1160 NO CARTON CARRY BOX H5350 NO AIR BAG TOP X1160+ NO AIR BAG BOTTOM X1160+ NO PACK SIO2 DRIER 20g NO WOOD PALLET 48*40*5(DOUBLE FACE) FOR NO CPC (MATERIALl PINE) COVER PALLET 1240*1020mm FOR EzPro 736 NO ASSY LENS CAP X1160 A.K. H5350 NO D.C.H5350 NO CABLE POWER CORD 1.8M SP-023/IS-14 EUROPE DIS-WARNING LABEL CABLE POWER CORD 1.8M SP-60/IS-14 UK DISWARNING LABEL CABLE POWER CORD 1.8M SP-027/IS-14 SWITZERLAND DIS-WARNING LABEL

H5350

Confidential

XX

Appendix B
I. Serial Number System Definition
Serial Number Format for Projector

00J6601000
1

751 00001 59
2 3 4

10
5

1 2 3 4 5

: : : : :

00J6601000 = Part Number excluded dot 751 = Week Code(ex:2007 = 7,the fifty-one weeks of the year = 51) 00001 = Serial Numbers 59 = Manufacturing Code 10 = Eng. Version Code

H5350 Confidential

XXI

II. A
1

PCBA Code Definition B


2

PCBA Code for Projector

XXXXXXXXXXX
3

CC XXX
4 5

EEEE
6

1 2 3 4 5 6

: : : : : :

ID Vendor Code P/N Revision Date Code S/N

H5350

Confidential

XXII

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