PRODUCTION ROUTING PRODUCT : Press Tool Ornamen Hiasan Pagar PART : Stripper PART NO.

: 08 MATERIAL : ST 42 PREPARED BY : Maria Azmi Piscessanella DATE : 070909 SHEET : 01 of 23 TOOL : HSS Oper No. Machining Time Setting Time Down Time Aux. Time Waktu Standart Output Standard % Description Machine Aux. Defact Equipment menit unit/menit unit/jam unit/hari 1. Facing around piece 210 x 175 x 10,5 Miling Machine Hammer Chisel

Arbor 2,889795918 5 0,1 1 6,100288 x 10-4 98 0,1639266 6 9,835599 624 78,684796 99 1 2. Drilling 10 8 holes (2,5,10) Engine Lathe 0,394584176 Jig and 5 0,1 1 6,803836 Fixture 951 0,1469758 91 8,818553 46 70,548276 82 3. Counter bor 15 4 holes (2,5,10,15) 0,08 4. Drilling 75 (5,10,15,20,35,50,75 ) 0,229252775 5. Grind front and back face Surface Grinding Magnetic chuck 352.800 5 0,1 1 352.806, 1 2,8344181 1,700650 12 x 10-6 867 1,3605206 1 94 x 10-3 6. Clean out holes and apply protective coating Hand Grinder Wire brush 5 5 0,1 1 11,1 0,0900900

9 5,405405 405 43,243243 24 1

*)Perhitungan terlampir pada lampiran halaman 53

PRODUCTION ROUTING PRODUCT : Press Tool Ornamen Hiasan Pagar PART : Pengarah PART NO. : 10 MATERIAL : ST 37 PREPARED BY : Maria Azmi Piscessanella DATE : 070909 SHEET : 01 of 23 TOOL : HSS Oper No. Machining Time Setting Time Down Time Aux. Time Waktu Standart Output Standard % Description Machine Aux. Equipment Defact menit unit/menit unit/jam unit/hari

59,96430 1. Cut to length Sawing Vise Saw blade 1,904761905 5 0,1 1 8,004761 0,1249256 7,4955383 12 x 40 Machine Stopper Steel 905 39 7 696 ruler 1 2. Face right of workpiece 8 x 20 Engine Lathe Chuck 3 jaws Vernier caliper Roughting tool right hand 2,27686703 10 3. Longitudinal Same with 9,56284153 turning number 2 10 5 0,1 1 7,600241 8 x 20 348 4. Radius 2 mm Profile tool 0,5 5. Face left of workpiece 10 x 20 0,1315747 69 7,8944861 42 63,15588 914 2 Chuck 3 jaws Vernier caliper Roughting tool left hand 2,732240437 10

6. Longitudinal turning 10 x 20 Same with number 5 9,56284153 10 7. Thread of a screw M10 x 1,5 Chuck 3 jaws Vernier caliper Thread chisel 0,5 8. Chamfer 1,5 Chuck 3 jaws x 45 Vernier caliper Chisel 0,5

*)Perhitungan terlampir pada lampiran halaman 55

RECAPIW LATIUN
M IJIIMIIID

RECAPITULATION OF NUMBER OF MACHINES REQUIREMENT

NO. DESCRIPTION PART NUMBER NUMBER 01 02 03 05 07 08 10 OF MACHINE 1. Sawing Machine 2,11 1,97 1,87 1,81 2,01 - 1,87 11,64 = 12 2. Engine Lathe 2,14 1,45 1,55 - 1,53 1,71 1,65 10,03 = 11 3. Furnace Quench Tank - - - 0,5 0,5 - - 1 4. Drilling Machine - - - 1,33 - - - 1,33 = 2 5. Miling Machine - - - - 1,43 1,67 - 3,1 = 4 6. Surface Grinding - - - - - 8,24 - 8,24 = 9 7. Hand Grinder - - - - - 2,41 - 2,41 = 3 8. Bench Work 1,45 - - 1,47 - - - 2,92 = 3 *) Perhitungan terlampir pada lampiran halaman 57

INWIIT

PRODUCTION SPACE REQUIREMENT SHEET

NO. TOTAL METER SQUARE PER OPERATION

1. Sawing Machine
SUB MACHINE MACHINE AUX. OPERATOR MATERIAL SUB TOTAL NUMBER OR (LxW) EQUIP. SPACE SPACE TOTAL x OF REQUIPMENT (L 1 xW 1 ) (1xL) (2 x L 1 xW 1 ) 150 % MACHINE 1 x 2,25

1 5,17 7,755 12 93,06 = 2,25 2. Engine Lathe 2 x 0,5 = 1 2 4,92 7,38 11 81,18 3. Furnace Quench

2 x2 2 7,92 11,88 1 11,88 Tank =4 4. Drilling 0,5 2,545 3,8175 2 7,635 337,5 Machine 0,8 x 0,8 2 x 0,8 x 1125 5. Miling = 0,64 0,8 = 1,28 Machine 0,5 x 0,25 = 0,125 1,5 4,92 7,38 4 29,52 = 338 6. Surface Grinding ~ 340 1,5 x 1 = 1,5 2 5,92 8,88 9 79,92 7. Hand Grinder 2 x 1 = 2 0,25 x 0,25 0,25 2,2325 3,34875 3 10,04625 = 0,0625 8. Bench Work 1 x 0,5 = 0,5 1 3,42 5,13 3 15,39 9. Assembly 2 x 1 = 2 2 5,92 8,88 1 8,88

OPERATION
IIDHPEQQ

OPERATION PROCESS CHART 3.Bushing

10.Pengarah 8. Stripper 7.Pisau 5.Holder 4.Upper Plate 1.Shunk 8,01 01 Pemotongan Sawing Machine 01 8,43 Pengerjaan 7,16 02 Engine Lathe 02 Pengerasan Pengerasan Furnace Quench Furnace Quench Tank Tank 03 Inspection 03 352.800 6,65 Inspection SA1 14. Pegas Pengarah 12.Bottom Plate 9.Die

A
Pemotongan Pemotongan 01 Sawing Machine 01 Sawing Machine 02 02 03 03 Miling Machine

04 05 13.Pegas Penjepit I 16.Mur Pemotongan Sawing Machine Pengerjaan Engine Lathe Pemotongan Miling Machine Pelubangan Engine Lathe Pemotongan Sawing Machine 8,01 Inspection 6,10 01 7,53 6,77 02 Pelubangan 6,11 Drilling Machine Pelubangan Engine Lathe Inspection Pembersihan 06 Hand Grinding 01 02 04 Pengerjaan Engine Lathe 36,1 7,61 36,1 6,80 9,16 Pembuatan Ulir Bench Work Penandaan Bench Work Pengerjaan 03 Inspection 03

03 04 05 Inspection 6,12 6,3 Inspection Perataan Surface Grinding 2.Guide Pillar 8,43 01 6,66 04 05 Inspection Pemotongan Sawing Machine Inspection Pengerjaan Engine Lathe 02 03 6.Punch 06 20.Baut SA1 19.Mur 21. Baut 22. Baut SA2 15.Pegas Penjepit II 11.Dies Holder SA3 18. Penggerak 3 17. O Ring SA4

5010 hmwf,

MULTY PRODUCT

MULTY PRODUCT PROCESS CHART

MACHINE PART NUMBER 01 02 03 05 07 08 10 Sawing Machine Engine Lathe Furnace Quench Tank Drilling Machine Miling Machine Surface Grinding Hand Grinder Bench Work Assembly Material ST 60 ST 60 ST 37 ST 60 Amutit ST 42 ST 37 Material Size (mm) 01 01 01 01 01 01 02 02 02 04 02 02 02 02 04 03 01 03 04 03 03 04 03 03 05 05 05 03 44,5 x 75 31,5 x 247 50,8 x 40 120 x 14 120 x 30 210 x 175 x 10,5 12 x 45 Density of 8,03 8,03 7,85 8,03 8,03 7,92 7,85 Material(kg/dm3)