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MAINTENANCE

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Preventive Maintenance Examples

-1
-2 Plan of Preventive Maintenance
2-1 Inventory
of Equipments
2-2 Identification of Equipments
2-3 Association of Equipments
2-4 Check Lists of
Equipments Categories
2-5 Frequencies
2-6 Preventive Maintenace
Cafds
2-7 Preventive Maintenance
Programm

-1



:


3000 .

.

 1000
1500
.

.

.

4000 3000
.


.


.

.


.
Continous
Oparartion Intermimittent Oparation

.
.





.

.

.

-2

Plan of Preventive Maintenance

.

.
.


.


.
:

2-1
.1
Inventory of Equipments
2-2 Identification of
.2
Equipments
2-3 Association of Equipments
.3
2-4 Check
.4
Lists of Equipments Categories
2-5 Frequencies
.5
2-6 Preventive
.6
Maintenace Cafds
2-7 Preventive
.7
Maintenance Programm
:

2-1

.
:
Mechanical Systems

& Heating Ventilation

.1
Air Conditioning Systems

.2
Sprikler System Hose
Reels System Halon System
Cold Water
.3
System Hot Water System

.4
Hydraulic Lifts Electrical Lifts
Elevators Cranes
:

.1
.

.2
Substations Switch Stations

 Power Generation
. System
. Lightening Protection System
.3
:

. Fire Alarm System

.1
Audio -Visual
.2
. -System
Automatic
.3
. Monetoring & Control System
. Telephon System
.4
:

.1
.2

.3
.4

.5

.6

.7
:

.1

.2
Sewage System
.3
.

.

.
Categories :

.1

.2

.3

.4
. Units

. Window Units
. Packaged Units
. Split Units
Air handling


.
.

Record Card .

.
.


.


.
.


.

2-2


.


.
.

..

:

A
PI
F

: 01
02 02 03 03

 7 -
7-01 A-01-7

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.
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.2 :
0
1
2

.3

19
19-2-
) (
7
19 :
-7-01 - 19-2- A-01-7-B-2-19

Identification Card

.
.
1 .

01

19

-1



.


Detectors

.
2-3 Association of Equipments

Associated Items

.
Split Unit
:

Hermetic Compressor
.1
Condenser Fan
Fan Coil
.2
Evaporator Fan Air Filter

.3
.


Control
.4
.
.5

.6

.

.


.



.
2-4 Check Lists

Inspection
...

.

 .
.
- Check Lists of Car

& Dail Inspection

.i
Maintenance
.
.ii
.
.iii
.
.iv

.v
.
.
.vi

.vii
.

.viii
.
.
.ix
-2 1000

.
.i
.
.ii
.
.iii
.
.iv

.v
.
.
.vi
.
.vii
.
.viii
.
.ix
.
.x

.xi
.
-3 5000

.
.i
.
.ii
.
.iii
.
.iv
.
.v
.
.vi
.
.
.vii

.viii
.ix
.x
.xi
.xii
.xiii
.xiv
.xv
.xvi
.xvii

.
.
.
.
.
.
.
.
.
.

10000 15000
20000 .......
-4
:

Compressor & el.

.i
Motor

.ii
Condenser & Motor

.iii

.iv

:

.i
.ii
.iii
.iv

.v
.vi
.vii
.viii

.ix
.x
.xi
.xii

 & Monthly Inspection

Maint

Differential Pressure Gauge

.1


.2

.3
Quartarly Inspection
and Maintenance

.1
:

.2
.

.3
.
.
.4
Semi Annual
Inspection & Manienance

:

.
.1

.2
.
Annual Inspection & Maint

.1
:

.2
.
Supply Fan
.3
.
Bearing
.4
.
Vibrations
.

.5
.
.

 .
. .

.6

.
.7 .
.
Pulley
.8
.
Comprrssor
.9
24 .
.
.10
.
.11
.
.12 { .

.
.13

.
.14 .
.15 .
.
.16
.
.17
.
.18 Evaporator
.
.19 .

:

High & Low

.1
Pressure Switch
.
Oil Failure SWITCH
.2
.
Fire Damper Controller
.3
.

 Freeze Start Controller

.4
.
Motorized Damper
.5
.
Gravity Damper .
.6
Supply Air
.7
Outlets
.
.
.8

Category
.
Packaged
Unit
.


.
.
.
.






.

11


.

.




.





.


.


.

.


.

.

.




. Besring
Air Handling Unit







.


.
2-5 Definition of Checking
Frequencies


.

:

.

.

.

Mass Production
.



.

.

.

.

:

Daily Quarterly
Weekly Semi Annualy
Semi Monthly Annualy
Monthly Every tow Years

2-6 Preventive Maintenace Card

.
:


.
)

) (......

.

.
.

...... .

......

.
2-7
2-7-1

.



..... .
:

.
.

.


Power Generator


.
.

:

Water Cliller
Water cooling Tower
Chilled Water Pump
Condenser Water Pump
Air Handling Unit


.


.

.


.


.

Over Time
.
Frequencies
.

.



.


.



.


.
2-7-2

Preventie Maintenance Scheule

Msintenance Week
. Calendar
.
1409


.
5-2

. 52
.

.
.



.

) (
1
52
.
)(


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. ) (
) (
.
.
) (
.


.


.


.


.

.

. Air

 Handling Units
.



.

8-2


.
Work Load .






.
2-8


. Scheduler


.


..... .



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:

....
.







.

.


.





.

.


.


.

.

.
Work Order for
Corrective Mainteance


.
.

 ) (value chain
.
Research, Development and Engineering
Cycle Manufacturing Cycle
Post-Sale Services and Disposal Cycle
Total-Life-Cycle Costing
.

) (
.

Target Costing
)(
)(Targeted Levels


: ) Traditional Costing
Target Cost ( Target Costing


-1 Market Research Target Costing
.
-2 Target Costing
Production Specification and Design
-3 Target Costing Total-Life-Cycle


.
-4 Target Cost Cross-Functional Team

-5 Target Costing
.
Value Engineering Process

)maintaining functionality and
(performance
:Target Costing
-1

-2
-3

Kaizen Costing
Target Costing
. Kaizen

. Kaizen Costing

 Traditional Costing
Kaizen Costing
) (cost reduction targets
.

Kaizen Target Cost
).(Actual Cost-Reduction Amounts
Kaizen


.
) (

Benchmarking
benchmarking

)( .

.
:

:
Management Accounting
Anthony A. Atkinson, Robert S. Kaplan, S. Mark Young
4th Edition 2004, Prentice Hall, USA