Hot Mix Asphalt

SP-2
1002 1002
2417
1002

Table of Contents
: 2......................................................................
: 41...........................................
4-4 41............................................................................................
2-4 41...........................................................................
3-4 22............................................................
1-4 22.................................
5-4 33.....................................................
() :
11.......................................
4- 15.............................................................................................
2- 15...................................................................................
3- 53..............................................

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MOT Hot Mix Asphalt Design System

Version: 1/2006

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/

( 200000 )

2440

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( ) Superior Performing Asphalt Pavements

( )

" "
1
1002

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/
/
/
/

( )

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:

:
4-4 :Superpave "

"
( )SHRP, 1987 to 1993

:
( )4 .
( )2 .
( )3
( )1 .
1-2
3-2
:
"
" DAS -
4-2 :(G1, 2, to n,Gsb and Gmb) :

( G1 )Gn
( Gsb T84 (T100
( Gmb T166 .(T275

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2-2
) :(Vbe

2-2
) : (Gse

7-2
) : (Gmm
(
)T209
8-2
) : (VMA
)2 ) (Va

)1 ) (Vbe
VMA

4-2
) :(Va

20-2 ) : (VFA

- - VMA
(VMA-
)Va ()VMA
22-2 ) : (Vba

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01

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21-2 ) : (P0.075/Pbe
00072 ( )100
23-2 : 801
( 280000)
34014 ( 2302) " 00227"
( 72 )
24-2 ) :(ESALs ""
" "

2204 ( 320000
) 22
( )
2204

2047 ( 210000 )
001 (
) 2047

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00

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22-2 : :
002 2028 1032 4072 402 2102 24 12 3702 20
00072 0022 003
22-2 ) :(Maximum Size

27-2 ) : (Nominal Maximum Size
%20
( )
28-2 Nini Ndes :Nmax

Nini
Ndes
Nmax

24-2 ) :(DAS

10-2 ) :(DAC
%4

: ePAVE3 12-2
( )Excel
ePAVE3

"

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02

Version: 1/2006
( ")1 1002
1002 - M323
" R35
"
: SMDCP 11-2

13-2 ( :)Polymer

"" "" "" " "

( )Elastomeres -
- ( )SBS ()Plastomeres
-- ( )EVA
()Polyethylene
14-2 :

--
()Rheological Properties

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03

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:
2-2:

( )Asphalt Institute 1002
- ( )AASHTO 1002

" "ePAVE3 1002-3

ePAVE3

1-2 :

()

:
( )4 .
( )2 .
( )3.

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04

Version: 1/2006
:
4-2-4 :
"
"

( )2

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( :)2
Applications

ESALs Range
Class
Designation

( )
Less than 300,000
VL
300,000 to 3 million
3 million to 10 million
10 million to 30 million
More than 30 million
VH
1-1-2 :
4275 4172 2572 3.75
175 17.5 ()1

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06

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( :)1

)Maximum Size (MS
)Nominal Maximum Size (NMS
50.0 mm
37.5 mm
37.5 mm
25.0 mm
25.0 mm
19.0 mm
19.0 mm
12.5 mm
12.50 mm
9.50 mm
9.5 mm
4.75 mm

()3

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07

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( :)3

Recommended NMS
Layer
4.75 mm
Sand Mix
9.5 or 12.5 or 19.0 mm
Wearing Course
25.0 or 37.5 mm
Base Course
3-2-4 :
:
) :

( )2

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08

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( :)4

Figure-1: Temperature Zoning Map and binder PG for the Kingdom of Saudi
Arabia :
" "
2427/2/10 2442/22/1

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09

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) :

200
200

) (CAA AASHTO
TP61 ) (FAA AASHTO
T304- Method A
3-4 :

( ) ( )4
()2

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( :)4 ( )

Gyrations
Traffic
Nmax
Ndes
Nini
)(ESAL, million
75
50
)VL (< 0.3
115
75
)L (0.3 to 3
160
100
)M to H (3 to < 30
205
125
)VH (> 30

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( :)2
VH
< 89.0
VL
< 90.5
< 91.5
Ninitial
96.0
Ndesign
< 98.0
Nmax

)Required Density (% Gmm
11.0 %
37.5
12.0 %
25.0
13.0 %
19.0
14.0 %
12.5
15.0 %
9.5
Nominal
Maximum
Size, mm
16.0%
4.75
%1
VMA %100 ( : : 1200 )%2400= 100 + % 2100 VMA
64-75
64-78
64-80
37.5
65-75
65-78
67-80
25.0
65-75
65-78
70-80
19.0
65-75
65-78
70-80
12.5
Voids Filled with Asphalt, %
65-75
65-78
70-80
9.5
65-75
65-78
70-80
4.75
For all NMS DP= 0.6 - 1.2, for NMS 4.75 DP = 0.9- 2.0
( )DP (
)
0.9 1.6
( ) DP (
)
4-2 :

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22

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( ) SP-2 R
35 :
( )4 ( ).
( )2 .
( )3 .
( )1 .
()4
()3

()2

()1

" "ePAVE3

( )

.
2-4-2 : :

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( )2

( )2

(
)
( :)2
)Traffic Class Designation (or ESAL, million
Speed
)VH(>30
)H(10to<30
)M(3to<10
)L(0.3to3
)VL(<0.3

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( 10 /)
)Standing (average speed < 20 km/h
( 10 70/)
)Slow (average speed 20 to 70 km/h
( 70/)
)Standard (average speed > 70 km/h
24

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)2 : ( 2 )

)1 81
81 81 ( 30-20
30 )

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( )
( )7

( ):
-2
)(CAA
AASHTO TP 61
-1 )AASHTO T304-Method A (FAA

-3
-4
)(F&E
ASTM D4791
)(SE
AASHTO T176
( ):

40020101 ""
:
-2
AASHTO T96
-1
AASHTO T104
-3
AASHTO T112
-4
( :)7

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Property
)Traffic Class Designation (or ESAL, million
Layer Depth,
mm
)VL (< 0.3
)L (0.3 to 3
)M (3 to<10
)H(10to<30
)VH(>30
< 100 mm
55/-
75/-
85/80
95/90
100/100
CAA, %
min.
> 100 mm
-/-
50/-
60/-
80/75
100/100
< 100 mm
40
45
45
45
FAA, %
min.
> 100 mm
40
40
40
45
40
40
45
45
50

SE, % min
10
10
10
10
F&E, % max
2 ( )CAA /

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:1-4-2 : (:)DAS

( )8
( :)8

)Nominal Maximum Aggregate Size, mm - Control Point (Percent Passing

4.75 mm
9.5 mm
12.5 mm
19.0 mm
25.0 mm
37.5 mm
Sieve
Size
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
-
100
100
100
90
100
100
90
90
100
100
90
90
100
100
100
90
90
100
95
100
90
90
100
90
90
67
32
58
28
49
23
45
19
41
15
60
30
50.0
mm
37.5
mm
25.0
mm
19.0
mm
12.5
mm
9.5
mm
4.75
mm
2.36
mm
1.18
12
10
10
0.075
mm
()Primary Control Sieve -PCS

( )4

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( :)4

3702
1200
2400
2102
402
402
4072
4072
1032
1032
%4700
%4000
%4700
%3400
%4700

( :
)

(
)

( )VMA

:
-
-
-

- 00072
- ""S

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3-4-2 : (:)DAS
:
-2
-1
-3
-4
3-1 " "ePAVE3

(
)
-2

ePAVE3 R35
-2
:
()
T316
232 222
()
" "ePAVE3

()
:

Pa.s 0001 0027

Pa.s 0003 0018
-7

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220 ( 200)

()2
: 200
24
-8

220 ( 200 )
T312
( Ndes )
-4
Ndes
Nini
Ndes
-20
( )Gmm
T209
-22
" "ePAVE3

-21
" "ePAVE3

10

R30

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30

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4-4-2 : (:)DAC

( )DAS
:
%4
()DAS
%4
(% 002 - )DAS
%4
(%002 + )DAS
%4
(%200 + )DAS

Ndes

10

R30

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Nini

%4
( R35
)
2-4-2 : (:)DAC
:
-2
(
)DAS -

220 ( 200 )

()3-2
-1
220 ( 200 )
T312
( Ndes )
-3
Ndes

Nini Ndes
-4
" "ePAVE3

-2
ePAVE3 :

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Nini
-2
%4

-7

Nini
-8

" "ePAVE3

-4

Nmax

2-4-2 Nmax :Ndes

Nmax :
()

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220 ( 200 )

()

T312 Nmax
()
( )Gmb
Nmax
()Gmm
()
" "ePAVE3

()
" "ePAVE3

Nmax
Ndes :
()

220 ( 200 )
()

T312 Ndes
()
( )Gmb
Ndes
( )Gmm
Nmax
()
" "ePAVE3

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( )
" "ePAVE3

7-4-2 ( )4 :
()

%002 700
T283-93
:
( )2
( " )2
" " :

"R30
( )1
( " )4
" ()1-4( )2-4
( )2-3-4( )2-4-3-4

( 20)

% 002 %7
Nmax

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( )1-20( )2-20( )1-4( )2-4( )3-20
T283-93
( )1-20( )2-20( )2-3-4( )2-4-3-4( )3-20
T283-93

( ( ))2
(
) %80 %80

00072
( 3-1-2-44-1-2-4
)

%80

8-4-2 : :
:
( )2
220 (
200 )
( )

( )1

Nmax % 002 %7
( = 4302

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) % 4102
( )3
220 ( 200 )
T312
( ) %7
%002
( )4
T283-93
7-4-2
( )2
" "ePAVE3

( )2
" "ePAVE3

%80

2-2 :

( )2-4
" "
2-2-2 :

( )

( )30

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:
-2

-1
-3
( )1-1-2-4
""
-4

()
-2

-2
""ePAVE3
-7
-8
-4 (
)

( )200

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( ) 8

1-2-2 :

( )7

( )24

100

:

-2

-1
12283
-3
2414/4/12

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( " ) 22 "
( )2
( " )8-2-4
" ( ")8-2 "

( )22

3-2-2 :
(" )3-3-2-4
"
4-2-2 :

( " )2-2-4 "

Ndes

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00072
) (DP

: " " " "

.

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Version: 1/2006
(:)22

JMF Tolerances
200
Bottom 100 mm
200
Top 100 mm
0.4%
0.4 %
6%
4%
4%
6%
6%
5%
5%
4%
2.0 %
1.5%
1.5 %
1.2 %
1.2 %
2.0 %
2.0 %

Parameter

)Asphalt Binder Content (DAC
Sieve Size 19.0 mm

Sieve Size 12.5 mm
Sieve Size 9.5 mm
Sieve Size 4.75 mm
Sieve Size 2.36 mm
Sieve Size 0.15 mm
Sieve Size 0.075 mm

)Air Voids (Va

)Voids in Mineral Aggregate (VMA
Within Requirements
Dust Proportion
Report
Dry Indirect Tensile Strength, kPa
80% min.

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Moisture Sensitivity, Retained ITS , %
43

Version: 1/2006
()

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44

Version: 1/2006
2-

() ( )2-

20-24
20-24
( -
)) ( )70/20

1-

M320 -
2
4-2- :

70/20

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PG 20-24
20-24

2-2- :
(
)

20-24

:

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Version: 1/2006
:2-

o

o

PG 64

PG 70
PG
76

PG 82
-10
-10
-10
-10
20-
20-
20-
20-
24
72
70
81
: : ( )
o
( )T48
230
( )T 312
( Pa.s 3 )cP 3000
135
( :)T 316
( G*/sin(delta kPa 200
o
rad/s 20
64
76
70
82
: : ( T240 -RTFOT
- %
1.0
( :)T 316
( G*/sin(delta kPa 101
o
rad/s 20
64
76
70
82
: : ()PAV - T360

( :)T 316
( G*xsin(delta 2000
kPa rad/s 20
o
( :)T313
( )S MPa 300
( )m-value 20 00300
O

( :)T 314
%200 200/
O

110.0
31
34
37
40
.4 :

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47

Version: 1/2006
70/20 " 2-1-02-4 "

.2 ():
()
( )

1-
:
()
()

:
)2 : --
Styrene- Butadiene- Styrene Block-Polymers
Styrene- Butadiene ASTM D 5976
)1 : --
) (Ethyl-Vinyl-Acetate )ASTM (D5841
:1-

)ASTM (D 5976

ASTM 5976

6
and D5841

.

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48

)ASTM (D5841

.
RTFOT Residue

Version: 1/2006

AASHTO T49
222
62
% 62
n/a
42-22
1-21
AASHTO T301
()
()
()
()

%30
.3

:
()

( )%30

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49

Version: 1/2006

()
()
()
( )
()
.1 :
()
()
:
)(Higher Shear Blender

) (Exothermic

Higher Shear Blending
Shear Blender
()
:

Higher Shear Blender

2417/ 2 :
51

Version: 1/2006
) (Thermal oil heated

-

cross linking additive
Polymer Modified Binder
.5:

.6:
:
()

2417/ 2 :
50

Version: 1/2006
()

(metering
) pumps )(Batch weight

()
.. :
2-

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52

Version: 1/2006
:4- .
.3
.1
()
()
()

()
()

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53

Version: 1/2006
3-

2-

R 26-01

:
2

1

3

4

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54

Version: 1/2006
2 (

)
7

8

4
:
()
()

()2-
()

SASO
()
( )
()

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Version: 1/2006
:2-

______________ :
_____________ :
______________ :

_______________________________:
/
___________
"
"
M 320

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Version: 1/2006

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57

Version: 1/2006

Hot Mix Asphalt

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SP-2

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

4-2 :(G1, 2, to n,Gsb and Gmb) :

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

Less than 300,000

More than 30 million

MOT Hot Mix Asphalt Design System

)Maximum Size (MS

)Nominal Maximum Size (NMS

MOT Hot Mix Asphalt Design System

9.5 or 12.5 or 19.0 mm

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

)VL (< 0.3

MOT Hot Mix Asphalt Design System

Voids Filled with Asphalt, %

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

)Traffic Class Designation (or ESAL, million

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

-1 )AASHTO T304-Method A (FAA

MOT Hot Mix Asphalt Design System

)Traffic Class Designation (or ESAL, million

)VL (< 0.3

MOT Hot Mix Asphalt Design System

)Nominal Maximum Aggregate Size, mm - Control Point (Percent Passing

()Primary Control Sieve -PCS

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

3-1 " "ePAVE3

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

2-4-2 Nmax :Ndes

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System

: " " " "

MOT Hot Mix Asphalt Design System

Sieve Size 19.0 mm

Dry Indirect Tensile Strength, kPa

Moisture Sensitivity, Retained ITS , %

MOT Hot Mix Asphalt Design System

MOT Hot Mix Asphalt Design System