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TRAINING MANUAL CFM56-5B

BASIC ENGINE
DECEMBER 2000
CTC-063 Level 3

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CFM56-5B

TRAINING MANUAL

BASIC ENGINE

Published by CFMI
CFMI Customer Training Center Snecma Services - Snecma Group Direction de lAprs-Vente Civile MELUN-MONTEREAU Arodrome de Villaroche B.P. 1936 77019 - MELUN-MONTEREAU Cedex FRANCE CFMI Customer Training Services GE Aircraft Engines Customer Technical Education Center 123 Merchant Street Mail Drop Y2 Cincinnati, Ohio 45246 USA

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

GENERAL

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CFM56-5B

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CFM56-5B

TRAINING MANUAL

This CFMI publication is for Training Purposes Only. The information is accurate at the time of compilation; however, no update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult pertinent maintenance publications. The information (including technical data) contained in this document is the property of CFM International (GE and SNECMA). It is disclosed in confidence, and the technical data therein is exported under a U.S. Government license. Therefore, None of the information may be disclosed to other than the recipient. In addition, the technical data therein and the direct product of those data, may not be diverted, transferred, re-exported or disclosed in any manner not provided for by the license without prior written approval of both the U.S. Government and CFM International.
COPYRIGHT 1998 CFM INTERNATIONAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

GENERAL

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CFM56-5B

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CFM56-5B

TRAINING MANUAL

TABLE OF CONTENTS

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

CONTENTS
BASIC ENGINE

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Chapter
Table of Contents Lexis Intro 72-00-00 72-20-00 72-00-02 72-30-00 72-40-00 72-50-00 72-60-00 Engine General Fan Section Core Engine Major Module

CFM56-5B

TRAINING MANUAL

Section

Page
1 to 2 1 to 8 1 to 8 1 to 10 1 to 24 1 to 4 1 to 6 1 to 6 1 to 12 1 to 12

High Pressure Compressor Section Combustion Section Turbine Section Accessory Drive Section

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

CONTENTS
BASIC ENGINE

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CFM56-5B

TRAINING MANUAL

ABBREVIATIONS & A CRONYMS

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

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CFMI PROPRIETARY INFORMATION

A A/C AC ACARS ACMS ACS ADC ADEPT ADIRU AGB AIDS ALF ALT AMB AMM AOG APU ARINC ATA ATHR ATO B BITE BMC

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CFM56-5B
AIRCRAFT ALTERNATING CURRENT AIRCRAFT COMMUNICATION ADDRESSING & REPORTING SYSTEM AIRCRAFT CONDITION MONITORING SYSTEM AIRCRAFT CONTROL SYSTEM AIR DATA COMPUTER AIRLINE DATA ENGINE PERFORMANCE TREND AIR DATA AND INERTIAL REFERENCE UNIT ACCESSORY GEARBOX AIRCRAFT INTEGRATED DATA SYSTEM AFT LOOKING FORWARD ALTITUDE AMBIENT AIRCRAFT MAINTENANCE MANUAL AIRCRAFT ON GROUND AUXILIARY POWER UNIT AERONAUTICAL RADIO, INC. (SPECIFICATION) AIR TRANSPORT ASSOCIATION AUTO THRUST ABORTED TAKE-OFF BUILT-IN TEST EQUIPMENT BLEED MONITORING COMPUTER BSI BSV BVCS C CBP CCDL CCFG

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BORESCOPE INSPECTION BURNER STAGING VALVE BLEED VALVE CONTROL SOLENOID

(HP) COMPRESSOR BLEED PRESSURE CROSS CHANNEL DATA LINK COMPACT CONSTANT FREQUENCY GENERATOR CCU COMPUTER CONTROL UNIT CCW COUNTER CLOCKWISE CDP (HP) COMPRESSOR DISCHARGE PRESSURE CFDIU CENTRALIZED FAULT DISPLAY INTERFACE UNIT CFDS CENTRALIZED FAULT DISPLAY SYSTEM CFMI JOINT GE/SNECMA COMPANY (CFM INTERNATIONAL) Ch A channel A Ch B channel B CMC CENTRALIZED MAINTENANCE COMPUTER CMM COMPONENT MAINTENANCE MANUAL CG CENTER OF GRAVITY cm.g CENTIMETER x GRAMS CHATV CHANNEL ACTIVE CFDIU CENTRALIZED FAULT DISPLAY INTERFACE UNIT CFDS CENTRALIZED FAULT & DISPLAY SYSTEM CIP(HP) COMPRESSOR INLET PRESSURE

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CIT(HP) CODEP CPU CRT CSD CSI CSN Cu.Ni.In CW D DAC DC DCU DISC DIU DMC DMU DPU DRT E EBU ECAM ECS ECU

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CFM56-5B
COMPRESSOR INLET TEMPERATURE HIGH TEMPERATURE COATING CENTRAL PROCESSING UNIT CATHODE RAY TUBE CONSTANT SPEED DRIVE CYCLES SINCE INSTALLATION CYCLES SINCE NEW COPPER.NICKEL.INDIUM CLOCKWISE DOUBLE ANNULAR COMBUSTOR DIRECT CURRENT DATA CONVERSION UNIT DISCRETE DIGITAL INTERFACE UNIT DISPLAY MONITORING COMPUTER DATA MANAGEMENT UNIT DIGITAL PROCESSING MODULE DE-RATED TAKE-OFF ENGINE BUILDUP UNIT ELECTRONIC CENTRALIZED AIRCRAFT MONITORING ENVIRONMENTAL CONTROL SYSTEM ELECTRONIC CONTROL UNIT EFH EFIS EGT EICAS EIS EIU EMF EMI EMU EPROM ESN EVMU EWD F FAA FADEC FAR FDRS FEIM FFCCV

TRAINING MANUAL
ENGINE FLIGHT HOURS ELECTRONIC FLIGHT INSTRUMENT SYSTEM EXHAUST GAS TEMPERATURE ENGINE INDICATING AND CREW ALERTING SYSTEM ELECTRONIC INSTRUMENT SYSTEM ENGINE INTERFACE UNIT ELECTROMOTIVE FORCE ELECTRO MAGNETIC INTERFERENCE ENGINE MAINTENANCE UNIT ERASABLE PROGRAMMABLE READ-ONLY MEMORY ENGINE SERIAL NUMBER ENGINE VIBRATION MONITORING UNIT ENGINE WARNING DISPLAY FEDERAL AVIATION AGENCY FULL AUTHORITY DIGITAL ENGINE CONTROL FUEL/AIR RATIO FLIGHT DATA RECORDING SYSTEM FIELD ENGINEERING INVESTIGATION MEMO FAN FRAME/COMPRESSOR CASE VERTICAL (VIBRATION SENSOR)

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CFMI PROPRIETARY INFORMATION

FI FLA FLX TO FMGC FMS FMV FOD FPA FPI FRV FWC FWD G GE GEM GI g.in GMT GSE H HCF HCU HDS HMU HP HPC HPCR

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CFM56-5B
FLIGHT IDLE (F/I) FORWARD LOOKING AFT FLEXIBLE TAKE-OFF FLIGHT MANAGEMENT AND GUIDANCE COMPUTER FLIGHT MANAGEMENT SYSTEM FUEL METERING VALVE FOREIGN OBJECT DAMAGE FRONT PANEL ASSEMBLY FLUORESCENT PENETRANT INSPECTION FUEL RETURN VALVE FLIGHT WARNING COMPUTER FORWARD GENERAL ELECTRIC GROUND-BASED ENGINE MONITORING GROUND IDLE (G/I) GRAM x INCHES GREENWICH MEAN TIME GROUND SUPPORT EQUIPMENT HIGH CYCLE FATIGUE HYDRAULIC CONTROL UNIT HORIZONTAL DRIVE SHAFT HYDROMECHANICAL UNIT HIGH PRESSURE HIGH PRESSURE COMPRESSOR HIGH PRESSURE COMPRESSOR ROTOR HPSOV HPT HPTC HPTCC

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HIGH PRESSURE SHUTOFF VALVE HIGH PRESSURE TURBINE HIGH PRESSURE TURBINE CLEARANCE HIGH PRESSURE TURBINE CLEARANCE CONTROL HPTCCV HIGH PRESSURE TURBINE CLEARANCE CONTROL VALVE HPTR HIGH PRESSURE TURBINE ROTOR Hz HERTZ (CYCLES PER SECOND) I IDG ID PLUG IFSD IGB IGN IGV in. I/O IOM IR K K L lbs. LCF LE (L/E) L/H INTEGRATED DRIVE GENERATOR IDENTIFICATION PLUG IN FLIGHT SHUT DOWN INLET GEARBOX IGNITION INLET GUIDE VANE INCH INPUT/OUTPUT INPUT OUTPUT MODULE INFRA RED X 1000 POUNDS, WEIGHT LOW CYCLE FATIGUE LEADING EDGE LEFT HAND

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

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LP LPC LPT LPTC LPTCC LPTR LRU LVDT M MO MCD MCL MCDU MCL MCT MDDU mm. MMEL MTBF MTBR N N1 (NL)

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CFM56-5B
LOW PRESSURE LOW PRESSURE COMPRESSOR LOW PRESSURE TURBINE LOW PRESSURE TURBINE CLEARANCE LOW PRESSURE TURBINE CLEARANCE CONTROL LOW PRESSURE TURBINE ROTOR LINE REPLACEABLE UNIT LINEAR VARIABLE DIFFERENTIAL TRANSFORMER AIRCRAFT SPEED MACH NUMBER MASTER CHIP DETECTOR MAXIMUM CLIMB MULTIPURPOSE CONTROL AND DISPLAY UNIT MAXIMUM CLIMB MAXIMUM CONTINUOUS THRUST MULTIPURPOSE DISK DRIVE UNIT MILLIMETERS MAIN MINIMUM EQUIPMENT LIST MEAN TIME BETWEEN FAILURES MEAN TIME BETWEEN REMOVALS LOW PRESSURE ROTOR ROTATIONAL SPEED N1ACT N1DMD N1CMD N2 (NH) N2ACT NVM O OAT OGV OSG P P0 P25 PCU PLA PMC PMUX PS12 PS13 PS3HP psi psia psid psig

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ACTUAL N1 DEMANDED N1 COMMANDED N1 HP ROTOR ROTATIONAL SPEED ACTUAL N2 NON VOLATILE MEMORY OUTSIDE AIR TEMPERATURE OUTLET GUIDE VANE OVERSPEED GOVERNOR AMBIENT STATIC PRESSURE HPC INLET TOTAL AIR TEMPERATURE PRESSURE CONVERTER UNIT POWER LEVER ANGLE POWER MANAGEMENT CONTROL PROPULSION MULTIPLEXER FAN INLET STATIC AIR PRESSURE FAN OUTLET STATIC AIR PRESSURE COMPRESSOR DISCHARGE STATIC AIR PRESSURE POUNDS PER SQUARE INCH POUNDS PER SQUARE INCH ABSOLUTE POUNDS PER SQUARE INCH DIFFERENTIAL POUNDS PER SQUARE INCH GAUGE

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PSM PSS PSU PT PT2 Q QAD QTY

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CFM56-5B
POWER SUPPLY MODULE (ECU) PRESSURE SUB-SYSTEM POWER SUPPLY UNIT TOTAL PRESSURE FAN INLET TOTAL AIR PRESSURE (PRIMARY FLOW) QUICK ATTACH DETACH QUANTITY RANDOM ACCESS MEMORY RADIAL DRIVE SHAFT RIGHT HAND REVOLUTIONS PER MINUTE RESISTIVE THERMAL DEVICE ROOM TEMPERATURE VULCANIZING (MATERIAL) ROTARY VARIABLE DIFFERENTIAL TRANSFORMER SINGLE ANNULAR COMBUSTOR STARTER AIR VALVE SERVICE BULLETIN SIGNAL CONDITIONING UNIT SYSTEM DISPLAY SYSTEM DATA ACQUISITION CONCENTRATOR SOURCE/DESTINATION IDENTIFIER (BITS) (CF ARINC SPEC) SDU SER SFC SG SLS

TRAINING MANUAL

R RAM RDS R/H RPM RTD RTV RVDT S SAC SAV SB SCU SD SDAC SDI

SOLENOID DRIVER UNIT SERVICE EVALUATION REQUEST SPECIFIC FUEL CONSUMPTION SPECIFIC GRAVITY SEA LEVEL STANDARD (CONDITIONS : 29.92 in. Hg/59 F) SMM STATUS MATRIX SMP SOFTWARE MANAGEMENT PLAN S/N SERIAL NUMBER SNECMA SOCIETE NATIONALE DETUDE ET DE CONSTRUCTION DE MOTEURS DAVIATION SOAP SPECTROMETRIC OIL ANALYSIS PROGRAM SOL SOLENOID SOV SHUT-OFF VALVE S/R SERVICE REQUEST S/V SHOP VISIT SVR SHOP VISIT RATE SW SOFTWARE T T12 T25 T3 T49.5 T5 FAN INLET TOTAL AIR TEMPERATURE HPC INLET AIR TEMPERATURE HP COMPRESSOR DISCHARGE AIR TEMPERATURE EXHAUST GAS TEMPERATURE LPT DISCHARGE TOTAL AIR TEMPERATURE

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TAT TBD TBV T/E T/C TC (T Case) TCC TCJ TECU TEO TGB Ti TLA TM TMC TO/GA T/O T oil TPU T/R TRA TRDV TRF TRPV

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CFM56-5B
TOTAL AIR TEMPERATURE TO BE DETERMINED TRANSIENT BLEED VALVE TRAILING EDGE THERMOCOUPLE HPT CASE TEMPERATURE TURBINE CLEARANCE CONTROL TEMPERATURE COLD JUNCTION ELECTRONIC CONTROL UNIT INTERNAL TEMPERATURE ENGINE OIL TEMPERATURE TRANSFER GEARBOX TITANIUM THRUST LEVER ANGLE TORQUE MOTOR TORQUE MOTOR CURRENT TAKE OFF/GO AROUND TAKE OFF OIL TEMPERATURE TRANSIENT PROTECTION UNIT THRUST REVERSER THROTTLE RESOLVER ANGLE THRUST REVERSER DIRECTIONAL VALVE TURBINE REAR FRAME THRUST REVERSER PRESSURIZING VALVE TRSOV TSI TSN TTL U UER V VAC VBV VDC VDT VRT VSV W WDM WFM WOW

TRAINING MANUAL
THRUST REVERSER SHUTOFF VALVE TIME SINCE INSTALLATION (HOURS) TIME SINCE NEW (HOURS) TRANSISTOR TRANSISTOR LOGIC UNSCHEDULED ENGINE REMOVAL VOLTAGE, ALTERNATING CURRENT VARIABLE BLEED VALVE VOLTAGE, DIRECT CURRENT VARIABLE DIFFERENTIAL TRANSFORMER VARIABLE RESISTANCE TRANSDUCER VARIABLE STATOR VANE WATCHDOG MONITOR WEIGHT OF FUEL METERED WEIGHT ON WHEEL

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CFMI PROPRIETARY INFORMATION

ENGLISH/METRIC CONVERSIONS METRIC/ENGLISH CONVERSIONS 1 mile = 1.609 km 1 km = 0.621 mile 1 ft = 0.3048 m or 30.48 cm 1 m = 3.281 ft. or 39.37 in. 1 in. = 0.0254 m or 2.54 cm 1 cm = 0.3937 in. 1 mil. = 25.4 10-6 m or 25.4 mm 1 mm = 39.37 mils. 1 in.2 = 6.45 cm 1 m = 10.76 sq. ft. 1 cm = 0.155 sq.in. 1 USG = 3.785 l ( dm ) 1 in.3 = 16.39 cm 1 m = 35.31 cu. ft. 1 dm = 0.264 US gallon 1 cm = 0.061 cu.in. 1 lb = 0.454 kg 1 kg =2.205 lbs 1 psi = 6.890 kPa or 6.89 x 10-2 bar 1 Pa = 1.45 x 10-4 psi 1 kPa = 0.145 psi or 0.01 bar 1 bar = 14.5 psi F = 1.8 x C + 32 C = ( F - 32 ) /1.8

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CFM56-5B

TRAINING MANUAL

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CFM56-5B

TRAINING MANUAL

INTRODUCTION TO THE CFM56 FAMILY

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

INTRO
BASIC ENGINE

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CFMI PROPRIETARY INFORMATION

INTRODUCTION TO THE CFM56 FAMILY The CFM56 engine, a high by-pass, dual rotor, axial flow turbofan, was designed in the mid 70s. It is a product of CFMI. CFM International is a company jointly owned by GENERAL ELECTRIC (GE) of the USA, and SOCIETE NATIONALE DETUDE ET DE CONSTRUCTION DE MOTEURS DAVIATION (SNECMA) of France. CFMI, with the full backing of parent companies holding equal shares, has a dual function : - Overall program management, on behalf of both GE and SNECMA - Single interface with customers for marketing and product support

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CFM56-5B

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CFM56-5B

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DESIGN DEVELOPMENT MANUFACTURING ASSEMBLY

Jointly owned company Uses all GENERAL ELECTRIC and SNECMA resources... ...With work split 50/50

One program manager One customer interface

MARKETING

PRODUCT SUPPORT

CUSTOMER SATISFACTION

CTC-063-001-01

CFM INTERNATIONAL ORGANIZATION

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INTRO
BASIC ENGINE

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CFMI PROPRIETARY INFORMATION

INTRODUCTION TO THE CFM56 FAMILY Engine Applications The following chart shows the various engine models for the Airbus A319-A320-A321 aircraft. The engine used on these aircraft is the CFM56-5B, which has several different thrust ratings ranging from 22000 to 33000 lbs.

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CFM56-5B

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CFM56-5B5 (22,000 lbs) CFM56-5B5/2 (22,000 lbs) CFM56-5B5/P (22,000 lbs) CFM56-5B5/2P (22,000 lbs) CFM56-5B6 (23,500 lbs) CFM56-5B6/2 (23,500 lbs) CFM56-5B6/P (23,500 lbs) CFM56-5B6/2P (23,500 lbs) CFM56-5B7/P (27,000 lbs) CFM56-5B4 (27,000 lbs) CFM56-5B4/2 (27,000 lbs) CFM56-5B4/P (27,000 lbs) CFM56-5B4/2P (27,000 lbs) CFM56-5B1 (30,000 lbs) CFM56-5B1/2 (30,000 lbs) CFM56-5B1/P (30,000 lbs) CFM56-5B1/2P (30,000 lbs) CFM56-5B2 (31,000 lbs) CFM56-5B2/2 (31,000 lbs) CFM56-5B2/P (31,000 lbs) CFM56-5B2/2P (31,000 lbs) CFM56-5B3/P (33,000 lbs) CFM56-5B3/2P (33,000 lbs)

CFM56-5B

TRAINING MANUAL

CTC-063-002-02

CFM56-5B FOR AIRBUS APPLICATIONS

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INTRO
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CFM56-5B MAIN CHARACTERISTICS Type of engine Arrangement Rotation Compressors - Low Pressure: Fan Booster Turbo fan Two spool axial flow Clockwise (ALF)

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CFM56-5B

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Stage 1 Stages 2 to 5 Stages 1 to 9

- High Pressure: HP Compressor Combustion chamber Turbines - HP Turbine - LP Turbine Weight Overall dimensions - Length - Height - Width

Annular SAC (option DAC) Single stage Four stages 2381 kg (5249 lbs) 2.94m (115.86 ins) 2.14m (83.65 ins) 1.97m (77.88 ins)

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CFM56-5B

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CTC-063-003-01

CFM56-5B

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

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CFM56-5B

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ENGINE GENERAL

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CFMI PROPRIETARY INFORMATION

ENGINE GENERAL CONCEPT The CFM56-5B engine is a high by-pass, dual rotor, axial flow turbofan. It is supported by the wing pylon and streamlined by cowlings. Air is sucked into the intake by the fan blades and split into two flow paths, the Primary and the Secondary. The primary airflow passes through the inner portion of the fan blades and is directed into a booster (LPC). The airflow then enters a High Pressure Compressor (HPC) and goes to a combustor. Mixed with fuel and ignited, the gas flow provides energy to a High Pressure Turbine (HPT) and a Low Pressure Turbine (LPT). The secondary airflow passes through the outer portion of the fan blades, the Outlet Guide Vanes (OGVs) and exits through the nacelle discharge duct, producing approximately 80 % of the total thrust. It also plays a role in the thrust reverser system.

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CFM56-5B

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SECONDARY FLOW

PRIMARY FLOW

THRUST REVERSER

CTC-063-005-01

DESIGN AND OPERATION

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ENGINE GENERAL CONCEPT The CFM56-5B engine uses a maintenance concept called On Condition Maintenance. This means that the engine has no periodic overhaul schedules and can remain installed under the wing until something important occurs, or when lifetime limits of parts are reached. For this reason, to monitor and maintain the health of the engine, different tools are available, which are : - Engine performance trend monitoring - Borescope inspection - Lubrication particles analysis - Spectrometric Oil Analysis Program (S.O.A.P) - Engine vibration monitoring system

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TREND MONITORING

VIBRATION MONITORING

BORESCOPE INSPECTION

LUBE PARTICLE ANALYSIS

S.O.A.P.

CTC-063-009-02

CONDITION MONITORING

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CFMI PROPRIETARY INFORMATION

ENGINE GENERAL CONCEPT The CFM56-5B engine consists of two independent rotating systems : - The low pressure system rotational speed is designated N1. - The high pressure system rotational speed is designated N2. The engine rotors are supported by 5 bearings, identified in manuals as numbers 1 thru 5, where No. 1 is the most forward and No. 5 the most aft. These bearings are housed in 2 dry sump cavities provided by the fan and turbine frames. Engine structural rigidity is obtained with short lengths between two main structures (frames). The accessory drive system uses energy from the high pressure compressor rotor to drive the engine and aircraft accessories. It also plays a major role in starting.

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CFM56-5B
5 BEARINGS

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ACCESSORY DRIVE

LP SYSTEM 2 FRAMES HP SYSTEM 2 SUMPS

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ENGINE GENERAL CONCEPT

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CFMI PROPRIETARY INFORMATION

ENGINE GENERAL CONCEPT The CFM56-5B is a modular concept design engine. It has 17 different modules that are enclosed within three major modules and an accessory drive module. The 4 modules are : - The Fan Major Module - The Core Engine Major Module - The Low Pressure Turbine Major Module - The Accessory Drive Module

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FAN MAJOR MODULE

CORE ENGINE MAJOR MODULE

LOW PRESSURE TURBINE MAJOR MODULE

ACCESSORY DRIVE MODULE


CTC-063-008-01

MODULAR DESIGN

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FAN SECTION

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CFMI PROPRIETARY INFORMATION

FAN SECTION The fan section is at the front of the engine and, downstream from the air inlet cowl, the section includes the fan and booster module and fan frame module. The purposes of the fan and booster are : - to accelerate air overboard to generate thrust. - to increase the pressure of the air directed to the High Pressure Compressor (HPC). After entering the air inlet cowl, the total engine airflow passes through the fan rotor, which increases the airs kinetic energy. Most of the airflow is ducted overboard producing approximately 80 % of the total thrust. The remainder is directed through the booster, where it is pressurized before entering the HPC.

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AIR INLET COWL

FAN SECTION MODULE

AIR OVERBOARD AIR TO THE BOOSTER

CTC-063-038-00

FAN SECTION

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CFMI PROPRIETARY INFORMATION

FAN AND BOOSTER MODULE The Fan and Booster module consists of : - a spinner front cone - a spinner rear cone - a single stage fan rotor - a four stage axial booster The spinner front cone is designed to minimize ice buildup and is attached to the spinner rear cone. The spinner rear cone holds the blades axially in position of the fan disk. The fan disk supports the mid-span shrouded fan blades and a booster spool. The booster spool accommodates booster blade stages, numbers 2 thru 5. The booster vane assembly stages, numbers 1 thru 5, are stacked and mounted on the fan frame.

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FAN ROTOR

BOOSTER

SPINNER REAR CONE

SPINNER FRONT CONE


CTC-063-011-01

FAN AND BOOSTER DESIGN

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CFMI PROPRIETARY INFORMATION

FAN AND BOOSTER MODULE (CONTINUED) Spinner front cone Interference fit and single angular mounting positions are characteristics of the installation of the front and rear cone onto the fan disk. The spinner front cone has an offset hole on its rear flange, identified by an indent mark, to ensure correct alignment for installation onto the rear cone front flange. The rear flange has 6 mounting screw locations and 3 threaded inserts, located every 120, for installation of jackscrews used in removal procedures.

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

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Page 6 Dec 00

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EF G
OFFSET HOLE INDENT MARK MOUNTING SCREW

CFM56-5B

TRAINING MANUAL

6 MOUNTING SCREW LOCATIONS

3 JACKSCREW LOCATIONS

CTC-063-012-01

SPINNER FRONT CONE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
BASIC ENGINE

Page 7 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

FAN AND BOOSTER MODULE (CONTINUED) Spinner rear cone The front flange of the spinner rear cone has 6 line replaceable, crimped, self-locking nuts. The inner rear flange has 12 mounting screw holes, for installation onto the fan disk, and there are a further 6 threaded holes for the installation of jackscrews used in rear cone removal procedures. Both front and rear flanges have an offset hole to ensure correct installation and they are identified by indent marks. The rear cone also has an integrated air seal that is glued to its inner rear flange.

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-20-00
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Page 8 Dec 00

TOC

EF G

CFM56-5B

TRAINING MANUAL

REAR FLANGE

GLUED SEAL

CRIMPED SELF - LOCKING NUTS 12 MOUNTING SCREW HOLES

JACKSCREW HOLE
CTC-063-013-01

REAR CONE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
BASIC ENGINE

Page 9 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

FAN AND BOOSTER MODULE (CONTINUED) Spinner rear cone (continued) The rear cone prevents axial disengagement of spacers used in the fan blade retention system. It also supports a series of balancing screws that are installed on its outer diameter. There are two sets of balancing screws available and the screws in each set are identified as either P01 to P07 or, P08 to P14. The numbers, which are engraved on the screw heads, are equivalent to various weights. An indent mark is located in between two balancing screws for correct installation of the rear cone onto the fan disk and for identification of fan blade No.1.

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-20-00
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Page 10 Dec 00

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EF G

CFM56-5B

TRAINING MANUAL

FAN BLADE

FAN BLADE

SPACER FAN DISK BALANCING SCREWS INDENT MARK

BALANCING SCREWS
CTC-063-014-01

SPACER

REAR CONE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
BASIC ENGINE

Page 11 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

FAN AND BOOSTER MODULE (CONTINUED) Fan disk The fan disk outer rim has 36 dovetail recesses for the installation of the fan blades. The inner front flange has an imprint to identify an offset hole for rear cone installation. There are also two identification marks engraved on either side of blade recesses No.1 and 5.

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-20-00
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Page 12 Dec 00

TOC

EF G

CFM56-5B

TRAINING MANUAL

SPHERICAL IMPRINT

1
5
5

OFFSET HOLE

CTC-063-015-01

FAN DISK FRONT FLANGE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
BASIC ENGINE

Page 13 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

FAN AND BOOSTER MODULE (CONTINUED) Fan blades There are 36 titanium alloy, mid-span shrouded fan blades. Each blade has a dovetail base that slides into a recess on the fan disk outer rim. A retainer lug, machined at the rear end of the blade root, engages the forward flange of the booster spool and limits axial movements. A spacer, installed underneath each blade, limits the radial movement.

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 14 Dec 00

TOC

EF G

CFM56-5B

TRAINING MANUAL

36 FAN BLADES

RETAINER LUG DISK

SPACER

CTC-063-016-01

FAN BLADES

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
BASIC ENGINE

Page 15 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

FAN AND BOOSTER MODULE (CONTINUED) Fan blades (continued) Each blade has specific indications engraved on the bottom of the root : - Part number - Serial number - Momentum weight - Manufacturer code The fan blade root faces have an anti-friction plasma coating (Cu-Ni-In) and a top coat of cured molybdenumbase film varnsh, which acts as a lubricant. Lubrication of blade roots is further improved by the application of solid molybdenum-base lubricant before installation on the fan disk. The mid-span shroud contact surfaces have a tungstencarbide coating. They are also lubricated with solid molybdenum-base lubricant at blade installation.

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-20-00
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Page 16 Dec 00

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EF G
MOMENTUM WEIGHT
206740
F0301 337-000-114-0 F0491 J023493

CFM56-5B

TRAINING MANUAL

MANUFACTURER CODE PART NUMBER

EXAMPLE SPECIFIC INDICATIONS

SERIAL NUMBER SUB-CONTRACTOR NUMBER

TUNGSTEN CARBIDE COATING

FAN BLADE TUNGSTEN CARBIDE COATING Cu-Ni-In COATING AND MOLYBDENUM FILM

SPECIFIC INDICATIONS
CTC-063-017-01

HARD COATING SURFACE

FAN BLADE ROOT

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
BASIC ENGINE

Page 17 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

FAN FRAME MODULE The fan frame module is the main forward structure for mounting the engine onto the airframe. It supports the fan and booster module, the HPC and cowls. The fan frame module consists of the following 3 major assemblies : - The fan frame - The downstream fan inlet case - The upstream fan inlet case

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-20-00
BASIC ENGINE

Page 18 Dec 00

TOC

EF G
OUTER FLANGES OUTER RIBS

CFM56-5B

TRAINING MANUAL

FAN FRAME

MOUNTING FLANGE

FAN ABRADABLE LINER

DOWNSTREAM FAN INLET CASE UPSTREAM FAN INLET CASE

CTC-063-018-01

FAN FRAME MODULE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
BASIC ENGINE

Page 19 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

FAN FRAME MODULE (CONTINUED) Fan inlet case The inner surface of the upstream fan inlet case is lined with 6 forward acoustical panels, 6 mid acoustical panels and provides an abradable shroud which faces the fan blade tips. The inner surface of the downstream fan inlet case is lined with 12 aft acoustical panels. The fan inlet case also houses the Outlet Guide Vane (OGV) assembly. Fan frame The fan frame has 12 radial hollow struts that house various equipment and lines. Compartments formed between the adjacent struts house Variable Bleed Valve (VBV) actuators which, under certain conditions, redirect primary air into the secondary airflow. The rear face of the fan frame mid section provides the front mounts for the engine and the front flange for the High Pressure Compressor (HPC) section.

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-20-00
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Page 20 Dec 00

TOC

EF G
ABRADABLE SHROUD

CFM56-5B

TRAINING MANUAL

FAN AFT FAN ACOUSTICAL FRAME PANELS CASING

FAN FORWARD ACOUSTICAL PANELS

FAN MID ACOUSTICAL PANELS

OUTLET GUIDE VANE

STRUT

FRONT ENGINE MOUNT

VBV ACTUATOR

CTC-063-019-01

FAN INLET CASE DESIGN

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
BASIC ENGINE

Page 21 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

FAN FRAME MODULE (CONTINUED) The Outlet Guide Vane (OGV) assembly The fan OGV assembly consists of the inner shroud and 34 twin vanes. The inner shroud rear flange is bolted to the fan frame and has 34 apertures to allow passage of the vane inner platforms. The vane inner platforms are axially retained by the inner face of the fan OGV inner shroud. The vane outer platforms are bolted to the downstream fan inlet case. A splitter fairing, which separates the primary and secondary airflows, is bolted onto the fan OGV inner shroud forward flange. There are 2 unplugged holes on the inner shroud, between the 3 and 4 oclock positions, to enable borescope inspection of the booster vane assemblies. One is located between the OGVs at the stage 3 vane assembly and the other at the stage 5 vane assembly.

EF G

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-20-00
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Page 22 Dec 00

TOC

EF G
OUTLET GUIDE VANE

CFM56-5B

TRAINING MANUAL
OUTER PLATFORM

OGV INNER SHROUD

UNPLUGGED BORESCOPE HOLES

S0

S0

SPLITTER FAIRING

OGV

INNER PLATFORM

CTC-063-020-02

FAN OUTLET GUIDE VANES

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-20-00
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Page 23 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

EF G

CFM56-5B

TRAINING MANUAL

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72-20-00
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Page 24 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

CORE ENGINE MAJOR MODULE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-00-02
BASIC ENGINE

Page 1 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

CORE ENGINE MAJOR MODULE The core engine is a high pressure, high speed, gas generator that produces the power to drive the engine. The core engine consists of the : - The High Pressure Compressor (HPC) section. - The Combustion section. - The High Pressure Turbine (HPT) section & the Low Pressure Turbine (LPT) stage 1 nozzle. Fan discharge air is compressed in the HPC section and heated and expanded in the combustion section. It is then directed to the HPT section. Energy not extracted from the gas stream by the HPT is used to drive the LPT, fan rotors and booster. The forward end of the core is supported by the No 3 ball and roller bearings and the aft end by the No 4 roller bearing.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-00-02
BASIC ENGINE

Page 2 Dec 00

TOC

EFG
HIGH PRESSURE COMPRESSOR STATOR

CFM56-5B

TRAINING MANUAL

COMBUSTION CASE

COMBUSTION SECTION HIGH PRESSURE TURBINE SECTION

HPC STATOR HIGH PRESSURE COMPRESSOR ROTOR STAGE 1 LPT NOZZLES

#3 BEARING #4 BEARING

HPC SECTION

CTC-063-039-00

CORE ENGINE MAJOR MODULE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-00-02
BASIC ENGINE

Page 3 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

EFG

CFM56-5B

TRAINING MANUAL

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72-00-02
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EFG

CFM56-5B

TRAINING MANUAL

HIGH PRESSURE COMPRESSOR SECTION

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-30-00
BASIC ENGINE

Page 1 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

THE HIGH PRESSURE COMPRESSOR (HPC) The High Pressure Compressor (HPC) is mounted between the fan frame module and the combustion case. The HPC, which has 9 stages, increases the pressure of the air as it passes from stage to stage, to supply the combustor section. It consists of the following modules : - The compressor rotor - The compressor stator The compressor stator is made up of two parts. The front is supported by the fan frame and the rear is attached to the combustion case. The HPC has pipe connections that duct bleed air for both engine and aircraft use.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-30-00
BASIC ENGINE

Page 2 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

HIGH PRESSURE COMPRESSOR FRONT STATOR HIGH PRESSURE COMPRESSOR REAR STATOR HIGH PRESSURE COMPRESSOR ROTOR

4th. STAGE BLEED AIR

5th. STAGE BLEED AIR

9th. STAGE BLEED AIR

CTC-063-021-01

HP COMPRESSOR SECTION

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-30-00
BASIC ENGINE

Page 3 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

THE HIGH PRESSURE COMPRESSOR (HPC) Borescope ports The lower stator case has a series of plugged ports to allow for borescope inspection of the rotor and stator vanes. There are 9 borescope inspection ports located at approximately the 5 oclock position and they are numbered S1 thru S9, where S1 is the most forward. S7, S8 and S9 plugs are double plugs connected by a shaft. A spring-loaded system enables the outer plug to drive the inner plug. Both inner and outer plugs have specific torque values.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-30-00
BASIC ENGINE

Page 4 Dec 00

TOC

EFG
FWD S6

CFM56-5B
S4 S3 S2 S1 S9

TRAINING MANUAL

S5

TOP VERTICAL

S8 S7

S1 TO S9 AFT LOOKING FOR WARD

S6 BORESCOPE PLUG ( S1 TO S6 ) S9 BORESCOPE PLUG ASSEMBLY ( S7 TO S9 )


CTC-063-031-01

S7 S9 S8

S6

S5

S4

S3

S2

HPC BORESCOPE PORTS

S1

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

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BASIC ENGINE

Page 5 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

EFG

CFM56-5B

TRAINING MANUAL

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EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-30-00
BASIC ENGINE

Page 6 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

COMBUSTION SECTION

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-40-00
BASIC ENGINE

Page 1 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

THE COMBUSTION SECTION The combustion section is located between the High Pressure Compressor (HPC) and the Low Pressure Turbine (LPT). Air from the HPC is mixed with fuel, supplied by 20 fuel nozzles. The mixture is ignited by 2 igniter plugs that are located at the 4 and 8 o clock positions. The front face of the combustor is attached to the rear of the compressor module. The rear section of the combustion case houses the HPT module. The combustion section also supplies HPC 9th stage bleed air for both aircraft and engine use.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-40-00
BASIC ENGINE

Page 2 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

FUEL NOZZLE x20 IGNITER PLUGS x2

LPT STATOR

9TH STAGE BLEED AIR

ENERGY

HIGH PRESSURE COMPRESSOR

ANNULAR COMBUSTION CHAMBER

HIGH PRESSURE TURBINE

CTC-063-022-02

COMBUSTOR DESIGN

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-40-00
BASIC ENGINE

Page 3 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

THE COMBUSTION SECTION (CONTINUED) Borescope ports There are 4 plugged ports (S12, S13, S14, S15) around the combustion case, which enable borescope inspection of the combustion chamber. Two other ports are available, using the spark igniter ports S10 and S11, which can also be used to inspect the High Pressure Turbine (HPT) blades.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-40-00
BASIC ENGINE

Page 4 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

BORESCOPE PORT LOCATIONS (ALF)

S12

S15 S13

COMBUSTION CASE

S11 IGNITER

S10 IGNITER S14

BORESCOPE PLUG S12, S13, S14, S15

FWD

IGNITER (S10, S11)

CTC-063-032-01

COMBUSTION CASE BORESCOPE PORTS

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-40-00
BASIC ENGINE

Page 5 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

EFG

CFM56-5B

TRAINING MANUAL

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CFMI PROPRIETARY INFORMATION

72-40-00
BASIC ENGINE

Page 6 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

TURBINE SECTION

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-50-00
BASIC ENGINE

Page 1 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

TURBINE SECTION The turbine section provides the necessary power to drive the compressor rotors. It consists of the : - High Pressure Turbine (HPT) - Low Pressure Turbine (LPT) Engine cooling Air from the 4th stage of the HPC is ducted through 4 pipes, to cool down the LPT stage 1 nozzle and the front cavity. Air from the 4th and 9th stage of the HPC goes through the HPTCC valve and is ducted through 2 pipes, to cool down the cavity that surrounds the HPT shroud.

EFG

CFM56-5B

TRAINING MANUAL

High Pressure Turbine (HPT) The HPT module is housed in the combustion case and consists of a single stage nozzle that directs the gas flow from the combustion chamber to the HPT rotor blades that drive the HPC rotor. The LPT stage 1 nozzle is also housed in the combustion case.

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 2 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

HPC 4th / 9th STAGE COOLING AIR COMBUSTOR CASE

HPC 4th STAGE COOLING AIR

LPT STATOR

STAGE 1 LPT NOZZLE HPT NOZZLE HPT SHROUD HPT ROTOR

HPTCC VALVE

CTC-063-023-02

HPT & STAGE 1 LPT NOZZLE ASSY.

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-50-00
BASIC ENGINE

Page 3 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

TURBINE SECTION (CONTINUED) HPT borescope ports Borescope ports S16 and S17, at the aft of the combustion case at approximately the 5 and 8 oclock positions, are used to inspect the trailing edge of the HPT blades. gniter ports S10 and S11, and combustion case ports S12 through S15 are used to inspect the leading edge of the HPT blades.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 4 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

BORESCOPE PORT LOCATIONS (ALF) S12 S15 S13 S17 S11 IGNITER S10 IGNITER S14, S16

FWD

FWD

S16, S17

BORESCOPE PLUG S16 OR S17

CTC-063-033-01

HPT BORESCOPE PORTS

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-50-00
BASIC ENGINE

Page 5 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

TURBINE SECTION (CONTINUED) Low Pressure Turbine (LPT) The LPT module converts the energy of combustion gasses into the necessary torque to drive the fan and booster rotor. The LPT is a 4 stage axial flow turbine that consists of a rotor and stator assembly. The LPT module front flange is mounted onto the rear flange of the combustor module. Its rear flange is attached onto the LPT frame and its inner flange is secured onto the LPT shaft. Fan discharge air is ducted through manifolds that are provided with orifices, to direct cooling air onto the LPT outer case.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 6 Dec 00

TOC

EFG

CFM56-5B
TURBINE FRAME LPT ROTOR / STATOR ASSEMBLY UPPER COOLING MANIFOLD

TRAINING MANUAL

TUBE SUPPORT

AIR MANIFOLD

LOWER COOLING MANIFOLD


CTC-063-034-00

LPT SHAFT

LOW PRESSURE TURBINE MODULE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-50-00
BASIC ENGINE

Page 7 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

THE TURBINE FRAME MODULE The turbine frame module is one of the engine major structural assemblies, and is located at the rear of the engine. It is made up of a hub and an outer casing. The turbine frame module is bolted to the rear flange of the LPT case. Its rear flange provides attachment for the exhaust nozzle and exhaust plug. The outer casing is equipped with mounts for rear engine installation on the airframe. The aft side of the turbine frame provides support and attachment for : - the flange assembly and, at its center, the flame arrestor. - the exhaust plug.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 8 Dec 00

TOC

EFG
LPT CASE

CFM56-5B

TRAINING MANUAL

ENGINE MOUNTS STRUT EXHAUST PLUG (NOT SHOWN)

FLAME ARRESTOR

FLANGE ASSEMBLY

OVERBOARD SEAL DRAIN TUBE

CTC-063-037-01

TURBINE FRAME MODULE

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-50-00
BASIC ENGINE

Page 9 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

TURBINE SECTION (CONTINUED) There are 5 borescope ports for inspection of the LPT blades. Ports S16 and S17, which are located at the 5 and 8 oclock positions respectively, are used to examine the LPT stage 1 blade leading edge. Ports 18, 19 and 20, at the 5 oclock position, are located between stages 1, 2 and 3.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-50-00
BASIC ENGINE

Page 10 Dec 00

TOC

EFG

CFM56-5B
BORESCOPE PORT LOCATIONS (ALF)

TRAINING MANUAL

S17 S16, S18, S19, S20

S18

S16, S17 S18 S19 S20 FWD S20 S19 S16

CTC-063-035-01

LPT BORESCOPE PORTS

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-50-00
BASIC ENGINE

Page 11 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

EFG

CFM56-5B

TRAINING MANUAL

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72-50-00
BASIC ENGINE

Page 12 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

ACCESSORY DRIVE SECTION

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-60-00
BASIC ENGINE

Page 1 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

ACCESSORY DRIVE SECTION The accessory drive system is located at the 6 oclock position. In order to drive the engine and aircraft accessories, part of the core engine power is extracted through the Inlet Gearbox (IGB) and transmitted through the following gearboxes and shafts : - Radial Drive Shaft (RDS) - Transfer Gearbox (TGB) - Horizontal Drive Shaft (HDS) - Accessory Gearbox (AGB) At engine start, the accessory drive system transmits external power from the engine air starter to drive the core engine. For maintenance tasks, there is a hand-cranking pad on the AGB that is used to manually turn the core engine.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 2 Dec 00

TOC

EFG

CFM56-5B

TRAINING MANUAL

INLET GEARBOX (IGB)

RADIAL DRIVE SHAFT (RDS)

HORIZONTAL DRIVE SHAFT (HDS)

ACCESSORY GEARBOX (AGB) TRANSFER GEARBOX (TGB)


CTC-063-026-01

ACCESSORY DRIVE SECTION DESIGN

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-60-00
BASIC ENGINE

Page 3 Dec 00

TOC

CFMI PROPRIETARY INFORMATION

THE ACCESSORY GEARBOX (AGB) The AGB assembly is mounted under the fan inlet case at the 6 oclock position and is secured by 2 clevis mounts. The AGB consists of a gear train that reduces and increases the rotational speed to drive various engine and aircraft accessories. The AGBs front face has mounting pads for the following equipment : - Lube unit - Hydraulic pump - Hand-cranking drive - Control alternator - Integrated Drive Generator (IDG) The AGBs rear face connects with the Horizontal Drive Shaft (HDS) coupling tube and provides mounting pads for : - The fuel pump - The starter - The N2 speed sensor The fuel pump and IDG are installed on the AGB through Quick Attach/Detach (QAD) rings.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

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EFG
FUEL PUMP/HMU PAD N2 SPEED SENSOR MOUNTING PAD HORIZONTAL DRIVE COUPLING TUBE

CFM56-5B

TRAINING MANUAL

CLEVIS MOUNT

LUBRICATION UNIT PAD

STARTER PAD

HYDRAULIC PUMP PAD FWD

HANDCRANKING PAD CLEVIS MOUNT IDG PAD

CONTROL ALTERNATOR PAD

CTC-063-027-00

ACCESSORY GEARBOX HOUSING

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

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CFMI PROPRIETARY INFORMATION

THE ACCESSORY GEARBOX (CONTINUED) Sealing Sealing of the AGB is provided by 2 configurations of carbon-contact seals : - Magnetic type - Spring-loaded type Magnetic seals The magnetic-type seal consists of : - a non-magnetic housing, which contains a magnetized mating ring with a polished face and a retaining ring. - a rotating seal with carbon material held in a rotating ring. This type of seal can be used on the following pads : - Integrated Drive Generator (IDG) - Hydraulic pump - Fuel pump

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

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(ASSEMBLED)

CFM56-5B

TRAINING MANUAL

(DISASSEMBLED) NON MAGNETIC SEAL HOUSING

MAGNETIZED RING RETAINING RING

O-RING SEALS

STATIC PART ROTATING PART O-RING SEAL

LAPPED OR POLISHED CONTACT FACE CARBON CONTACT FACE

CTC-068-028-01

MAGNETIC SEAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

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CFMI PROPRIETARY INFORMATION

THE ACCESSORY GEARBOX (CONTINUED) Starter drive pad seal On the starter drive pad only, a different configuration of magnetic seal is used. It has a thrust ring, which also acts as a heat sink, installed in between the mating ring and retaining ring.

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 8 Dec 00

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EFG

CFM56-5B
(ASSEMBLED)

TRAINING MANUAL

O-RING SEAL

STATIC PART

OIL DRAINING HOLES ROTATING PART O-RING SEAL (DISASSEMBLED) NON MAGNETIC SEAL HOUSING CARBON CONTACT FACE

THRUST RING

STATIC PART RETAINING RING THRUST RING MAGNETIZED RING

LAPPED OR POLISHED CONTACT FACE

CTC-063-029-01

MAGNETIC SEAL (STARTER DRIVE ONLY)

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-60-00
BASIC ENGINE

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CFMI PROPRIETARY INFORMATION

THE ACCESSORY GEARBOX (CONTINUED) Spring-loaded seals Spring-loaded seals have a rotating mating ring with 4 lugs that engage in corresponding slots machined in the gear shaft bearing. A housing, which contains the spring-loaded seal, ensures constant contact between the polished face and the carbon seal element. This type of seal can be used on the following drive pads: - Integrated Drive Generator (IDG) - Hydraulic pump - Starter - Fuel pump

EFG

CFM56-5B

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 10 Dec 00

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EFG

CFM56-5B

TRAINING MANUAL

CARBON CONTACT FACE

(DISASSEMBLED)

(ASSEMBLED) O-RING SEAL O-RING SEALS

STATIC PART

ROTATING PART

MATING RING

LUGS

LAPPED OR POLISHED CONTACT FACE

CTC-063-030-01

SPRING LOADED SEAL

EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321

72-60-00
BASIC ENGINE

Page 11 Dec 00

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CFMI PROPRIETARY INFORMATION

EFG

CFM56-5B

TRAINING MANUAL

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EFFECTIVITY ALL CFM56-5B ENGINES FOR A319-A320-A321


CFMI PROPRIETARY INFORMATION

72-60-00
BASIC ENGINE

Page 12 Dec 00

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