2000 Hummer Parts Manual

2000
SERVICE
PARTS
CATALOG
COMMERCIAL
HUMMER
TABLE OF CONTENTS
General Information
Engine
Fuel, Emissions and Exhaust
Cooling System
Transmission/Transfer Case
Wheels and Tires/

Central Tire Inflation System
Brake System
Steering System
Axles/Suspension/Frame
Body
10
Heating/Ventilation/
Air Conditioning (HVAC)
11
Electrical
12
Accessories
13
Index
14
AM GENERAL CORPORATION
408 South Byrkit Avenue
P.O. Box 728
Mishawaka, Indiana 46546-0728
AM General Number 05745158

Copyright 1999
All Rights Reserved. Printed in U.S.A.
2000 HUMMER PARTS CATALOG

TABLE OF CONTENTS 1
TITLE
PAGE NUMBER
SECTION 1. GENERAL INFORMATION

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
SECTION 2. ENGINE
Air Intake Manifolds, Crankcase Depression Regulator Valve, and Mounting Hardware . . . . . . . 2-20
Camshaft, Timing Chain, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Crankcase Cover Assembly and Rocker Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Crankshaft, Damper, Bearings, Pulley, and Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Cylinder Head and Block Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Oil Pan, Pump, and Filler Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Exhaust Manifold Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Mounting Brackets, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Oil Dipstick and Tube Assembly, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Oil Filter, Adapter, and Oil Line Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Piston Assembly, Rod Assembly, and Ring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
TurboCharger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Vacuum Pump, Serpentine Belt and Accessory Drive Brackets and Pulleys. . . . . . . . . . . . . . . . . . 2-24
Valves, Guides, and Rocker Arm Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
SECTION 3. FUEL, EMISSIONS AND EXHAUST

Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Air Cleaner, Air Horn, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Exhaust Pipes and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Fuel Filler Pipe Assembly and Vent Lines, Main Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Fuel Filler, Auxiliary Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Fuel Filter Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fuel Injection Pump and Fuel Intake Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fuel Injection Supply and Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Fuel Pump and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Fuel Supply and Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Fuel Tank (Auxiliary) Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Fuel Tank Vent Line, Filter, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Main Fuel Tank Assembly and Mounting Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
05745158
AM General Corporation

2 TABLE OF CONTENTS
TITLE
PAGE NUMBER
SECTION 4. COOLING SYSTEM

Cooling Fan, Fan Clutch, Belt, and Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Oil Cooler (Engine and Transmission) and Engine Oil Cooler Lines . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Radiator and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Radiator Hoses and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Radiator Shroud and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Surge Tank and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Thermostat, Water Crossover, and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Water Pump and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SECTION 5. TRANSMISSION/TRANSFER CASE/PROPELLER SHAFTS

Control Valve and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 2
Transfer Case Assembly, Front Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Transfer Case Assembly, Rear Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Transfer Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 24
Transfer Case Oil Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Transfer Case Shift Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Transfer Case Shift Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Transmission and Transfer Case Control Assembly and Neutral Start Switch. . . . . . . . . . . . . . . . . . . 5-5
Transmission External Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Transmission Filter and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Transmission Mounting Hardware, Fluid Dipstick, and Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . 5-10
Transmission Parking Lock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Transmission Shifting Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Transmission Vent Lines and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Transmission/Transfer Case Cooling Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
SECTION 6. WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

Central Tire Inflation System Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
CTIS Control Panel and Electrical Harnesses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
CTIS Valve Assembly and Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Wheel, Tire and Runflat Assembly, One-Piece Aluminum Rim (Optional) . . . . . . . . . . . . . . . . . . . . . 6-6
Wheel, Tire, and Beadlock Assembly, Two-Piece Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Wheel, Tire, and Runflat Assembly, Two-Piece Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

TABLE OF CONTENTS 3
TITLE
PAGE NUMBER
SECTION 7. BRAKES
ABS Electronic Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
ABS Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
ABS Wheel Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Brake Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Front Service Brake Caliper Assembly and Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Master Cylinder Assembly and Hydro-Boost Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Parking Brake Cables and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Parking Brake Hand Lever and Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 2
Rear Service and Parking Brake Caliper Assembly and Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Service Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
SECTION 8. STEERING SYSTEM

Power Steering Gear and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Power Steering Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Power Steering Pump, Oil Cooler, and Hydro-Boost Lines and Fittings. . . . . . . . . . . . . . . . . . . . . . . 8-20
Power Steering Pump, Pulley, Reservoir, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Power Steering Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Steering Column and Intermediate Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Steering Column Lock and Switch Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Steering Column Trim and Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Steering Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
SECTION 9. AXLES/SUSPENSION/FRAME
Airlift Brackets, Front Spring Seats, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
Axle Differential, Mounting Brackets, and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
Axle Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
Bumper, Front and Lifting Shackle (with Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
Bumper, Front and Lifting Shackle (without Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
Bumper, Rear and Lifting Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Control Arms, Ball Joints, and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Frame Rails, Body Mount Brackets, and Transmission Crossmember. . . . . . . . . . . . . . . . . . . . . . . . 9-18
Front Suspension Crossmembers, Related Parts, and Mounting Hardware . . . . . . . . . . . . . . . . . . 9-6
Front Upper Control Arm Brackets, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Front Upper Control Arm Brackets, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
Geared Hub (Knuckle) Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50
Halfshaft Assembly, Left and Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
Propeller Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
Rear Radius Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Rear Suspension Crossmembers, Related Parts, and Mounting Hardware . . . . . . . . . . . . . . . . . . 9-8
Shock Absorbers and Springs, Front and Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Stabilizer Bar and Connecting Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
05745158
7-1-00
4 TABLE OF CONTENTS
TITLE
PAGE NUMBER
SECTION 9. AXLES/SUSPENSION/FRAME
Upper Control Arm Brackets, Spring Seats, Related Parts, and Mounting Hardware . . . . . . . . . .9-32
Vent Lines, Front Axle and Geared Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-46
Vent Lines, Rear Axle and Geared Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-48
SECTION 10. BODY

B- and C-Bars, Four-Passenger Hardtop and Station Wagon, Models 83 and 84. . . . . . . . . . . . . 10-72
B-Bar, Two-Passenger Enlarged Cab, Model 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
Body Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Body Assembly Components, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Body Assembly Components, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Body Mounting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Door Assembly, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
Door Assembly, Rear, Models 83, 84, and 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
Door Striker Assemblies, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Engine Cover, Console Cover, and Related Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
Fixed Door, Footwell Cover, and Related Parts, Two-Passenger Enlarged Cab, Model 89. . . . . 10-92
Floor Padding, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110
Four-Door Soft Top Kit, Basic, Model 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-104
Headliner, Rear Trim and Carpet, Slant-Back, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-128
Headliner, Rear Trim, and Carpet, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-126
Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Monsoon Stereo System) . . . . . . . . . . . . . . . . . . . . . . . . . 10-120
and Mounting Hardware (Delco Standard Stereo System). . . . . . . . . . . . . . . . . . . . . . . . . . 10-114
Hood Assembly and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
Hood Assembly, Grille, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
Hood Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Inner Kick Panels and Miscellaneous Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-132
Instrument Panel Assembly, Dash Trim, Crash Pad, and Mounting Hardware . . . . . . . . . . . . . . . 10-108
Interior Tunnel Padding, Carpet, and Hardboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-112
Mirrors (Inside and Outside) and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Outer Kick Panels Interior Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
Panel Assembly Door Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-94
Removable Load Barrier, Station Wagon, Model 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-106
Roof and Mounting Hardware, Four-Passenger Hardtop, Model 83. . . . . . . . . . . . . . . . . . . . . . . . 10-66
Roof and Mounting Hardware, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
Roof and Mounting Hardware, Two-Passenger Enlarged Cab, Model 89 . . . . . . . . . . . . . . . . . . . 10-64
Roof, Slant-Back Door, and Mounting Hardware, Slant-Back, Model 91 . . . . . . . . . . . . . . . . . . . 10-80
Seat Belts, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Seats, Driver and Passenger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
Slant-Back Door Latch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-84
Slant-Back Door Mounting Components And Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-86
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TABLE OF CONTENTS 5
TITLE
PAGE NUMBER
SECTION 10. BODY (Contd)

Soft Top Support Structure, Model 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-97
Splash Shield (Left Hand) and Hood Prop Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
Splash Shield (Right Hand Upper) and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
Splash Shield, Right Hand Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Station Wagon Cargo Doors, Power Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10- 90
Station Wagon Rear Doors, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-75
Sun Visor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
Support Structure, Soft Top, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-102
Tailgate Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
Window Assembly, Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
Windshield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Windshield Washer Reservoir Mounting Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
SECTION 11. HEATING/VENTILATION/AIR CONDITIONING

A/C Compressor and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
A/C-Heat Vacuum and Temperature Door Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Auxiliary A/C-Heat Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-30
Auxiliary A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11- 26
Auxiliary HVAC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-28
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Closeout Panel, Drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Closeout Panel, Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22
Condenser, Receiver/Dryer, and A/C Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Main A/C-Heat Case Halves and Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Main A/C-Heat Evaporator and Heater Core Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Main A/C-Heat Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
Plenum and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
Rear Center Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-32
Water Control Valve and Heater Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Wiring Harnesses, A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-24
SECTION 12. ELECTRICAL

124-AMP Alternator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
Batteries, Cables, And Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Clearance Marker Light Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
Console Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-82
Console Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-84
Cowl Top Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-134
Cowl Top Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-118
Cross Body Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-112
CTIS Interior Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-92
Daytime Running Light Jumper and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-60
Delco Monsoon Stereo System Harness, Hard Top, Models 83 & 84 . . . . . . . . . . . . . . . . . . . . . . . 12-56
05745158
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6 TABLE OF CONTENTS
TITLE
PAGE NUMBER
SECTION 12. ELECTRICAL (Contd)

Delco Standard Stereo Harness Two-Speaker, Two-Door, Model 89 . . . . . . . . . . . . . . . . . . . . . . . . 12-52
Delco Standard Stereo Harness, Four-Speaker, Open Top, Model 90 . . . . . . . . . . . . . . . . . . . . . 12-58
Delco Standard Stereo Harness, Four-Speaker, Hard Top, Models 83 & 84 . . . . . . . . . . . . . . . . . . 12-54
Dual Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12- 40
Engine Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-80
Exterior Fuse Box Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-102
Front Turn Signal Light and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
Fuse Boxes, Internal & External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-74
Glow Plug Power Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-96
GM Engine Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-130
Harness Assembly, Slant-Back Cargo Door, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-122
Harness Assembly, Slant-Back Rear Defrost, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-124
Harness Assembly, Station Wagon Rear Door Jumper (RH Side). . . . . . . . . . . . . . . . . . . . . . . . . . 12-128
Headlight Assembly and Running Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
Heated Windshield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-76
Hood Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-43
Identification Lamp Assembly Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50
Instrument Panel Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
Instrument Panel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-108
Interior Courtesy Lights, Underhood Light, and Door Jamb Switch . . . . . . . . . . . . . . . . . . . . . . . . 12-32
Interior Dome Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
Interior Ground Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-100
PCM and Digital Ratio Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-132
Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-64
Power Locks/Windows Door Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-106
Power Mirror Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-98
Power Mirror Switch Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-104
Power Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-72
Power Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-77
Rear Seat Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-62
Rear Turn Signal Light/Taillight, License Plate Bracket, and Mounting Hardware . . . . . . . . . . . . . 12-24
Reflectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34
Remote Entry Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-136
Right Front Wheel Sensor Jumper Haness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-94
Roof Wiring Haness Assembly, Two-Door, Model 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-86
Roof Wiring Harness Assembly, Four-Door, Model 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-88
Roof Wiring Harness Assembly, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-90
Roof Wiring Harness, Open Top. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-46
Sensors, Sending Units, and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
Slant-Back Harness, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-126
Starter Motor And Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Starter Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
Stereo, Speakers, and Mounting Hardware, Standard and Monsoon (Delco) . . . . . . . . . . . . . . . 12-36
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TABLE OF CONTENTS 7
TITLE
PAGE NUMBER
SECTION 12. ELECTRICAL (Contd)

Trailer Towing Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48
Underbody Harness, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-110
Windshield Wiper Motor, Wiper Assembly, and Washer Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
Wiper Motor And Blade, Slant-Back Rear Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16.2
SECTION 13. ACCESSORIES

Air Filter Restriction Gauge Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-66
Auxiliary Air Hose Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-50
Bedliner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-120
Bike Rack Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-114
Brushguard Kit and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
Brushguard Kit, Heavy Duty Accessory Frontal-Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
Brushguard Kit, Heavy Duty Accessory Wrap-Around . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
Bumper (Front with Brushguard and without Winch) Cover Kit,
Polished or Brushed Stainless Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-104
Bumper (Front with Winch) Cover Kit, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . 13-102
Bumper (Rear) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-106
Cargo Area Liner, Station Wagon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-58
CD Changer and Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-88
Dash Trim Appliqu Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-90
Door Handle and Bezel Covers, Polished and Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . 13-118
Driveline Protection and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-34
Driveline Protection Skid Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-36
Dual Oil Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-96
Electric Seat Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-92
Floor Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60
Grille (Front) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-110
Grille (Upper) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-108
Hourmeter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-74
Leather Upholstery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-64
Off-Road Accessory Kit, Station Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-94
Off-Road Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-84
Pioneer Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-28
Radio Noise Suppression Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-76
Rear Defroster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-52
Reel Lamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-132
Reflective Triangle Warning Device, Jack Assembly, and Mounting Hardware . . . . . . . . . . . . . . 13-24
Remote Entry Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40
Rocker Panel Guard Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38
Roof Rack Kit, Aluminum, Round Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-126
Roof Rack Kit, Side Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-116
Roof Rack Kit, Steel, Square Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-124
Running Board Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-46
05745158
2-1-02
8 TABLE OF CONTENTS
TITLE
PAGE NUMBER
SECTION 13. ACCESSORIES (Contd)

Seat Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-62
Seat, Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-54
Side Step Bars Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-48
Ski Rack Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-122
Skid Plate Cover, Polished Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-112
Slant-Back (Soft) Kit (Four-Door Soft Top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-78
Soft Square Back Kit, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-80
Spare Tire Carrier Kit, Swing-Away (Steel Wheels Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-30
Spare Tire Carrier, Bed-Mounted (Steel Wheels Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-32
Tire (Tubeless) Repair Kit, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-70
Tire (Tubeless) Repair Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-72
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-100
Tire Repair Accessory Kit, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-98
Tonneau Cover 4-Door Hardtop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-56
Tow Ball Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Travelers Survival Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-68
Universal Roof Mounting Rack Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-44
Utility Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26
Wheel and Tire Assembly, SpaceSaver Spare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-42
Wheel Cover Kit, Stainless Steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-86
Wheel Half Nut/Wheel Lug Nut, Cover, Chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-130
Wheel Well Flare Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-128
Winch Accessory Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Winch Assembly, for Vehicles Prior to VIN YE186477 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
Winch Assembly, for Vehicles VIN YE186477 and Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
Winch Assembly, Mounting Hardware, and Related Parts (Winch Kit) . . . . . . . . . . . . . . . . . . . . . . . 13-3
Winch Roller Fairlead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-82

Section 1 GENERAL INFORMATION
This catalog contains an illustrated list of service or replacement parts for the AM General Commercial Hummer. The
Commercial Hummer is equipped with a 6.5L turbocharged diesel engine and is offered in five body styles:
HMC4,
HMCS,
HMCO,
XLC2,
HMSB
Model 83 Four-door, four passenger hardtop truck

Model 84 Four-door, four passenger station wagon
Model 90 Hard-door, four passenger, open top truck
Model 89 Two-door, two passenger, enlarged cab truck
Model 91 Four-door, four passenger slant-back truck
This catalog is divided into 13 major sections in the sequence shown on the title page. Major sections are divided into
smaller groups of parts, each with its own illustration. Immediately preceding this introduction is a complete listing of all
illustrations in this catalog. The first page of each section also contains a listing of illustrations for that section.
Illustrated items are numerically keyed on the illustrations and described in the text on the following page. Figure numbers are located at the top of the description column.
Indented items in the parts listings indicate availability as a part of the preceding assembly. Indented parts with
assigned part numbers can also be ordered separately.
Alphabetical and Numerical indexes are located at the end of the catalog (Section 14).
PARTS SERVICED BY AM GENERAL

AM General will service virtually all of the service or replacement parts for this vehicle except those which are more economical and/or more practical to procure locally. Items not covered may be standard hardware, fuses, lamp bulbs, sealants, lubricants, adhesives, and standard sizes and types of tubing, hoses, and electrical connectors and fittings. Items
which are listed in this catalog, but are not serviced, are indicated by the legend N/S in the part number column.
ESSENTIAL TOOLS
All essential tools are covered in the companion service manual. Tools listed with a Kent-Moore part number can be
obtained directly from Kent-Moore by calling 1-800-345-2233 or writing to:
Kent-Moore
28635 Mound Rd.
Warren, Michigan 48092
HOW TO LOCATE PARTS

When function, use, or location is known: Refer to the Table of Contents.
When part number is known: Refer to the Numerical Index.
When nomenclature is known: Refer to the Alphabetical Index.
HOW TO ORDER SERVICE PARTS

Order parts through the Dealer Communication System (DCS). Include the part number and quantity of each part.
When entering the part number, be aware that the computer matrix allows for a 2 digit prefix, an 8 digit body and a 4
digit suffix. It is important that you allow for missing digits when entering a part number (e.g. to enter part number G
12345678 you must enter a space before entering the G or the system will misread the part number).
If you encounter difficulty in ordering through the DCS, you may phone the CDCS Help Line at Strategic Business Systems
at 201-327-8532 .
HUMMER is a registered trademark of the AM General Corporation.
05745158
1-1
DAMAGED SHIPMENTS, SHORTAGES OR ERRORS

All shipments are properly packed and are in good order when delivered to the transportation company. Responsibility
ends with such delivery. When a damaged shipment is received, a claim should be filed immediately against the carrier
making delivery.
All claims for shortages or errors in packing must be made to the same address from which the parts were ordered.
Claims must be made within ten (10) days after receiving shipment. All claims must be accompanied by the original
packing slip, with proper notation of shortage or error, and signed by the responsible person in receiving department.
ABBREVIATIONS
ABS . . . . . . . . . . . . . . . . . . . . . . Antilock Brake System
AUX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
A/C . . . . . . . . . . . . . . . . . . . . . . . . . . Air Conditioning
A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
baro.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Barometric
CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cadmium
CW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Clockwise
CCW . . . . . . . . . . . . . . . . . . . . . . . Counterclockwise
C.E. . . . . . . . . . . . . . . . . . . . . . . . . . Commutator End
cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centimeter
CTI . . . . . . . . . . . . . . . . . . . . . . . . Central Tire Inflation
CTIS . . . . . . . . . . . . . . . . Central Tire Inflation System
D.C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Current
D.E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive End
Dia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diameter
DRA. . . . . . . . . . . . . . . . . . . . . . . Digital Ratio Adaptor
EPA . . . . . . . . . . . . Environmental Protection Agency
G.C.C. . . . . . . . . . . . . . . . . . . . . Gulf Coast Countries
Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grade 8
HMC4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four-Door
HMCS . . . . . . . . . . . . . . . . . . . . . . . . . . Station Wagon
HMCO (hard doors) . . . . . . . . . . . . . . . Open Vehicle
HMSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slant-Back
hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . horsepower
HVAC . . . . . . . Heating, Ventilating, Air Conditioning
I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Diameter
in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inch
I/P . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Panel
L.F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left Front
L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left-Hand
L.R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Left Rear
l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liter
max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum
mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Millimeter
min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minimium
N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Available
NPN . . . . . . . . . . . . . . . . . . . . . . . . . . No Part Number
N/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Serviced
N.Y. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .New York
O.D. . . . . . . . . . . . . . . . . . . . . . . . . . Outside Diameter
PCM . . . . . . . . . . . . . . . . . Powertrain Control Module
PCV . . . . . . . . . . . . . . .Positive Crankcase Ventilation
Phos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Phosphate
P/N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number
P/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power Steering
press. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure
QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
R.F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Front
R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right-Hand
R.R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Rear
S.I.A. . . . . . . . . . . . . . . . . . . . . . . Serviced in Assembly
S.I.K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serviced in Kit
S/N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
S.P.D.T. . . . . . . . . . . . . . . . . Single Pole Double Throw
S.P.S.T. . . . . . . . . . . . . . . . . . . . Single Pole Single Throw
S.R.E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slip Ring End
STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
TCM . . . . . . . . . . . . . . . . Transmission Control Module
TT4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Trac 4
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
VIN . . . . . . . . . . . . . . . .Vehicle Identification Number
VDC . . . . . . . . . . . . . . . . . . . . . . . . Volt Direct Current
W/S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Windshield
XLC2 . . . . . . . . . . . . . . . . . . . Two-Door, Enlarged Cab
ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zinc
SUGGESTIONS AND RECOMMENDATIONS

Recommendations for improving or correcting this catalog are encouraged. Forms are included at the back of this manual. Please forward corrections or recommendations directly to:
Commercial Publications Department
408 S. Byrkit St.
To receive future revisions and updates to this manual, please send the publications form in the front of this manual to:
Commercial Publications Department
408 S. Byrkit St.
1-2
VEHICLE IDENTIFICATION NUMBER DESCRIPTION

1
83
000001
Digit 12
through 17
Sequential,
Assigned
Serial Number
Digit 1
Manufacturing
Country
Digit 2
Company/Make
Digit 11
Plant Code
Digit 3
Vehicle Type
Digit 10
Model Year
Digit 4
Engine Type
Digit 9
Check Digit
Digit 5
Transmission/Drive
Digit 8
GVWR
Digit 6 and 7
Truck Line Series
Model, Body Type
Vehicle Identification Number Decoding Chart

Digit
Code
United States
Commercial Vehicles
6.5L Turbocharged Diesel, GM, 8 cyl., 195 hp
4-Speed, Automatic/LHD
05745158
Code Definition
1-3
Vehicle Identification Number Decoding Chart (Continued)

Digit
Code
6&7
83
1-1/4 ton
4-door
Truck, utility
84
1-1/4 ton
Station wagon
Truck, utility
89
1-1/4 ton
2-door enlarged cab
Truck, utility
90
1-1/4 ton
Open body w/full hard doors
Truck, utility
91
1-1/4 ton
4-door slant back
Truck, utility
Class 3
10,001 lb - 14,000 lb
Check Digit
10
2000
11
Mishawaka, Indiana
Livonia, Michigan
Sequential Serial Number
12-17
1-4
Code Definition
(4,541 kg - 6,356 kg)

ENGINE 2-1
Section 2
ENGINE
TITLE
PAGE NUMBER
Air Intake Manifolds, Crankcase Depression Regulator Valve, and Mounting Hardware. . . . . . . 2-20
Camshaft, Timing Chain, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Crankcase Cover Assembly and Rocker Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Crankshaft, Damper, Bearings, Pulley, and Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Cylinder Head and Block Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Oil Pan, Pump, and Filler Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Exhaust Manifold Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Exhaust Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Mounting Brackets, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Oil Dipstick and Tube Assembly, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Oil Filter, Adapter, and Oil Line Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Piston Assembly, Rod Assembly, and Ring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
TurboCharger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Vacuum Pump, Serpentine Belt and Accessory Drive Brackets and Pulleys . . . . . . . . . . . . . . . . . 2-24
Valves, Guides, and Rocker Arm Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
05745158

2-2 ENGINE
P02-001.2
Figure 21. Engine Assembly.

2-1-02
ENGINE 2-3
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 21.
Engine Assembly.
1
6010809
ENGINE, complete, 6.5 liter, new . . . . . . . . . . . . . . . . . .
5744918
ENGINE, long block, 6.5 liter, new. . . . . . . . . . . . . . . . . .
NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE

LONG BLOCK PART NUMBER 5744918.
05745158
7-1-00
2-4 ENGINE
8
9
10
5
4
3
11
12
13
14
15
12
16
30
29
17
28
18
23
12
25
32
19
22
24
26
27
20
21
Figure 22. Cylinder Head and Block Components.

31
7-1-00
ENGINE 2-5
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 22.
Cylinder Head and Block Components.
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
5744649
5745220
5744650
5744651
5572842
5742109
5740186
12339406-2
5740031
5743223
5740058
5745281
5744449
N/S
N/S
5740272
5740268
8134398
N/S
5743277
5741043
5740144
5744943
5715343
5743278
5740529
5740145
5742650
5742657
N/S
N/S
5741150
5598192
5939441
5743279
CYLINDER HEAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD, remanufactured . . . . . . . . . . . . . . . .
CHAMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAMBER, oversized . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, water cover . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, water access . . . . . . . . . . . . . . . . . . . . . . . . . . .
STUD, access cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOZZLE, fuel injection . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOW PLUG, type 60G . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, cylinder head, SEE NOTE 1 . . . . . . . . . . . . . . .
PLUG, pipe, 1/4 - 18, oil passage . . . . . . . . . . . . . . . . . .
PLUG, pipe, 3/8, oil gallery . . . . . . . . . . . . . . . . . . . . . . .
PLUG, camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN, flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, pipe, 3/8, cylinder block . . . . . . . . . . . . . . . . . . .
VALVE, regulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, regulating valve, oil cooler . . . . . . . . . . . . . . . . .
BOLT, bearing cap, outboard, front & rear . . . . . . . . . .
BOLT, bearing cap, outboard, middle. . . . . . . . . . . . . .
BOLT, bearing cap, inboard, all . . . . . . . . . . . . . . . . . . .
VALVE, safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, expansion, freeze . . . . . . . . . . . . . . . . . . . . . . . . .
PIN, block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, fuel pump cover . . . . . . . . . . . . . . . . . . . . . . . .
COVER, fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, fuel pump cover, M6 x 1.0 x 16 . . . . . . . . . . . . .
SCREW, fuel pump cover, 3/8 - 16 x 3/4. . . . . . . . . . . . .
PLUG, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATER CORD, block. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IMMERSION HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF GASKET SET P/N 5714842
05745158
2
2
8
8
4
2
2
4
34
8
8
8
2
5
1
1
4
2
1
1
1
4
6
10
1
6
2
1
1
2
2
2
1
1
1

2-6 ENGINE
4
3
6
2
2
1
8
11
4
12
9
10
13
14
Figure 23. Crankshaft, Damper, Bearings, Pulley, and Flywheel.

2-1-02
ENGINE 2-7
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 23.
Crankshaft, Damper, Bearings, Pulley, and Flywheel.
1
106751
KEY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5740240
BEARINGS, standard, #1, 2, 4 . . . . . . . . . . . . . . . . . . . . . .
5740241
BEARING, .013 mm undersized, #1, 2, 4 . . . . . . . . . . . . .
5740242
BEARING, .026 mm undersized, #1, 2, 4 . . . . . . . . . . . . .
5740201
BEARING, standard, #3 . . . . . . . . . . . . . . . . . . . . . . . . . .
5740202
BEARING, .013 mm undersized, #3 . . . . . . . . . . . . . . . . .
5740203
5740204
BEARING, standard, #5 . . . . . . . . . . . . . . . . . . . . . . . . . .
5740205
5740206
5743226
PACKING, preformed, crankshaft, SEE NOTE 1 . . . . . . .
5743227
CRANKSHAFT, engine . . . . . . . . . . . . . . . . . . . . . . . . . . .
5740261
PIN, flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743228
DAMPER ASSEMBLY, crankshaft . . . . . . . . . . . . . . . . . . .
5740147
WASHER, flat, torsional damper. . . . . . . . . . . . . . . . . . .
10
5740146
SCREW, torsional damper . . . . . . . . . . . . . . . . . . . . . . . .
11
6003069
PULLEY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
BOLT, M10 - 1.5 x 65, crankshaft pulley . . . . . . . . . . . . .
13
5740037
FLYWHEEL, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
5740263
BOLT, flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF GASKET AND SEAL SET P/N 5743399
05745158

2-8 ENGINE
5
3
4
2
5
9
7
8
10
11
Figure 24. Piston Assembly, Rod Assembly, and Ring Set.


ENGINE 2-9
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 24.
Piston Assembly, Rod Assembly, and Ring Set.
1
5743280
RING SET, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743281
RING SET, 0.5 mm oversized . . . . . . . . . . . . . . . . . . . . . .
5743282
PISTON ASSEMBLY, standard . . . . . . . . . . . . . . . . . . . . . .
5743799
PISTON ASSEMBLY, 0.5 mm oversized . . . . . . . . . . . . . .
N/S
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
PISTON PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5740158
RING, retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5740038
CONNECTING ROD ASSEMBLY . . . . . . . . . . . . . . . . . . . .
N/S
CONNECTING ROD. . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CAP, connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . .
5740155
BOLT, connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . .
16
10
5740156
NUT, connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
11
5740238
BEARING, connecting rod, standard. . . . . . . . . . . . . . .
11
5740239
BEARING, connecting rod, 0.026 mm undersized . . . .
05745158

2-10 ENGINE
4
3
2
5
1
1
21
6
7
19
20
8
9
10
18
11
12
15
17
13
16
14
Figure 25. Valves, Guides, and Rocker Arm Assemblies.

2-1-02
ENGINE 2-11
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 25.
Valves, Guides, and Rocker Arm Assemblies.
1
5740132
ROCKER ARM, valve rockers. . . . . . . . . . . . . . . . . . . . . .
16
5740531
SHAFT, valve rocker arm . . . . . . . . . . . . . . . . . . . . . . . . .
5741045
RETAINER, rocker arm shaft. . . . . . . . . . . . . . . . . . . . . . .
11508355
BOLT, rocker arm shaft. . . . . . . . . . . . . . . . . . . . . . . . . . .
5741046
RETAINER, rocker arm . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5740270
LOCK, valve spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
5740180
ROTOR, engine poppet, exhaust valve. . . . . . . . . . . . .
5740266
SEAL INLET, valve stem, SEE NOTE 1 . . . . . . . . . . . . . . . .
16
5740153
SPACER, sleeve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
10
5742095
SEAL, exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5740152
SPRING, valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
12
5740130
WASHER, valve spring . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
13
5743283
VALVE, poppet, exhaust, standard . . . . . . . . . . . . . . . .
13
5743284
VALVE, poppet, exhaust, 0.089 mm oversized . . . . . . .
14
5740041
VALVE, poppet, intake, standard . . . . . . . . . . . . . . . . . .
14
5740194
VALVE, poppet, intake, 0.089 mm oversized . . . . . . . . .
14
5740195
VALVE, poppet, intake, 0.349 mm oversized . . . . . . . . .
15
5740131
CAP, intake valve spring . . . . . . . . . . . . . . . . . . . . . . . . .
16
5740043
TAPPET, hydraulic roller . . . . . . . . . . . . . . . . . . . . . . . . . .
16
17
5740040
PUSHROD, valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
18
5740133
PLATE, guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
5740134
CLAMP ASSEMBLY, guide . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
CLAMP, guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
N/S
SCREW, flanged hex head, M8 -1.25 x 22 . . . . . . . . . .
NOTE 1: PART OF 6.5L CYLINDER HEAD KIT 5714842
05745158

2-12 ENGINE
9
8
7
6
10
20
15
14
16
17
19
18
Figure 26. Camshaft, Timing Chain, and Related Parts.

13
12
11
2-1-02
ENGINE 2-13
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 26.
Camshaft, Timing Chain, and Related Parts.
1
5740184
SCREW, fuel injection pump driven gear . . . . . . . . . . .
5740139
GEAR, fuel injection pump driven . . . . . . . . . . . . . . . . .
5740182
COVER, crankcase front . . . . . . . . . . . . . . . . . . . . . . . . .
5741152
SCREW, pump drive gear . . . . . . . . . . . . . . . . . . . . . . .
5741151
WASHER, fuel injection pump drive gear . . . . . . . . . . .
5740137
WASHER, fuel injection pump drive gear . . . . . . . . . . .
5740140
GEAR, fuel injection pump drive . . . . . . . . . . . . . . . . . .
5740046
CHAIN, camshaft timing . . . . . . . . . . . . . . . . . . . . . . . . .
5740044
SPROCKET WHEEL, camshaft . . . . . . . . . . . . . . . . . . . . .
10
5743229
SPROCKET WHEEL, crankshaft . . . . . . . . . . . . . . . . . . . .
11
5740191
BEARING, camshaft, #5, orange. . . . . . . . . . . . . . . . . . .
12
5740190
BEARING, camshaft, #4, green . . . . . . . . . . . . . . . . . . . .
13
5740189
BEARING, camshaft, #3, yellow. . . . . . . . . . . . . . . . . . . .
14
5740188
BEARING, camshaft, #2, pink . . . . . . . . . . . . . . . . . . . . .
15
5740187
BEARING, camshaft, #1, plain . . . . . . . . . . . . . . . . . . . . .
16
5740213
CAMSHAFT, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5740135
SPACER, camshaft sprocket . . . . . . . . . . . . . . . . . . . . . .
18
5740136
RETAINER, camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
SCREW, M8 - 1.25 x 16, thrust bearing . . . . . . . . . . . . . .
20
106751
KEY, camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

2-14 ENGINE
3
4
2
1
16
17
11
13
10
14
13
15
12
11
10
Figure 27. Crankcase Cover Assembly and Rocker Cover.

2-1-02
ENGINE 2-15
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 27.
Crankcase Cover Assembly and Rocker Cover.
1
5714138
COVER, rocker arm, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
5740151
COVER, rocker arm, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
5741153
WASHER, rocker arm cover. . . . . . . . . . . . . . . . . . . . . . .
11500914
BOLT, rocker arm cover . . . . . . . . . . . . . . . . . . . . . . . . . .
5740039
STUD, rocker arm cover. . . . . . . . . . . . . . . . . . . . . . . . . .
12
5740095
STUD, crankcase front cover and

injection pump, upper . . . . . . . . . . . . . . . . . . . . . . . . . .
5742184
STUD, crankcase front cover and

injection pump, lower . . . . . . . . . . . . . . . . . . . . . . . . . .
5744439
BOLT, crankshaft position sensor . . . . . . . . . . . . . . . . . .
5744911
SENSOR, crankshaft position. . . . . . . . . . . . . . . . . . . . . .
5740182
COVER, crankcase front . . . . . . . . . . . . . . . . . . . . . . . .
10
9438083
WASHER, hard, crankcase front cover . . . . . . . . . . . . .
11
N/S
BOLT, M10 - 1.5 x 55, Class 10.9, crankcase front cover
12
5742152
SEAL, crankcase front cover, SEE NOTE 1 . . . . . . . . . . .
13
5740181
BOLT, backing plate and front cover . . . . . . . . . . . . . .
14
5740169
BAFFLE, crankcase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5743232
PLATE, water pump backing . . . . . . . . . . . . . . . . . . . . .
16
5740185
STUD, backing plate and front cover . . . . . . . . . . . . . .
17
11514603
NUT, baffle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF GASKET AND SEAL KIT 5743399
05745158

2-16 ENGINE
5
6
7
8
2
9
10
11
12
4
13
1
14
21
20 19
18
17
15
16
22
30
23
25
27 26
29
24
28
(Modified)
Figure 28. Engine Oil Pan, Pump, and Filler Tube.


ENGINE 2-17
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 28.
Engine Oil Pan, Pump, and Filler Tube.
1
N/S
NUT, flanged, M8-1.25, oil filler neck . . . . . . . . . . . . . . . .
6009976
CAP, engine oil filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009975
FILLER NECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5740161
GROMMET, oil filler tube . . . . . . . . . . . . . . . . . . . . . . . . .
5740181
BOLT, oil pump drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5740138
CLAMP, oil pump drive assembly . . . . . . . . . . . . . . . . . .
5714669
OIL PUMP DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
5740051
GASKET, oil pump drive . . . . . . . . . . . . . . . . . . . . . . . . . .
5740148
SHAFT, oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5744893
PUMP AND SCREEN, oil pick-up . . . . . . . . . . . . . . . . . . .
11
5740542
RETAINER, pump assembly . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
PUMP BODY, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.A.
SPACER, engine oil pump . . . . . . . . . . . . . . . . . . . . . . .
14
S.I.A.
PUMP BODY, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.A.
STRAINER, pump assembly . . . . . . . . . . . . . . . . . . . . . .
16
S.I.A.
BOLT, oil pump cover . . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.A.
PIN, regulating valve spring stop . . . . . . . . . . . . . . . . .
18
S.I.A.
LOCKWASHER, oil pump cover . . . . . . . . . . . . . . . . . .
19
S.I.A.
DISK, oil pressure regulating valve . . . . . . . . . . . . . . . .
20
S.I.A.
VALVE, relief, oil pressure . . . . . . . . . . . . . . . . . . . . . . . .
21
S.I.A.
SPRING, oil pressure regulating valve . . . . . . . . . . . . .
22
N/S
SCREW, M11 - 1.5 x 66, oil pump assembly . . . . . . . . . .
23
5740085
BOLT, engine oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
5744663
OIL PAN ASSEMBLY, engine . . . . . . . . . . . . . . . . . . . . . .
25
N/S
OIL PAN, engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
5744811
PLUG, engine oil pan drain . . . . . . . . . . . . . . . . . . . . .
27
5744812
GASKET, 12mm, engine oil drainplug. . . . . . . . . . . . . .
28
N/S
SCREW, engine oil pan . . . . . . . . . . . . . . . . . . . . . . . . . .
20
29
5591286
STUD, engine oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
5743235
SEAL, engine oil pan, rear . . . . . . . . . . . . . . . . . . . . . . . .
05745158

2-18 ENGINE
12
11
10
9
8
2
3
6
5
4
Figure 29. Oil Filter, Adapter, and Oil Line Fittings.


ENGINE 2-19
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 29.
Oil Filter, Adapter, and Oil Line Fittings.
1
PLUG, 1/4 - 18 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS28775-20
N/S
O-RING, oil filter adapter bolt . . . . . . . . . . . . . . . . . . . .
12339409
GASKET, oil filter adapter bolt. . . . . . . . . . . . . . . . . . . . .
12339410
BOLT, fluid passage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338780
BRACKET, filter mount . . . . . . . . . . . . . . . . . . . . . . . . . . .
12339405
REDUCER, oil filter adapter . . . . . . . . . . . . . . . . . . . . . . .
5715388
FILTER, engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS28775-236
O-RING, oil filter adapter . . . . . . . . . . . . . . . . . . . . . . . .
108-70102
STRAIGHT CONNECTOR, oil cooler inlet hose . . . . . . . .
10
108-70302
ELBOW, 45 degree, oil cooler outlet hose . . . . . . . . . . .
11
N/S
PLUG, 3/8 - 18 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5745120
SENSOR, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
2-20 ENGINE
4
5
7
8
10
11
10
12
Figure 210. Air Intake Manifolds, Crankcase Depression Regulator Valve,

and Mounting Hardware.
7-1-00
ENGINE 2-21
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 210.
Air Intake Manifolds, Crankcase Depression Regulator
Valve, and Mounting Hardware.
1
5744435
BOLT, center intake manifold . . . . . . . . . . . . . . . . . . . .
5744452
INTAKE MANIFOLD, center . . . . . . . . . . . . . . . . . . . . . . .
5744448
GASKET, center intake manifold . . . . . . . . . . . . . . . . . .
5744459
STUD, intake manifold-to-head . . . . . . . . . . . . . . . . . . .
16
5744453
INTAKE MANIFOLD, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
5744454
INTAKE MANIFOLD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
5744451
GASKET, intake manifold-to-head . . . . . . . . . . . . . . . . .
N/S
NUT, M10 - 1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010103
BRACKET, mounting, engine wire harness connection
5714132
VALVE, crankcase depression regulator . . . . . . . . . . .
10
N/S
CLAMP, CDR vent hose, 1.50 - 0.62 . . . . . . . . . . . . . .
11
6007255
HOSE, CDR valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5714133
GROMMET, CDR valve mount . . . . . . . . . . . . . . . . . . . .
05745158

2-22 ENGINE
2
3
10
12
12
13
11
19
15
16
18
Figure 211. TurboCharger Assembly.

17
12
14
2-1-02
ENGINE 2-23
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 211.
TurboCharger Assembly.
1
5744470
TURBOCHARGER ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . .
5744929
TURBOCHARGER ASSEMBLY, remanufactured . . . . . . .
S.I.A.
CAPSCREW, M8 - 1.25 x 19 . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
INLET ELBOW, turnbocharger . . . . . . . . . . . . . . . . . . . .
S.I.A.
GASKET, turbocharger inlet elbow . . . . . . . . . . . . . . .
S.I.A.
BOLT, M10 - 1.5 x 40, turbo-to-block . . . . . . . . . . . . . . .
5745167
O-RING, turbocharger air intake . . . . . . . . . . . . . . . . .
5744654
ACTUATOR, wastegate . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CASTING, turbocharger body . . . . . . . . . . . . . . . . . . .
S.I.A.
BOLT, M8 - 1.25 x 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5745123
SEAL, turbo-to-block . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12550114
HEAT SHIELD, turbocharger . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
BOLT, M8 - 1.25 x 14, heat shield . . . . . . . . . . . . . . . . . . .
13
N/S
LOCKNUT & LOCKWASHER ASSEMBLY, #6 - 32. . . . . . . .
14
N/S
SCREW & LOCKWASHER ASSEMBLY, #6 - 32 x 1/2 . . . . .
15
RCSK18089
HEATSHIELD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
BOLT, M10 - 1.5 x 25, Class 9.8, heat shield . . . . . . . . . .
17
N/S
BOLT, M10 - 1.5 x 20, Class 10.9, heat shield . . . . . . . . .
18
6007707
HEATSHIELD, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
5744652
VACUUM HARNESS BOOST CONTROL . . . . . . . . . . . . . .

REMANUFACTURED TURBO ASSEMBLY, PART
NUMBER 5744929.
05745158

2-24 ENGINE
8
1
9
2
7
5
6
3
4
10
11
6
12
13
15
2
16
14
17
18
21
22
20
19
19
Figure 212. Vacuum Pump, Serpentine Belt and Accessory Drive Brackets and Pulleys.
2-1-02
ENGINE 2-25
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 212.
Vacuum Pump, Serpentine Belt and Accessory Drive
Brackets and Pulleys.
1
6003067
BOLT, brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006783
BOLT, brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006773
BRACE, rear generator bracket . . . . . . . . . . . . . . . . . .
6006775
BRACKET, generator-to-engine . . . . . . . . . . . . . . . . . . .
11509036
BOLT, flanged, generator bracket . . . . . . . . . . . . . . . . .
6006989
NUT, generator brace . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006777
BOLT, generator mounting . . . . . . . . . . . . . . . . . . . . . . .
6003051
TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006802
BOLT, Torx head, tensioner. . . . . . . . . . . . . . . . . . . . . . . .
10
11515758
BOLT, vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6006805
PULLEY, vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . .
12
6006803
VACUUM PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6006813
LABEL, belt routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6007453
BELT, serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6006811
PULLEY, idler assembly, non-A/C . . . . . . . . . . . . . . . . . .
16
6006812
BRACKET, idler assembly, non-A/C . . . . . . . . . . . . . . . .
17
6006807
BRACKET, A/C, power steering mounting . . . . . . . . . .
18
6006806
STUD, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
6006808
BOLT, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
11501850
NUT, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6003069
22
N/S
BOLT, M10 - 1.5 x 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

2-26 ENGINE
1
2
3
1
4
1
Figure 213. Exhaust Manifolds.


ENGINE 2-27
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 213.
Exhaust Manifolds.
1
5744438
CLAMP, exhaust manifold-to-turbo . . . . . . . . . . . . . . . .
5744464
EXHAUST PIPE, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744445
EXHAUST MANIFOLD, L.H. . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, M10-1.5 x 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5744465
EXHAUST PIPE, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744446
EXHAUST MANIFOLD, R.H. . . . . . . . . . . . . . . . . . . . . . . . .
05745158

2-28 ENGINE
5
6
3
1
9
8
3
14
15
11
11
9
12
13
8
Figure 214. Mounting Brackets, Engine.

10
3-1-01
ENGINE 2-29
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 214.
Mounting Brackets, Engine.
1
12339133
BRACKET, engine block to insulator, R.H. . . . . . . . . . . . .
N/S
SCREW, 3/8 - 16 X 1 1/4, Gr8, insulator-to-engine mount
N/S
WASHER, flat, type B, hardened, 3/8, ZN . . . . . . . . . . . .
16
12339132
BRACKET, engine block to insulator, L.H. . . . . . . . . . . . .
N/S
LOCKWASHER, M10, engine mount . . . . . . . . . . . . . . . .
N/S
SCREW, M10 - 1.5 x 25, engine mount . . . . . . . . . . . . . .
12339179
MOUNT, resilient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/2 - 13, Gr8, CAD, engine mount . . . . . . . .
13
N/S
WASHER, flat, hardened, 1/2, type B . . . . . . . . . . . . . . .
22
10
12338205
BRACKET, frame to insulator . . . . . . . . . . . . . . . . . . . . . .
N/S
11
SCREW, 1/2 - 13 x 4 1/2, Gr8, CAD, engine mount . . . .
12
EC12338183
BRACKET, frame to insulator, R.H. . . . . . . . . . . . . . . . . . .
13
EC12338163
BRACKET, engine mount . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
SCREW, 1/2 - 13 x 1 1/4, Gr8, CAD, . . . . . . . . . . . . . . . . .

bracket-to-engine mount
15
N/S
LOCKNUT, 3/8 - 16, Gr8, insulator-to-engine mount . . .
05745158

2-30 ENGINE
2
3
Figure 215. Oil Dipstick and Tube Assembly, Engine.

2-1-02
ENGINE 2-31
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 215.
Oil Dipstick and Tube Assembly, Engine.
1
6006825
TUBE ASSEMBLY, engine oil dipstick . . . . . . . . . . . . . . . .
5741162
SCREW, flange head, engine oil dipstick . . . . . . . . . . .
6006824
DIPSTICK, engine oil level . . . . . . . . . . . . . . . . . . . . . . . .
274244
O-RING, tube assembly, . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
2-1-02
2-32 ENGINE
9
10
11 12
13
14
15
1
2
8
7
6
4
02-P02-003
Figure 216. Exhaust Manifold Heat Shield.

2-1-02
ENGINE 2-33
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 216.
Exhaust Manifold Heat Shield.
1
RCSK17221
HEAT SHIELD, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . .
N/S
NUT & LOCKWASHER ASSEMBLY, #10 - 24. . . . . . . . . . . .
N/S
SCREW, flanged hex head, M10 - 1.5 x 65, class 10.9. .
6011972
HEAT SHIELD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLATWASHER, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 3/8-24 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
7
8
MS27183-14
N/S
MS90727-58
N/S
NUT, flanged, M8 - 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6007193
BRACKET, engine wiring harness . . . . . . . . . . . . . . . . . .
11
N/S
SCREW, flanged, M10 - 1.50 x 13 . . . . . . . . . . . . . . . . . .
12
N/S
LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
BOLT, 1/4 - 20 x 1, Gr5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
12340663-1
CLAMP, cushioned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
12340664
CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

2-34 ENGINE

FUEL, EMISSIONS AND EXHAUST 3-1
Section 3
FUEL, EMISSIONS AND EXHAUST

TITLE
PAGE NUMBER
Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Air Cleaner, Air Horn, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Exhaust Pipes and Related Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Fuel Filler Pipe Assembly and Vent Lines, Main Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Fuel Filler, Auxiliary Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Fuel Filter Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fuel Injection Pump and Fuel Intake Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fuel Injection Supply and Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Fuel Pump and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Fuel Supply and Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Fuel Tank (Auxiliary) Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Fuel Tank Vent Line, Filter, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Main Fuel Tank Assembly and Mounting Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
05745158

3-2 FUEL, EMISSIONS AND EXHAUST
1
2
8
2
1
9
9
10
14
11
9
12
13
12
9
Figure 31. Fuel Pump and Mounting Hardware.

11

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 31.
Fuel Pump and Mounting Hardware.
1
5939725
TUBE ASSEMBLY, fuel line adapter . . . . . . . . . . . . . . . . .
12340395
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, hose, stainless, 1 5/16 - 2 1/4, fuel pump . . .
6010655B9
SADDLE BRACKET, fuel pump . . . . . . . . . . . . . . . . . . . . .
6010657B9
BRACKET ASSEMBLY, fuel filter and pump mounting . .
N/S
NUT AND LOCKWASHER ASSEMBLY, 1/4 - 20 . . . . . . . . .
5939998
ISOLATOR, fuel pump mounting bracket . . . . . . . . . . .
6010682
FUEL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, hose, stainless, 5/16", fuel hose . . . . . . . . . . . . .
10
N/S
HOSE, filter to pump, 12-inch, SEE NOTE 1 . . . . . . . . . . .
11
5742924
WRAP, spiral, 5-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12342951-2
HOSE BARB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
12342953-2
CHECK VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6001262
HOSE, 5-inch, fuel filter inlet. . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: MAKE FROM BULK HOSE P/N 5741067

3/8" X 25 ROLL
05745158

4
3
3
2
1
5
3
14
9
15
7
16
10
11
17
STA
NA
DY
NE
13
18
12
NE
DY
NA
STA
8-P03-001.3
Figure 32. Fuel Injection Pump and Fuel Intake Line.

3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 32.
Fuel Injection Pump and Fuel Intake Line.
1
N/S
CONVOLUTED CONDUIT, 16 1/2 long, fuel pressure

service port-to-fuel injection pump, SEE NOTE 1. . . . .
N/S
HOSE, 1/4 x 22 long, fuel pressure service port-tofuel injection pump, SEE NOTE 2 . . . . . . . . . . . . . . . . . .
N/S
CLAMP, constant tension, 1/2, fuel line . . . . . . . . . . . .
N/S
HOSE, 1/4 x 24 long, fuel filter-to-fuel pressure service

port, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745221
PUMP, fuel injection, 6.5L . . . . . . . . . . . . . . . . . . . . . . . . .
5745171
PUMP, fuel injection, 6.5L, remanufactured , SEE NOTE 3.
5744937
SOLENOID ASSEMBLY, engine shut-off (ESO) . . . . . . . .
S.I.A.
O-RING, ESO solenoid . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5745012
MOTOR ASSEMBLY, injection timing stepper (ITS) . . . .
11
5745014
PRESSURE REGULATOR ASSEMBLY . . . . . . . . . . . . . . . .
12
N/S
LOCKNUT, harness attaching . . . . . . . . . . . . . . . . . . . .
13
5745013
WIRING HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
5745016
KIT, PMD-heat transfer pad. . . . . . . . . . . . . . . . . . . . . .
15
S.I.K.
SCREW, mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5744959
DRIVER, pump-mounted fuel solenoid (PMD) . . . . .
17
5744962
HEAT TRANSFER PAD . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5740059
GASKET, fuel injector pump, SEE NOTE 4 . . . . . . . . . . . .
NOTE 1: CUT FROM SLIT CONVOLUTED CONDUIT 3/4

I.D. X 22 LONG, P/N 6010240
NOTE 2: MAKE FROM BULK HOSE P/N 5741068 1/4" X
25 ROLL
REMANUFACTURED PART NO. 5745171
NOTE 4: PART OF ENGINE CYLINDER HEAD GASKET SET,
P/N 5714842.
05745158

5
7
8
7
8
24
22
23
9
21
10
7
1
12 11
7
8
2
13
2
20
14
15
18
18
16
17
19
18
16
18
Figure 33. Fuel Injection Supply and Return Lines.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 33.
Fuel Injection Supply and Return Lines.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
N/S
N/S
5744707
5744709
5744713
5744711
5740179
5740537
5742564
5744712
5744710
5744708
5744706
5743288
5740210
5741895
5743223
5740211
5740058
5740171
5745042
N/S
N/S
N/S
CLAMP, fuel injection tube . . . . . . . . . . . . . . . . . . . . . . .

CLIP, one-piece plastic, fuel injection tube. . . . . . . . . .
TUBE, pump to injector, #2 cylinder . . . . . . . . . . . . . . . .
CLAMP, fuel injection tube . . . . . . . . . . . . . . . . . . . . . . .
INSERT, fuel injection tube clamp . . . . . . . . . . . . . . . . .
BRACKET, fuel injection lines, R.H.. . . . . . . . . . . . . . . . . .
BRACKET, fuel injection lines, L.H. . . . . . . . . . . . . . . . . . .
CAP, fuel injection nozzle . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, fuel drain tube . . . . . . . . . . . . . . . . . . . . . . . . . .
NOZZLE, fuel injection . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, 7-inch, fuel drain, . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, fuel drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE ASSEMBLY, fuel drain return . . . . . . . . . . . . . . . . . .
CLAMP, fuel return tube, L.H. side . . . . . . . . . . . . . . . . . .
CLAMP, fuel drain return hose . . . . . . . . . . . . . . . . . . . .
HOSE, 6-inch, fuel return, pump-to-return tube, SEE NOTE 1
NOTE 1: MAKE FROM BULK HOSE P/N 5741163, 1/2

O.D. X 1/4 I.D. X 25 ROLL
05745158
4
4
1
1
1
1
4
4
1
1
1
1
1
1
2
18
8
8
8
2
1
1
2
1

Figure 34. Accelerator Pedal Assembly.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 34.
Accelerator Pedal Assembly.
1
6007221
ACCELERATOR PEDAL ASSEMBLY . . . . . . . . . . . . . . . . . .
6007177
BRACKET, accelerator mounting . . . . . . . . . . . . . . . . .
05745158
7-1-00

3
11
12
10
13
6
8
7
10
14
15
42
16
41
7
40
15
26
39
27
28
4
17
38
36
37
18
35
19
34
20
21
22
23
30
29
24
31
32
25
33
Figure 35. Air Cleaner, Air Horn, and Related Parts.

2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 35.
Air Cleaner, Air Horn, and Related Parts.
1
N/S
WASHER, flat, 1/4, CAD, air intake shield . . . . . . . . . . . .
N/S
SCREW, 1/4 - 20 x 7/16, Gr8, ZN, air intake shield. . . . . .
12338377P
CAP, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, 5.0 - 2.0, air intake . . . . . . . . . . . . . . . . . . . . . .
6001738P
ADAPTER, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009745
GASKET, air intake housing . . . . . . . . . . . . . . . . . . . . . . .
N/S
TUBE, 28-inch, air cleaner vent line, SEE NOTE 1 . . . . . .
12338381
HOSE, induction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
TIE WRAP, tube air cleaner . . . . . . . . . . . . . . . . . . . . . . .
10
12339984
COUPLING ASSEMBLY, bulkhead . . . . . . . . . . . . . . . . . .
11
RCSK17735
CDR VALVE AND TUBE ASSEMBLY . . . . . . . . . . . . . . . . . .
12
6007701
AIR HORN INDUCTION SYSTEM . . . . . . . . . . . . . . . . . . . .
13
12339415
ELBOW, 90 deg, to hose, barbed (with CTIS only) . . . .
14
N/S
PLUG, pipe, hex head, 1/4" NPT (w/o CTIS only). . . . . .
15
N/S
CLAMP, hose, 1 - 1 1/4 . . . . . . . . . . . . . . . . . . . . . . . .
16
RCSK17700
HOSE, turbo intake, . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
WA12339911
AIR CLEANER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
BODY, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
S.I.A.
19
N/S
CLAMP, dust unloader. . . . . . . . . . . . . . . . . . . . . . . . . .
20
12342873
UNLOADER, dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
12342870
FILTER ELEMENT, air cleaner . . . . . . . . . . . . . . . . . . . . .
22
12342871
NUT/LOCKWASHER, air cleaner . . . . . . . . . . . . . . . . . .
23
12342872
GASKET, air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
12342869
COVER, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
12342874
CLAMP, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
6010859
LABEL, emission control . . . . . . . . . . . . . . . . . . . . . . . . . .
27
6010397
PROTECTIVE COVER, clear film (not illustrated) . . . . .
6010858
LABEL, CARB MDV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001684
PROTECTIVE COVER, clear film (not illustrated) . . . . .
28
N/S
PLUG, 1/8 brass, hex, air cleaner . . . . . . . . . . . . . . . . . .
29
12340922
GROMMET, air cleaner shield . . . . . . . . . . . . . . . . . . . . .
30
6009588
EDGE GUARD, air cleaner shield . . . . . . . . . . . . . . . . . .
31
6009455
SHIELD, air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
N/S
SCREW, tapping, #10 - 16 x 1/2, ZN, air cleaner shield
33
11608950-28
CLAMP 12.25/2, air cleaner . . . . . . . . . . . . . . . . . . . . . .
34
6009746
DRAIN HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
N/S
TIE WRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
12338842
BRACKET, air intake drainage tube . . . . . . . . . . . . . . . .
37
N/S
38
6005110
SCREW, tapping, phcr, #8 - 18 x 3/8, drainage bracket .
GASKET, air cleaner intake . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 35.
Air Cleaner, Air Horn, and Related Parts.
39
12340799
TUBE, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
N/S
ELBOW, 3/8 NPT to 1/4, pipe to hose, vent line . . . . . .
41
12339978
CONNECTOR, vent line . . . . . . . . . . . . . . . . . . . . . . . . .
42
6001737
ELBOW, air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: MAKE FROM BULK NYLON TUBE P/N 5741079,

3/16" X 250 ROLL

05745158
2-1-02
1
31
26
3
2
30
15
7 4
25
7
6
6
8
9
14
11
16
13
8
12
25
20
22
17
9
10
21
18
23
26
19
29
20
32
21
17
19
23
24
17
23
33
22
36
34
28
27
29
35
25
26
37
Figure 36. Fuel Supply and Return Lines.

3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 36.
Fuel Supply and Return Lines.
1
1
2
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
6007417
6007063
6005966
6011337
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
N/S
N/S
N/S
N/S
N/S
N/S
N/S
6006763
N/S
6006793
N/S
N/S
6007724B9
N/S
6006762
6006841
6006896
5939876
5939877
12342949
12342950
12338560-3
12338561-2
FUEL BUNDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL BUNDLE ASSEMBLY, for fleet use with single tank . .
VALVE ASSEMBLY, fuel tank selector, SEE NOTE 1. . . . . .
TUBE AND BRACKET ASSEMBLY, SEE NOTE 2 . . . . . . . . . .
BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . .
FUEL RETURN LINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL SUPPLY LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, fuel line connector, 3/8. . . . . . . . . . . . . . . . . . . . .
CLIP, fuel line connector, 5/16. . . . . . . . . . . . . . . . . . . .
P-CLIP, 5/16", SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . .
P-CLIP, 5/16, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . .
P-CLIP, 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, tube mounting, fuel bundle . . . . . . . . . . . . .
WASHER, flat, hard, 1/4, type B, ZN . . . . . . . . . . . . . . . .
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . .
BRACKET, valve mounting . . . . . . . . . . . . . . . . . . . . . . .
TIE WRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . .
P-CLIP, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-CLIP, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, tapping, #10 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hard, 1/4, type B, ZN . . . . . . . . . . . . . . . . . .
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE ASSEMBLY, return, valve-to-auxiliary tank . . . . . . . .
S-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, hold down, auxiliary fuel lines . . . . . . . . . . . . .
CLIP, fuel line connector, 5/16 . . . . . . . . . . . . . . . . . . . . .
CLIP, fuel line connector, 3/8 . . . . . . . . . . . . . . . . . . . . . .
BRACKET, auxiliary fuel line tubes . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . .
TUBE ASSEMBLY, supply, auxiliary tank-to-valve . . . . . . .
FUEL SUPPLY LINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .
FUEL RETURN LINE ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . .
TUBE, fuel supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, fuel return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE ASSEMBLY, fuel supply . . . . . . . . . . . . . . . . . . . . . . . .
TUBE ASSEMBLY, fuel return . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, fuel return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, fuel supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: FOR STANDARD VEHICLES WITH TWO TANKS.
NOTE 2: FOR FLEET VEHICLES WITH SINGLE FUEL TANK.
05745158
1
1
1
1
2
1
1
2
2
2
3
2
1
2
2
2
1
2
1
2
2
2
1
1
1
5
1
3
3
1
1
1
1
1
1
1
1
1
1
1
2-1-02

1
12
13
5
6
11
4
2
14
10
15
32
16
34
33
28
17
18
27
29
26
30
35
19
31
25
33
29
47
28
20
48
46
39
29
37
49
38
30
36
45
29
30
24
30
21
23
22
41
42
1
40
44
29
43
30
Figure 37. Main Fuel Tank Assembly and Mounting Straps.

34
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 37.
Main Fuel Tank Assembly and Mounting Straps.
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
6010075
6005568
6005569
6006979
S.I.A.
S.I.A.
S.I.A.
6006737
N/S
MS21333-82
N/S
6009942
S.I.A.
S.I.A.
S.I.A.
5745031
12338556
6004924
8-6-100425BA
6001342
8-6-100302BA
12460105
12340000
12460140
12342933
12460108-3
12338568
12469055
N/S
N/S
N/S
N/S
12460143
12341718
N/S
1EC2460102B1
12338557-2
12460103
N/S
12338557-2
6006150B9
12460108-3
12460108-3
12338571
EC12338573 2B1
12338574
6007695
12338557-1
12460108-3
12460108-3
FUEL TANK ASSEMBLY, for vehicles w/aux tank, SEE NOTE 1

JUMPER ASSEMBLY, tank for vehicles w/o aux tank. . .
JUMPER ASSEMBLY, main tank w/aux tank . . . . . . . . .
PLATE, fuel tank access . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, cushioned, 9/16, harness . . . . . . . . . . . . . . . . .
WASHER, flat, hard, 1/4, ZN, fuel tank access plate . .
LOCKNUT, 1/4 - 20, Gr8, fuel tank access plate . . . . .
BRACKET, fuel line support . . . . . . . . . . . . . . . . . . . . . . .
SCREW, #10 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-CLAMP, cushioned. . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, pt, #10 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMITTER, tank fuel level . . . . . . . . . . . . . . . . . . . . . .
SCREW, #10 - 24 x 1.25, CAD, fuel level transmitter . .
LOCKWASHER , #10, med, ZN, fuel level transmitter. .
WASHER, flat, #10, fuel level transmitter . . . . . . . . . . .
GASKET, fuel level transmitter . . . . . . . . . . . . . . . . . . .
FUEL STRAINER, fuel supply tube . . . . . . . . . . . . . . . . . .
GASKET, fuel tank access plate . . . . . . . . . . . . . . . . . .
TEE, pipe to tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE, rollover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELBOW, pipe to tube . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRAINPLUG, fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER, access plate . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, fuel tank access . . . . . . . . . . . . . . . . . . . . . . .
INSULATOR STRAP, inner, rear . . . . . . . . . . . . . . . . . . . . . .
STRAP, fuel tank, inner rear . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, rubboer coated. . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, 3/8 - 16 x 1, Gr8, CAD, fuel tank strap . . . . . . . . .
WASHER, flat, 3/8, type B, fuel tank strap . . . . . . . . . . . . .
NUT, 3/8 - 16, Gr8, CAD, fuel tank strap . . . . . . . . . . . . . .
BOLT, 3/8 - 16 x 2 1/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . .
SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLATWASHER .276 x 1.39 x .05. . . . . . . . . . . . . . . . . . . . . . .
SCREW, sl hd, 1/4 - 28 x 5/8, ZN . . . . . . . . . . . . . . . . . . . . .
SHIELD, fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANTI-SQUEAK, fuel tank, front . . . . . . . . . . . . . . . . . . . . . .
STRAP, fuel tank, inner front . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 3/8 - 16 x 2, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . .
ANTI-SQUEAK, fuel tank, front . . . . . . . . . . . . . . . . . . . . . .
SHIELD, fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULATOR STRAP, outer, front . . . . . . . . . . . . . . . . . . . . . .
INSULATOR STRAP, bottom, front . . . . . . . . . . . . . . . . . . . .
STRAP, fuel tank, bottom front . . . . . . . . . . . . . . . . . . . . . .
STRAP, fuel tank, outer front . . . . . . . . . . . . . . . . . . . . . . . .
STRAP, fuel tank, bottom rear . . . . . . . . . . . . . . . . . . . . . .
STRAP, fuel tank, outer rear . . . . . . . . . . . . . . . . . . . . . . . .
ANTI-SQUEAK, fuel tank, rear . . . . . . . . . . . . . . . . . . . . . . .
INSULATOR STRAP, outer, rear . . . . . . . . . . . . . . . . . . . . . . .
INSULATOR STRAP, bottom, rear . . . . . . . . . . . . . . . . . . . . .
NOTE 1: FOR VEHICLES W/O AUX TANK, ORDER THIS
ASSEMBLY AND JUMPER ASSY. P/N 6005568.
05745158
1
1
1
1
2
10
12
1
1
1
1
1
5
5
5
1
1
1
1
1
1
1
1
1
12
1
1
1
2
6
4
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

7
8
9
5
10
11
1
12
13
14
15
16
17
27
19
18
18
26
20
24
25
23
21
24
25
22
Figure 38. Fuel Tank (Auxiliary) Assembly and Mounting Hardware.

2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 38.
Fuel Tank (Auxiliary) Assembly and Mounting Hardware.
1
6010076
FUEL TANK ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hardened, 1/4, ZN. . . . . . . . . . . . . . . . . .
6008193
PLATE, fuel tank access . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP , cushioned, 3/8" . . . . . . . . . . . . . . . . . . . . . . .
6009943
TRANSMITTER, tank fuel level . . . . . . . . . . . . . . . . . . . .
S.I.A.
SCREW, #10 - 24 x 1.25, CAD, fuel level transmitter. .
S.I.A.
LOCKWASHER, med, #10, ZN, fuel level transmitter .
S.I.A.
WASHER, flat, #10, fuel level transmitter. . . . . . . . . . .
10
5745031
GASKET, fuel level transmitter . . . . . . . . . . . . . . . . . .
11
12338556
FUEL STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6006704
GASKET, tank access . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6001342
VALVE, rollover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6006648
FUEL TANK, auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
12342933
O-RING, fuel tank access . . . . . . . . . . . . . . . . . . . . . .
16
6006698
RETAINER, access plate . . . . . . . . . . . . . . . . . . . . . . . .
17
N/S
BOLT, 5/16 - 18 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . .
18
N/S
WASHER, flat, hardened, 5/16, ZN. . . . . . . . . . . . . . . . . .
12
19
5594342
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
21
6006687
SKID PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
N/S
BOLT, 1/4 - 28 x 5/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
23
N/S
WASHER, flat, hardened, 1/4, ZN. . . . . . . . . . . . . . . . . . .
24
N/S
WASHER, flat, 3/8, type B . . . . . . . . . . . . . . . . . . . . . . . .
25
N/S
BOLT 3/8 - 16 x 1, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . .
26
6006797B9
BRACKET, skid plate mounting, R.H. . . . . . . . . . . . . . . . .
26
6006798B9
BRACKET, skid plate mounting, L.H. . . . . . . . . . . . . . . . .
27
6006741B5
BRACKET, rear bumper, L.H. . . . . . . . . . . . . . . . . . . . . . .
27
6006749B5
BRACKET, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
12
13
3
20
1
2
13
10
17
7
6
14
17
13
15
16
13
11
12
18
19
20
21
22
23
22
Figure 39. Fuel Filler Pipe Assembly and Vent Lines, Main Fuel Tank.
7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 39.
Fuel Filler Pipe Assembly and Vent Lines, Main Fuel
Tank.
1
N/S
SCREW, socket head cap, 1/4 - 20 x 7/8, CAD . . . . . . .
N/S
LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, flanged, #10 - 12 x 1, CAD . . . . . . . . .
6007666
INSTRUCTION PLATE, fuel filler . . . . . . . . . . . . . . . . . . . . .
6002652
INSTRUCTION PLATE, fuel filler, Canada . . . . . . . . . . . . .
6002651
INSTRUCTION PLATE, fuel filler, GCC . . . . . . . . . . . . . . . .
12339426
SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009796
CAP ASSEMBLY, fuel filler w/tether . . . . . . . . . . . . . . . . .
6008148
REINFORCEMENT RING, main tank fuel filler. . . . . . . . .
6008147
HOUSING, fuel filler opening. . . . . . . . . . . . . . . . . . . . . .
6008088
FILLER NECK, fuel, main tank. . . . . . . . . . . . . . . . . . . . . .
10
6005924
STRAP, ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
CLAMP, hose, dipped, 2 . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
SCREW, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . .
13
N/S
WASHER, flat, 1/4, hardened, ZN . . . . . . . . . . . . . . . . . .
14
ELBOW, pipe to tube, fuel tank vent tube. . . . . . . . . . .
15
86-100202BA
N/S
TUBE, 44-inch, fuel tank vent, SEE NOTE 1 . . . . . . . . . . .
16
N/S
LOCKWASHER, toothed, 1/4, ZN . . . . . . . . . . . . . . . . . . .
17
N/S
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
18
12339892
BUSHING, fuel tank vent line. . . . . . . . . . . . . . . . . . . . . .
19
N/S
TUBE, 27-inch, fuel tank vent, SEE NOTE 1 . . . . . . . . . . .
20
N/S
CLAMP, filler pipe vent line 1/2" cushioned . . . . . . . . . .
21
N/S
SCREW, tapping, 1/4 - 14 x 1/2, ZN,

fuel tank vent tube clamp . . . . . . . . . . . . . . . . . . . . . . .
22
N/S
CLAMP, 2.75" - 1.81", fuel filler hose. . . . . . . . . . . . . . . . .
23
12338551-2
HOSE, fuel filler neck to tank. . . . . . . . . . . . . . . . . . . . . .
NOTE 1: MAKE FROM BULK TUBING P/N CPR104420-3
05745158
7-1-00
14
13
15
23
1
7 8
10
7
12
2
3
24
11
10
18
16
20
17
23
22
21
26
27
25
28
21
23
21
23
26
Figure 310. Fuel Filler, Auxiliary Fuel Tank.

19
17
3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 310.
Fuel Filler, Auxiliary Fuel Tank.
1
N/S
SCREW, socket head cap, 1/4 - 20 x 3/4, Gr8, CAD . . .
N/S
LOCKWASHER, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008105
REINFORCEMENT RING, fuel filler . . . . . . . . . . . . . . . . . .
6008104
HOUSING, auxiliary fuel filler . . . . . . . . . . . . . . . . . . . . .
6008163
TUBE ASSEMBLY, auxiliary fuel filler . . . . . . . . . . . . . . . . .
6005924
STRAP, ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
N/S
LOCKNUT, 1/4 - 20, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
N/S
ELBOW, 90 degree, barbed, 3/8" . . . . . . . . . . . . . . . . . .
10
N/S
CLAMP, hose, 1/2 - 1-1/4. . . . . . . . . . . . . . . . . . . . . . . . .
11
6008245
HOSE, vent, aux tank-to-filler neck. . . . . . . . . . . . . . . . .
12
6008246
CONDUIT, vent hose, aux tank . . . . . . . . . . . . . . . . . . . .
13
6006670B9
BRACKET, fuel filler hanger . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
LOCKBOLT, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COLLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, external tooth, 1/4, ZN . . . . . . . . . . . . .
15
16
NAS1080R08
N/S
17
N/S
CLAMP, hose, 1.81 - 2.75 . . . . . . . . . . . . . . . . . . . . . . .
18
6008342
HOSE, filler neck-to-fuel tank . . . . . . . . . . . . . . . . . . . . .
19
N/S
BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . .
20
6008253
P-CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
12339426
SPEEDNUT, #14 - 10, U type . . . . . . . . . . . . . . . . . . . . . .
22
6007731
DECAL, USE DIESEL FUEL ONLY . . . . . . . . . . . . . . . . . . .
22
6007732
DECAL, USE DIESEL FUEL ONLY Canada . . . . . . . . . . .
22
6007734
DECAL, DIESEL FUEL ONLY Arabic . . . . . . . . . . . . . . . .
23
N/S
SCREW, tapping, flanged hex head, #10 - 12 x 1, CAD
24
6009796
CAP ASSEMBLY, fuel filler, w/tether . . . . . . . . . . . . . . . .
25
6006715B9
BRACKET, shield mounting, outer . . . . . . . . . . . . . . . . . .
26
N/S
RIVET, blind, 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
6006709
SHIELD, fuel filler tube . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
6006707P
BRACKET, shield mounting, inner . . . . . . . . . . . . . . . . . .
05745158

1
2
3
4
5
8
7
6
18
9
19
10
17
11
16
15
12
10
13
14
8
18
19
17
16
13
20
Figure 311. Fuel Tank Vent Line, Filter, and Mounting Hardware.
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 311.
Fuel Tank Vent Line, Filter, and Mounting Hardware.
1
12339208
FILTER, fuel tank vent line . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hardened, 1/4, ZN . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/4, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, cushioned, 3/4, vent line filter . . . . . . . . . . . . . .
5
6
WWC440-1/2
N/S
CLAMP, hose vent line filter . . . . . . . . . . . . . . . . . . . . . . .
SCREW, 1/4 - 20 x 5/8, Gr5, CAD, filter clamp . . . . . . . .
N/S
HOSE, 1/4" I.D. x 2.13", SEE NOTE 1. . . . . . . . . . . . . . . . . .
12339979-2
ELBOW, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
TUBE, 3/8" O.D. x 83", main fuel tank, SEE NOTE 2 . . . . .
10
N/S
SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . . . .
11
N/S
CLAMP, cushioned, 3/8, fuel tank vent tube . . . . . . . . .
12
12338663
BRACKET, vent tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
MS3367-7
TIEDOWN STRAP, vent tube . . . . . . . . . . . . . . . . . . . . . . .
14
6007133
TEE, barbed, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
TUBING, 7-inch, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . .
16
6007176
REDUCER, 5/16" x 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6006738
HOSE, rollover-to-fuel bundle . . . . . . . . . . . . . . . . . . . . .
18
6006739
CONDUIT, vent tubing . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
CLAMP, hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
TUBING, 3/8" O.D. x 5/16" I.D. x 35 1/4", aux fuel tank,

SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: MAKE FROM BULK HOSE P/N 5741210,

1/4 " x 50 ROLL
NOTE 2: ORDER BULK TUBING BY THE FOOT,
P/N CPR104420-2
05745158
2-1-02

6
3
7
17
11
18
9
10
18
19
12
13
20
14
21
15
16
Figure 312. Fuel Filter Assembly and Mounting Hardware.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 312.
Fuel Filter Assembly and Mounting Hardware.
1
6010657B9
BRACKET ASSEMBLY, filter mounting . . . . . . . . . . . . . . . .
NAS1080R08
COLLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M23469/2-50805
LOCKBOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hard, 5/16, filter mounting, ZN . . . . . . . . .
N/S
N/S
BOLT, 5/16 - 18 x 1 1/4, Gr8, CAD, filter mounting. . . . .
5939621
FUEL FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742599
NUT ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742602
ELEMENT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
HEADER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5740660
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5742605
SENSOR ASSEMBLY, water . . . . . . . . . . . . . . . . . . . . . . .
12
5742577
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5742604
SCREEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
S.I.A.
COIL, flow guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5742600
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5742603
HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
12446751
VALVE ASSEMBLY, fuel filter drain . . . . . . . . . . . . . . . . . .
18
N/S
CLAMP, drain hose, 5/16, stainless . . . . . . . . . . . . . . . . .
19
N/S
CLAMP, drain hose, cushioned, 5/8". . . . . . . . . . . . . . . .
20
N/S
LOCKNUT, 1/4 - 20, Gr8, drain hose clamp . . . . . . . . . .
21
N/S
HOSE, fuel filter drain, 20-inch, SEE NOTE 1 . . . . . . . . . .
NOTE 1: MAKE FROM BULK HOSE P/N 5741068, 1/4" x 25
05745158

19
2
11
14
1
2
12
18
17
16
15
9
13
18
2
20
15 16
19
10
3
2
17
9
26
3
2
8
27
3
19
10
11
12
25 2
3
2
29
26
3 25
2
31
34
24
26
19
2
30
33
37
2 19
2
21
28
25
32
3
2
3
1
33
35
22 8
23
36
40
2
39
2
27
41
33
42
38
3
2
3
2
27
2 19
43
33
35
35
35
33
33
3
33 44
44
45
33
45
Figure 313. Exhaust Pipes and Related Parts.

7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 313.
Exhaust Pipes and Related Parts.
1
N/S
BOLT, 3/8 - 16 x 2 1/4, Gr5, CAD . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, type B, 3/8 . . . . . . . . . . . . . . . . . . . . . . . .
50
N/S
LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
20
RCSK17079
PIPE ASSEMBLY, crossover . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, M10 - 1.5 x 50, class 10.9, phos . . . . . . . . . . . . . . .
12460087
SHIELD, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6005191
CLAMP, hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338339
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010419
CLAMP ASSEMBLY, U-bolt . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
CLAMP END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6009367
BRACKET, converter mounting, slide-bar type . . . . . . .
14
RCSK18554
HEAT SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
16
N/S
17
N/S
BOLT, 1/4 - 20 x 3/4, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . .
18
12338341
PLATE, reinforcement. . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
BOLT, 3/8 - 16 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . .
10
20
12338337
INSULATOR, exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6008296
MUFFLER ASSEMBLY, ceramic . . . . . . . . . . . . . . . . . . . . .
22
6008247
CATALYTIC CONVERTER ASSEMBLY . . . . . . . . . . . . . . . .
23
N/S
BOLT, 3/8 - 16 x 2, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . . .
24
12338347
BRACKET, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
N/S
WASHER, flat, M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
26
N/S
LOCKNUT, M10 - 1.5, class 9.8, CAD . . . . . . . . . . . . . . . .
27
6009378
CUSHIONED LOOP ASSEMBLY. . . . . . . . . . . . . . . . . . . . .
28
N/S
BOLT, 3/8 - 16 x 1 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . .
29
6009372
BRACKET, exhaust, transfer case . . . . . . . . . . . . . . . . . .
30
12447180
CABLE GUIDE, transfer case . . . . . . . . . . . . . . . . . . . . . .
31
12338221B2
32
33
34
34
BRACKET, muffler mounting . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/2 - 13 x 4 3/4, Gr8, CAD, L.H. ,body mount bracket
N/S
18
BRACKET, body mount, rear, L.H., C-mount . . . . . . . . . .
BRACKET, body mount, C-mount, L.H., 12,100-lb GVW
WA12342509B9
6008610
05745158
7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 313.
Exhaust Pipes and Related Parts.(Contd)
35
N/S
LOCKNUT, 1/2 - 13, Gr8, CAD. . . . . . . . . . . . . . . . . . . . .
11
36
6009377
BRACKET, exhaust-to-frame . . . . . . . . . . . . . . . . . . . . .
37
6007737
BRACKET ASSEMBLY, CTIS mounting . . . . . . . . . . . . . . .
38
N/S
BOLT, 1/2 - 13 x 2, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . .
39
6009368
BRACKET, front tailpipe, slide-bar type . . . . . . . . . . . .
40
6008565
EXHAUST PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .
41
N/S
BOLT, 1/2 - 13 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . .
42
6009369
BRACKET, rear tailpipe, slide-bar type. . . . . . . . . . . . .
43
6009375
BRACKET, tailpipe-to-bumper . . . . . . . . . . . . . . . . . . . .
44
N/S
BOLT, 1/2 - 13 x 3, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
45
N/S
BOLT, 1/2 - 13 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . .

COOLING SYSTEM 4-1
Section 4
COOLING SYSTEM
TITLE
PAGE NUMBER
Cooling Fan, Fan Clutch, Belt, and Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Oil Cooler (Engine and Transmission) and Engine Oil Cooler Lines. . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Radiator and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Radiator Hoses and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Radiator Shroud and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Surge Tank and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Thermostat, Water Crossover, and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Water Pump and Attaching Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
05745158

4-2 COOLING SYSTEM
2
3
13
11
8
9
10
11
12
Figure 41. Radiator and Mounting Hardware.


COOLING SYSTEM 4-3
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 41.
Radiator and Mounting Hardware.
1
6007331
RADIATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338338
GROMMET, insulator, upper . . . . . . . . . . . . . . . . . . . . . .
12339165-1
SUPPORT, radiator, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . .
12339165-2
SUPPORT, radiator, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, hardened, 3/8, ZN . . . . . . . . . . . . . . . . . . . . . .
N/S
N/S
LOCKNUT, 3/8 - 16, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 3/8 - 16 x 1, Gr5, Phos.. . . . . . . . . . . . . . . . . . . . . .
12340263
WASHER, flat, hardened . . . . . . . . . . . . . . . . . . . . . . . . .
12340264
MOUNT, insulator, lower . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
WASHER, flat, hardened, 9/16. . . . . . . . . . . . . . . . . . . . .
11
N/S
12
N/S
BOLT, 1/2 - 13 x 2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
13
N/S
LOCKNUT, 1/2 - 13, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
05745158

4-4 COOLING SYSTEM
22
3
4
21
20
19
18 8
17
16
15
14
13
12
11
10
8
Figure 42. Surge Tank and Related Parts.

3-1-01
COOLING SYSTEM 4-5

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 42.
Surge Tank and Related Parts.
1
6001710
DECAL, surge tank, do not remove or touch when hot
12339878
CAP, surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008582
TANK, surge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, hose, .62-1.5, stainless . . . . . . . . . . . . . . . . . .
5742924
CHAFEGUARD, spiral wrap . . . . . . . . . . . . . . . . . . . . . .
12340046
HOSE, lower radiator-to-surge tank . . . . . . . . . . . . . . . .
6009102
FITTING, 45 male connector . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, hose, 5/16, stainless . . . . . . . . . . . . . . . . . . . . .
12339155-1
HOSE, surge tank to radiator . . . . . . . . . . . . . . . . . . . . .
10
12339974-1
FITTING, surge tank line to radiator . . . . . . . . . . . . . . . .
11
4-4-4-130424B
TEE, 1/4 x 1/4 x 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5937262
BUSHING, 1/4 x 1/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6008770
BLEEDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
BOLT, 1/4 - 20 x 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . .
15
N/S
CLAMP, surge tank overflow hose, cushioned, 1/2" . . .
16
N/S
WASHER, flat, hard, 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . .
17
N/S
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
18
12339977
HOSE, surge tank overflow, 12. . . . . . . . . . . . . . . . . . . .
19
6008600
SENSOR, low coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6008584
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
12338713P
BRACKET, surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
N/S
CLAMP, 2.0-6.6, stainless . . . . . . . . . . . . . . . . . . . . . . .
05745158

4-6 COOLING SYSTEM
3
4
9
8
7
Figure 43. Radiator Shroud and Related Parts.

3-1-01
COOLING SYSTEM 4-7

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 43.
Radiator Shroud and Related Parts.
1
WA12339166-1
SHIELD, shroud, airlift, L.H. . . . . . . . . . . . . . . . . . . . . . . . .
WA12339166-2
SHIELD, shroud, airlift, R.H. . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, pan head tapping, 1/4 - 20 x 1/2, CAD . . . . .
RETAINING STRAP, radiator . . . . . . . . . . . . . . . . . . . . . . .
2
3
N/S
EC12339154-1B1
12339064
DECAL, fan warning . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5598360
DECAL, fan warning (Arabic) . . . . . . . . . . . . . . . . . . . . .
6002724
DECAL, fan warning (French). . . . . . . . . . . . . . . . . . . . .
6003497
SHROUD, radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12339361-6
PLUG, fan shroud holes . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKWASHER, med, 1/4, ZN . . . . . . . . . . . . . . . . . . . . .
12339156
RETAINING STRAP, shroud-to-radiator. . . . . . . . . . . . . . .
05745158
7-1-00
4-8 COOLING SYSTEM
1
2
TO WATER VALVE
TO SURGETANK
11
14
10
13
12
7
3
4
6
5
Figure 44. Radiator Hoses and Related Parts.

3-1-01
COOLING SYSTEM 4-9

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 44.
Radiator Hoses and Related Parts.
1
N/S
CLAMP, hose, stainless, 1.56-2.5 . . . . . . . . . . . . . . . . . .
6007014
HOSE, radiator inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, hose, stainless, 1.81-2.75 . . . . . . . . . . . . . . . . .
12339162
HOSE, lower radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS35782-4
DRAINCOCK, lower radiator tube . . . . . . . . . . . . . . . . .
N/S
CLAMP, hose, stainless, .62-1.5 . . . . . . . . . . . . . . . . . . .
12339159
HOSE, lower radiator, rear . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, constant tension, 3/4 . . . . . . . . . . . . . . . . . . . .
10-8-430260
10
6010165
11
12339902-12
FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, lower radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDGE PROTECTOR, 5.92 . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
BOLT, 1/4 - 20 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
LOCKNUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

4-10 COOLING SYSTEM
5
2
4
3
1
6
8
9
10
10
11
Figure 45. Thermostat, Water Crossover, and Attaching Hardware.


COOLING SYSTEM 4-11
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 45.
Thermostat, Water Crossover, and Attaching Hardware.
1
5744434
BOLT, water outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744473
OUTLET ASSEMBLY, water . . . . . . . . . . . . . . . . . . . . . . . . .
5744463
THERMOSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744462
O-RING, enclosing, thermostat seal . . . . . . . . . . . . . .
5740052
STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744461
HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744479
CONNECTOR, thermal bypass hose . . . . . . . . . . . . . . .
N/S
CLAMP, hose, 5/8 - 1-1/2, stainless . . . . . . . . . . . . . . . . .
5744460
HOSE, thermostat bypass . . . . . . . . . . . . . . . . . . . . . . . .
10
5742109
GASKET, thermostat housing, SEE NOTE 1 . . . . . . . . . . .
11
5744432
BOLT, thermostat housing . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF CYLINDER HEAD KIT 5714842
05745158

4-12 COOLING SYSTEM
2
8
10
6
8
7
Figure 46. Water Pump and Attaching Hardware.


COOLING SYSTEM 4-13
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 46.
Water Pump and Attaching Hardware.
1
5740265
ADAPTER, water pump . . . . . . . . . . . . . . . . . . . . . . . . . .
5745093
WATER PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
WATER PUMP BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743242
GASKET, water pump, SEE NOTE 1 . . . . . . . . . . . . . . . .
5743232
BACKING PLATE, water pump . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, M8 - 1.25 x 16, Class10.9, CAD . . . . . . . . . . . . . . .
5741140
STUD, water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5741166
STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, M10 - 1.5 x 80, water pump. . . . . . . . . . . . . . . . . .
10
N/S
BOLT, M8 - 1.25 x 40, Class10.9, CAD . . . . . . . . . . . . . . .
NOTE 1: PART OF ENGINE OVERHAUL KIT P/N 5743399
05745158
7-1-00
4-14 COOLING SYSTEM
10
9
8
Figure 47. Cooling Fan, Fan Clutch, Belt, and Pulleys.

7-1-00
COOLING SYSTEM 4-15

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 47.
Cooling Fan, Fan Clutch, Belt, and Pulleys.
1
6003051
TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007453
BELT, serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006813
LABEL, belt routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009790
FAN, engine cooling,. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009991
CLUTCH ASSEMBLY, fan . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, M10 - 1.5 x 65, class 9.8 . . . . . . . . . . . . . . . . . . . . .
6003069
N/S
LOCKWASHER, med, 5/16 . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 5/16 - 18 x 5/8, fan-to-clutch. . . . . . . . . . . . . . . . .
10
6006811
IDLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

4-16 COOLING SYSTEM
11
12
13
3
1
2
4
10
9
5
6
5
5
16
15
14
6
17
Figure 48. Oil Cooler (Engine and Transmission) and Engine Oil Cooler Lines.
2-1-02
COOLING SYSTEM 4-17

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 48.
Oil Cooler (Engine and Transmission) and Engine Oil
Cooler Lines.
1
MS49005-4
PLUG, pipe, oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . .
12340185
COOLER, engine and transmission oil . . . . . . . . . . . . . .
5744143
SCREW, socket head, 2 1/2 long, SEE NOTE 1 . . . . . . .
N/S
WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
12340571-2
CLAMP, closed dipped . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hardened, 1/4, ZN . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
MS3367-3-9
STRAP, tiedown, oil cooler hose . . . . . . . . . . . . . . . . . . .
N/S
oil cooler hose clamp. . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12339411-2
HOSE, oil cooler inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
10-8-070102
STRAIGHT CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . .
12
10-8-070302
ELBOW, 45-degree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, tapping, 1/4 - 20 x 5/8, CAD,
13
6007451
HOSE, oil cooler outlet . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6010092B9
BRACKET, oil cooler hose clamp . . . . . . . . . . . . . . . . . .
15
N/S
16
N/S
SCREW, tapping, 3/8 - 16 x 3/4, ZN . . . . . . . . . . . . . . . .
17
N/S
SCREW, 1/4 - 20 x 1 1/8, Gr5, CAD . . . . . . . . . . . . . . . .
NOTE 1: THIS SOCKET HEAD SCREW, P/N 5744143, IS

USED TO SECURE BOTH THE
ENGINE/TRANSMISSION COOLER DESCRIBED
ABOVE AS WELL AS THE A/C CONDENSER
DESCRIBED ON PAGE 11-6.
05745158

4-18 COOLING SYSTEM

TRANSMISSION/TRANSFER CASE 5-1
Section 5
TRANSMISSION/TRANSFER CASE
TITLE
PAGE NUMBER
Control Valve and Related Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 2
Transfer Case Assembly, Front Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Transfer Case Assembly, Rear Half. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Transfer Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 24
Transfer Case Oil Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Transfer Case Shift Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Transfer Case Shift Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Transmission and Transfer Case Control Assembly and Neutral Start Switch . . . . . . . . . . . . . . . . . 5-5
Transmission External Wiring Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Transmission Filter and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Transmission Mounting Hardware, Fluid Dipstick, and Tube Assembly. . . . . . . . . . . . . . . . . . . . . . . 5-10
Transmission Parking Lock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Transmission Shifting Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Transmission Vent Lines and Attaching Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Transmission/Transfer Case Cooling Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
05745158

5-2 TRANSMISSION/TRANSFER CASE
3
2
Figure 51. Torque Converter.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 51.
Torque Converter.
1
5714957
TORQUE CONVERTER, transmission (remanufactured)
5714323
O-RING, turbine shaft front oil seal . . . . . . . . . . . . . . . .
5743361
SEAL, torque converter . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, M10-1.5 x 15, converter to flywheel. . . . . . . .
05745158

7-1-00

4
5
2
8
9
10
28
29
27
26
25
23
24
22
12
20
14
13
15
21
18
11
19
16
17
32
Figure 52. Transmission and Transfer Case Control Assembly and Neutral Start Switch.
(Sheet 1 of 2)
05745158
7-1-00
25
34
31
33
35
30
39
36
37
38
Figure 52. Transmission and Transfer Case Control Assembly and Neutral Start Switch.
(Sheet 2 of 2)
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 52.
Transmission and Transfer Case Control Assembly and
Neutral Start Switch.
1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
34
34
35
36
37
38
39
6009799
5743154
5743155
5744277
5742980
5743156
S.I.K.
S.I.K.
5743157
S.I.K.
S.I.K.
S.I.K.
5743158
S.I.A.
S.I.A.
S.I.A.
MS3367-4-2
MS3367-7-0
6007499
5743159
S.I.A.
S.I.A.
S.I.A.
S.I.A.
5743160
S.I.K.
S.I.K.
S.I.K.
N/S
N/S
5744879
5743742
6009798
MS3367-1-9
6007186
6008037
6008038
6008039
N/S
N/S
N/S
12460507
6007457
CONTROL ASSEMBLY, transmission and transfer case .

LENS, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LENS, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIBEROPTICS, transmission . . . . . . . . . . . . . . . . . . . . . . .
FIBEROPTICS, transfer case . . . . . . . . . . . . . . . . . . . . . .
KNOB KIT, transfer case . . . . . . . . . . . . . . . . . . . . . . . . .
KNOB, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUSH BUTTON KNOB KIT, transmission . . . . . . . . . . . . . .
RELEASE BUTTON, transmission handle . . . . . . . . . . .
KNOB, transmission handle. . . . . . . . . . . . . . . . . . . . .
SPRING PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH ASSEMBLY, neutral . . . . . . . . . . . . . . . . . . . . . .
SCREW-ASSEMBLED WASHER . . . . . . . . . . . . . . . . . . .
NUT, neutral switch . . . . . . . . . . . . . . . . . . . . . . . . . . .
NEUTRAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIEDOWN STRAP, 2.72, red . . . . . . . . . . . . . . . . . . . . . .
TIEDOWN STRAP, .192 x 10.2, black . . . . . . . . . . . . . .
BOOT, shifter control . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH ASSEMBLY, reverse . . . . . . . . . . . . . . . . . . . . . .
NUT, reverse switch . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW-ASSEMBLED WASHER . . . . . . . . . . . . . . . . . . .
HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER PLATE SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . .
COVER SEAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BULB, indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAPE, indicator, transmission gear shift . . . . . . . . . . . .
CLIP, anti-rattle, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEZEL, shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DECAL, shift instruction (English) . . . . . . . . . . . . . . . . . .
DECAL, shift instruction (French) . . . . . . . . . . . . . . . . . .
DECAL, shift instruction (Arabic) . . . . . . . . . . . . . . . . . .
SCREW, cap, 1/4 - 20 x 7/8, Gr3, CAD, control assembly
WASHER, flat, hardened, 1/4, Type B, ZN, control assembly .
LOCKNUT, 1/4 - 20, Gr8, control assembly . . . . . . . . . . .
BOOT PROTECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, shifter boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
3
3
3
2
1

11
10
1
2
9
1
7
8
1
7
6
Figure 53. Transmission Shifting Linkage.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 53.
Transmission Shifting Linkage.
1
N/S
PIN, cotter, 3/32 X 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 3/8, CL2, CAD . . . . . . . . . . . . . . . . . . . . . .
12447176
LEVER, transmission shift arm . . . . . . . . . . . . . . . . . . . . .
N/S
NUT, M10 - 1.5, Class 10.9, Phos. . . . . . . . . . . . . . . . . . . .
12447178
ROD ASSEMBLY, bracket-to-transmission . . . . . . . . . . . .
12447182
BRACKET, transmission shift lever . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 3/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
12460146
ROD, transmission to shifter. . . . . . . . . . . . . . . . . . . . . . .
N/S
PIN, cotter, 1/8" x 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
WASHER, wave, 3/8, Type 2, ZN . . . . . . . . . . . . . . . . . . .
11
12338442-2
TRUNNION, shift control, transmission. . . . . . . . . . . . . . .
05745158
2-1-02
4
5
8
2
1
6
10
12
11
24
22
21
23
13
15
20
14
16
2
19
17
18
Figure 54. Transmission Mounting Hardware, Fluid Dipstick, and Tube Assembly.
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 54.
Transmission Mounting Hardware, Fluid Dipstick, and
Tube Assembly.
1
N/S
BOLT, 1/2 - 13 x 1 3/4, Gr.8, CAD, guide cable . . . . . .
N/S
LOCKWASHER, 1/2, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, type B, 9/16, ZN, guide cable . . . . . . . . .
12446871 6
NUTSERT, 1/2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12447180
CABLE ASSEMBLY, transfer case guide. . . . . . . . . . . . . .
N/S
NUT, M10 - 1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11501033
LOCKNUT, p.t., transfer case guide cable . . . . . . . . . .
N/S
NUT, 7/16 - 14, Gr8, guide cable. . . . . . . . . . . . . . . . . . .
12340058
WASHER, special, hardened, guide cable . . . . . . . . . .
10
12447177
STUD, special, T-case anchor cable, L.H. side only . . . .
11
6010347
TUBE, transmission oil dipstick . . . . . . . . . . . . . . . . . . . . .
12
N/S
NUT, flanged, M10 - 1.50 . . . . . . . . . . . . . . . . . . . . . . . . .
13
6007925
DIPSTICK, transmission oil. . . . . . . . . . . . . . . . . . . . . . . . .
14
6008021
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
12460065
STUD, transmission adapter . . . . . . . . . . . . . . . . . . . . . .
16
12339178
MOUNT, resilient, transmission, rear. . . . . . . . . . . . . . . . .
17
N/S
WASHER, flat, type B, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, 1/2 - 13 x 1 1/8, Gr5, CAD . . . . . . . . . . . . . . . . .
18
19
MS90725-110
20
444689
DRAINPLUG, 1/8, NPT, transmission . . . . . . . . . . . . . . . . .
21
12447175
ADAPTER, transmission. . . . . . . . . . . . . . . . . . . . . . . . . . .
22
N/S
LOCKNUT, p.t., flanged, 3/8 - 24, adapter . . . . . . . . . .
12
23
12447172
SEAL, dipstick tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, flanged, M10 - 1.5 x 16, class 9.8, Phos. . . . . . . . .
5573543
LOCTITE GASKET ELIMINATOR (not illustrated) . . . . . . .
24
05745158

3
2
1
7
18
19
21
8
22
20
9
10
23
11
12
24
13
17
16
15
14
Figure 55. Transmission Filter and Sensors.

2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 55.
Transmission Filter and Sensors.
1
5745325
TRANSMISSION, w/ torque converter, 4L80E,

remanufactured SEE NOTE 1 . . . . . . . . . . . . . . . . . . . .
1
1
5745364
TRANSMISSION, w/ torque converter, 4L80E,

remanufactured, SEE NOTE 1 . . . . . . . . . . . . . . . . . . .
12469165
TRANSMISSION, w/torque converter, 4L80E, new,

SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5714967
FITTING, cooler pipe, front. . . . . . . . . . . . . . . . . . . . . . .
5714961
FITTING, cooler pipe, rear . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5714333
SEAL, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5714335
RETAINING RING, output shaft seal . . . . . . . . . . . . . . .
5743516
SENSOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11508805
BOLT, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743312
SEAL, filter neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5714971
KIT, filter assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5744092
MAGNET, chip collector . . . . . . . . . . . . . . . . . . . . . . . .
12
5743310
SEAL, transmission oil pan . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.A.
BOLT, oil pan, M8 - 1.25 x 20, class 9.8 . . . . . . . . . . . . .
17
14
5714952
OIL PAN ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5714953
DRAIN PLUG, transmission. . . . . . . . . . . . . . . . . . . . . .
16
5714963
O-RING, transmission drain plug . . . . . . . . . . . . . . .
17
N/S
BOLT, flanged, M10 - 1.5 x 16, class 9.8, Phos. . . . . . . . .
18
12342107
COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
12342105
GASKET, cover assembly. . . . . . . . . . . . . . . . . . . . . . . .
20
12342107-1
COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
RCSK18343
COVER ASSEMBLY, transmission . . . . . . . . . . . . . . . . . . .
22
12460095
GASKET, torque converter cover . . . . . . . . . . . . . . . . .
23
S.I.A.
COVER, torque converter. . . . . . . . . . . . . . . . . . . . . . .
24
S.I.A.
TAB, torque converter cover . . . . . . . . . . . . . . . . . . . .

REMANFACTURED PART NO. 5745325
05745158

1
3
4
3
11
10
12
8
Figure 56. Control Valve and Related Parts.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 56.
Control Valve and Related Parts.
1
5714355
SCREEN FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
VALVE BODY ASSEMBLY, control . . . . . . . . . . . . . . . . . . .
5744115
SCREW, ph Torx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5715668
SOLENOID, shift 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5715667
SOLENOID, shift 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5715037
WIRING HARNESS ASSEMBLY, transmission internal . . . .
5744093
SOLENOID ASSEMBLY, torque converter clutch . . . . . .
5744095
CLIP, solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5714373
VALVE, pressure control solenoid . . . . . . . . . . . . . . . . . .
10
5714354
CLAMP, pressure control solenoid . . . . . . . . . . . . . . . . .
11
5744098
SWITCH, fluid pressure, manual valve position. . . . . . .
12
5744085
BOLT, valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

2
1
Figure 57. Transmission External Wiring Harness.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 57.
Transmission External Wiring Harness.
1
6010027
HARNESS ASSEMBLY, transmission . . . . . . . . . . . . . . . . . .
6003234
CLIP, convoluted tubing . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, tapping, 3/8 - 16 x 3/4 . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, cushioned, 7/16" rubber . . . . . . . . . . . . . . . . . .
05745158

1
5
3
13
7
12
10
11
Figure 58. Transmission Parking Lock System.

2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 58.
Transmission Parking Lock System.
1
N/S
BOLT, M8 x 1.25 x 20, class 9.8 . . . . . . . . . . . . . . . . . . . . .
5744105
ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744076
NUT, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744122
PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5714375
LEVER AND SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . .
5740322
SEAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744111
STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744108
SPRING, retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
148148
RETAINER, spring type . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5742593
SHAFT, lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5742589
PLUG, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5714321
PAWL, parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5744103
BRACKET, parking lock . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
1
1
5
2
4
3
7
3
1
4
8
9
Figure 59. Transmission Vent Lines and Attaching Hardware.

7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 59.
Transmission Vent Lines and Attaching Hardware.
1
N/S
SCREW, tapping, 3/8 - 16 x 5/8, ZN . . . . . . . . . . . . . . .
N/S
VENT LINE TUBE, 41-inch, SEE NOTE 1 . . . . . . . . . . . . . . .
N/S
CLAMP, transmission vent line, cushioned, 1/4". . . . . . .
12339973-1
TEE, transmission vent line, union . . . . . . . . . . . . . . . . . .
N/S
12338663
BRACKET, vent line tube mounting . . . . . . . . . . . . . . . .
N/S
N/S
N/S
NOTE 1: MAKE FROM BULK NYLON TUBE P/N 05741079

3/16 X 250 ROLL
05745158

10
10
2
3
A
10
10
10
10
10
8
10
19
10
16
10
9
10
5
10
5
15
10
10
10 5
7
B
11 12
13
VIEW 10
13
16
12
14
VIEW A
17 18
11
13
18
VIEW 15
VIEW B
VIEW C
Figure 510. Transmission/Transfer Case Cooling Lines.

VIEW 19
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 510.
Transmission/Transfer Case Cooling Lines.
1
N/S
HOSE, 3-inch, cooling lines, SEE NOTE 1 . . . . . . . . . . . . .
12338333
TUBE, transfer case to cooler, rear . . . . . . . . . . . . . . . . .
EC6008598
TUBE, transfer case to transmission . . . . . . . . . . . . . . . .
EC6008597
TUBE, transmission to cooler, rear . . . . . . . . . . . . . . . . . .
N/S
HOSE, 4-inch, transmission line to cooling line,

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EC12338335
TUBE, transmission to cooler, front . . . . . . . . . . . . . . . . .
12338332
TUBE, transfer case to cooler, front. . . . . . . . . . . . . . . . .
N/S
HOSE, 4-inch, transfer case line to cooling line,

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
HOSE, 10-inch, tee-to-bypass valve, NOTE 1 . . . . . . . . .
10
6008528
CLAMP, cooling lines, hose, . . . . . . . . . . . . . . . . . . . . . .
20
11
N/S
BOLT, flanged, 1/4 - 20 x 3/4, Gr5, CAD,

cooling line clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
CLAMP, loop, cooling lines, 3/8" , cushioned . . . . . . . . .
14
N/S
LOCKNUT, 1/4 - 20, Gr8, cooling line clamps. . . . . . . . .
15
12447077
TEE, bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
SCREW, tapping, 3/8 - 16 x 3/4, ZN, cooling line clamps
17
N/S
LOCKWASHER, med, 3/8, ZN, cooling line clamps. . . .
18
N/S
CLAMP, cushioned, 3/8", cooling lines . . . . . . . . . . . . . .
19
12447076
VALVE, bypass, transmission oil . . . . . . . . . . . . . . . . . . . .
NOTE 1: MAKE FROM BULK HOSE P/N 5741209, 3/8 X

25 ROLL
05745158
3-1-01
3
3
10
11
4
2
Figure 511. Transfer Case Assembly.

3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 511.
Transfer Case Assembly.
1
6011651
TRANSFER CASE ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . .
5745077
TRANSFER CASE ASSEMBLY, remanufactured SEE NOTE 1
5938686
SWITCH, transfer indicator, 12-volt . . . . . . . . . . . . . . . . .
5938616
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, flanged, p.t., 3/8 - 24, transfer case . . . . . . .
5743511
SWITCH, transfer case range . . . . . . . . . . . . . . . . . . . . .
5743510
SWITCH, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . .
5745239
SHIM, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
N/S
P-CLAMP, cushioned, 7/16. . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, 3/8-16 x 3/4 . . . . . . . . . . . . . . . . . . . . .
10
5589115
BRACKET, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
SCREW, M10 - 1.5 x 27, class 9.8, T-case housing. . . . . .

REMANUFACTURED PART NO. 05745077
05745158

17
16
15
14
10
16
18
9
11
12
8
13
4
6 7
19
21
24
22
25
23
26
17
31
36
35
34
33
39
38
37
27
30
29
28
32
Figure 512. Transfer Case Assembly, Front Half.

20

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 512.
Transfer Case Assembly, Front Half.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
5938626
5938625
5740017
N/S
5938623
5714223
5740008
5744429
5743744
N/S
12339978
5937392
5938610
5938622
5938624
5715449
5714226
N/S
5938621
5938658
5938659
5714229
5714225
5740513
5938608
5938607
5741254
N/S
5938683
5740107
5740012
5714808
5938616
5938615
5938614
5744909
5744928
5740010
5740011
RETAINER SCREW, input gear . . . . . . . . . . . . . . . . . . . . .

RETAINER ASSEMBLY, input gear . . . . . . . . . . . . . . . . . . .
OIL SEAL, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER, input gear. . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKRING, input gear, ring, retaining . . . . . . . . . . . . . .
BEARING, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . .
STUD, mounting, transfer case . . . . . . . . . . . . . . . . . . . .
TRANSFER CASE, front half . . . . . . . . . . . . . . . . . . . . . . .
SECTOR, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBING, 17 SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTOR, male . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELBOW, 90 degree, female . . . . . . . . . . . . . . . . . . . . . . .
BUSHING, rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKRING, input gear . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINING RING, input gear. . . . . . . . . . . . . . . . . . . . . .
WASHER, thrust, input gear . . . . . . . . . . . . . . . . . . . . . . .
INPUT GEAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, transfer case, clutch shaft . . . . . . . . . . . . . . .
RETAINING RING, transfer case . . . . . . . . . . . . . . . . . . .
SLEEVE, transfer case, range. . . . . . . . . . . . . . . . . . . . . .
PLANETARY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAGNETIC CHIP COLLECTOR . . . . . . . . . . . . . . . . . . . .
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, front output. . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, operating lever, selector level . . . . . . . . . . . . . . . .
WASHER, flat, hard, 3/8, type B, ZN, operating lever . . .
OPERATING LEVER, transfer case . . . . . . . . . . . . . . . . . .
RETAINER, operating lever . . . . . . . . . . . . . . . . . . . . . . .
SEAL, operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, poppet spring . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, poppet spring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POPPET SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUNGER, transfer case . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL, front output . . . . . . . . . . . . . . . . . . . . . . . . . . .
YOKE AND SLINGER, front output. . . . . . . . . . . . . . . . . .
WASHER, yoke and slinger . . . . . . . . . . . . . . . . . . . . . . .
NUT, yoke and slinger . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: MAKE FROM BULK NYLON TUBE P/N 5741079,

3/16 I.D. X 250
05745158
4
1
1
1
1
1
6
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

20
14
13
19
15
18
16
17
11
9
1
6
4
21
7
22
5
7
12
21
10
25
24
23
11
26
29
30
31
27
32
33
47
46
48
45
49
28
50
24
51
25
23
42
34
26
38
44
39
43
36
40
37
41
Figure 513. Transfer Case Assembly, Rear Half.

35
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 513.
Transfer Case Assembly, Rear Half.
1
5715448
DIFFERENTIAL CARRIER ASSEMBLY . . . . . . . . . . . . . . . . .
5938641
SCREW, differential carrier . . . . . . . . . . . . . . . . . . . . . .
5743072
CARRIER, front differential. . . . . . . . . . . . . . . . . . . . . . .
5938646
WASHER, thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5938645
NEEDLE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
5744880
PINION, narrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5938647
WASHER, thrust, pinion. . . . . . . . . . . . . . . . . . . . . . . . . .
5938643
PINION, wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CARRIER, rear differential (comes with Item 3) . . . . .
10
5938650
GEAR, sprocket carrier . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5938655
GEAR assembly differential . . . . . . . . . . . . . . . . . . . . . .
12
N/S
GEAR, differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5938656
RING, differential gear . . . . . . . . . . . . . . . . . . . . . . . . .
14
5938669
O-RING, oil tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5938668
OIL TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5938667
CONNECTOR, transfer case . . . . . . . . . . . . . . . . . . . . . .
17
5938666
SCREEN, oil tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5714228
SHAFT, intermediate clutch . . . . . . . . . . . . . . . . . . . . . .
19
5938660
SLEEVE, mode shift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
5714291
MAIN SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
5938670
SCREW, rear bearing retainer. . . . . . . . . . . . . . . . . . . . .
22
5743747
RETAINER, rear bearing . . . . . . . . . . . . . . . . . . . . . . . . . .
23
5740508
BOLT, case, rear half . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
24
5740230
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
25
5740102
PIN, case alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
5939258
CASE ASSEMBLY, rear half . . . . . . . . . . . . . . . . . . . . . . . .
27
N/S
CASE, rear half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
5740015
BEARING, front output. . . . . . . . . . . . . . . . . . . . . . . . . .
29
5938665
DOWEL, alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
5938610
BUSHING, rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
5745464
PLUG, transfer case drain . . . . . . . . . . . . . . . . . . . . . . . .
32
5741075
SCREW, case halves . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
5743855
SCREW, transfer case, flanged . . . . . . . . . . . . . . . . . . . .
34
5714232
EXTENSION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
5743751
SEAL, rear output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
5743750
BUSHING, extension . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
N/S
EXTENSION, rear housing . . . . . . . . . . . . . . . . . . . . . . .
38
5745110
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
5938607
BEARING, rear output . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 513.
Transfer Case Assembly, Rear Half. (Contd)
40
5938673
RETAINING RING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
5743512
TONE WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
5938663
SPROCKET, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
5938662
SHAFT, front output. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
5938654
BEARING, needle rollers. . . . . . . . . . . . . . . . . . . . . . . . .
53
45
5938653
SPACER, roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
5938651
SPROCKET, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
5938664
CHAIN, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
5938652
RETAINING RING, sprocket . . . . . . . . . . . . . . . . . . . . . .
49
5740101
RETAINING RING, sprocket . . . . . . . . . . . . . . . . . . . . . .
50
5938674
PUMP ASSEMBLY, gear rotor . . . . . . . . . . . . . . . . . . . . .
51
11501033
LOCKNUT, p.t., transfer case guide cable . . . . . . . . . .

05745158

3
6
5
4
Figure 514. Transfer Case Oil Cooler Assembly

7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 514.
Transfer Case Oil Cooler Assembly
1
N/S
NUT, slotted, 1/2 - 20, Gr5, ZN, oil cooler . . . . . . . . . . . .
5741061
WASHER, oil cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011652
COOLER CORE ASSEMBLY, oil, transfer case . . . . . . . . .
5741062
PACKING, preformed, oil cooler. . . . . . . . . . . . . . . . . .
5745215
BRACKET, T-case cooler support . . . . . . . . . . . . . . . . .
N/S
COOLER CORE, oil, transfer case. . . . . . . . . . . . . . . . .
05745158
2-1-02
15
11
17
18
10
9
17
16
1
7
2
2
3
12
5
13
14
19
Figure 515. Transfer Case Shift Mechanisms.

2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 515.
Transfer Case Shift Mechanisms.
1
5938627
SHIFTER FORK, transfer case . . . . . . . . . . . . . . . . . . . . . .
5740114
PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5740223
PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SHIFTER FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5938648
RAIL, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5714227
FORK AND BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . .
5938635
BRACKET, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5938636
BRACKET, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5938632
WASHER, thrust, spring, transfer shift . . . . . . . . . . . . . . .
10
5938633
SPRING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5938634
BUSHING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5938630
BUSHING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5938638
SPRING, transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
5938637
CUP, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5939261
FORK ASSEMBLY, Mode . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.A.
FORK, front mode. . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5740114
PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5938631
PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
5938649
PIN, fork to rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

6
5
4
1
Figure 516. Transfer Case Shift Controls.

3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 516.
Transfer Case Shift Controls.
1
2
AN960-616L
N/S
WASHER, flat, 3/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
COTTER PIN, 1.8" x 3/4". . . . . . . . . . . . . . . . . . . . . . . . . . .
12340257-3
WASHER, wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338442-2
TRUNNION, shift converter . . . . . . . . . . . . . . . . . . . . . . .
12460067
ROD, shift linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 3/8, type B . . . . . . . . . . . . . . . . . . . . . . . . .
05745158


WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM 6-1
Section 6
WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM
TITLE
PAGE NUMBER
Central Tire Inflation System Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

CTIS Control Panel and Electrical Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
CTIS Valve Assembly and Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Wheel, Tire and Runflat Assembly, One-Piece Aluminum Rim (Optional). . . . . . . . . . . . . . . . . . . . 6-6
Wheel, Tire, and Beadlock Assembly, Two-Piece Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Wheel, Tire, and Runflat Assembly, Two-Piece Rim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
05745158
2-1-02
6-2 WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM
10
11
12
1
13
14
15
17
18
9
19
16
7
8
Figure 61. Wheel, Tire, and Runflat Assembly, Two-Piece Rim.

2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 61.
Wheel, Tire, and Runflat Assembly, Two-Piece Rim.
1
2
3
4
5
6
7
8
9
10
11
11
11
11
11
12
12
13
14
15
16
17
18
19
5745404
S.I.A.
S.I.A.
EC 12460179
RCSK 1787 7
EC 12339501
6011398
12342794
MS21245-8
6004835
5744406
5744407
5744408
5744409
5593926
6002923
12342644
6011148
EC 12339403
6011148
12342634
N/S
N/S
N/S
5743721
6009517
WHEEL ASSEMBLY, Inner and outer assembly . . . . . . . . . .

RIM, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIM, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, flanged, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RUNFLAT, low profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WHEEL WEIGHTS, pack of 10, 1 oz, clip-on. . . . . . . . . . .
WHEEL WEIGHTS, set of 12, adhesive . . . . . . . . . . . . . . .
TIRE, Wrangler GSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIRE, Radial MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WHEEL NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUG NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUG NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUBRICANT, runflat, 11 oz tube, case of 10 (not illustrated)
DECAL, runflat (not illustrated) . . . . . . . . . . . . . . . . . . . .
05745158
4
4
4
48
4
48
4
4
4
4
4
4
4
4
4
4
4
48
32
32
4
4
4
4
1
1
3-1-01
2
6
3
9
10
11
14
15
19
16
13
17
18
Figure 62. Wheel, Tire, and Beadlock Assembly, Two-Piece Rim.

12
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 62.
Wheel, Tire, and Beadlock Assembly, Two-Piece Rim.
1
2
3
4
5
6
6
6
6
5745404
S.I.A.
S.I.A.
1EC2460179
RCSK17877
5744406
5744407
5744408
5744409
WHEEL ASSEMBLY, Inner and outer assembly . . . . . . . . . .

RIM, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIM, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
4
48
4
4
4
4
4
6
7
7
8
9
10
10
11
12
13
14
15
16
17
18
19
5593926
6002923
12342644
5594465
EC12339501
6011148
5745317
EC12339403
6011148
12342634
N/S
N/S
N/S
EC12342793
12342794
MS21245-8
6009518
WHEEL WEIGHTS, set of 12, adhesive . . . . . . . . . . . . . . .

TIRE, Wrangler GSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIRE, Radial MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEADLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, flanged, 1/2 - 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WHEEL NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WHEEL NUT COVER, chrome. . . . . . . . . . . . . . . . . . . . . .
LUG NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUG NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DECAL, beadlock (not illustrated) . . . . . . . . . . . . . . . . .
4
4
4
4
48
48
48
32
32
4
4
4
4
4
4
4
1
05745158

33
CENTRAL TI
TE
CENTRAL TIR
SIDE
ING
34
32
FAC
E IN
FLATI
TEM
ON SYS
ON SY
S
FLATI
E IN
2 3
AR
TW
DS
35
5
36
8
9
10
11
12
6
37
13
OR
15
38
16
17
18
19
14
20
21
24
25
23
26
27
29
31
30
28
22
00-P06-004.4
Figure 63. Wheel, Tire and Runflat Assembly, One-Piece Aluminum Rim (Optional).
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 63.
Wheel, Tire and Runflat Assembly, One-Piece
Aluminum Rim (Optional).
1
6011260
LUG COVER ASSEMBLY, with CTIS . . . . . . . . . . . . . . . . . .
6011548
SCREW, center cover, aluminum wheel . . . . . . . . . . .
6011281
DISK, wheel lug cover, with CTIS. . . . . . . . . . . . . . . . . .
6011280
COVER, wheel lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6002923
TIRE, Wrangler, GSA, 37 x 12.50 R - 16.5 . . . . . . . . . . . . .
6010977
TIRE, Wrangler, GSA, 37 x 12.50 R - 17 . . . . . . . . . . . . . . .
12342644
TIRE, radial, MT, 37 x 12.50 R - 16.5. . . . . . . . . . . . . . . . . .
6011266
RUNFLAT ASSEMBLY, 17, SEE NOTE 1 . . . . . . . . . . . . . . .
S.I.A.
SQUARE NUT, LH Thread . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
RUNFLAT HALF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
SQUARE NUT, RH Thread . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
BRACKET, security . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.A.
SCREW, N-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6005155
RUNFLAT ASSEMBLY, low profile, one-piece rim. . . . . . .
15
6005276
RUNFLAT HALF, one-piece rim . . . . . . . . . . . . . . . . . . .
16
6004097
SCREW, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6005278
CLIP, lock, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6005277
BOLT, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
6005281
WASHER, cone, runflat. . . . . . . . . . . . . . . . . . . . . . . . . .
20
6005279
WASHER, offset, runflat . . . . . . . . . . . . . . . . . . . . . . . . .
21
6005280
WASHER, threaded, runflat . . . . . . . . . . . . . . . . . . . . . .
22
6011583
WHEEL, one-piece aluminum, 16.5 . . . . . . . . . . . . . . .
22
6011533
WHEEL, one-piece aluminum, 17 . . . . . . . . . . . . . . . . .
23
6005109
VALVE ASSEMBLY, quick disconnect. . . . . . . . . . . . . . . .
24
S.I.A.
VALVE BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
S.I.A.
TUBE NUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
5745243
CTIS WHEEL TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
27
S.I.A.
TUBE, wheel, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
6-4-100102 BA
FITTING ASSEMBLY, CTIS wheel tube . . . . . . . . . . . . . . .
29
S.I.A.
TUBE NUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
S.I.A.
FERRULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
6011252
LUG COVER ASSEMBLY, w/o CTIS . . . . . . . . . . . . . . . . . .
33
6011548
SCREW, center cover, aluminum wheel, 1 7/8 . . . . .
34
6011282
DISK, wheel lug cover, non-CTIS . . . . . . . . . . . . . . . . . .
35
6011280
COVER, wheel lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
12342644
TIRE, radial, MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 63.
Wheel, Tire and Runflat Assembly, One-Piece
Aluminum Rim (Optional). (Contd.)
36
12342644
TIRE, MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
6011283
TANK VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
6011583
WHEEL, one-piece aluminum, 16.5 . . . . . . . . . . . . . . .
5593926
WHEEL BALANCE WEIGHT, tape on (not illustrated) . .
A/R
NOTE 1: FOR RUNFLAT HARDWARE ONLY USE THE RUNFLAT HARDWARE KIT P/N 5745354. INCLUDES
ALL PARTS IN CALLOUTS 7 THROUGH 13 ON
PAGE 6-7, TWO KITS PER TIRE.

05745158

1
2
7
4
6
2
5
Figure 64. CTIS Control Panel and Electrical Harnesses.

10

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 64.
CTIS Control Panel and Electrical Harnesses.
1
6010125
PANEL, lower gauge w/ CTI . . . . . . . . . . . . . . . . . . . . . .
5939042
END BEZEL, CTI cluster . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006604
SWITCH, CTI selector . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006603
SWITCH, CTI INFLATE/DEFLATE . . . . . . . . . . . . . . . . . . . . .
6005131
GAUGE, CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939651
SCREW, gauge panel size . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SPEEDNUT, gauge panel . . . . . . . . . . . . . . . . . . . . . . . . .
6010028
HARNESS ASSEMBLY, CTIS interior . . . . . . . . . . . . . . . . . .
S.I.A.
LAMP, trade, #1815. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
LENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
2-1-02

12
14
11
15 16
10
18
11
12
4
13
17
20
6
8
13
25
19
3
52
27
53
38
39
28
54
10
55 56
57
58
26
24
23
25
22
29
21
30
31
51
33
35
50
32
36
37
34
38
39
37
39
40
49
48
41
47
39
00-P06-001.2
45
38
42
43
44
46
39
37 38
Figure 65. CTIS Valve Assembly and Compressor.

2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 65.
CTIS Valve Assembly and Compressor.
1
5937392
ELBOW, street . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009491
CONNECTOR, female, 1/8. . . . . . . . . . . . . . . . . . . . . . .
N/S
TUBING, 1/8" O.D. x 24" long (rear) (SEE NOTE1) . . . . . .
N/S
TUBING, 1/8" O.D. x 24 long, (front) (SEE NOTE1) . . . . .
6000042
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CONVOLUTED CONDUIT, non-slit, 3/8 O.D. x 1/4 I.D. x 6

long, CTI dash gauge lines . . . . . . . . . . . . . . . . . . . . . .
N/S
TUBING, 1/8 O.D., 2 long (rear) (SEE NOTE 1) . . . . . . .
N/S
TUBING, 1/8 O.D., 4 long (front) (SEE NOTE1) . . . . . . .
6009994
MANIFOLD ASSY, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6001036
SWITCH, low pressure . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
SCREW, inflate valve . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
LOCKWASHER, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6008370
VALVE, inflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6010116
COIL ASSEMBLY, rear, inflate . . . . . . . . . . . . . . . . . . . . .
15
N/S
SCREW, deflate valve . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6008371
VALVE, deflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6010118
COIL ASSEMBLY, deflate . . . . . . . . . . . . . . . . . . . . . . . .
19
6010115
COIL ASSEMBLY, front, inflate . . . . . . . . . . . . . . . . . . . .
20
6008872
VALVE, safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6008377
STREET ELBOW, 90-degrees . . . . . . . . . . . . . . . . . . . . . .
22
6008375
MANIFOLD, CTI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6008379
TEE, swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
6008380
TUBE PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
44-130339B
STREET ELBOW, 45-degrees . . . . . . . . . . . . . . . . . . . . . .
26
5935430
DUST EXCLUDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
N/S
PLUG, 1/4 FTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
6007670
ORIFICE, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
6004415
HOSE ASSEMBLY, CTIS auxiliary air . . . . . . . . . . . . . . . . .
30
6004416
HOSE, auxiliary air . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
5745424
CHUCK, clip on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
12342634
33
44-4-130424B
STREET TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
6009996
HOSE, stainless steel braided, compressor-to-CTIS

manifold, w/fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
N/S
36
6010004B9
CONVOLUTED CONDUIT, 16.5 long, slit,

compressor-to-CTIS manifold, SEE NOTE 2 . . . . . . . . . .
BRACKET ASSEMBLY, valve mounting . . . . . . . . . . . . . . .
1
1
05745158
3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 65.
CTIS Valve Assembly and Compressor. (Contd)
37
N/S
SCREW, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
38
N/S
LOCKWASHER, split-ring, 1/4 . . . . . . . . . . . . . . . . . . . . .
10
39
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
40
N/S
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
6010094
BRACKET ASSEMBLY, compressor, side . . . . . . . . . . . . .
42
N/S
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
N/S
LOCKWASHER, med, #10 . . . . . . . . . . . . . . . . . . . . . . . .
44
N/S
SCREW, #10 - 24 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . .
45
N/S
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
N/S
NUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
6009998B9
BRACKET ASSEMBLY, compressor lower . . . . . . . . . . . .
48
N/S
NUT INSERT, 1/4 x 28 . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
12338607
ISOLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
5939999
COMPRESSOR, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
6003902B2
BRACKET, compressor upper . . . . . . . . . . . . . . . . . . . .
52
N/S
NUT, 1/4 - 28, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
11608950-18
CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVOLUTED CONDUIT, 21 long, non-slit

air horn-to-compressor, SEE NOTE 3 . . . . . . . . . . . . . .
HOSE, 21, air horn-to-compressor . . . . . . . . . . . . . . . .
1
1
11608950-1
CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12339415
ELBOW, 90 degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4-140140
REDUCER, 3/8 NPT-to-1/4 NPT. . . . . . . . . . . . . . . . . . .
54
N/S
55
6010341
56
57
58
NOTE 1: CUT FROM BULK TUBING P/N CPR104420-6, 1/

8 OD X 50 LONG, BLACK
NOTE 2: CUT FROM SLIT CONVOLUTED CONDUIT, P/N
6007306, 7/8 O.D. X 3/4 I.D. X 20 LONG
NOTE 3: CUT FROM NON-SLIT CONVOLUTED CONDUIT,
P/N 6007446, 7/8 O.D. X 3/4 I.D. X 38 LONG

05745158
2-1-02

13
3
4
2
2
1
14
3
12
10
11
15
16
6
17
17
29
21
19
26
22
12
19
14
24
27
26
17
2
12
28
31
32
44
34
33
36
43
35
41
37
42
40
39
3
6
13
20
23
13
14
18
25
30
38
Figure 66. Central Tire Inflation System Routing.

15
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 66.
Central Tire Inflation System Routing.
1
6005738
HOSE ASSEMBLY, rear tee-to-R.H. side . . . . . . . . . . . . . .
MS21333-123
P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5594462
BRACKET, P-clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, 3/8 - 16 x 5/8 . . . . . . . . . . . . . . . . . . . .
6007737
BRACKET, CTI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
127951
PLUG, hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11669082
CROSS AND STRAP ASSEMBLY . . . . . . . . . . . . . . . . . . . .
10
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUSNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
12339998-12
13
N/S
SCREW, 5/16 - 18 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . .
14
N/S
15
6005739
HOSE ASSEMBLY, tee-to-L.H. side, front & rear . . . . . . . .
16
6005737
HOSE ASSEMBLY, valve-to-rear tee. . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, #10 - 32 x 1/2. . . . . . . . . . . . . . . . . . . .
P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
18
MS21333-77
19
MS21333-76
P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
431942
21
12340665
CLAMP, strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
N/S
CROSSBAR, clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
12339339
STRAP, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
N/S
NUT AND LOCKWASHER ASSEMBLY, 1/4 - 20 . . . . . . . . .
25
N/S
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
6005736
HOSE ASSEMBLY, valve-to-front tee, front tee-to-R.H. side
27
44-4130438
TEE, female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
MS3367-3-0
TIE WRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
6007672
CONVOLUTED CONDUIT, slit, 19 1/2 long,

manifold-to-rear tee . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
6007672
CONVOLUTED CONDUIT, slit, 19 1/2 long,

manifold-to-front tee . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
12342793
INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
5593467
ELBOW ASSEMBLY, 45 degree male . . . . . . . . . . . . . . . .
33
5598770
INSERT, nylon tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
BRACKET, wheel tube shield support. . . . . . . . . . . . . . .
35
EC 12339501
5935449 B5
NUT, flanged, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
36
5935441B5
SHIELD, CTIS tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 66.
Central Tire Inflation System Routing.
37
6011188
DECAL, CTIS logo . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
N/S
BOLT, 7/16 - 14 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
N/S
LOCKWASHER, med, 7/16, ZN . . . . . . . . . . . . . . . . . . . .
40
N/S
WASHER, flat, hardened, type B, 7/16, ZN. . . . . . . . . . .
41
6005109
VALVE ASSEMBLY, quick disconnect . . . . . . . . . . . . . . .
42
5594510
CAP, valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
NPN
HOSE, 5 1/4 long (SEE NOTE 1). . . . . . . . . . . . . . . . . . .
44
5743069
KIT, CTIS tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: CUT FROM BULK HOSE P/N CP R1044202

BRAKES 7-1
Section 7
BRAKES
TITLE
PAGE NUMBER
ABS Electronic Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

ABS Modulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
ABS Wheel Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Brake Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Front Service Brake Caliper Assembly and Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Master Cylinder Assembly and Hydro-Boost Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Parking Brake Cables and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Parking Brake Hand Lever and Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 2
Rear Service and Parking Brake Caliper Assembly and Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Service Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
05745158

7-2 BRAKES
1
3
2
23
8
22
7
2
9
10
7
11
12
13
2
6
14
21
15
20
16
17
18
19
Figure 71. Parking Brake Hand Lever and Rod.

2-1-02
BRAKES 7-3
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 71.
Parking Brake Hand Lever and Rod.
1
LEVER, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . .
WA12339218
N/S
WASHER, flat, 1/4, parking brake lever. . . . . . . . . . . . . .
6000436
BEZEL, parking brake lever . . . . . . . . . . . . . . . . . . . . . . .
6000441
FASTENER, parking brake bezel . . . . . . . . . . . . . . . . . . .
6000440
BOOT, parking brake lever bezel . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/4 - 20, parking brake lever. . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 1, parking brake . . . . . . . . . . . . . . . . . .
138084
PIN, parking brake lever, clevis. . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/4 - 20, dust boot . . . . . . . . . . . . . . . . . . . . .
10
12338295
BOOT, dust, upper parking brake. . . . . . . . . . . . . . . . . .
11
5939484
BOOT, dust, lower parking brake . . . . . . . . . . . . . . . . . .
12
12338285
CLEVIS, rod end, front parking brake . . . . . . . . . . . . . .
13
N/S
NUT, 5/16 - 24, clevis rod . . . . . . . . . . . . . . . . . . . . . . . . .
14
12341895
CLEVIS ROD, parking brake . . . . . . . . . . . . . . . . . . . . . .
15
6001224
SLEEVE, parking brake rod . . . . . . . . . . . . . . . . . . . . . . .
16
12341902
BAR, brake cable equalizer . . . . . . . . . . . . . . . . . . . . . .
17
12341897
WASHER, parking brake clevis rod, conical . . . . . . . . .
18
N/S
LOCKNUT, 5/16 - 24, parking brake clevis rod. . . . . . . .
19
6002426B2
BRACKET, spring, retaining . . . . . . . . . . . . . . . . . . . . . . .
20
12338866
SPRING, extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
5939457
CLIP, parking brake lower dust boot . . . . . . . . . . . . . . .
22
N/S
WASHER, flat, 3/8, clevis pin . . . . . . . . . . . . . . . . . . . . . .
23
N/S
COTTER PIN, clevis pin . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

7-4 BRAKES
5
4
6
1
8
9
13
10
20
12
13
14
11
19
17
15
18
11
16
18
20
19
17
13
12
5
13
16
14
15
Figure 72. Parking Brake Cables and Mounting Hardware

2-1-02
BRAKES 7-5
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 72.
Parking Brake Cables and Mounting Hardware
1
N/S
CLAMP, parking brake cable, harness, rear . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 3/4, parking brake cable clamp . . . . .
12341898-1
CABLE, parking brake, L.H. . . . . . . . . . . . . . . . . . . . . . . .
12339902-11
PROTECTOR, edge, 2-inch . . . . . . . . . . . . . . . . . . . . . . .
MS16633-1050
RETAINING RING, parking brake cable,

clip extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12341898-3
CABLE, parking brake, R.H. . . . . . . . . . . . . . . . . . . . . . . .
12341906
BRACKET, parking brake cable . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 1/4", parking brake cable bracket . . . . .
N/S
NUT, 1/4 - 20, parking brake cable bracket . . . . . . . . .
10
N/S
SCREW, tapping, #10 - 32 x 3/8. . . . . . . . . . . . . . . . . . . .
11
N/S
CLAMP, parking brake cables, harness . . . . . . . . . . . . .
12
12342965
BRACKET, parking brake cable, R.H. . . . . . . . . . . . . . . .
12
12342966
BRACKET, parking brake cable, L.H. . . . . . . . . . . . . . . .
13
N/S
WASHER, flat, 1/4, parking brake cable brackets. . . . .
14
N/S
SCREW, 1/4-20 x 4 1/2, parking brake cable brackets.
15
138084
PIN, clevis, parking brake cables . . . . . . . . . . . . . . . . . .
16
N/S
WASHER, flat, 3/8, parking brake cables . . . . . . . . . . . .
17
N/S
COTTER PIN, parking brake cables . . . . . . . . . . . . . . . .
18
N/S
BOLT, 1/4 - 20 x 0.625, parking brake cable clamps . .
19
N/S
LOCKWASHER, 1/4, parking brake cable clamps . . . .
20
N/S
LOCKNUT, 1/4-20, parking brake cable brackets. . . . .
05745158

7-6 BRAKES
14
13
1
11
10
20
12
6
5
4
3
17
27
18
19
10
26
15
25
16
22
23
24
21
Figure 73. Rear Service and Parking Brake Caliper Assembly and Rotor.
3-1-01
BRAKES 7-7
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 73.
Rear Service and Parking Brake Caliper Assembly and Rotor.
1
1
1
1
2
3
4
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
12342342
12342341
5745290
5745291
5741889
5741890
5741995
5741994
5741750
5741748
S.I.A.
5578802
5597172
5578797
5744404
S.I.K.
S.I.A.
5578800
S.I.K.
S.I.K.
S.I.A.
S.I.A.
S.I.K.
S.I.A.
S.I.K.
12342339
5584071
5584072
5573090
12338387
N/S
5742123
BRAKE CALIPER, R.H., rear SEE NOTE 1 . . . . . . . . . . . . . .

BRAKE CALIPER, L.H., rear SEE NOTE 1 . . . . . . . . . . . . . .
BRAKE CALIPER, L.H., rear, reman . . . . . . . . . . . . . . . . . .
BRAKE CALIPER, R.H., rear, reman. . . . . . . . . . . . . . . . . .
CAPSCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CUP, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, parking brake, L.H. . . . . . . . . . . . . . . . . . . . . .
SPRING, parking brake, R.H. . . . . . . . . . . . . . . . . . . . . .
ARM, lever, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ARM, lever, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOUSING, rear brake caliper . . . . . . . . . . . . . . . . . . . .
BLEEDER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAP, bleeder valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, piston, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . .
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, thrust screw, SEE NOTE 3 . . . . . . . . . . . . . . . . .
CONICAL CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUST BOOT, piston, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . .
DUST CAP, piston, SEE NOTE 3 . . . . . . . . . . . . . . . . . . . .
O-RING, anti-rotation pin, SEE NOTE 3 . . . . . . . . . . . .
GUIDE PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, pin retaining plug, SEE NOTE 3. . . . . . . . . . . .
PLUG, allen head . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAD, disc brake, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . .
PIN, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, hex head, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
YOKE, disc brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROTOR, disc brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 5/8 - 11 x 1 1/2, Gr8, adapter. . . . . . . . . . . . . . . .
ADAPTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMANUFACTRED PART NO. 5745290, 5291
NOTE 2: PART OF SERVICE BRAKE CALIPER BOOT AND
SEAL KIT P/N 5579865.ONE (1) KIT HAS ENOUGH
COMPONENTS FOR TWO (2) BRAKE CALIPERS.
NOTE 3: PART OF REAR CALIPER RESEAL KIT P/N 5744405.
RESEAL KIT INCLUDES ACTUATOR SHAFT O-RING
(NOT ILLUSTRATED).
NOTE 4: PART OF SERVICE BRAKE PAD KITS P/N 5745162
(FOR 10,300 LB. GVW, 10,800 LB. GVW VEHICLES)
AND 57K0264 (FOR 12,100 LB. GVW VEHICLES).
KIT CONTAINS FOUR PADS TO SERVICE ONE AXLE.
05745158
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
2
4
1

7-8 BRAKES
1
5
2
3
4
14
13
9
10
12
16
11
15
17
Figure 74. Front Service Brake Caliper Assembly and Rotor

2-1-02
BRAKES 7-9
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 74.
Front Service Brake Caliper Assembly and Rotor
1
5572426
BRAKE CALIPER, L.H. front SEE NOTE 1 . . . . . . . . . . . . .
1
1
5572430
BRAKE CALIPER, R.H. front SEE NOTE 1 . . . . . . . . . . . . .
5745289
BRAKE CALIPER, L.H. front, reman . . . . . . . . . . . . . . . . .
5745288
BRAKE CALIPER, R.H. front, reman . . . . . . . . . . . . . . . . .
12342339
PIN, caliper, locating . . . . . . . . . . . . . . . . . . . . . . . . . .
5578806
BUSHING, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5578794
SLEEVE, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5578802
BLEEDER VALVE, caliper . . . . . . . . . . . . . . . . . . . . . . . .
5597172
CAP, bleeder valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
HOUSING, front brake caliper . . . . . . . . . . . . . . . . . . .
5578797
SEAL, piston, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . .
5578803
PISTON, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5578800
BOOT, caliper, piston, SEE NOTE 2 . . . . . . . . . . . . . . . .
11
5578809
ADAPTER, L.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5742123
ADAPTER, R.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5573090
YOKE, disc brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5584072
WASHER, flat, yoke to adapter . . . . . . . . . . . . . . . . . . .
14
5584071
BOLT, yoke to adapter, hex head . . . . . . . . . . . . . . . . .
15
S.I.K.
PAD, disc brake, SEE NOTE 3. . . . . . . . . . . . . . . . . . . . . .
16
N/S
BOLT, 5/8 - 11 x 1 1/2, Gr8 . . . . . . . . . . . . . . . . . . . . . . .
17
12338387
ROTOR, disc brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REMANUFACTRED PART NO. 5745288,289
NOTE 2: PART OF SERVICE BRAKE CALIPER BOOT AND
SEAL KIT P/N 5579865. ONE (1) KIT HAS
ENOUGH COMPONENTS FOR TWO (2) BRAKE
CALIPERS.
NOTE 3: PART OF SERVICE BRAKE PAD KITS P/N
5745162 (FOR 10,300 LB. GVW, 10,800 LB.
GVW VEHICLES) AND 57K0264 (FOR 12,100 LB.
GVW VEHICLES). KIT CONTAINS FOUR PADS TO
SERVICE ONE AXLE.
05745158

7-10 BRAKES
11
12
8
9
10
Figure 75. Master Cylinder Assembly and Hydro-Boost Assembly


BRAKES 7-11
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 75.
Master Cylinder Assembly and Hydro-Boost Assembly
1
6009990
HOSE ASSEMBLY, p/s pump-to-Hydro-Boost . . . . . . . . .
N/S
HOSE, Hydro-Boost-to-p/s pump, SEE NOTE 1 . . . . . . . .
6009989
HOSE ASSEMBLY, Hydro-Boost-to-steering gear . . . . . .
N/S
HOSE CLAMP, 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009992
MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . .
S.I.A.
RESERVOIR, master cylinder . . . . . . . . . . . . . . . . . . . . .
S.I.A.
COVER, master cylinder. . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
MASTER CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, flanged, pt, 3/8 - 16 . . . . . . . . . . . . . . . . . . . .
10
6010096
HYDRO-BOOST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
STUD, 3/8 - 16 x 1 1/2, Hydro-Boost-to-cowl . . . . . . . .
12
5745116
STUD, 3/8 - 16 x 1 9/16, Hydro-Boost-to-m/c. . . . . . . .
6010409
DECAL, master cylinder, GCC (not illustrated) . . . . . . .
NOTE 1: MAKE FROM BULK HOSE, P/N 5741209, 5/8

O.D. X 3/8 I.D. X 25 FEET LONG
05745158

7-12 BRAKES
3
5
5
16
15
10
7
8
14
13
11
12
Figure 76. ABS Modulator.

9-P07-001.1
3-1-01
BRAKES 7-13
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 76.
ABS Modulator.
1
6010138
ABS MODULATOR ASSEMBLY, wet . . . . . . . . . . . . . . . . . .
S.I.A.
WASHER, flat, 25mm O.D. x 6mm I.D. . . . . . . . . . . . . . .
6010824
ADAPTER, modulator to R.H. side . . . . . . . . . . . . . . . . . .
6010825
ADAPTER, modulator to L.H. side . . . . . . . . . . . . . . . . . .
6010823
ADAPTER, master cylinder to modulator. . . . . . . . . . . .
6008984
SHIELD, ABS modulator . . . . . . . . . . . . . . . . . . . . . . . . . .
6011036
SPACER, modulator mounting . . . . . . . . . . . . . . . . . . . .
6008985B9
BRACKET ASSEMBLY, ABS modulator . . . . . . . . . . . . . . .
S.I.A.
NUT INSERT, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
STUD, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
BOLT, M5 - 0.8 x 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
BOLT, 3/8 - 16 x 1 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
LOCKWASHER, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
LOCKNUT, pt, 1/4 - 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
7-14 BRAKES
3
2
1
12
4
3
13
2
2
5
12
13
6
14
3
16
18
3
15
9
3
10
2
2
11
17
13
2
2
12
Figure 77. Brake Lines.

2-1-02
BRAKES 7-15
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 77.
Brake Lines.
1
6008928
BRAKE LINE, R.H. union-to-R.H. rear caliper, red . . . . . .
N/S
SCREW, tapping, 3/8 - 16 x 5/8 . . . . . . . . . . . . . . . . . . . .
11
N/S
P-CLAMP, 5/16 I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6008926
BRAKE LINE, L.H. union-to-L.H. rear caliper, orange . . .
6009992
MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011258
TUBE AND HOSE ASSEMBLY, primary, m/c-to-modulator
6011257
TUBE AND HOSE ASSEMBLY, secondary, m/c-to-modulator
6010138
MODULATOR, ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008918
BRAKE LINE, modulator-to-L.H. front caliper, yellow . . .
10
6008920
BRAKE LINE, modulator-to-R.H. front caliper, green . . .
11
12447165
BRACKET, brake line mounting . . . . . . . . . . . . . . . . . . . .
12
12339204
WASHER, brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . .
13
12339235
COUPLING, brake caliper . . . . . . . . . . . . . . . . . . . . . . . .
14
442393
UNION, brake line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6008924
BRAKE LINE, intermediate, modulator-to-R.H. union, red .
16
6008922
BRAKE LINE, intermediate, modulator-to-L.H. union,

orange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
12338301
BRACKET, brakeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6002426B2
BRACKET, spring retaining . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
7-16 BRAKES
1
4
5
6
5
6
8
56
10
11
12
13
11
10
Figure 78. ABS Wheel Speed Sensor.

2-1-02
BRAKES 7-17
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 78.
ABS Wheel Speed Sensor.
1
6010137
JUMPER, ASSEMBLY, wheel speed sensor, SEE NOTE 1 .
6008841
ABS WHEEL SPEED SENSOR . . . . . . . . . . . . . . . . . . . . . . .
4
4
6010259
CLIP, speed sensor connection mount . . . . . . . . . . . . .
6010677B9
BRACKET, speed sensor connection clip, rear only

SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
MS21333-67
MS21333-71
MS21333-125
P-CLAMP, cushioned, 1/4, SEE NOTE 3 . . . . . . . . . . . . .

2
6
3
MS21333-125
P-CLAMP, Cushioned, 5/8, SEE NOTE 1 . . . . . . . . . . . . .
N/S
SCREW, tapping, #10 - 24 x 1/2, SEE NOTE 3 . . . . . . . . .
N/S
SCREW, tapping, 3/8 - 16 x 5/8, SEE NOTE 2. . . . . . . . . .
N/S
SCREW, tapping, 3/8 - 16 x 5/8, SEE NOTE 5. . . . . . . . . .
N/S
SCREW, 3/8 - 16 x 1, on hub, SEE NOTE 3 . . . . . . . . . . . .
N/S
WASHER, flat, 3/8, on hub, upper front, SEE NOTE 3 . . .
5598208
BRACKET, 90-degree, on hub . . . . . . . . . . . . . . . . . . . . .
10
N/S
SCREW,3/8 - 16 x 1, on hub rear . . . . . . . . . . . . . . . . . . .
10
N/S
SCREW, 3/8 - 16 x 1, on hub, upper rear, SEE NOTE 6 . .
11
N/S
WASHER, flat, 3/8, on hub, upper rear, SEE NOTE 6 . . . .
11
N/S
WASHER, flat, 3/8, on hub, rear . . . . . . . . . . . . . . . . . . . .
12
6009899B9
HOUSING ASSEMBLY, ABS wheel speed sensor mounting
13
6008840
BUSHING, ABS wheel speed sensor mounting . . . . . . .
12340571-2
P-CLAMP, coated, 1, (not illustrated), SEE NOTE 7 . . . .
EC12338170
BRACKET, 90-degree, (not illustrated), SEE NOTE 1 . . . .
6010767
BRACKET, 90-degree, (not illustrated), SEE NOTE 7 . . . .
6010254
BRACKET, wheel sensor connector (not illustrated) . . .
NOTE 1: FOR R.H. FRONT ONLY

NOTE 2: FOR REAR ONLY
NOTE 3: FOR L.H. SIDE ONLY
NOTE 4: FOR L.H. FRONT ONLY
NOTE 5: FOR L.H. FRONT, L.H. REAR, AND R.H. FRONT
ONLY
NOTE 6: FOR R.H. SIDE ONLY
NOTE 7: FOR FRONT ONLY
05745158

7-18 BRAKES
9-P07-004.1
Figure 79. ABS Electronic Control Unit (ECU).

2-1-02
BRAKES 7-19
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 79.
ABS Electronic Control Unit (ECU).
1
6010398
HOUSING, ECU, upper . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010399
HOUSING, ECU, lower . . . . . . . . . . . . . . . . . . . . . . . . . . .
6013557
ELECTRONIC CONTROL UNIT (ECU), ABS . . . . . . . . . . . .
05745158

7-20 BRAKES
4
3
2
15
6
8
14
9
13
12
11
Figure 710. Service Brake Pedal Assembly.

10

BRAKES 7-21
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 710.
Service Brake Pedal Assembly.
1
12339114
PIN, brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hardened, 3/4, type B, pin . . . . . . . . . . . .
12338732P
BRACKET, brake pedal mounting. . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hardened, 9/16, type B, pin . . . . . . . . . . .
N/S
LOCKNUT, 9/16 - 12, Gr8, CAD, pin . . . . . . . . . . . . . . . . .
12339112-2
BEARING, pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WA12338394B1
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, wave, 1/2, brake pedal to Hydro-Boost . . . .
12338124
N/S
SCREW, #10 - 24 x 1, brake pedal striker . . . . . . . . . . . .
10
6003075
STRIKER, brake light switch . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
LOCKNUT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
COTTER PIN, 3/32 x 1. Phos, brake pedal

to Hydro-Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
12339183
SPRING, brake pedal return . . . . . . . . . . . . . . . . . . . . . .
15
N/S
WASHER, flat, 1/2, class 3, CAD,

brake pedal to Hydro-Boost . . . . . . . . . . . . . . . . . . . . .
05745158

7-22 BRAKES

STEERING SYSTEM 8-1
Section 8
STEERING SYSTEM
TITLE
PAGE NUMBER
Power Steering Gear and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

Power Steering Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Power Steering Pump, Oil Cooler, and Hydro-Boost Lines and Fittings . . . . . . . . . . . . . . . . . . . . . . 8-20
Power Steering Pump, Pulley, Reservoir, and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Power Steering Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Steering Column and Intermediate Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Steering Column Lock and Switch Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Steering Column Trim and Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Steering Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
05745158

8-2 STEERING SYSTEM
1
31
26
32
2
30
29
28
26
27
6
25
12
11
14 15
16
22
8
9
17
10
13
18
19
23
24
20
20
21
7
8
15
17
18
8
11
22
Figure 81. Steering Column and Intermediate Shaft.
3-1-01
STEERING SYSTEM 8-3

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 81.
Steering Column and Intermediate Shaft.
1
N/S
BOLT, 3/8 - 16 x 5 1/2, Gr8, ZN, steering column . . . . . .
N/S
LOCKWASHER, flat, 3/8 type b, hard, steering column.
5939226
BRACKET, steering column mounting . . . . . . . . . . . . . .
12339402
DRIVE PIN, nylon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 3/8 - 16, Gr8, steering column . . . . . . . . . . .
5939076
STEERING COLUMN, upper . . . . . . . . . . . . . . . . . . . . . . .
N/S
NUT, 7/16 - 20, Gr8, steering column . . . . . . . . . . . . . . .
N/S
WASHER, flat, 7/16, steering column . . . . . . . . . . . . . . .
12339210-2
SHAFT, intermediate steering . . . . . . . . . . . . . . . . . . . . .
10
MS15002-1
LUBRICATION FITTING, intermediate shaft. . . . . . . . . .
11
MS15003-4
LUBRICATION FITTING, intermediate shaft. . . . . . . . . .
12
5744602
U-JOINT, intermediate shaft . . . . . . . . . . . . . . . . . . . . .
13
12341894
NYLINER, interior steering shaft boot . . . . . . . . . . . . . . .
14
N/S
BOLT, 1/4 - 20 x 1, Gr8, CAD, intermediate r steering shaft
15
N/S
LOCKWASHER, 1/4, reinforcement . . . . . . . . . . . . . . . . .
16
N/S
WASHER, flat, 1/4, intermediate steering shaft . . . . . . .
17
5939997B1
REINFORCEMENT, steering column seal . . . . . . . . . . . .
18
5937584
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
SCREW, #10 - 24 x 3/4, steering shaft boot . . . . . . . . . .
20
N/S
WASHER, flat, #10, steering shaft boot . . . . . . . . . . . . . .
21
12341893
BOOT, dust and moist, steering shaft . . . . . . . . . . . . . . .
22
N/S
BOLT, 7/16 - 20 x 2, Gr8, CAD, steering column . . . . . . .
23
N/S
BOLT, 1/4 - 20 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
24
N/S
NUT, #10 - 24, steering shaft boot . . . . . . . . . . . . . . . . . .
25
N/S
SCREW, 5/16 - 18 x 3/4, ZN, steering column assembly
26
N/S
WASHER, flat, hard, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . .
27
N/S
BOLT, #10 - 24 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
N/S
LOCKWASHER, #10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
6007687
SUPPORT, cross body harness . . . . . . . . . . . . . . . . . . . . .
30
N/S
TIE WRAP, 10 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
N/S
LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
32
6007699
BRACKET, cross body harness . . . . . . . . . . . . . . . . . . . . .
05745158

8-4 STEERING SYSTEM
1
20
7
6
19
21
8
9
9
18
10
17
11
12
16
15
14
13
Figure 82. Steering Column Trim and Turn Signal.


STEERING SYSTEM 8-5
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 82.
Steering Column Trim and Turn Signal.
1
N/S
CLAMP, cushioned, 5/16 . . . . . . . . . . . . . . . . . . . . . . . .
6007700
CABLE, ignition interlock . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, socket head cap, M6 - 1.0 x 16, class 10.9, ZN
N/S
LOCKNUT, M6 - 1.0, class 10.9 . . . . . . . . . . . . . . . . . . . . .
5939636
SHROUD, upper steering column. . . . . . . . . . . . . . . . . .
5742768
HOUSING, lock and switch (See Figure 8-3) . . . . . . . . .
N/S
SCREW, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939821
LOCK CYLINDER AND KEY ASSEMBLY, ignition . . . . . . .
1
4
5742680
SCREW, steering column . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
SCREW, tapping, phcr, #8 - 18 x 1 1/4,

steering column shroud . . . . . . . . . . . . . . . . . . . . . . . .
11
5939635
SHROUD, lower steering column . . . . . . . . . . . . . . . . . .
12
7063812
NUT, steering wheel-to-column . . . . . . . . . . . . . . . . . . .
13
6000113
COVER, steering wheel hub . . . . . . . . . . . . . . . . . . . . . .
14
N/S
SCREW, phcr, #8 - 18 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . .
15
5939373
STEERING WHEEL ASSEMBLY, with cover and padding
16
6000112
ADAPTER, steering wheel hub cover . . . . . . . . . . . . . . .
17
5939659
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6009707
TURN SIGNAL LEVER, w/o cruise control . . . . . . . . . . . .
18
6010416
TURN SIGNAL LEVER, cruise control . . . . . . . . . . . . . . . .
19
5742688
SWITCH ASSEMBLY, turn, emergency, horn, and dimmer
20
N/S
SCREW, Torx head, #6-40 x 3/16 . . . . . . . . . . . . . . . . . . .
21
5742769
BOLT, steering column . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

8-6 STEERING SYSTEM
14
1
13
14
2
13
5
4
12
15
13
4
10
6
9
8
7
11
Figure 83. Steering Column Lock and Switch Housing Assembly.


STEERING SYSTEM 8-7
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 83.
Steering Column Lock and Switch Housing Assembly.
1
5743340
ACTUATOR, column lock . . . . . . . . . . . . . . . . . . . . . . . . .
5743337
SPRING, steering column lock . . . . . . . . . . . . . . . . . . . .
5743336
PAWL, steering column lock . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, M6-1.0 x 16 soc. hd cap 10 cl10 zn . . . . . . . . .
5743343
SWITCH ASSEMBLY, ignition . . . . . . . . . . . . . . . . . . . . . . .
5939821
CYLINDER AND KEY ASSEMBLY, ignition lock . . . . . . . . .
5743341
RETAINER, column lock gear . . . . . . . . . . . . . . . . . . . . .
5743338
FLAT BEARING, column lock . . . . . . . . . . . . . . . . . . . . . .
5743339
GEAR, steering column lock. . . . . . . . . . . . . . . . . . . . . .
10
5743342
HOUSING, lock cylinder. . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
PLATE, bearing retainer. . . . . . . . . . . . . . . . . . . . . . . . .
12
5743344
SLEEVE, upper bearing . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5742680
SCREW, steering column . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
BOLT, M8 - 1.25 x 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5744891
BEARING ASSEMBLY., upper steering column . . . . . . . .
05745158
7-1-00
8-8 STEERING SYSTEM
3
2
5
1
7
2
25
25
6
24
18
19
10
7
11
23
22
21
12
20
10
13
17
11
15
16
1
12
14
26
Figure 84. Steering Linkage.

2-1-02
STEERING SYSTEM 8-9

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 84.
Steering Linkage.
1
2
N/S
MS35692-54
COTTER PIN, 1/8 x 1 1/4, idler arm . . . . . . . . . . . . . . . .
NUT, slotted, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011300
ARM, steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS15001-1
FITTING, zerk, 1/4 - 28 x 3/16, steering arm . . . . . . . . .
EC6003868-B9
CENTER LINK, steering . . . . . . . . . . . . . . . . . . . . . . . . . . .
6005119
TIE ROD ASSEMBLY, steering, left and right side . . . . . .
12338311-2
TIE ROD END, steering, R.H. thread. . . . . . . . . . . . . . . .
MS15001-3
FITTING, zerk, 45 degree, 1/4 - 28 x 3/16, tie rod end
MS35692-54
NUT, slotted, tie rod end . . . . . . . . . . . . . . . . . . . . . . .
N/S
NUT, 7/16 - 14, Gr8, tie rod end clamp. . . . . . . . . . . . .
11
N/S
BOLT, 7/16 - 14 x 1 3/4, Gr8, tie rod end clamp . . . . .
12
12339202
CLAMP, tie rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6005124
ROD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
12338311-1
TIE ROD END, steering L.H. thread . . . . . . . . . . . . . . . .
15
MS15001-3
FITTING, zerk, 45 degree, 1/4 - 28 x 3/16, tie rod end
16
MS35692-54
NUT, slotted, tie rod end . . . . . . . . . . . . . . . . . . . . . . .
10
17
5745340
KIT, idler arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
S.I.K.
IDLER ARM ASSEMBLY, steering . . . . . . . . . . . . . . . . . . .
19
S.I.A.
IDLER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
MS15001-1
FITTING, zerk, 1/4 - 28 x 3/16, idler arm . . . . . . . . . . .
20
MS15001-3
FITTING, zerk, 45 degrees, 1/4 - 28 x 3/16, idler arm .
21
S.I.A.
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
EC9430230
BOLT, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
9422299
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
N/S
WASHER, flat, type B, 7/16, idler arm . . . . . . . . . . . . . . .
25
N/S
WASHER, flat, hardened, 5/8. . . . . . . . . . . . . . . . . . . . . .
05745158

8-10 STEERING SYSTEM
3
4
3
5
Figure 85. Power Steering Gear and Mounting Hardware.


STEERING SYSTEM 8-11
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 85.
Power Steering Gear and Mounting Hardware.
1
12460232
STEERING GEAR, power. . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hard, 7/16, type B, steering gear. . . . . . .
N/S
LOCKWASHER, heavy, 7/16, steering gear . . . . . . . . . .
N/S
BOLT, 7/16 - 14 x 4, Gr8, Phos, steering gear . . . . . . . . .
N/S
BOLT, 7/16 - 14 x 5 1/4, Gr8, Phos, steering gear . . . . . .
05745158

1
2
3
4
5
48
47
10
8
8 9
46
45
44
36
40
38
35
37
34
39
33
41
42
43
32
31
30
15
27
26
25
24
23 24
23 24
23
20
22 21
19
18
17
28
29
Figure 86. Power Steering Gear Assembly.

16
12
14 13
11

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 86.
Power Steering Gear Assembly.
1
5740444
NUT, lash adjuster, self-locking . . . . . . . . . . . . . . . . . . . .
5740445
BOLT, cover assembly, SEE NOTES 1, 2, 12, AND 13 . . . .
COVER ASSEMBLY, housing side, SEE NOTE 12 . . . . . . . .
S.I.K.
5740447
SEE NOTES 1, 12, AND 13 . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
GEARSHAFT spur, pitman shaft, SEE NOTE 13. . . . . . . . .
S.I.K.
HOUSING, steering gear, SEE NOTE 15 . . . . . . . . . . . . . .
S.I.K.
VALVE ASSEMBLY, steering gear check,

SEE NOTES 3 AND 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
THRUST BEARING RACE, lower, SEE NOTE 4 . . . . . . . . . .
GASKET, housing, cover assembly,
S.I.K.
RETAINER AND ROLLER, SEE NOTE 4 . . . . . . . . . . . . . . . .
10
S.I.K.
GEAR ASSEMBLY, worm, SEE NOTE 2 . . . . . . . . . . . . . . . .
11
5741145
NUT, adjuster plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
RETAINING RING, SEE NOTES 5 AND 14 . . . . . . . . . . . . .
13
S.I.K.
SEAL, shaft, SEE NOTES 5 AND 14 . . . . . . . . . . . . . . . . . .
14
5741704
SEAL, shaft, SEE NOTES 5 AND 14 . . . . . . . . . . . . . . . . . .
15
5740483
BUSHING, sleeve, shaft, SEE NOTE 5 . . . . . . . . . . . . . . . .
16
S.I.K.
PLUG, adjuster, shaft, SEE NOTE 5 . . . . . . . . . . . . . . . . . .
17
5740485
PACKING, preformed, adjuster plug,

SEE NOTES 5 AND 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
S.I.K.
RACE, bearing, SEE NOTES 5 AND 6 . . . . . . . . . . . . . . . .
19
S.I.K.
RETAINER AND ROLLER, SEE NOTES 5 AND 6 . . . . . . . . .
20
S.I.K.
RACE, bearing, SEE NOTES 5 AND 6 . . . . . . . . . . . . . . . .
21
S.I.K.
SPACER, bearing, SEE NOTES 5 AND 6 . . . . . . . . . . . . . .
22
S.I.K.
RETAINER, bearing adjuster plug, SEE NOTES 5 AND 6 .
23
S.I.K.
RING, seal, valve body, SEE NOTES 7 AND 16 . . . . . . . .
24
S.I.K.
PACKING, preformed, valve body,

SEE NOTES 7 AND 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
S.I.K.
VALVE BODY, steering, SEE NOTE 16 . . . . . . . . . . . . . . . .
26
S.I.K.
SEAL, valve spool, SEE NOTES 7 AND 16 . . . . . . . . . . . . .
27
S.I.K.
VALVE SPOOL, direct, shaft, SEE NOTE 16. . . . . . . . . . . .
28
S.I.K.
SHAFT, steering column, SEE NOTE 16 . . . . . . . . . . . . . .
29
S.I.K.
RING, seal, shaft, SEE NOTES 7 AND 16 . . . . . . . . . . . . . .
30
940523
NUT, pitman shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
5550554
LOCKWASHER, pitman shaft. . . . . . . . . . . . . . . . . . . . . .
32
S.I.K.
RING, retaining, pitman shaft, SEE NOTES 8 AND 15 . . .
33
S.I.K.
WASHER, seal, pitman shaft, SEE NOTES 8 AND 15 . . . .
34
S.I.K.
SEAL, pitman shaft, SEE NOTES 8 AND 15. . . . . . . . . . . .
35
5740451
SEAL, pitman shaft, SEE NOTES 8 AND 15. . . . . . . . . . . .
36
5740453
BEARING, roller, pitman shaft, SEE NOTE 15 . . . . . . . . . .
05745158

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 86.
Power Steering Gear Assembly. (Contd)
37
38
39
40
41
S.I.K.
S.I.K.
S.I.K.
5740461
S.I.K.
42
43
44
45
5740456
S.I.K.
S.I.K.
S.I.K.
46
47
48
49
5740468
5740467
5740466
S.I.K.
RACK, piston nut, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . .

RING, seal, piston rack, SEE NOTES 2 AND 9. . . . . . . . .
GASKET, piston rack, SEE NOTES 2 AND 9 . . . . . . . . . . .
PLUG, piston rack, SEE NOTE 2. . . . . . . . . . . . . . . . . . . .
PACKING, preformed, housing end plug,
SEE NOTE 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG, housing end. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RING, retaining, housing end plug, SEE NOTE 10. . . . .
BALL, bearing, piston rack, SEE NOTES 2 AND 11. . . . .
BALL, chrome,.281250 diameter, piston rack,
SEE NOTES 2 AND 11 . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, ball, piston rack, SEE NOTE 2 . . . . . . . . . . . . . . .
STRAP, retaining, piston rack ball guide, SEE NOTE 2 . .
SCREW, retaining strap, SEE NOTE 2 . . . . . . . . . . . . . . .
LUBRICANT, pitman shaft (not illustrated), SEE NOTE 8
NOTE 1:
PART OF SIDE COVER HOUSING SEAL KIT

P/N 5740448
NOTE 2:
PART OF PISTON NUT RACK KIT P/N 5740462
NOTE 3:
PART OF STEERING KIT P/N 5741190
NOTE 4:
PART OF LOWER THRUST BEARING KIT

P/N 5740476
NOTE 5:
PART OF ADJUSTER PLUG KIT P/N 5741703
NOTE 6:
PART OF UPPER THRUST BEARING KIT

P/N 5742166
NOTE 7:
PART OF SEAL VALVE RING KIT P/N 5740499
NOTE 8:
PART OF PITMAN SHAFT SEAL KIT

P/N 5715393
NOTE 9:
PART OF SEAL RACK PISTON KIT P/N 5740465
NOTE 10: PART OF SEAL END PLUG KIT P/N 5740458

NOTE 11: PART OF RECIRCULATING BALL KIT P/N
5740470
NOTE 12: PART OF STEERING GEAR SIDE COVER KIT P/N
5741910
NOTE 13: PART OF PITMAN SHAFT GEAR ASSEMBLY
SERVICE KIT P/N 5742626
NOTE 14: PART OF ADJUSTER PLUG SEAL KIT P/N
5741892
NOTE 15: PART OF GEAR HOUSING ASSEMBLY SERVICE
KIT P/N 5742627
NOTE 16: PART OF STEERING GEAR VALVE ASSEMBLY
KIT P/N 5742625
1
1
1
1
1
1
1
12
12
2
1
2
1

05745158

1
6
5
4
8
9
10
11
12
13
14
15
7
16
17
18
19
20
21
25
23
24
22
Figure 87. Power Steering Pump.

26

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 87.
Power Steering Pump.
1
6003042
POWER STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . .
S.I.A.
STUD, M10 - 1.5 x 15 x 14 with 6mm spacer . . . . . . . .
S.I.A.
O-RING, SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
STUD, M10 - 1.5 x 15 x 17 . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
HOUSING, power steering pump . . . . . . . . . . . . . . . . .
S.I.A.
O-RING, square cut, SEE NOTE 1 . . . . . . . . . . . . . . . . .
S.I.A.
RING, retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
END PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
SPRING, pressure plate . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
PRESSURE PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
PUMP RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.A.
VANES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
14
S.I.A.
RING, retaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.A.
ROTOR, power steering pump . . . . . . . . . . . . . . . . . . .
16
S.I.A.
PLATE, thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.A.
PIN, dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
S.I.A.
O-RING, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
S.I.A.
O-RING, square cut, SEE NOTE 1 . . . . . . . . . . . . . . . . .
20
5741823
VALVE, flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
S.I.A.
SPRING, valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
S.I.A.
MAGNET, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
S.I.A.
PUMP BODY, power steering . . . . . . . . . . . . . . . . . . . .
24
S.I.A.
O-RING, SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
S.I.A.
SEAL, high temperature, SEE NOTE 1 . . . . . . . . . . . . . .
26
S.I.A.
DRIVESHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF POWER STEERING PUMP SEAL SERVICE KIT P/N 5740440.
05745158

2
3
4
1
16
17
9
10
9
15
11
12
13
14
Figure 88. Power Steering Pump, Pulley, Reservoir, and Mounting Hardware.
6 5
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 88.
Power Steering Pump, Pulley, Reservoir, and Mounting
Hardware.
1
12339902-12
EDGE GUARD, 5 1/2 long. . . . . . . . . . . . . . . . . . . . . . .
6002106
CAP, power steering reservoir . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, M10 - 1.5 x 25, flanged, bracket-to-engine . . . . .
6010662B9
BRACKET, power steering reservoir mounting. . . . . . . .
N/S
BOLT, M8 - 1.25 x 25, mounting bracket-to-reservoir . .
N/S
LOCKWASHER, M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010670
RESERVOIR, power steering . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, hose, worm gear, 3/4 - 1 1/8 . . . . . . . . . . . . .
10
N/S
HOSE, power steering reservoir-to-pump, 7 3/4 long

SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6006785
BRACE, rear, power steering pump . . . . . . . . . . . . . . . .
12
6006780
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
11503643
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
BOLT, M10 - 1.5 x 35, class 9.8 . . . . . . . . . . . . . . . . . . . . .
15
6004158
PULLEY, power steering pump . . . . . . . . . . . . . . . . . . . .
16
6006807
BRACKET, P/S pump, A/C pump. . . . . . . . . . . . . . . . . . .
17
6003042
PUMP, power steering . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: CUT FROM P/S RESERVOIR HOSE, P/N

06003166, 1 1/16 O.D. X 3/4 I.D. X 9 1/2
LONG
05745158

6
2
7
5
15
16
12
9
10
7
4
14
11
13
10
11
7
17
19
7
20
18
22
19
21
23
22
Figure 89. Power Steering Pump, Oil Cooler, and Hydro-Boost Lines and Fittings.
7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 89.
Power Steering Pump, Oil Cooler, and Hydro-Boost
Lines and Fittings.
1
6009990
HOSE ASSEMBLY, p/s pump-to-Hydro-Boost . . . . . . . . .
N/S
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CONVOLUTED CONDUIT, p/s pump-to-Hydro-Boost hose,

16 long, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, harness, rear 5/8" cushioned . . . . . . . . . . . . . .
N/S
SCREW. 1/4 - 20 x 3/4, Gr8 CAD . . . . . . . . . . . . . . . . . . .
6009989
HOSE ASSEMBLY, Hydro-Boost-to-steering gear . . . . . .
N/S
CLAMP, hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CONVOLUTED CONDUIT, Hydro-Boost-to-steering gear

hose, 12 long, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . .
N/S
HOSE, Hydro-Boost-to-p/s pump, 31 long, SEE NOTE 2
10
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
LOCKNUT, 1/4-20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
HOSE, steering gear-to-cooler, 9.25 long, SEE NOTE 2.
13
12338593
TUBE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
12340395
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
HOSE, cooler-to-power steering pump, 20 long,

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
CONVOLUTED CONDUIT, cooler-to-p/s pump hose,

19 3/4 long, SEE NOTE 3 . . . . . . . . . . . . . . . . . . . . . . . .
TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
0MS3367-2-0
18
N/S
NUT, 5/16 - 18, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
WASHER, flat, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6007233
PLATE, backing, P/S cooler . . . . . . . . . . . . . . . . . . . . . . .
21
6010082
OIL COOLER ASSEMBLY, P/S . . . . . . . . . . . . . . . . . . . . . .
22
N/S
LOCKWASHER, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
N/S
SCREW, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . .
NOTE 1: MAKE FROM SLIT CONVOLUTED CONDUIT,

P/N 6010240, 1 O.D. X 3/4 I.D. X 22 LONG
NOTE 2: MAKE FROM BULK HOSE, P/N 5741209, 5/
8 O.D. X 3/8 I.D. X 25 FEET LONG
NOTE 3: MAKE FROM NON-SLIT CONVOLUTED CONDUIT, P/N 6007446, 1 O.D. X 3/4 I.D. X 46
LONG
05745158

AXLES/SUSPENS ON/FRAME
2-1-02
AXLES/SUSPENSION/FRAME 9-1
Section 9
AXLES/SUSPENSION/FRAME
TITLE
PAGE NUMBER
Airlift Brackets, Front Spring Seats, and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20

Axle Differential, Mounting Brackets, and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
Axle Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
Bumper, Front and Lifting Shackle (with Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
Bumper, Front and Lifting Shackle (without Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
Bumper, Rear and Lifting Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Control Arms, Ball Joints, and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Frame Rails, Body Mount Brackets, and Transmission Crossmember. . . . . . . . . . . . . . . . . . . . . . . . 9-18
Front Suspension Crossmembers, Related Parts, and Mounting Hardware . . . . . . . . . . . . . . . . . . 9-6
Front Upper Control Arm Brackets, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Front Upper Control Arm Brackets, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
Geared Hub (Knuckle) Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50
Halfshaft Assembly, Left and Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
Propeller Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
Rear Radius Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Rear Suspension Crossmembers, Related Parts, and Mounting Hardware . . . . . . . . . . . . . . . . . . 9-8
Shock Absorbers and Springs, Front and Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Stabilizer Bar and Connecting Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Upper Control Arm Brackets, Spring Seats, Related Parts, and Mounting Hardware. . . . . . . . . . 9-32
Vent Lines, Front Axle and Geared Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
Vent Lines, Rear Axle and Geared Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48
05745158
2-1-02
9-2 AXLES/SUSPENSION/FRAME
PAGE
ITEM
PART NUMBER
DESCRIPTION
QTY
Complete Frame Assembly

(Illustrations on the pages indicated)
6010114B9
FRAME ASSEMBLY, complete (not illustrated) . . . . . . . . . . . .
Various
N/S
BOLT, 1/2 -13 x 1, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Various
N/S
BOLT, 1/2 -13 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
17
Various
N/S
BOLT, 1/2 -13 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 1/2 -13 x 1 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 1/2 -13 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
12
Various
N/S
BOLT, 1/2 -13 x 3, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Various
N/S
BOLT, 1/2 -13 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 1/2 -13 x 3 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 1/2 -13 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
18
Various
N/S
BOLT, 1/2 -13 x 4 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
24
Various
N/S
BOLT, 1/2 -13 x 4 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 1/2 -13 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 3/4 - 10 x 3 1/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 3/4 - 10 x 4 1/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
16
Various
N/S
BOLT, 3/4 - 10 x 4 1/2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
Various
N/S
BOLT, 5/8 - 11 x 3 1/4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
Various
9-31
12
N/S
BOLT, 5/8 - 11 x 3 1/2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
12338225-1
BOLT, 5/8 - 18 x 5 1/2, Gr8, CAD, drilled, rear shackle . . . .
N/S
9-19
18
BOLT, 9/16 - 12 x 1 1/2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . .
9-7, 27
9,7
12338165B5
BRACE, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-21, & 23
4,1
WB12342361B5
BRACKET ASSEMBLY, air lift, L.H.. . . . . . . . . . . . . . . . . . . . . . .
9-21, & 25
21,1
6003010B5
BRACKET ASSEMBLY, air lift, R.H. . . . . . . . . . . . . . . . . . . . . . .
3-15
27
6007724B9
BRACKET ASSEMBLY, auxiliary fuel line mounting . . . . . . . .
9-39
12
12342801
BRACKET ASSEMBLY, axle pinion mounting, front . . . . . . . .
9-39
10
12341900
BRACKET ASSEMBLY, axle pinion mounting, rear . . . . . . . .
9-7, 9
12,16
12338146
BRACKET ASSEMBLY, axle support . . . . . . . . . . . . . . . . . . . .
12338178B2
BRACKET ASSEMBLY, body mount . . . . . . . . . . . . . . . . . . . .
WA12342509B9
BRACKET ASSEMBLY, C-mount, L.H. . . . . . . . . . . . . . . . . . . .
9-19
14
3-29, 9-19
34,6
9-19
15
WA12342510
BRACKET ASSEMBLY, C-mount, R.H. . . . . . . . . . . . . . . . . . . .
2-29
10
12338205
BRACKET ASSEMBLY, engine mount and prop shaft, L.H. .
2-29
13
EC12338163
BRACKET ASSEMBLY, engine mount, lower R.H. . . . . . . . . .
2-29
12
EC12338183
BRACKET ASSEMBLY, engine mount, R.H.. . . . . . . . . . . . . . .
9-39
12338150-1
BRACKET ASSEMBLY, front axle, L.H. . . . . . . . . . . . . . . . . . . .
9-39
12338150-2
BRACKET ASSEMBLY, front axle, R.H. . . . . . . . . . . . . . . . . . . .
9-27
WA12338199-1
BRACKET ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . . . . . . . .
9-27
WA12338199-2
BRACKET ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . . . . . . . .
9-21, 23, & 25
9,17,17
N/S
BRACKET ASSEMBLY, mounting, upr control arm, front. . . .
9-33
17
N/S
BRACKET ASSEMBLY, mounting, upr control arm, rear . . . .
2-1-02
PAGE
ITEM
PART NUMBER
DESCRIPTION
QTY

9-7
10
12338180
BRACKET ASSEMBLY, radiator . . . . . . . . . . . . . . . . . . . . . . . .
9-39
12338151-1
BRACKET ASSEMBLY, rear axle, L.H. . . . . . . . . . . . . . . . . . . .
12338151-2
BRACKET ASSEMBLY, rear axle, R.H. . . . . . . . . . . . . . . . . . . .
27,16
6006741B5
BRACKET ASSEMBLY, rear bumper, L.H., inner . . . . . . . . . . .
12446989B5
BRACKET ASSEMBLY, rear bumper, L.H., outer. . . . . . . . . . .
6006749B5
BRACKET ASSEMBLY, rear bumper, R.H., inner . . . . . . . . . . .
9-39
3-19, 9-31
9-31
3-19, 9-31
4
27,16
9-31
12446990B5
BRACKET ASSEMBLY, rear bumper, R.H., outer . . . . . . . . . .
9-9
12338197
BRACKET ASSEMBLY, rear tiedown, forward . . . . . . . . . . . .
9-9
12338181
BRACKET ASSEMBLY, rear tiedown, rear . . . . . . . . . . . . . . .
9-19
12338185B2
BRACKET ASSEMBLY, transmission. . . . . . . . . . . . . . . . . . . . .
9-21, 23, & 25
7,12,11
6009538B9
BRACKET ASSEMBLY, upper front control arm . . . . . . . . . .
6009539B9
BRACKET ASSEMBLY, upper rear control arm . . . . . . . . . . .
16
12338173
BRACKET, front spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338149-1
BRACKET, front suspension, L.H., front . . . . . . . . . . . . . . . . .
9-7
16
12338155-1
BRACKET, front suspension, L.H., rear . . . . . . . . . . . . . . . . . .
9-7
12338149-2
BRACKET, front suspension, R.H., front . . . . . . . . . . . . . . . . .
9-33
9-21
9-7
9-7
16
12338155-2
BRACKET, front suspension, R.H., rear . . . . . . . . . . . . . . . . .
31,4
12338221B2
BRACKET, muffler hanger . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-31
12342373B5
BRACKET, rear bumper shackle. . . . . . . . . . . . . . . . . . . . . .
9-9
22
12338148
BRACKET, rear suspension, rear . . . . . . . . . . . . . . . . . . . . . .
9-9
13
12338224
BRACKET, rear suspension, front. . . . . . . . . . . . . . . . . . . . . .
9-7
12447051
BRACKET, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-29, 9-19
9-21, & 25
1,6
12338159
BRACKET, transmission cooling lines . . . . . . . . . . . . . . . . . .
9-21, & 47
17, 20
EC12338170
BRACKET, vent tube mounting . . . . . . . . . . . . . . . . . . . . . .
9-9, 33, & 49
9,10,13
12338172
BRACKET, vent tube mounting . . . . . . . . . . . . . . . . . . . . . .
6009595B5
BUMPER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-31
9-19
10
CROSSMEMBER ASSEMBLY, transmission . . . . . . . . . . . . . . .
9-7
11
EC12447053B9
12338230
CROSSMEMBER, front suspension, front . . . . . . . . . . . . . . .
9-7
13
WB12338223
CROSSMEMBER, front suspension, rear . . . . . . . . . . . . . . . .
9-9
11
WA12338217
CROSSMEMBER, rear suspension, front . . . . . . . . . . . . . . . .
9-9
21
WA12338222
CROSSMEMBER, rear suspension, rear . . . . . . . . . . . . . . . .
9-19
5745026B9
FRAME RAIL ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
9-19
12338247B9
FRAME RAIL ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
LOCKNUT, 1/2 - 13, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .
127
Various
N/S
LOCKNUT, 3/4 - 10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Various
N/S
LOCKNUT, 5/8 - 11, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
NUT, 1/4 - 20, Gr2, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
NUT, 9/16 - 12, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
272739
NUT, nylock, 5/8 - 18, Gr8, rear bumper shackle . . . . . . . .
9-31
05745158
2-1-02
PAGE
ITEM
PART NUMBER
DESCRIPTION
QTY

9-33
14
9-33
13
9-33
16
9-31
11
EC12338174B1
PLATE, reinforcement, frame . . . . . . . . . . . . . . . . . . . . . . . .
12338152
REINFORCEMENT, frame . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338738
SEAT, rear spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EC12342354B5
SHACKLE, rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-21, 23, 25, & 33
13,13,10,8
12338226-1
SHIM, control arm bracket, 0.060-inch . . . . . . . . . . . . . . . .
A/R
9-21, 23, 25, & 33
13,13,10,8
12338226-2
SHIM, control arm bracket, 0.120-inch . . . . . . . . . . . . . . . .
A/R
9-31
9-21,23,25,& 33
12,14,9,9
9-21,23,25,& 33
12,14,9,9
12338164B5
SPACER, mounting bracket, rear bumper . . . . . . . . . . . . .
6009543
SPACER, upper control arm, 0.125 . . . . . . . . . . . . . . . . . . .
A/R
6009573
SPACER, upper control arm, 0.250 . . . . . . . . . . . . . . . . . . .
A/R
19
12338191-2
SPRING SEAT ASSEMBLY, L.H. front. . . . . . . . . . . . . . . . . . . . .
19
12338191-1
SPRING SEAT ASSEMBLY, R.H.front. . . . . . . . . . . . . . . . . . . . .
10,17
12447177
STUD, special, T-case anchor cable . . . . . . . . . . . . . . . . . .
Various
N/S
WASHER, flat, 1/2, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
253
Various
N/S
WASHER, flat, 9/16, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Various
N/S
WASHER, flat, 5/8, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Various
N/S
WASHER, flat, 3/4, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
9-21
9-21
5-11, 9-19
9-31
7716721
WASHER, wave, 5/8, rear shackles . . . . . . . . . . . . . . . . . . . .
7-17
6010677 B9
BRACKET, w/sensor clip. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

05745158

4
3
2
1
5
3
17
16
14
3
15
17
3
3
4
3
1
14
8
3
13
12
11
10
3
Figure 91. Front Suspension Crossmembers, Related Parts, and Mounting Hardware.
3-1-01
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 91.
Front Suspension Crossmembers, Related Parts, and
Mounting Hardware.
1
N/S
WASHER, flat, hard, 3/4, type B . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
45
N/S
LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
22
12447051
BRACKET, frame assembly, splash shield . . . . . . . . . . . .
N/S
BOLT, 3/4 - 10 x 4, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
12338149-1
BRACKET, crossmember, L.H., front suspension front. . .
12338149-2
BRACKET, crossmember, R.H., front suspension front . .
N/S
BOLT, 1/2 - 13 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
12338165B5
BRACE, front suspension . . . . . . . . . . . . . . . . . . . . . . . . .
10
12338180
BRACKET, lower radiator mount . . . . . . . . . . . . . . . . . . .
11
12338230
CROSSMEMBER, front forward . . . . . . . . . . . . . . . . . . . .
12
12338146
BRACKET, axle support . . . . . . . . . . . . . . . . . . . . . . . . . .
13
WB12338223
CROSSMEMBER, front rear . . . . . . . . . . . . . . . . . . . . . . .
13
6009105
CROSSMEMBER, front rear, 12,100-lb GVW . . . . . . . . . .
14
N/S
BOLT, 1/2 - 13 x 3, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
15
N/S
BOLT, 1/2 - 13 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
16
12338155-1
BRACKET, crossmember, L.H., front suspension rear . . .
16
12338155-2
BRACKET, crossmember, R.H., front suspension rear . . .
17
N/S
BOLT, 1/2 - 13 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
05745158

4
20
22
6
10
5
6
6 21
19
17
18
2
6
12
10
11
6
15
2
12
2
16
14
6
12
13
6
12
12
Figure 92. Rear Suspension Crossmembers, Related Parts, and Mounting Hardware

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 92.
Rear Suspension Crossmembers, Related Parts, and
Mounting Hardware
1
12338181
BRACKET, tiedown, frame assembly . . . . . . . . . . . . . . .
N/S
40
N/S
BOLT, 3/4 - 10 x 4 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/2 - 13 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . .
N/S
32
12338197
BRACKET, tiedown, frame assembly . . . . . . . . . . . . . . .
N/S
LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
20
12338172
BRACKET, vent lines, tube mounting . . . . . . . . . . . . . . .
N/S
BOLT, 1/2 - 13 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
CROSSMEMBER, rear suspension, front . . . . . . . . . . . . .
10
11
WA12338217
12
N/S
LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
18
13
12338224
BRACKET, crossmember, rear suspension . . . . . . . . . . .
14
N/S
BOLT, 3/4 - 10 x 4 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . .
15
N/S
BOLT, 3/4 - 10 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
16
12338146
BRACKET, rear axle support . . . . . . . . . . . . . . . . . . . . . .
17
6007694
BRACKET ASSEMBLY, mounting, R.H. , SEE NOTE 1 . . . . .
18
N/S
BOLT, 1/2 - 13 x 3, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
19
6007693
BRACKET ASSEMBLY, mounting, L.H., SEE NOTE 1 . . . . . .
20
BOLT, 1/2 - 13 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
21
WA12338222
N/S
CROSSMEMBER, rear suspension, rear . . . . . . . . . . . . . .
22
12338148
BRACKET, crossmember, rear suspension . . . . . . . . . . .
NOTE 1: USED WITH TRAILER TOWING RECEIVER
05745158

6
7
8
9
Figure 93. Shock Absorbers and Springs, Front and Rear.

2-1-02
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 93.
Shock Absorbers and Springs, Front and Rear.
1
12339205
PIN, shock absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hard, 1, type B . . . . . . . . . . . . . . . . . . . . . .
12339206
LOCKNUT, shock absorber . . . . . . . . . . . . . . . . . . . . . . .
12342616B2
SPRING, rear, variable rate, standard . . . . . . . . . . . . . .
6006008B2
SPRING, rear, 2300 lbs/inch, heavy duty, SEE NOTE 1 . .
6011073
SPRING, rear, 3000 lbs/inch, heavy duty, SEE NOTE 2 . .
12338316-1B9
SPRING, front, 954 lbs/inch, standard . . . . . . . . . . . . . .
89
4
6005787B2
SPRING, front, 954 lbs/inch, extended height, SEE NOTE 3
83, 84, 90
4
6005786B2
SPRING, front, 1250 lbs/inch, heavy duty, SEE NOTE 4. .
6011072
SPRING, front, 1728 lbs/inch, heavy duty, SEE NOTE 5. .
12340071
SHOCK ABSORBER, front . . . . . . . . . . . . . . . . . . . . . . . . .
5937865
SHOCK ABSORBER, front, 12,100-lb GVW . . . . . . . . . . .
12340072
SHOCK ABSORBER, rear . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hard, 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
N/S
BOLT, 5/8 - 11 x 2, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
12338315
BRACKET, shock absorber mount, lower control arm .
NOTE 1: STANDARD ON 10,800-LB

NOTE 2: USED ON 12,100-LB GVW VEHICLES
NOTE 3: USED ON 10,300-LB GVW 2-DOOR VEHICLES
WITH WINCH; AND ON VEHICLES (MODELS 83,
84, 90) WITHOUT WINCH OR HEAVY FRONTEND EQUIPMENT
NOTE 4: USED ON 10,300-LB GVW 4-DOOR VEHICLES
(MODELS 83, 84, 90) WITH WINCH
NOTE 5: USED ON 10,800-LB & 12,100-LB GVW VEHICLES; ON FIRE TRUCKS; AND ON ALL VEHICLES
WITH SNOW PLOW.
05745158
7-1-00
4
1
3
2
6
7
8
11
10
12
13
13
14
17
15 16
18
19
24
22
21
23
10
19
20
11
Figure 94. Control Arms, Ball Joints, and Mounting Hardware.

3-1-01
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 94.
Control Arms, Ball Joints, and Mounting Hardware.
1
6007755
BALL JOINT ASSEMBLY, upper . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BALL JOINT, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9417901
FITTING, upper ball joint . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
12460167
CONTROL ARM ASSEMBLY, front L.H., upper . . . . . . . . .
12460151
CONTROL ARM ASSEMBLY, front R.H., upper . . . . . . . . .
CONTROL ARM ASSEMBLY, rear L.H., upper. . . . . . . . . .
6
6
RCSK17089-1B1
RCSK17089-2B1
12338270
CONTROL ARM, ASSEMBLY rear R.H., upper, . . . . . . . . .
BUSHING, control arm . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONTROL ARM, upper . . . . . . . . . . . . . . . . . . . . . . . . .
12460159
BOLT, ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
COTTER PIN, ball joint, 1/8" x 1 1/4", CAD . . . . . . . . . . .
11
N/S
NUT, castle, 5/8 - 18, Gr8, CAD, ball joint . . . . . . . . . . . .
12
N/S
BOLT, 3/4 - 10 x 5, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
13
N/S
WASHER, flat, 3/4, type B, hard . . . . . . . . . . . . . . . . . . . .
14
ECRCSK17249B1
CONTROL ARM, lower front R.H. . . . . . . . . . . . . . . . . . .
14
ECRCSK17250B1
CONTROL ARM, lower front, L.H. . . . . . . . . . . . . . . . . . .
14
ECRCSK17249B1
CONTROL ARM, lower rear, L.H. . . . . . . . . . . . . . . . . . . .
14
ECRCSK17250B1
CONTROL ARM, lower rear, R.H. . . . . . . . . . . . . . . . . . . .
15
S.I.A.
CONTROL ARM, lower . . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.A.
BUSHING, control arm . . . . . . . . . . . . . . . . . . . . . . . . . .
17
N/S
LOCKNUT, 3/4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
N/S
LOCKNUT, 7/16 - 14, Gr8, CAD . . . . . . . . . . . . . . . . . . . .
19
N/S
WASHER, 7/16 - 14, type B, hard . . . . . . . . . . . . . . . . . . .
20
N/S
BOLT, 7/16 - 14 x 1 1/2, Gr8, CAD, control arm

mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6006645
BALL JOINT ASSEMBLY, lower . . . . . . . . . . . . . . . . . . . . . .
22
S.I.A.
BALL JOINT, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
9417901
FITTING, ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
N/S
BOLT, 3/4 - 10 x 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
NOTE 1: FOR BOLTS AND CAM SUSPENSION ALIGNMENT SEE (FRONT UPPER CONTROL ARM AND
BRACKETS, L.H., R.H.)
05745158

3
2
11
10
8
8
9
Figure 95. Stabilizer Bar and Connecting Links.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 95.
Stabilizer Bar and Connecting Links.
1
N/S
N/S
LOCKNUT, 1/2 - 20, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
6004872
BAR, stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338317
BUSHING, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . .
12338319
BRACKET, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
NUT, 7/16 - 14, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 5/8 - 11 x 3, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
12338322
WASHER, flat, connecting link, stabilizer bar . . . . . . . . .
12338323
CONNECTING LINK, stabilizer bar . . . . . . . . . . . . . . . . .
10
12339207
PIN, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
LOCKNUT, 5/8 - 11, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

2
1
3
4
4
15
12
10
11
8
10
13
9
14
Figure 96. Rear Radius Rods.

3-1-01
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 96.
Rear Radius Rods.
1
N/S
N/S
BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
6005274B1
ROD ASSEMBLY, radius rear . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 7/16 - 14 x 1 3/4, Gr5, Phos . . . . . . . . . . . . . . . . .
12339202
CLAMP, rod assembly, retaining . . . . . . . . . . . . . . . . . .
12338311-1
TIE ROD END ASSEMBLY, L.H. thread . . . . . . . . . . . . . . .
S.I.A.
TIE ROD END, LH thread . . . . . . . . . . . . . . . . . . . . . . .
MS15001-3
FITTING, tie rod end, 45 degree . . . . . . . . . . . . . . . . .
N/S
NUT, 5/8 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
NUT, 7/16 - 14, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . .
6005273
ROD ASSEMBLY, rear radius . . . . . . . . . . . . . . . . . . . . .
BUSHING, tie rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
12338314B1
13
N/S
WASHER, 5/8, hard, type B. . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
COTTER PIN, 1/8" x 1 1/4", CAD . . . . . . . . . . . . . . . . . . . .
15
N/S
LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

8
4
2
1
2
3
17
11
3
18
9
10
11
3
12
16
13
15
19
2
14
Figure 97. Frame Rails, Body Mount Brackets, and Transmission Crossmember
2-1-02
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 97.
Frame Rails, Body Mount Brackets, and Transmission
Crossmember
1
12338247B9
RAIL, frame, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCSK17438
RAIL, frame, R.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . .
S.I.A.
LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
12
27
12338221B2
BRACKET, muffler mounting . . . . . . . . . . . . . . . . . . . . . .
5745026B9
RAIL, frame, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCSK17439
RAIL, frame, L.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . .
WA12342509
BRACKET, body mount, L.H., C-mount . . . . . . . . . . . . . .
6008610
BRACKET, body mount, L.H., C-mount,

12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
S.I.A.
BOLT, 1/2 - 13 x 4 3/4, Gr8, CAD, body mount brkt, L.H..
S.I.A.
BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD, transmission supt brkt
12338185B2
BRACKET, transmission support . . . . . . . . . . . . . . . . . . . .
EC12447053B9
CROSSMEMBER, transmission . . . . . . . . . . . . . . . . . . . . .
9
10
11
S.I.A.
WASHER, flat, hard, 9/16, type B . . . . . . . . . . . . . . . . . . .
12
S.I.A.
LOCKNUT, 9/16 - 12, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BOLT, 1/2 - 13 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
BRACKET, body mount, front, R.H. . . . . . . . . . . . . . . . . .
13
14
12338178B2
14
5937399
BRACKET, body mount, front, R.H., 12,100-lb GVW . . . .
15
WA12342510
BRACKET, body mount, rear, R.H., C-mount. . . . . . . . . .
15
5937961
BRACKET, body mount, rear, R.H., C-mount,

12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.A.
BOLT, 1/2 - 13 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
17
12447177
STUD, special, T-case anchor cable, L.H. side only . . . .
18
S.I.A.
BOLT, 9/16 - 12 x 1 1/2, Gr8, ZN . . . . . . . . . . . . . . . . . . . .
19
S.I.A.
BRACKET, sway bar mounting . . . . . . . . . . . . . . . . . . . .
05745158
3-1-01
4
9
2
1
13 12 6
18
14
2
15
11
16
17
2
21
18
2
8
12
13
19
20
11
10
7
6 11
Figure 98. Airlift Brackets, Front Spring Seats, and Mounting Hardware
11 10
3-1-01
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 98.
Airlift Brackets, Front Spring Seats, and Mounting Hardware
1
12338159
BRACKET, cooling line support . . . . . . . . . . . . . . . . . . . .
N/S
40
N/S
LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
19
BRACKET, airlift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009807
BOLT, flat-sided, 3/4 - 10 x 5 1/4, control arm mounting
6009537
CAM, suspension alignment. . . . . . . . . . . . . . . . . . . . . .
6009538B9
BRACKET, upper control arm, front . . . . . . . . . . . . . . . .
N/S
BOLT, 1/2 -13 x 4, Gr8, CAD, SEE NOTE 1 . . . . . . . . . . . .
15
N/S
BOLT, 1/2 - 13 x 3 3/4, Gr8, CAD, SEE NOTE 2 . . . . . . . .
15
N/S
BRACKET ASSEMBLY, mounting, front . . . . . . . . . . . . . . .
10
N/S
LOCKNUT, 3/4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
16
12
6009543
SPACER, upper control arm mounting bracket, 0.125
A/R
12
6009573
A/R
13
12338226-1
SHIM, upper control arm mounting bracket, 0.060-inch
A/R
13
12338226-2
SHIM, upper control arm mounting bracket, 0.120-inch
A/R
14
6010174
WB12342361B5
BRACKET, jumper mounting . . . . . . . . . . . . . . . . . . . . . .
15
N/S
BOLT, 3/4 - 10 x 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
16
12338173
BRACKET, front spring seat . . . . . . . . . . . . . . . . . . . . . . .
17
EC12338170
18
N/S
BOLT, 1/2 - 13 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
19
12338191-1
SPRING SEAT, L.H., front . . . . . . . . . . . . . . . . . . . . . . . . . .
19
12338191-2
SPRING SEAT, R.H., front . . . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
LOCKNUT, 3/4 - 10, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6003010 B5
BRACKET, airlift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: USE WITH 0.240-INCH SHIM PACK AND THICKER

NOTE 2: USE WITH SHIM PACK UP TO 0.180-INCH THICK
NOTE 3: USE TWO ITEM #8 BOLTS (USE THE SIZE THAT IS
CONSISTENT WITH THE SHIM PACK/SPACER
COMBINATION) AND TWO ITEM #2 WASHERS
TO REPLACE THIS ASSEMBLY.
05745158

16
11
4
7
6
5
6
8 9
6
10
15
8
14
12
13
17
Figure 99. Front Upper Control Arm Brackets, L.H.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 99.
Front Upper Control Arm Brackets, L.H.
1
BRACKET, air lift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WB12342361B5
N/S
N/S
LOCKNUT, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
P-CLIP, cushioned, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . . . . . .
N/S
N/S
LOCKNUT, 1/2 -13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009537
N/S
10
N/S
LOCKNUT, 3/4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
BOLT, 1/2 - 13 x 3 3/4, Gr8, SEE NOTE 1. . . . . . . . . . . . . .
11
N/S
BOLT, 1/2 - 13 x 1 3/4, Gr8, SEE NOTE 2. . . . . . . . . . . . . .
12
6009538B9
BRACKET ASSEMBLY, upper control arm mounting, front
13
12338226-1
SHIM, upper control arm mounting bracket, 0.060 . .
13
12338226-2
A/R
14
6009543
A/R
14
6009573
A/R
15
6009807
16
N/S
BOLT, 3/8 - 16 x 1, Gr5, Phos. . . . . . . . . . . . . . . . . . . . . . .
17
N/S
BRACKET ASSEMBLY, mounting, front, SEE NOTE 3 . . . . .
NOTE 1: USE WITH SHIM PACK/SPACER COMBINATION

OF 0.250 INCH OR THICKER
OF UP TO 0.240-INCH THICK
05745158
2
A/R

3
2
16
15
6
4
5
2
11
5 2
2
12
13
7
7
5
9
14
11
17
10
Figure 910. Front Upper Control Arm Brackets, R.H.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 910.
Front Upper Control Arm Brackets, R.H.
1
6003010B5
BRACKET, air lift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
16
N/S
BOLT, 1/2 - 13 x 4, Gr8, SEE NOTE 1 . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/2 - 13 x 3 3/4, Gr8, SEE NOTE 2. . . . . . . . . . . . . .
N/S
BOLT, 3/8 - 16 x 1, Gr5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/2 - 13, Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . .
12338159
BRACKET, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009537
6009807
6009543
A/R
A/R
A/R
A/R
6009573
10
12338226-1
10
12338226-2
11
6009538-B9
BRACKET ASSEMBLY, upper control arm mounting, front
12
N/S
BOLT, 1/2 - 13 x 3 3/4, Gr8, SEE NOTE 1. . . . . . . . . . . . . .
12
N/S
BOLT, 1/2 - 13 x 1 3/4, Gr8, SEE NOTE 2. . . . . . . . . . . . . .
13
N/S
14
N/S
LOCKNUT, 3/4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
LOCKNUT, 3/8 - 16, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
17
N/S
BRACKET ASSEMBLY, mounting, front, SEE NOTE 3 . . . . .

05745158

3
5
7
1
10
8
20
21
19
18
5
4
17
11
5
16
2
4
15
12
14
13
Figure 911. Bumper, Front and Lifting Shackle (without Winch).

7-1-00
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 911.
Bumper, Front and Lifting Shackle (without Winch).
1
5935800B9
BUMPER, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 5/8 - 11 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 5/8 - 11 x 3 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . .
N/S
NUT, 5/8 - 11, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
12
6001552B5
6001553B5
12338165
BRACKET ASSEMBLY, inner, L.H., front bumper, SEE NOTE 1
BRACKET ASSEMBLY, inner, R.H., front bumper, SEE NOTE 1
BRACE, front suspension . . . . . . . . . . . . . . . . . . . . . . . . .
WA12338199-1
BRACKET, front bumper, L.H. . . . . . . . . . . . . . . . . . . . . . .
WA12338199-2
BRACKET, front bumper, R.H. . . . . . . . . . . . . . . . . . . . . . .
N/S
10
N/S
LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12342404B5
BRACKET, towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
12
N/S
13
12338225-1
BOLT, drilled, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
1EC2342354B5
SHACKLE, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
7716721
SPRING WASHER, plain, front lifting shackle . . . . . . . . .
16
N/S
NUT, 5/8 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
17
N/S
SCREW, 1/4 - 20 x 5/8, CAD . . . . . . . . . . . . . . . . . . . . . . .
18
N/S
SCREW, 1/4 - 28 x 5/8, ZN, license plate mounting . . . .
19
N/S
LOCKWASHER, 1/4, med, ZN . . . . . . . . . . . . . . . . . . . . . .
20
5939483
GROMMET, square head, license plate bracket . . . . .
21
5939482B5
BRACKET, front license plate mounting. . . . . . . . . . . . .
NOTE 1: FOR USE ONLY WITH BRUSHGUARD AND NO

WINCH
05745158

7
5
24
22
23
21
9
20
10
11
19
18
3
17
13
4
10
12
14
16
15
Figure 912. Bumper, Front and Lifting Shackle (with Winch)

2-1-02
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 912.
Bumper, Front and Lifting Shackle (with Winch)
1
5935666B9
BUMPER, front, with winch, SEE NOTE 1 . . . . . . . . . . . . .
N/S
BOLT, 5/8 - 11 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 5/8 - 11, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
12
12342388B5
FRAME EXTENSION, front bumper, R.H., SEE NOTE 1 . . .
12342387B9
FRAME EXTENSION, front bumper, L.H., SEE NOTE 1 . . .
S.I.K.
WASHER, flat, hard, 1/2, type B, SEE NOTE 1 . . . . . . . . . .
18
S.I.K.
LOCKNUT, 1/2 - 13 , front bumper, SEE NOTE 1 . . . . . . .
N/S
BOLT, 5/8 - 11 x 3 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . .
S.I.K.
BOLT, 3/8 - 16 x 1, brace assembly, SEE NOTE 1 . . . . . . .
10
S.I.K.
WASHER, flat, 3/8, brace assembly, SEE NOTE 1. . . . . . .
11
12342389
BRACE ASSEMBLY, L.H., SEE NOTE 1 . . . . . . . . . . . . . . . . .
11
12342390
BRACE ASSEMBLY, R.H., SEE NOTE 1. . . . . . . . . . . . . . . . .
12
S.I.K.
NUT, 3/8 - 16, brace assembly, SEE NOTE 1 . . . . . . . . . .
13
12342404B5
BRACKET, towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
12338225-1
BOLT, front lifting shackle. . . . . . . . . . . . . . . . . . . . . . . . .
EC12342354B9
SHACKLE, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
15
16
17
7716721
SPRING WASHER, front lifting shackle. . . . . . . . . . . . . . .
18
272739
LOCKNUT, nylon insert, 5/8 - 18, Gr8 . . . . . . . . . . . . . . . .
19
S.I.K.
BOLT, 1/2 - 13 x 1 1/2, frame extension, SEE NOTE 1 . .
20
N/S
BOLT, 1/4 - 20 x 5/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
21
N/S
BOLT, 1/4 - 28 x 5/8, ZN. . . . . . . . . . . . . . . . . . . . . . . . . . .
22
N/S
5939483
GROMMET, square head, license plate bracket . . . . .
BRACKET, front license plate mounting. . . . . . . . . . . . .
23
24
05939482B5
NOTE 1: PART OF WINCH KIT P/N 5744376
05745158

1
2
4 2
1
5
16
3
7 8
13
17
15
10
12
14
11
Figure 913. Bumper, Rear and Lifting Shackle

2-1-02
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 913.
Bumper, Rear and Lifting Shackle
1
N/S
LOCKNUT, 1/2 - 13, Gr8, rear bumper. . . . . . . . . . . . . . .
20
N/S
WASHER, flat, hard, 1/2, type B, rear bumper . . . . . . . .
42
12338164B5
SPACER, rear bumper bracket . . . . . . . . . . . . . . . . . . . .
12446989B5
SUPPORT, rear bumper, L.H. . . . . . . . . . . . . . . . . . . . . . .
12446990B5
SUPPORT, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . .
6009595B5
BUMPER, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
N/S
12342373B5
BOLT, 1/2 - 13 x 3 1/2, Gr8, CAD, rear bumper. . . . . . .
BRACKET, tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7716721
WASHER, spring, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
272739
LOCKNUT, nylon insert, 5/8 - 18, rear lifting shackle . . .
10
5743671
BOLT, rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
EC12342354B5
SHACKLE, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12338225-1
BOLT, rear lifting shackle . . . . . . . . . . . . . . . . . . . . . . . . .
13
6006797B9
BRACKET, skid plate mounting, L.H. . . . . . . . . . . . . . . . .
13
6006798B9
BRACKET, skid plate mounting, R.H. . . . . . . . . . . . . . . . .
14
N/S
BOLT, 3/8 - 16 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
15
N/S
16
6006741B5
BRACKET, rear bumper, L.H. . . . . . . . . . . . . . . . . . . . . . .
16
6006749B5
BRACKET, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . .
17
N/S
BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
05745158

1 2
3
5
10
11
2
5
8
15
3
2
16
17
2 12
14
17
11
9
13
Figure 914. Upper Control Arm Brackets, Spring Seats,

Related Parts, and Mounting Hardware.
8
7
7-1-00
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 914.
Upper Control Arm Brackets, Spring Seats, Related
Parts, and Mounting Hardware.
1
N/S
LOCKNUT, 3/4 - 10, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
12
N/S
20
6009537
6009539B9
BRACKET, upper control arm, rear . . . . . . . . . . . . . . . . .
N/S
32
N/S
BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD, SEE NOTE 1 . . . . . . . .
12
N/S
BOLT, 1/2 - 13 x 4, Gr8, CAD, SEE NOTE 2 . . . . . . . . . . . .
12
6009807
12338226-1
12338226-2
6009543

4
A/R
A/R
A/R
A/R
6009573
10
12338172
11
N/S
LOCKNUT, 1/2 - 13, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
16
12
N/S
BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
12338152
REINFORCEMENT, frame . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, frame reinforcement . . . . . . . . . . . . . . . . . . . . . .
13
14
EC12338174B1
15
N/S
BOLT, 1/2 - 13 x 4 1/2, Gr8, CAD, SEE NOTE 1. . . . . . . . .
15
N/S
BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD, SEE NOTE 2. . . . . . . . .
16
12338738
SEAT, rear spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
N/S
BRACKET ASSEMBLY, mounting, rear, SEE NOTE 3. . . . . .

05745158

2
5
3
6
7
8
9
10
11
12
13
Figure 915. Halfshaft Assembly, Left and Right Side.

14

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 915.
Halfshaft Assembly, Left and Right Side.
1
6008029
LOCKWASHER, M10, camlock, SEE Note 1 . . . . . . . . . .
12
6008021
BOLT, M10 -1.5 x 35, class 10.9, Phos, SEE NOTE 1 . . . . .
6009893
HALFSHAFT ASSEMBLY, rear, L.H. and R.H.. . . . . . . . . . . .
6010822
HALFSHAFT ASSEMBLY, rear, L.H. and R.H.,
6009895
6010821
HALFSHAFT ASSEMBLY, front, R.H., 12,100-lb GVW . . . . .
6009894
HALFSHAFT ASSEMBLY, front, L.H., . . . . . . . . . . . . . . . . . .
6010820
HALFSHAFT ASSEMBLY, front, L.H., 12,100-lb GVW . . . . .
S.I.A.
HOUSING, halfshaft, at axle . . . . . . . . . . . . . . . . . . . . .
S.I.A.
RETAINING RING, shaft . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SPACER RING, halfshaft. . . . . . . . . . . . . . . . . . . . . . . . .
5744413
CLAMP, plunge boot, SEE NOTES 2 AND 3 . . . . . . . . . .
5744623
CLAMP, plunge boot, SEE NOTE 4. . . . . . . . . . . . . . . . .
S.I.A.
BOOT, joint assembly, inner, SEE NOTE 3 . . . . . . . . . . . .
S.I.A.
BOOT, joint assembly, inner, 12,100-lb GVW, SEE NOTE 4
5744414
CLAMP, boot, inner, plunge and fixed joint assemblies,
12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALFSHAFT ASSEMBLY, front, R.H., . . . . . . . . . . . . . . . . . .
SEE NOTES 2 AND 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9
5744621
CLAMP, boot, inner, plunge and fixed joint assemblies,

12,100-lb GVW, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
BOOT, fixed joint assembly, SEE NOTE 2 . . . . . . . . . . . .
10
S.I.A.
BOOT, fixed joint assembly, 12,100-lb GVW, SEE NOTE 4
11
5744415
CLAMP, boot, race, joint assembly, SEE NOTE 2 . . . . .
11
5744622
CLAMP, boot, race, joint assembly,

12,100-lb GVW, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
SHAFT, halfshaft, front, L.H.. . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
SHAFT, halfshaft, front, R.H. . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
SHAFT, halfshaft, rear, L.H. and R.H. . . . . . . . . . . . . . . .
13
N/S
LOCKWASHER, med, 3/8, Phos . . . . . . . . . . . . . . . . . . . .
14
N/S
SCREW, 3/8 -16 x 1 1/4, cap, Gr8, CAD . . . . . . . . . . . . .
NOTE 1: QUANTITIES SHOWN ARE PER HALFSHAFT

NOTE 2: PART OF FIXED JOINT BOOT PARTS KIT
P/N 5742776
NOTE 3: PART OF PLUNGE JOINT BOOT PARTS KIT
P/N 5742775
NOTE 4: PART OF BOOT PARTS KIT P/N 5714538. BOOT
KIT CONTAINS 2 IDENTICAL BOOTS AND 4
CLAMPS
05745158

1
4
7
3
12
13
13
10
5
11
17
19
20
16
14
21
18
15
23
18
22
20
18
21
22
27
29
28
24
26
30
32
31
29
30
28
31
Figure 916. Propeller Shafts.

25
3-1-01
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 916.
Propeller Shafts.
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
27
28
29
30
31
32
12339301
5937636
12339049
5937637
6000262
S.I.K.
MS15001-1
S.I.K.
S.I.K.
S.I.A.
5740723
S.I.A.
5741082
N/S
N/S
N/S
EC12339050
12447114
5740723
MS15001-1
5937482
S.I.K.
S.I.K.
S.I.K.
S.I.A.
N/S
N/S
12447113
RCSK1705-7
5743957
MS15001-1
S.I.K.
S.I.K.
S.I.K.
S.I.A.
STRAP, cross assembly, bearing . . . . . . . . . . . . . . . . . . . .

STRAP, cross assembly, bearing, 12,100-lb GVW . . . . . .
SCREW, cross assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, cross assembly, 12,100-lb GVW. . . . . . . . . . . . .
PROPSHAFT, collapsing, front . . . . . . . . . . . . . . . . . . . . .
BEARING RACE, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . .
FITTING, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RING, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CROSS ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . . . . . . .
YOKE, universal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUST CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPELLER SHAFT, front. . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, 7/16 - 14, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 7/16, type B, hard . . . . . . . . . . . . . . . . . . .
SCREW, 7/16 - 14 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . .
U-BOLT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE SHAFT, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUST CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
YOKE, universal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RING, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPELLER SHAFT, front middle . . . . . . . . . . . . . . . . . .
LOCKWASHER, med, 5/16, CAD . . . . . . . . . . . . . . . . . . .
NUT, 5/16 - 24, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPSHAFT, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPSHAFT, rear, 12,100-lb GVW . . . . . . . . . . . . . . . . . .
SLIP YOKE, universal joint. . . . . . . . . . . . . . . . . . . . . . . .
RING, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPELLER SHAFT, rear . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: USE JOURNAL AND BEARING KIT P/N 5595706,

10,300 - 10,800
NOTE 2: USE JOURNAL AND BEARING KIT P/N 5714519
12,100 REAR U JOINTS
05745158
4
2
8
4
1
4
2
2
1
1
1
1
1
2
4
2
2
1
1
3
1
8
2
6
1
4
4
1
1
1
2
8
2
6
1

1
1
2
2
6
4
2
2
9
7
10
7
1
8
7
12
11
1
7
REAR
11
FRONT
7
13
Figure 917. Axle Differential, Mounting Brackets, and Hardware.

2-1-02
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 917.
Axle Differential, Mounting Brackets, and Hardware.
1
N/S
LOCKNUT, 1/2 - 13, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
12338150-1
BRACKET, front differential, L.H. . . . . . . . . . . . . . . . . . . . .
12338151-2
BRACKET, rear differential, R.H. . . . . . . . . . . . . . . . . . . . .
6008127L
AXLE ASSEMBLY, front or rear, 2.56:1 ratio . . . . . . . . . . .
6009872
AXLE ASSEMBLY, front, 3.08:1 ratio, 12,100-lb GVW . . . .
6008128C
AXLE ASSEMBLY, rear, 3.08:1 ratio, 12, 100-lb GVW . . . .
N/S
SCREW, 1/2 - 13 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . .
N/S
SCREW, 1/2 - 13 x 1 1/2, Gr8, CAD, 12,100-lb GVW . . .
12338150-2
BRACKET, front differential, R.H. . . . . . . . . . . . . . . . . . . .
12338151-1
BRACKET, rear differential, L.H. . . . . . . . . . . . . . . . . . . . .
N/S
N/S
SCREW, lock, 5/8 - 11 x 1 1/4, Gr8, Phos . . . . . . . . . . . .
N/S
SCREW, 1/2 - 13 x 3 1/4, Gr8, CAD . . . . . . . . . . . . . . . . .
10
12341900
BRACKET, rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
BOLT, 5/8 - 11 x 1 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12342801
BRACKET, front axle pinion . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
SCREW, 1/2 - 13 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . .
05745158

10
7
6
5
1
2
11
12
13
14
15
10
16
26
17
18
27
28
29
24
25
19
20
21
22
4
3
1
23
Figure 918. Axle Differential.

7-1-00
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 918.
Axle Differential.
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
17
5579424
S.I.A.
5595662
S.I.A.
5579450
5583610
5579448
5598183
5597328
5937525
5579442
6010942
5579988
6009472
5593817
5939517
5593148
5579445-79
5579445-78
17
5579445-77
17
5579445-76
17
5579445-75
17
5579445-74
17
5579445-73
17
5579445-72
17
5579445-71
17
5579445-70
17
5579445-69
17
5579445-68
HOUSING ASSEMBLY, mechanical, axle differential . . .

HOUSING, axle differential . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/2 -13 x 2.35, bearing cap . . . . . . . . . . . . . . .
CAP, bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, axle pinion. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLINGER, axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
YOKE, differential pinion . . . . . . . . . . . . . . . . . . . . . . . . .
YOKE, differential pinion, rear, 12,100-lb GVW . . . . . . .
LOCKNUT, axle shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, axle output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLANGE, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, star washer, output shaft. . . . . . . . . . . . . . . . . . . .
MAGNETIC PLUG, differential housing drain . . . . . . . . .
SPACER, axle pinion bearing, 0.0835-0.0845-inch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
1
1
4
2
1
1
1
2
2
1
3
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 918.
Axle Differential. (Contd)
17
5579445-67

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5579445-66

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5579445-65
5579445-64
5579445-63
5579445-62
5579445-61
5579445-60
5579445-59
5579445-58
5579445-57
5579445-56
5579445-55
5579445-54

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5583609
BEARING, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
5583611
ROLLER BEARING, output shaft . . . . . . . . . . . . . . . . . . .
20
5579453-44
SPACER, differential bearing, 0.0745-0.0755-inch,

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
5579453-45

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
5579453-46
5579453-47
5579453-48

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 918.
20
5579453-49
20
5579453-50
20
5579453-51
20
5579453-52
20
5579453-53
20
5579453-54
20
5579453-55
20
5579453-56
20
5579453-57
20
5579453-58
20
5579453-59
20
5579453-60
20
5579453-61
20
5579453-62
20
5579453-63
20
5579453-64
20
5579453-65
20
5579453-66
20
5579453-67
20
5579453-68
20
5579453-69
20
5579453-70

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 918.
20
5579453-71
20
5579453-72
20
5579453-73
20
5579453-74
20
5579453-75
20
5579453-76
20
5579453-77
20
5579453-78
20
5579453-79
20
5579453-80
20
5579453-81
20
5579453-82
20
5579453-83
21
22
23
24
25
26
27
27
28
29
5582303
S.I.A.
5597050
5579438
6009873
5579439
5579501
RCSK17306
S.I.A.
S.I.A.

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER ASSEMBLY, differential axle. . . . . . . . . . . . . . . .
COVER, differential axle . . . . . . . . . . . . . . . . . . . . . . .
PLUG, 1/2 - 14, differential cover . . . . . . . . . . . . . . . .
SCREW, differential cove . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL, axle, standard, front and rear. . . . . . . .
SCREW, differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR SET, ring and pinion, 2.56:1 ratio. . . . . . . . . . . . .
GEAR SET, ring and pinion, 3.08:1 ratio. . . . . . . . . . . . .
RING, gear and pinion . . . . . . . . . . . . . . . . . . . . . . . .
PINION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF AXLE PINION BEARING SHIM KIT P/N

5579445. KIT CONTAINS SPACERS P/N 5579445
54 THROUGH P/N 5579445-79
NOTE 2: PART OF DIFFERENTIAL BEARING SHIM KIT P/N
5579453. KIT CONTAINS SPACERS P/N 5579453
-44 THROUGH P/N 5579453-83
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
8
1
1
1
1

05745158

26
2
25
RH SIDE
7
31
8
1
22
9
21
13
32
31
18 19
32
18
6
LH SIDE
33
19
13
34
5
21
18
7
11 12
10
15
14
20
11
17
11
10
16
VIEW 7
VIEW 8
23
VIEW 9
28
VIEW 13
VIEW 18
10
VIEW 19
VIEW 21
VIEW 33
VIEW 34
28
29
10
24
27
VIEW 22
VIEW 25
VIEW 26
30
VIEW 31
VIEW 32
Figure 919. Vent Lines, Front Axle and Geared Hub.

7-1-00
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 919.
Vent Lines, Front Axle and Geared Hub.
1
2
NPN
NPN
NPN
NPN
5
6
7
8
9
10
11
12
13
14
15
16
17
18
10
11
19
10
11
20
21
22
23
24
25
26
27
28
29
30
31
32
10
28
33
34
NPN
NPN
6006440
12339884
NPN
N/S
N/S
5598208
NPN
N/S
12340571-2
N/S
N/S
NPN
N/S
N/S
NPN
N/S
N/S
12338170
WWC440-1/2
NPN
12339969
12340331
12339890
NPN
N/S
N/S
N/S
N/S
12339973-1
NPN
N/S
N/S
12339972
12339978
6005755
HOSE, 32-inch, geared hub vent line, R.H., SEE NOTE 1

TUBE, 20-inch, differential and geared hub vent line,
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, 25-inch, geared hub vent line, L.H., SEE NOTE 1
TUBE, 8-inch, differential vent line, SEE NOTE 2 . . . . . . .
ELBOW, male, geared hub vent line, 90 degree . . . . .
CLAMP, screw type . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, cushioned, 5/8" . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . .
CLAMP, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, cushioned, 5/8" . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, cushioned, 5/8" . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, vent line, 1/2-inch, pinch type . . . . . . . . . . . . .
ADAPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEE, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S-CLIP, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . .
CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . .
TEE, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . .
UNION, vent line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTOR, differential vent line . . . . . . . . . . . . . . . .
TAPE, heat, vent line, 3/4 (not illustrated). . . . . . . . . . .
05745158
1
1
1
1
1
2
2
2
2
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
A/R

6
7
1
11
12
11
14
2
14
3
16
11
4
12
11
7
6
9
8
13
10
9
9
10
10
VIEW 6
VIEW 7
VIEW 14
VIEW 15
VIEW 11
VIEW 12
VIEW 16
Figure 920. Vent Lines, Rear Axle and Geared Hub.

15
7-1-00
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 920.
Vent Lines, Rear Axle and Geared Hub.
1
NPN
TUBE, 42-inch, geared hub vent line, L.H., SEE NOTE 1 .
NPN
NPN
NPN
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, 5-inch, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, 35.50-inch, geared hub vent line, R.H.,

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPN
TUBE, 10-inch, differential vent line, SEE NOTE 1 . . . . . .
2339964-1
ELBOW, male, geared hub vent lines, 90 degree. . . . .
NPN
5598208
BRACKET, vent lines . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
11
NPN
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
12
NPN
PLATE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, cushioned, 1/4" . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
13
12338172
PLATE, geared hub vent lines. . . . . . . . . . . . . . . . . . . .
14
12339973-1
TEE, vent lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
12339979-1
ELBOW, 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
12339978
CONNECTOR, vent line . . . . . . . . . . . . . . . . . . . . . . . . . .
6005755
TAPE, heat, vent line, 3/4 (not illustrated). . . . . . . . . . .
A/R
05745158
7-1-00
1
14
10
9
12 13
15
11
8
2
7
16
17
18
6
5
20
19
21
22
23
46
34
32
39
41
40
38
31
35
24
30
25
29
43
36
26
28
27
44
45
Figure 921. Geared Hub (Knuckle) Assemblies.

33
46
37
42
3-1-01
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 921.
Geared Hub (Knuckle) Assemblies.
1
6009890
GEARED HUB, L.H. rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009889
GEARED HUB, R.H. rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009887
GEARED HUB, CTI, noise-reduced, R.H. frt . . . . . . . . . . .
6009888
GEARED HUB, CTI, noise-reduced, L.H. frt . . . . . . . . . . .
6009883
GEARED HUB, CTI, 12,100-lb GVW, R.H. frt

(For Fleet Use Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009884
GEARED HUB, CTI, 12,100-lb GVW, L.H. frt

6009885
GEARED HUB, CTI, 12,100-lb GVW, R.H. rr

6009886
GEARED HUB, CTI, 12,100-lb GVW, L.H. rr

S.I.A.
KNUCKLE HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745323
KIT, output seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING, spindle, outer . . . . . . . . . . . . . . . . . . . . . . . .
MS19081-86
5573989
SPACER, outer spindle . . . . . . . . . . . . . . . . . . . . . . . . . .
5595214
PLUG, upper access . . . . . . . . . . . . . . . . . . . . . . . . . . .
5573688
WASHER, upper access plug . . . . . . . . . . . . . . . . . . . .
5568223
WASHER, halfshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009454
WASHER, halfshaft, 12,100-lb GVW . . . . . . . . . . . . . . .
5568226
BEARING, upper gear . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6007115
GEAR, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6009453
GEAR, upper, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . .
11
5573692
SHIM, gasket, 0.005-inch . . . . . . . . . . . . . . . . . . . . . . . .
A/R
12
5574002
RETAINER, upper gear . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
WASHER, flat, upper gear retainer, 3/8, ZN . . . . . . . .
14
N/S
BOLT, 3/8 - 16 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
15
5745324
KIT, input seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
BOLT, 1/2 - 13 x 1 1/4, w/o CTIS, Gr8, CAD . . . . . . . . .
17
N/S
WASHER, flat, 1/2, w/o CTIS, ZN . . . . . . . . . . . . . . . . . . .
18
6005121
COVER, steering arm, CTI, 12,100-lb GVW

front L.H. and rear R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
18
6005120
COVER, steering arm, CTI, 12,100-lb GVW

front R.H. and rear L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
19
6001757
LOCKSCREW, clampnut . . . . . . . . . . . . . . . . . . . . . . . .
20
6001735
CLAMPNUT, bearing to steering arm cover . . . . . . . .
21
5573684
WASHER, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
5568227
BEARING, inner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
2-1-02
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 921.
Geared Hub (Knuckle) Assemblies. (Contd)
23
6009350
SPACER, inner bearing, w/ CTIS . . . . . . . . . . . . . . . . .
24
5574924
ACCESS COVER, case side . . . . . . . . . . . . . . . . . . . .
25
5573687
WASHER, fill plug, nylon . . . . . . . . . . . . . . . . . . . . . . . .
26
5573690
FILL PLUG, access cover . . . . . . . . . . . . . . . . . . . . . . .
27
5593348
BOLT, side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
S.I.A.
WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . .
29
6007114
GEAR, lower, output. . . . . . . . . . . . . . . . . . . . . . . . . . .
29
6009452
GEAR, lower, output 12,100-lb GVW . . . . . . . . . . . . .
30
5593656
MAGNETIC PLUG, lower pipe . . . . . . . . . . . . . . . . . . .
31
5715160
SPINDLE ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . . . . .
32
5568211
BOLT, spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
5594472
RETAINER, hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
5594531
EXTENSION, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
6001784
SPACER, bearing, w/ CTIS or 12,100-lb GVW . . . . . . .
36
6005193
SEAL, spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
6005120
COVER, steering arm, rear L.H., front R.H. . . . . . . . . .
37
6005121
COVER, steering arm, rear R.H., front L.H. . . . . . . . . .
38
5599210
WASHER, flat, hardened, shield. . . . . . . . . . . . . . . . . .
39
5598234
SHIELD, CTIS tube, rear . . . . . . . . . . . . . . . . . . . . . . . . .
40
S.I.A.
LOCKWASHER, med, 1/2, CAD . . . . . . . . . . . . . . . . . .
41
S.I.A.
BOLT, 1/2-13 x 1 3/8, Gr 5 . . . . . . . . . . . . . . . . . . . . . . .
42
S.I.A.
SCREW, 1/2 - 13 x 1 1/4, Gr8 . . . . . . . . . . . . . . . . . . . .
43
S.I.A.
WASHER, hard, 1/2, type B. . . . . . . . . . . . . . . . . . . . . .
44
N/S
BOLT, 1/2 - 13 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . .
45
N/S
NUT, 1/2 - 13, Gr5, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
N/S
WASHER, flat, hardened, 5/8 . . . . . . . . . . . . . . . . . . . .
NOTE 1: Spindle is used on 10,800 and 12,100 GWV.
7-1-00
BODY 10-1
Section 10
BODY
TITLE
PAGE NUMBER
B- and C-Bars, Four-Passenger Hardtop and Station Wagon, Models 83 and 84 . . . . . . . . . . . . 10-72
B-Bar, Two-Passenger Enlarged Cab, Model 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
Body Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Body Assembly Components, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Body Assembly Components, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Body Mounting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Door Assembly, Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
Door Assembly, Rear, Models 83, 84, and 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
Door Striker Assemblies, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Engine Cover, Console Cover, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
Fixed Door, Footwell Cover, and Related Parts, Two-Passenger Enlarged Cab, Model 89 . . . . 10-92
Floor Padding, Front and Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110
Four-Door Soft Top Kit, Basic, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-104
Headliner, Rear Trim and Carpet, Slant-Back, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-128
Headliner, Rear Trim, and Carpet, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-126
and Mounting Hardware (Delco Monsoon Stereo System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120
and Mounting Hardware (Delco Standard Stereo System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-114
Hood Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
Hood Assembly, Grille, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
Hood Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Inner Kick Panels and Miscellaneous Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-132
Instrument Panel Assembly, Dash Trim, Crash Pad, and Mounting Hardware . . . . . . . . . . . . . . . 10-108
Interior Tunnel Padding, Carpet, and Hardboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-112
Mirrors (Inside and Outside) and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Outer Kick Panels Interior Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
Panel Assembly Door Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-94
Removable Load Barrier, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-106
Roof and Mounting Hardware, Four-Passenger Hardtop, Model 83 . . . . . . . . . . . . . . . . . . . . . . . 10-66
Roof and Mounting Hardware, Station Wagon, Model 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
Roof and Mounting Hardware, Two-Passenger Enlarged Cab, Model 89 . . . . . . . . . . . . . . . . . . 10-64
Roof, Slant-Back Door, and Mounting Hardware, Slant-Back, Model 91 . . . . . . . . . . . . . . . . . . . 10-80
Seat Belts, Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Seats, Driver and Passenger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
Slant-Back Door Latch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-84
Slant-Back Door Mounting Components And Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-86
Soft Top Support Structure, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-97
Splash Shield (Left Hand) and Hood Prop Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
Splash Shield (Right Hand Upper) and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
Splash Shield, Right Hand Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Station Wagon Cargo Doors, Power Door Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10- 90
Station Wagon Rear Doors, Model 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-75
Sun Visor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
Support Structure, Soft Top, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-102
Tailgate Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
Window Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
Windshield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Windshield Washer Reservoir Mounting Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
05745158
7-1-00
10-2 BODY
9
2
2
3
4
10
5
11
6
12
9
13
8
2
8
2
9
15
10
A-BEAM
11
12
13
14
2
1
D-BEAM
Figure 101. Body Mounting Components.

C-BEAM
3-1-01
BODY 10-3
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 101.
Body Mounting Components.
1
N/S
BOLT, L.H., 5/8 - 11 x 4 1/4, Gr8, A-beam body mount.
N/S
BOLT, R.H., 5/8 - 11 x 4 3/4, Gr8, A-beam body mount
N/S
BOLT, 5/8 - 11 x 5, Gr8, D-beam body mount . . . . . . . .
N/S
12
12469090-2
SPACER, body mount, A . . . . . . . . . . . . . . . . . . . . . . . .
12339249-1
SLEEVE ASSEMBLY, body cushion . . . . . . . . . . . . . . . . . .
12339244-1
CUSHION ASSEMBLY, body, upper . . . . . . . . . . . . . . . . .
6011129
GASKET, body mount, A . . . . . . . . . . . . . . . . . . . . . . . .
12339247-1
CUSHION ASSEMBLY, body, lower . . . . . . . . . . . . . . . . . .
12339248-2
SPACER, mount, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12339248-3
SPACER, mount, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 5/8 - 11, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12469090-1
SPACER, body mount, C . . . . . . . . . . . . . . . . . . . . . . . .
11
12339249-2
SLEEVE ASSEMBLY, body cushion . . . . . . . . . . . . . . . . . .
12
12339244-3
CUSHION ASSEMBLY, body, upper . . . . . . . . . . . . . . . . .
13
12339247-3
CUSHION ASSEMBLY, body, lower . . . . . . . . . . . . . . . . . .
14
12339248-1
SPACER, body mount . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
BOLT, 5/8 - 11 x 5, Gr8,C-beam body mount, L.H. . . . .
15
N/S
BOLT, 5/8 - 11 x 4 3/4, Gr8, C-beam body mount, R.H.
05745158
7-1-00
10-4 BODY
2
1
5
7
8
9
10
6
11
Figure 102. Body Assembly

7-1-00
BODY 10-5
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 102.
Body Assembly
1
6010304P
BODY ASSEMBLY, basic riveted . . . . . . . . . . . . . . . . . . . .
6003490P
PANEL, footwell, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010376P
CLOSEOUT PANEL, A-beam . . . . . . . . . . . . . . . . . . . . . .
6003535P
PANEL, footwell, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6005439P
CLOSEOUT PANEL, wheelhouse, rear, LH . . . . . . . . . . . .
84
5
6005440P
CLOSEOUT PANEL, wheelhouse, rear, RH . . . . . . . . . . . .
84
6
12339992-2P
FILLER, wheelhouse, LH . . . . . . . . . . . . . . . . . . . . . . . . . .
12339992-1P
FILLER, wheelhouse, RH . . . . . . . . . . . . . . . . . . . . . . . . . .
6010009P
PANEL, cowl, inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
12338732P
5939808
DRAIN PLUG, floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6003871
NAMEPLATE HUMMER . . . . . . . . . . . . . . . . . . . . . . . . .
11
6010747
EMBLEM, TT4 - ABS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: NOTE 1: CUT FROM 35 BULK ROLL PVC FOAM

TAPE P/N 5937189.
05745158

10-6 BODY
1
2
1
20 10
20
23
5
6
44
43
9
42
10
40
10
10
39
38
16
45
32
16
35
18
33
19
24
31
41
30
28
23
20
29
24
21
22
20
33
20
26
14 13 12 11
17
34
36
37
15
10
19
23
27
20
24
25
24
Figure 103. Body Assembly Components, L.H.

7-1-00
BODY 10-7
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 103.
Body Assembly Components, L.H.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
12339008B1
WA12446928P
6007460B9
N/S
N/S
WE12339701P
5938940
6006452P1
N/S
N/S
N/S
N/S
12338709
N/S
NAS1080R06
N/S
6009345
N/S
N/S
N/S
WA12339698-1P
12340009-3P
MS90725-33
N/S
N/S
N/S
6001256P
5939202P
N/S
N/S
12339988-1
6004811B2
N/S
WA12342372
6003456P
12339025-1
N/S
N/S
N/S
N/S
6007204P
6010007P
6005498B9
12338732P
12338764-1
HARNESS COVER, D-beam . . . . . . . . . . . . . . . . . . . . . . .

D-BEAM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACE, L.H. wheelhouse . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1, Gr5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FENDER ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, fender assembly, 3/16 dia. - 1/2 . . . . . . . . . . . .
RIVET, side panel, 3/16 dia. - 1/4 . . . . . . . . . . . . . . . . .
BOLT, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT HOUSING, fender assembly, side marker . . . . . .
RIVET, fender assembly, 3/16 dia. - 7/16 . . . . . . . . . . .
COLLAR, grooved, fender assembly . . . . . . . . . . . . . . .
RIVET, fender assembly, 3/16 dia. x 1/4 - 3/8 . . . . . . .
OUTER PANEL, wheelhouse, L.H. . . . . . . . . . . . . . . . . . . .
RIVET, 3/16 dia. - 5/16, fender assembly . . . . . . . . . . .
RIVET, side panel, 3/16 dia. - 5/16 . . . . . . . . . . . . . . . .
RIVET, fender panel, 3/16dia. - 1/4 . . . . . . . . . . . . . . .
BODY SIDE ASSEMBLY, panel, L.H. . . . . . . . . . . . . . . . . . .
RABBET ASSEMBLY, B-pillar, L.H. . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 7/8, Gr5, CAD . . . . . . . . . . . . . . . . . . . .
RIVET, body assembly, 3/16 dia. - 3/16 . . . . . . . . . . . . .
RIVET, side panel, 3/16 dia. - 3/16 . . . . . . . . . . . . . . . .
RIVET, cowl panel, 3/16 dia. - 1/8 . . . . . . . . . . . . . . . .
BRACKET ASSEMBLY, hood latch. . . . . . . . . . . . . . . . . . .
PANEL, cowl, L.H. outer. . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 1/4, CAD, seat belt mount . . . . . . . . . . . .
BOLT, 1/4 - 20 x 5/8, CAD, seat belt mount . . . . . . . . . .
MOUNTING BRACKET, seat belt, L.H., front. . . . . . . . . . .
BRACKET, lower, L.H., B-pillar . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, upper, L.H., B-pillar. . . . . . . . . . . . . . . . . . . . . .
REINFORCEMENT, B-pillar, L.H. . . . . . . . . . . . . . . . . . . . . .
SEAL ASSEMBLY, cargo floor, L.H.. . . . . . . . . . . . . . . . . . .
SCREW, tapping, phcr, #10 - 16 x 7/8, Phos . . . . . . . . . .
SCREW, #10 - 24 x 3/4, seal assembly. . . . . . . . . . . . . . .
LOCKNUT, nylon insert, #10 - 24, seal assembly. . . . . . .
WASHER, flat, #10, CAD, seal assembly . . . . . . . . . . . . .
PANEL, cowl front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PANEL, cowl top, A-pillar, L.H. . . . . . . . . . . . . . . . . . . . . .
BRACKET, heated windshield fuse mounting . . . . . . . .
PANEL, wheelhouse inner, L.H. . . . . . . . . . . . . . . . . . . . .
05745158
2
1
1
4
4
1
1
8
36
52
2
2
1
17
2
2
1
32
3
21
1
1
4
101
7
21
1
1
2
4
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
3-1-01
10-8 BODY
2
2
42
7
3 4
5
43
41
44
40
8
9
39
10
45
46
38
28 33
12
14
47
13
32
35
31
34 33
58
48 49
50 51
27 25
26
27
5
17
52
53 54 55 57
25
24
3
36
5
4
18
23
22
16
56
30
29
3
19
21
3
13
15
59
37
11
20
Figure 104. Body Assembly Components, R.H.

7-1-00
BODY 10-9
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 104.
Body Assembly Components, R.H.
1
N/S
SCREW, countersunk, 1/2 -13 x 1, CAD, D-ring,

cargo area, rear edge . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 89, 90
6005425
D-RING TIEDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 89, 90
11
6005425
D-RING TIEDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
N/S
RIVET, body assembly, 3/16 dia. x 3/16 . . . . . . . . . . . .
130
N/S
RIVET, body assembly, 3/16 dia. x 9/16 . . . . . . . . . . . .
57
N/S
RIVET, body assembly, 3/16 dia. x 1/4 . . . . . . . . . . . . .
21
N/S
SCREW, countersunk, 1/2 -13 x 1 3/4, CAD, D-ring,

cargo area, center, no carpet . . . . . . . . . . . . . . . . . . .
83, 89, 90
6
N/S

cargo area, center, with carpet . . . . . . . . . . . . . . . . . .
84, 91
7
N/S
SCREW, countersunk, 1/2 -13 x 1 3/4, CAD, D-ring,

between rear doors, no carpet. . . . . . . . . . . . . . . . . . .
89
7
N/S

between rear doors, with carpet . . . . . . . . . . . . . . . . .
83, 84, 90, 91

8
6006451B2
SPACER, D-ring, through carpet front, 3/4 . . . . . . . . . .
83, 84, 90, 91

8
6005426B2
SPACER, D-ring, through carpet rear. 7/8 . . . . . . . . . .
84, 91
9
N/S
RIVET, fender assembly, 3/16 dia. x 7/16 . . . . . . . . . . .
17
10
6003137P
TOP PANEL ASSEMBLY, air intake chamber . . . . . . . . . .
11
12338832-1
SEAL, body assembly, air box . . . . . . . . . . . . . . . . . . . . .
12
12338814B1
BRACKET, seal, air box . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
SCREW, tapping, #10 - 16 x 1/2 , ZN, seal bracket. . . . .
14
12340869
BRACKET, seal, front, air box . . . . . . . . . . . . . . . . . . . . . .
15
6009311P
PANEL, COWL SIDE, R.H., inner . . . . . . . . . . . . . . . . . . . .
16
12338712P
SUPPORT, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6009318P
PANEL, cowl front, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6001256P
BRACKET, hood latch, R.H. . . . . . . . . . . . . . . . . . . . . . . .
19
6003135P
COWL PANEL, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
RIVET, cowl panel, 3/16 dia. x 1/8 . . . . . . . . . . . . . . . .
21
N/S
RIVET, side panel, 3/16 dia. x 3/16 . . . . . . . . . . . . . . . .
22
N/S
BOLT, 5/16 - 8 x 7/8, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
23
N/S
RIVET, side panel, 3/16 dia. x 5/16 . . . . . . . . . . . . . . . .
05745158
3-1-01
10-10 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 104.
Body Assembly Components, R.H. (Contd)
24
25
26
MS27183-21
N/S
SCREW, 1/4 - 20 x 5/8, CAD, seat belt mount . . . . . . .
BRACKET, seat belt, front R.H. . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 5/16, CAD. . . . . . . . . . . . . . . . . . . . . . . . .
28
12338709
LIGHT HOUSING, fender assembly . . . . . . . . . . . . . . . .
29
6004836B2
BRACKET, lower, R.H., B-pillar . . . . . . . . . . . . . . . . . . . . .
30
WA12342372
27
12339988-2B9
WASHER, seat belt mount . . . . . . . . . . . . . . . . . . . . . .
BRACKET, upper, R.H., B-pillar. . . . . . . . . . . . . . . . . . . . .
31
N/S
RIVET, fender assembly, 3/16 x 5/8. . . . . . . . . . . . . . .
16
32
6003457P
REINFORCEMENT, B-pillar, R.H. . . . . . . . . . . . . . . . . . . . .
33
N/S
RIVET, fender assembly, 3/16 x 3/16. . . . . . . . . . . . . .
N/S
COLLAR, grooved, fender assembly, 3/16 . . . . . . . . .
BODY SIDE ASSEMBLY, panel, R.H. . . . . . . . . . . . . . . . . .
34
35
WA12339698-2P
36
12340009-4P
37
N/S
RABBET ASSEMBLY, B-pillar, RH . . . . . . . . . . . . . . . . . . .
RIVET, light housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
N/S
RIVET, fender assembly, 3/16 x 1/2. . . . . . . . . . . . . . .
18
39
6006452
RIVET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . . .
40
5938940
BRACKET, taillight housing . . . . . . . . . . . . . . . . . . . . . . .
41
6007237P
COVER, auxiliary tank filler hole, SEE NOTE 1 . . . . . . . .
42
43
6007247
WD12339707-P
GASKET, auxiliary tank filler hole cover, SEE NOTE 1 . .
FENDER ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
44
6007708
WELDNUT, D-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
45
N/S
WASHER, flat, #10, CAD, seal assembly. . . . . . . . . . . . .
46
N/S
LOCKNUT, #10 - 24, CAD, seal assembly. . . . . . . . . . . .
47
N/S
SCREW, #10 - 24 x 3/4, CAD, seal assembly. . . . . . . . .
48
12339025-2
SEAL ASSEMBLY, body, R.H.. . . . . . . . . . . . . . . . . . . . . . .
49
N/S
SCREW, ph tapping, #10 - 16 x 7/8, Phos . . . . . . . . . . .
50
6008857
SCREW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
6008703P
SCOOP, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
N/S
53
6009176
54
55
56
57
58
59
EDGE GUARD, 9.5 long, air intake scoop, SEE NOTE 2.
GASKET, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008699P
PANEL, air intake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939334
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6003409P
PANEL, air intake support . . . . . . . . . . . . . . . . . . . . . . .
6009313
PANEL, cowl, top, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 7/8, Gr5, CAD . . . . . . . . . . . . . . . . . . .

OUTER PANEL, wheelhouse, R.H. . . . . . . . . . . . . . . . . . .
4
1
MS90725-33
6005407
NOTE 1: FOR USE ON FLEET VEHICLES WITHOUT

AUXILIARY FUEL TANK
NOTE 2: CUT TO 9.5 LENGTH FROM 24 EDGE GUARD
5745010..

BODY 10-11
05745158
7-1-00
10-12 BODY
1
3
9
8
10
11
11
12
13
14
12
20
19
18
15
17
16
9-P10-001.1
Figure 105. Windshield Washer Reservoir Mounting Support.

2-1-02
BODY 10-13
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 105.
Windshield Washer Reservoir Mounting Support.
1
6010019L
COVER ASSEMBLY, L.H. cowl components . . . . . . . . . .
S.I.A.
COVER, L.H. cowl components . . . . . . . . . . . . . . . . . .
6010326
STUD, L.H. cowl cover fastening . . . . . . . . . . . . . . . . .
6010327
RETAINER, L.H. cowl cover fastening stud . . . . . . . . . .
12339055
DECAL, NO STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKWASHER, #10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010324
RETAINER, ABS ECU housing . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, phcr, #10 - 24 x 5/8 . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
LOCKWASHER, #10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
M24243/1-A404
6010264
RIVET, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECEPTACLE, stud 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6010217
BRACKET ASSEMBLY, distribution box mounting . . . . . .
14
6010007P
PANEL, cowl top, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
LOCKWASHER, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
BOLT, 5/16 - 18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6010149B9
BRACKET, windshield washer reservoir

mounting SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6012237
EDGE GUARD, 17 long, SEE NOTE 2. . . . . . . . . . . . . . . .
19
6007329
JUNCTION BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6010648
DECAL, 12V (Arabic) . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6010455
DECAL, 12V/BATTERY POWER . . . . . . . . . . . . . . . . . . .
NOTE 1: SEE PAGE 12-14 FOR WINDSHIELD WASHER

RESERVOIR, P/N 6010284
NOTE 2: EDGE TRIM PURCHASED CUT TO LENGTH 17
P/N 6012237, BULK P/N 6006218
05745158
3-1-01
10-14 BODY
2
1
7
00-P10-007
Figure 106. Door Striker Assemblies, Front and Rear.

2-1-02
BODY 10-15
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 106.
Door Striker Assemblies, Front and Rear.
1
6000392P2
STRIKER ASSEMBLY, front. . . . . . . . . . . . . . . . . . . . . . . . . .
83,84, 90,
1
6004539P2
STRIKER ASSEMBLY, front. . . . . . . . . . . . . . . . . . . . . . . . . .
89
2
6006438
GUARD, striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001200P2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/2 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
6003485
PLATE BACKING, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939655P2
STRIKER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . .
9424257P2
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
05745158

10-16 BODY
5
9
3
2
4
7
3
2
51
11
6
10
12
49
46
45
3
2
13
14
44
43
52
48
16
37
33
42
41
15
33
32
47
17
32
36
31
35
18
24
40
50
19
34
23
39
38
30
26
19
22
29
28
27
Figure 107. Hood Assembly and Mounting Hardware.

25
20
21
2-1-02
BODY 10-17
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 107.
Hood Assembly and Mounting Hardware.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
WA12338940P
N/S
N/S
N/S
N/S
12338882P3
6002012
12339433
N/S
M7885/2-604
12339355-2
5939715
12338883B4
12338908B4
N/S
N/S
12338909B4
MS24665-134
12338886P3
12338889
12338880B4
9419982
12338894P3
12338891B4
N/S
N/S
12338896
12339433P2
N/S
N/S
12338905P3
N/S
N/S
5939716B2
5939805B2
5939717B2
5939718B2
N/S
12338879P3
12338900B5
N/S
N/S
HOOD, engine compartment . . . . . . . . . . . . . . . . . . . .

WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, med, 1/4, ZN, retainer bracket . . . . . . .
BOLT, 1/4 - 20 x 1 1/2, Gr8, CAD, retainer bracket . . . .
BOLT, 1/4 - 20 x 3/4, Gr5, CAD, retainer bracket, L.H. . .
PLATE, center hood stop, tapping . . . . . . . . . . . . . . . . .
BUMPER, center hood . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, hood stop center . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1, Gr8, CAD, hood stop . . . . . . . . . . . . .
RIVET, hood retainer bracket . . . . . . . . . . . . . . . . . . . . .
RIVET, hood retainer bracket . . . . . . . . . . . . . . . . . . . . .
BRACKET, hood retainer, A beam . . . . . . . . . . . . . . . .
PLATE, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, hood latch, side . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1 1/8, Gr8, hood latch bracket . . . . . .
BOLT, 1/4 - 20 x 7/8, Gr8, hood latch bracket . . . . . . . .
LATCH ASSEMBLY, hood . . . . . . . . . . . . . . . . . . . . . . . . . .
COTTER PIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . .
ROLLER, hood latch. . . . . . . . . . . . . . . . . . . . . . . . . . . .
STRAP, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BASE, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN, hood latch, spring hood . . . . . . . . . . . . . . . . . . . .
PIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LATCH, hood release . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, hood latch, 1/4 - 20 x 1 1/8, Gr5, CAD . . . . . . . .
WASHER, flat, hard, 1/4, type B, ZN . . . . . . . . . . . . . . . . .
STOP, hood side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, hood side stop. . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, med, 1/4, ZN, center . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1 5/8, Gr5, hood stop . . . . . . . . . . . . . .
BRACKET, hood latch stop . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hard, 1/4, ZN, hood latch . . . . . . . . . . . . .
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, hood retainer, L.H. . . . . . . . . . . . . . . . . . . . . .
SPACER, retainer bracket . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, hood retainer, R.H. . . . . . . . . . . . . . . . . . . . . .
SPACER, retainer bracket . . . . . . . . . . . . . . . . . . . . . . . .
NUT, 7/16 - 14, Gr8 , CAD, lower hood hinge . . . . . . . . .
SPACER, lower hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HINGE HALF, lower hood . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hardened, 7/16, ZN, lower hinge . . . . . .
BOLT, 7/16 - 14 x 2, Gr8, CAD, lower hinge . . . . . . . . . . .
05745158
1
8
8
2
6
1
1
2
4
4
4
2
2
2
10
6
2
2
2
1
1
1
1
1
4
4
2
4
4
4
2
10
5
1
2
1
1
4
2
2
4
4
7-1-00
10-18 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 107.
Hood Assembly and Mounting Hardware. (Contd)
43
N/S
BOLT, 3/8 - 16 x 2, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . .
44
N/S
COTTER PIN, hood hinge, 3/32" x 1/2" CAD . . . . . . . . .
45
N/S
46
6003871
WASHER, flat, hardened, 3/8, type B, lwr hood hinge pin
NAME PLATE HUMMER. . . . . . . . . . . . . . . . . . . . . . . .
47
12338897B5
HINGE HALF, upper hood . . . . . . . . . . . . . . . . . . . . . . .
48
12338893
PIN, hood hinge halves . . . . . . . . . . . . . . . . . . . . . . . . .
49
12339306
PLATE, upper hood hinge . . . . . . . . . . . . . . . . . . . . . . .
50
6007365B5
SPACER, Hinge to Hood. . . . . . . . . . . . . . . . . . . . . . . . .
51
12338649P
BRACKET, hood center stop . . . . . . . . . . . . . . . . . . . . .
52
6008595
EMBLEM 6.5L TURBO DIESEL . . . . . . . . . . . . . . . . . . . .

BODY 10-19
05745158

10-20 BODY
43
39
15
14
16
41
12
40
15
8
11
13
10
39
5
16
42
17
18
19
38
37
2
10
20
30
17
29
21
18
22
23
36
20
10
18
31
18
34
35
32
27
28
24
26
26
33
25
Figure 108. Hood Assembly, Grille, and Related Parts.

2-1-02
BODY 10-21
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 108.
Hood Assembly, Grille, and Related Parts.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
N/S
N/S
6007257
6011077
N/S
N/S
12338903P3
6007349
N/S
N/S
M5501/7-F4
6002673
6001745
6001746
160057
12339397-1
N/S
N/S
EC12338884B1
12339425
12339397-4
WA12338911
12338885P3
N/S
6011078
N/S
N/S
N/S
12339397-5
12338887-2
12339434-P2
5935690
12339998-1
N/S
12338892
12338906P3
N/S
12339432P2
N/S
N/S
6005171
6005170
6006178
BOLT, buttonhead, 1/4 - 20 x 1, Gr8 . . . . . . . . . . . . . . . .

WASHER, flat, 1/4, CAD, hood grille . . . . . . . . . . . . . . . .
GRILLE, hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREEN, hood grille, top . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT,1/4 - 20 x 1 1/8, Gr8, CAD, hood stop guide . . .
WASHER, flat, hardened, 1/4, ZN, hood stop guide . . .
PLATE, hood stop guide . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, hood stop guide. . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hardened, 1/4, ZN, hood stop guide . . .
LOCKNUT, 1/4 - 20, Gr8, hood stop guide and crossbar
PLUG, inner hood assembly . . . . . . . . . . . . . . . . . . . . . .
SEAL, hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WELLNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 3/4, Gr5, CAD, composite light cover .
WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, composite light, R.H. . . . . . . . . . . . . . . . . . . . . .
SPEED NUT, composite light cover . . . . . . . . . . . . . . . . .
WELLNUT, hood seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, center hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER, hood seal . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1, Gr5, CAD, hood seal retainer . . . . . .
GUARD, hood and grille, front . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hardened, 3/8, type B, front hood screen .
SCREW, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . .
NUT, 5/16 - 18, Gr8, CAD, front hood screen . . . . . . . . .
WELLNUT, front hood screen. . . . . . . . . . . . . . . . . . . . . .
PLUG, hood assembly, tapered, grille . . . . . . . . . . . . . .
BOLT, carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PANEL, inner hood, access . . . . . . . . . . . . . . . . . . . . . . .
PLUSNUT, inner hood panel . . . . . . . . . . . . . . . . . . . . . .
SCREW, phcr, #10 - 32 x 1/2, inner hood panel . . . . . . .
PLATE, hood crossbar, spacer. . . . . . . . . . . . . . . . . . . . .
COVER, composite light, L.H. . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, hood grille screen, #10-24 Gr A CAD. . . . . .
WASHER, hood grille screen . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hood grille screen, #10 S.A.E. CAD . . . . .
SCREW, hood grille screen, #10-24 x .87 ph mach . . .
RETAINER, hood seal . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, hood, rear, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, buttonhead . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
6
12
1
1
6
6
1
1
6
12
4
1
1
1
4
4
7
16
1
7
9
1
1
9
1
6
3
3
3
6
3
2
4
4
2
1
6
12
6
6
1
1
6
7-1-00
10-22 BODY
1
2
4
3
14
15
16
25
17
19
20
24
18
23
21
22
13
7
8
9
12
11 10
6
Figure 109. Hood Release.

7-1-00
BODY 10-23
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 109.
Hood Release.
1
N/S
BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . .
5743863
KIT, hood lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6005383
LOCKPIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SCREW, phcr, #8 - 32 x 3/4. . . . . . . . . . . . . . . . . . . . . . .
6005401
BRACKET, cable clamp. . . . . . . . . . . . . . . . . . . . . . . . .
6005389
CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6006128
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
T-HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6005390
BRACKET, cable mounting . . . . . . . . . . . . . . . . . . . . . .
14
6005388
SPACER, cable mounting clamp . . . . . . . . . . . . . . . . .
15
6005395
BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
NUT AND LOCKWASHER ASSEMBLY, #8 - 32, keps . . . .
17
12338999
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6005536
LATCH ASSEMBLY, hood . . . . . . . . . . . . . . . . . . . . . . . .
19
6005613
PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
S.I.A.
LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6005386
SPRING, lock arm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
6005385
ARM LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
N/S
SCREW, tapping, 1/4 - 28 x 1, ZN. . . . . . . . . . . . . . . . . . .
24
N/S
NUT, 1/4-20, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
N/S
05745158
7-1-00
10-24 BODY
36
3
5
23
33
35
4
2
5
6
34
33
33
22
5
23
32
9
31
23
30
29
23
10
28
26
25
24
5
27
23
22
15
22
18
10
11
17
21
20 19
12
16
13
15
6
14
Figure 1010. Splash Shield (Left Hand) and Hood Prop Rod.
2-1-02
BODY 10-25
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1010.
Splash Shield (Left Hand) and Hood Prop Rod.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
12338630P3
N/S
6008043
12342357
N/S
N/S
9421128
6010083B1
N/S
N/S
12338915
N/S
N/S
12339435
12338895
12338913
MS16624-2066
12338881P3
N/S
N/S
12446770-1B2
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
12338634-1P3
6007395
6007251
6007250
RETAINER, splash shield seal . . . . . . . . . . . . . . . . . . . . . .

SCREW, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER PLATE, airlift bracket seal, engine seal . . . . . . .
SEAL, airlift bracket, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 5/16 - 18, Gr8, prop rod eyebolt . . . . . . . . . .
WASHER, flat, hardened, 5/16, ZN, prop rod eyebolt . .
WASHER, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPLASH SHIELD, L.H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COTTER PIN, 3/32" x 3/4", prop rod . . . . . . . . . . . . . . . . .
ROD, hood prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, med, 1/4, ZN, prop rod bracket . . . . . .
SCREW, tapping, 1/4 - 28 x 1. . . . . . . . . . . . . . . . . . . . . .
EYEBOLT, hood prop rod . . . . . . . . . . . . . . . . . . . . . . . . .
BUSHING, eye bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, hood prop rod . . . . . . . . . . . . . . . . . . . . . . . .
RETAINING RING, prop rod bracket bushing . . . . . . . .
SPRING, prop rod eyebolt. . . . . . . . . . . . . . . . . . . . . . . .
BOLT, #8 - 32 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, #8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, 1/4 - 20 x 1 1/2, CAD . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, tapping, 5/16 - 18 x 1. . . . . . . . . . . . . . . . . . . . .
LOCKNUT, #10 - 24, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING NUT, #8 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER, splash shield seal, L.H. . . . . . . . . . . . . . . . . . .
SEAL, splash shield, hood, L.H.. . . . . . . . . . . . . . . . . . . . .
SEAL, splash shield to hood . . . . . . . . . . . . . . . . . . . . . .
SEAL, radiator-to-hood . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
1
7
1
1
3
2
1
1
1
3
1
4
4
1
2
1
1
1
3
3
1
2
4
1
1
1
1
1
7
1
7
3
7
1
1
1

10-26 BODY
2
4
1
3
6
5
10
10
10
7
5
6
10
9
10
11
12
13
14
5
6
1
15
4
6
10
Figure 1011. Splash Shield (Right Hand Upper) and Seals.


BODY 10-27
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1011.
Splash Shield (Right Hand Upper) and Seals.
1
N/S
WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . .
6007249
SPLASH SHIELD, upper, R.H. . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, #10 - 24 x 3/4, CAD. . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
LOCKNUT, #10 - 24, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
14
6002924
RETAINER, hood seal, top . . . . . . . . . . . . . . . . . . . . . . . .
6007251
SEAL, shield-to-hood, R.H. . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, #10 - 24 x 1, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12338634-1
RETAINER, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6002914
SEAL, battery tray-to-hood, top . . . . . . . . . . . . . . . . . . .
12
6002915
SEAL, battery tray-to-hood, front . . . . . . . . . . . . . . . . . .
13
6002925
RETAINER, hood seal, front . . . . . . . . . . . . . . . . . . . . . . .
14
12338634-2P3
RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 5/16 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . .
15
N/S
05745158

10-28 BODY
13
12
11
3
5
6
6
7
9
6
8
10
6
7
Figure 1012. Splash Shield, Right Hand Lower.

2-1-02
BODY 10-29
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1012.
Splash Shield, Right Hand Lower.
1
12342358
SEAL, airlift bracket, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
6008043
COVER PLATE, airlift bracket seal . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, #10 - 24, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 5/16 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 5/16, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 5/16 - 18 x 1, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
10
N/S
SCREW, tapping, 5/16 - 18 x 1, type C, ZN . . . . . . . . . .
11
6009388
SPLASH SHIELD, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . .
12
9421128
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
WASHER, flat, hardened, 5/16, B, ZN . . . . . . . . . . . . . .
05745158

10-30 BODY
1
2
Figure 1013. Mirrors (Inside and Outside) and Mounting Hardware.

7-1-00
BODY 10-31
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1013.
Mirrors (Inside and Outside) and Mounting Hardware.
1
5939643
SUPPORT, inside rearview mirror . . . . . . . . . . . . . . . . . . .
5939074
MIRROR ASSEMBLY, rearview, inside, standard . . . . . . .
6011323
MIRROR ASSEMBLY, rearview, inside, deluxe, w/compass.
S.I.A.
SCREW, mirror mounting . . . . . . . . . . . . . . . . . . . . . . . .
6003618
PLATE, adapter mirror mounting . . . . . . . . . . . . . . . . . .
5939436
EXTERIOR MIRROR ASSEMBLY, L.H., SEE NOTE 1 . . . . . . .
5939393
EXTERIOR MIRROR ASSEMBLY, R.H., SEE NOTE 1 . . . . . . .
S.I.A.
SPACER, exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, flat head, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . . .
6007374
HARNESS ASSY, outside temp sensor (not illustrated). .
6011019
SENSOR, outside temperature (not illustrated). . . . . . .
6011324
HARNESS, rear view mirror (not illustrated) . . . . . . . . . .
NOTE 1: SEE CHAPTER 12 FOR EXTERIOR POWER

MIRRORS.
05745158

10-32 BODY
1
Figure 1014. Sun Visor.


BODY 10-33
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1014.
Sun Visor.
.1
N/S
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKWASHER, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, pan head, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . .
6009813G
SUN VISOR, R.H., standard trim, gray . . . . . . . . . . . . . . .
6009813
SUN VISOR, R.H., standard trim, tan. . . . . . . . . . . . . . . .
6009815G
SUN VISOR, R.H., deluxe, gray, w/lighted vanity mirror .

83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009815
SUN VISOR, R.H., deluxe, tan, w/lighted vanity mirror

83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BULB (trade #73)

83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
6009812G
SUN VISOR, L.H., standard trim, gray . . . . . . . . . . . . . . .
6009812
SUN VISOR, L.H., standard trim, tan . . . . . . . . . . . . . . . .
6009814G
SUN VISOR, L.H., deluxe, gray, w/lighted vanity mirror .

83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009814
SUN VISOR, L.H., deluxe, tan, w/lighted vanity mirror

83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

10-34 BODY
9
10
6
11
46
47
13
14
15
16
45
12
48
29
44
1
30
48
31
18
17
19
20
17
43
33
21
22
42
41
18
23
1
19
24
28
25
40
36
26
39
24
27
38
34
37
35
36
Figure 1015. Windshield Assembly.

30
32
3-1-01
BODY 10-35
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1015.
Windshield Assembly.
1
N/S
BOLT, 5/16 - 18 x 1 1/8, Gr8 . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
WASHER, flat, hardened, type B, 5/16 . . . . . . . . . . . . . .
15
HINGE, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CORNER CAP, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338841-2G1
6009700P
6009701P
CORNER CAP, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009733
SEAL, windshield frame, upper . . . . . . . . . . . . . . . . . . . .
6009732P
N/S
5939991
12338818P
90
1
90
1
90
FORMER ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
SCREW, pan head tapping, #10 - 24 x 1/2 . . . . . . . . . .
11
90
SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 89
RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 89
10
M7885/2-4-5
RIVET, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
83, 84, 89
11
N/S
SCREW, pan head, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . .
16
12
N/S
LOCKWASHER, med, #10, ZN. . . . . . . . . . . . . . . . . . . . . .
16
13
N/S
WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
16
14
6000814B2
BRACKET, visor mounting. . . . . . . . . . . . . . . . . . . . . . . . .
15
12338829
COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME, windshield glass . . . . . . . . . . . . . . . . . . . . . . . .
16
WD12339513P
89, 83, 84
16
6010223P
FRAME, windshield glass . . . . . . . . . . . . . . . . . . . . . . . . .
90
17
6003519
GLASS, tinted, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6011900
GLASS, heated windshield, R.H., . . . . . . . . . . . . . . . . . .
17
6008795
GLASS, heated, non-tinted windshield, R.H. (Australia)
17
6003520
GLASS, tinted, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6008794
GLASS, heated, non-tinted, windshield, L.H. (Australia) .
17
6011899
GLASS, heated windshield, L.H., . . . . . . . . . . . . . . . . . .
18
12338941
WEATHERSTRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
12338852P
RETAINER, windshield, upper. . . . . . . . . . . . . . . . . . . . . .
20
21
N/S
5935689
SCREW, tapping, #10 - 32 x 5/8. . . . . . . . . . . . . . . . . . . .

WIRE RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
1
05745158
2-1-02
10-36 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1015.
Windshield Assembly. (Contd)
22
23
24
25
26
27
28
29
30
31
32
33
34
34
35
36
37
38
39
40
41
42
43
44
45
46
47
5935710P
12338835
12338822-1P
6001115
N/S
N/S
12338841-1G1
5939340
N/S
N/S
12338806
N/S
5939686
5939687
5939685
12447029P
5939334
N/S
N/S
N/S
5935687P
5935699
5939530P2
N/S
9424258
N/S
12338822-2P
6005792
RETAINER, windshield center. . . . . . . . . . . . . . . . . . . . .

HINGE, middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HINGE, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, 8-foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 3/8 - 16, Gr8. . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 3/8 - 16 x 2.00, Gr5 . . . . . . . . . . . . . . . . . . . . . . . .
HINGE, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hard, type B, 5/16 . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 1.25, Gr8 . . . . . . . . . . . . . . . . . . . . . . .
SHIM, 2 places . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 5/16 - 18, Gr8. . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, lower windshield, L.H. . . . . . . . . . . . . . . . . . . . . . .
SEAL, lower windshield, R.H. . . . . . . . . . . . . . . . . . . . . .
SEAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER, windshield, lower . . . . . . . . . . . . . . . . . . . . .
NUT INSERT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, med, #10, ZN . . . . . . . . . . . . . . . . . . . . .
BOLT, #10 - 24 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, tapping, #10 - 32 x 7/8 . . . . . . . . . . . . . . . . . . .
COVER ASSEMBLY, wire . . . . . . . . . . . . . . . . . . . . . . . . .
GROMMET, W/S center pillar. . . . . . . . . . . . . . . . . . . . .
SCREW, tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, 5/16 - 18, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, fillister head, 5/16 - 18 x 1.25 . . . . . . . . . . . . . .
HINGE, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAPE, foam butyl, 30 roll (not illustrated) SEE NOTE 1 .
NOTE 1: CUT TO LENGTH, APPROXIMATELY 110 PER

WINDSHIELD PANE.
1
1
2
1
3
3
1
2
12
6
A/R
3
1
1
1
2
8
8
8
2
1
1
1
6
6
6
1
1

BODY 10-37
05745158

10-38 BODY
10
13
11
11
12
5
16
6
17
8
15
14
18
16
17
Figure 1016. Window Assembly, Rear

3-1-01
BODY 10-39
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1016.
Window Assembly, Rear
1
5745369
SEAL, outer, rear window, SEE NOTE 1 . . . . . . . . . . . . . .
N/S
SCREW, self tapping, #10-32 . . . . . . . . . . . . . . . . . . . . . .
24
6003517
REAR WINDOW ASSEMBLY, sliding, tinted. . . . . . . . . . . .
6005304
REAR WINDOW ASSEMBLY, sliding, with defroster . . . . .
S.I.A.
INNER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SCREW, rear window travel stop . . . . . . . . . . . . . . . . .
S.I.A.
SCREW, rear window side post mounting . . . . . . . . . .
S.I.A.
INTERMEDIATE FRAME, rear window . . . . . . . . . . . . . .
S.I.A.
TRAVEL STOP, rear window . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SEAL, outer, rear window . . . . . . . . . . . . . . . . . . . . . . .
10
5744496
CLAMP RING, rear window. . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
GLASS, sliding rear window, tinted. . . . . . . . . . . . . . . .
12
5744504
LOCK, rear window left hand . . . . . . . . . . . . . . . . . . .
13
5744505
LOCK, rear window right hand . . . . . . . . . . . . . . . . . .
14
5744500
SCREW, rear window frame . . . . . . . . . . . . . . . . . . . . .
15
5744501
TIE BAR, rear window frame . . . . . . . . . . . . . . . . . . . . .
16
5744506
FILLER, window frame 90 inches . . . . . . . . . . . . . . . . .
17
5744503
CENTER POST, rear window . . . . . . . . . . . . . . . . . . . . .
18
S.I.A.
GLASS, fixed center section, tinted . . . . . . . . . . . . . . .
18
S.I.A.
GLASS, fixed center, w/defroster, tinted . . . . . . . . . . .
NOTE 1: CUT 13-FOOT LENGTH FROM 1000-FOOT BULK

ROLL P/N 6000366.
05745158

10-40 BODY
2
3
15
16
17 18
13
19
20
22
14
21
23
24
4
5
10
9
8
23
6 12
25
26
11
21
20
27
28
30
32
29
33
34
Figure 1017. Seats, Driver and Passenger.

31

BODY 10-41
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1017.
Seats, Driver and Passenger.
1
6011152G
6011152
6009000
5744740
REAR PASSENGER SEAT ASSEMBLY, gray . . . . . . . . . . . . .

83, 84, 90
REAR PASSENGER SEAT ASSEMBLY, tan. . . . . . . . . . . . . .
83, 84, 90
REAR PASSENGER SEAT ASSEMBLY, black vinyl . . . . . . .
83, 84, 90
HEADREST ASSEMBLY, black vinyl SEE NOTE 1. . . . . . .
5745225
HEADREST ASSEMBLY, gray SEE NOTE 1 . . . . . . . . . . . .
5745226
HEADREST ASSEMBLY, tan SEE NOTE 1 . . . . . . . . . . . . .
3
4
5
6
5744839
5744826
N/S
N/S
2
2
4
7
8
12339361-5
N/S
N/S
10
11
11
11
11
11
11
12
12
12
12
12
12
13
14
15
16
17
18
19
20
21
22
22
5939508B2
6008998
6011150G
6011150
6008999
6011151G
6011151
5744743
5745227
5745228
5744746
5745229
5745230
5744805
5744823
5744877
S.I.K.
S.I.K.
S.I.K.
6002698
N/S
N/S
5744816
5744817
BOOT, headrest/seat bar post SEE NOTE 1 . . . . . . . .

FERRULE, headrest post SEE NOTE 1. . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 1.75, Gr5, rear passenger seat support
WASHER, flat, hardened, 5/16,
rear passenger seat support . . . . . . . . . . . . . . . . . . . . .
PLUG, plastic, rear passenger seat . . . . . . . . . . . . . . . .
LOCKNUT, 5/16 - 18, Gr8,
rear passenger seat support . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hardened, 5/16,
rear passenger seat support. . . . . . . . . . . . . . . . . . . . .
REAR PASSENGER SEAT STANCHION ASSEMBLY . . . . . .
DRIVER SEAT ASSEMBLY, black vinyl . . . . . . . . . . . . . . . .
DRIVER SEAT ASSEMBLY, gray . . . . . . . . . . . . . . . . . . . . .
DRIVER SEAT ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . .
PASSENGER SEAT ASSEMBLY, black vinyl . . . . . . . . . . . .
PASSENGER SEAT ASSEMBLY, gray . . . . . . . . . . . . . . . . . .
PASSENGER SEAT ASSEMBLY, tan. . . . . . . . . . . . . . . . . . .
ARMREST, drivers, black vinyl . . . . . . . . . . . . . . . . . . . .
ARMREST, drivers, gray . . . . . . . . . . . . . . . . . . . . . . . . .
ARMREST, drivers, tan . . . . . . . . . . . . . . . . . . . . . . . . . .
ARMREST, passengers, black vinyl. . . . . . . . . . . . . . . .
ARMREST, passengers, gray . . . . . . . . . . . . . . . . . . . . .
ARMREST, passengers, tan . . . . . . . . . . . . . . . . . . . . . .
KNOB, control, seat tilt, drivers seat . . . . . . . . . . . . . .
KNOB, control, seatback recline . . . . . . . . . . . . . . . . .
KIT, side plate retainer SEE NOTE 2 . . . . . . . . . . . . . . . .
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, flanged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAP, plastic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROTECTIVE CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, hardened, type B, 5/16 . . . . . . . . . . . . .
COVER, side, reclining seat, left, black . . . . . . . . . . . .
COVER, side, reclining seat, right, black . . . . . . . . . . .
05745158
2
2
2
1
4
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
8
8
1
1
3-1-01
10-42 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1017.
Seats, Driver and Passenger. (Contd)
23
24
25
25
25
26
27
28
29
29
29
30
31
32
33
N/S
12446713
5744160
5744833
5744832
5744597
5744824
12446714
5744161
5744835
5744834
N/S
N/S
12343055
5744690
5745334
5744800
5744842
BOLT, socket head, 5/16 - 18 x 3/4, ZN . . . . . . . . . . . .

SLIDE SET, driver seat . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, height adjuster, black vinyl . . . . . . . . . . . . . .
COVER, height adjuster, gray . . . . . . . . . . . . . . . . . . .
COVER, height adjuster, tan . . . . . . . . . . . . . . . . . . . .
COVER, frame, black . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL KNOB, seat . . . . . . . . . . . . . . . . . . . . . . . . .
HEIGHT ADJUSTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BAG, height adjuster, black vinyl . . . . . . . . . . . . . . . .
BAG, height adjuster, gray . . . . . . . . . . . . . . . . . . . . .
BAG, height adjuster, tan . . . . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 3/4, sock . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, med, 5/16, ZN . . . . . . . . . . . . . . . . . . .
SPACER, seat base . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECLINER MECHANISM, drivers seat (not illustrated)
RECLINER MECHANISM, passengers seat (not illustrated)
CLIP, upholstery retaining (not illustrated) . . . . . . . . .
UPHOLSTERY, seat back, black, vinyl w/o cushion, front.
33
5745231
UPHOLSTERY, seat back, gray, w/o cushion, front . . . .
33
5745232
UPHOLSTERY, seat back, tan, w/o cushion, front . . . . .
33
5744752
UPHOLSTERY, seat back, black vinyl, w/o cushion, rear
33
5745235
UPHOLSTERY, seat back, gray, w/o cushion, rear . . . .
33
5745236
UPHOLSTERY, seat back, tan, w/o cushion, rear . . . . .
34
34
34
34
34
34
5744838
5745233
5745234
5744749
5745237
5745238
UPHOLSTERY, seat, black vinyl, w/o cushion, front. . . .

UPHOLSTERY, seat, gray, w/o cushion, front . . . . . . . . .
UPHOLSTERY, seat, tan, w/o cushion, front . . . . . . . . . .
UPHOLSTERY, seat, black vinyl, w/o cushion, rear . . . .
UPHOLSTERY, seat, gray, w/o cushion, rear . . . . . . . . .
UPHOLSTERY, seat, tan, w/o cushion, rear . . . . . . . . . .
1
1
1
1
1
1
NOTE 1: ALSO USED ON DRIVERS AND FRONT PASSENGER SEATS.

NOTE 2: KIT INCLUDES TWO OF EACH COMPONENT TO
SERVICE THE OUTER SIDE OF BOTH THE
DRIVERS AND FRONT PASSENGER SEATS.
8
1
2
2
2
1
1
1
1
1
1
8
12
4
1
v
1

BODY 10-43
05745158

10-44 BODY
3
7
14
13
12
15
11
10
9
2
Figure 1018. Seat Belts, Front and Rear.

6
8

BODY 10-45
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1018.
Seat Belts, Front and Rear.
1
6004980P2
6004162P2
2
2
2
3
5743857
5743858
5743860
6004161
6004161
N/S
12341856P2
12340259-4P2
N/S
N/S
N/S
N/S
12340058P2
12340058P2
10
12340259-6P2
10
12340259-6P2
11
12340058P2
11
12340058P2
12
12340259-3P2
12
12340259-3P2
BOLT, front seat belt anchor . . . . . . . . . . . . . . . . . . . . . .

89
BOLT, seat belt anchor . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
KIT, front seat belt, L.H.. . . . . . . . . . . . . . . . . . . . . . . . . . .
KIT, front seat belt, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
KIT, rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, webbing guide . . . . . . . . . . . . . . . . . . . . . . . .
89
COVER, webbing guide . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
89
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
BOLT, front seat belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
BOLT, 7/16 - 20 x 1 1/4, rear seat belt . . . . . . . . . . . . . . .
90
WASHER, flat, hardened, type B, 7/16,
front and rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . .
90
WASHER, flat, hardened, type B, 7/16, front seat belt .
90
LOCKNUT, 7/16 - 20, Gr8, CAD, front seat belt. . . . . . . .
90
WASHER, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89, 90
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89, 90
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
WASHER, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89, 90
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89, 90
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
05745158
2
2
1
1
2
2
4
2
4
2
2
8
2
2
2
4
2
4
2
8
2
4
3-1-01
10-46 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1018.
Seat Belts, Front and Rear. (Contd)
13
12340259-9P2
BOLT, front seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
13
12340259-9P2
BOLT, rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
14
N/S
LOCKWASHER, med, 7/16, ZN, rear seat belt . . . . . . . .
83, 84
15
N/S
WASHER, hardened, type B, 7/16 . . . . . . . . . . . . . . . . .
89, 90
15
N/S
WASHER, hardened, type B, 7/16 . . . . . . . . . . . . . . . . .

83, 84

BODY 10-47
05745158
3-1-01
10-48 BODY
45
2
44
8
2
39
46
49
9
10
22
11
21
20
25
48
47
23
26
24
13
17
12
11
11
16 15
27
12
28
14
43
19
18
42
41
40
39
38
37
31
35
34
51
50
29
30
36
52
55
53
32
33
56
57
58
54
Figure 1019. Engine Cover, Console Cover, and Related Parts.

2-1-02
BODY 10-49
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1019.
Engine Cover, Console Cover, and Related Parts.
1
2
RCSK17796
12339737
12341718
6006786
INSULATION, engine cover . . . . . . . . . . . . . . . . . . . . . . .
12341011
RING RETAINER, .75 x .438 x .040. . . . . . . . . . . . . . . . . . .
WASHER, 7/16 Fw Ty B Hrdnd Cad . . . . . . . . . . . . . . . . .
RING STUD, 1118 Stl Ht Dt . . . . . . . . . . . . . . . . . . . . . . . .
6
7
2436164
12339738 1
SEAL ASSEMBLY, engine cover . . . . . . . . . . . . . . . . . . . .

RIVET ASSEMBLY, 2-piece, 3/16, aluminum
(12339737 includes one of each piece) . . . . . . . . . . .
FLATWASHER .276 x 1.39x.05 (insulation retainer). . . . .
6010078
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010085
BRACKET, engine harness . . . . . . . . . . . . . . . . . . . . . . . .
6001038
TRIM BOTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, blind, 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
10
11
M7885/26-4
12
12338946
LATCH AND KEEPER ASSEMBLY,

(12338946 includes two of each) . . . . . . . . . . . . . . . . .
13
RCSK17413
BRACKET, engine cover. . . . . . . . . . . . . . . . . . . . . . . . . .
14
RCSK17639
BACKER PLATE, for latch and keeper assembly . . . . . .
15
MS51943-33
NUT LOCK, 5/16 -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
EC12338943B1
BACKER PLATE, for latch assembly. . . . . . . . . . . . . . . . .
17
EC12338952 -1B1
GUIDE PLATE, engine cover L.H.. . . . . . . . . . . . . . . . . . .
17
EC12338952-2B1
GUIDE PLATE, engine cover R.H. . . . . . . . . . . . . . . . . . .
18
12339428
BOLT, sholder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
12338950
LATCH ASSEMBLY, engine cover, rear. . . . . . . . . . . . . . .
20
M7885/36-4
21
22
6007928
2
2
RIVET, blind, 1/8 dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6002686G
SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6002686
TRIM SCRW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
6010765G
GROMMET, trim, mounting, gray . . . . . . . . . . . . . . . . . .
24
6010765
GROMMET, trim, mounting, tan . . . . . . . . . . . . . . . . . . .
25
6008031
CUP HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
6010799
FRONT CONSOLE ASSEMBLY, tan . . . . . . . . . . . . . . . . . .
26
6010799G
FRONT CONSOLE ASSEMBLY, gray . . . . . . . . . . . . . . . . .
27
N/S
SCREW, oval head, #10 - 32 x 3/4 . . . . . . . . . . . . . . . . . .
28
6009428
COVER, CD changer opening

(when no changer is installed) . . . . . . . . . . . . . . . . . . .
23
M24243/5A404
RIVET, flush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNTING CABLE TIE . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
6001038
TRIM BUTTON, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
6001038G
TRIM BUTTON, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
6011119
CLOSE OUT PANEL, front console, rear . . . . . . . . . . . . .
31
5939651P2
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
05745158
2-1-02
10-50 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1019.
Engine Cover, Console Cover, and Related Parts. (Contd)
32
6007236
POWER POINT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
6005533
PANEL, blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
6007462
BEZEL, HVAC controller, w/o radio . . . . . . . . . . . . . . . .
34
6009463
BEZEL, HVAC controller, w/radio . . . . . . . . . . . . . . . . . .
35
6009106B9
RETAINER, HVAC controller/radio . . . . . . . . . . . . . . . . .
36
6008727
PLATE, power window switches only . . . . . . . . . . . . . .
36
6011331
36
6008729
89
PLATE, power windows, heated windshield switches.
89
PLATE, power windows switches only . . . . . . . . . . . . .
83, 84, 90
36
6011332
PLATE, power windows, heated windshield switches.
83, 84, 90
36
6011333
PLATE, heated windshield switch only . . . . . . . . . . . .
89
36
6008742
PLATE, closeout, no switches. . . . . . . . . . . . . . . . . . . . .
89
37
121641P2
WASHER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
N/S
SCREW, oval head, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . .
39
N/S
SCREW, #6 - 32 x 3/4 , (two per louver) . . . . . . . . . . . .
10
40
5744793
LOUVER, rectangular, w/o adapter, SEE NOTE 1 . . . .
41
N/S
SCREW, phcr, #10 - 32 x 3/4 . . . . . . . . . . . . . . . . . . . . . .
42
N/S
WASHER, flat, #10, bracket, CD changer . . . . . . . . . . .
43
6010786
BRACKET, CD changer, front . . . . . . . . . . . . . . . . . . . . .
44
6010973G
REAR CONSOLE ASSEMBLY, standard, gray . . . . . . . . .
44
6010973
REAR CONSOLE ASSEMBLY, standard, tan . . . . . . . . . .
44
6011049G
REAR CONSOLE ASSEMBLY, with rear seat audio,

gray (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . .
44
6011049
REAR CONSOLE ASSEMBLY, with rear seat audio,

tan (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
6010976
CUP HOLDER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . .
46
5743504
LOUVER, circular, side vent . . . . . . . . . . . . . . . . . . . . . .
47
N/S
TRIM SCREW, #8 - 18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . .
48
6004817B9
SUPPORT, rear console. . . . . . . . . . . . . . . . . . . . . . . . . .
49
5744793
LOUVER, rectangular, w/o adapter . . . . . . . . . . . . . . .
50
6007061
GLOVEBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
6001894
J-NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
52
N/S
SCREW, #10 - 16 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . .
14
53
6007110
ASHTRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
S.I.A.
MOUNTING BRACKET, ashtray. . . . . . . . . . . . . . . . . . .
55
5939557
CLAMP, shell, lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1-01
BODY 10-51
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1019.
Engine Cover, Console Cover, and Related Parts.
(Contd)
56
6001208
BEZEL, lighter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
5939559
SOCKET, CIGAR LIGHTER . . . . . . . . . . . . . . . . . . . . . . . . .
58
5939897
CIGAR LIGHTER, knob and element . . . . . . . . . . . . . . .
NOTE 1: PART OF DASH KIT, P/N 6009548
05745158
2-1-02
10-52 BODY
5
46
10
8
11
2
9
4
13
7
1
14
39
16
12
15
17
20
17
38
37
40
31
18
18
36
19
34
20
32
34
35
21
27
33
17
18
20
17
18
23
22
30
28
24
41
29
25
43
42
26
44
02-P13-005
45
02-P13-005
Figure 1020. Door Assembly, Front.

2-1-02
BODY 10-53
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1020.
Door Assembly, Front.
1
1
1
1
2
3
4
5
6
6
7
8
9
10
10
11
5938919
5938920
6000056
6000057
6004975B
N/S
N/S
5745470
6003620P
6003621P
5939634P2
5939223P2
5939423P2
6003642P
6003641P
5744554
CHANNEL ASSEMBLY, front door glass, lower front, L.H.

CHANNEL ASSEMBLY, front door glass, lower front, R.H.
CHANNEL ASSEMBLY, front door glass, lower rear, L.H. .
CHANNEL ASSEMBLY, front door glass, lower rear, R.H..
STRAP ASSEMBLY, door stop, front, black . . . . . . . . . . . .
WASHER, flat, hardened, type B, 1/4 . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1.0, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
SEAL KIT, side door window. . . . . . . . . . . . . . . . . . . . . . .
DOOR HINGE ASSEMBLY, upper front, L.H. . . . . . . . . . . .
DOOR HINGE ASSEMBLY, upper front, R.H. . . . . . . . . . .
WASHER, hinge mounting . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, hinge, upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, hinge, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . . . . . . .
DOOR ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . . . . . . .
GLASS AND LIFT CHANNEL, tinted glass, L.H., front . . . .
1
1
1
1
1
1
4
1
1
1
12
3
3
1
1
1
12
6003516
GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6001887
LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5744555
GLASS AND LIFT CHANNEL, tinted glass, R.H., front. . . .
12
6003516
GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6001887
LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
16
17
18
19
19
20
21
21
22
23
24
25
25
26
6011776
6002874
6000248
N/S
N/S
N/S
N/S
5939037
5938964
5939714
6002905
5939371
6006447
6004422
6004434
N/S
SEAL, belt line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDLE ASSEMBLY, exterior door, front . . . . . . . . . . . . .
GASKET, exterior door handle . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, external tooth, 1/4 . . . . . . . . . . . . . . . . .
SCREW, phcr, M6 - 1.0 x 13 . . . . . . . . . . . . . . . . . . . . . . .
LOCK CYLINDER, L.H., SEE NOTE 1 . . . . . . . . . . . . . . . . .
LOCK CYLINDER, R.H., SEE NOTE 1 . . . . . . . . . . . . . . . . .
CLIP, rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROD, key cylinder to latch, L.H. . . . . . . . . . . . . . . . . . . .
ROD, key cylinder to latch, R.H. . . . . . . . . . . . . . . . . . . .
SLEEVE, latch rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, key cylinder, retaining . . . . . . . . . . . . . . . . . . . . . . .
SEAL, door, black foam, 120 inches long. . . . . . . . . . . .
BRACKET ASSEMBLY, front door, arm rest mounting, L.H.
BRACKET ASSEMBLY, front door, arm rest mounting, R.H.
SCREW, ph, 1/4 - 20 x 1 3/4 . . . . . . . . . . . . . . . . . . . . . . .
2
1
1
13
13
1
1
3
1
1
1
1
1
1
1
1
05745158
2-1-02
10-54 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1020.
Door Assembly, Front. (Contd)
27
27
28
28
28
28
29
5938960
5938961
5938949
5938950
6002870
6002871
N/S
LATCH ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . .

LATCH ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
WINDOW REGULATOR ASSEMBLY, L.H. . . . . . . . . . . . . .
WINDOW REGULATOR ASSEMBLY, R.H. . . . . . . . . . . . . .
POWER REGULATOR, L.H.. . . . . . . . . . . . . . . . . . . . . . . .
POWER REGULATOR, R.H. . . . . . . . . . . . . . . . . . . . . . . .
SCREW, torx head, M6 - 1 x 11. . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
2
30
9425422P2
SCREW, tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
6000249
HANDLE ASSEMBLY, door interior, L.H. . . . . . . . . . . . . . .
31
6000250
HANDLE ASSEMBLY, door interior, R.H.. . . . . . . . . . . . . .
32
N/S
SCREW, flat head, 10 - 24 x 1, window crank. . . . . . . .
33
5938951
HANDLE, window regulator. . . . . . . . . . . . . . . . . . . . . .
34
12340002
CLIP, rod, handle end, L.H. . . . . . . . . . . . . . . . . . . . . . . .
34
12340003
CLIP, rod, handle end, R.H.. . . . . . . . . . . . . . . . . . . . . . .
35
N/S
NUT AND LOCKWASHER, keps #10 - 24 . . . . . . . . . . . .
36
6002880
ROD, exterior handle to latch, front . . . . . . . . . . . . . . .
37
5938965
ROD, lock pin to latch, L.H. . . . . . . . . . . . . . . . . . . . . . .
37
5938966
ROD, lock pin to latch, R.H. . . . . . . . . . . . . . . . . . . . . . .
38
6009112
KNOB, door lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
5938962P
DOOR HINGE ASSEMBLY, lower, L.H. . . . . . . . . . . . . . . .
39
5938963P
DOOR HINGE ASSEMBLY, lower, R.H. . . . . . . . . . . . . . . .
40
6000064
ROD, interior handle to latch, front . . . . . . . . . . . . . . .
41
5745514
KIT, door latch limiter SEE NOTE 2 . . . . . . . . . . . . . . . . .
42
6011276
ROD, interior handle-to-latch, front . . . . . . . . . . . . . .
43
11502853
PUSH NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
6013372
SPRING, door latch . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
6011277
COUPLING, door latch . . . . . . . . . . . . . . . . . . . . . . . .
46
6001700
PLUG, door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744322
SEAL, body, 50 foot roll (not illustrated) . . . . . . . . . . . .
6001623
WATERSHIELD, L.H., front door (not illustrated). . . . . . .
6001624
WATERSHIELD, R.H., front door (not illustrated) . . . . . .
NOTE 1: ORDER LOCK CYLINDER KIT P/N 6001766

NOTE 2: KIT DOOR LATCH LIMITER 5745514 CONTAINS
ENOUGH PARTS FOR TWO DOORS.

BODY 10-55
05745158

10-56 BODY
8
6
7
5
12
4
1
11
9
2
10
14
15
3
2
16
3
33
18
32
17
15
31
24
30
23
19
20
22
24
29
21
25
15
28
26
27
Figure 1021. Door Assembly, Rear,

Models 83, 84, and 90.
13
2-1-02
BODY 10-57
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1021.
Door Assembly, Rear, Models 83, 84, and 90.
1
5938921
CHANNEL ASSEMBLY, front door glass, lower rear, L.H. .
5938922
CHANNEL ASSEMBLY, front door glass, lower rear, R.H..
6000058
CHANNEL ASSEMBLY, rear door glass, lower rear, L.H. .
6000087
CHANNEL ASSEMBLY, rear door glass, lower rear, R.H. .
N/S
SCREW, ph, M6-1.0 x 13 . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
LOCKWASHER, ext tooth, 1/4 . . . . . . . . . . . . . . . . . . . . .
13
N/S
BOLT, 1/4 - 20 x 1.0, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
N/S
6004971
STRAP ASSEMBLY, door stop, rear, L.H. . . . . . . . . . . . . . .
6004972
STRAP ASSEMBLY, door stop, rear, R.H. . . . . . . . . . . . . . .
6000071P
DOOR ASSEMBLY, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . .
6000072P
DOOR ASSEMBLY, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . .
5745470
SEAL, window channel . . . . . . . . . . . . . . . . . . . . . . . . . .
6011776
SEAL, belt line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6000248
11
6002874
HANDLE ASSEMBLY, door exterior, rear. . . . . . . . . . . . . .
12
5744555
GLASS AND LIFT CHANNEL, tinted glass, L.H., rear . . . .
13
6003516
GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6001887
LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5745128
GLASS AND LIFT CHANNEL, privacy glass, L.H., rear . . .
13
6010780
GLASS, privacy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6001887
LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5744554
GLASS AND LIFT CHANNEL, tinted glass, R.H., rear . . . .
13
6003516
GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6001887
LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5745129
GLASS AND LIFT CHANNEL, privacy glass, R.H., rear. . .
13
6010780
GLASS, privacy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6001887
LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5939037
CLIP, rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
6002881
ROD, exterior handle to latch, rear . . . . . . . . . . . . . . . .
17
6002906
SLEEVE, latch rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5938960
LATCH ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5938961
LATCH ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
NUT AND LOCKWASHER, keps, #10 - 24, ZN . . . . . . . . . .
20
6006447
SEAL, door, black foam, 120 long SEE NOTE 1 . . . . . . .
21
6000061
ROD, interior handle to latch, rear . . . . . . . . . . . . . . . .
22
5939423P2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
5939223P2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
5939634P2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
05745158
2-1-02
10-58 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1021.
Door Assembly, Rear, Models 83, 84, and 90.
Models, 83, 84, and 90 (Contd)
25
5938962P
HINGE ASSEMBLY, door, L.H. . . . . . . . . . . . . . . . . . . . . . .
25
5938963P
HINGE ASSEMBLY, door, R.H.. . . . . . . . . . . . . . . . . . . . . .
26
5938896
DOOR LOCK CABLE ASSEMBLY. . . . . . . . . . . . . . . . . . .
27
N/S
SCREW, torx head, M6 - 1.0 x 11 . . . . . . . . . . . . . . . . . .
28
5938949
WINDOW REGULATOR ASSEMBLY, L.H. . . . . . . . . . . . . .
28
5938950
WINDOW REGULATOR ASSEMBLY, R.H. . . . . . . . . . . . . .
28
6002870
POWER REGULATOR, L.H.. . . . . . . . . . . . . . . . . . . . . . . .
28
6002871
POWER REGULATOR, R.H. . . . . . . . . . . . . . . . . . . . . . . .
29
6009112
KNOB, lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
5938951
HANDLE, window regulator. . . . . . . . . . . . . . . . . . . . . .
31
N/S
SCREW, flat head, #10 - 24 x 1, window crank. . . . . . .
32
6000249
HANDLE ASSEMBLY, door interior, L.H. . . . . . . . . . . . . .
32
6000250
HANDLE ASSEMBLY, door interior, R.H.. . . . . . . . . . . . . .
33
9425422P2
SCREW, tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001625
WATERSHIELD, L.H., rear door (not illustrated) . . . . . . .
6001626
WATERSHIELD, R.H., rear door (not illustrated) . . . . . . .

BODY 10-59
05745158
7-1-00
10-60 BODY
2
3
2
4
1
9
2
2
5
20
10
21
19
22
13
11
14
12
15
18
16
Figure 1022. Tailgate Assembly and Related Parts.

17
7-1-00
BODY 10-61
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1022.
Tailgate Assembly and Related Parts.
1
N/S
LOCKNUT, 5/16 - 18, Gr8, latch and bracket. . . . . . . . .
N/S
WASHER, flat, hardened, type B, 5/16, latch and bracket.
8
16
12338974-2P
LATCH, tailgate chain, R.H. . . . . . . . . . . . . . . . . . . . . . . .
12338974-1P
LATCH, tailgate chain, L.H. . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 X 1 1/8, Gr5, latch and bracket . . . . . .
12338977B1
N/S
REINFORCEMENT, tailgate chain mount . . . . . . . . . . . .
12338975-1P
BRACKET, chain mount, L.H. . . . . . . . . . . . . . . . . . . . . . .
12338975-2P
BRACKET, chain mount, R.H. . . . . . . . . . . . . . . . . . . . . . .
12339227-1P3
COVER AND CHAIN (links and end hook), tailgate, L.H.
12339227-2P3
COVER AND CHAIN (links and end hook), tailgate,R.H.
12339223P3
CONNECTOR, tailgate chain . . . . . . . . . . . . . . . . . . . .
12339228-9
SEAL, cargo box to tailgate . . . . . . . . . . . . . . . . . . . . . .
83
10
WA12338981P
TAILGATE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12340354-2
RIVET, blind, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12340354-1
RIVET, blind, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
12339985P
HINGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
12339945
HINGE, tailgate, upper . . . . . . . . . . . . . . . . . . . . . . . .
15
12339999
HINGE, tailgate, lower . . . . . . . . . . . . . . . . . . . . . . . . .
16
12339663
PIN, tailgate hinge . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
N/S
BOLT, 3/8 - 16 x 1.50, Gr5, lower hinge . . . . . . . . . . . . . .
18
6002989
DECAL, HUMMER, black . . . . . . . . . . . . . . . . . . . . . . . .
18
5744923
DECAL, HUMMER, chrome . . . . . . . . . . . . . . . . . . . . . .
18
6002990
DECAL, HUMMER, gold. . . . . . . . . . . . . . . . . . . . . . . . .
18
5744674
DECAL, HUMMER, silver. . . . . . . . . . . . . . . . . . . . . . . . .
18
5744673
DECAL, HUMMER, white . . . . . . . . . . . . . . . . . . . . . . . .
19
HARNESS COVER, D-beam . . . . . . . . . . . . . . . . . . . . . . .
N/S
NUT INSERT, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
12340045
SHIM, tailgate hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
22
12339961-2
GROMMET, tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
12339008B1
05745158

10-62 BODY
4
5
7
12
11
8
10
Figure 1023. Outer Kick Panels Interior Trim.


BODY 10-63
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1023.
Outer Kick Panels Interior Trim.
1
6000770
SCUFF PLATE ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . .
6000772
SCUFF PLATE ASSEMBLY, rear, R.H. . . . . . . . . . . . . . . . . . .

83, 84, 90, 91
5939708G
PANEL, outer rear, R.H. gray. . . . . . . . . . . . . . . . . . . . . . .

83, 84, 90, 91
5939708
PANEL, outer rear, R.H. tan. . . . . . . . . . . . . . . . . . . . . . . .

83, 84, 90, 91
6003436G
PANEL, outer center, R.H., gray . . . . . . . . . . . . . . . . . . . .
6003436
PANEL, outer center, R.H., tan . . . . . . . . . . . . . . . . . . . . .

83, 84, 90, 91
6000769
SCUFF PLATE ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . .
6000771
SCUFF PLATE ASSEMBLY, rear, L.H. . . . . . . . . . . . . . . . . . .

83, 84, 90, 91
6009544G
PANEL, outer rear, L.H. gray . . . . . . . . . . . . . . . . . . . . . . .

83, 84, 90, 91
6009544
PANEL, outer rear, L.H. tan . . . . . . . . . . . . . . . . . . . . . . . .

83, 84, 90, 91
6003435G
PANEL, outer center, L.H., gray . . . . . . . . . . . . . . . . . . . .
6003435
PANEL, outer center, L.H., tan . . . . . . . . . . . . . . . . . . . . .

83, 84, 90, 91
5939705 G
5939705
PANEL, outer front, L.H., gray. . . . . . . . . . . . . . . . . . . . . .

83, 84, 89, 91
PANEL, outer front, L.H., tan. . . . . . . . . . . . . . . . . . . . . . .
83, 84, 91
PANEL, outer front, L.H., gray. . . . . . . . . . . . . . . . . . . . . .
90
PANEL, outer front, L.H., tan. . . . . . . . . . . . . . . . . . . . . . .
90
PANEL, outer front, R.H., gray . . . . . . . . . . . . . . . . . . . . .
90
PANEL, outer front, R.H., tan . . . . . . . . . . . . . . . . . . . . . .
90
PANEL, outer front, R.H., gray . . . . . . . . . . . . . . . . . . . . .
83, 84, 89, 91
PANEL, outer front, R.H., tan . . . . . . . . . . . . . . . . . . . . . .
83, 84, 91
10
6009139 G
10
6009139
11
6010468 G
11
6010468
12
6010467 G
12
6010467
05745158
1
1
1
1
1
1
1
7-1-00
10-64 BODY
1
41
40
34
35
36
37
38
39
2
3
4
5
33
18
32
30
31
19
28
29
29
28
27
26
25
7
8
22
24
19
23
21
19
19
20
10
11
9
18
13 12
14
15
17
16
Figure 1024. Roof and Mounting Hardware, Two-Passenger Enlarged Cab, Model 89.
2-1-02
BODY 10-65
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1024.
Roof and Mounting Hardware, Two-Passenger Enlarged
Cab, Model 89.
1
2
3
4
5
6
7
8
9
10
11
12
12
13
13
14
14
15
16
16
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
34
34
35
35
36
37
37
38
39
40
41
6009323P
N/S
N/S
5939596
6004529
5937810
5938736
6004535P
12339355-1
5938744
5939988
5938749
5938760
6004521P
6004522P
6004502P
6004503P
5938745
6004515P
6004516P
6004517P
6004518P
N/S
N/S
6004534
N/S
N/S
6010009P
N/S
N/S
N/S
12339559
EC12339561
12339571
12338186-52
12339563
6008778
6008779
N/S
6008855P
6008856P
6009175
6009376
6008853P
6008849
6008850
6008851
6003638
N/S
6000242
ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1.0, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
SPACER, belt line, rear seal . . . . . . . . . . . . . . . . . . . . . . .
SEAL, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RAIL, upper rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PANEL, lower back. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, blind, huck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, back panel support, center . . . . . . . . . . . . .
SEAL, cargo floor/back panel . . . . . . . . . . . . . . . . . . . .
PANEL, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PANEL, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPORT, footwell cover, L.H. . . . . . . . . . . . . . . . . . . . . .
SUPPORT, footwell cover, R.H. . . . . . . . . . . . . . . . . . . . . .
PANEL, footwell, upper, L.H. . . . . . . . . . . . . . . . . . . . . . . .
PANEL, footwell, upper, R.H. . . . . . . . . . . . . . . . . . . . . . .
BRACKET, closeout panel mounting . . . . . . . . . . . . . . .
PANEL, footwell, lower, L.H. . . . . . . . . . . . . . . . . . . . . . . .
PANEL, footwell, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . .
PANEL, lower back, outer, L.H.. . . . . . . . . . . . . . . . . . . . .
PANEL, lower back, outer, R.H. . . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 1 1/8, Gr8, CAD . . . . . . . . . . . . . . . . . .
BRACKET, B-pillar-to-upper rear rail . . . . . . . . . . . . . . . .
LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, counter sunk, blind, 3/16 . . . . . . . . . . . . . . . . . . .
BOLT, 5/16 - 18 x 4 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . .
LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXHAUSTER, vent, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXHAUSTER, vent, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOUVER, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
LOUVER, ventilation, R.H.. . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, exhauster R.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, exhauster mounting . . . . . . . . . . . . . . . . . . . . . .
DUCT, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUCT, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT INSERT, #8 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, pop, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILLER, corner closeout, roof asm-to-w/s frame . . . . . .
05745158
1
9
9
11
1
11
1
1
128
1
1
1
1
1
1
1
1
2
1
1
1
1
4
20
2
10
4
1
6
2
2
2
4
4
2
2
1
1
14
1
1
1
1
2
1
1
2
12
2
2
7-1-00
10-66 BODY
30
31
27
28
1
19
15
23
24
25
26
18 4
16
29
5
7
6
21
20
22
9
8
17
20
16
15
14
13
12
11
10
Figure 1025. Roof and Mounting Hardware, Four-Passenger Hardtop, Model 83.
7-1-00
BODY 10-67
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1025.
Roof and Mounting Hardware, Four-Passenger Hardtop, Model 83.
1
12339563
PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009137P
ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 1.0, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
N/S
6003844B2
TONNEAU BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6003848
SEAL, tonneau bracket-to-roof . . . . . . . . . . . . . . . . . . .
5939596
SPACER, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . .
6000778
SEAL, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5937810
NUT, insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
SEAL, body, black rubber, 10-foot SEE NOTE 1. . . . . . . .
11
6005456
PANEL, filler, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6005457
PANEL, filler, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
13
N/S
14
12339559
STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
12339561
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
12339571
MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
12338186-52
SPACER, mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
N/S
WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
BOLT, 1/4 - 20 x .75, Gr5, CAD . . . . . . . . . . . . . . . . . . . . .
20
N/S
SCREW, #8-32 x .50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
21
6009175
GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6009376
GASKET, exhauster, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
22
6008778
22
6008779
23
6008855P
LOUVER, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
23
6008856P
LOUVER, ventilation, R.H.. . . . . . . . . . . . . . . . . . . . . . . . .
24
6008853P
PLATE, exhauster mounting . . . . . . . . . . . . . . . . . . . . . .
25
6008849
DUCT, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
6008850
DUCT, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
6008851
GASKET, ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
N/S
WASHER, flat, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
N/S
SCREW, phcr, 5/16 - 18 x 5/8 . . . . . . . . . . . . . . . . . . . . . .
29
6003638
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
30
N/S
RIVET, pop, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
6000242
NOTE 1: CUT TO LENGTH FROM 50 BULK ROLL OF

BODY SEAL P/N 5744322.
05745158
3-1-01
10-68 BODY
32
31
6
2
30
25
26
28
21
27
29
26
15
20
25
24
23
22
9
18
19
33
17 16 15
7
11
10
14
12
13
Figure 1026. Roof and Mounting Hardware, Station Wagon,

Model 84 .
2-1-02
BODY 10-69
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1026.
Roof and Mounting Hardware, Station Wagon, Model 84 .
1
2
3
4
5
6
7
8
9
9
9
9
10
10
11
11
12
13
14
15
16
16
17
17
18
19
20
20
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
6009138P
N/S
N/S
N/S
N/S
N/S
5937810
5939596
6010776
6010777
6003523
6003524
6003634
6003635
6008858
6008859
9414920
N/S
6010009P
N/S
6009175
6009376
6008778
6008779
6008857
6008764P
6010774
6010775
6003521
6003522
N/S
N/S
N/S
12339559
12339561
12339571
6000240
6000241
12338186-52
12339563
N/S
6000242
N/S
ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 3/4, Gr5 . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER. flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1 , Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, med, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 1/4 - 20 x 1 1/4, Gr8, CAD . . . . . . . . . . . . . . . . . . .
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, roof to wheel well . . . . . . . . . . . . . . . . . . . . . . .
OPERA WINDOW ASSEMBLY, privacy, L.H. . . . . . . . . . . .
OPERA WINDOW ASSEMBLY, privacy, R.H. . . . . . . . . . . .
OPERA WINDOW ASSEMBLY, tinted, L.H. . . . . . . . . . . . .
OPERA WINDOW ASSEMBLY, tinted, R.H. . . . . . . . . . . . .
SEAL, RR, panel, tailgate, R.H. . . . . . . . . . . . . . . . . . . . . .
SEAL, RR, panel, tailgate, L.H. . . . . . . . . . . . . . . . . . . . . .
SEAL, side, L.H., roof to wheel well . . . . . . . . . . . . . . . . .
SEAL, side, R.H., roof to wheel well . . . . . . . . . . . . . . . . .
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, #8 - 18 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, exhauster, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, vent exhauster. . . . . . . . . . . . . . . . . . . . . . . . . .
WINDOW AND SCREEN ASSEMBLY, side, privacy, L.H. . .
WINDOW AND SCREEN ASSEMBLY, side, privacy, R.H. .
WINDOW AND SCREEN ASSEMBLY, side, tinted, L.H. . . .
WINDOW AND SCREEN ASSEMBLY, side, tinted, R.H.. . .
SCREW, phcr, 5/16 - 18 x 5/8 . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROOF mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, B-pillar, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, B-pillar, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, roof mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, blind, 1/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, #8-32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
1
4
4
14
24
10
18
24
1
1
1
1
1
1
1
1
10
10
1
72
1
1
1
1
12
2
1
1
1
1
4
4
4
4
8
8
2
2
4
4
2
2
2

10-70 BODY
14
13
12
10
10 9
11
8
7
5
4
15
Figure 1027. B-Bar, Two-Passenger Enlarged Cab, Model 89.


BODY 10-71
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1027.
B-Bar, Two-Passenger Enlarged Cab, Model 89.
1
6004532
B-BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6000240
SEAL, rabbet B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6005458
CONNECTION BLOCK, Rear . . . . . . . . . . . . . . . . . . . . . .
6005459
CONNECTION BLOCK, Forward . . . . . . . . . . . . . . . . . . .
6005156
SEAL, B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6004541
BRACKET, B-pillar cover mounting . . . . . . . . . . . . . . . . .
N/S
LOCKWASHER, med, #10, ZN. . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . .
N/S
LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
12
11
N/S
BOLT, B-pillar, 5/16 - 18 x 4-3/4, Gr8 . . . . . . . . . . . . . . . . .
12
N/S
SCREW, #10 - 24 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
13
N/S
WASHER, flat, type B, #10, ZN. . . . . . . . . . . . . . . . . . . . . .
12
14
6005145
BRACKET, trim mounting . . . . . . . . . . . . . . . . . . . . . . . . .
15
6010009P
05745158
2-1-02
10-72 BODY
25
31
29
24
27
26
28
2
4
25
24
23
27
21
22
20
19
17
18
15
14
16
30
8
4
3
10
11
12
13
Figure 1028. B- and C-Bars, Models 83, 84, and 90.

2-1-02
BODY 10-73
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1028.
B- and C-Bars, Models 83, 84, and 90.
1
6004532
B-BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009460
SUPPORT, headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 5/16 - 24, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
12
5937106
C-PILLAR, intermediate . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 3/8 - 16 x 3, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
5938792
ANGLE, rail to wheelhouse, L.H. . . . . . . . . . . . . . . . . . . . .

83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANGLE, rail to wheelhouse, R.H.
83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RAIL ASSEMBLY, upper rear
83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, lower back panel, L.H.
83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, lower back panel, R.H.
83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, blind, huck, 3/16
83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PANEL, lower back
83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, cargo floor
83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, cargo floor/back panel
83, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939304
5938790
5938787
5938788
10
12339355-1
11
5938775
12
5938789
13
5939988
14
12340880
1
1
1
1
1
75
2
1
1
4
15
N/S
BOLT, 3/8 - 16 x 1.5, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
16
5938814B2
C-PILLAR ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
16
5938815B2
C-PILLAR ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
17
6000240
SEAL, rabbet B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
12340090-1
CONNECTION BLOCK, Rear . . . . . . . . . . . . . . . . . . . . . .
19
12340090-2
CONNECTION BLOCK, Forward . . . . . . . . . . . . . . . . . . .
20
6005156
SEAL, B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6004541
22
N/S
LOCKWASHER,med, #10, ZN . . . . . . . . . . . . . . . . . . . . . .
23
N/S
24
N/S
12
25
N/S
WASHER, flat, type B, #10, ZN. . . . . . . . . . . . . . . . . . . . . .
12
26
N/S
NUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
N/S
WASHER, flat, hardened, type B, 5/16, ZN . . . . . . . . . . .
12
28
N/S
BOLT, 5/16 - 18 x 4 3/4, Gr8, B-pillar . . . . . . . . . . . . . . . . .
29
6005145
BRACKET, trim mounting . . . . . . . . . . . . . . . . . . . . . . . . .
30
6010009P
31
6002967B2
BRACKET, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

10-74 BODY

BODY 10-75
4
5
15
7
8
10
14
11
24
12
13
10
23
22
17
18
19
20
21
16
17
Figure 1029. Station Wagon Rear Doors, Model 84

(Sheet 1 of 2)
05745158

10-76 BODY
24
31
33
27
32
29
30
28
25
26
35
36
37
37
34
49
38
48
39
40
20
47
41
38
37
42
45
44
43
30
37
46
31
Figure 1029. Station Wagon Rear Doors, Model 84

(Sheet 2 of 2).
3-1-01
BODY 10-77
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1029.
Station Wagon Rear Doors, Model 84
1
6008355P
FRAME ASSEMBLY, rear doors . . . . . . . . . . . . . . . . . . . . .
2
3
4
5
6
7
8
9
9
10
10
11
12
12
13
14
15
N/S
N/S
5937842
N/S
6005773P
5744343
5744344
6006828
6005629
6005630
6006840
N/S
6005639
6008343
6005767
6009486
N/S
NUT, 1/4 - 20, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NUTSERT, 1/4 - 20 closed . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, torx, buttonhead, 1/4 - 20 x 1 1/4 . . . . . . . . . .
DRIP RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDGE SEAL, vertical doors SEE NOTE 1. . . . . . . . . . . . . .
DOOR SEAL, vertical doors SEE NOTE 2 . . . . . . . . . . . . .
STRIKER , bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STRIKER, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAGE NUT ASSEMBLY, top striker. . . . . . . . . . . . . . . . . . .
PLATE NUT, bottom striker . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, flathead, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . . . . .
HINGE, rear door, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HINGE, rear door, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, hinge-to-frame. . . . . . . . . . . . . . . . . . . . . . . . . . . .
V-SEAL, 48, rear door top SEE NOTE 3 . . . . . . . . . . . . .
SCREW, torx, buttonhead, 1/4 - 20 x 1 . . . . . . . . . . . . . .
17
17
30
17
1
1
1
2
2
2
2
8
1
1
4
1
32
16
17
18
19
20
21
6005772
5937584
6005656
S.I.A.
N/S
N/S
SEAL, left door, center . . . . . . . . . . . . . . . . . . . . . . . . . . .

NUT, insert, door hold-open assembly . . . . . . . . . . . . . .
DOOR HOLD-OPEN ASSEMBLY . . . . . . . . . . . . . . . . . . . .
BALL PLUG, door hold-open assembly . . . . . . . . . . . .
SCREW, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, fillister head, socket head, 1/4 - 20 x 1 1/2,
door hold-open assembly . . . . . . . . . . . . . . . . . . . . . . .
EMBLEM 6.5L TURBO DIESEL . . . . . . . . . . . . . . . . . . . . .
NAMEPLATE HUMMER . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULATION, upper, vertical door. . . . . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, door panel frame SEE NOTE 4 . . . . . . . . . . . . . .
DOOR PANEL, interior, R.H. . . . . . . . . . . . . . . . . . . . . . .
DOOR PANEL, interior, L.H.. . . . . . . . . . . . . . . . . . . . . . .
DOOR FRAME, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . .
DOOR FRAME, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . .
LATCH ASSEMBLY, rotary, upper L.H., lower R.H. . . . . .
LATCH ASSEMBLY, rotary, upper R.H., lower L.H. . . . . .
SCREW, flathead, 1/4 - 20 x 1 1/2, CAD . . . . . . . . . . . .
SEAL, window assembly, rear doors. . . . . . . . . . . . . . .
1
4
2
2
10
22
23
24
24
25
26
27
28
28
29
29
30
30
31
32
6008595
6003871
6008358P
6005939P
6006433
6006283
5744346
6005668P
6005669P
6008357P
6005665P
6005627
6005628
N/S
6005932
05745158
2
1
1
1
1
1
16
1
1
1
1
1
1
1
6
1

10-78 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1029.
Station Wagon Rear Doors, Model 84
33
33
6005634
6010778
WINDOW, rear doors, tinted glass, SEE NOTE 5 . . . . .

WINDOW, rear doors, privacy glass, SEE NOTE 5 . . . .
1
2
34
35
36
37
38
38
39
40
40
41
42
43
S.I.A.
6005769
6006435
6000747
6005632
6009572
6000248
6006272
6006273
6006434
6006282
6005770
OUTER FRAME, rear doors . . . . . . . . . . . . . . . . . . . . .

ROD, upper, latch . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLEEVE, upper lock rod . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, rod, interior handle . . . . . . . . . . . . . . . . . . . . . . .
HANDLE ASSEMBLY, exterior, L.H. . . . . . . . . . . . . . . . . .
HANDLE ASSEMBLY, exterior/interior, R.H. . . . . . . . . . .
GASKET, exterior handle . . . . . . . . . . . . . . . . . . . . . . .
INSULATION, 18 x 1.5 x .75 . . . . . . . . . . . . . . . . . . . .
INSULATION, 18 x 1.5 x .5 . . . . . . . . . . . . . . . . . . . . .
V-SEAL, vertical door sill, 23.5 . . . . . . . . . . . . . . . . . .
SLEEVE, lower lock rod . . . . . . . . . . . . . . . . . . . . . . . . .
ROD, lower latch, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
4
1
1
1
1
1
2
1
1
43
6005657
ROD, lower latch, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
44
6006274
INSULATION, 1.5 x 1.5 x .75 . . . . . . . . . . . . . . . . . . .
45
6006275
INSULATION, 1.5 x 1.5 x .5 . . . . . . . . . . . . . . . . . . . .
46
6006432
INSULATION, lower, vertical door . . . . . . . . . . . . . . . .
47
6005633
SPACER, interior handle. . . . . . . . . . . . . . . . . . . . . . . .
48
S.I.A.
SCREW, #8 - 18 x 1/2, TEKS . . . . . . . . . . . . . . . . . . . . . .
49
S.I.A.
SCREW, #8 - 18 x 3/4, TEKS . . . . . . . . . . . . . . . . . . . . . .
12
NOTE 1: ORDER BY FOOT FROM BULK SEAL, VERTICAL

DOORS, P/N 6006218, 500-FT ROLL, 14 FEET
REQUIRED PER VEHICLE
NOTE 2: ORDER BY FOOT FROM BULK SEAL, VERTICAL
DOORS, P/N 6006219, 500-FT ROLL, 14 FEET
REQUIRED PER VEHICLE
NOTE 3: ORDER BY FOOT FROM BULK V-SEAL, VERTICAL
DOOR SILL, P/N 6009706, 500-FT ROLL, 4.75
FEET REQUIRED PER VEHICLE
NOTE 4: ORDER BY FOOT FROM BULK SEAL, DOOR
PANEL-TO-DOOR FRAME, P/N 6006217, 150-FT
ROLL, 4.5 FEET REQUIRED PER VEHICLE
NOTE 5: TINTED GLASS REAR DOOR WINDOW P/N
6005634 IS STANDARD; PRIVACY GLASS REAR
DOOR WINDOW P/N 6010778 IS OPTIONAL.

BODY 10-79
05745158
3-1-01
10-80 BODY
1
3
2
4
8
5
9 10
7
6
42
11
47
43
41
38 39
46
44
36 37
40
45
13
48
49
12
14
15
34
33
32
35
16
34 31
30
29
28
18
17
19
20
21
23
22
27
26
25
24
50
Figure 1030. Roof, Slant-Back Door, and Mounting Hardware, Slant-Back, Model 91.
3-1-01
BODY 10-81
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1030.
Roof, Slant-Back Door, and Mounting Hardware, SlantBack, Model 91.
1
6010947
GLASS ASSEMBLY, slant-back door, privacy, plain. . . . .
6010948
GLASS ASSEMBLY, slant-back door, privacy, heated . .
S.I.A.
OUTER FRAME, door window . . . . . . . . . . . . . . . . . . . .
6010862
DOOR ASSEMBLY, riveted . . . . . . . . . . . . . . . . . . . . . . . .
5745453
SEAL, 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, flanged, tapping, #8 - 18 x 3/4 . . . . . . . . . . . . .
22
N/S
RIVET, blind, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6000242
FILLER, corner closeout, roof assembly-to-w/s frame .
6010060
ROOF ASSEMBLY, welded . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
BOLT, 1/4 - 20 x 1 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 1 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
11
5937810
NUTSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
12
6010861
SHELL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6011366
SEAL, side panel, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6011367
SEAL, side panel, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6010943
GLASS AND FRAME, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
14
6010946
GLASS AND FRAME, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.A.
OUTER FRAME, side glass . . . . . . . . . . . . . . . . . . . . . . .
16
6001285
SCREW, tapping, #8 -18 x 3/4 . . . . . . . . . . . . . . . . . . . . .
13
17
6010059
C-PILLAR INTERMEDIATE . . . . . . . . . . . . . . . . . . . . . . . . .
18
N/S
SCREW, tapping, fhcr, #10 . . . . . . . . . . . . . . . . . . . . . . . .
19
6010924
TRIM PIECE, striker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6010923
SCUFF PLATE, rear sill . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6010918
RAIL ASSEMBLY, striker mounting. . . . . . . . . . . . . . . . . . .
22
6010920
RAIL STRIKER MOUNTING. . . . . . . . . . . . . . . . . . . . . . . .
23
N/S
SCREW, tapping phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . .
13
24
6010916P
PANEL, wheel house rear filler, L.H. . . . . . . . . . . . . . . . . .
24
6010917P
PANEL, wheelhouse rear filler, R.H. . . . . . . . . . . . . . . . . .
25
6010896P
GUTTER, wheelhouse filler, L.H. . . . . . . . . . . . . . . . . . . . .
25
6010899P
GUTTER, wheelhouse filler, R.H. . . . . . . . . . . . . . . . . . . . .
26
6005456
PANEL, filler, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
6005457
PANEL, filler, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
N/S
SEAL, body, black rubber, 10, SEE NOTE 1. . . . . . . . . . .
28
N/S
LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
29
N/S
30
12339559
STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
12339571
MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
3-1-01
10-82 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1030.
Roof, Slant-Back Door, and Mounting Hardware, SlantBack, Model 91. (Contd.)
32
12339561
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
12338186-52
SPACER, mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
N/S
SCREW, #8 - 32 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
35
6008855P
LOUVER, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . .
35
6008856P
LOUVER, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . .
36
6008778
36
6008779
EXHAUSTER, vent, R.H . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
6009175
GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
37
6009376
GASKET, exhauster, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
38
6008853P
PLATE, exhauster mounting. . . . . . . . . . . . . . . . . . . . . .
39
6008850
DUCT, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
39
6008849
DUCT, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
40
6008851
GASKET, ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
12339571
MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
12339561
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
12339563
PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
N/S
WASHER, flat, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
N/S
SCREW, phcr, 5/16 - 18 x 5/8 . . . . . . . . . . . . . . . . . . . . .
46
6003638
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
47
N/S
BOLT, 1/4 - 20 X 1 1/4, GR8, CAD . . . . . . . . . . . . . . . . . .
47
N/S
BOLT, 1/4 - 20 x 1, GR8, CAD . . . . . . . . . . . . . . . . . . . . .
14
48
N/S
WASHER, flat, 1/4, CAD. . . . . . . . . . . . . . . . . . . . . . . . . .
49
6010609
SEAL, roof-to-slant-back . . . . . . . . . . . . . . . . . . . . . . . .
50
N/S
LOCKNUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: CUT TO LENGTH FROM 50 BULK ROLL OF

BODY SEAL, P/N 5744322.
7-1-00
BODY 10-83
05745158
7-1-00
10-84 BODY
1
2
4
5
6
24
11
13
23
10
22
5
6
21
12
20
14
15
16
16
16
19
18
16
17
Figure 1031. Slant-Back Door Latch Assembly

00-P12-014
7-1-00
BODY 10-85
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1031.
Slant-Back Door Latch Assembly
1
N/S
SCREW, phillips head, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010912
DOOR HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .
6000248
9416128
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
190254
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010910
BRACKET, door release cable . . . . . . . . . . . . . . . . . . . .
6010911
CABLE ASSEMBLY, door release . . . . . . . . . . . . . . . . . . .
N/S
LOCKNUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6010879
PANEL ASSEMBLY, latch mounting . . . . . . . . . . . . . . . . .
11
S.I.A.
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6010892
BRACKET ASSEMBLY, latch mounting . . . . . . . . . . . . . . .
13
S.I.A.
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
BOLT, 1/4 - 20 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6010046
DOOR LATCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
18
6006283
SCREW, truss head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
6010913
BRACKET, actuator mounting. . . . . . . . . . . . . . . . . . . . .
20
6011051
HARNESS, slant-back . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6003590
ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
5939037
END CLIP, yellow rod . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6010909
ROD, actuator-to-door lock . . . . . . . . . . . . . . . . . . . . . .
24
6000747
ROD CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
10-86 BODY
12
13
14
11
15
2
16
17
32
3
18
45
33 34
27 16 31
19
20
35 36
39
40
25 26
21
6 8
26
41
37
7
29
9
10
22 23 24 28
30
38
42
43
44
45
46
00-P10-004
Figure 1032. Slant-Back Door Mounting Components And Hinges.

2-1-02
BODY 10-87
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1032.
Slant-Back Door Mounting Components And Hinges.
1
6010049
TORSION BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
NUT, 5/16 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010465
GUIDE, center balance tension adjuster . . . . . . . . . . .
N/S
NUT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
LOCKWASHER, #10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010693
LEVER, slant-back light switch . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011294
BOLT, shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6011292
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6010602
HINGE DOOR, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6010605
HINGE DOOR, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
13
MS35338-40
14
N/S
BOLT, 3/8 - 16 x 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
BOLT, 3/8 - 16 x 1 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6011173
BRACKET, slant-back door light switch mounting . . . .
18
5939088
LIGHT SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . .
19
S.I.A.
WASHER, light switch . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
S.I.A.
NUT, light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6010603
DOOR CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
N/S
WASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
N/S
LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
N/S
BOLT, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
N/S
BOLT, 3/8 - 16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
N/S
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
6010494
BRACKET ASSEMBLY, hinge mounting, L.H.. . . . . . . . . . .
27
6010496
BRACKET ASSEMBLY, hinge mounting, R.H. . . . . . . . . . .
28
6010495
SPACER, hinge bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
N/S
NUT, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
N/S
SPECIAL BOLT, 3/8 - 16 x 2 1/4. . . . . . . . . . . . . . . . . . . . .
31
MS51943-35
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, 3/8 - 16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
N/S
33
6010492
SUPPORT, center balance mounting bracket . . . . . . .
34
N/S
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
MS51943-35
6010914
BRACKET, mounting, counter balance, slant-back, L.H.
36
6010915
BRACKET, mounting, counter balance, slant-back, R.H.
05745158
7-1-00
10-88 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1032.
Slant-Back Door Mounting Components And Hinges.
37
38
N/S
MS51943-35
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
6010466
GUIDE, center balance tension adjuster . . . . . . . . . .
40
6011294
BOLT, shoulder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
MS51943-35
N/S
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
N/S
LOCKWASHER, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
N/S
BOLT, 3/8 - 16 x 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
N/S
BOLT, 3/8 - 16 x 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
6010059
C-PILLAR ASSEMBLY, intermediate . . . . . . . . . . . . . . . .
7-1-00
BODY 10-89
05745158
3-1-01
10-90 BODY
4
2
5
21
2
7
6
8
20
19
8
13
12
14
18
7
15
16
23
9
00-P12-019
00-P12-019
10
11
17
22
Figure 1033. Station Wagon Cargo Doors, Power Door Lock.

3-1-01
BODY 10-91
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1033.
Station Wagon Cargo Doors, Power Door Lock.
1
6008581
SEAL, door lock switch . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, flat head, #6 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . .
6008348
CONTACTS, power door lock, jamb-side . . . . . . . . . . .
6008347
CONTACTS, power door lock, door-side . . . . . . . . . . . .
6008357P
DOOR ASSEMBLY, cargo, R.H. . . . . . . . . . . . . . . . . . . . . .
6000248
GASKET, exterior handle . . . . . . . . . . . . . . . . . . . . . . . . .
6009572
HANDLE ASSEMBLY, back-to-back, interior/exterior . . .
S.I.A.
CONNECTING PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
COTTER PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
WASHER, flat, 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6008346
ROD, power lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6000747
ROD CLIP, interior handle rod . . . . . . . . . . . . . . . . . . . . .
14
5939037
ROD END CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6006283
SCREW, truss head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
6003590
ACTUATOR, power door lock . . . . . . . . . . . . . . . . . . . . .
17
6008553
HARNESS, power door lock, cargo door . . . . . . . . . . . .
18
N/S
SCREW, phcr, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . .
19
6005633
SPACER, interior handle. . . . . . . . . . . . . . . . . . . . . . . . . .
20
6005668P
DOOR PANEL, interior, R.H. . . . . . . . . . . . . . . . . . . . . . . .
21
6006283
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
6009165
MODULE, power lock, vertical door. . . . . . . . . . . . . . . .
23
6010117
HARNESS ASSEMBLY, lock module, vertical door . . . . .
05745158
7-1-00
10-92 BODY
18
4
2
3
17
5
16
13
15
14
7
8
9
12
11
10
Figure 1034. Fixed Door, Footwell Cover, and Related Parts,

Two-Passenger Enlarged Cab, Model 89.
7-1-00
BODY 10-93
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1034.
Fixed Door, Footwell Cover, and Related Parts, TwoPassenger Enlarged Cab, Model 89.
1
6004513P
12339738-3
STUD, ring head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12341011
RING RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, footwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
S.I.A.
M24243/1A-405
COVER ASSEMBLY, footwell . . . . . . . . . . . . . . . . . . . . . . .
12338823
RECEPTACLE, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 5/8, Gr5, CAD . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 1/4, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
5937584
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12339419-2
SEAL, fixed door, 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12339419-1
SEAL, fixed door, 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5939423P2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5939634P2
WASHER, flat, hinge mounting . . . . . . . . . . . . . . . . . . . .
14
6004506P
DOOR ASSEMBLY, L.H., fixed . . . . . . . . . . . . . . . . . . . . . .
14
6004507P
DOOR ASSEMBLY, R.H. , fixed . . . . . . . . . . . . . . . . . . . . . .
15
N/S
SCREW, #10 - 24 x 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6005528
BRACKET, fixed door . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6001566
NUT, insert, #10 - 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
10-94 BODY
FRONT
DOOR
4
3
REAR
DOOR
6
7
8
5
Figure 1035. Panel Assembly Door Trim.

7-1-00
BODY 10-95
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1035.
Panel Assembly Door Trim.
1
1
1
1
1
1
6004462G
6004462
6004460G
6004463G
6004463
6004461G
2
2
3
3
3
3
4
5
6000243G
6000243
6004427G
6004427
6004428G
6004428
N/S
6000243G
6000243
6001013G
6001013
6000400
N/S
6002462G
6002462
6002464G
6002464
PANEL ASSEMBLY, L.H., deluxe front door trim, gray . . .

PANEL ASSEMBLY, L.H., deluxe front door trim, tan . . . .
PANEL ASSEMBLY, L.H., deluxe front door trim, gray,
manual windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 89
PANEL ASSEMBLY, R.H., deluxe front door trim, gray . . .
PANEL ASSEMBLY, R.H., deluxe front door trim, tan . . . .
PANEL ASSEMBLY, R.H., deluxe front door trim, gray,
manual windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 89
TRIM SCREW, 3/4, gray, front door panel. . . . . . . . . . . . .
TRIM SCREW, 3/4, tan, front door panel . . . . . . . . . . . . .
ARMREST ASSEMBLY, front, L.H., gray . . . . . . . . . . . . . . .
ARMREST ASSEMBLY, front, L.H., tan . . . . . . . . . . . . . . . .
ARMREST ASSEMBLY, front, R.H., gray . . . . . . . . . . . . . . .
ARMREST ASSEMBLY, front, R.H., tan . . . . . . . . . . . . . . . .
SCREW, phcr, 1/4 - 20 x 1 3/4 . . . . . . . . . . . . . . . . . . . . .
SCREW/WASHER ASSEMBLY, rear door panel, gray. . . .
83, 84, 90, 91
SCREW/WASHER ASSEMBLY, rear door panel, tan. . . . .
83, 84, 90, 91
PULL HANDLE ASSEMBLY, rear door, gray . . . . . . . . . . .
83, 84, 90, 91
PULL HANDLE ASSEMBLY, rear door, tan . . . . . . . . . . . .
83, 84, 90, 91
CAP ASSEMBLY, rear door pull handle screw . . . . . . . .
83, 84, 90, 91
SCREW, oval head, #8 - 32 x 1, rear door pull handle .
83, 84, 90, 91
PANEL ASSEMBLY, L.H., deluxe rear door trim, gray . . .
83, 84, 90, 91
PANEL ASSEMBLY, L.H., deluxe rear door trim, tan . . . . .
83, 84, 90, 91
PANEL ASSEMBLY, R.H., deluxe rear door trim, gray . . .
83, 84, 90, 91
PANEL ASSEMBLY, R.H., deluxe rear door trim, tan . . . .
83, 84, 90, 91
05745158
1
1
1
1
1
1
16
16
1
1
1
1
4
16
16
2
2
4
4
1
1
1
1
7-1-00
10-96 BODY
7-1-00
BODY 10-97
13
12
8
10
14
11
6
9
2
1
13
5
2
37
18
16
10
21
25
1 2
27
26
17
20
22
23
9
28
19
16
14
29 30
29
15
27
36
10
9 10
23
22
24
9
9
9
31
35
31
32
10
9
10
32
33
34
38
41
40
39
44
43
46
45
Figure 1036. Soft Top Support Structure, Model 90

(Sheet 1 of 2).
05745158
42
7-1-00
10-98 BODY
50
49
48
47
54
53
52
51
55
Figure 1036. Soft Top Support Structure, Model 90

(Sheet 2 of 2)
56
2-1-02
BODY 10-99
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1036.
Soft Top Support Structure, Model 90
1
6009752
SCREW, hex socket head, flanged . . . . . . . . . . . . . . . .
N/S
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009705
BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009560
SUPPORT ASSEMBLY, soft top, side, L.H.. . . . . . . . . . . . . .
5939469G
HANDLE, grab, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939469
HANDLE, grab, tan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, phcr, 1/4 - 20 x 3/4, CAD . . . . . . . . . . . . . . . . . .
6000027G
PLUG, grab handle, gray . . . . . . . . . . . . . . . . . . . . . . . .
6000027
PLUG, grab handle, tan . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, 3/8 - 16 x 2 3/4, Gr8, CAD . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 3/8, type B, hard . . . . . . . . . . . . . . . . . . . .
66
10
N/S
LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
32
11
6009493
SUPPORT BAR, center . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6009561
SUPPORT ASSEMBLY, soft top, side, R.H. . . . . . . . . . . . . .
13
N/S
BOLT, 3/8 - 16 x 3 1/4, Gr 8, CAD . . . . . . . . . . . . . . . . . .
14
N/S
SCREW, 3/8 - 16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
15
6009563
SUPPORT ASSEMBLY, C-pillar, rear, R.H. . . . . . . . . . . . . . .
16
12340880
WASHER, flat, 7/16 x 1 3/16. . . . . . . . . . . . . . . . . . . . . .
17
6000119B2
SPACER, C-pillar support assembly, side . . . . . . . . . . . .
18
6009736
BRACKET, tensioning strap . . . . . . . . . . . . . . . . . . . . . . .
19
6009562
SUPPORT ASSEMBLY, C-pillar, rear, L.H. . . . . . . . . . . . . . .
20
N/S
BOLT, 3/8 - 16 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . .
21
6009727
SUPPORT BAR, center . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
12339571
RUBBER MOUNT, roof (SEE NOTE 1 . . . . . . . . . . . . . . . . .
23
12339561
PLATE, snubber (SEE NOTE 1) . . . . . . . . . . . . . . . . . . . . .
24
N/S
LOCKNUT, low profile, 3/8 - 16 (SEE NOTE 1) . . . . . . . . .
25
SPACER, C-pillar mount (SEE NOTE 1). . . . . . . . . . . . . . .
26
12338186-52
N/S
BOLT, 3/8 - 16 x 3 1/2, Gr8, CAD (SEE NOTE 1). . . . . . . .
27
12339724
WASHER, flat, hardened . . . . . . . . . . . . . . . . . . . . . . . . .
12
28
N/S
LOCKNUT, 5/16 - 24, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
29
N/S
30
N/S
LOCKNUT, 1/2 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
31
N/S
32
6005156
SEAL, B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
6005459
CONNECTION BLOCK, R.H. front/L.H. rear . . . . . . . . . . .
34
6005458
CONNECTION BLOCK, L.H. front/R.H. rear . . . . . . . . . . .
35
6004541
36
6000392P2
STRIKER, door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
N/S
BOLT, 5/16 - 24 x 4.21 . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
10-100 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1036.
Soft Top Support Structure, Model 90 (Contd)
38
6009724
BOLSTER COVER KIT, black. . . . . . . . . . . . . . . . . . . . . . .
39
S.I.K.
COVER, horizontal rail, L.H., black. . . . . . . . . . . . . . . .
40
S.I.K.
COVER, B-pillar, center, black . . . . . . . . . . . . . . . . . . .
41
S.I.K.
COVER, horizontal rail, R.H., black . . . . . . . . . . . . . . .
42
S.I.K.
COVER, C-pillar, vertical, R.H., black . . . . . . . . . . . . .
43
S.I.K.
COVER, C-pilar, center, black . . . . . . . . . . . . . . . . . . .
44
S.I.K.
COVER, B-pillar, vertical, R.H., black . . . . . . . . . . . . . .
45
S.I.K.
COVER, C-pillar, vertical, L.H., black . . . . . . . . . . . . . .
46
S.I.K.
COVER, B-pillar, vertical, L.H., black . . . . . . . . . . . . . .
47
6001658
EXTRUSION, rear curtain tonneau . . . . . . . . . . . . . . . .
48
6000114P2
TRIM SCREW, 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
S.I.K.
LOCKWASHER, split, 1/4, black . . . . . . . . . . . . . . . . . . .
50
N/S
BOLT, buttonhead Torx, 1/4 - 20 x 1. . . . . . . . . . . . . . . .
51
5937584
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
6008387
SEAL, rear, roof-to-bulkhead . . . . . . . . . . . . . . . . . . . . .
53
6003416
SPACER, bulkhead, J-rail . . . . . . . . . . . . . . . . . . . . . . . .
54
6001276
SEAL, outer window frame . . . . . . . . . . . . . . . . . . . . . .
55
5745011
TAPE, foam core, Butyl, 14 long, SEE NOTES 2 AND 3 .
56
5745080
VELCRO STRIP, rear toneau curtain . . . . . . . . . . . . . . .
NOTE 1: QUANTITIES INCLUDE A-PILLAR ROOF

MOUNTING HARDWARE ALSO
NOTE 2: CUT FROM 720 BULK ROLL, BUTYL FOAM
CORE TAPE, P/N 6008053.
NOTE 3: CUT 5 OF TAPE P/N 5745011 FOR THE TOP
STRIP ABOVE BULKHEAD; CUT 8 1/2 OF TAPE
P/N 5745011 FOR THE BOTTOM STRIP ABOVE
BULKHEAD.
7-1-00
BODY 10-101
05745158
7-1-00
10-102 BODY
20
12
23
9
22
10
21
10
13
2
11
24
10
7
8
25
24
2
3
2
15
25
25
2,3
3
15
26
14
16
19
2
15
17
18
20
8-S10-001.2
Figure 1037. Support Structure, Soft Top, Model 90

27
7-1-00
BODY 10-103
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1037.
Support Structure, Soft Top, Model 90
1
6009801
VELCRO STRIP, hook part, L.H. . . . . . . . . . . . . . . . . . . . . .
6009802
VELCRO STRIP, hook part, R.H.. . . . . . . . . . . . . . . . . . . . .
6009752
BOLT, hex socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
N/S
SCREW, tapping, #8 - 32 x 3/8. . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . . . . . .
6009710
EXTRUSION, C-pillar cover retainer, L.H. . . . . . . . . . . . . .
6009726
EXTRUSION, C-pillar cover retainer, R.H. . . . . . . . . . . . .
6009857
FOAM TAPE, extrusion to C-pillar cover . . . . . . . . . . . . .
6009740
C-PILLAR COVER ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . .
6009741
C-PILLAR COVER ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . .
N/S
EDGE GUARD, 18, B-pillar, front and rear, and

C-pillar, front, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
SCREW, tapping, phcr, #8 - 32 x 3/8 . . . . . . . . . . . . . . . .
12
11
6009789
FILLER PANEL, plastic, B-pillar-to-C-pillar. . . . . . . . . . . . .
12
NPN
SEALING TAPE, B-pillar cover-to-H-rail, 10 long

SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6009585
B-PILLAR COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6005456
FILLER PANEL, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6005457
FILLER PANEL, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6009738
BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
SCREW, tapping, #10 - 24 x 7/8. . . . . . . . . . . . . . . . . . . .
17
6004541
MOUNTING, B-Pillar cover . . . . . . . . . . . . . . . . . . . . . . .
18
6005156
SEAL, B-Pillar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
6009705
STANDOFF BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . .
20
6009703
H-RAIL, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6009704
H-RAIL, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
N/S
BOLT, 5/16-18 x 5/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
6009788
FILLER PANEL, plastic, windshield-to-B-pillar. . . . . . . . . .
23
6009735
CLOSEOUT PANEL, roof-to-windshield . . . . . . . . . . . . . .
24
N/S
BOLT, 1/4 - 20 x 3/4, C-pillar . . . . . . . . . . . . . . . . . . . . . . .
25
N/S
LOCKWASHER, 1/4, C-pillar . . . . . . . . . . . . . . . . . . . . . . .
26
N/S
RIVET, countersunk, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . .
27
N/S
RIVET, 1/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: CUT FROM 24 EDGE GUARD 5745010.

NOTE 2: CUT TO LENGTH FROM BULK SEALING TAPE,
P/N 6006217, 150-FT ROLL.
05745158
7-1-00
10-104 BODY
3
1
6
4
5
15
8
14
13
11
6
11
12
9
6
5
8
7
Figure 1038. Four-Door Soft Top Kit, Basic, Model 90.

10
2-1-02
BODY 10-105
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1038.
Four-Door Soft Top Kit, Basic, Model 90.
1
1
2
2
3
3
4
6009720
6009721
6009722
6009723
6004212
6001648
6001670
5745081
6
7
N/S
6001671
5745083
6001669
10
5745082
11
5744425
12
S.I.K.
13
S.I.K.
14
S.I.K.
15
15
5745359
5745360
TOP ASSEMBLY, black . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOP ASSEMBLY, tan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KIT, tonneau cover, black . . . . . . . . . . . . . . . . . . . . . . . .
KIT, tonneau cover, tan . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, tonneau, black . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, tonneau, tan . . . . . . . . . . . . . . . . . . . . . . . . . . .
PVC EXTRUSION, tonneau . . . . . . . . . . . . . . . . . . . . . .
83, 90
VELCRO STRIP, 41 inch . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 90
ADHESIVE TAPE, double sided, cut to length . . . . . . .
PVC EXTRUSION, tonneau . . . . . . . . . . . . . . . . . . . . . .
83, 90
VELCRO STRIP, 9 inch . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 90
PVC EXTRUSION, tonneau. . . . . . . . . . . . . . . . . . . . . . . .
83, 90
VELCRO STRIP, 43 inch . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 90
KIT, tonneau bow assembly . . . . . . . . . . . . . . . . . . . . . .
83, 90
BOW, wooden . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
SCREW, #10 - 32 x 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . .
90
BRACKET, tonneau cover bow . . . . . . . . . . . . . . . . . . .
90
REAR WINDOW CURTAIN, tan. . . . . . . . . . . . . . . . . . . .
REAR WINDOW CURTAIN, black. . . . . . . . . . . . . . . . . .
05745158
1
1
1
1
1
1
2
2
5
2
2
1
1
1
2
4
2
1
1
7-1-00
10-106 BODY
3
2
1
4
5
9
8
Figure 1039. Removable Load Barrier, Station Wagon, Model 84

7-1-00
BODY 10-107
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1039.
Removable Load Barrier, Station Wagon, Model 84
1
6002686G
TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6002686
TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6002998G
CARPET, load barrier, gray . . . . . . . . . . . . . . . . . . . . . . .
6002998
CARPET, load barrier, tan . . . . . . . . . . . . . . . . . . . . . . . .
6004009
DECAL, load barrier warning . . . . . . . . . . . . . . . . . . . . .
6002978
FRAME ASSEMBLY, load barrier . . . . . . . . . . . . . . . . . . . .
6006609G
POCKET ASM., load barrier, gray . . . . . . . . . . . . . . . . . .
6006609
POCKET ASM., load barrier, tan. . . . . . . . . . . . . . . . . . .
12339355-1
RIVET, blind, huck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6003014
BRACKET, L.H., load bar . . . . . . . . . . . . . . . . . . . . . . . . . .
6003020
BRACKET, R.H., load bar. . . . . . . . . . . . . . . . . . . . . . . . . .
6003015
BUMPER STRIP, center. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007112
BUMPER STRIP, side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
3-1-01
10-108 BODY
2
4
1
11
6
7
10
5
9
8
13
12
14
21
19
20
2
15
16
18
17
Figure 1040. Instrument Panel Assembly, Dash Trim, Crash Pad, and Mounting Hardware.
2-1-02
BODY 10-109
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1040.
Instrument Panel Assembly, Dash Trim, Crash Pad, and
Mounting Hardware.
1
6007156
LOUVER, crash pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW AND WASHER ASSEMBLY, #8-18 x 1 . . . . . . . . .
6010765G
GROMMET, trim, mounting, gray . . . . . . . . . . . . . . . . . .
6010765
GROMMET, trim, mounting, tan . . . . . . . . . . . . . . . . . . .
6007054G
CRASH PAD, L.H., deluxe, gray . . . . . . . . . . . . . . . . . . . .
6007054
CRASH PAD, L.H., deluxe, tan . . . . . . . . . . . . . . . . . . . . .
6007064
SUPPORT ASSEMBLY, I/P mounting, outer . . . . . . . . . . . .
6007335
SUPPORT, instrument panel . . . . . . . . . . . . . . . . . . . . .
12339355-1
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006974
BRACKET, I/P/ support, L.H. . . . . . . . . . . . . . . . . . . . . . .
6007416
BRACKET, I/P support, lower, L.H. . . . . . . . . . . . . . . . . .
10
5939272P
BRACKET, I/P support, lower . . . . . . . . . . . . . . . . . . . . . .
11
6007415
BRACKET, I/P support, R.H.. . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
RIVET, blind, 3/16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6007192
BRACKET, I/P crash pad mounting. . . . . . . . . . . . . . . . .
14
6010022
PANEL, instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6010886G
CRASH PAD, R.H., gray. . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6010886
CRASH PAD, R.H., tan. . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5939270
PANEL, gauge, lower (blank) . . . . . . . . . . . . . . . . . . . . .
17
N/S
SCREW, oval head, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . .
18
6003558
NOZZLE, defroster, side window . . . . . . . . . . . . . . . . . . .
19
6006289
PANEL, closeout, instrument panel . . . . . . . . . . . . . . . .
20
6005624G
TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6005624
TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6001894
J-NUT, #8, defroster mounting . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
10-110 BODY
2
Cut Out For
Accelerator Pedal
SIDE VIEW
3
Cut Out For
Accelerator Pedal
SIDE VIEW
P10-039
Figure 1041. Floor Padding, Front and Rear.

7-1-00
BODY 10-111
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1041.
Floor Padding, Front and Rear.
1
6009530G
PAD ASSEMBLY, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . .
89
2
6004547G
PAD ASSEMBLY, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . .
89
3
6009529G
PAD ASSEMBLY, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
3
6009529
PAD ASSEMBLY, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
4
6009861G
PAD ASSEMBLY, L.H., gray. . . . . . . . . . . . . . . . . . . . . . . . .

83, 84, 90
6009861
PAD ASSEMBLY, L.H., tan. . . . . . . . . . . . . . . . . . . . . . . . . .

83, 84, 90
05745158
7-1-00
10-112 BODY
TWO-DOOR CAB
4
6
5
4
6
7
FOUR-DOOR CAB
Figure 1042. Interior Tunnel Padding, Carpet, and Hardboard.
7-1-00
BODY 10-113
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1042.
Interior Tunnel Padding, Carpet, and Hardboard.
1
6007220G
PAD ASSEMBLY, tunnel top, gray . . . . . . . . . . . . . . . . . . .
89
2
6004566
HARDBOARD, tunnel top . . . . . . . . . . . . . . . . . . . . . . . .
89
3
6005239G
CARPET, tunnel top, deluxe, gray . . . . . . . . . . . . . . . . . .
83, 84, 90
3
6005239
CARPET, tunnel top, deluxe, tan . . . . . . . . . . . . . . . . . . .
83, 84, 90
3
6005240G
CARPET, tunnel top, deluxe w/aux seat, gray. . . . . . . .
84
3
6005240
CARPET, tunnel top, deluxe w/aux seat, tan. . . . . . . . .
84
4
5939985G
PAD ASSEMBLY, tunnel top, RR, outer, gray . . . . . . . . . .
83, 84, 90
4
5939985
PAD ASSEMBLY, tunnel top, RR, outer, tan . . . . . . . . . . .
83, 84, 90
5
6007184G
83, 90
5
6007184
PAD ASSEMBLY, tunnel top, tan . . . . . . . . . . . . . . . . . . . .
83, 90
5
6007185G
84
5
6007185
PAD ASSEMBLY, tunnel top, tan . . . . . . . . . . . . . . . . . . . .
84
6
6000870
HARDBOARD, tunnel top, RR, outer . . . . . . . . . . . . . . . .
83, 84, 90
7
6005229
83, 90
7
6005230

84
05745158
7-1-00
10-114 BODY
35
34
33
32
36
37
6
27
30
25
31
28
10
9
5
26
24
11
23
19
20
12
21
13
29
FRONT
OF
VEHICLE
22
18
17
14
16
15
Figure 1043. Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Standard Stereo System).
7-1-00
BODY 10-115
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1043.
Headliner, Roof Trim, Front and Rear Side Trim, Grab
Handles, and Mounting Hardware (Delco Standard
Stereo System).
1
6004545G
6004546G
6003603G
6003603
6000184G
6000184
6002995G
6002995
6000183G
6000183
6002994G
6002994
6000186G
6000186
6000185G
6000185
6005125G
6005125
6000182G
6000182
6002993G
6002993
PANEL, rear, lower, gray . . . . . . . . . . . . . . . . . . . . . . . . .

89
PANEL ASSEMBLY, rear, gray . . . . . . . . . . . . . . . . . . . . . .
89
PANEL ASSEMBLY TRIM, rear, gray . . . . . . . . . . . . . . . . .
83
PANEL ASSEMBLY TRIM, rear, tan . . . . . . . . . . . . . . . . . .
83
PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . .
83
PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . .
83
84
84
PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . .
83
PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . .
83
84
84
PANEL, amp cover, R.H., gray . . . . . . . . . . . . . . . . . . . . .
83
PANEL, amp cover, R.H., tan . . . . . . . . . . . . . . . . . . . . .
83
PANEL, amp cover, L.H., gray . . . . . . . . . . . . . . . . . . . . .
83
PANEL, amp cover, L.H., tan . . . . . . . . . . . . . . . . . . . . . .
83
PANEL, rear lower, center, gray. . . . . . . . . . . . . . . . . . . .
83, 90
PANEL, rear lower, center, tan. . . . . . . . . . . . . . . . . . . . .
83, 90
PANEL, wheelhouse, lower, R.H., gray. . . . . . . . . . . . . . .
83, 90
PANEL, wheelhouse, lower, R.H., tan . . . . . . . . . . . . . . .
83, 90
84
84
05745158
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7-1-00
10-116 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1043.
Stereo System). (Contd)
10
6008643G
10
6008643
10
6008647G
10
6008647
11
6000181G
11
6000181
11
6002992G
11
6002992
12
6009125G
12
6009125
13
6005989G
13
6005989
14
5939313G
14
5939313
15
6009123G
15
6009123
16
16
17
6010265G
6010265
6010025G
17
6010025
17
6010159G
17
6010159
HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . .

83
HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
84
84
PANEL, wheelhouse, lower, L.H., gray . . . . . . . . . . . . . .
83, 90
PANEL, wheelhouse, lower, L.H., tan. . . . . . . . . . . . . . .
83, 90
84
PANEL, wheelhouse, lower, L.H., tan . . . . . . . . . . . . . . .
84
PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, gray . . . . .
83, 84
PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, tan. . . . . .
83, 84
PANEL ASSEMBLY TRIM, L.H., B-pillar, center, gray. . . . .
83, 84
PANEL ASSEMBLY TRIM, L.H., B-pillar, center, tan . . . . .
83, 84
PANEL ASSEMBLY TRIM, L.H., A-pillar, gray . . . . . . . . . . .
83, 84, 89
PANEL ASSEMBLY TRIM, L.H., A-pillar, tan . . . . . . . . . . .
83, 84
PANEL ASSEMBLY TRIM, L.H., front, upper, gray. . . . . . .
83, 84, 89
PANEL ASSEMBLY TRIM, L.H., front upper, tan . . . . . . . .
83, 84
PANEL, trim, lower, windshield divider bar, gray. . . . . .
PANEL, trim, lower, windshield divider bar tan. . . . . . .
PANEL ASSEMBLY TRIM, wiper motor, gray . . . . . . . . . .
83, 84, 89
PANEL ASSEMBLY TRIM, wiper motor tan . . . . . . . . . . .
83, 84
PANEL ASSEMBLY TRIM, wiper motor, gray . . . . . . . . . .
90
PANEL ASSEMBLY TRIM, wiper motor, tan. . . . . . . . . . .
90
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7-1-00
BODY 10-117
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1043.
18
6009124G
18
6009124
19
5939314G
19
5939314
20
6001025G
20
6001025
21
6001038G
21
6001038
22
6009326G
22
6009133G
22
6009133
23
6000114G
23
6000114
24
6005990G
24
6005990
25
6009126G
25
6009126
26
6005150G
26
6005150
PANEL ASSEMBLY TRIM, R.H., front, upper, gray . . . . . . .

83, 84, 89
PANEL ASSEMBLY TRIM, R.H., front, upper, tan, . . . . . .
83, 84
PANEL ASSEMBLY TRIM, R.H., A-pillar, gray . . . . . . . . . . .
83, 84
PANEL ASSEMBLY TRIM, R.H., A-pillar, tan . . . . . . . . . . . .
83, 84
PANEL TRIM, upper wiper motor, gray . . . . . . . . . . . . . .
90
PANEL TRIM, upper wiper motor, tan. . . . . . . . . . . . . . .
90
BUTTON TRIM, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
BUTTON TRIM, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
HEADLINER, front, gray . . . . . . . . . . . . . . . . . . . . . . . . . .
89
HEADLINER, front, gray . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
HEADLINER, front, tan . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . .
83,84
TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83,84
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, gray . . . . .
83, 84
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, tan . . . . . .
83, 84
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, gray. . . . . .
83, 84
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, tan. . . . . . .
83, 84
PANEL ASSEMBLY TRIM, B-bar cover, gray . . . . . . . . . . .
83, 84
PANEL ASSEMBLY TRIM, B-bar cover, tan . . . . . . . . . . . .
83, 84
05745158
1
1
1
1
1
1
4
4
1
1
1
8
8
1
1
1
1
1
1
7-1-00
10-118 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1043.
27
5939469G
27
5939469G
27
5939469
28
6000027G
28
6000027G
28
6000027
29
30
6008183
N/S
30
N/S
31
N/S
31
N/S
32
6001007
33
6009128G
33
6009128
34
6009766G
34
6009766
35
6001032G
35
6001032
36
6009765G
36
6009765
37
6009127G
37
6009127
GRAB HANDLE, gray . . . . . . . . . . . . . . . . . . . . . . . . . . .

83, 84, 90
GRAB HANDLE, gray . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
GRAB HANDLE, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
PLUG, grab handle, gray . . . . . . . . . . . . . . . . . . . . . . .
83, 84
89
PLUG, grab handle, tan . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
DECAL, handling warning . . . . . . . . . . . . . . . . . . . . . . .
NUT INSERT, 14 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
BOLT, phcr, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
BOLT, phcr, 1/4 - 20 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . .
89
SPACER, foam rubber, cab rear panel trim . . . . . . . . .
83, 89
PANEL, speaker, R.H., gray . . . . . . . . . . . . . . . . . . . . . . .
90
PANEL, speaker, R.H., tan . . . . . . . . . . . . . . . . . . . . . . .
90
PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . .
90
90
PANEL ASSEMBLY, rear, gray . . . . . . . . . . . . . . . . . . . . . .
90
PANEL ASSEMBLY, rear, tan . . . . . . . . . . . . . . . . . . . . . . .
90
PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . .
90
PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . .
90
PANEL, speaker, L.H., gray. . . . . . . . . . . . . . . . . . . . . . .
90
PANEL, speaker, L.H., tan. . . . . . . . . . . . . . . . . . . . . . . .
90
4
2
4
8
4
8
1
8
4
8
4
12
1
1
1
1
1
1
1
1
1
1
7-1-00
BODY 10-119
05745158
7-1-00
10-120 BODY
30
2
4
28
24
29
5
8
25
23
7
3
26
9
22
6
21
20
18
10
17
27
11
19
FRONT
OF
VEHICLE
16
15
14
13
12
Figure 1044. Headliner, Roof Trim, Front and Rear Side Trim, Grab Handles,
and Mounting Hardware (Delco Monsoon Stereo System)
2-1-02
BODY 10-121
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1044.
Handles, and Mounting Hardware (Delco Monsoon
Stereo System)
1
6003603G
PANEL ASSEMBLY TRIM, rear, gray . . . . . . . . . . . . . . . . .
6003603
6000184G
6000184
6002995G
6002995
6000183G
6000183
6002994G
6002994
6000186G
6000186
6000185G
6000185
PANEL, amp cover, L.H., tan . . . . . . . . . . . . . . . . . . . . . .

83
6005125G
PANEL, rear lower, center, gray. . . . . . . . . . . . . . . . . . . .
6005125
6000182G
6000182
83
PANEL ASSEMBLY TRIM, rear, tan . . . . . . . . . . . . . . . . . .
83
83
83
84
84
83
83
84
84
PANEL, amp cover, R.H., gray . . . . . . . . . . . . . . . . . . . . .
83
PANEL, amp cover, R.H., tan . . . . . . . . . . . . . . . . . . . . . .
83
PANEL, amp cover, L.H., gray . . . . . . . . . . . . . . . . . . . . .
83
83
PANEL, rear lower, center, tan. . . . . . . . . . . . . . . . . . . . .
83
83, 90
83, 90
05745158
2-1-02
10-122 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1044.
Stereo System) (Contd)
7
6002993G
PANEL, wheelhouse, lower, R.H., gray . . . . . . . . . . . . . .
6002993
6008643G
6008643
6008647G
6008647
6000181G
6000181
6002992G
6002992
10
6009125G
PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, gray . . . . .

83, 84
10
6009125
PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, tan . . . . . .

83, 84
11
6005989G
PANEL ASSEMBLY TRIM, L.H., B-pillar, center, gray. . . . .
84
PANEL, wheelhouse, lower, R.H., tan . . . . . . . . . . . . . .
84
83
83
84
84
83, 90
83, 90
84
84
83, 84
11
6005989
PANEL ASSEMBLY TRIM, L.H., B-pillar, center, tan . . . . .
83, 84
12
5939313G
PANEL ASSEMBLY TRIM, L.H., A-pillar, gray . . . . . . . . . . .

83, 84
12
5939313
PANEL ASSEMBLY TRIM, L.H., A-pillar, tan . . . . . . . . . . .
13
6009123G
13
6009123
83, 84
PANEL ASSEMBLY TRIM, L.H., front, upper, gray. . . . . .
83, 84
PANEL ASSEMBLY TRIM, L.H., front, upper, tan. . . . . . .
83, 84
7-1-00
BODY 10-123
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1044.
14
6010941G
PANEL, trim, gray, w/o heated w/s . . . . . . . . . . . . . . . . .
14
6010941
PANEL, trim, tan, w/o heated w/s. . . . . . . . . . . . . . . . . .
14
6010265G
PANEL, trim, lower, windshield divider bar

w/ heated w/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6010265
PANEL, trim, lower, windshield divider bar

w/ heated w/s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, windshield divider bar, gray . . . . . . . . . . . . . .
15
6010162G
83, 84
15
6010162
COVER, windshield divider bar, tan . . . . . . . . . . . . . . .
83, 84
16
6009124G
PANEL ASSEMBLY TRIM, R.H., front, upper, gray . . . . . . .
83, 84
16
6009124
PANEL ASSEMBLY TRIM, R.H., front, upper, tan. . . . . . . .
83, 84
17
6010161G
OVERHEAD CONSOLE, gray . . . . . . . . . . . . . . . . . . . . . .
83, 84
17
6010161
OVERHEAD CONSOLE, tan . . . . . . . . . . . . . . . . . . . . . . .
83, 84
18
5939314G
PANEL ASSEMBLY TRIM, R.H., A-pillar, gray . . . . . . . . . . .
83, 84
18
5939314
PANEL ASSEMBLY TRIM, R.H., A-pillar, tan . . . . . . . . . . . .
83, 84
19
6009131G
HEADLINER, front, left, gray . . . . . . . . . . . . . . . . . . . . . . .
83, 84
19
6009131
HEADLINER, front, left, tan . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
20
6009132G
HEADLINER, front, right, gray . . . . . . . . . . . . . . . . . . . . . .
83, 84
20
6009132
HEADLINER, front, right, tan . . . . . . . . . . . . . . . . . . . . . . .
83, 84
21
6000114G
21
6000114
22
6005990G
22
6005990
TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . .

83,84
TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83,84
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, gray . . . . .
8
8
1
83, 84
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, tan . . . . . .
83, 84
05745158
7-1-00
10-124 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1044.
23
6009126G
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, gray . . . . .
23
6009126
24
5939469G
24
5939469
25
6000027G
25
6000027
26
6008881G
26
6008881
27
6008183
DECAL, handling warning . . . . . . . . . . . . . . . . . . . . . . .
28
N/S
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
N/S
BOLT, phcr, 1/4 - 20 x 3/4. . . . . . . . . . . . . . . . . . . . . . . .
30
6001007
SPACER, foam rubber, rear window trim . . . . . . . . . . .

83, 89
12
83, 84
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, tan . . . . . .
83, 84
GRAB HANDLE, gray . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 89, 90

GRAB HANDLE, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
83, 84
PLUG, grab handle, tan . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
COVER, B-bar, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
COVER, B-bar, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
7-1-00
BODY 10-125
05745158
7-1-00
10-126 BODY
2
1
3
4
20
7
6
18
19
9
17
10
11
16
12
13
14
15
Figure 1045. Headliner, Rear Trim, and Carpet, Station Wagon, Model 84.
7-1-00
BODY 10-127
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1045.
Headliner, Rear Trim, and Carpet, Station Wagon,
Model 84.
1
6008647G
HEADLINER, center, gray . . . . . . . . . . . . . . . . . . . . . . . . .
6008647
HEADLINER, center, tan . . . . . . . . . . . . . . . . . . . . . . . . . .
6008645G
HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008645
HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008835G
PANEL, upper rear, R.H., gray . . . . . . . . . . . . . . . . . . . . .
6008835
PANEL, upper rear, R.H., tan . . . . . . . . . . . . . . . . . . . . . .
6008578
PANEL, black trim, cargo door, R.H. . . . . . . . . . . . . . . . .
6008579
PANEL, black trim, cargo door, upper . . . . . . . . . . . . . .
6008577
PANEL, black trim, cargo door, L.H. . . . . . . . . . . . . . . . .
6008834G
PANEL, upper rear, L.H., gray. . . . . . . . . . . . . . . . . . . . . .
6008834
PANEL, upper rear, L.H., tan. . . . . . . . . . . . . . . . . . . . . . .
6001109G
CARPET, wheelhouse, R.H., gray . . . . . . . . . . . . . . . . . . .
6001109
CARPET, wheelhouse, R.H., tan . . . . . . . . . . . . . . . . . . . .
6006152G
CARPET, cargo door, R.H., gray. . . . . . . . . . . . . . . . . . . .
6006152
CARPET, cargo door, R.H., tan . . . . . . . . . . . . . . . . . . . .
10
6006151G
CARPET, cargo door, L.H., gray . . . . . . . . . . . . . . . . . . . .
10
6006151
CARPET, cargo door, L.H., tan . . . . . . . . . . . . . . . . . . . . .
11
6006130G
CARPET, cargo floor, gray . . . . . . . . . . . . . . . . . . . . . . . .
11
6006130
CARPET, cargo floor, tan . . . . . . . . . . . . . . . . . . . . . . . . .
12
6001108G
CARPET, wheelhouse, L.H., gray . . . . . . . . . . . . . . . . . . .
12
6001108
CARPET, wheelhouse, L.H., tan . . . . . . . . . . . . . . . . . . . .
13
6002998G
CARPET, bulkhead, gray . . . . . . . . . . . . . . . . . . . . . . . . .
13
6002998
CARPET, bulkhead, tan . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6002988G
CARPET ASSY, tunnel, center, gray . . . . . . . . . . . . . . . . .
14
6002988
CARPET ASSY, tunnel, center, tan . . . . . . . . . . . . . . . . . .
15
6007185G
PAD ASSY, tunnel, center. gray . . . . . . . . . . . . . . . . . . . .
15
6007185
PAD ASSY, tunnel, center, tan . . . . . . . . . . . . . . . . . . . . .
16
6002981G
PANEL, C-pillar, lower, L.H., gray . . . . . . . . . . . . . . . . . . .
16
6002981
PANEL, C-pillar, lower, L.H., tan . . . . . . . . . . . . . . . . . . . .
17
6001068G
PANEL, C-pillar, upper, L.H., gray . . . . . . . . . . . . . . . . . . .
17
6001068
PANEL, C-pillar, upper, L.H., tan . . . . . . . . . . . . . . . . . . . .
18
6001078G
PANEL, C-pillar, center, gray . . . . . . . . . . . . . . . . . . . . . .
18
6001078
PANEL, C-pillar, center, tan . . . . . . . . . . . . . . . . . . . . . . .
19
6002982G
PANEL, C-pillar, lower, R.H., gray . . . . . . . . . . . . . . . . . . .
19
6002982
PANEL, C-pillar, lower, R.H., tan . . . . . . . . . . . . . . . . . . . .
20
6001069G
PANEL, C-pillar, upper, R.H., gray. . . . . . . . . . . . . . . . . . .
20
6001069
PANEL, C-pillar, upper, R.H., tan. . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
10-128 BODY
2
3
1
4
5
6
7
18
19
27
25
8
20
17
26
24
9
21
10
22
16
15
23
11
13
14
Figure 1046. Headliner, Rear Trim and Carpet, Slant-Back, Model 91.
12
7-1-00
BODY 10-129
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1046.
Headliner, Rear Trim and Carpet, Slant-Back, Model 91.
1
6009132G
HEADLINER, front, right, gray . . . . . . . . . . . . . . . . . . . . . .
6009132
HEADLINER, front, right, tan . . . . . . . . . . . . . . . . . . . . . . .
6010691G
TRIM PANEL, rear headliner, gray . . . . . . . . . . . . . . . . . .
6010691
TRIM PANEL, rear headliner, tan . . . . . . . . . . . . . . . . . . .
6010995G
TRIM PANEL, upper R.H., gray . . . . . . . . . . . . . . . . . . . . .
6010995
TRIM PANEL, upper R.H., tan . . . . . . . . . . . . . . . . . . . . . .
6011032G
TRIM PANEL ASSEMBLY DOOR, upper center, gray . . . .
6011032
TRIM PANEL ASSEMBLY DOOR, upper center, tan. . . . .
N/S
BACKING PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
RIVET, 1/8, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010994G
TRIM PANEL, upper L.H., gray . . . . . . . . . . . . . . . . . . . . .
6010994
TRIM PANEL, upper L.H., tan . . . . . . . . . . . . . . . . . . . . . .
6010993G
TRIM PANEL, lower, gray. . . . . . . . . . . . . . . . . . . . . . . . . .
6010993
TRIM PANEL, lower, tan. . . . . . . . . . . . . . . . . . . . . . . . . . .
6010982G
TRIM PANEL, slant-back upper, L.H., gray. . . . . . . . . . . .
6010982
TRIM PANEL, slant-back upper, L.H., tan. . . . . . . . . . . . .
10
6011004G
CARPET ASSEMBLY, slant-back wheelhouse, R.H., gray
10
6011004
CARPET ASSEMBLY, slant-back wheelhouse, R.H., tan .
11
6011002G
CARPET ASSEMBLY, slant-back cargo floor, gray. . . . . .
11
6011002
CARPET ASSEMBLY, slant-back cargo floor, tan . . . . . .
12
6011003G
CARPET ASSEMBLY, slant-back wheelhouse, L.H., gray.
12
6011003
CARPET ASSEMBLY, slant-back wheelhouse, L.H., tan .
13
6002988G
CARPET ASSEMBLY, slant-back, tunnel, center, gray . . .
13
6002988
CARPET ASSEMBLY, slant-back, tunnel, center, tan . . . .
14
6005240G
PAD ASSEMBLY, slant-back, tunnel, center, gray . . . . . .
14
6005240
PAD ASSEMBLY, slant-back, tunnel, center, tan . . . . . . .
15
6005150G
COVER, B-bar, slant-back, standard, gray. . . . . . . . . . .
15
6005150
COVER, B-bar, slant-back, standard, tan. . . . . . . . . . . .
16
6008881G
COVER, B-bar, slant-back, Monsoon, gray . . . . . . . . . .
16
6008881
COVER, B-bar, slant-back, Monsoon, tan . . . . . . . . . . .
17
6009126G
PANEL ASSEMBLY, trim, B-pillar upper, R.H., gray . . . . . .
17
6009126
PANEL ASSEMBLY, trim, B-pillar upper, R.H., tan . . . . . . .
18
6009131G
HEADLINER, front, left, gray . . . . . . . . . . . . . . . . . . . . . . .
18
6009131
HEADLINER, front, left, tan . . . . . . . . . . . . . . . . . . . . . . . .
19
6010992G
TRIM PANEL, C-pillar center, gray . . . . . . . . . . . . . . . . . .
19
6010992
TRIM PANEL, C-pillar center, tan . . . . . . . . . . . . . . . . . . .
20
6011016G
TRIM PANEL, slant-back door, closeout, gray . . . . . . . .
20
6011016
TRIM PANEL, slant-back door, closeout, tan . . . . . . . . .
21
6010986G
TRIM PANEL, slant-back, C-pillar upper, L.H., gray. . . . .
21
6010986
TRIM PANEL, slant-back, C-pillar upper, L.H., tan. . . . . .
05745158
7-1-00
10-130 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1046.
Headliner, Rear Trim and Carpet, Slant-Back, Model 91.
(Contd.)
22
6010990G
PANEL ASSEMBLY, trim, C-pillar, lower L.H., gray . . . . . .
22
6010990
PANEL ASSEMBLY, trim, C-pillar, lower L.H., tan . . . . . . .
23
6009125G
PANEL ASSEMBLY, trim, B-pillar upper, L.H., gray . . . . . .
23
6009125
PANEL ASSEMBLY, trim, B-pillar upper, L.H., tan . . . . . . .
24
6010991G
PANEL ASSEMBLY, trim, C-pillar, lower R.H., gray . . . . . .
24
6010991
PANEL ASSEMBLY, trim, C-pillar, lower R.H., tan . . . . . . .
25
6010987G
TRIM PANEL, slant-back C-pillar, upper R.H., gray . . . .
25
6010987
TRIM PANEL, slant-back C-pillar, upper R.H., tan . . . . .
26
6010983G
TRIM PANEL, slant-back, upper R.H., gray . . . . . . . . . .
26
6010983
TRIM PANEL, slant-back, upper R.H., tan . . . . . . . . . . .
27
6009133G
27
6009133
TRIM PANEL, front, headliner, for standard radio, gray.
TRIM PANEL, front, headliner, for standard radio, tan.
7-1-00
BODY 10-131
05745158
7-1-00
10-132 BODY
3
4
14
1
5
6
8
2
2
12
13
10
11
Figure 1047. Inner Kick Panels and Miscellaneous Trim Panels.

7-1-00
BODY 10-133
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1047.
Inner Kick Panels and Miscellaneous Trim Panels.
1
6005190G
PANEL, B-pillar, lower, R.H., gray . . . . . . . . . . . . . . . . . . .
89
1
6004869G
PANEL, B pillar, lower, R.H. gray. . . . . . . . . . . . . . . . . . . .
83, 84, 90
1
6004869
PANEL, B pillar, lower, R.H. tan. . . . . . . . . . . . . . . . . . . . .
83, 84, 90
2
6002686G
SCREW AND WASHER ASSEMBLY, #8 - 18 x 1, gray . . . .
SEE NOTE 1
2
6002686
SCREW AND WASHER ASSEMBLY, #8 - 18 x 1, tan . . . . .
SEE NOTE 1
3
6009784G
PANEL, B-pillar, center trim, R.H., gray. . . . . . . . . . . . . . .
90
3
6009784
PANEL, B-pillar, center trim, R.H., tan. . . . . . . . . . . . . . . .
90
4
6007187G
PANEL, shift and parking brake, gray . . . . . . . . . . . . . .
83, 84, 89, 90

4
6007187
PANEL, shift and parking brake, tan. . . . . . . . . . . . . . . .
83, 84, 90
5
6005538G
PANEL, kick, inner rear, R.H., gray . . . . . . . . . . . . . . . . . .
89
5
6005539G
PANEL, kick, inner rear, R.H., gray . . . . . . . . . . . . . . . . . .
83, 84, 90
5
6005539
PANEL, kick, inner rear, R.H., tan . . . . . . . . . . . . . . . . . . .
83, 84, 90
6
6004544G
PANEL, kick, inner rear, L.H., gray . . . . . . . . . . . . . . . . . .
89
6
6003434G
PANEL, kick, inner rear, L.H., gray . . . . . . . . . . . . . . . . . .
83, 84, 90
6
6003434
PANEL, kick, inner rear, L.H., tan . . . . . . . . . . . . . . . . . . .
83, 84, 90
7
6000475G
CLIP, trim, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
6000475
CLIP, trim, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
05745158
7-1-00
10-134 BODY
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1047.
Inner Kick Panels and Miscellaneous Trim Panels.
(Contd)
8
6009783G
PANEL, B-pillar, center trim, L.H., gray. . . . . . . . . . . . . .
90
8
6009783
PANEL, B-pillar, center trim, L.H., tan. . . . . . . . . . . . . . .
90
9
6004868G
PANEL, B pillar, lower, L.H. gray . . . . . . . . . . . . . . . . . . .
83, 84, 90
9
6004868
PANEL, B pillar, lower, L.H. tan . . . . . . . . . . . . . . . . . . . .
83, 84, 90
9
6005189G
PANEL, B-pillar, lower L.H. gray . . . . . . . . . . . . . . . . . . .
89
10
6005542G
PANEL, kick, inner front, L.H. gray . . . . . . . . . . . . . . . . .
89
10
6010337G
PANEL, kick, inner front, L.H. gray . . . . . . . . . . . . . . . . .
83, 84, 90
10
6010337
PANEL, kick, inner front, L.H. tan . . . . . . . . . . . . . . . . . .
83, 84, 90
11
6007190
PLUG, kick panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6000391
SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
13
6009383G
PANEL, inner front, R.H., gray . . . . . . . . . . . . . . . . . . . . .

83, 84, 90
13
6009383
PANEL, inner front, R.H., tan . . . . . . . . . . . . . . . . . . . . . .

83, 84, 90
14
6007186
BEZEL, shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: NUMBER OF SCREW AND WASHER ASSEMBLIES

NEEDED PER PANEL:
4 NEEDED FOR EACH ITEM 1 PANEL

HEATING/VENTILATION/AIR CONDITIONING 11-1
Section 11
HEATING/VENTILATION/AIR CONDITIONING
TITLE
PAGE NUMBER
A/C Compressor and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

A/C-Heat Vacuum and Temperature Door Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Auxiliary A/C-Heat Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-30
Auxiliary A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 26
Auxiliary HVAC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-28
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Closeout Panel, Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Closeout Panel, Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-22
Condenser, Receiver/Dryer, and A/C Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Main A/C-Heat Case Halves and Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Main A/C-Heat Evaporator and Heater Core Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Main A/C-Heat Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
Plenum and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
Rear Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-32
Water Control Valve and Heater Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Wiring Harnesses, A/C-Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-24
05745158

11-2 HEATING/VENTILATION/AIR CONDITIONING
3
6
2
1
Figure 111. Climate Control Panel.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 111.
Climate Control Panel.
1
6007462
BEZEL, HVAC controller, w/o radio . . . . . . . . . . . . . . . . .
6009463
BEZEL, HVAC controller, w/radio . . . . . . . . . . . . . . . . . . .
6009106B9
RETAINER ASSEMBLY, radio/HVAC . . . . . . . . . . . . . . . . . .
6009779
PANEL, control, (heat only) w/o rear defogger . . . . . .
6009142
PANEL, control, (heat only) w/rear defogger . . . . . . . .
6009143
PANEL, control, HVAC w/o rear window defogger . . .
6009144
PANEL, control, HVAC w/rear window defogger . . . . .
5744922
KNOB, control panel . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
12341352
SPEEDNUT, climate control panel. . . . . . . . . . . . . . . . . .
N/S
SCREW, trim, tapping, #8 x 1/2 . . . . . . . . . . . . . . . . . . .
5939651P2
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743502
SWITCH, two-speed rocker, aux. heat - A/C . . . . . . . .
05745158

1
12
11
13 14
4
8
7
2
10
9
6
16
17
15
19
1
21
20
Figure 112. A/C Compressor and Mounting Hardware.

18

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 112.
A/C Compressor and Mounting Hardware.
1
6009795
COMPRESSOR ASSEMBLY, A/C . . . . . . . . . . . . . . . . . . . .
5744520
CLUTCH DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743077
KEY, clutch drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744198
PULLEY AND BEARING ASSEMBLY . . . . . . . . . . . . . . . .
5743075
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743078
BEARING, pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744509
COIL AND HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . .
S.I.A.
FELT WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5743073
SEAL KIT, lipseal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5745118
VALVE ASSEMBLY, pressure relief . . . . . . . . . . . . . . . . .
13
S.I.A.
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
S.I.A.
VALVE, pressure relief . . . . . . . . . . . . . . . . . . . . . . . . .
15
5744865
CUT-OFF SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . .
16
S.I.A.
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.A.
CUT-OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
S.I.A.
RETAINER, snapring . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
BOLT, M10 - 1.5 x 35, class 10.9 . . . . . . . . . . . . . . . . . . . .
20
N/S
BOLT, M10-1.5 x 95, class 10.9 . . . . . . . . . . . . . . . . . . . . .
21
6003079
WASHER, sealing, 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743547
OIL, Pag, 12 oz (not illustrated). . . . . . . . . . . . . . . . . . . .
05745158
3-1-01
12
13
8
7
3
11
16 17
15
10
18
19
14
45
29
22
22
20
26
28
25
27
24
23
21
22
Figure 113. Condenser, Receiver/Dryer, and A/C Hoses.

3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 113.
Condenser, Receiver/Dryer, and A/C Hoses.
1
N/S
CAPSCREW, M8 - 1.25 x 35 . . . . . . . . . . . . . . . . . . . . . . .
6011085
HOSE ASSEMBLY, A/C compressor-to-receiver/dryer . .
6011086
BLOCK ASSEMBLY, manifold expansion . . . . . . . . . . . .
5744825
GASKET, block-to-expansion valve . . . . . . . . . . . . . .
1
1
S.I.A.
BLOCK, A/C manifold expansion . . . . . . . . . . . . . . .
6011087
HOSE ASSEMBLY, A/C compressor-to-expansion

valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743824
VALVE, schrader, small port . . . . . . . . . . . . . . . . . . . .
5744902
CAP, black, schrader valve . . . . . . . . . . . . . . . . . . . . .
6006175
O-RING, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6011088
HOSE, A/C manifold-to-receiver/dryer . . . . . . . . . . . .
11
6006173
O-RING, #6, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6011089
HOSE ASSEMBLY, A/C discharge. . . . . . . . . . . . . . . . . . .
13
6006174
O-RING, #8, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6011090
BLOCK ASSEMBLY, A/C . . . . . . . . . . . . . . . . . . . . . . . . .
15
5744843
CAP, schrader valve, high side, red. . . . . . . . . . . . . .
16
5744373
VALVE, schrader, large port . . . . . . . . . . . . . . . . . . . .
17
5744844
CAP, schrader valve, low side, blue . . . . . . . . . . . . . .
18
6011091
HOSE ASSEMBLY, A/C compressor-to-condenser . . . .
19
6006175
O-RING, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6006174
O-RING, #8, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
5744769
CONDENSER, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
6006173
O-RING, #6, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6008225
HOSE, #6, A/C condenser-to-receiver/dryer. . . . . . . . .
24
5743412
SPACER, A/C condenser . . . . . . . . . . . . . . . . . . . . . . . . .
25
N/S
WASHER, 5/16, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
5744143
SCREW, socket head . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
5744142
CLAMP, 2 - 1/2, dryer . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
5743473
RECEIVER/DRYER, A/C. . . . . . . . . . . . . . . . . . . . . . . . . . .
29
5743472
SWITCH, low pressure cut-out. . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
TO VACUUM
SUPPLY
FROM A/C
CONTROL
10
8
5
2
6
TO LOWER
Y-PIPE
2
FROM
ENGINE
Figure 114. Water Control Valve and Heater Hoses.

7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 114.
Water Control Valve and Heater Hoses.
1
5744794
VACUUM HARNESS, water valve . . . . . . . . . . . . . . . . . .
5743508
CLAMP, hose, 24mm, constant tension . . . . . . . . . . . . .
6006271
HOSE, heater molded, 90 degrees

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006268
HOSE, heater, molded, 270 degrees, . . . . . . . . . . . . . .
5744563
VALVE, water control . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006271
HOSE, heater, molded, 90 degrees,

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6004436
SPIRAL CHAFE GUARD. . . . . . . . . . . . . . . . . . . . . . . . . . .
6006270
HOSE, heater, to lower y-pipe . . . . . . . . . . . . . . . . . . . .
6007368B9
BRACKET, water valve mounting . . . . . . . . . . . . . . . . . .
10
N/S
CLAMP, #10 - #11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: CUT TO REQUIRED LENGTH.
05745158
2-1-02
21
27
20
8
18
15
19
27
20
9
10
12
11
16
22
14
9
13
13
20
14
17
15
13
26
23
25
Figure 115. Main A/C-Heat Unit.

24
7-P11-001.5
2-1-02

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 115.
Main A/C-Heat Unit.
1
6009308
HVAC ASSEMBLY, main unit . . . . . . . . . . . . . . . . . . . . . . .
5744785
BUSHING, mounting plate sealing . . . . . . . . . . . . . . . .
S.I.A.
GROMMET, firewall . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
WASHER, .275 I.D., fender. . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
NUT, 1/4 - 20, keps, ZN . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BRACKET, inboard mounting . . . . . . . . . . . . . . . . . . . .
S.I.A.
BOLT, 1/4 - 20 x 7/8, w/hex washer. . . . . . . . . . . . . . . .
6010854
DRAIN HOSE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
CLAMP, constant tension, 1/2, drain. . . . . . . . . . . . . .
10
S.I.K.
TUBE, drain, intermediate, short . . . . . . . . . . . . . . . . . .
11
6009746
TUBE ASSEMBLY, drain, intermediate, long. . . . . . . . . .
12
S.I.A.
FLOW RESTRICTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.K.
TUBE, drain, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
TEE-FITTING, 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6010855
ACCESSORY KIT, main HVAC unit . . . . . . . . . . . . . . . . . .
16
S.I.K.
ELBOW, 90-degree, 1/2, drain tube . . . . . . . . . . . . .
17
5744774
GASKET, heater tube. . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
HARDWARE BAG, additional (not illustrated) . . . . . . .
18
N/S
CLAMP, constant tension, 1/2, drain. . . . . . . . . . . . . . .
19
6000946
GROMMET, cowl drain hose . . . . . . . . . . . . . . . . . . . . . .
20
N/S
CLAMP, worm gear type, 1/2, drain. . . . . . . . . . . . . . .
21
6009440B9
BRACKET, HVAC mounting, upper, SEE NOTE 1 . . . . . . .
22
5744808
TUBE, heater, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
N/S
BOLT, flanged, 1/4 - 20 x 1 1/4. . . . . . . . . . . . . . . . . . . . .
24
5744809
TUBE, heater, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
6009384B9
BRACKET, HVAC mounting, lower, SEE NOTE 1. . . . . . . .
26
5744792
HARNESS, control, vacuum . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF BODY, NOT PART OF HVAC UNIT.
05745158
7-1-00
2
3
1
4
4
45
1
4
4
45 6
4
4
6
BRN
BLU
RED
YEL
14
45
7
GRY
1
4
BLK
ORG
8
WHT
45
15
13
10
11
7-P11-002.2
12
10
10
Figure 116. A/C-Heat Vacuum and Temperature Door Motors.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 116.
A/C-Heat Vacuum and Temperature Door Motors.
1
N/S
NUT, KEPS 10-24, ZN, SEE NOTE 1 . . . . . . . . . . . . . . . . . . .
10
5744786
MOUNTING PLATE, vacuum motor. . . . . . . . . . . . . . . . .
N/S
SCREW, phcr, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, 5mm, flat , Silver/Zinc DIN125A, SEE NOTE 2. .
20
5743459
PUSH NUT, 3/16 SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . .
10
5744761
MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744810
COVER, vacuum motor . . . . . . . . . . . . . . . . . . . . . . . . .
5744790
HARNESS, vacuum evaporator . . . . . . . . . . . . . . . . . . .
5744762
MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
NUT, #10 - 32, keps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5744764
MOTOR, temperature door . . . . . . . . . . . . . . . . . . . . . .
12
N/S
SPACER, 1/2, nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5744784
COUPLER, temperature door motor . . . . . . . . . . . . . .
14
5744763
MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6010396
RESISTOR MODULE, temperature door . . . . . . . . . . . . .
NOTE 1: TWO PER ITEM NUMBERS 6, 9, AND 14.

NOTE 2: FOUR PER ITEM NUMBERS 6, 9, AND 14.
05745158
7-1-00

4
6
3
2
5
12
11
24
13
23
20
22
21
18 19
14
16
17
15
Figure 117. Main A/C-Heat Case Halves and Blower Motor.
10
7-P11-003.2
7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 117.
Main A/C-Heat Case Halves and Blower Motor.
1
5744777
LOWER CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, 8 x 1/2 pan head, Phil. . . . . . . . . . . . . . . . . . . .
17
5744791
TRANSITION ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SEAL, foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743478
S-CLIP, blower housing . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743462
RIVET, 1/4 grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SEAL, foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BRACKET, mounting, air intake housing assembly . . . .
5744782
UPPER CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5744781
AIR INTAKE HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . .
11
N/S
SEAL, foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5744778
HOUSING, upper air intake. . . . . . . . . . . . . . . . . . . . . .
13
5744779
HOUSING, lower air intake . . . . . . . . . . . . . . . . . . . . . .
14
5743478
S-Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5744776
BLOWER HOUSING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.A.
CLIP, blower housing . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5743484
TUBE, motor cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5743526
CLIP, ground connection . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
WASHER, double tooth star . . . . . . . . . . . . . . . . . . . . . .
20
5744766
BLOWER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
21
N/S
BLOWER MOTOR, main HVAC unit . . . . . . . . . . . . . . .
22
5745117
WHEEL, blower motor . . . . . . . . . . . . . . . . . . . . . . . . . .
23
N/S
BRACKET, mounting, blower motor . . . . . . . . . . . . . . . .
24
N/S
BRACKET, mounting, thermostat . . . . . . . . . . . . . . . . . .
05745158

22
20
21
20
4
2
7
9
8
10
8
19
11
12
18
13
16
14
15
17
7-P11-004.2
Figure 118. Main A/C-Heat Evaporator and Heater Core Assemblies.

3-1-01

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 118.
Main A/C-Heat Evaporator and Heater Core
Assemblies.
1
6006174
O-RING, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744771
MANIFOLD FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744904
INSULATION, sealing plate . . . . . . . . . . . . . . . . . . . . . . .
5743167
TAPE, sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744773
GASKET, manifold to evaporator SEE NOTE 1 . . . . . . . .
11
5744783
HEATER CORE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, flanged, 1/4 - 20 x 1 1/4 . . . . . . . . . . . . . . . . . . . .
5744774
GASKET, heater hose adapter . . . . . . . . . . . . . . . . . . . .
5744772
SEALING PLATE, footwell opening . . . . . . . . . . . . . . . . .
10
5744780
MOUNTING PLATE, insulation/seal . . . . . . . . . . . . . . . . .
11
N/S
BOLT, socket head, 1/4 - 20. . . . . . . . . . . . . . . . . . . . . . .
12
5744775
GASKET, expansion valve to block . . . . . . . . . . . . . . . .
13
5744770
VALVE, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
N/S
WASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5744767
BOLT, torx head, expansion valve mounting . . . . . . . .
16
5744768
EVAPORATOR COIL ASSEMBLY . . . . . . . . . . . . . . . . . . . .
17
N/S
SCREW, phcr, M5 x 0.80 - 8 . . . . . . . . . . . . . . . . . . . . . . .
18
N/S
BRACKET, mounting, thermostat . . . . . . . . . . . . . . . . . .
19
5744760
THERMOSTAT, 34-39 degrees. . . . . . . . . . . . . . . . . . . . . .
20
N/S
SCREW, phcr, #8 - 32 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . .
21
N/S
PLATE, heater edge support , part of upper case

assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, heater cap, part of upper case assembly .
22
N/S
NOTE 1: CUT APART TO ACCOMMODATE BOLT.
05745158

3
2
1
6
8
Figure 119. Plenum and Related Parts.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 119.
Plenum and Related Parts.
1
5744258
HOSE, 3/4 I.D. x 18, demist, SEE NOTE 1 . . . . . . . . . . . .
5744939
DUCT, passenger side . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744940
DUCT, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744941
DUCT, drivers side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
HOSE, 1.5 I.D. x 19, drivers side dash pad, SEE NOTE 2 .
5745008
DUCT, drivers and passengers footwells . . . . . . . . . .
N/S
HOSE, 2.5 I.D. x 6, drivers footwell, SEE NOTE 3. . . . . .
N/S
HOSE, 2 I.D. x 28, passengers footwell, SEE NOTE 4 . .
NOTE 1: CUT FROM BULK HOSE P/N 5743540.

NOTE 2: CUT FROM BULK HOSE P/N 5743541, OR CUT
FROM HOSE, P/N 5743588.
NOTE 3: CUT FROM BULK HOSE P/N 5743023.
NOTE 4: PART OF DASH KIT P/N 6009548, OR CUT FROM
BULK HOSE P/N 5743542.
05745158

1
6
de)
(insi
3
5
Figure 1110. Closeout Panel, Drivers.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1110.
Closeout Panel, Drivers.
1
6005624
SCREW, trim, #8 -18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6006970
COVER, I/P harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008757
PANEL, closeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6005497
BRACKET, closeout panel . . . . . . . . . . . . . . . . . . . . . . .
6007240
LATCH, closeout panel door . . . . . . . . . . . . . . . . . . . .
6006973
DOOR, closeout panel . . . . . . . . . . . . . . . . . . . . . . . . .
6010697
DECAL ASSEMBLY, fuse box . . . . . . . . . . . . . . . . . . . . . . .
6010694
COVER, DLC test connector (not illustrated) . . . . . . . .
05745158

5
7-S11-074
Figure 1111. Closeout Panel, Passengers.

7-1-00

ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1111.
Closeout Panel, Passengers.
1
N/S
FLEXIBLE DUCT, 2 ID x 42, to passengers foot vent,

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009524B9
BRACKET, upper closeout panel . . . . . . . . . . . . . . . . . .
6009520
PASSENGERS CLOSEOUT PANEL . . . . . . . . . . . . . . . . . .
6000243
SCREW, tapping, trim. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007191
BRACKET, crash pad mounting . . . . . . . . . . . . . . . . . . .
6009525B9
BRACKET, lower closeout panel mounting . . . . . . . . . .
NOTE 1: CUT FROM BULK HOSE P/N 5743542
05745158

2
8
Figure 1112. Wiring Harnesses, A/C-Heat.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1112.
Wiring Harnesses, A/C-Heat.
1
6009304
HARNESS ASSEMBLY , engine compartment. . . . . . . . .
5939408
FUSE, 30-amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6000023
COVER, 30-amp fuse . . . . . . . . . . . . . . . . . . . . . . . . . .
5743468
HARNESS, ambient temperature switch . . . . . . . . . . . .
5743469
SWITCH, ambient temperature . . . . . . . . . . . . . . . . . .
5743767
JUMPER, low pressure switch . . . . . . . . . . . . . . . . . . . . .
6009439B9
BRACKET, blower resistor mounting . . . . . . . . . . . . . . . .
6009438
RESISTOR, HVAC blower. . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, #10 - 24 x 1/4. . . . . . . . . . . . . . . . . . . .
05745158

4
3
3
8
2
10
Figure 1113. Auxiliary A/C-Heat.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1113.
Auxiliary A/C-Heat.
1
6009414
KIT, auxiliary A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . .
5744788
HEAT/COOL POWER, heavy duty, . . . . . . . . . . . . . . . .
5743172
CLAMP, hose, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743582
HOSE, drain, 3/8 x 5, SEE NOTE 1 . . . . . . . . . . . . . . .
5743586
HOSE, drain, 3/8x 13, SEE NOTE 1 . . . . . . . . . . . . . .
5743587
HOSE, drain 3/8x 15, SEE NOTE 1 . . . . . . . . . . . . . . .
5743170
ELBOW, drain hose, 3/8 . . . . . . . . . . . . . . . . . . . . . . .
5743171
TEE, drain, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743583
HOSE, drain, 3/8 x 17, SEE NOTE 1 . . . . . . . . . . . . . . .
10
5744765
PLENUM, auxiliary HVAC . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: CUT FROM HOSE 3/8 X 4, P/N 5743169, OR

FROM BULK HOSE 3.8 X 50, P/N 5743584.
05745158

1
4
6
7
19
8
9
18
17
11 10
12
2
25
13
14
15
16
20
21
22
23
24
25
26
Figure 1114. Auxiliary HVAC Unit.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1114.
Auxiliary HVAC Unit.
1
5744788
AUXILIARY A/C-HEAT POWER HEAD ASSEMBLY. . . . . . .
5745033
CASE, top and bottom . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SCREW, tapping, #10 - 16 x 5/8. . . . . . . . . . . . . . . . . . .
S.I.A.
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
LOCKWASHER, external tooth . . . . . . . . . . . . . . . . . . .
5743453
CLAMP, bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743497
MOTOR, blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743498
WHEEL, blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006174
O-RING, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5743496
VALVE, expansion, auxiliary HVAC, R134a . . . . . . . . . .
11
6006175
O-RING, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
END GUARD, auxiliary blower wheel, L.H. . . . . . . . . . .
13
S.I.A.
END GUARD, auxiliary blower wheel, R.H.. . . . . . . . . .
14
S.I.A.
SCREW, countersunk, cr . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.A.
SCREW, tapping, countersunk, cr. . . . . . . . . . . . . . . . .
16
S.I.A.
BOLT, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5744196
PIN, insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5744195
SCREEN, coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
5744894
COIL, evaporator and heater . . . . . . . . . . . . . . . . . . . .
20
5744236
SCREW, 1/4 - 20 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
N/S
BRACKET, left, aux. A/C mounting, SEE NOTE 1 . . . . . . .
21
N/S
BRACKET, right, aux. A/C mounting, SEE NOTE 1 . . . . . .
22
N/S
SCREW, 1/4 - 20 x 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
N/S
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
5743534
BRACKET, aux. A/C mounting . . . . . . . . . . . . . . . . . . . . .
25
N/S
SCREW, tapping, #6 - 32 x 3/8, plenum-to-powerhead
26
5744765
PLENUM, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: MOUNTING BRACKETS COME WITH AUXILIARY

HVAC KIT, 6009414.
05745158

12
11
10
3
8-S11-031
Figure 1115. Auxiliary A/C-Heat Hoses.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1115.
Auxiliary A/C-Heat Hoses.
1
6006175
O-RING, #10, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CLAMP, hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744152
HOSE, heater, 5/8 SEE NOTE 1 . . . . . . . . . . . . . . . . . . . .
6009772
HOSE, #10, suction, low pressure . . . . . . . . . . . . . . . . . .
5743187
SCREW, tapping, flanged,,#10 - 16 x 3/4 . . . . . . . . . . . .
5743166
GROMMET, 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009301
HOSE, #6 liquid, high pressure . . . . . . . . . . . . . . . . . . . .
6006173
O-RING, #6, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, tapping, phcr, #8 - 20 x 1/2 . . . . . . . . . . . . . . . .
10
N/S
BOLT, 1/4 - 20 x 1/2, Gr5, ZN . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
P-CLAMP, 2 1/2, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . .
12
N/S
LOCKNUT, Keps, 1/4 - 20, ZN . . . . . . . . . . . . . . . . . . . . . .
5743167
TAPE, permagum/prestite, 12" (not illustrated) . . . . . . .
AR
NOTE 1: HEATER HOSE, P/N 5744152, COMES IN A 8 4

LENGTH THAT IS TO BE CUT TO MAKE TWO 4 2
HOSES FOR BOTH THE INLET AND OUTLET OF
THE AUXILIARY A/C-HEAT UNIT OR CAN BE
MADE FROM BULK HOSE 50, P/N 5740929.
NOTE 2: THIS CLAMP SECURES THE HEATER AND A/C
HOSES, AFTER THEY PASS THROUGH THE
GROMMET, TO THE INBOARD SIDE OF THE R.H.
FRAME RAIL.
05745158

00-P11-002
3
4
Figure 1116. Rear Center Console.


ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1116.
Rear Center Console.
1
6010973
CONSOLE ASSEMBLY, rear, standard, tan. . . . . . . . . . . .
6010973G
CONSOLE ASSEMBLY, rear, standard, gray. . . . . . . . . . .
6011049
CONSOLE ASSEMBLY, rear, with rear seat audio, tan . .
6011049G
CONSOLE ASSEMBLY, rear, with rear seat audio, gray .
N/S
SCREW, #6-32 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744793
LOUVER, rectangular, w/o adapter, SEE NOTE 1 . . . . .
5743504
LOUVER, circular, side vent . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF DASH KIT, P/N 6009548
05745158

3-1-01
ELECTRICAL 12-1
Section 12
ELECTRICAL
TITLE
PAGE NUMBER
124-AMP Alternator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10

Batteries, Cables, And Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12- 2
Clearance Marker Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
Console Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-82
Console Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-84
Cowl Top Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-134
Cowl Top Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-118
Cross Body Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-112
CTIS Interior Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-92
Daytime Running Light Jumper and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-60
Delco Monsoon Stereo System Harness, Hard Top, Models 83 & 84. . . . . . . . . . . . . . . . . . . . . . . 12-56
Delco Standard Stereo Harness Two-Speaker, Two-Door, Model 89 . . . . . . . . . . . . . . . . . . . . . . . 12-52
Delco Standard Stereo Harness, Four-Speaker, Open Top, Model 90 . . . . . . . . . . . . . . . . . . . . 12-58
Delco Standard Stereo Harness, Four-Speaker, Hard Top, Models 83 & 84 . . . . . . . . . . . . . . . . . 12-54
Dual Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12- 40
Engine Harness Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-80
Exterior Fuse Box Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-102
Front Turn Signal Light and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
Fuse Boxes, Internal & External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-74
Glow Plug Power Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-96
GM Engine Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-130
Harness Assembly, Slant-Back Cargo Door, Model 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-122
Harness Assembly, Slant-Back Rear Defrost, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-124
Harness Assembly, Station Wagon Rear Door Jumper (RH Side) . . . . . . . . . . . . . . . . . . . . . . . . . . 12-128
Headlight Assembly and Running Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
Heated Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-76
Hood Wiring Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-43
Identification Lamp Assembly Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50
Instrument Panel Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
Instrument Panel Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-108
Interior Courtesy Lights, Underhood Light, and Door Jamb Switch. . . . . . . . . . . . . . . . . . . . . . . . 12-32
Interior Dome Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
Interior Ground Cable Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-100
PCM and Digital Ratio Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-132
Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-64
Power Locks/Windows Door Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-106
Power Mirror Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-98
Power Mirror Switch Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-104
Power Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-72
Power Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-77
Rear Seat Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-62
05745158
3-1-01
12-1.1 ELECTRICAL
TITLE
PAGE NUMBER
Rear Turn Signal Light/Taillight, License Plate Bracket, and Mounting Hardware. . . . . . . . . . . . .12-24
Reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-34
Remote Entry Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-136
Right Front Wheel Sensor Jumper Haness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-94
Roof Wiring Haness Assembly, Two-Door, Model 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-86
Roof Wiring Harness Assembly, Four-Door, Model 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-88
Roof Wiring Harness Assembly, Station Wagon, Model 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-90
Roof Wiring Harness, Open Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-46
Sensors, Sending Units, and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-12
Slant-Back Harness, Model 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-126
Starter Motor And Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-4
Starter Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-6
Stereo, Speakers, and Mounting Hardware, Standard and Monsoon (Delco) . . . . . . . . . . . . . .12-36
Trailer Towing Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-48
Underbody Harness, Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-110
Windshield Wiper Motor, Wiper Assembly, and Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-14
Wiper Motor And Blade, Slant-Back Rear Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16.2
7-1-00
ELECTRICAL 12-1.2
05745158
7-1-00
12-2 ELECTRICAL
3
5
2
4
1
17
16
7
6
15
15
7
14
13
12
11
9
10
Figure 121. Batteries, Cables, And Mounting Hardware.

7-1-00
ELECTRICAL 12-3
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 121.
Batteries, Cables, And Mounting Hardware.
1
6002911B9
BRACKET, battery holddown . . . . . . . . . . . . . . . . . . . . .
6006813
LABEL, accessory drive belt routing, English . . . . . . . . .
6002912
J-BOLT, 5/16 - 18 x 8, ZN, battery holddown . . . . . . . . .
6003864
LABEL, battery warning, English . . . . . . . . . . . . . . . . . . .
6004096
LABEL, battery warning, French . . . . . . . . . . . . . . . . . . .
6004178
LABEL, battery warning, Spanish . . . . . . . . . . . . . . . . . .
6004179
LABEL, battery warning, Arabic . . . . . . . . . . . . . . . . . . .
N/S
BOLT, 5/16 - 18 x 3/4, Gr8, ZN, battery holddown . . . . .
6009922
BATTERY, 12-volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6003471
BOLT, battery, side terminal, 5/8 long . . . . . . . . . . . . . .
6003128
CABLE, black, negative. . . . . . . . . . . . . . . . . . . . . . . . . .
12340058
WASHER, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
NUT, 5/16 - 18, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
11
6002907B9
BATTERY TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
BOLT, 3/8 - 16 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . . .
13
N/S
14
6009471
CABLE, starter, negative . . . . . . . . . . . . . . . . . . . . . . . . .
15
5744361
BOLT, battery, side terminal, 1 long . . . . . . . . . . . . . . . .
16
6009470
CABLE, starter, positive . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6003129
CABLE, red, positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-4 ELECTRICAL
1
2
3
10
16
16
15
15
11
12
13
4
3
5
14
6
7
Figure 12-2. Starter Motor And Mounting Hardware.

2-1-02
ELECTRICAL 12-5
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 12-2.
Starter Motor And Mounting Hardware.
1
12338789-2
SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338789-1
SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5937124
STARTER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
5744719
STARTER MOTOR ASSEMBLY, remanufactured SEE NOTE 1
S.I.A.
LOCKWASHER, 1/2 med, ZN. . . . . . . . . . . . . . . . . . . . .
S.I.A.
NUT, 1/2 Gr 5, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
LOCKWASHER, 3/8 med, ZN. . . . . . . . . . . . . . . . . . . . .
S.I.A.
NUT, 3/8-16 Gr 5 CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, starter motor . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, bracket 3/8 Hard Type B, Flat ZN . . . . . . . . . .
8
9
10
11
EC12469281
N/S
N/S
12339333B1
LOCKNUT, bracket 3/8-16-GR 8 . . . . . . . . . . . . . . . . . . .
BRACKET, starter cable . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
CLAMP, positive cable 3/4 cushioned. . . . . . . . . . . . . .
13
N/S
CLAMP, ground cable 7/8 cushioned . . . . . . . . . . . . . .
14
12340844
SCREW, cable clamps . . . . . . . . . . . . . . . . . . . . . . . . . .
15
12339413
BOLT, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
12341856
WASHER, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REMANUFACTURED P/N 5744719.
05745158

12-6 ELECTRICAL
16
15
14
17
19
13
10
18
11 12
20
21
7
2
3
4
23
36
38
39
35
88
81
80
34
87
79 78
37
77
76
75
26
27
30
31
32
29
41
28
44
43
42
45
46
73
72
71
69 70
68
41
60 67
83
86 66
65
8485
47
48
49
50 51
52
53
82
54
55
59
60 58
62
61
54
57
63
54
24
25
33
74
56
22
40
56
64
Figure 12-3. Starter Motor Assembly.

3-1-01
ELECTRICAL 12-7
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 12-3.
Starter Motor Assembly.
1
S.I.K.
WASHER, flat, SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . .
5741114
BEARING ASSEMBLY, intermediate . . . . . . . . . . . . . . . .
5929739
SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5929738
BEARING, ABS, bronze . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SCREW, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
HOUSING, intermediate bearing assembly . . . . . . . .
S.I.K.
GASKET, SEE NOTE 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SPACER, starter clutch, SEE NOTE 1 . . . . . . . . . . . . . . . .
5740926
CLUTCH, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5929752
O-RING, pinion housing . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.K.
PINION STOP, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
SNAP RING, SEE NOTE 4 . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5929764
YOKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
S.I.K.
PIN, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.K.
PLUG, SEE NOTE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.K.
GASKET, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.K.
PLUG, SEE NOTE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5742921
HOUSING ASSEMBLY, pinion . . . . . . . . . . . . . . . . . . . . . .
19
5741174
BEARING, bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
S.I.A.
HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
S.I.K.
SCREW, SEE NOTE 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
5742738
SOLENOID SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . .
23
5742922
CORE ASSEMBLY, moving . . . . . . . . . . . . . . . . . . . . . . .
24
S.I.A.
NUT, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
S.I.A.
SNAP RING, SEE NOTE 7. . . . . . . . . . . . . . . . . . . . . . . . .
26
S.I.A.
RETAINER, SEE NOTE 7 . . . . . . . . . . . . . . . . . . . . . . . . . .
27
S.I.A.
SPRING, SEE NOTE 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
S.I.A.
RETAINER, SEE NOTE 7 . . . . . . . . . . . . . . . . . . . . . . . . . .
29
5929759
BOOT, moving core, SEE NOTE 7. . . . . . . . . . . . . . . . . .
30
S.I.A.
WASHER, SEE NOTE 7 . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
S.I.A.
HOUSING, solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
5741916
LOCKWASHER, solenoid . . . . . . . . . . . . . . . . . . . . . . . .
33
N/S
MACHINE SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
5740968
COVER AND CONTACT STUD ASSEMBLY . . . . . . . . . .
35
S.I.A.
GASKET, SEE NOTE 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
S.I.A.
NUT, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
S.I.A.
WASHER, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
S.I.A.
CONTACT, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . .
39
S.I.A.
SPRING, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-8 ELECTRICAL
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 12-3.
Starter Motor Assembly. (Contd)
40
S.I.A.
WASHER, SEE NOTE 9 . . . . . . . . . . . . . . . . . . . . . . . . . .
41
5742918
ARMATURE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
42
S.I.K.
THRUST WASHER, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . .
43
S.I.K.
THRUST WASHER, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . .
44
S.I.K.
GASKET, SEE NOTE 10 . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
5742920
FRAME AND FIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . .
46
N/S
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
5741118
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
S.I.A.
HOUSING, frame and field assembly . . . . . . . . . . . . .
49
S.I.A.
BUSHING, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . .
50
S.I.A.
WASHER, neoprene, SEE NOTE 11 . . . . . . . . . . . . . . . .
51
S.I.A.
WASHER, insulating, SEE NOTE 11 . . . . . . . . . . . . . . . .
52
S.I.A.
WASHER, cap, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . .
53
S.I.A.
WASHER, plain, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . .
54
S.I.A.
LOCKWASHER, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . .
55
S.I.A.
NUT, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
S.I.A.
NUT, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
S.I.A.
58
S.I.A.
59
S.I.A.
STUD, terminal, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . .
60
5740960
BRUSH SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
N/S
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
5740961
SPRING SET, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
S.I.A.
SCREW, SEE NOTE 6 . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
S.I.A.
65
5741666
PLATE ASSEMBLY, brush . . . . . . . . . . . . . . . . . . . . . . . .
66
N/S
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
5741107
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
N/S
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
5741169
SEAL PACKAGE, brush plate mounting . . . . . . . . . . .
70
S.I.A.
71
S.I.A.
72
S.I.A.
BUSHING, insulating, SEE NOTE 11 . . . . . . . . . . . . . . . .
73
S.I.A.
WASHER, neoprene, SEE NOTE 11 . . . . . . . . . . . . . . . .
74
S.I.A.
75
S.I.A.
WASHER, cap, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . .
76
S.I.A.
77
S.I.A.
NUT, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
S.I.A.
LOCKWASHER, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . .

ELECTRICAL 12-9
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 12-3.
Starter Motor Assembly. (Contd)
79
S.I.A.
NUT, SEE NOTE 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
N/S
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
N/S
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
5741120
CONNECTOR switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
5742919
HEAD ASSEMBLY, commutator end . . . . . . . . . . . . . . . .
84
S.I.A.
HEAD, commutator end . . . . . . . . . . . . . . . . . . . . . . . .
85
S.I.A.
OIL RETAINER, felt, SEE NOTE 2 . . . . . . . . . . . . . . . . . . .
86
S.I.A.
BEARING, bronze , SEE NOTE 2 . . . . . . . . . . . . . . . . . . .
87
5741117
CONNECTOR, switch . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
S.I.K.
SCREW, solenoid , SEE NOTE 6 . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF BEARING AND RETAINER KIT (THRUST

WASHER PACKAGE), P/N 5741171
NOTE 2: PART OF BEARING AND OIL RETAINER KIT,
P/N 5741167
NOTE 3: PART OF GASKET KIT, INTERMEDIATE BEARING
P/N 5740964
NOTE 4: PART OF PINION STOP AND LOCK RING KIT,
P/N 5741173
NOTE 5: PART OF YOKE ADJUSTING PARTS KIT
P/N 5929744
NOTE 6: PART OF MOUNTING SCREW KIT, P/N 5740922
NOTE 7: PART OF STARTER RELAY KIT (CORE YOKE END
PARTS PACKAGE), P/N 5929758
NOTE 8: PART OF GASKET SWITCH KIT, P/N 5929755
NOTE 9: PART OF CORE CONTACT KIT, P/N 5929757
NOTE 10: PART OF GASKET KIT (GASKET PACKAGE, C.E.
AND D.E. HEAD), P/N 5741168
NOTE 11: PART OF TERMINAL STUD KIT, P/N 5740963
05745158

12-10 ELECTRICAL
1
8
7
9
10
11
3
12
4
2
13
14
15
4
16
17
18
23
19
20
21
24
25
22
Figure 12-4. 124-AMP Alternator Assembly.

2-1-02
ELECTRICAL 12-11
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 12-4.
124-AMP Alternator Assembly.
1
6012512
ALTERNATOR ASSEMBLY, 124-Amp . . . . . . . . . . . . . . . . .
5744687
ALTERNATOR ASSEMBLY, 124-Amp, remanufactured . .
5742662
BOLT, frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742663
FRAME, 124-amp alternator, includes bearings . . . .
8125185
TERMINAL PACKAGE, battery . . . . . . . . . . . . . . . . . . .
5742664
REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742665
SPRING, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742666
BRUSH HOLDER AND BRUSH ASSEMBLY . . . . . . . . . . .
NPN
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5733274
SCREW, brush holder . . . . . . . . . . . . . . . . . . . . . . . . . .
10
5742667
SCREW, regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5742668
SCREW, rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . .
12
5742669
SCREW AND WASHER, rectifier bridge . . . . . . . . . . . .
13
5742670
CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
453996
NUT, rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5742672
RECTIFIER BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5742673
STATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5742674
FRAME, D.E., includes bearings . . . . . . . . . . . . . . . . . .
18
8125242
NUT, pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
8125186
LOCKWASHER, shaft nut, D.E. . . . . . . . . . . . . . . . . . . . .
20
S.I.A.
PULLEY, altenator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
8125193
FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
5742676
COLLAR, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
5742677
COLLAR, inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
5742678
ROTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
5742679
BALL BEARING, S.R.E. . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
3-1-01
12-12 ELECTRICAL
1
3
2
18
4
15
15
14
16
13
8
17
11
6
12
10
Figure 125. Sensors, Sending Units, and Switches.

2-1-02
ELECTRICAL 12-13
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 125.
Sensors, Sending Units, and Switches.
1
N/S
NUT, M10 - 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745246
GLOWPLUG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . .
N/S
BOLT, flanged, 5/16-18 x 1 1/4. . . . . . . . . . . . . . . . . . . . .
N/S
BRACKET, glowplug controller . . . . . . . . . . . . . . . . . . . .
5745120
SENDER SWITCH, oil pressure. . . . . . . . . . . . . . . . . . . . . .
5744032
SENDER, temperature gauge. . . . . . . . . . . . . . . . . . . . .
5744030
SENSOR, coolant temperature. . . . . . . . . . . . . . . . . . . .
5744430
SENSOR, air intake temperature . . . . . . . . . . . . . . . . . .
10
5744468
SEAL, pressure sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5745121
SENSOR, turbo pressure. . . . . . . . . . . . . . . . . . . . . . . . . .
12
5744467
BOLT, pressure sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5744442
BRACKET, solenoid valve mounting . . . . . . . . . . . . . . .
14
5745247
SOLENOID VALVE, boost control . . . . . . . . . . . . . . . . . .
15
5744472
BOLT, solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
NUT, hex flange, M10 - 1.5 . . . . . . . . . . . . . . . . . . . . . . . .
17
N/S
BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6010339
CABLE, glow plug controller-to-starter . . . . . . . . . . . . .
5745303
HARNESS GLOW PLUG, left side (not illustrated) . . . . .
5745302
HARNESS GLOW PLUG, right side (not illustrated) . . . .
05745158
7-1-00
12-14 ELECTRICAL
6
1
8
9
5
32
3
2
46
40
39
10
41
42
11
15
21
33
45
44
21
20
16
13
24
34
43
14
24
36
22
35
28
13
13
18
25
21 25
24
38
35
36
37
26
21
13
21 30
27
19
23
17
23
20
29
30
13
29
18
20
23
31
17
23
Figure 126. Windshield Wiper Motor, Wiper Assembly, and Washer Bottle.
13
12
7-1-00
ELECTRICAL 12-15
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 126.
Windshield Wiper Motor, Wiper Assembly, and Washer
Bottle.
1
2
3
4
5
6
7
8
9
10
11
12
6003900
12338831
12339427
5938822B2
N/S
6003901
N/S
N/S
N/S
MS35489-41S
12339340
N/S
WIPER ARM ASSEMBLY, pivot assembly, less blade . . .

CONNECTING ARM, pivot assembly . . . . . . . . . . . . . . .
RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER MOTOR ASSEMBLY, windshield . . . . . . . . . . . . . .
NUT INSERT, 1/4 - 20, 3/8 O.D. x 1 long . . . . . . . . . . . .
BLADE, wiper arm assembly . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 1/4, CAD, wiper motor . . . . . . . . . . . . . . .
LOCKWASHER, med, 1/4, ZN, wiper motor. . . . . . . . . . .
SCREW, 1/4 - 20 x 3/4, Gr5, CAD, wiper motor. . . . . . . .
GROMMET, w/s wiper motor lead . . . . . . . . . . . . . . . . .
GROMMET, w/s wiper motor harness . . . . . . . . . . . . . .
HOSE, check valve-to-rear window washer, 254 SEE NOTE 1.
2
2
1
1
3
2
3
3
3
1
1
1
91
13
14
WWC440-3/8
6010771
15
6011554
16
6011552
17
18
19
20
6006600
N/S
N/S
6011553
CLAMP, w/s washer hose . . . . . . . . . . . . . . . . . . . . . . . .

CHECK VALVE, rear window washer hose, SEE NOTE 2
91
HOSE, connector-to-check valve . . . . . . . . . . . . . . . . .
7
1
1
91
CONNECTOR, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
NOZZLE, windshield washer . . . . . . . . . . . . . . . . . . . . . .
SCREW, phcr, tapping, #8 - 32 x 5/8, CAD, nozzle . . . . .
HOSE, RH, 13-inch, check valve-to-nozzle, SEE NOTE 3.
HOSE, pump to connector . . . . . . . . . . . . . . . . . . . . . . .
2
2
1
1
91
21
22
23
24
25
26
27
28
29
30
31
32
N/S
N/S
N/S
N/S
6005960
N/S
6010625
N/S
6010626
N/S
N/S
6010005
32
6010935
33
6010252
33
6010252
SCREW, slotted hex head, #10 - 24 x 3/4, CAD . . . . . . .

P-CLIP, 3/8, windshield washer hose . . . . . . . . . . . . . . .
LOCKNUT, #10 - 24, CAD, w/s washer hose P-clip . . . .
P-CLIP, 7/8, windshield washer hose . . . . . . . . . . . . . . .
CHECK VALVE, windshield washer hose, SEE NOTE 2 . .
HOSE, RH, 13-inch, tee-to-check valve, SEE NOTE 3 . . .
TEE, windshield washer hose . . . . . . . . . . . . . . . . . . . . .
HOSE, LH, 3-inch, tee-to-check valve, SEE NOTE 3 . . . .
HOSE, w/s washer pump-to-tee. . . . . . . . . . . . . . . . . . .
P-CLIP, 5/8, cushioned, windshield washer hose . . . . .
HOSE, LH, 13-inch, check valve-to-nozzle, SEE NOTE 3 .
RESERVOIR AND PUMP ASSEMBLY, windshield washer .
83, 84, 89, 90
RESERVOIR AND PUMP ASSEMBLY, windshield washer .
91
PUMP, windshield washer . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 89, 90
PUMP, windshield and slant-back door window washer
91
05745158
6
1
4
3
2
1
1
1
1
2
1
1
3
1
2
7-1-00
12-16 ELECTRICAL
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 126.
Windshield Wiper Motor, Wiper Assembly, and Washer
Bottle.
34
S.I.A.
34
S.I.A.
35
36
37
38
39
40
41
42
43
44
45
46
S.I.A.
S.I.A.
S.I.A.
6010970
6010284
S.I.A.
S.I.A.
6010250
N/S
N/S
N/S
12340660
SEAL, windshield washer pump . . . . . . . . . . . . . . . . .

83, 84, 89, 90
SEAL, windshield and slant-back door window
washer pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, phcr #10 - 24 x 1/2 . . . . . . . . . . . . . . . . . . . . .
RETAINER, windshield washer pump . . . . . . . . . . . . .
RESERVOIR, windshield washer . . . . . . . . . . . . . . . . .
CAP, windshield washer reservoir . . . . . . . . . . . . . . . .
SEAL, windshield washer low level switch . . . . . . . . .
SWITCH ASSEMBLY, low level w/s washer fluid . . . . . .
SCREW, 1/4-20 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PIVOT ASSEMBLY, windshield wiper motor . . . . . . . . . .
NOTE 1: CUT TO LENGTH FROM 50 ROLL BULK HOSE,
P/N 5741211.
NOTE 2: CHECK VALVES P/NS 6005960 AND 6010771
ARE INTERCHANGEABLE AS REPLACEMENT
PARTS.
2
2
2
2
1
1
1
1
1
4
4
4
2
7-1-00
ELECTRICAL 12-16.1
05745158
7-1-00
12-16.2 ELECTRICAL
2
1
5
6
3
7
8
9
10
10
9
11
12
13
14
15
18
16
17
19
22
21
20
00-P12-013
Figure 126.1 Wiper Motor And Blade, Slant-Back Rear Window.

2-1-02
ELECTRICAL 12-16.3
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 126.1
Wiper Motor And Blade, Slant-Back Rear Window.
1
6010967
WIPER ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010968
WIPER BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BLADE REFILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010969
WIPER HARDWARE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PLASTIC CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
NUT, 8mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WEATHER CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.K.
RUBBER WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.K.
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6010966
WIPER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .
13
6010817
ADAPTER ASSEMBLY, wet arm . . . . . . . . . . . . . . . . . . . . .
14
6011057
HARNESS, slant-back door . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
HOSE, window washer, 254 SEE NOTE 1 . . . . . . . . . . .
16
6011552
CONNECTOR, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6011554
HOSE, washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6010887
WIPER MOTOR MOUNTING BRACKET. . . . . . . . . . . . . . .
19
9424257P2
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
BOLT, 1/4 - 20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
N/S
SCREW, M6-1.00 x 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
11503962
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: CUT TO LENGTH FROM 50 ROLL BULK HOSE,

P/N 5741211.
05745158
7-1-00
12-16.4 ELECTRICAL
7-1-00
ELECTRICAL 12-17
6
5
12
4
8
13
14
5
11
3
2
1
1 2
16
15
10
19
39
18
17
2
38
37
36
1
21
20
23
24
22
35
22
22
29
28
23
25
30
31
32
34
33
Figure 127. Instrument Panel Cluster

(Sheet 1 of 2).
05745158
27
26
7-1-00
12-18 ELECTRICAL
40
42
43
44
4
22
45
48
47
41
Figure 127. Instrument Panel Cluster

(Sheet 2 of 2)
46
7-1-00
ELECTRICAL 12-19
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 127.
Instrument Panel Cluster
1
N/S
NUT, #8-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
WASHER, flat, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6003428
BRACKET, gauge mounting . . . . . . . . . . . . . . . . . . . . . .
5939651
SCREW, gauge panel . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6003565
PANEL, gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007068
GAUGE, voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007067
GAUGE, oil pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007071
GAUGE, oil pressure, metric . . . . . . . . . . . . . . . . . . . . . .
6010098
STATUS CENTER, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
NUT & LOCKWASHER ASSEMBLY, keps, #8 - 32 . . . . . . .
10
6003429
BRACKET, electronic speedometer mounting . . . . . . .
11
5745180
KIT, speedometer, odometer in miles, with trip gauge
11
5745295
KIT, speedometer, odometer in kilometers with

trip gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6010099
STATUS CENTER, R.H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6008870
GAUGE, water temperature. . . . . . . . . . . . . . . . . . . . . .
13
6008871
GAUGE, water temperature, metric. . . . . . . . . . . . . . .
14
6007069
GAUGE, fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6006987
PLATE, tachometer, clock . . . . . . . . . . . . . . . . . . . . . . . .
16
6007382
TACHOMETER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.A.
BRACKET, tachometer mounting . . . . . . . . . . . . . . . . .
18
S.I.A.
LOCKWASHER, star . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
S.I.A.
NUT, knurled finger. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
6006995
CLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
S.I.A.
BRACKET, clock mounting . . . . . . . . . . . . . . . . . . . . . .
22
5939042
BEZEL, end. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6010666
BEZEL, auxiliary fuel tank switch . . . . . . . . . . . . . . . . . . .
24
6010143
SWITCH, aux. fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . .
25
6010667
26
6010860
83, 84, 89, 90

BLANK, panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84, 84, 89, 90

SWITCH, windshield wiper, intermittent,
and washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
27
6010143
SWITCH, aux. fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . .
28
5939270
PANEL, gauge (blank) . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
6007199
PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
6010141
SWITCH, windshield wiper, intermittent,

and washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
05745158
7-1-00
12-20 ELECTRICAL
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 127.
Instrument Panel Cluster (Contd)
31
5939550
SWITCH, windshield wiper speed . . . . . . . . . . . . . . . . .
32
5939549
SWITCH, dome lights (one posiition)

90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH, dome lights/cargo light (two position)

83, 84, 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
6000895
33
6010145
SWITCH, panel lights . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
5939547
SWITCH, master lighting. . . . . . . . . . . . . . . . . . . . . . . . .
35
5939043
BEZEL, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
N/S
SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
37
6004081
SPEEDNUT, J-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
6003558
NOZZLE, defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
N/S
SCREW, #8 - 32 x 1/2, ZN. . . . . . . . . . . . . . . . . . . . . . . . .
40
6011062
JUMPER, speedometer . . . . . . . . . . . . . . . . . . . . . . . . .
41
6005131
GAUGE ASSEMBLY, CTI pressure . . . . . . . . . . . . . . . . . .
42
S.I.A.
NUT, #10 - 32, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
S.I.A.
LOCKWASHER, med, #10, ZN . . . . . . . . . . . . . . . . . . . .
44
S.I.A.
BRACKET, CTI pressure gauge mounting . . . . . . . . . .
45
6006603
SWITCH, CTI inflate/deflate . . . . . . . . . . . . . . . . . . . . . .
46
6006604
SWITCH, CTI air pressure, axle selector. . . . . . . . . . . . .
47
6010125
PANEL, gauge (with CTI) . . . . . . . . . . . . . . . . . . . . . . . .
48
6010091
JUMPER AND SWITCH, power mirrors . . . . . . . . . . . . . .

ELECTRICAL 12-21
05745158

12-22 ELECTRICAL
3
1
4
7
5
6
Figure 128. Front Turn Signal Light and Mounting Hardware.


ELECTRICAL 12-23
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 128.
Front Turn Signal Light and Mounting Hardware.
1
5939092
LAMP ASSEMBLY, turn signal . . . . . . . . . . . . . . . . . . . . . .
5939420
LAMP, turn signal, amber. . . . . . . . . . . . . . . . . . . . . . . .
N/S
BULB (trade #1157). . . . . . . . . . . . . . . . . . . . . . . . . . .
5939093B9
BRACKET, front turn signal lamp . . . . . . . . . . . . . . . . . .
N/S
LOCKWASHER, spring, med, 1/4, ZN . . . . . . . . . . . . . .
N/S
BOLT, 1/4 - 20 x 1/2, Gr5. . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, 5/16 (.344), CAD . . . . . . . . . . . . . . . . . . .
N/S
NUT AND LOCKWASHER ASSEMBLY, 5/16 - 18, Gr5, keps
05745158

12-24 ELECTRICAL
1
2
6
17
16
9
10
11
15
14
12
13
Figure 129. Rear Turn Signal Light/Taillight, License Plate Bracket, and Mounting Hardware.
2-1-02
ELECTRICAL 12-25
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 129.
Rear Turn Signal Light/Taillight, License Plate Bracket,
1
5939089
TAILLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
BULB, backup (trade #1156). . . . . . . . . . . . . . . . . . . . .
N/S
BULB, stop, turn, taillight (trade #1157) . . . . . . . . . . . .
MS35489-41
GROMMET, hole, 3/8, 1.25 . . . . . . . . . . . . . . . . . . . . .
SCREW, 1/4 - 20 x 1 1/4, protective bracket, from top
6009594
PROTECTIVE BRACKET, license plate lamp shield . . . . .
N/S
SCREW, 1/4 - 20 x 5/8, protective bracket, from rear . .
N/S
6
7
8
N/S
NUT INSERT, 1/4 - 20, grip range .080 - .165 . . . . . . . . . .
N/S
LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
SCREW, 1/4 - 20 x 1 1/4, ZN . . . . . . . . . . . . . . . . . . . . . . .
11
5937030
LAMP ASSEMBLY, license plate . . . . . . . . . . . . . . . . . . . .
12
N/S
SCREW, phcr, #8 - 32 x 1/2, ZN . . . . . . . . . . . . . . . . . . . .
13
N/S
SCREW, 1/4 - 28 x 5/8, ZN. . . . . . . . . . . . . . . . . . . . . . . . .
14
6009592B9
BRACKET ASSEMBLY, license plate mount . . . . . . . . . . .
15
5939483
NUT, square head grommet . . . . . . . . . . . . . . . . . . . . . .
16
N/S
NUT AND LOCKWASHER ASSEMBLY, keps, #8 - 32 . . . . .
17
N/S
NUT INSERT, 1/4 - 20, grip range .080 - .260 . . . . . . . . . .
05745158

12-26 ELECTRICAL
1
2
16
3
4
7
5
11
7
8
9
12
10
13
15
14
17
20
19
18
21
Figure 1210. Headlight Assembly and Running Lights.

2-1-02
ELECTRICAL 12-27
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1210.
Headlight Assembly and Running Lights.
1
5938841
HEADLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .
8741492
CONNECTOR, headlight. . . . . . . . . . . . . . . . . . . . . . . .
8741435
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8741442
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12338607
MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8741461
HEADLAMP HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . .
9414920
WASHER, flat, 1/4, headlight assembly . . . . . . . . . . . .
N/S
N/S
NUT, 1/4 - 28, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
10
8741447
HEADLAMP MOUNT ASSEMBLY. . . . . . . . . . . . . . . . . . .
11
7538146
SCREW, head lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5935897
HARNESS ASSEMBLY, jumper . . . . . . . . . . . . . . . . . . . . .
13
5938842
LAMP, halogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
8741446
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
8741437P2
SCREW, headlight bezel . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
LOCKNUT, w/washer, keps, 1/4 - 28, ZN,

headlight assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5937037P
18
19
5937027
M24243/5-A404
LAMP, yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
20
5937024
BRACKET, lamp assembly mount . . . . . . . . . . . . . . . . . .
21
N/S
SCREW, phcr, 1/4 - 20 x 1 1/4, CAD . . . . . . . . . . . . . . . .
05745158
7-1-00
12-28 ELECTRICAL
2
3
9
10
11
12
13
15
14
Figure 1211. Clearance Marker Light Assembly.

7-1-00
ELECTRICAL 12-29
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1211.
Clearance Marker Light Assembly.
1
5937035
LAMP, marker, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5937036
LAMP, marker, front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
LAMP HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS35421-1
LENS, light, amber, front. . . . . . . . . . . . . . . . . . . . . . . . .
MS35421-2
LENS, light, red, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BULB (trade #67) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, #10-24 x .75 PH mach cad . . . . . . . . . . . . . . .
16
N/S
WASHER, flat, #10, CAD . . . . . . . . . . . . . . . . . . . . . . . . . .
16
N/S
LOCKNUT, #10 - 24, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
16
6006453
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006827
6011071
6007362P
BRACKET ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
LOCKWASHER, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, phcr, 1/4 - 20 x 1 3/4, CAD . . . . . . . . . . . . . . . .
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
83, 89, 90
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
12
13
M24243/5-A404
14
5937026
LAMP ASSEMBLY, red . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5937024
BRACKET, lens assembly mounting . . . . . . . . . . . . . . . .
05745158
7-1-00
12-30 ELECTRICAL
2
7
4
5
6
8
9
11
10
21
19
20
12
17
18
13
14
15
16
Figure 1212. Interior Dome Lights.

7-1-00
ELECTRICAL 12-31
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1212.
Interior Dome Lights.
1
6003013
GASKET, dome light, overhead console, SEE NOTE 1 . .
83, 84, 91
2
5939057
DOME LAMP ASSEMBLY, standard . . . . . . . . . . . . . . . . .
89
2
5939057
83, 91
2
5939057
84
3
S.I.A.
BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
3
S.I.A.
BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 91
3
S.I.A.
BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
4
S.I.A.
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
4
S.I.A.
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 91
4
S.I.A.
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
5
S.I.A.
LAMP (trade #912) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
5
S.I.A.
LAMP (trade #912) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 91
5
S.I.A.
LAMP (trade #912) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
6
5939652
LENS, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
6
5939652
LENS, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 91
6
5939652
LENS, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
7
6009494
6009496
SUPPORT, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . .

90
BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
9
N/S
SCREW, tapping, #8 - 32 x 3/4. . . . . . . . . . . . . . . . . . . . .
90
10
6009495
DOME LAMP ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . . . . .

90
05745158
7-1-00
12-31.1 ELECTRICAL
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1212.
Interior Dome Lights. (Contd)
11
6004087
BEZEL, map light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
11
6004087
BEZEL, map light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 91
12
6004088
LIGHT, assembly, map . . . . . . . . . . . . . . . . . . . . . . . . . .
89
12
6004088
LIGHT, assembly, map . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 91
13
6011035
BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
14
S.I.A.
SCREW, tapping, #8 - 32 x 1 3/4 . . . . . . . . . . . . . . . . .
91
15
6011057
HARNESS, rear door jumper . . . . . . . . . . . . . . . . . . . . .
91
16
6009495
DOME LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
91
17
5939659
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 89
18
S.I.A.
SCREW, tapping, #8 - 32 x 1 1/2 . . . . . . . . . . . . . . . . .
83, 89
19
6000894
CARGO LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .
83, 89
20
S.I.A.
LAMP (trade #912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 89
21
6000893
WIRING AND SOCKET ASSEMBLY . . . . . . . . . . . . . . . . .

83, 89
NOTE 1: FOR USE ON VEHICLES WITH DELUXE RADIO
7-1-00
ELECTRICAL 12-31.2
05745158

12-32 ELECTRICAL
2
1
17
15
16
18
14
13
6
5
14
13
12
11
10
PASSENGERS SIDE
12
11
11
10
9
DRIVERS SIDE
10
Figure 1213. Interior Courtesy Lights, Underhood Light, and Door Jamb Switch
2-1-02
ELECTRICAL 12-33
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1213.
Interior Courtesy Lights, Underhood Light, and Door
Jamb Switch
1
5939456
LAMP ASSEMBLY, underhood . . . . . . . . . . . . . . . . . . . . .
N/S
BULB (trade #93) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
271169
NUT, #10 - 32, underhood lamp bracket . . . . . . . . . . . .
N/S
SCREW, tapping, #10 - 32 x 5/8. . . . . . . . . . . . . . . . . . . .
MS27183-8
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939819
BRACKET, underhood lamp . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, #10 - 32 x 1/2, underhood lamp bracket. . . . .
MS27183-8
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5937024
BRACKET, lamp assembly mounting . . . . . . . . . . . . . . .
10
5939309
LAMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
RIVET, .125 Dia, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5937024
BRACKET, lamp assembly mounting . . . . . . . . . . . . . . .
13
N/S
14
N/S
BOLT, 1/4 - 20 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . . .
15
6000093B9
BRACKET, courtesy lamp mounting . . . . . . . . . . . . . . . .
16
6009524B9
BRACKET, closeout panel . . . . . . . . . . . . . . . . . . . . . . . .
17
N/S
WELDNUT, 1/4 - 20, Gr8, CAD . . . . . . . . . . . . . . . . . . . . .
18
5939088
SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 90
18
5939088
SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
18
5939088
SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84, 91
05745158

12-34 ELECTRICAL
1
2
3
Figure 1214. Reflectors.


ELECTRICAL 12-35
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1214.
Reflectors.
1
N/S
LOCKNUT AND WASHER ASSEMBLY, keps, 1/4 - 20,

reflector mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5935715B2
AMBER REFLECTOR, front, side . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, phcr, 1/4 - 20 x 5/8, ZN . . . . . . . . . . . . . . . . . . . .
5935714B2
RED REFLECTOR, rear, side. . . . . . . . . . . . . . . . . . . . . . . .
MS21333-99
CLAMP, tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
3-1-01
12-36 ELECTRICAL
4
1
5
6
7
8
2
30
29
27
10
31
28
12
11
15
25 26
13
14
24
16
17
18
19
21
20
22
23
NOTE: See page 13-76 for

radio noise suppression filter.
Figure 1215. Stereo, Speakers, and Mounting Hardware, Standard and Monsoon (Delco).
(Sheet 1 of 2)
7-1-00
ELECTRICAL 12-37
32
33
34
35
36
43
42
37
42
38
39
40
41
Figure 1215. Stereo, Speakers, and Mounting Hardware, Standard and Monsoon.
(Sheet 2 of 2)
05745158
3-1-01
12-38 ELECTRICAL
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1215.
Stereo, Speakers, and Mounting Hardware, Standard
and Monsoon (Delco).
1
6009394
ANTENNA AND BASE ASSEMBLY. . . . . . . . . . . . . . . . . .
N/S
SCREW, PHCR, #8 - 32 x 1/2, ZN, radio antenna base
6000337
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009395
CABLE ASSEMBLY, antenna-to-radio . . . . . . . . . . . . . .
6010850
AMPLIFIER, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
N/S
WASHER, flat, #10, amplifier . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, lock, #10, med, ZN, amplifier . . . . . . . . . . . . .
MS51849-76
5744737
10
6009187
BOLT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOTE CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BACKING PLATE, speaker . . . . . . . . . . . . . . . . . . . . . . .
90
11
12341352
J-CLIP (four for each speaker) . . . . . . . . . . . . . . . . . . .
12
6009152
SPEAKER, 5 1/2 coaxial, standard system. . . . . . . . . .
12
6009152
12
6009152
13
6009153
13
6009153
13
6009154
14
N/S
89
SPEAKER, 5 1/2 coaxial, standard system. . . . . . . . . .
83, 84, 90
SPEAKER, 5 1/2 coaxial, Monsoon system . . . . . . . . .
83, 84
SPEAKER COVER, standard . . . . . . . . . . . . . . . . . . . . .
89
SPEAKER COVER, standard . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
SPEAKER COVER, Monsoon. . . . . . . . . . . . . . . . . . . . . .
83, 84
SCREW, phcr, #8 - 32 x 1 1/4, CAD (four for each
speaker cover). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6010786
BRACKET, CD changer, front, SEE NOTE 1 . . . . . . . . . .
16
N/S
WASHER, flat, #10, bracket, CD changer . . . . . . . . . . .
17
N/S
SCREW, phcr, #10 - 32 x 3/4, SEE NOTE 1 . . . . . . . . . . . .
18
6001543
CLIP, CD changer cable, SEE NOTE 1 . . . . . . . . . . . . . .
19
6010797
CD CHANGER ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . .
20
6011001
CABLE, CD changer . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6010788
BRACKET, CD changer, right, SEE NOTE 1 . . . . . . . . . . .
22
N/S
SCREW, oval head, #10 - 32 x 3/4, SEE NOTE 1 . . . . . . .
23
5745149
MAGAZINE, 6-CD, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . .
24
6010784
BEZEL, CD changer, SEE NOTE 1 . . . . . . . . . . . . . . . . . .
25
N/S
SCREW, #10 - 16 x 7/8. . . . . . . . . . . . . . . . . . . . . . . . . . .
26
6010787
BRACKET, CD changer, left, SEE NOTE 1 . . . . . . . . . . .
2-1-02
ELECTRICAL 12-39
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1215.
Stereo, Speakers, and Mounting Hardware, Standard
and Monsoon (Delco).
27
6011009
27
6011010
RADIO HEAD, United States, standard, SEE NOTES 1 & 2
RADIO HEAD, United States, Monsoon, SEE NOTES 1 & 2
83, 84
28
N/S
KNOB, volume control, standard and Monsoon . . . .
29
N/S
SLEEVE, Delco radio, standard and Monsoon . . . . . .
30
6009435
BRACKET, radio support . . . . . . . . . . . . . . . . . . . . . . . . .
31
6009434
BUSHING, radio, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
6009135
OVERHEAD CONSOLE SPEAKER ENCLOSURE, Monsoon
83, 84
33
N/S
WASHER, flat, #10, overhead console speaker . . . . . . .

enclosure
34
N/S
WASHER, lock, #10, med, ZN, overhead console speaker
35
N/S
BOLT, 1/4 - 20 x 2 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
6009173
STRAP, subwoofer, Monsoon . . . . . . . . . . . . . . . . . . . . . .
37
N/S
38
6009172
83, 84
SCREW, phcr, #10 - 24 x 3/4 . . . . . . . . . . . . . . . . . . . . . .
BRACKET, subwoofer, Monsoon . . . . . . . . . . . . . . . . . . .
83, 84
39
6009151
SUBWOOFER, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
40
6009803
PANEL, closeout, subwoofer mounting . . . . . . . . . . . . .
83, 84
41
12340000
DRAIN PLUG, subwoofer, Monsoon . . . . . . . . . . . . . . . .
83, 84
42
5744822
SPEAKER, 6 subwoofer . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84
NOTE 1: PART OF CD CHANGER ASSEMBLY

P/N 6010797 (SEE PAGE 13-89).
NOTE 2: RADIO HEADS P/N 6011009, 6011010 ARE
PROGRAMMABLE TO FOREIGN FREQUENCIES
05745158

12-40 ELECTRICAL
7
6
8
9
3
4
9
10
P12-067.3
Figure 1216. Dual Horns.


ELECTRICAL 12-41
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1216.
Dual Horns.
1
6010950
HORN, 400 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010952
JUMPER, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010951
ADAPTER, female to female . . . . . . . . . . . . . . . . . . . . . .
6010949
HORN, 500 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007345
BRACKET ASSEMBLY, horn/cruise actuator mounting .
N/S
BOLT, 1/4 - 20 x 3/4, Gr5, CAD . . . . . . . . . . . . . . . . . . . . .
N/S
10
N/S
LOCKNUT, 1/4 - 20, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-42 ELECTRICAL
2

ELECTRICAL 12-43
1
3
2
4
7
6
6
10
5
8
12
11
VIEW 2
VIEW 8
VIEW 3
VIEW 9
VIEW 4
VIEW 5
VIEW 6
VIEW 10
VIEW 11
VIEW 12
Figure 1217. Hood Wiring Harness

(Sheet 1 of 2).
05745158
VIEW 7

12-44 ELECTRICAL
14
14
13
15
13
15
16
17
18
18
23
23
18
17
16
24
19
20
21
22
VIEW 13
VIEW 14
19
20
21
VIEW15
VIEW 16
19
20
25
22
VIEW 23
VIEW 24
Figure 1217. Hood Wiring Harness

(Sheet 2 of 2).
VIEW 17
VIEW18

ELECTRICAL 12-45
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1217.
Hood Wiring Harness
1
5936598
HOOD WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . .
5937021
CONNECTOR, clearance lamps . . . . . . . . . . . . . . . . .
MS27142-2
CONNECTOR PLUG, left and right head lamp. . . . . .
N/S
TERMINAL LUG, parking lamp ground. . . . . . . . . . . . .
5939236
CONNECTOR PLUG, turn signal lamp . . . . . . . . . . . . .
5939237
CONNECTOR PLUG, park light . . . . . . . . . . . . . . . . . . .
MS27144-2
CONNECTOR PLUG, marker lamp . . . . . . . . . . . . . . . .
N/S
TERMINAL LUG, marker lamp ground . . . . . . . . . . . . .
N/S
CONNECTOR PLUG, under hood lamp. . . . . . . . . . . .
10
N/S
CONNECTOR, under hood lamp . . . . . . . . . . . . . . . . .
11
5995732
CONNECTOR PLUG, to body harness . . . . . . . . . . . . .
12
5939582
CONNECTOR PLUG, under hood lamp. . . . . . . . . . . .
13
MS21333-99
CLAMP, wiring harness, 1/4. . . . . . . . . . . . . . . . . . . . . .
14
MS35489-10S
GROMMET, wiring harness . . . . . . . . . . . . . . . . . . . . . . .
15
MS35489-39S
16
12340573
CLIP, harness mounting . . . . . . . . . . . . . . . . . . . . . . . . . .
17
MS35489-48S
18
N/S
1/2 CLAMP ASSEMBLY, w/wellnut. . . . . . . . . . . . . . . . .
19
N/S
SCREW, harness clamps 1/4-20 x 7/8" GR 5 cad

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
WASHER, harness clamps 1/4" cad, sae flat , SEE NOTE 1
21
N/S
CLAMP, wiring harness 1/2" cushioned, SEE NOTE 2 . .
22
12339397-4
WELLNUT, wiring harness, SEE NOTE 3 . . . . . . . . . . . . .
23
N/S
1/2 CLAMP ASSEMBLY w/o wellnut. . . . . . . . . . . . . . . .
24
N/S
3/8 CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
25
N/S
CLAMP, wiring harness, 3/8" cushioned . . . . . . . . . . . .
NOTE 1: USE ONE PER ITEMS 18, 23, & 24.

NOTE 2: USE ONE PER ITEMS 18 & 23.
NOTE 3: USE ONE PER ITEMS 18 & 24.
05745158

12-46 ELECTRICAL
VIEW 2
VIEW 3
Figure 1218. Roof Wiring Harness, Open Top


ELECTRICAL 12-47
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1218.
Roof Wiring Harness, Open Top
1
6010672
JUMPER HARNESS ASSEMBLY, dome lamp, open body
6004020
CONNECTOR, jumper harness to dome lamp . . . . . .
5939237
CONNECTOR, jumper harness to roof wiring harness
05745158

12-48 ELECTRICAL
2
1
DUMMY PLUG
4
TRAILER JUMPER
6
6
5
Figure 1219. Trailer Towing Wiring.


ELECTRICAL 12-49
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1219.
Trailer Towing Wiring.
1
6002920
SHRINK TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5937211
PLUG, dummy, trailer jumper harness, with tether . . . .
6008780
TRAILER JUMPER HARNESS ASSEMBLY . . . . . . . . . . . . . .
6008827
HARNESS ASSEMBLY, trailer plug . . . . . . . . . . . . . . . . . . .
N/S
SCREW, mach, 1/4 - 20 x 1, Gr8, CAD . . . . . . . . . . . . . . .
N/S
05745158

12-50 ELECTRICAL
3
VIEW 2
VIEW 3
Figure 1220. Identification Lamp Assembly Jumper.


ELECTRICAL 12-51
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1220.
Identification Lamp Assembly Jumper.
1
5936493
IDENTIFICATION LAMP JUMPER HARNESS, front . . . . . .
6000082
IDENTIFICATION LAMP JUMPER HARNESS, rear . . . . . . .
5937039
CONNECTOR, lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
INSULATOR, mold on . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-52 ELECTRICAL
1
VIEW 2
VIEW 3
VIEW 4
00-P12-006
Figure 1221. Delco Standard Stereo Harness Two-Speaker, Two-Door, Model 89.

ELECTRICAL 12-53
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1221.
Delco Standard Stereo Harness Two-Speaker,
Two-Door, Model 89.
1
6011012
HARNESS ASSEMBLY, Delco standard stereo,

two-speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008670
CONNECTOR, 8-way, body harness . . . . . . . . . . . . . .
N/S
CONNECTOR, 16-way, radio . . . . . . . . . . . . . . . . . . . .
6009363
CONNECTOR, 2-way, speaker . . . . . . . . . . . . . . . . . .
05745158

12-54 ELECTRICAL
2
5
5
3
VIEW 2
VIEW 3
VIEW 4
VIEW 5
00-P12-007
Figure 1222. Delco Standard Stereo Harness, Four-Speaker, Hard Top, Models 83 & 84.

ELECTRICAL 12-55
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1222.
Delco Standard Stereo Harness, Four-Speaker, Hard
Top, Models 83 & 84.
1
6011013
HARNESS ASSEMBLY, Delco standard stereo,

four-speaker , hard top . . . . . . . . . . . . . . . . . . . . . . . . . .
6008670
N/S
CONNECTOR, 6-way, radio . . . . . . . . . . . . . . . . . . . . .
N/S
6009363
CONNECTOR, 2-way, speaker . . . . . . . . . . . . . . . . . . .
S.I.A.
CELL PHONE MUTE. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-56 ELECTRICAL
1
4
3
9
5
6
7
10
VIEW 2
VIEW 3
VIEW 9
VIEW 10
VIEW 4
VIEW 5
VIEW 7
VIEW 8
00-P12-005
Figure 1223. Delco Monsoon Stereo System Harness, Hard Top, Models 83 & 84

ELECTRICAL 12-57
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1223.
Delco Monsoon Stereo System Harness, Hard Top,
Models 83 & 84
1
6011015
HARNESS ASSEMBLY, Delco Monsoon stereo . . . . . . . .
6009363
CONNECTOR, speaker . . . . . . . . . . . . . . . . . . . . . . . . .
6008670
N/S
N/S
S.I.A.
CELL PHONE MUTE. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CONNECTOR, 16-way, rear seat audio . . . . . . . . . . . .
6004450
CONNECTOR, 32-way, amplifer . . . . . . . . . . . . . . . . . .
5939598
CONNECTOR, 4-way, center-mount speakers. . . . . .
10
6009362
CONNECTOR, 4-way, subwoofer . . . . . . . . . . . . . . . . .
05745158

12-58 ELECTRICAL
1
VIEW 2
VIEW 3
VIEW 4
VIEW 5
7-P12-003.1
Figure 1224. Delco Standard Stereo Harness, Four-Speaker, Open Top, Model 90.

ELECTRICAL 12-59
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1224.
Delco Standard Stereo Harness, Four-Speaker, Open
Top, Model 90.
1
6011014
HARNESS ASSEMBLY, Delco standard stereo

four-speaker, open top . . . . . . . . . . . . . . . . . . . . . . . .
6008670
S.I.A.
S.I.A.
5744900
CONNECTOR, 2-way, speaker . . . . . . . . . . . . . . . . . . .
S.I.A.
CELL PHONE MUTE. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-60 ELECTRICAL
1
2
4
6
7
10
11
13
15
16
12
VIEW 2
VIEW 3
17
14
VIEW 5
VIEW 6
VIEW 8
VIEW 10
00-P12-009
VIEW 12
VIEW 14
VIEW 15
VIEW 16
VIEW 17
Figure 1225. Daytime Running Light Jumper and Harness.

2-1-02
ELECTRICAL 12-61
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1225.
Daytime Running Light Jumper and Harness.
1
6010839
JUMPER ASSEMBLY, daytime running light,

(Canada only), yellow . . . . . . . . . . . . . . . . . . . . . . . . .
5903092
INSULATOR, connector . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010837
JUMPER ASSEMBLY, ignition, DLR & GCC, white . . . . . .
5903092
INSULATOR, connector . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010841
JUMPER ASSEMBLY, brake fluid level, DRL . . . . . . . . . . .
S.I.A.
CONNECTOR, 3-way, to master cylinder. . . . . . . . . . .
S.I.A.
DIODE (in heat-shrinking tubing) . . . . . . . . . . . . . . . . .
10
S.I.A.
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5745365
MODULE ASSEMBLY, daytime running light . . . . . . . . . .
12
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6002626
HARNESS, module, daytime running light

(Canada only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6002769
CONNECTOR, 8-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6002767
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.A.
TERMINAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6002829
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
12-62 ELECTRICAL
2
PHON
TAPE
CD
R
PW
00-P12-008
S EE
AM
FM
Figure 1226. Rear Seat Audio

T
P.SE
PROG
VOL
ES
7-1-00
ELECTRICAL 12-63
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1226.
Rear Seat Audio
1
6011049G
REAR CONSOLE ASSEMBLY, gray . . . . . . . . . . . . . . . . . .
6011049
REAR CONSOLE ASSEMBLY, tan . . . . . . . . . . . . . . . . . . .
6011015
MONSOON RADIO HARNESS . . . . . . . . . . . . . . . . . . . . .
N/S
CONNECTOR, 16-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011039
REAR SEAT AUDIO MODULE . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
12-64 ELECTRICAL
4
2
Figure 1227. Power Door Locks

(Sheet 1 of 6).
7-1-00
ELECTRICAL 12-65

(Sheet 2 of 6).
05745158
7-1-00
12-66 ELECTRICAL
12
9
10
11

(Sheet 3 of 6).
7-1-00
ELECTRICAL 12-67
REAR DOOR
13
15
14
21
17 18
19
11
20
13

(Sheet 4 of 6).
05745158
16
7-1-00
12-68 ELECTRICAL
FRONT DOOR
19
21
22
23
25
18
11
22
24
26
15
28
27

(Sheet 5 of 6).
3-1-01
ELECTRICAL 12-69
41
45
42
44
43
34
30
32 33
29
30 31
30
36
35
37
38
39
40

(Sheet 6 of 6).
05745158
7-1-00
12-70 ELECTRICAL
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1227.
Power Door Locks.
1
6003025
NUT, flat type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6003023
BEZEL, door switch (single) . . . . . . . . . . . . . . . . . . . . . .
6003024
BEZEL, door switch (dual) . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, phcr, tapping, #8 - 18 x 1/2 . . . . . . . . . . . . . . .
6002016
SWITCH, door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW & WASHER ASSEMBLY, trim, #8 - 18 x 1 . . . . . . .
6001694
WATERSHIELD, door latch . . . . . . . . . . . . . . . . . . . . . . .
6001623
WATERSHIELD, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
6001624
WATERSHIELD, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . .
6001625
WATERSHIELD, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
7
6001626
WATERSHIELD, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
8
5939037
CLIP, rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001831
ACTUATOR ROD, front, L.H. . . . . . . . . . . . . . . . . . . . . . .
6001832
ACTUATOR ROD, front, R.H. . . . . . . . . . . . . . . . . . . . . . .
6001833
ACTUATOR ROD, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . .
6001834
83, 84, 90
ACTUATOR ROD, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
10
6003590
ACTUATOR, power door lock, w/o pigtail . . . . . . . . . .
11
N/S
SCREW, truss head, tapping, #8 - 18 x 5/8 . . . . . . . . . .
16
12
12340003
CLIP, rod handle, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12340002
CLIP, rod handle, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6001892
BUSHING, snap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6002437
83, 84, 90
GROMMET, rubber, B-pillar. . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
15
N/S
16
N/S
LOCKNUT, nylon insert, #10 - 32 . . . . . . . . . . . . . . . . . . .
CLAMP, cushioned 5/16" . . . . . . . . . . . . . . . . . . . . . . . .
4
2
83, 84, 90
17
N/S
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
N/S
SCREW, #10 - 32 x 3/4, ZN . . . . . . . . . . . . . . . . . . . . . . .
19
MS3367-1
TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
N/S
CLAMP, cushioned, 5/8 . . . . . . . . . . . . . . . . . . . . . . . .
21
6002466
RETAINER, wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
6001893
BUSHING, snap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-02
ELECTRICAL 12-71
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1227.
Power Door Locks (Contd.)
23
6001840
BRACKET, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6001841
BRACKET, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6001842
BRACKET rear L/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6001843
BRACKET rear R/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
GROMMET, rubber, A-pillar . . . . . . . . . . . . . . . . . . . . . . .
25
MS35489-16
N/S
PLUG, connector, male . . . . . . . . . . . . . . . . . . . . . . . . . .
26
N/S
CLAMP, cushioned, 7/16 . . . . . . . . . . . . . . . . . . . . . . . .
27
5995713
CONNECTOR, 6-way . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
N/S
CLAMP, cushioned, 11/16 . . . . . . . . . . . . . . . . . . . . . . .
29
6008581
SEAL, door lock switch . . . . . . . . . . . . . . . . . . . . . . . . . .
30
N/S
SCREW, flat head, #6 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . .
31
6008348
CONTACTS, power door lock, jamb-side . . . . . . . . . . .
32
6003611
NUTINSERT, 6/32-closed end threaded . . . . . . . . . . . . .
33
6010117
HARNESS, jumper, rear door, R.H., S/W . . . . . . . . . . . . . .
34
6008347
CONTACTS, power door lock, door-side . . . . . . . . . . . .
35
6008346
ROD, power lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
6000747
ROD CLIP, interior handle rod . . . . . . . . . . . . . . . . . . . . .
37
5939037
ROD END CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
6006283
SCREW, truss head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
6003590
ACTUATOR, power door lock . . . . . . . . . . . . . . . . . . . . .
40
6008553
HARNESS, power door lock, cargo door . . . . . . . . . . . .
41
5939088
SWITCH ASSEMBLY, door jamb . . . . . . . . . . . . . . . . . . . .
42
5939088
SWITCH ASSEMBLY, door jamb

84, 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
S.I.K.
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
S.I.K.
SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
6010032
WIRING HARNESS, 4-door . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH, door jamb (not illustrated . . . . . . . . . . . . . . . .
5939088
84,91
05745158

12-72 ELECTRICAL
3
2
6
5
5
8
12
4
9
10
8
7
Figure 1228. Power Mirrors.

11

ELECTRICAL 12-73
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1228.
Power Mirrors.
1
6003828
MIRROR ASSEMBLY, L.H., exterior, power . . . . . . . . . . . .
6003829
MIRROR ASSEMBLY, R.H., exterior, power . . . . . . . . . . . .
5744167
MIRROR, replacement glass . . . . . . . . . . . . . . . . . . . .
5744912
MIRROR HEAD, L.H., exterior, power . . . . . . . . . . . . . . .
5744917
MIRROR HEAD, R.H., exterior, power . . . . . . . . . . . . . .
5744914
MIRROR ARM, L.H., exterior, power. . . . . . . . . . . . . . . .
5744913
MIRROR ARM, R.H., exterior, power . . . . . . . . . . . . . . .
S.I.A.
BEARING, pivot arm . . . . . . . . . . . . . . . . . . . . . . . . . .
5744075
CAP, mirror upper pivot . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CAP, mirror lower pivot . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SET SCREW, allen head . . . . . . . . . . . . . . . . . . . . . . . . .
6010122
HARNESS, door jumper . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6003449
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6003618
PLATE, mirror mounting . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
SCREW, flat head, 1/4 - 20 x 3/4, ZN . . . . . . . . . . . . . . . .
05745158

12-74 ELECTRICAL
11
5
4
3
HEATED
W/S
RELAY
#10
CTIS
PUMP
RELAY
Fuse-Relay
Center
#4
#5
#6
#7
#8
30A CB
30A CB
30A
40A
40A
30A
#9
HORN RLY.
#3
30A CB
30
#2
25
BLANK
#1
STARTER
9 10
20A CB
12
7
8
40A
BLANK
ABS
30A
BLANK
30
HEATED
W/S
RELAY
BLANK
30
FUEL
PUMP
RELAY
20
5
A/C RELAY
20
10
ABS
VALVE
RELAY
ABS
ABS
WNG.
RELAY
15
13
14
23
25
C
24
F
MIRROR
CUT-OUT
B
E
POWER
WINDOW
B
RELAY
A
D
R. WIPER
RELAY
16
22
17
IGNITION
RELAY
B
WIPER
RELAY
21
18
20
9-P12-025.1
19
Figure 1229. Fuse Boxes, Internal & External

7-1-00
ELECTRICAL 12-75
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1229.
Fuse Boxes, Internal & External
1
6010234
RELAY, 80-amp, starter . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010234
RELAY, 80-amp, ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
FUSE BOX BASE, external . . . . . . . . . . . . . . . . . . . . . . . . .
6010442
RELAY, mini, ABS valve . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010442
RELAY, heated windshield. . . . . . . . . . . . . . . . . . . . . . . .
6010285
RELAY, micro (280 series), ABS warning . . . . . . . . . . . . .
6010285
RELAY, micro (280 series), fuel pump . . . . . . . . . . . . . . .
6010442
RELAY, mini, CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010285
RELAY, micro (280 series), A/C/ clutch . . . . . . . . . . . . . .
10
6010285
RELAY, micro, (280 series), horn . . . . . . . . . . . . . . . . . . . .
11
6010288
COVER, external fuse box. . . . . . . . . . . . . . . . . . . . . . . .
12
6010255
COVER, external power studs . . . . . . . . . . . . . . . . . . . .
13
6010403
FUSE PANEL, auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6010127
COVER, internal fuse box . . . . . . . . . . . . . . . . . . . . . . . .
15
6010140B9
FUSE BOX BASE, internal . . . . . . . . . . . . . . . . . . . . . . . . .
16
5939581
ALARM, CTI, low pressure . . . . . . . . . . . . . . . . . . . . . . . .
17
6010136
FLASHER, turn signal and hazard . . . . . . . . . . . . . . . . . .
18
5939722
COVER, fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
5939908P
BRACKET ASSEMBLY, interior fuse box mounting . . . . . .
20
6004890
CHIME MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
6010442
RELAY, mini, windshield wiper . . . . . . . . . . . . . . . . . . . . .
22
6010442
RELAY, mini, ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
6010442
RELAY, mini, rear wiper . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
6010442
RELAY, mini, power windows . . . . . . . . . . . . . . . . . . . . . .
25
6010285
RELAY, micro, (280 series), power mirror cut-out . . . . . .
05745158
3-1-01
12-76 ELECTRICAL
Figure 1229.1 Heated Windshield

3-1-01
ELECTRICAL 12-76.1
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1229.1
Heated Windshield
1
6011900
WINDSHIELD, glass, heated, RH. . . . . . . . . . . . . . . . . . . .
6011988
WINDSHIELD, glass, heated, LH . . . . . . . . . . . . . . . . . . . .
6010029
HARNESS, windshield, console . . . . . . . . . . . . . . . . . . . .
6011330
WINDSHIELD, heated, switch and timer ASM . . . . . . . .
05745158
3-1-01
12-76.2 ELECTRICAL
2-1-02
ELECTRICAL 12-77
A-Pillar
B-Pillar
3
24
6
7
8
8
8
9
10
Figure 1230. Power Window

(Sheet 1 of 2).
05745158
2-1-02
12-78 ELECTRICAL
FRONT DOOR
11
21
22
18
14
11
15
12
20
19
18
17
16
11
15
13
11
14
23
11
25
REAR DOOR
13
24
Figure 1230. Power Window

(Sheet 2 of 2).
2-1-02
ELECTRICAL 12-79
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1230.
Power Windows.
1
2
3
3
5995713
5995715
6010107
6010108
CONNECTOR, 6-way . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HARNESS ASSEMBLY, front door, L.H. . . . . . . . . . . . . . . . .
HARNESS ASSEMBLY, front door, R.H.. . . . . . . . . . . . . . . .
2
2
1
1
4
5
5
6010035
6008742
6008728
1
1
6008729
6008741
6011333
6008728
6011331
6008730
6011332
6
7
5939651
6008768
6011330
6004185
6004185
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
6010756
6010029
6003484
6002866
6002466
N/S
N/S
6002870
6003024
6002016
6004185
N/S
6003023
6003025
MS3367-1
6003592
6002871
6003916
HARNESS ASSEMBLY, power windows and locks. . . . . . . .

PLATE, closeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, power window, w/o heated windshield
89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, power window, w/o heated windshield
83, 84, 90, 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, heated windshield, w/o power windows,
SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, heated windshield, w/o power windows,,
SEE NOTE 2
83, 84, 89, 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE, power window with heated windshield
89, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90, 91, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90, 91, SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH AND TIMER ASSEMBLY, heated windshield
SEE NOTE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH AND TIMER ASSEMBLY, heated windshield
SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH, power windows
89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH, power windows
83, 84, 90, 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH, power window lock . . . . . . . . . . . . . . . . . . . . . . .
HARNESS, console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, window regulator . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKWASHER, #8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, #8 - 32 x 3/4, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . .
REGULATOR, window L.H. . . . . . . . . . . . . . . . . . . . . . . . . . .
BEZEL, dual switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH, power door lock . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH, power window . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, #8 - 32 x 1/2, CAD. . . . . . . . . . . . . . . . . . . . . . . . . .
BEZEL, single switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J-NUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CABLE TIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HARNESS, rear door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REGULATOR, window R.H.. . . . . . . . . . . . . . . . . . . . . . . . . .
CAP, door plug (not illustrated) . . . . . . . . . . . . . . . . . . . . .
NOTE 1: FOR VEHICLES WITH VIN BEFORE YE188965.

NOTE 2: FOR VEHICLES WITH VIN YE188965 AND LATER.
05745158
1
1
1
1
1
1
1
1
4
1
1
1
3
1
1
8
4
4
2
2
2
2
2
2
2
2
4
22
2
2
4
3-1-01
12-80 ELECTRICAL
1
6
4
3
7
5
2
11
12
10
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 8
VIEW 9
VIEW 10
VIEW 11
VIEW 12
Figure 1231. Engine Harness Assembly.

VIEW 7
3-1-01
ELECTRICAL 12-81
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1231.
Engine Harness Assembly.
1
6010026
HARNESS ASSEMBLY, engine . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
POSITIVE POWER STUD . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, A/C high pressure cut-out switch . . . .
S.I.A.
CONNECTOR, A/C compressor . . . . . . . . . . . . . . . . . .
S.I.A.
DIODE, A/C compressor . . . . . . . . . . . . . . . . . . . . . . . .
5939099
CONNECTOR, A/C low pressure switch . . . . . . . . . . .
S.I.A.
TERMINAL RING, starter solenoid . . . . . . . . . . . . . . . . .
S.I.A.
TERMINAL RING, alternator. . . . . . . . . . . . . . . . . . . . . .
5937091
CONNECTOR, alternator . . . . . . . . . . . . . . . . . . . . . . .
10
5937082
CONNECTOR, low coolant sensor . . . . . . . . . . . . . . . .
11
S.I.A.
TERMINAL RING, ground . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
CONNECTOR, cowl harness . . . . . . . . . . . . . . . . . . . . .
05745158

12-82 ELECTRICAL
1
8
7
11
10
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 8
VIEW 9
VIEW 10
VIEW 11
VIEW 6
Figure 1232. Console Harness Assembly.

VIEW 7

ELECTRICAL 12-83
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1232.
Console Harness Assembly.
1
6010029
HARNESS ASSEMBLY, console . . . . . . . . . . . . . . . . . . . . .
6010112
CONNECTOR, console, 56 way . . . . . . . . . . . . . . . . . .
5939641
CONNECTOR, cigar lighter . . . . . . . . . . . . . . . . . . . . . .
5903116
CONNECTOR, auxiliary power outlet . . . . . . . . . . . . .
6002769
CONNECTOR, main HVAC and audio harness . . . . .
6009408
CONNECTOR, HVAC rear window defroster . . . . . . .
6009403
CONNECTOR, HVAC blower. . . . . . . . . . . . . . . . . . . . .
5939891
CONNECTOR, rear blower switch . . . . . . . . . . . . . . . .
6005201
CONNECTOR, heated windshield timer switch . . . . .
10
6010757
CONNECTOR, window lock switch . . . . . . . . . . . . . . .
11
6002930
CONNECTOR, power windows . . . . . . . . . . . . . . . . . .
05745158

12-84 ELECTRICAL
1
6
5
7
8
4
9
VIEW 2
VIEW 8
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 9
Figure 1233. Console Harness Assembly.

VIEW 7
7-1-00
ELECTRICAL 12-85
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1233.
Console Harness Assembly.
1
6010027
HARNESS ASSEMBLY, transmission . . . . . . . . . . . . . . . . . .
6006958
CONNECTOR, 10-way, cowl harness . . . . . . . . . . . . . .
S.I.A.
6006892
CLIP, convoluted tubing . . . . . . . . . . . . . . . . . . . . . . . .
6003235
CONNECTOR, 2-way, transmission input speed sensor
6005118
CONNECTOR, vehicle speed sensor . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, transfer case lock switch . . . . . . . . . . .
6004449
CONNECTOR, 3-way, transfer range switch. . . . . . . .
S.I.A.
CONNECTOR, transmission . . . . . . . . . . . . . . . . . . . . . .
05745158

12-86 ELECTRICAL
4
3
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 7
Figure 1234. Roof Wiring Haness Assembly, Two-Door, Model 89.


ELECTRICAL 12-87
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1234.
Roof Wiring Haness Assembly, Two-Door, Model 89.
1
6010030
HARNESS ASSEMBLY, roof wiring, two-door . . . . . . . . . .
89
2
6000972
CONNECTOR, cargo light. . . . . . . . . . . . . . . . . . . . . . .
5939096
CONNECTOR, dome lamp . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
TERMINAL RING, dome lamp . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, visor light . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, cross body harness. . . . . . . . . . . . . . . .
S.I.A.
TERMINAL, crimp-on spade, female . . . . . . . . . . . . . .
05745158

12-88 ELECTRICAL
1
7
4
2
3
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
Figure 1235. Roof Wiring Harness Assembly, Four-Door, Model 83.

VIEW 7

ELECTRICAL 12-89
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1235.
Roof Wiring Harness Assembly, Four-Door, Model 83.
1
6010031
HARNESS ASSEMBLY, roof wiring, four-door . . . . . . . . . .
83
2
6000972
CONNECTOR, cargo light. . . . . . . . . . . . . . . . . . . . . . .
5939096
CONNECTOR, dome lamp . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
TERMINAL RING, dome lamp . . . . . . . . . . . . . . . . . . . .
S.I.A.
S.I.A.
S.I.A.
05745158

12-90 ELECTRICAL
1
9
5
8
4
2
7
VIEW 2
VIEW 3
VIEW 8
VIEW 9
VIEW 4
VIEW 5
VIEW 6
Figure 1236. Roof Wiring Harness Assembly, Station Wagon, Model 84.
VIEW 7

ELECTRICAL 12-91
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1236.
Roof Wiring Harness Assembly, Station Wagon, Model 84.
1
6010032
HARNESS ASSEMBLY, roof wiring, station wagon . . . . . .
84
2
5939096
CONNECTOR, dome light switch . . . . . . . . . . . . . . . . .
5939085
CONNECTOR, rear door cargo lamp switch . . . . . . .
S.I.A.
RING TERMINAL, dome light . . . . . . . . . . . . . . . . . . . . .
S.I.A.
S.I.A.
S.I.A.
S.I.A.
S.I.A.
RING TERMINAL, rear dome lamp . . . . . . . . . . . . . . . .
05745158

12-92 ELECTRICAL
1
3
2
5
VIEW 2
VIEW 3
VIEW 4
VIEW 5
Figure 1237. CTIS Interior Harness Assembly.

VIEW 6

ELECTRICAL 12-93
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1237.
CTIS Interior Harness Assembly.
1
6010028
HARNESS ASSEMBLY, CTIS interior . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, I.P. harness . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, compressor switch . . . . . . . . . . . . . . . .
5939154
CONNECTOR, switch illumination . . . . . . . . . . . . . . . .
S.I.A.
LAMP SOCKET, CTIS gauge. . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BULB, #1815 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-94 ELECTRICAL
VIEW 2
VIEW 3
Figure 1238. Right Front Wheel Sensor Jumper Haness Assembly.


ELECTRICAL 12-95
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1238.
Right Front Wheel Sensor Jumper Haness Assembly.
1
6010137
JUMPER HARNESS ASSEMBLY, right front wheel sensor .
N/S
CONNECTOR, underbody harness . . . . . . . . . . . . . . .
N/S
CONNECTOR, wheel sensor, right front . . . . . . . . . . . .
05745158

12-96 ELECTRICAL
VIEW 2
VIEW 3
VIEW 4
VIEW 5
Figure 1239. Glow Plug Power Cable Assembly.


ELECTRICAL 12-97
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1239.
Glow Plug Power Cable Assembly.
1
6010339
CABLE ASSEMBLY, glow plug power . . . . . . . . . . . . . . . .
S.I.A.
RING TERMINAL, glow plug controller . . . . . . . . . . . . .
S.I.A.
BOOT, terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5903019
CLIP, conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5903141
RING TERMINAL, starter . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-98 ELECTRICAL
VIEW 2
VIEW 3
Figure 1240. Power Mirror Harness Assembly.


ELECTRICAL 12-99
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1240.
Power Mirror Harness Assembly.
1
6010122
JUMPER HARNESS ASSEMBLY, power mirror . . . . . . . . . .
S.I.A.
CONNECTOR, body harness . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, power mirror . . . . . . . . . . . . . . . . . . . . .
05745158

12-100 ELECTRICAL
VIEW 2
Figure 1241. Interior Ground Cable Assembly.


ELECTRICAL 12-101
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1241.
Interior Ground Cable Assembly.
1
6010377
CABLE ASSEMBLY, interior ground. . . . . . . . . . . . . . . . . .
N/S
RING TERMINAL, ground . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-102 ELECTRICAL
VIEW 2
VIEW 3
Figure 1242. Exterior Fuse Box Power Cable.


ELECTRICAL 12-103
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1242.
Exterior Fuse Box Power Cable.
1
6010349
CABLE, power, exterior fuse box. . . . . . . . . . . . . . . . . . .
S.I.A.
RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
FLAG TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-104 ELECTRICAL
VIEW 2
VIEW 3
Figure 1243. Power Mirror Switch Harness Assembly.

3-1-01
ELECTRICAL 12-105
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1243.
Power Mirror Switch Harness Assembly.
1
6010091
HARNESS ASSEMBLY, power mirror switch . . . . . . . . . . .
6003849
SWITCH, power mirror . . . . . . . . . . . . . . . . . . . . . . . . . .
6003227
CONNECTOR, 10-way, instrumentation harness. . . . .
05745158
7-1-00
12-106 ELECTRICAL
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 8
Figure 1244. Power Locks/Windows Door Harness.

VIEW 7
2-1-02
ELECTRICAL 12-107
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1244.
Power Locks/Windows Door Harness.
1
6010107
HARNESS, power locks/windows door, front, L.H. . . . . .
6010108
HARNESS, power locks/windows door, front, R.H. . . . . .
6002930
CONNECTOR, 5-way, to door lock and window

switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way, to power window jumper . . . .
S.I.A.
CONNECTOR, 2-way, to power mirror body harness .
S.I.A.
CONNECTOR, 3-way, to lock actuator . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way, to window regulator motor . . .
5995715
CONNECTOR, 4-way, cross body, SEE NOTE 1 . . . . . . . .
5995713
CONNECTOR, 6-way, cross body, SEE NOTE 2 . . . . . . . .
6010117
JUMPER HARNESS ASSEMBLY, rear door (not illustrated)

84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: THIS CONNECTOR DOES NOT COME WITH THE

DOOR HARNESS. THE DOOR HARNESS ENDS
WITH FOUR TERMINALS TO FIT THROUGH HOLES
IN THE DOOR AND THEN INTO THIS CONNECTOR.
NOTE 2: THIS CONNECTOR DOES NOT COME WITH THE
DOOR HARNESS. THE DOOR HARNESS ENDS
WITH SIX TERMINALS TO FIT THROUGH HOLES IN
THE DOOR AND THEN INTO THIS CONNECTOR.
05745158

12-108 ELECTRICAL
1
CLOCK
5
2
22
21
18
SPEEDOMETER
12
17
12
13
16
20
11
19
6
11
2
8
14
10
15
10
2
2
2
WATER TEMPERATURE/
FUEL GAUGES
VOLTMETER/OIL PRESSURE
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEWS 8 & 16
VIEW 9
VIEW 10
VIEW 15
VIEW 17
VIEW 14
VIEW 21
VIEW 6
VIEW 7
VIEW 11
VIEWS 12
VIEW 13
VIEW 18
VIEW 19
VIEW 20
VIEW 22
Figure 1245. Instrument Panel Harness.

7-1-00
ELECTRICAL 12-109
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1245.
Instrument Panel Harness.
1
6011061
HARNESS ASSEMBLY, instrument panel. . . . . . . . . . . . . .
S.I.A.
RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
6007600
SOCKET, clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BULB, #158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006770
COVER, bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939155
CONNECTOR, 6-way, tachometer . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, fuel tank selector . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, rear wiper/washer . . . . . . . . . . . . . . . .
6003227
CONNECTOR, 10-way, CTI harness . . . . . . . . . . . . . . .
10
6002773
TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6003289
TERMINAL, female . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6006954
CONNECTOR, 10-way, status center . . . . . . . . . . . . . .
13
6006954
CONNECTOR, 10-way, status center, left side. . . . . . .
14
6000135
CONNECTOR, 2-way, wiper switch illumination . . . . .
15
5939891
CONNECTOR, 6-way, wiper switch . . . . . . . . . . . . . . .
16
S.I.A.
CONNECTOR, intermittent wiper/washer . . . . . . . . . .
17
6003256
SWITCH, power mirror . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5939900
CONNECTOR, 6-way, dome lamp switch . . . . . . . . . .
19
S.I.A.
CONNECTOR, panel lamp dimmer . . . . . . . . . . . . . . .
20
5939898
CONNECTOR, 6-way, light switch. . . . . . . . . . . . . . . . .
21
S.I.A.
CONNECTOR, 56-way, to cross body. . . . . . . . . . . . . .
22
S.I.A.
CLIP, conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

12-110 ELECTRICAL
1
4
STOP/TAIL/TURN
LAMP-R.H.
SIDE MARKER
LAMP R.H.
3
5
11
9
12
13
6
HOOD
HARNESS
10
17
7
5
8
PARKING
BRAKE
SWITCH
14
15
16
SIDE MARKER
LAMP L.H.
13
10
8
11
5
12
STOP/TAIL/TURN
LAMP-L.H.
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 7
VIEW 8
VIEW 9
VIEW 12
VIEW 13
VIEW 14
VIEW 15
VIEW 10
VIEW 16
Figure 1246. Underbody Harness, Rear.

VIEW 11
VIEW 17
7-1-00
ELECTRICAL 12-111
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1246.
Underbody Harness, Rear.
1
6011021
HARNESS ASSEMBLY, underbody, rear . . . . . . . . . . . . . .
5995715
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
5937082
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939099
CONNECTOR, ambient temperature . . . . . . . . . . . . .
6005581
CONNECTOR, 2-way, gray . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way, black . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CABLE ASSEMBLY, wheel sensor, left front . . . . . . . . . .
S.I.A.
CABLE ASSEMBLY, wheel sensor, right rear. . . . . . . . . .
S.I.A.
CABLE ASSEMBLY, wheel sensor, left rear. . . . . . . . . . .
MS27142-3
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS27144-2
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, main fuel tank. . . . . . . . . . . . . . . . . . . .
10
5903147
RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5939237
PLUG, connector, male. . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5937021
CONNECTOR, mold-on . . . . . . . . . . . . . . . . . . . . . . . . .
14
5937038
CONNECTOR, mold-on, trailer connection . . . . . . . .
15
S.I.A.
CONNECTOR, mold-on, rear identification lights . . . .
16
5937039
CONNECTOR, mold-on . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.A.
05745158

12-112 ELECTRICAL
9
53
10
13
12
11
3
2
14
2
3
45
48
44
46
24
C
F
52
B
B
E
A
D
47
49
17
25
50
29
51
41
12
15
26
28
43
42
40
15
15
39
38
37
36
15
34
16
30
33
15
32
31
35
29
26
30
27
28
25
26
12
21
24
22 20
23
9-P12-026
20
19
18
17
Figure 1247. Cross Body Harness

(Sheet 1 of 3).

ELECTRICAL 12-113
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 7
VIEW 8
VIEW 9
VIEW 10
VIEW 11
VIEW 12
VIEW 13
VIEW 14
VIEW 15
VIEW 16
VIEW 17
VIEW 18
VIEW 19
VIEW 20
VIEW 21
VIEW 22
VIEW 23
VIEW 24
VIEW 25
VIEW 26
VIEW 27
VIEW 28
VIEW 29
VIEW 30
VIEW 31
VIEW 32
VIEW 33
VIEW 34
VIEW 35
VIEW 36
VIEW 37
9-P12-026A

(Sheet 2 of 3).
05745158

12-114 ELECTRICAL
VIEW 38
VIEW 39
VIEW 40
VIEW 41
VIEW 42
VIEW 43
VIEW 44
VIEW 45
VIEW 46
VIEW 47
VIEW 48
VIEW 49
VIEW 50
VIEW 53
9-P12-026B

(Sheet 3 of 3).
7-1-00
ELECTRICAL 12-115
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1247.
Cross Body Harness.
1
6010033
CROSS BODY HARNESS ASSEMBLY, for VINs up to

XE185335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011020
CROSS BODY HARNESS ASSEMBLY, for VIN XE185335

and up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
EYELET, terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BOOT, red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, male. . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 76-way . . . . . . . . . . . . . . . . . . . . . . . . . .
6004020
CONNECTOR, male. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939599
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5903147
TERMINAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6000134
SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6000141
SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6000142
SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6000143
SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.A.
CLIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.A.
CONNECTOR, one-way . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.A.
CONNECTOR, 56-way . . . . . . . . . . . . . . . . . . . . . . . . . .
18
S.I.A.
TERMINAL, amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
5937039
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
5939085
CONNECTOR, door switch . . . . . . . . . . . . . . . . . . . . . .
25
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
6002769
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
5995732
INSULATOR, hard shell . . . . . . . . . . . . . . . . . . . . . . . . . .
29
5995714
CONNECTOR, six-way . . . . . . . . . . . . . . . . . . . . . . . . . .
30
5903092
INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
6003235
CONNECTOR, two-way. . . . . . . . . . . . . . . . . . . . . . . . .
32
S.I.A.
RESISTOR MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
S.I.A.
JUMPER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
6002769
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
6007226
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
S.I.A.
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
12-116 ELECTRICAL
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1247.
Cross Body Harness (Contd)
38
5936490
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
5962328
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
S.I.A.
INSULATOR AND SOCKET. . . . . . . . . . . . . . . . . . . . . . .
41
6000150
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
5939099
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
6006958
CONNECTOR, 10-way . . . . . . . . . . . . . . . . . . . . . . . . .
44
S.I.A.
CLIP, wire harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
S.I.A.
TERMINAL RING (M-8 stud) . . . . . . . . . . . . . . . . . . . . .
46
S.I.A.
TERMINAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
6003221
CONNECTOR, two-way . . . . . . . . . . . . . . . . . . . . . . . .
48
S.I.A.
CONNECTOR, four-way . . . . . . . . . . . . . . . . . . . . . . . .
49
6003224
CONNECTOR, 16-way . . . . . . . . . . . . . . . . . . . . . . . . .
50
5937021
CONNECTOR, molded . . . . . . . . . . . . . . . . . . . . . . . .
51
6010127
FUSE BOX COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
6010140B9
FUSE BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
S.I.A.
TRAILER LEADS, unterminated . . . . . . . . . . . . . . . . . .

ELECTRICAL 12-117
05745158

12-118 ELECTRICAL
1
23
22
21
24
25
20
3
2
18
19
16
15
14
17
13
26 27
12
28
7
27
10
11
18
31
8
30
29
32
29
33
18
24
FUSE
RELAY
CENTER
24
34
37
40
35
37
39
37
36
38
9-P12-024
Figure 1248. Cowl Top Harness

(Sheet 1 of 2).

ELECTRICAL 12-119
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 7
VIEW 8
VIEW 9
VIEW 10
VIEW 11
VIEW 12
VIEW 13
VIEW 14
VIEW 15
VIEW 16
VIEW 17
VIEW 18
VIEW 19
VIEW 20
VIEW 21
VIEW 22
VIEW 23
VIEW 24
VIEW 25
VIEW 26
VIEW 27
VIEW 28
VIEW 29
VIEW 30
VIEW 31
VIEW 32
VIEW 33
VIEW 34
VIEW 35
VIEW 36
VIEW 37
VIEW 38
VIEW 39
VIEW 40
9-P12-024A

(Sheet 2 of 2).
05745158
7-1-00
12-120 ELECTRICAL
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1248.
Cowl Top Harness (Sheet 1 of 2).
1
6011259
COWL TOP HARNESS ASSEMBLY . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 13-way . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, ABS, ground . . . . . . . . . . . . . . . . . . . . .
S.I.A.
RETAINER CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 42-way . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
CONNECTOR, 9-way . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6004843
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6006953
CONNECTOR, 32-way . . . . . . . . . . . . . . . . . . . . . . . . .
13
6006956
CONNECTOR, 24-way . . . . . . . . . . . . . . . . . . . . . . . . .
14
6006955
CONNECTOR, 32-way . . . . . . . . . . . . . . . . . . . . . . . . .
15
5937060
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5937082
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5939582
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5939099
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
19
S.I.A.
GROMMET, mold-on . . . . . . . . . . . . . . . . . . . . . . . . . .
20
S.I.A.
CONNECTOR, 12-way . . . . . . . . . . . . . . . . . . . . . . . . .
21
S.I.A.
CONNECTOR, 40-way . . . . . . . . . . . . . . . . . . . . . . . . .
22
S.I.A.
CONNECTOR, 10-way . . . . . . . . . . . . . . . . . . . . . . . . .
23
S.I.A.
CONNECTOR, 10-way . . . . . . . . . . . . . . . . . . . . . . . . .
24
S.I.A.
RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
S.I.A.
RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
S.I.A.
RUBBER BOOT, red . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
S.I.A.
CTI EYELET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
S.I.A.
RUBBER BOOT, black . . . . . . . . . . . . . . . . . . . . . . . . . .
29
MS27144-2
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
31
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
32
S.I.A.
RING TERMINAL, (16 GA) . . . . . . . . . . . . . . . . . . . . . . .
33
S.I.A.
RING TERMINAL, (10 GA) . . . . . . . . . . . . . . . . . . . . . . .
34
S.I.A.
CONNECTOR, 76-way . . . . . . . . . . . . . . . . . . . . . . . . .
35
6008195
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
36
6008196
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
37
S.I.A.
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . .
38
6010234
RELAY, 80-amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . .
40
S.I.A.
CONNECTOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL 12-121
05745158
7-1-00
12-122 ELECTRICAL
1
5
2
3
7
8
3
5
8
10
VIEW 2
VIEW 3
VIEW 9
VIEW 10
VIEW 5
VIEW 6
VIEW 7
VIEW 8
00-P12-004.1
Figure 1249. Harness Assembly, Slant-Back Cargo Door, Model 91.

7-1-00
ELECTRICAL 12-123
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1249.
Harness Assembly, Slant-Back Cargo Door, Model 91.
1
6011057
HARNESS ASSEMBLY, slant-back door, jumper. . . . . . . .
5937039
CONNECTOR, 2-way mold on, to rear courtesy light
N/S
CONNECTOR, 2-way mold on, to R.H. cargo light . . .
N/S
CONNECTOR, 2-way mold on, to L.H. cargo light . . .
6011553
HOSE, window washer fluid . . . . . . . . . . . . . . . . . . . . .
5939085
CONNECTOR, 3-way to lift gate door jam switch . . .
5939085
CONNECTOR, 3-way to rear door jam switch . . . . . .
6000972
CONNECTOR, 2-way mold on, to roof cargo lamp

harness connector. . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
RETAINER CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008670
CONNECTOR, 8-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
5995714
CONNECTOR, 6-way to rear door window and

lock harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTOR, 3-way to cross body harness. . . . . . . .
10
N/S
05745158
7-1-00
12-124 ELECTRICAL
4
3
VIEW 2
VIEW 3
VIEW 4
00-P12-002
Figure 1250. Harness Assembly, Slant-Back Rear Defrost, Model 91.

7-1-00
ELECTRICAL 12-125
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1250.
Harness Assembly, Slant-Back Rear Defrost, Model 91.
1
6011056
HARNESS ASSEMBLY, slant-back defrost. . . . . . . . . . . . .
N/S
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
RETAINER CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CONNECTOR, 1-way to R.H. rear window. . . . . . . . . .
N/S
CONNECTOR, 1-way to L.H. rear window . . . . . . . . . .
05745158
7-1-00
12-126 ELECTRICAL
2
4
VIEW 2
VIEW 3
VIEW 4
VIEW 5
00-P12-003
Figure 1251. Slant-Back Harness, Model 91.

7-1-00
ELECTRICAL 12-127
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1251.
Slant-Back Harness, Model 91.
1
6011051
HARNESS ASSEMBLY, slant-back door . . . . . . . . . . . . . .
6002769
CONNECTOR, 8-way to rear door and liftgate jumper
N/S
CONNECTOR, 4-way to wiper motor . . . . . . . . . . . . .
N/S
RETAINER CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
CONNECTOR, 3-way to lock actuator . . . . . . . . . . . .
05745158
7-1-00
12-128 ELECTRICAL
1
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 7
VIEW 8
00-P12-018
Figure 1252. Harness Assembly, Station Wagon Rear Door Jumper (RH Side).
7-1-00
ELECTRICAL 12-129
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1252.
Harness Assembly, Station Wagon Rear Door Jumper
(RH Side).
1
6010117
HARNESS ASSEMBLY, rear door jumper . . . . . . . . . . . . .
5937039
CONNECTOR, 2-way mold-on, to rear courtesy light
5939085
CONNECTOR, 3-way, to rear door jamb switch . . . . .
6009107
CONNECTOR, 10-way, to rear door lock module . . .
6009730
TERMINAL, female, to rear vertical door contacts. . .
5995714
CONNECTOR, 6-way, to rear door window and locks

harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008670
CONNECTOR, 8-way, to cross-body harness . . . . . . .
6010129
CONNECTOR, 6-way, to cross-body harness . . . . . . .
05745158
7-1-00
12-130 ELECTRICAL
1
2
5
14
11
12
10
13
VIEW 2
VIEW 3
VIEW 4
VIEW 5
VIEW 6
VIEW 7
VIEW 8
VIEW 9
VIEW 10
VIEW 11
VIEW 12
VIEW 13
00-P12-020
VIEW 14
Figure 1253. GM Engine Harness Assembly.

3-1-01
ELECTRICAL 12-131
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1253.
GM Engine Harness Assembly.
1
5745363
HARNESS ASSEMBLY, engine SEE NOTE 1 . . . . . . . . . . . .
S.I.A.
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
CONNECTOR, 6-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.A.
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.A.
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.A.
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.A.
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
S.I.A.
CONNECTOR, 40-way . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: ENGINE HARNESS ASSEMBLY P/N 5745363

COMES WITH ENGINE.
05745158
7-1-00
12-132 ELECTRICAL
00-P12-021
Figure 1254. PCM and Digital Ratio Adapter.

2-1-02
ELECTRICAL 12-133
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1254.
PCM and Digital Ratio Adapter.
1
6009716
ADAPTER, digital ratio, 2.56:1 axle ratio . . . . . . . . . . . . .
6009717
ADAPTER, digital ratio, 3.08:1 axle ratio . . . . . . . . . . . . .
6010412
RECEIVER MODULE, keyless entry . . . . . . . . . . . . . . . . .
6010811
MODULE, powertrain control, domestic . . . . . . . . . . . .
6010812
MODULE, powertrain control, export. . . . . . . . . . . . . . .
LOCKWASHER, external-tooth . . . . . . . . . . . . . . . . . . . .
3
4
MS45904-60
9416128
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B18245B05
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010432B9
BRACKET, PCM mounting . . . . . . . . . . . . . . . . . . . . . . . .
6003831
CLIP AND STUD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
12-134 ELECTRICAL
4
6
7
13
12
10
7
8
10
11
12
10
9
9

7-1-00
ELECTRICAL 12-135
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1255.
Cowl Top Harness
1
6002810
BRAKE LIGHT SWITCH BRACKET . . . . . . . . . . . . . . . . . . .
6002811
BRAKE LIGHT/CRUISE SWITCH . . . . . . . . . . . . . . . . . . . . .
6002625
DAYTIME RUNNING LIGHT MODULE (Canada Only) . .
12356704
PARKING BRAKE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . .
5938686
TRANSFER LOCK SWITCH. . . . . . . . . . . . . . . . . . . . . . . . .
N/S
SCREW, 1/4 - 20 x 3/4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5937842
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010328
BRACKET ASSEMBLY, junction block & connector

mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939712
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
N/S
FLAT WASHER, 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
N/S
BOLT, 1/4 - 20 x 5/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
N/S
NUT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6007329
JUNCTION BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
3-1-01
12-136 ELECTRICAL
9-S12-085.2
Figure 1256. Remote Entry Transmitter and Receiver.

3-1-01
ELECTRICAL 12-137
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1256.
Remote Entry Transmitter and Receiver.
1
6010412
RECEIVER MODULE, remote entry . . . . . . . . . . . . . . . . .
6010411
TRANSMITTER, four-button, remote entry, SEE NOTE 1 . .
6011020
CROSSBODY, harness ASM . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: THE FOUR-BUTTON TRANSMITTER IS THE

REPLACEMENT FOR THE FACTORY-SUPPLIED
THREE-BUTTON TRANSMITTER. SEE REMOTE
ENTRY KIT, P/N 5745076, IN ACCESSORIES,
CHAPTER 13. THE THREE BUTTON TRANSMITTER
IS NOT AVAILABLE.
05745158
7-1-00
12-138 ELECTRICAL
2-1-02
ACCESSORIES 13-1
Section 13
ACCESSORIES
TITLE
PAGE NUMBER
Air Filter Restriction Gauge Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-66

Auxiliary Air Hose Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-50
Bedliner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-120
Bike Rack Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-114
Brushguard Kit and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
Brushguard Kit, Heavy Duty Accessory Frontal-Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
Brushguard Kit, Heavy Duty Accessory Wrap-Around . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
Bumper (Front with Brushguard and without Winch) Cover Kit,
Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-104
Bumper (Front with Winch) Cover Kit, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . 13-102
Bumper (Rear) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-106
Cargo Area Liner, Station Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-58
CD Changer and Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-88
Dash Trim Appliqu Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-90
Door Handle and Bezel Covers, Polished and Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . 13-118
Driveline Protection and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-34
Driveline Protection Skid Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-36
Dual Oil Filter Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-96
Electric Seat Heater Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-92
Floor Mats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60
Grille (Front) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-110
Grille (Upper) Cover, Polished or Brushed Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-108
Hourmeter Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-74
Leather Upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-64
Off-Road Accessory Kit, Station Wagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-94
Off-Road Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-84
Pioneer Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-28
Radio Noise Suppression Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-76
Rear Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-52
Reel Lamp Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-132
Reflective Triangle Warning Device, Jack Assembly, and Mounting Hardware. . . . . . . . . . . . . . 13-24
Remote Entry Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40
Rocker Panel Guard Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38
Roof Rack Kit, Aluminum, Round Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-126
Roof Rack Kit, Side Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-116
Roof Rack Kit, Steel, Square Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-124
Running Board Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-46
Seat Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-62
Seat, Auxiliary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-54
Side Step Bars Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-48
Ski Rack Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-122
Skid Plate Cover, Polished Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-112
Slant-Back (Soft) Kit (Four-Door Soft Top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-78
05745158
2-1-02
13-2 ACCESSORIES
TITLE
PAGE NUMBER
Soft Square Back Kit, Model 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-80

Spare Tire Carrier Kit, Swing-Away (Steel Wheels Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-30
Spare Tire Carrier, Bed-Mounted (Steel Wheels Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-32
Tire (Tubeless) Repair Kit, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-70
Tire (Tubeless) Repair Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-72
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-100
Tire Repair Accessory Kit, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-98
Tonneau Cover 4-Door Hardtop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-56
Tow Ball Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-16
Travelers Survival Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-68
Universal Roof Mounting Rack Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-44
Utility Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-26
Wheel and Tire Assembly, SpaceSaver Spare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-42
Wheel Cover Kit, Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-86
Wheel Half Nut/Wheel Lug Nut, Cover, Chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-130
Wheel Well Flare Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-128
Winch Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14
Winch Assembly, for Vehicles Prior to VIN YE186477 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-8
Winch Assembly, for Vehicles VIN YE186477 and Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-12
Winch Assembly, Mounting Hardware, and Related Parts (Winch Kit) . . . . . . . . . . . . . . . . . . . . .13-3
Winch Roller Fairlead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-82
3-1-01
ACCESSORIES 13-3
1
6
7
20
10
9
8
10
11
18
19
12
13
14
17
17
15
16
Figure 131. Winch Assembly, Mounting Hardware, and Related Parts (Winch Kit)
Sheet 1 of 2.
05745158
21
3-1-01
13-4 ACCESSORIES
22
25
23
24
26
27
30
28
27
29
Figure 131. Winch Assembly, Mounting Hardware, and Related Parts (Winch Kit)
Sheet 2 of 2.
3-1-01
ACCESSORIES 13-5
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 131.
Winch Assembly, Mounting Hardware, and Related
Parts (Winch Kit).
1
2
3
4
5
6
7
8
8
9
10
11
11
12
12
13
14
15
16
16
17
18
18
19
19
20
21
21
22
23
23
24
25
26
5745286
S.I.K.
12338481
5744290
7385182
S.I.K.
S.I.K.
6003560
6011149
S.I.A.
MS21334-28
5741028
5741028
5742879
5745269
S.I.A.
S.I.A.
S.I.A.
5714474
5744739
S.I.A.
S.I.K.
5741152
S.I.K.
S.I.K.
6000236
5939435
5745267
5935666B9
12342388B5
12342387B9
S.I.K.
S.I.K.
S.I.K.
KIT, winch, 12V, 12000-lb capacity, SEE NOTES 2, 3, 4, and 5 .

NUT, clamp, 1/4 - 20 Gr8 . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER CABLE ASSEMBLY, winch-to-battery, 64.5 long.
CLAMP, positive and ground cables . . . . . . . . . . . . . .
LOCKWASHER, med, 1/4, ZN, clamp . . . . . . . . . . . . . .
SCREW, 1/4 - 20 x 3/4, ZN, clamp . . . . . . . . . . . . . . . . .
WINCH ASSEMBLY, SEE NOTE 1 . . . . . . . . . . . . . . . . . . .
WINCH ASSEMBLY, SEE NOTE 2 . . . . . . . . . . . . . . . . . . .
SCREW, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, positive and ground cables . . . . . . . . . . . . .
CLAMP, winch motor-to-cover assembly, SEE NOTE 1
CLAMP, winch motor-to-cover assembly, SEE NOTE 2
COVER ASSEMBLY, winch motor, SEE NOTE 7 . . . . . .
CONTROL PACK (not illustrated), SEE NOTE 8 . . . . . .
NUT, winch cable-to-motor stud . . . . . . . . . . . . . . . .
WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, winch cable-to-motor . . . . . . . . . . . . . . . . .
HOOK AND PIN ASSEMBLY, SEE NOTE 7 . . . . . . . . . . . .
HOOK AND CABLE, ASSEMBLY SEE NOTE 8 . . . . . . . . .
COTTER PIN, 1/8 x 1 1/4 . . . . . . . . . . . . . . . . . . . . . . .
BOLT, winch, 7/16 - 14 x 1 1/2, SEE NOTE 1 . . . . . . . . .
BOLT, winch, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . . .
WASHER, 7/16, type B, winch, SEE NOTE 1 . . . . . . . . . .
WASHER, M12, SEE NOTE 2. . . . . . . . . . . . . . . . . . . . . . .
DECAL, winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HAND CONTROLLER, winch, SEE NOTE 7 . . . . . . . . . . .
REMOTE CONTROLLER, winch, SEE NOTE 8 . . . . . . . . . .
BUMPER, front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME EXTENSION, front bumper, R.H. . . . . . . . . . . . .
FRAME EXTENSION, front bumper, L.H.. . . . . . . . . . . . .
WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . . .
LOCKNUT, 1/2 - 13 , front bumper . . . . . . . . . . . . . . . .
BOLT, 5/8 - 16 x 1, brace assembly. . . . . . . . . . . . . . . .
05745158
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
4
4
4
4
1
1
1
1
1
1
18
8
4
3-1-01
13-6 ACCESSORIES
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 131.
Winch Assembly, Mounting Hardware, and Related
Parts (Winch Kit) (Contd)
27
WASHER, flat, 3/8, brace assembly. . . . . . . . . . . . . . .
28
12342389B5
S.I.K.
BRACE ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .
28
12342390B5
BRACE ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . .
29
S.I.K.
NUT, 3/8 - 16, brace assembly. . . . . . . . . . . . . . . . . . .
30
S.I.K.
BOLT, 1/2 - 13 x 1 1/2, frame extension . . . . . . . . . . .
NOTE 1: FOR VEHICLES PRIOR TO VIN YE186477.

CHECK WINCH BEFORE ORDERING PARTS.
THIS WINCH HAS A RED W ON THE CONTROL
PACK (WHERE THE REMOTE CONTROLLER
PLUGS INTO THE WINCH).
NOTE 2: FOR VEHICLES WITH VIN YE186477 AND UP.
CHECK WINCH BEFORE ORDERING PARTS.
THIS WINCH AS A BLACK W ON THE
CONTROL PACK (WHERE THE REMOTE
CONTROLLER PLUGS INTO THE WINCH).
NOTE 3: MUST ALSO ORDER SKID PLATE, P/N 5935669,
FOR VEHICLES WITH UNDERBODY PROTECTION.
NOTE 4: TO KEEP VEHICLE WARRANTY IN EFFECT,
UPGRADED HEAVY DUTY FRONT SPRINGS
MUST BE USED ON VEHICLES EQUIPPED WITH
WINCH. SEE SERVICE INFORMATION BULLETIN
98-13-06.
NOTE 5: FOR MOUNTING HARDWARE, REFER TO FRONT
BUMPER AND LIFTING SHACKLE (WINCH KIT) IN
SECTION 9.
NOTE 6: COMPONENT OF WINCH KIT, P/N 5744376.
NOTE 7: COMPONENT OF WINCH KIT, P/N 5745286.

ACCESSORIES 13-7
05745158

13-8 ACCESSORIES
16
6
15
5
7
14
13
8
17
10
12
18
11
20
23
19
21
45
24
22
26
25
44
24
42
27
37
29
39 40
41
38
36
43
48
50 49
47
46
28
53
32
33
35
34
52
31
30
51
Figure 132. Winch Assembly, for Vehicles Prior to VIN YE186477.


ACCESSORIES 13-9
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 132.
Winch Assembly, for Vehicles Prior to VIN YE186477.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
6003560
N/S
5742968
5742871
5742969
5741021
5742885
5742877
5742876
5742858
5742888
5742886
5742857
5742872
5742873
5742971
5742892
N/S
5741144
5742967
5742867
5742866
N/S
5742881
5742887
5742970
5742883
5742893
N/S
5742878
5743782
5742972
5741144
5742897
5742867
5742866
5741004
5742869
5742880
5742882
5741028
5742932
5742879
5741030
WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAPSCREW, 1/4 - 20 x 3.0 . . . . . . . . . . . . . . . . . . . . . . .
HOUSING ASSEMBLY, GEAR. . . . . . . . . . . . . . . . . . . . . .
THRUST PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOB, plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEEL BALL, 1/4 Dia. . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSION SPRING. . . . . . . . . . . . . . . . . . . . . . . . .
DETENT SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUN GEAR, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARRIER ASSEMBLY, stage 1 . . . . . . . . . . . . . . . . . . . . .
RING GEAR, stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEEL BALL SET, 85 balls, 3/16 Dia. . . . . . . . . . . . . . . . .
HEX SHAFT, output . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRUM ASSEMBLY , 3.5 x 6 . . . . . . . . . . . . . . . . . . . . . .
SETSCREW, m10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THRUST WASHER, nylon . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPORT, drum, gear end . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL, radial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRUM BUSHING, nylon . . . . . . . . . . . . . . . . . . . . . . . .
CAPSCREW, 3/8 x 1.0 . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RING GEAR ASSEMBLY, series 12 . . . . . . . . . . . . . . . . . .
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAPSCREW, 3/8 x 1.0 . . . . . . . . . . . . . . . . . . . . . . . .
ROLLER CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEX SHAFT, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THRUST WASHER, nylon . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPORT, drum, motor end . . . . . . . . . . . . . . . . . . . . .
OIL SEAL, radial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRUM BUSHING, nylon . . . . . . . . . . . . . . . . . . . . . . . .
GASKET, end housing . . . . . . . . . . . . . . . . . . . . . . . . . .
COUPLING, motor shaft . . . . . . . . . . . . . . . . . . . . . . . .
BALL BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, motor shaft . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, winch motor . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL PACK, 12 VDC . . . . . . . . . . . . . . . . . . . . . . .
SOLENOID HOUSING. . . . . . . . . . . . . . . . . . . . . . . . . .
CAPSCREW, solenoid cover, hex head, #10-24 . . . . .
05745158
1
10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
2
1
1
2
3
3
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
7-1-00
13-10 ACCESSORIES
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 132.
Winch Assembly, for Vehicles Prior to VIN YE186477.
45
46
5742974
5742870
WIRE ROPE, 7/16-inch DIA. x 75-feet long . . . . . . . . .

BRUSH SET, 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
47
S.I.A.
BRUSH STUD, winch motor. . . . . . . . . . . . . . . . . . . . .
48
S.I.A.
SPACER, winch motor brush set . . . . . . . . . . . . . . . .
49
S.I.A.
NUT, winch motor brush set . . . . . . . . . . . . . . . . . . .
50
5741005
CAPSCREW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
51
5742868
ELECTRIC MOTOR, 12 VDC . . . . . . . . . . . . . . . . . . . . .
52
S.I.A.
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
5742874
SWITCH, electric thermal . . . . . . . . . . . . . . . . . . . . . .

ACCESSORIES 13-11
05745158
3-1-01
13-12 ACCESSORIES
3
4
8
5
9
10
11
6
7
12
22
10
14
13
15
20
20
16
21
19
18
17
24
26
24
25
00-P13-004.2
Figure 133. Winch Assembly, for Vehicles VIN YE186477 and Up.
23
3-1-01
ACCESSORIES 13-13
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 133.
Winch Assembly, for Vehicles VIN YE186477 and Up.
1
6011149
WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742884
CAPSCREW, allen head, 1/4 - 20 x 3 . . . . . . . . . . . . . .
10
5745266
GEAR HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
5745261
DRUM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742974
WIRE ROPE, 7/16-inch DIA. x 75-feet long . . . . . . . . . .
5744739
HOOK AND CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5714481
THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745262
DRUM SUPPORT, gear end . . . . . . . . . . . . . . . . . . . . . .
5745259
CAPSCREW, allenhead, 3/8 - 16 x 1 . . . . . . . . . . . . . . .
10
5745263
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5714484
12
5745264
RING GEAR, output stage . . . . . . . . . . . . . . . . . . . . . .
13
5714498
DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
5745265
CARRIER GEAR, stage 2 . . . . . . . . . . . . . . . . . . . . . . . .
15
5742886
CARRIER GEAR, stage 1 . . . . . . . . . . . . . . . . . . . . . . . .
16
5742888
SUN GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5714499
BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5745260
TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
5714478
BRAKE DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
5742882
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
5745258
DRUM SUPPORT, motor end . . . . . . . . . . . . . . . . . . . . .
22
5745257
MOTOR ASSEMBLY, winch . . . . . . . . . . . . . . . . . . . . . . .
23
5745269
CONTROL PACK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . .
24
5741028
CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
5745268
CABLE ASSEMBLY, battery . . . . . . . . . . . . . . . . . . . . . . .
26
5745267
REMOTE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-14 ACCESSORIES
1
5
8
8-P13-003.1
Figure 134. Winch Accessory Kit.


ACCESSORIES 13-15
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 134.
Winch Accessory Kit.
1
5745019
KIT, winch accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BAG, camouflage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
TRUNK PROTECTOR, 2-inch . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SHACKLE 3/4-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
GLOVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 pair
S.I.K.
SNATCH BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744881
STRAP, 3-inch 30 feet . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-16 ACCESSORIES
9-P13-007
5
4
Figure 135. Tow Ball Assembly


ACCESSORIES 13-17
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 135.
Tow Ball Assembly
1
5744936
TOW BALL ASSEMBLY, 1 7/8, 2, and 2 5/16. . . . . . .
S.I.K.
PIN, anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BALL SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PIN, retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
13-18 ACCESSORIES
1
2
11
9
7
3
4
12
10
13
14
15
24
16
17
25
22
21
20
23
18
19
26
31
26
29
27
30
28
28
29
Figure 136. Brushguard Kit and Mounting Hardware.

7-1-00
ACCESSORIES 13-19
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 136.
Brushguard Kit and Mounting Hardware.
1
6000999
KIT, brushguard, vehicle w/ winch . . . . . . . . . . . . . . . . .
6000862
BRUSHGUARD ASSEMBLY, w/winch . . . . . . . . . . . . . . .
5935839
LANYARD, locking pin . . . . . . . . . . . . . . . . . . . . . . . . . .
6007230
PIN, quick release . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
S.I.K.
S.I.K.
SCREW, 5/8 - 11 x 3 3/4, Gr8, CAD, bracket mounting

WASHER, flat, hard, 5/8, Type B, bracket mounting . .
2
16
S.I.K.
BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD, bracket mounting .
5939266
DECAL, brushguard (not illustrated) . . . . . . . . . . . . . .
7
8
S.I.K.
WASHER, flat, hardened, 1/2, type B, bracket mounting .
S.I.K.
LOCKNUT, 5/8 - 11, bracket mounting, w/ winch . . . .
10
6000864B1
BRACKET, brushguard support . . . . . . . . . . . . . . . . . . ..
11
S.I.K.
WASHER, 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
SCREW, tapping, 1/4 - 14 x 1/2 . . . . . . . . . . . . . . . . . . .
13
S.I.K.
LOCKNUT, 1/2 - 13, Gr8, CAD, bracket mounting . . . .
14
6001000
KIT, brushguard, vehicle w/o winch . . . . . . . . . . . . . . . .
15
6000862
BRUSHGUARD ASSEMBLY, w/o winch . . . . . . . . . . . . . .
16
5935839
LANYARD, locking pin . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6007230
PIN, locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
S.I.K.
SCREW, 5/8 - 11 x 3 3/4, Gr8, CAD, bracket mounting
19
S.I.K.
WASHER, flat, hard, 5/8, type B, bracket mounting . .
16
20
S.I.K.
BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD, bracket mounting .
21
S.I.K.
22
S.I.K.
LOCKNUT, 5/8 - 11, bracket mounting, w/o winch. . .
23
6000864B1
BRACKET, brushguard support . . . . . . . . . . . . . . . . . . ..
24
S.I.K.
WASHER, 1/4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
S.I.K.
SCREW, tapping, 1/4 - 14 x 1/2 . . . . . . . . . . . . . . . . . . .
26
S.I.K.
WASHER, flat, 5/8, type B, bracket mounting, w/o winch
27
S.I.K.
LOCKNUT, 5/8 - 11, Gr8, CAD, w/o winch . . . . . . . . . .
28
S.I.K.
LOCKNUT, 1/2 - 13, Gr8, CAD, bracket mounting . . . .
29
S.I.K.
30
6001552B1
BRACKET, tow hook support, L.H., w/o winch . . . . . . .
30
6001553B1
BRACKET, tow hook support, R.H., w/o winch. . . . . . .
31
S.I.K.
SCREW, 5/8 - 11 x 3 3/4, Gr8, CAD, bracket mounting,

w/o winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DECAL, brushguard (not illustrated) . . . . . . . . . . . . . .
5939266
05745158
16

13-20 ACCESSORIES
1
2
12
14
13
3
7
15
14
11
10 9
16
CAUTION
LOWER BRUSHGUARD
BEFORE OPENING HOOD
00-P13-001
Figure 137. Brushguard Kit, Heavy Duty Accessory Frontal-Coverage.

2-1-02
ACCESSORIES 13-21
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 137.
Brushguard Kit, Heavy Duty Accessory Frontal-Coverage.
1
2
5745211
KIT, heavy duty accessory frontal-coverage brushguard
5745254
BRUSHGUARD, frontal coverage . . . . . . . . . . . . . . . . .
5745408
KIT, mounting hardware SEE NOTE 1 . . . . . . . . . . . . . .
S.I.K.
BOLT, shoulder, 1/2 x 5/8 . . . . . . . . . . . . . . . . . . . . . .
5745407
BRACKET, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, nylon, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKNUT, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745409
GUARD, rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
NUT, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.K.
BOLT, 1/2 x 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5745405
LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5745406
LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.K.
BOLT, button head, 1/4 x 3/4 . . . . . . . . . . . . . . . . . .
14
S.I.K.
WASHER, nylon, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.K.
LOCKNUT, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5939266
DECAL, brushguard caution, English, SEE NOTE 2 . . . . .
16
6002679
DECAL, brushguard caution, French, SEE NOTE 2. . . . .
16
6002019
DECAL, brushguard caution, Arabic, SEE NOTE 2. . . . .
NOTE 1: MOUNTING HARDWARE INCLUDES; BRACKETS

AND HARDWARE.
NOTE 2: IF THE VEHICLE WAS NOT PREVIOUSLY
EQUIPPED WITH A BRUSHGUARD A CAUTION
DECAL WILL NEED TO BE ORDERED IN THE
APPROPRIATE LANGUAGE FOR AREA OF USE.
DECALS DO NOT COME WITH THE BRUSHGUARD KIT.
05745158

13-22 ACCESSORIES
1
2
13
14
12
3
7
15
14
11
10 9
16
CAUTION
LOWER BRUSHGUARD
BEFORE OPENING HOOD
00-P13-002
Figure 138. Brushguard Kit, Heavy Duty Accessory Wrap-Around.

3-1-01
ACCESSORIES 13-23
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 138.
Brushguard Kit, Heavy Duty Accessory Wrap-Around.
1
5745210
KIT, heavy duty accessory wrap-around brushguard .
5745255
BRUSHGUARD, wrap-around coverage . . . . . . . . . . .
5745408
KIT, mounting hardware . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BOLT, shoulder, 1/2 x 5/8 . . . . . . . . . . . . . . . . . . . . . .
5745407
BRACKET, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, nylon, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKNUT, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745409
GUARD, rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
NUT, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, 1/2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.K.
BOLT, 1/2 x 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5745405
LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5745406
LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.K.
BOLT, button head, 1/4 x 3/4 . . . . . . . . . . . . . . . . . .
14
S.I.K.
WASHER, nylon, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.K.
LOCKNUT, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5939266
DECAL, brushguard caution, English, SEE NOTE 1 . . . . .
16
6002679
DECAL, brushguard caution, French, SEE NOTE 1. . . . .
16
6002019
DECAL, brushguard caution, Arabic, SEE NOTE 1. . . . .
NOTE 1: IF THE VEHICLE WAS NOT PREVIOUSLY

EQUIPPED WITH A BRUSHGUARD A CAUTION
DECAL WILL NEED TO BE ORDERED IN THE
APPROPRIATE LANGUAGE FOR AREA OF USE.
DECALS DO NOT COME WITH THE BRUSHGUARD KIT.
05745158

13-24 ACCESSORIES
2
5
10
11
16 17
12
18
15
13
20
22
14
21
17
23
17
19
16
26
25
24
Figure 139. Reflective Triangle Warning Device, Jack Assembly, and Mounting Hardware.
2-1-02
ACCESSORIES 13-25
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 139.
Reflective Triangle Warning Device, Jack Assembly,
1
2
3
4
5
6
7
8
9
10
10
11
11669000
S.I.K.
S.I.K.
5939822
S.I.K.
S.I.K.
S.I.K.
S.I.K.
6002031
14009303
5745304
N/S
12
N/S
13
6009332B2
14
6000161
15
N/S
16
N/S
17
N/S
18
6000268B2
19
N/S
20
6000265B2
21
22
12339734-4
6000270B2
23
N/S
24
N/S
25
26
N/S
6000273
KIT, Folding Reflective Triangle Warning Device. . . . . .

WARNING TRIANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . .
STORAGE CONTAINER. . . . . . . . . . . . . . . . . . . . . . . . . .
JACK ASSEMBLY, scissor . . . . . . . . . . . . . . . . . . . . . . . . . .
JACK, tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANK RATCHET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANK EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BAG, jack/tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WRENCH, wheel lug . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WRENCH, wheel lug, for aluminum wheels. . . . . . . . . .
WING NUT, 5/16 - 18, Steel. . . . . . . . . . . . . . . . . . . . . . . .
89
WASHER, flat, 5/16, Type B, ZN . . . . . . . . . . . . . . . . . . . .
89
BRACKET, jack hold-down. . . . . . . . . . . . . . . . . . . . . . . .
89
STUD, jack hold-down . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
BOLT, 1/4 - 20 x 2, Gr5, CAD. . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
NUT, 1/4 - 20, Gr8, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
WASHER, flat, hard, 1/4, type B, ZN . . . . . . . . . . . . . . . .
83, 84, 90
BRACKET ASSEMBLY, strap . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
BOLT, 1/4 - 20 x 1 1/2, Gr5, ZN . . . . . . . . . . . . . . . . . . . .
83, 84, 90
BRACKET ASSEMBLY, jack hold-down. . . . . . . . . . . . . . .
83, 84, 90
STUD, jack hold-down bracket. . . . . . . . . . . . . . . . . . .
BRACKET, clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
WASHER, flat, #10, type B, ZN . . . . . . . . . . . . . . . . . . . .
83, 84,90
WINGNUT, #10 - 24, steel . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
BRACKET, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STRAP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 90
05745158
1
3
1
1
1
1
1
1
1
1
1
2
2
2
2
1
2
4
1
1
1
2
1
2
2
1
1

13-26 ACCESSORIES
P13-053
Figure 1310. Utility Step


ACCESSORIES 13-27
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1310.
Utility Step
1
5744641
STEP ASSEMBLY, utility, red . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BAG, heavy-duty canvas, black . . . . . . . . . . . . . . . . .
05745158

13-28 ACCESSORIES
Figure 1311. Pioneer Tool Kit.


ACCESSORIES 13-29
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1311.
Pioneer Tool Kit.
1
6004898
KIT, pioneer tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
13-30 ACCESSORIES
1
2
10
3
4
11
6
11
12
3
7
8
29
28
25
27
30
26
16
31
13
25
13
25
14
15
16
23
24
13
16
13
17
22
13
18
13
19
17
20
13
21
Figure 1312. Spare Tire Carrier Kit, Swing-Away (Steel Wheels Only).
3-1-01
ACCESSORIES 13-31
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1312.
Spare Tire Carrier Kit, Swing-Away (Steel Wheels Only).
1
5744642
KIT, swing-away spare tire carrier. . . . . . . . . . . . . . . . . .
6007340P2
LUGNUT, flanged, 9/16 . . . . . . . . . . . . . . . . . . . . . . . . .
5935349
PLUG, hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6004008
DECAL, spare tire warning . . . . . . . . . . . . . . . . . . . . . .
5935839
LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007230
PIN, spare tire carrier. . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SCREW, tapping, 1/4 - 14 x 5/8, Phos . . . . . . . . . . . . .
S.I.K.
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6007764B2
FRAME, swing away spare tire . . . . . . . . . . . . . . . . . . .
10
5744553
SWING-AWAY CUSHION, 40" long, SEE NOTE 1 . . . . . .
11
SWING-AWAY CUSHION, 15", SEE NOTE 2 . . . . . . . . .
12
SWING-AWAY CUSHION, 10", SEE NOTE 2 . . . . . . . . .
13
S.I.K.
WASHER, flat, hard, 1/2, type B . . . . . . . . . . . . . . . . . .
14
14
S.I.K.
BOLT, 1/2 - 13 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . .
15
12339186
BRACE, bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.K.
LOCKNUT, 1/2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.K.
BOLT 1/2 - 13 x 3, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . .
18
6002620B2
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
6011123B9
BRACKET, spare tire mounting . . . . . . . . . . . . . . . . . . .
20
5935291
PLATE, tube retainer . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
S.I.K.
BOLT, 5/16 - 18 x 1.00, Gr5, Cad . . . . . . . . . . . . . . . . . .
22
S.I.K.
23
6008049B2
BRACKET, tire carrier stop . . . . . . . . . . . . . . . . . . . . . . .
24
S.I.K.
BOLT, 5/16 - 18 x 3, Gr8, Cad . . . . . . . . . . . . . . . . . . . . .
25
S.I.K.
WASHER, flat, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
S.I.K.
BOLT, 5/16 - 18 x 3/4, Gr8, ZN. . . . . . . . . . . . . . . . . . . . .
27
S.I.K.
LOCKWASHER, med, 5/16 . . . . . . . . . . . . . . . . . . . . . . .
28
6008056B2
BRACKET, carrier, hold down . . . . . . . . . . . . . . . . . . . .
29
S.I.K.
LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . .
30
S.I.K.
SCREW, 1/4 - 20 x 7/8, ZN. . . . . . . . . . . . . . . . . . . . . . . .
31
5935281
BLOCK, guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: CUT INTO THREE PIECES: TWO OF 15 INCHES,

ONE OF 10 INCHES
NOTE 2: MADE FROM 40-INCH CUSHION 5744553.
05745158
7-1-00
13-32 ACCESSORIES
4
3
5
6
12
19
8
18
8
10
13
11
14
9
15
17
16
11
Figure 1313. Spare Tire Carrier, Bed-Mounted (Steel Wheels Only).

7-1-00
ACCESSORIES 13-33
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1313.
Spare Tire Carrier, Bed-Mounted (Steel Wheels Only).
1
5742944
KIT, bed-mounted spare tire carrier. . . . . . . . . . . . . . . .
82, 83, 89
2
6007340P2
LUGNUT, flanged, 9/16 - 18 . . . . . . . . . . . . . . . . . . . . . .
6008230B3
SPARE TIRE FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . .
5935349
PLUG, 1/4 - 20 x 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS24667-54P2
SCREW, countersunk, socket head . . . . . . . . . . . . . . .
S.I.K.
BOLT, 1/2 - 13 x 3 1/2, Gr5, Phos. . . . . . . . . . . . . . . . . .
6000931B2
MOUNTING BRACKET, R.H. . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
NUT, 1/2 - 13, Gr8, CAD . . . . . . . . . . . . . . . . . . . . . . . . .
6000942B2
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12339376-1
ADHESIVE-BACKED TAPE . . . . . . . . . . . . . . . . . . . . . . . .
11
5935428
RIVNUT, 3/8 - 16, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
SCREW, 3/8 - 16 x 1 3/4, Gr5, CAD . . . . . . . . . . . . . . . .
13
S.I.K.
LOCKWASHER, med, 3/8, Phos . . . . . . . . . . . . . . . . . . .
14
S.I.K.
WASHER, flat, 3/8, type B . . . . . . . . . . . . . . . . . . . . . . . .
15
5935839
LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.K.
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.K.
SCREW, tapping, 1/4 - 14 x 1/2, Phos . . . . . . . . . . . . . .
18
6007230
LOCKPIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
6000930B3
MOUNTING BRACKET, L.H.. . . . . . . . . . . . . . . . . . . . . . .
05745158

13-34 ACCESSORIES
1
4
5
6
7
2
4
7
7
4
8
11
11
12
27
26
26
23
25
24
10
12
11
22
16
12 11
12
16
21
12
21
4
4 9
7 4
16
12
13
15
12
19
20
12
17
7
18
4
12
16
Figure 1314. Driveline Protection and Mounting Hardware.

16
7
14
3-1-01
ACCESSORIES 13-35
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1314.
Driveline Protection and Mounting Hardware.
1
5744299
KIT, underbody protection, vehicle w/o winch . . . . . .
5744281
KIT, underbody protection, vehicle w/ winch,
SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6006150B9
SHIELD, fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BOLT, 3/8 - 16 x 3 1/4, Gr8, Phos . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, flat, 3/8, type B (use w/ kit P/N 05744299). .
40
S.I.K.
WASHER, flat, 3/8, type B (use w/ kit P/N 05744281) .
30
5594341
SPACER, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5593490
FRONT SHIELD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKNUT, 3/8 - 16, Gr8 (use w/ kit P/N 05744299) . . .
20
S.I.K.
LOCKNUT, 3/8 - 16, Gr8 (use w/ kit P/N 05744281). . .
14
S.I.K.
SCREW, cap, 3/8 - 16 x 1 1/8, Gr8, CAD . . . . . . . . . . .
S.I.K.
BOLT, 3/8 - 16 x 3 3/4, Gr8, Phos . . . . . . . . . . . . . . . . . .
10
12447143
INTERMEDIATE SHIELD ASSEMBLY . . . . . . . . . . . . . . . . .
11
S.I.K.
BOLT, 5/16 - 18 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . .
12
12
S.I.K.
WASHER, flat, 5/16, hardened, type B, ZN . . . . . . . . . .
36
13
12447146
BRACKET ASSEMBLY, shield mounting, L.H.. . . . . . . . . .
14
12447151
SHIELD, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.K.
BOLT, 3/8 - 16 x 1, Gr8, CAD. . . . . . . . . . . . . . . . . . . . . .
16
S.I.K.
LOCKNUT, 5/16 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . .
18
17
5594342
SPACER, underbody protection, rear . . . . . . . . . . . . .
18
5593492
REAR SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
19
12447145
BRACKET, tube rear mounting . . . . . . . . . . . . . . . . . . .
20
S.I.K.
BOLT, 5/16 - 18 x 2 3/4, Gr8, ZN. . . . . . . . . . . . . . . . . . .
21
S.I.K.
WASHER, laminated fiber, 3/8. . . . . . . . . . . . . . . . . . . .
22
12447148
BRACKET, tube support transmission . . . . . . . . . . . . . .
23
S.I.K.
BOLT, 3/8 - 16 x 1 1/2, Gr8, CAD . . . . . . . . . . . . . . . . . .
24
5593495
BRACKET ASSEMBLY, shield mounting, R.H. . . . . . . . . .
25
S.I.K.
B0LT, 1/2 - 13 x 3 3/4, Gr8, CAD . . . . . . . . . . . . . . . . . .
26
S.I.K.
WASHER, flat, hardened, 1/2. . . . . . . . . . . . . . . . . . . . .
27
S.I.K.
LOCKNUT, 1/2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: FOR SKID PLATE INFORMATION, REFER TO

DRIVELINE PROTECTION SKID PLATES ON NEXT
PAGE.
05745158

13-36 ACCESSORIES
1
4
2
6
7
8
6
Figure 1315. Driveline Protection Skid Plates.


ACCESSORIES 13-37
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1315.
Driveline Protection Skid Plates.
1
5744299
KIT, underbody protection, vehicle w/o winch . . . . . .
5744281
KIT, underbody protection, vehicle w/winch . . . . . . . .
S.I.K.
WASHER, flat, 5/16, hard, type B, ZN, w/o winch . . . . .
S.I.K.
LOCKNUT, 5/16 - 18, Gr8, w/o winch . . . . . . . . . . . . . .
S.I.K.
BOLT, 5/16 - 18 x 1, Gr8, Phos, w/o winch. . . . . . . . . . .
5935943
SKID PLATE w/o winch. . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, flat, 3/8, type B, w/winch . . . . . . . . . . . . . . .
S.I.K.
BOLT, 3/8 - 16 x 1, w/winch, Gr8, CAD . . . . . . . . . . . . .
S.I.K.
LOCKNUT, 3/8 - 16, Gr8, w/winch . . . . . . . . . . . . . . . . .
5935669
SKID PLATE w/winch . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: FOR DRIVELINE PROTECTION PARTS, REFER TO

DRIVELINE PROTECTION AND MOUNTING
HARDWARE ON PAGES 13-34 AND 13-35.
05745158
3-1-01
13-38 ACCESSORIES
1
11
10
12
9
3
9
7
13
8
14
Figure 1316. Rocker Panel Guard Accessory Kit.

3-1-01
ACCESSORIES 13-39
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1316.
Rocker Panel Guard Accessory Kit.
1
5745331
KIT, rocker panel protection (steel, w/reinforcements)
5745332
KIT, rocker panel protection (aluminum) . . . . . . . . . . .
5742908
KIT, rocker panel protection (steel) . . . . . . . . . . . . . . . .
S.I.K.
CAPSCREW, socket head, 3/8 - 16 x 1 1/4 , CAD . . .
12
S.I.K.
WASHER, flat, 3/8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
6001595
GASKET, foam washer . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6001241
BRACKET, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001283
NUT, U-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKNUT, 3/8 - 16, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
5745169
5745170
reinforcments SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . .
6005165P
PANEL, underbody skid, L.H.(aluminum), SEE NOTE 2
6005166P
PANEL, underbody skid, R.H.(aluminum), SEE NOTE 2
6003614P
PANEL, underbody skid, L.H.(steel), SEE NOTE 3 . . . . .
6003615P
PANEL, underbody skid, R.H.(steel), SEE NOTE 3 . . . . .
S.I.K.
SCREW, socket, 3/8-16 x 1.0 FL HD ZN W/Nylon. . . . .
12
PANEL, underbody skid, L.H. (steel), w/welded side

reinforcements SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . .
PANEL, underbody skid, R.H.(steel), w/welded side
10
S.I.K.
RIVET, 3/16 dia., blind, aluminum . . . . . . . . . . . . . . . . .
48
11
6001275
BRACKET, skid plate mounting . . . . . . . . . . . . . . . . . . .
12
6001278
SHIM, skid plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5744675
DECAL, HUMMER, black, SEE NOTE 4 . . . . . . . . . . . . . . .
13
6004296
DECAL, HUMMER, gold, SEE NOTE 4 . . . . . . . . . . . . . . . .
13
6004295
DECAL, HUMMER, silver, SEE NOTE 4 . . . . . . . . . . . . . . . .
13
6004294
DECAL, HUMMER, white, SEE NOTE 4 . . . . . . . . . . . . . . .
13
5744882
DECAL, HUMMER, chrome, SEE NOTE 4 . . . . . . . . . . . . .
14
5745140
14
5745198
KIT, rocker panel protection cover, polished

stainless steel, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . .
KIT, rocker panel protection cover, brushed
stainless steel, SEE NOTE 5 . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF KIT P/N 5745331

NOTE 4: NOT INCLUDED IN KIT - ORDER SEPARATELY
(SHIPPED IN PAIRS ONLY)
NOTE 5: KIT INCLUDES RH AND LH COVERS
05745158
1
1
7-1-00
13-40 ACCESSORIES
6
5
Figure 1317. Remote Entry Kits.

9-P13-010
2-1-02
ACCESSORIES 13-41
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1317.
Remote Entry Kits.
1
5745076
KIT, garage door opener, 4-button . . . . . . . . . . . . . . . .
6010413
RECEIVER MODULE ASSEMBLY, garage door, 4-button
S.I.A.
D.C. VOLTAGE CONVERTER, power supply . . . . . . . .
S.I.A.
RECEIVER MODULE, garage door, 4-button . . . . . . .
6010425
HARNESS ASSEMBLY, garage door interface switch. .
6010411
TRANSMITTER, 4-button . . . . . . . . . . . . . . . . . . . . . . . . .
6010412
RECEIVER MODULE, 4-button (not illustrated) . . . . . . .
05745158
7-1-00
13-42 ACCESSORIES
4
3
00-P13-005
Figure 1318. Wheel and Tire Assembly, SpaceSaver Spare.

7-1-00
ACCESSORIES 13-43
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1318.
Wheel and Tire Assembly, SpaceSaver Spare.
1
6008983B2
WHEEL ASSEMBLY, spacesaver . . . . . . . . . . . . . . . . . . . .
MS21245-8
LOCKNUT, wheel assembly. . . . . . . . . . . . . . . . . . . . . .
12342794
O-RING, wheel assembly . . . . . . . . . . . . . . . . . . . . . . .
12342793
INSERT, wheel assembly . . . . . . . . . . . . . . . . . . . . . . . .
12342634
VALVE, pneumatic, wheel assembly . . . . . . . . . . . . . .
6005783P
WHEEL, one-piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008982
TIRE, SpaceSaver, 9.50R16.5LT, load rating E . . . . . . . .
05745158

13-44 ACCESSORIES
3
4
2
6
7
10
11
8
Figure 1319. Universal Roof Mounting Rack Kit.


ACCESSORIES 13-45
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1319.
Universal Roof Mounting Rack Kit.
1
5744600
UNIVERSAL ROOF MOUNTING RACK KIT . . . . . . . . . . . .
5743258
CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKNUT, 3/8 - 16, nylon Insert. . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743250
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKNUT, 1/4 - 20, nylon Insert . . . . . . . . . . . . . . . . .
5743254
SPACER, round, clamp . . . . . . . . . . . . . . . . . . . . . . . .
5743253
CLIP, clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743252
BOOT, rubber, clamp. . . . . . . . . . . . . . . . . . . . . . . . . .
10
5743251
YOKE, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5743269
BOLT, 3/8 - 16 x 2, Gr5, Phos. . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
13-46 ACCESSORIES
4
5
6
13
10
7
12
11
14
10
12
15
16
18
17
Figure 1320. Running Board Kit.


ACCESSORIES 13-47
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1320.
Running Board Kit.
1
5743446
KIT, running board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001283
J-NUT, U type, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . .
5743437
MOUNTING bracket . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKWASHER, med, 3/8, Phos . . . . . . . . . . . . . . . . . . .
12
S.I.K.
BOLT, 3/8 - 16 x 1 1/4, Gr5, CAD . . . . . . . . . . . . . . . . . .
12
5743441
RECEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743438
PLATE, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, flat, 3/8, Type B . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKNUT, 3/8 - 16, Gr5, ZN, nylon Insert. . . . . . . . . . . .
10
5743439
CURVED TUBE, with black plastic insert, lf, rr . . . . . . . .
10
5743440
CURVED TUBE, with orange plastic insert, rf, lr. . . . . . .
11
5743442
RUNNING BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5743443
END CAP, lf, rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5743444
END CAP, rf, lr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.K.
SCREW, truss head, #10 . . . . . . . . . . . . . . . . . . . . . . . . .
14
S.I.K.
LOCKNUT, #10 - 24, nylon insert . . . . . . . . . . . . . . . . . .
15
S.I.K.
SCREW, tapping, slotted hex, flanged, 1/4 - 20 x 3/4 .
16
5743436
CLIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5743434
CLIP, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5743435
PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-48 ACCESSORIES
5
4
9-P13-009
Note: Left side of vehicle shown.
Figure 1321. Side Step Bars Kit.


ACCESSORIES 13-49
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1321.
Side Step Bars Kit.
1
5745049
KIT, side step bars, black textured . . . . . . . . . . . . . . . . .
5745050
KIT, side step bars, stainless steel . . . . . . . . . . . . . . . . . .
5745088
BRACKET, support, left front . . . . . . . . . . . . . . . . . . . . .
5745089
BRACKET, support, right front . . . . . . . . . . . . . . . . . . . .
5745090
BRACKET, support, left rear . . . . . . . . . . . . . . . . . . . . . .
5745091
BRACKET, support, right rear . . . . . . . . . . . . . . . . . . . . .
5745097
BRACKET, tube, left rear . . . . . . . . . . . . . . . . . . . . . . . .
5745098
BRACKET, tube, right rear . . . . . . . . . . . . . . . . . . . . . . .
5745047
PAD, left rear step . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745048
PAD, right rear step . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745084
SIDE BAR, with step pad, left, black textured SEE NOTE 1
5745085
SIDE BAR, with step pad, right, black textured

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745086
SIDE BAR, with step pad, left, stainless steel SEE NOTE 2
5745087
SIDE BAR, with step pad, right, stainless steel SEE NOTE 2
5745046
PAD, front step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745099
BRACKET, tube, left and right front. . . . . . . . . . . . . . . .
S.I.K.
HARDWARE PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: PART OF KIT 5745049 ONLY.

NOTE 2: PART OF KIT 5745050 ONLY.
05745158

13-50 ACCESSORIES
2
5
Figure 1322. Auxiliary Air Hose Kit.


ACCESSORIES 13-51
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1322.
Auxiliary Air Hose Kit.
1
5743599
KIT, auxiliary air hose . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743709
BAG, CTIS hose storage, 12 x 12 plastic . . . . . . . . . .
6004415
HOSE ASSEMBLY, CTIS auxiliary air . . . . . . . . . . . . . . . .
6004417
FITTING, quick disconnect . . . . . . . . . . . . . . . . . . . . .
6004416
HOSE, auxiliary air . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-52 ACCESSORIES
Figure 1323. Rear Defroster.


ACCESSORIES 13-53
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1323.
Rear Defroster.
1
6005304
WINDOW ASSEMBLY, rear with defrost, sliding. . . . . . . .
83, 89
2
6005233
HARNESS, rear window defrost, sliding . . . . . . . . . . . . .

83, 89
05745158

13-54 ACCESSORIES
1
2
5
10
11
12
13
Figure 1324. Seat, Auxiliary.


ACCESSORIES 13-55
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1324.
Seat, Auxiliary.
1
6011493
SEAT, auxiliary, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011493G
SEAT, auxiliary, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6009015B
SEAT, auxiliary, black vinyl . . . . . . . . . . . . . . . . . . . . . . . .
5744858
UPHOLSTERY, seat back, auxiliary seat, black. . . . . . .
5744857
UPHOLSTERY, seat, auxiliary seat, black. . . . . . . . . . . .
5745298
UPHOLSTERY ASSEMBLY, seat & back, auxiliary seat, gray
5745297
UPHOLSTERY ASSEMBLY, seat & back, auxiliary seat, tan
5744317
FOAM, auxiliary seatback . . . . . . . . . . . . . . . . . . . . . .
5744318
FOAM, auxilary seat, cushion . . . . . . . . . . . . . . . . . . . .
5744314
FRAME, auxiliary seatback, w/spring. . . . . . . . . . . . . .
5744291
SEAT BELT, auxiliary seat. . . . . . . . . . . . . . . . . . . . . . . . .
5744313
FRAME, auxiliary seat w/spring . . . . . . . . . . . . . . . . . .
10
5744316
SPRING, auxiliary seat susp. . . . . . . . . . . . . . . . . . . . .
11
5744315
FRAME, auxiliary seat mount . . . . . . . . . . . . . . . . . . . .
12
5744292
PIN AND LANYARD ASSEMBLY, auxiliary seat retainer
13
5744631
BUSHING, auxiliary seat pin . . . . . . . . . . . . . . . . . . . . .
05745158

13-56 ACCESSORIES
3
2
19
18
4
17
14
5
8
15
11
6
13
10
12
8
16
11
10
NOTE: ITEMS 14 THROUGH 19 ARE
NOT COMPONENTS OF ITEM 1.
Figure 1325. Tonneau Cover 4-Door Hardtop.


ACCESSORIES 13-57
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1325.
Tonneau Cover 4-Door Hardtop.
1
6003663
KIT, tonneau cover, H/T, tan. . . . . . . . . . . . . . . . . . . . . . .
6004243
KIT, tonneau cover, H/T, black. . . . . . . . . . . . . . . . . . . . .
6004245
KIT, tonneau cover, H/T, white . . . . . . . . . . . . . . . . . . . . .
6003665
EXTRUSION, tonneau cover . . . . . . . . . . . . . . . . . . . . .
6003664
COVER, tonneau, tan, H/T . . . . . . . . . . . . . . . . . . . . . .
6004244
COVER, tonneau, black, H/T. . . . . . . . . . . . . . . . . . . . .
6004246
COVER, tonneau, white, H/T. . . . . . . . . . . . . . . . . . . . .
5744425
KIT, tonneau bow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BOW, tonneau cover . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BRACKET, tonneau bow . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SCREW, phcr, #10 - 32 x 3/4. . . . . . . . . . . . . . . . . . . . .
6001670
EXTRUSION, 41 in. PVC/velcro. . . . . . . . . . . . . . . . . . . .
5745081
VELCRO, 41 long . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
6001671
EXTRUSION, 9 in. PVC/velcro. . . . . . . . . . . . . . . . . . . . .
11
5745083
VELCRO, 9 long . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6001669
EXTRUSION, 43 in. PVC/velcro. . . . . . . . . . . . . . . . . . . .
13
5745082
VELCRO, 43 long . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6003848
SEAL, tonneau bracket . . . . . . . . . . . . . . . . . . . . . . . . . .
15
N/S
NUT INSERT, rubber, #10 - 32 . . . . . . . . . . . . . . . . . . . . . .
16
N/S
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
6003844B2
MOUNTING BRACKET, tonneau extrusion . . . . . . . . . . .
18
N/S
LOCKWASHER, split, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . .
19
N/S
BOLT, 1/4 - 20 x 1, Gr8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-58 ACCESSORIES
Figure 1326. Cargo Area Liner, Station Wagon.

2-1-02
ACCESSORIES 13-59
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1326.
Cargo Area Liner, Station Wagon.
1
5745487
KIT, cargo liner and vertical doors, gray . . . . . . . . . . . .
84
1
5745486
KIT, cargo liner and vertical doors, tan . . . . . . . . . . . . .

84
05745158

13-60 ACCESSORIES
Figure 1327. Floor Mats

2-1-02
ACCESSORIES 13-61
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1327.
Floor Mats
1
5745036
KIT, floor mat, gray, front. . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, L.H., front, gray . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, R.H., front, gray . . . . . . . . . . . . . . . . . . . .
5745037
KIT, floor mat., brown, front . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, L.H., front, brown . . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, R.H., front, brown . . . . . . . . . . . . . . . . . . .
5745213
KIT, floor mats, black, rubber, front . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, L.H., front, rubber, black. . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, R.H., front, rubber, black . . . . . . . . . . . . .
5745038
KIT, floor mat, gray, rear . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, L.H., rear, gray . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, R.H., rear, gray . . . . . . . . . . . . . . . . . . . . .
5745039
KIT, floor mat, brown, rear . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, L.H. rear, brown. . . . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, R.H. rear, brown . . . . . . . . . . . . . . . . . . . .
5745214
KIT, floor mats, rear, rubber, black . . . . . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, L.H., rear, rubber, black . . . . . . . . . . . . . .
S.I.K.
FLOOR MAT, R.H., rear, rubber, black . . . . . . . . . . . . . .
05745158

13-62 ACCESSORIES
.
Figure 1328. Seat Covers.

2-1-02
ACCESSORIES 13-63
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1328.
Seat Covers.
1
5745468
KIT, protective seat cover, front, black . . . . . . . . . . . . .
S.I.K.
PROTECTIVE COVER, cushion . . . . . . . . . . . . . . . . . . . .
S.I.K.
PROTECTIVE COVER, seat back . . . . . . . . . . . . . . . . .
S.I.K.
PROTECTIVE COVER, headrest . . . . . . . . . . . . . . . . . . .
S.I.K.
PROTECTIVE COVER, armrest . . . . . . . . . . . . . . . . . . . .
5745469
KIT, protective seat cover, rear, black . . . . . . . . . . . . . .
S.I.K.
PROTECTIVE COVER, cushion . . . . . . . . . . . . . . . . . . . .
S.I.K.
PROTECTIVE COVER, seat back . . . . . . . . . . . . . . . . .
S.I.K.
PROTECTIVE COVER, headrest . . . . . . . . . . . . . . . . . . .
5744579
STORAGE BAG, seat cover (not illustrated). . . . . . . . . .
05745158

13-64 ACCESSORIES
P13-057.1
Figure 1329. Leather Upholstery


ACCESSORIES 13-65
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1329.
Leather Upholstery
1
5744720
UPHOLSTERY, leather, R.H., front, tan. . . . . . . . . . . . . . . .
5744721
UPHOLSTERY, leather, R.H., front, gray. . . . . . . . . . . . . . .
5744722
UPHOLSTERY, leather, L.H., front, tan . . . . . . . . . . . . . . . .
5744723
UPHOLSTERY, leather, L.H., front, gray . . . . . . . . . . . . . . .
5744724
UPHOLSTERY, leather, rear, tan . . . . . . . . . . . . . . . . . . . .
5744725
UPHOLSTERY, leather, rear, gray . . . . . . . . . . . . . . . . . . .
5745023
UPHOLSTERY, leather, auxiliary seat, tan . . . . . . . . . . . .
5745022
UPHOLSTERY, leather, auxiliary seat, gray . . . . . . . . . . .
05745158

13-66 ACCESSORIES
6
5
8-P04-001
Figure 1330. Air Filter Restriction Gauge Kit


ACCESSORIES 13-67
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1330.
Air Filter Restriction Gauge Kit
1
5744872
KIT, air filter restriction gauge . . . . . . . . . . . . . . . . . . . . .
S.I.K.
RIVET, 1/8" x 5/16" . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6002004
BRACKET, air filter restriction gauge mounting . . . . . .
6001933
AIR FILTER RESTRICTION GAUGE . . . . . . . . . . . . . . . . . .
S.I.K.
SCREW, air filter restriction gauge bezel . . . . . . . . . .
S.I.K.
BEZEL, air filter restriction gauge . . . . . . . . . . . . . . . .
S.I.K.
HOSE, 1/4" O.D. x 24" long . . . . . . . . . . . . . . . . . . . . . .
12339978
HOSE BARB, 1/8" - 1/8" NPT . . . . . . . . . . . . . . . . . . . . . .
05745158

13-68 ACCESSORIES
NC
'U
RG
E
T A
O
W
W
T A
O
W
W
T A
O
W
-UT-TE
UPTE P
SHESLE
T-U TE
H LE
ESH LET
E
UP U
EP
UPTEUP
H-LH
ET- TTE
UPTE
E E
ASW
ELH ET
ASW
W TO
AS EL
W TO
W W
EP
TTU E
TT
TO
W
T A
O S
W
W H
T AE O S
W
L
AWE HESL
W HE
E L
TT
Alcohol
Prep Pa
d
A lcohol
P rep Pad
Alcoho
Prep Pal
d
8-P13-007
Figure 1331. Travelers Survival Kit


ACCESSORIES 13-69
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1331.
Travelers Survival Kit
1
5744903
KIT, travelers survival . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744996
BAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FOOD PACKET, 3-day supply . . . . . . . . . . . . . . . . . . . .
S.I.K.
WATER PACKETS, 3-day supply . . . . . . . . . . . . . . . . . . .
12
S.I.K.
SPACE BLANKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
MEDICAL SUPPLIES PACKAGE. . . . . . . . . . . . . . . . . . . .
S.I.K.
GENERAL SUPPLIES PACKAGE . . . . . . . . . . . . . . . . . . .
05745158

13-70 ACCESSORIES
2
3
5
5
Figure 1332. Tire (Tubeless) Repair Kit, External.


ACCESSORIES 13-71
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1332.
Tire (Tubeless) Repair Kit, External.
1
5710215
KIT, external tubeless tire repair . . . . . . . . . . . . . . . . . . .
5742542
TOOLBOX, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742537
FLUID, chemical vulcanizing (1/2 pint) . . . . . . . . . . . .
5742538
PLUG, large tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5742539
PLUG, small tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
5742540
RASP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5742541
TOOL, plug insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-72 ACCESSORIES
1
2
14
4
13
5
12
11
6
11
10
8
9
7
Figure 1333. Tire (Tubeless) Repair Kit, Internal.


ACCESSORIES 13-73
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1333.
Tire (Tubeless) Repair Kit, Internal.
1
5710216
KIT, internal tubeless tire repair . . . . . . . . . . . . . . . . . . . .
5713347
TOOLBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5713351
CLEANER (32 ounce) . . . . . . . . . . . . . . . . . . . . . . . . . .
5742539
PLUG, small. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5742540
RASP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5713341
PATCH (R-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
5714148
GAUGE, tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . .
5713340
STITCHER, patch roll . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5714149
CAP, valve stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
10
5713343
CEMENT (8 ounce) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5714147
PENCIL, yellow chalk . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
5713339
PATCH (R-12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
13
5712541
TOOL, plug insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
5742538
PLUG, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5713342
SCRAPER (not illustrated) . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-74 ACCESSORIES
2
6
3
4
5
Figure 1334. Hourmeter Kit


ACCESSORIES 13-75
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1334.
Hourmeter Kit
1
5744869
KIT, hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BOLT, #10 - 24 x 5/8, hourmeter . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, flat, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008033B9
BRACKET, hourmeter mounting . . . . . . . . . . . . . . . . . .
6008032
HOURMETER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SPRING CLIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6008196
CONNECTOR, female, hourmeter . . . . . . . . . . . . . . .
S.I.K.
NUT INSERT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-76 ACCESSORIES
2
3
4
8-P13-009
Figure 1335. Radio Noise Suppression Filter Kit


ACCESSORIES 13-77
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1335.
Radio Noise Suppression Filter Kit
1
5744279
FILTER KIT, radio noise suppression . . . . . . . . . . . . . . . . .
S.I.K.
FILTER, radio noise suppression. . . . . . . . . . . . . . . . . . .
S.I.K.
CONNECTOR, butt. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
F-TERMINAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-78 ACCESSORIES
1
3
4
9
5
6
7
6
11
10
Figure 1336. Slant-Back (Soft) Kit

(Four-Door Soft Top)
2-1-02
ACCESSORIES 13-79
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1336.
Slant-Back (Soft) Kit (Four-Door Soft Top)
1
5745292
KIT, soft top slant-back, tan. . . . . . . . . . . . . . . . . . . . . . .
90
1
5744851
KIT, soft top slant-back, black . . . . . . . . . . . . . . . . . . . . .
90
1
5745296
KIT, soft top slant-back, white . . . . . . . . . . . . . . . . . . . . .
90
2
6001747
COVER ASSEMBLY, tan. . . . . . . . . . . . . . . . . . . . . . . . . .
5744757
COVER ASSEMBLY, black . . . . . . . . . . . . . . . . . . . . . . . .
5744758
COVER ASSEMBLY, white . . . . . . . . . . . . . . . . . . . . . . . .
6001748
BOW ASSEMBLY, front. . . . . . . . . . . . . . . . . . . . . . . . . . .
6001749
BOW ASSEMBLY, middle . . . . . . . . . . . . . . . . . . . . . . . .
6001750
BOW ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.i.K.
SCREW, #10 - 32 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . .
16
6001717
BRACKET, hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001719
FOOTMAN LOOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5743708
LOOP, extended webbing . . . . . . . . . . . . . . . . . . . . . .
10
S.I.K.
STRAP, velcro. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6002519
FORMER, slant-back, L.H. . . . . . . . . . . . . . . . . . . . . . . .
11
6002520
FORMER, slant-back, R.H. . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-80 ACCESSORIES
4
5
6
8
7
Figure 1337. Soft Square Back Kit, Model 90


ACCESSORIES 13-81
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1337.
Soft Square Back Kit, Model 90
1
5742960
KIT, soft top, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6004208
KIT, soft top, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6004069
KIT, soft top, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001714
COVER ASSEMBLY, soft top, tan . . . . . . . . . . . . . . . . . .
6004209
COVER ASSEMBLY, soft top, white . . . . . . . . . . . . . . . .
6004070
COVER ASSEMBLY, soft top, black . . . . . . . . . . . . . . . .
6001715
BOW ASSEMBLY, front. . . . . . . . . . . . . . . . . . . . . . . . . . .
6001716
BOW ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001718
LOOP, extended webbing . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
SCREW, #10 - 32 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . .
12
6001719
FOOTMAN LOOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001717
BRACKET, hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE : VELCRO STRIP FOR RETAINING THE BOTTOM

EDGE IS NOT INCLUDED. SEE FIGURE 10-32
FOR THESE PARTS.
05745158

13-82 ACCESSORIES
3
2
Figure 1338. Winch Roller Fairlead

7-1-00
ACCESSORIES 13-83
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1338.
Winch Roller Fairlead
1
5744714
WINCH ROLLER FAIRLEAD, black . . . . . . . . . . . . . . . . . .
5744715
WINCH ROLLER FAIRLEAD, chrome . . . . . . . . . . . . . . . .
N/S
BOLT, M12 - 1.75 x 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/S
WASHER, flat, hard, M12 . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-84 ACCESSORIES
1
2
2
3
Figure 1339. Off-Road Light Kit

2-1-02
ACCESSORIES 13-85
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1339.
Off-Road Light Kit
1
5745027
KIT, off-road light, black . . . . . . . . . . . . . . . . . . . . . . . . . .
5745028
KIT, off-road light, stainless steel . . . . . . . . . . . . . . . . . . .
S.I.A.
LAMP, high intensity discharge (HID), black . . . . . . . .
S.I.A.
LAMP, high intensity discharge (HID), stainless steel. .
S.I.A.
WASHER, HID mounting. . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
NUT, HID mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
BALLAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745006
COVER, lamp, HID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745474
SWITCH (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
NUT (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.A.
LOCKWASHER (not illustrated) . . . . . . . . . . . . . . . . . . . .
S.I.A.
BOLT (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
3-1-01
13-86 ACCESSORIES
1
3
2
8
4
9 10 11 12
CTIS
13
7 6
14
16
15
21
17
22 23 24 25
18
CTIS
26
20 19
8-P13-001.2
Figure 1340. Wheel Cover Kit, Stainless Steel.

3-1-01
ACCESSORIES 13-87
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1340.
Wheel Cover Kit, Stainless Steel.
1
5744658
KIT, stainless steel wheel cover with or without CTIS . .

SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5744921
WHEEL COVER, stainless steel. . . . . . . . . . . . . . . . . . . .
5744920
KIT, wheel cover mounting bracket. . . . . . . . . . . . . . .
S.I.K.
BRACKET, wheel cover hub . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, flat, 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKWASHER, 7/16. . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BOLT, 7/16 - 14 x 3/4, wheel cover bracket. . . . . . . .
5744919
KIT, decorative lug nut . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
CAP, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.K.
PLASTIC INSERT, threaded . . . . . . . . . . . . . . . . . . . .
11
S.I.K.
NUT AND LOCKWASHER ASSEMBLY,

1/4 - 20 x 1/2, keps. . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5745100
CAPS, center, stainless steel . . . . . . . . . . . . . . . . . . . . .
14
5745053
KIT, stainless steel hub cab with or without CTIS . . . . . .

SEE NOTE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5745054
WHEEL COVER, stainless steel. . . . . . . . . . . . . . . . . . . .
16
5744920
KIT, wheel cover mounting bracket. . . . . . . . . . . . . . .
17
S.I.K.
BRACKET, wheel cover hub . . . . . . . . . . . . . . . . . . . .
18
S.I.K.
WASHER, flat, 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
S.I.K.
LOCKWASHER, 7/16. . . . . . . . . . . . . . . . . . . . . . . . . . .
20
S.I.K.
BOLT, 7/16 - 14 x 3/4, wheel cover bracket. . . . . . . .
21
5745055
KIT, decorative lug nut . . . . . . . . . . . . . . . . . . . . . . . .
22
S.I.K.
CAP, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . .
23
S.I.K.
PLASTIC INSERT, threaded . . . . . . . . . . . . . . . . . . . .
24
S.I.K.
NUT AND LOCKWASHER ASSEMBLY,

1/4 - 20 x 1/2, keps . . . . . . . . . . . . . . . . . . . . . . . . . .
25
S.I.K.
WASHER, flat, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
5745100
CAPS, center, stainless steel . . . . . . . . . . . . . . . . . . . . .
NOTE 1: INCLUDES FOUR EACH OF KITS 5744919 AND

5744920.
NOTE 2: INCLUDES FOUR EACH OF KITS 5745055 AND
5744920.
05745158

13-88 ACCESSORIES
5
7
3
4
10
11
13
12
7
8
14
Figure 1341. CD Changer and Remote Control.

2-1-02
ACCESSORIES 13-89
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1341.
CD Changer and Remote Control.
1
5744737
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745149
MAGAZINE, six-CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6010784
BEZEL, CD changer, SEE NOTE 1 . . . . . . . . . . . . . . . . . . .
9425422P2
SCREW, tapping, SEE NOTE 1 . . . . . . . . . . . . . . . . . . . . .
6010787
BRACKET, CD changer, L.H., SEE NOTE 1 . . . . . . . . . . . .
6010797
CD CHANGER ASSEMBLY, 6-CD, SEE NOTE 1 . . . . . . . . .
S.I.A.
SCREW, M5-.80 x 6, SEE NOTE 1 . . . . . . . . . . . . . . . . . . .
6011001
CABLE, CD changer, SEE NOTE 1 . . . . . . . . . . . . . . . . .
6010786
BRACKET, CD changer, front, SEE NOTE 1 . . . . . . . . . . .
10
N/S
LOCKWASHER, flat, #10, bracket, CD changer, SEE NOTE 1 .
11
N/S
SCREW, phcr, #10 - 32 x 3/4, SEE NOTE 1. . . . . . . . . . . . .
12
6001543
CLIP, CD changer cable . . . . . . . . . . . . . . . . . . . . . . . . .
13
6010788
BRACKET, CD changer, R.H, SEE NOTE 1. . . . . . . . . . . . .
14
N/S
SCREW, phcr, #10 - 32 x 7/8, SEE NOTE 2. . . . . . . . . . . . .
6001894
SPEEDNUT, J-type (not illustrated), SEE NOTE 1 . . . . . . .
NOTE 1: PART OF THE DELCO SIX-DISK CD CHANGER,

P/N 5745336, WHICH CONTAINS THE ABOVE
11 COMPONENETS ONLY.
NOTE 2: REUSE THE FASTENERS USED ON THE CD
CHANGER HOLE COVER
05745158

13-90 ACCESSORIES
1
4
8
31
32
22
21
20
30
29
23
10
16
28
19
27
26
25
18
24
11
12
17
15
8-P13-005.1
14
Figure 1342. Dash Trim Appliqu Kit

13

ACCESSORIES 13-91
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1342.
Dash Trim Appliqu Kit
1
5744905
KIT, Rosewood dash trim appliqu panels . . . . . . . . . .
5744906
KIT, Carbon Fiber dash trim appliqu panels . . . . . . . .
5744907
KIT, Carpathian Elm Burl dash trim appliqu panels . .
S.I.K.
PANEL, steering wheel accent. . . . . . . . . . . . . . . . . . .
S.I.K.
PANEL, left CD accent . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PANEL, right CD accent . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PANEL, left cigar lighter. . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PANEL, right cigar lighter. . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PANEL, center console . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PANEL, passenger side vent . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PANEL, passenger door switch. . . . . . . . . . . . . . . . . . .
10
S.I.K.
PANEL, passenger door handle . . . . . . . . . . . . . . . . . .
11
S.I.K.
PANEL, left rear door switch . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
PANEL, left rear door handle . . . . . . . . . . . . . . . . . . . .
13
S.I.K.
PANEL, right rear vent . . . . . . . . . . . . . . . . . . . . . . . . . .
14
S.I.K.
PANEL, left rear vent . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.K.
PANEL, glove box cover . . . . . . . . . . . . . . . . . . . . . . . .
16
S.I.K.
PANEL, cup holder trim . . . . . . . . . . . . . . . . . . . . . . . . .
17
S.I.K.
PANEL, window control surround . . . . . . . . . . . . . . . . .
18
S.I.K.
PANEL, power window control . . . . . . . . . . . . . . . . . . .
19
S.I.K.
PANEL, radio/climate control . . . . . . . . . . . . . . . . . . . .
20
S.I.K.
PANEL, right center vent . . . . . . . . . . . . . . . . . . . . . . . .
21
S.I.K.
PANEL, left center vent . . . . . . . . . . . . . . . . . . . . . . . . .
22
S.I.K.
PANEL, upper RPM gauge/clock . . . . . . . . . . . . . . . . .
23
S.I.K.
PANEL, lower RPM gauge/clock . . . . . . . . . . . . . . . . .
24
S.I.K.
PANEL, right tire pressure control . . . . . . . . . . . . . . . . .
25
S.I.K.
PANEL, left tire pressure control . . . . . . . . . . . . . . . . . .
26
S.I.K.
PANEL, right rear door handle . . . . . . . . . . . . . . . . . . .
27
S.I.K.
PANEL, right rear door switch . . . . . . . . . . . . . . . . . . . .
28
S.I.K.
PANEL, driver door handle . . . . . . . . . . . . . . . . . . . . . .
29
S.I.K.
PANEL, driver door switch . . . . . . . . . . . . . . . . . . . . . . .
30
S.I.K.
PANEL, light switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
S.I.K.
PANEL, left gauge cluster . . . . . . . . . . . . . . . . . . . . . . .
32
S.I.K.
PANEL, right gauge cluster . . . . . . . . . . . . . . . . . . . . . .
05745158

13-92 ACCESSORIES
1
Figure 1343. Electric Seat Heater Kit.


ACCESSORIES 13-93
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1343.
Electric Seat Heater Kit.
1
5744890
KIT, electric seat heater . . . . . . . . . . . . . . . . . . . . . . . . .
5744927
ELEMENT, heating, cushion . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
HOG RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
5744926
ELEMENT, heating, back . . . . . . . . . . . . . . . . . . . . . . . .
5744924
SWITCH, seat heater (not illustrated). . . . . . . . . . . . . .
5744925
MODULE, seat heater (not illustrated) . . . . . . . . . . . .
05745158

13-94 ACCESSORIES
2
3
4
4
3
6
Figure 1344. Off-Road Accessory Kit, Station Wagon


ACCESSORIES 13-95
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1344.
Off-Road Accessory Kit, Station Wagon
1
5744704
KIT, off-road accessory . . . . . . . . . . . . . . . . . . . . . . . . . .
84
2
MS90728-13
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5935291B2
PLATE, retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6001595
GASKET, foam washer . . . . . . . . . . . . . . . . . . . . . . . . . .
5744801
TOOL BOX, off-road, large . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKNUT, 1/4 - 20, CAD . . . . . . . . . . . . . . . . . . . . . . . .
5744881
STRAP, vehicle recovery (not illustrated here;

see page 13-14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6004898
KIT, pioneer tool (not illustrated here; see page 13-28)
5744718
OFF ROAD PARTS PACKAGE (not illustrated) . . . . . . .
S.I.K.
TESTER, 12-volt circuit. . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
GAUGE, tire pressure. . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
CABLE SET, jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FIRST AID AND BURN KIT . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FLASHLIGHT, Mag-Lite . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
FIRE EXTINGUISHER, 2.5-lb . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PLIERS, 6 1/2 Channel-Lock. . . . . . . . . . . . . . . . . . .
S.I.K.
FUSE ASSORTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PLIERS, linemans type . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-96 ACCESSORIES
5
8
CHANGE ENGINE OIL AND FILTERS EVERY

3000 MILES (4800 Km)
6
Figure 1345. Dual Oil Filter Kit

2-1-02
ACCESSORIES 13-97
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1345.
Dual Oil Filter Kit
1
5744867
DUAL OIL FILTER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS28775-236
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5594912
ADAPTER, dual oil filter . . . . . . . . . . . . . . . . . . . . . . . . .
12339405
CONNECTOR, oil filter, SEE NOTE 1 . . . . . . . . . . . . . . . .
5715388
FILTER, engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12339410
BOLT, oil filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12339409
GASKET, oil filter bolt . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS28775-020
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PIPE PLUG, 3/8 - 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
444698
NOTE 1: ONLY ONE OIL FILTER CONNECTOR IS

INCLUDED IN KIT. REUSE CONNECTOR
ALREADY ON VEHICLE.
05745158

13-98 ACCESSORIES
10
8-P13-008
9
8
Figure 1346. Tire Repair Accessory Kit, External.


ACCESSORIES 13-99
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1346.
Tire Repair Accessory Kit, External.
1
5745015
KIT, external tire repair accessory . . . . . . . . . . . . . . . . .
S.I.K.
TOOLBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SAFETY SEAL, 1/4 dia x 4 long self-vulcanizing fiber bar
S.I.K.
REAMER, T-handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SPECIAL LUBE, 4-oz plastic jar . . . . . . . . . . . . . . . . . . . .
S.I.K.
NEEDLE, insertion, 0.18 dia . . . . . . . . . . . . . . . . . . . . . .
30
S.I.K.
SAFETY SEAL INSERTION TOOL, T-handle . . . . . . . . . . .
S.I.K.
CUTTING BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SET SCREW, 1/4 hex socket head. . . . . . . . . . . . . . . . .
10
S.I.K.
HEX KEY WRENCH, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.K.
INSTRUCTION BOOKLET (not illustrated) . . . . . . . . . . .
05745158

13-100 ACCESSORIES
9-P13-008
Figure 1347. Tire Chains


ACCESSORIES 13-101
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1347.
Tire Chains
1
5569255
TIRE CHAINS, one pair, for one axle . . . . . . . . . . . . . . . .
05745158

13-102 ACCESSORIES
Figure 1348. Bumper (Front with Winch) Cover Kit, Polished or Brushed Stainless Steel.

ACCESSORIES 13-103
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1348.
Bumper (Front with Winch) Cover Kit, Polished or
Brushed Stainless Steel.
1
5745070
COVER, front bumper with winch, polished stainless steel
5745189
COVER, front bumper with winch, brushed stainless steel
05745158

13-104 ACCESSORIES
Figure 1349. Bumper (Front with Brushguard and without Winch) Cover Kit,
Polished or Brushed Stainless Steel.

ACCESSORIES 13-105
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1349.
Bumper (Front with Brushguard and without Winch)
Cover Kit, Polished or Brushed Stainless Steel.
1
1
5745079
5745192
COVER, front bumper with brushguard and without

winch, polished stainless steel . . . . . . . . . . . . . . . . . . . .
COVER, front bumper with brushguard and without

winch, brushed stainless steel . . . . . . . . . . . . . . . . . . . .
05745158

13-106 ACCESSORIES
9-P13-018
Figure 1350. Bumper (Rear) Cover, Polished or Brushed Stainless Steel.


ACCESSORIES 13-107
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1350.
Bumper (Rear) Cover, Polished or Brushed Stainless
Steel.
1
5745115
COVER, rear bumper, polished stainless steel . . . . . . .
5745207
COVER, rear bumper, brushed stainless steel . . . . . . . .
5745148
COVER, bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-108 ACCESSORIES
1
2
Figure 1351. Grille (Upper) Cover, Polished or Brushed Stainless Steel.


ACCESSORIES 13-109
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1351.
Grille (Upper) Cover, Polished or Brushed Stainless
Steel.
1
5745020
COVER, grille, polished stainless steel. . . . . . . . . . . . . . .
S.I.K.
GRILLE SLAT, polished stainless steel . . . . . . . . . . . . . .
S.I.K.
GRILLE FRAME, polished stainless steel . . . . . . . . . . . .
S.I.K.
SCREW, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . .
5745183
COVER, grille, brushed stainless steel. . . . . . . . . . . . . . .
S.I.K.
GRILLE SLAT, brushed stainless steel . . . . . . . . . . . . . . .
S.I.K.
GRILLE FRAME, brushed stainless steel . . . . . . . . . . . .
S.I.K.
SCREW, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-110 ACCESSORIES
9-P13-015
Figure 1352. Grille (Front) Cover, Polished or Brushed Stainless Steel.


ACCESSORIES 13-111
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1352.
Grille (Front) Cover, Polished or Brushed Stainless Steel.
1
5745069
COVER, front grille, polished stainless steel . . . . . . . . . .
5745186
COVER, front grille, brushed stainless steel . . . . . . . . . .
05745158

13-112 ACCESSORIES
Figure 1353. Skid Plate Cover, Polished Stainless Steel.


ACCESSORIES 13-113
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1353.
Skid Plate Cover, Polished Stainless Steel.
1
5745071
COVER, skid plate, polished stainless steel . . . . . . . . .
05745158

13-114 ACCESSORIES
1
4
7
6
5
3
10
2
9
6
7
8
9-P13-019
Figure 1354. Bike Rack Kit.


ACCESSORIES 13-115
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1354.
Bike Rack Kit.
1
5745067
KIT, bike rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745065
BIKE RACK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BOLT, carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
TUBE CLAMP, half . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCKING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
THUMB SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
U-BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PLATE, spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.K.
SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-116 ACCESSORIES
3
4
15
9
6
14
9
8
13
10
12
11
Figure 1355. Roof Rack Kit, Side Load.

9-P13-012

ACCESSORIES 13-117
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1355.
Roof Rack Kit, Side Load.
1
5745051
KIT, side load roof rack . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
ROOF RACK, half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BAR, handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
RING, quick release. . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
HOLDER, handle bar . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
PIN, hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
S.I.K.
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
S.I.K.
U-BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
PAD, rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
S.I.K.
MOUNTING FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
S.I.K.
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
S.I.K.
NUT, wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-118 ACCESSORIES
Figure 1356. Door Handle and Bezel Covers, Polished and Brushed Stainless Steel.

ACCESSORIES 13-119
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1356.
Door Handle and Bezel Covers, Polished and Brushed
Stainless Steel.
1
5745102
COVERS, door handle and bezel (four-door), polished

stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 89, 90
1
5745101
COVERS, door handle and bezel (six-door), polished

stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
1
5745201
COVERS, door handle and bezel (four-door), brushed

stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 89, 90
1
5745204
COVERS, door handle and bezel (six-door), brushed

stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
05745158

13-120 ACCESSORIES
3
6
5
9-P13-011
Figure 1357. Bedliner Kit.


ACCESSORIES 13-121
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1357.
Bedliner Kit.
1
5745029
KIT, bedliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BEDLINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
COVER, tailgate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
EDGE TRIM STRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
WASHER, cap lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
COVER, cap lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158

13-122 ACCESSORIES
1
2
Figure 1358. Ski Rack Kit.

9-P13-020

ACCESSORIES 13-123
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1358.
Ski Rack Kit.
1
5745154
KIT, ski rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
CARRIER, ski . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
SCREW, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745181
CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
05745158
7-1-00
13-124 ACCESSORIES
1
3
4
6
4
6
10
4
12
11
14
15
13
16
19
18
20
17
Figure 1359. Roof Rack Kit, Steel, Square Tube.

7-1-00
ACCESSORIES 13-125
ITEM
PART NUMBER
DESCRIPTION
QTY
3 QTY
6 9
Figure 1359.
Roof Rack Kit, Steel, Square Tube.
1
5743354
KIT, three-foot roof rack, . . . . . . . . . . . . . . . . . . . . . . . . .

89, 83, 84, 91
5743213
KIT, six-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . .

83, 84, 91
5743214
KIT, nine-foot roof rack. . . . . . . . . . . . . . . . . . . . . . . . . . .

84
5743261
END CAP, crossbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
20
S.I.K.
LOCKNUT, nylon insert, 3/8"-16 . . . . . . . . . . . . . . . . . . .
24
52
66
S.I.K.
WASHER, flat, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
96 122
5743258
CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S.I.K.
BOLT, 3/8 - 16 x 1 1/2, Gr5, Phos, roof rack . . . . . . . . . .
20
44
56
5743262
FLOOR SECTION, three-foot rack . . . . . . . . . . . . . . . . .
10
5743263
FLOOR SECTION, six-foot rack . . . . . . . . . . . . . . . . . . .
5743264
FLOOR SECTION, nine-foot rack. . . . . . . . . . . . . . . . . .
5743265
END CAP, floor section. . . . . . . . . . . . . . . . . . . . . . . . . .
40
40
40
1
1
10
10
5743256
RACK END ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
10
S.I.K.
BOLT, 5/16 - 18 x 1, Gr5, Phos. . . . . . . . . . . . . . . . . . . . .
11
5743260
SIDE, three-foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5743259
SIDE, six-foot rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5743257
SIDE, nine-foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
S.I.K.
LOCKNUT, nylon Insert 5/16 - 18, Gr5 . . . . . . . . . . . . . .
13
5743250
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
14
S.I.K.
LOCKNUT, nylon insert, 1/4 - 20. . . . . . . . . . . . . . . . . .
15
5743254
SPACER, round, clamp . . . . . . . . . . . . . . . . . . . . . . . .
16
5743253
CLIP, clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5743252
BOOT, rubber, clamp. . . . . . . . . . . . . . . . . . . . . . . . . .
18
5743251
YOKE, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
19
S.I.K.
BOLT, 3/8 - 16 x 2, Gr5, Phos . . . . . . . . . . . . . . . . . . . . .
10
20
5743308
GLUE, end cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE 1: SIX-FOOT ROOF RACK SHOWN.
05745158
2-1-02
13-126 ACCESSORIES
1
2
3
3
2
5
4
16
4
5
7
8
8
5
11
12
10
13
14
89
8
9
8
9
12
115
Figure 1360. Roof Rack Kit, Aluminum, Round Tube.

00-P13-007
2-1-02
ACCESSORIES 13-127
ITEM
PART NUMBER
DESCRIPTION
QTY
3 QTY
6 9
Figure 1360.
Roof Rack Kit, Aluminum, Round Tube.
1
5745305
KIT, three-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . .
89, 83, 84, 91

1
5745306
KIT, six-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83, 84, 91
1
5745307
KIT, nine-foot roof rack. . . . . . . . . . . . . . . . . . . . . . . . . . .
84
2
5745308
RACK END ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .
5745315
RACK CENTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
S.I.K.
S.I.K.
S.I.K.
S.I.K.
S.I.K.
S.I.K.
5745314
S.I.K.
S.I.K.
S.I.K.
S.I.K.
S.I.K.
5745310
5745311
5745312
5745313
BOLT, hex, 5/16-18, stainless . . . . . . . . . . . . . . . . . . . . . .

WASHER, flat, 5/16-18, stainless . . . . . . . . . . . . . . . . . . .
LOCKNUT, nylon, 5/16 - 18, stainless . . . . . . . . . . . . . . .
LOCKNUT, nylon, 3/8 - 16, stainless . . . . . . . . . . . . . . . .
WASHER, flat, 3/8 - 16, stainless . . . . . . . . . . . . . . . . . . .
BOLT, hex, 3/8 - 16, stainless . . . . . . . . . . . . . . . . . . . . . .
CLAMP ASSEMBLY SEE NOTE 2 . . . . . . . . . . . . . . . . . . .
LOCKNUT, nylon, 1/4-20, stainless . . . . . . . . . . . . . . . .
WASHER, flat, 1/4-20, stainless . . . . . . . . . . . . . . . . . . .
BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
L BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, hex, 1/4-20, stainless . . . . . . . . . . . . . . . . . . . . . .
FLOOR RAIL ASSEMBLY, 3-foot . . . . . . . . . . . . . . . . . . . .
END CAP, floor rail (not illustrated) . . . . . . . . . . . . . . . .
20
40
20
14
28
14
4
3
4
1
1
2
10
6011541
LABEL, warning, 3-foot roof rack (not illustrated) . . . .
6011544
LABEL, warning, 6 and 9 foot roof racks (not illustrated)
S.I.K.
40 60
80 100
40 60
28 42
56 84
28 42
8 12
3
3
4
4
1
1
1
1
2
2
10
40
TAPE, foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011540
LABEL, warning, Arabic, 3-foot roof rack (not illustrated)
6011543
LABEL, warning, Arabic, 6 and 9 foot roof racks . . . . . .
40
10
40
(not illustrated)
6011539
LABEL, warning, English/French 3-foot roof rack . . . . .
(not illustrated)
6011542
LABEL, warning, English/French 6 and 9 foot roof racks

(not illustrated)
5745428
RACK HARDWARE KIT, 9, SEE NOTE 3 . . . . . . . . . . . . . . .

NOTE 1: NINE-FOOT ROOF RACK SHOWN.
NOTE 2: 5745314 CLAMP ASSEMBLY INCLUDES:
1 BRACKET ( ITEM,10) AND ONE L BRACKET
(ITEM, 11)
NOTE 3: 9 RACK HARDWARE KIT WILL WORK WITH ALL
THREE SIZES.
05745158
2-1-02
13-128 ACCESSORIES
5
2
3
6
01-P13-002.1
Figure 1361. Wheel Well Flare Kit.

2-1-02
ACCESSORIES 13-129
ITEM
PART NUMBER
DESCRIPTION
YEAR
Figure 1361.
Wheel Well Flare Kit.
1
5745440
KIT, wheel well flare SEE NOTE 1 . . . . . . . . . . . . . . . . . . .
5745431
FLARE, drivers side top, front . . . . . . . . . . . . . . . . . . . .
5745432
FLARE, drivers side botton, front . . . . . . . . . . . . . . . . .
5745436
FLARE, drivers side bottom, rear . . . . . . . . . . . . . . . . .
5745435
FLARE, drivers side top, rear . . . . . . . . . . . . . . . . . . . . .
S.I.K.
RIVET, 3/6 Large-flange . . . . . . . . . . . . . . . . . . . . . . . .
40
S.I.K.
BRACKET, mounting, front fender flares (not pictured)
5745433
FLARE, passengers side top, front (not pictured) . . .
5745434
FLARE, passengers side botton, front (not pictured)
10
5745437
FLARE, passengers side top, rear (not pictured). . . .
11
5745438
FLARE, passengers side bottom, rear (not pictured)
12
5745439
KIT, closeout, rear splash (not pictured) . . . . . . . . . . . .
NOTE 1: HARDWARE INCLUDED WITH THE WHEEL WELL

FLARE KIT, 5745440.
05745158
2-1-02
13-130 ACCESSORIES
1
1
02-P13-003
Figure 1362. Wheel Half Nut/Wheel Lug Nut, Cover, Chrome.

2-1-02
ACCESSORIES 13-131
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1362.
Wheel Half Nut/Wheel Lug Nut, Cover, Chrome.
1
5745317
NUT, wheel half nut/lug nut, cover, chrome. . . . . . . . .
05745158
80
2-1-02
13-132 ACCESSORIES
3
2
4
5
Figure 1363. Reel Lamp Kit.

2-1-02
ACCESSORIES 13-133
ITEM
PART NUMBER
DESCRIPTION
QTY
Figure 1363.
Reel Lamp Kit.
1
5745479
KIT, reel lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5939056
LAMP, assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MS51849-79
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELMS51412-2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
190254
LOCK NUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5745393
HARNESS ASSEMBLY, long . . . . . . . . . . . . . . . . . . . . . . .
6000320
HARNESS ASSEMBLY, short . . . . . . . . . . . . . . . . . . . . . . .
05745158
2-1-02
13-134 ACCESSORIES
ITEM
PART NUMBER
DESCRIPTION
QTY
Bulk
1
CPR104420-2
TUBING, nylon, 3/8" O.D. . . . . . . . . . . . . . . . . . . . . . . . .
A/R
CPR104420-3
TUBING, nylon, 1/2" O.D. x 3/8" I.D. . . . . . . . . . . . . . . . .
A/R
CPR104420-6
TUBING, nylon, bulk, 1/8" O.D. x 50 . . . . . . . . . . . . . . .
A/R
M13486/111
ELECTRICAL WIRE, 4 GAUGE . . . . . . . . . . . . . . . . . . . . .
A/R
MA20722026
TUBING, nylon, 1/4" I.D. . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
5740928
HOSE, rubber, bulk, 1/2 O.D. x 1/4 I.D. x 100 feet long .
A/R
5740929
HOSE, rubber, bulk, 7/8 O.D. x 5/8 I.D. x 50 feet long .
A/R
5741064
HOSE, rubber, bulk, 1 O.D. x 11/16 I.D. x 50 feet long .
A/R
5741067
HOSE, nonmetallic, 5/8" O.D. x 3/8" I.D. x 25 feet long .
A/R
10
5741068
HOSE, NONMETALLIC, 1/2" O.D. x 1/4" I.D. x 25 feet long .
A/R
11
5741079
NYLON TUBE 3/16" X 250 ROLL . . . . . . . . . . . . . . . . . .
A/R
12
5741163
HOSE, rubber, bulk, 1/2" O.D. x 1/4" I.D. x 25 feet long
A/R
13
5741209
HOSE, rubber, bulk, 5/8" O.D. x 3/8" I.D. x 25 feet long .
A/R
14
5741210
A/R
15
5741211
A/R
16
5741214
EDGE PROTECTOR, 3/8" x 9/32" x 80 feet long . . . . . .
A/R
17
5743023
HOSE, air duct, bulk, 2 1/2" I.D. x 18 feet long . . . . . .
A/R
18
5743169
HOSE, plastic, drain, 1/2 O.D. x 3/8" I.D. x 4 feet long .
A/R
19
5743540
HOSE, air duct, bulk, 3/4" I.D. x 50 feet long . . . . . . . .
A/R
20
5743541
HOSE, air duct, bulk, 1 1/2" I.D. x 25 feet long . . . . . .
A/R
21
5743542
DUCT HOSE, flexible, 2" O.D. x 50 feet . . . . . . . . . . . . .
A/R
22
5743584
HOSE, bulk, drain, 7/16" O.D. x 3/8" I.D. x 50 feet long
A/R
23
5744321
SEAL, door, 50 foot roll . . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
24
5744322
SEAL, body, 50 foot roll . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
25
5937189
TAPE, PVC foam, 35 roll . . . . . . . . . . . . . . . . . . . . . . . .
A/R
26
6000871
SEAL, door drip rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
27
6001808
SEAL, door trim, 250 roll . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
28
5744138
SEAL, door trim, 12 roll . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
29
6006217
SEALING TAPE, bulk, 150-ft roll . . . . . . . . . . . . . . . . . . .
A/R
30
6006218
EDGE SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . .
A/R
31
6006219
DOOR SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . .
A/R
32
6008053
TAPE, Butyl foam core, bulk, 720-ft long roll . . . . . . . .
A/R
33
6009348
EDGE GUARD, bulk, 150-foot roll . . . . . . . . . . . . . . . . .
A/R
34
6009706
DOOR SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . .
A/R
35
5743290
FOAM TAPE, w/strip, 1/4 x 35. . . . . . . . . . . . . . . . . . . .
A/R
36
5745107
VELCRO SET, 1 x 50. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/R
2-1-02
ACCESSORIES 13-135
ITEM
PART NUMBER
DESCRIPTION
YEAR
Commercial Manuals
5714134
5714154
5714158
5714158G
5744368
5744369
5744380
5744613
5744845
5744974
5745157
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OWNERS MANUAL, GASOLINE . . . . . . . . . . . . . . . . . . .
OWNERS MANUAL, CANADIAN SUPPLEMENT . . . . . . .
OWNERS MANUAL, G.C.C SUPPLEMENT . . . . . . . . . . .
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1993
1994
1995
1995
1995
1995
1996
1997
1998
1999
2000
5744168
5744676
5744861
5744973
5745156
OWNERS MANUAL KIT, SEE NOTE 1

................
................
................
................
................
1995
1997
1998
1999
2000
5744632
5744692
MAINTENANCE BOOKLET . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE BOOKLET (for all years except 1997) .
1997
5714155
5714159
5744381
5744614
5744846
5744976
5745158
PARTS MANUAL
PARTS MANUAL
PARTS MANUAL
PARTS MANUAL
PARTS MANUAL
PARTS MANUAL
PARTS MANUAL
5714156
5714160
5744382
5744615
5744847
5744975
5745159
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
5745160
LABOR TIME GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2000
5744618
POLICIES AND PROCEDURES MANUAL . . . . . . . . . . . . .
1997/98/99
................................
................................
................................
................................
................................
................................
................................
..............................
..............................
..............................
..............................
..............................
..............................
..............................
05745158
1992/93/94
1995
1996
1997
1998
1999
2000
1992/93/94
1995
1996
1997
1998
1999
2000
2-1-02
13-136 ACCESSORIES
ITEM
PART NUMBER
DESCRIPTION
YEAR
Commercial Manuals (Continued)

5743423
5714162
5744522
5744617
SPECIAL EQUIPMENT APPLICATION GUIDE

.........
.........
.........
.........
1993/1994
1995
1996
1997/1998
5744523
5744645
TECHNICAL HIGHLIGHTS . . . . . . . . . . . . . . . . . . . . . . . .
TECHNICAL HIGHLIGHTS . . . . . . . . . . . . . . . . . . . . . . . .
1994-1996
1997
5744644
VIDEO, OFF-ROAD DRIVING. . . . . . . . . . . . . . . . . . . . .
1993-98
5745035
VIDEO, OFF-ROAD DRIVING. . . . . . . . . . . . . . . . . . . . .
1999
5744619
VIDEO, 1-PIECE WHEEL . . . . . . . . . . . . . . . . . . . . . . . . .
1996-1999
5745044
CD ROM, PARTS AND SERVICE MANUALS . . . . . . . . . .
1995/1996
5745045
1997/1998
5744978
1999/2000
NOTE 1: KIT INCLUDES 5714158, 5714158G, AND A ZIPPERED CASE.

NOTE 2: KIT INCLUDES 5744613, 5744632, AND A ZIPPERED CASE.
2-1-02
ACCESSORIES 13-137
COLOR
DESCRIPTION
AMG
CODE
PPG
CODE
NCP
CODE
PPG
AMG
AMG
PRIMER TOUCH UP TOUCHUP
2 oz. bottle
12 oz.spray
WHITE GLOSS
W8
DCC-8378
N5611A
DP90LF
5744357
5744358
SILVER METALLIC
S15
DCC-4494
N/A
DP50LF
5744359
5744360
BRIGHT WHITE
W14
DCC-4185
N/A
DP50LF
5744366
5744367
BLACK GLOSS
B9
DCC-9000
N/A
DP90LF
5744182
5744181
TAN GLOSS
T11
DCC-101794
N5316A
DP90LF
5744184
5744183
COMPETITION YELLOW
Y20
DFHS-4266
N/A
DP50LF
5744895
5744896
CANDY APPLE RED
R19
DFHS-71698
N/A
DP50LF
5744897
5744898
MESA DUSK CARMEL
C22
PPG-5228
N/A
DP50LF
5745060
5745061
METALLIC PEWTER
P33
PPG-5377
N/A
DP50LF
5745283
5745282
WOODLAND GREEN
G23
PPG-4976K
N/A
DP50LF
5745285
5745284
NOTE: All paints listed above can be used with PPG Top coat Enhancer Code DX73. Top coat Catalysts are
as follows: PPG Code DU6, NCP Code N1433B. PPG Primer Catalyst is code DP402LF. All listed paints can use
PPG reducer, Code DT870.
05745158
2-1-02
13-138 ACCESSORIES
2-1-02
ALPHABETICAL INDEX 14-1

Description
Page Number
A
ABS MODULATOR ASSEMBLY, wet ...........................................................................................................................7-13
ABS WHEEL SPEED SENSOR .......................................................................................................................................7-17
ACCELERATOR PEDAL ASSY .......................................................................................................................................3-9
ACCESS COVER, case side ......................................................................................................................................9-52
ACCESSORY KIT, main HVAC unit .........................................................................................................................11-11
ACTUATOR ...............................................................................................................................................................10-85
ACTUATOR ASSEMBLY ..............................................................................................................................................5-19
ACTUATOR ROD, front, L.H. ....................................................................................................................................12-70
ACTUATOR ROD, front, R.H. ...................................................................................................................................12-70
ACTUATOR ROD, rear, L.H. .....................................................................................................................................12-70
ACTUATOR ROD, rear, R.H. ....................................................................................................................................12-70
ACTUATOR, column lock ...........................................................................................................................................8-7
ACTUATOR, power door lock .....................................................................................................................10-91, 12-71
ACTUATOR, power door lock, w/o pigtail ...........................................................................................................12-70
ACTUATOR, wastegate ............................................................................................................................................2-23
ADAPER ASSEMBLY ...................................................................................................................................................9-47
ADAPTER ......................................................................................................................................................................7-7
ADAPTER ASSEMBLY, wet arm ............................................................................................................................12-16.3
ADAPTER, air intake ..................................................................................................................................................3-11
ADAPTER, digital ratio, 2.56:1 axle ratio .............................................................................................................12-133
ADAPTER, digital ratio, 3.08:1 axle ratio .............................................................................................................12-133
ADAPTER, dual oil filter ...........................................................................................................................................13-97
ADAPTER, female to female ..................................................................................................................................12-41
ADAPTER, L.H. front .....................................................................................................................................................7-9
ADAPTER, master cylinder to modulator ...............................................................................................................7-13
ADAPTER, modulator to L.H. side ............................................................................................................................7-13
ADAPTER, modulator to R.H. side ............................................................................................................................7-13
ADAPTER, R.H. front ....................................................................................................................................................7-9
ADAPTER, steering wheel hub cover ........................................................................................................................8-5
ADAPTER, transmission .............................................................................................................................................5-11
ADAPTER, vent line ...................................................................................................................................................9-47
ADAPTER, water pump ............................................................................................................................................4-13
ADHESIVE TAPE, double sided, cut to length ....................................................................................................10-105
ADHESIVE-BACKED TAPE ........................................................................................................................................13-33
AIR CLEANER ASSEMBLY ...........................................................................................................................................3-11
AIR FILTER RESTRICTION GAUGE ............................................................................................................................13-67
AIR HORN INDUCTION SYSTEM .................................................................................................................................3-11
AIR INTAKE HOUSING ASSEMBLY ............................................................................................................................11-15
ALARM, CTI, low pressure .......................................................................................................................................12-75
ALTERNATOR ASSEMBLY, 124-Amp, remanufactured .........................................................................................12-11
ALTERNATOR ASSEMBLY,124-Amp .........................................................................................................................12-11
AMBER REFLECTOR, front, side ..............................................................................................................................12-35
AMPLIFIER, Monsoon ..............................................................................................................................................12-38
ANGLE, rail to wheelhouse, L.H. ............................................................................................................................10-73
ANGLE, rail to wheelhouse, R.H. ...........................................................................................................................10-73
ANTENNA AND BASE ASSEMBLY ............................................................................................................................12-38
ANTI-SQUEAK, fuel tank, front ..................................................................................................................................3-17
ANTI-SQUEAK, fuel tank, rear ...................................................................................................................................3-17
ARM LOCK ...............................................................................................................................................................10-23
ARM, lever, L.H. ...........................................................................................................................................................7-7
2-1-02
14-2 ALPHABETICAL INDEX

Description
Page Number
ARM, lever, R.H. ..........................................................................................................................................................7-7

ARM, steering ..............................................................................................................................................................8-9
ARMATURE ASSEMBLY ...............................................................................................................................................12-8
ARMREST ASSEMBLY, front, L.H., gray ....................................................................................................................10-95
ARMREST ASSEMBLY, front, L.H., tan ......................................................................................................................10-95
ARMREST ASSEMBLY, front, R.H., gray ...................................................................................................................10-95
ARMREST ASSEMBLY, front, R.H., tan .....................................................................................................................10-95
ARMREST, drivers, black vinyl ...............................................................................................................................10-41
ARMREST, drivers, gray ..........................................................................................................................................10-41
ARMREST, passengers, black vinyl .......................................................................................................................10-41
ARMREST, passengers, gray .................................................................................................................................10-41
ASHTRAY ..................................................................................................................................................................10-50
AXLE ASSEMBLY, front or rear, 2.56:1 ratio .......................................................................................................................... 9-39
AXLE ASSEMBLY, front, 3.08:1 ratio, 12,100-lb GVW ......................................................................................................... 9-39
AXLE ASSEMBLY, rear, 3.08:1 ratio, 12, 100 GVW .............................................................................................................. 9-39
B
B0LT, 1/2 - 13 x 3 3/4, Gr8, CAD .............................................................................................................................13-35
BACKER PLATE, for latch and keeper assembly ..................................................................................................10-49
BACKER PLATE, for latch assembly .......................................................................................................................10-49
BACKING PLATE, speaker .......................................................................................................................................12-38
BACKING PLATE, water pump .................................................................................................................................4-13
BACKING PLATES ...................................................................................................................................................10-129
BAFFLE, crankcase ....................................................................................................................................................2-15
BAG ..........................................................................................................................................................................13-69
BAG, camouflage ..................................................................................................................................................13-15
BAG, CTIS hose storage, 12" x 12", plastic ............................................................................................................13-51
BAG, heavy-duty canvas, black ..........................................................................................................................13-27
BAG, height adjuster, black vinyl ..........................................................................................................................10-42
BAG, height adjuster, gray ....................................................................................................................................10-42
BAG, height adjuster, tan ......................................................................................................................................10-42
BAG, jack .................................................................................................................................................................13-25
BALL BEARING ...........................................................................................................................................................13-9
BALL BEARING, S.R.E. ..............................................................................................................................................12-11
BALL JOINT ASSEMBLY, lower ...................................................................................................................................9-13
BALL JOINT, lower .....................................................................................................................................................9-13
BALL JOINT, upper ....................................................................................................................................................9-13
BALL PLUG, door hold-open assembly .................................................................................................................10-77
BALL SET ...................................................................................................................................................................13-17
BALL, bearing, piston rack .......................................................................................................................................8-14
BALL, chrome, .281250 dia., piston rack ................................................................................................................8-14
BALLAST, HID off-road light ....................................................................................................................................13-85
BAR, brake cable equalizer .......................................................................................................................................7-3
BAR, handle ..........................................................................................................................................................13-117
BAR, stabilizer ............................................................................................................................................................9-15
BASE, dome light ......................................................................................................................................12-31, 12-31.1
BASE, hood latch ....................................................................................................................................................10-17
BATTERY TRAY ............................................................................................................................................................12-3
BATTERY, 12-volt ........................................................................................................................................................12-3
B-BAR ASSEMBLY ..........................................................................................................................................10-71, 10-73
BEADLOCK ...................................................................................................................................................................6-5
2-1-02

Description
Page Number
BEARING ASSEMBLY, intermediate .........................................................................................................................12-7

BEARING ASSEMBLY., upper steering column .........................................................................................................8-7
BEARING RACE ..........................................................................................................................................................9-37
BEARING, .013 mm undersized, #1, 2, 4 ....................................................................................................................2-7
BEARING, .013 mm undersized, #3 ............................................................................................................................2-7
BEARING, .026 mm undersized, #1, 2, 4 ....................................................................................................................2-7
BEARING, ABS, bronze ..............................................................................................................................................12-7
BEARING, axle pinion ......................................................................................................................................9-41, 9-42
BEARING, bronze .............................................................................................................................................12-7, 12-9
BEARING, camshaft, #1, plain .................................................................................................................................2-13
BEARING, camshaft, #2, pink ...................................................................................................................................2-13
BEARING, camshaft, #3, yellow ...............................................................................................................................2-13
BEARING, camshaft, #4, green ...............................................................................................................................2-13
BEARING, camshaft, #5, orange .............................................................................................................................2-13
BEARING, center .......................................................................................................................................................9-37
BEARING, connecting rod, 0.026 mm undersized ...................................................................................................2-9
BEARING, connecting rod, standard .......................................................................................................................2-9
BEARING, front output .....................................................................................................................................5-27, 5-29
BEARING, inner ..........................................................................................................................................................9-51
BEARING, input gear ................................................................................................................................................5-27
BEARING, needle rollers ...........................................................................................................................................5-30
BEARING, output shaft .............................................................................................................................................9-41
BEARING, pin .............................................................................................................................................................7-21
BEARING, pivot arm ................................................................................................................................................12-73
BEARING, pulley ........................................................................................................................................................11-5
BEARING, rear output ...............................................................................................................................................5-29
BEARING, roller, pitman shaft ..................................................................................................................................8-13
BEARING, spindle, outer ...........................................................................................................................................9-51
BEARING, standard, #3 ...............................................................................................................................................2-7
BEARING, standard, #5 ...............................................................................................................................................2-7
BEARING, transfer case ............................................................................................................................................5-27
BEARING, upper gear ..............................................................................................................................................9-51
BEARINGS, standard, #1, 2, 4 .....................................................................................................................................2-7
BEDLINER ................................................................................................................................................................13-121
BELT, serpentine ...............................................................................................................................................2-25, 4-15
BEZEL, air filter restriction gauge ...........................................................................................................................13-67
BEZEL, auxiliary fuel tank switch .............................................................................................................................12-19
BEZEL, CD changer .................................................................................................................................................13-89
BEZEL, CD changer, ................................................................................................................................................12-38
BEZEL, center ...........................................................................................................................................................12-20
BEZEL, door switch (dual) .......................................................................................................................................12-70
BEZEL, door switch (single) .....................................................................................................................................12-70
BEZEL, dual switch ...................................................................................................................................................12-79
BEZEL, end ................................................................................................................................................................12-19
BEZEL, HVAC controller, w/o radio ..............................................................................................................10-50, 11-3
BEZEL, HVAC controller, w/radio ..................................................................................................................10-50, 11-3
BEZEL, lighter ............................................................................................................................................................10-51
BEZEL, map light ...................................................................................................................................................12-31.1
BEZEL, parking brake lever .........................................................................................................................................7-3
2-1-02

Description
Page Number
BEZEL, shift lever ..........................................................................................................................................................5-7

BEZEL, single switch .................................................................................................................................................12-79
BIKE RACK ..............................................................................................................................................................13-115
BLACK GLOSS ........................................................................................................................................................13-137
BLADE REFILL .........................................................................................................................................................12-16.3
BLADE, wiper arm assembly ..................................................................................................................................12-15
BLANK, panel insert ................................................................................................................................................12-19
BLEEDER ASSEMBLY .....................................................................................................................................................4-5
BLEEDER VALVE ...........................................................................................................................................................7-7
BLEEDER VALVE, caliper .............................................................................................................................................7-9
BLOCK ASSEMBLY, A/C ............................................................................................................................................11-7
BLOCK ASSEMBLY, manifold expansion .................................................................................................................11-7
BLOCK, A/C manifold expansion ...........................................................................................................................11-7
BLOCK, guide ..........................................................................................................................................................13-31
BLOWER HOUSING ..................................................................................................................................................11-15
BLOWER MOTOR ASSEMBLY ...................................................................................................................................11-15
BLOWER MOTOR, main HVAC unit .......................................................................................................................11-15
BODY ASSEMBLY, basic riveted ...............................................................................................................................10-5
BODY SEAL, Bulk, 50 ...............................................................................................................................................10-82
BODY SIDE ASSEMBLY, panel, L.H. ...........................................................................................................................10-7
BODY SIDE ASSEMBLY, panel, R.H. ........................................................................................................................10-10
BODY, air cleaner .....................................................................................................................................................3-11
BOLSTER COVER KIT, black ..................................................................................................................................10-100
BOLT ......................................................................................... 5-11, 6-5, 8-19, 9-29, 10-45, 10-57, 10-93, 10-99, 13-95
BOLT 1/2 - 13 x 3, Gr8, CAD ...................................................................................................................................13-31
BOLT 3/8 - 16 x 1, Gr8, CAD .....................................................................................................................................3-19
BOLT 5/8 - 11 x 5, Gr8,,C-beam body mount, L.H. ................................................................................................10-3
BOLT, #10 - 24 x 1, CAD ..........................................................................................................................................10-27
BOLT, #10 - 24 x 1/2 .....................................................................................................................................................8-3
BOLT, #10 - 24 x 3/4 ................................................................................................................. 10-7, 10-36, 10-87, 12-38
BOLT, #10 - 24 x 3/4, CAD .......................................................................................................................................10-27
BOLT, #10 - 24 x 5/8, hourmeter .............................................................................................................................13-75
BOLT, #8 - 32 x 1 ......................................................................................................................................................10-25
BOLT, 1/2 - 13 x 1 1/2, frame extension .........................................................................................................9-29, 13-6
BOLT, 1/2 - 13 x 1 1/2, Gr8 , CAD .............................................................................................................................9-52
BOLT, 1/2 - 13 x 1 1/2, Gr8, CAD .......................................................................................................................3-30, 9-9
BOLT, 1/2 - 13 x 1 1/4, Gr8, CAD ..............................................................................................................................9-19
BOLT, 1/2 - 13 x 1 1/4, w/o CTIS, Gr8, CAD .............................................................................................................9-51
BOLT, 1/2 - 13 x 1 3/4, Gr8 ...............................................................................................................................9-23, 9-25
BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD .....................................................................................................................9-27, 9-29
BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD, bracket mounting ..........................................................................................13-19
BOLT, 1/2 - 13 x 1 3/4, Gr8, CAD, guide cable ......................................................................................................5-11
BOLT, 1/2 - 13 x 1, Gr8, CAD ...............................................................................................................................9-7, 9-9
BOLT, 1/2 - 13 x 2 3/4, Gr8, CAD .........................................................................................................................9-7, 9-9
BOLT, 1/2 - 13 x 2, Gr5, CAD ....................................................................................................................................3-30
BOLT, 1/2 - 13 x 2, Gr8, CAD ......................................................................................................................................4-3
BOLT, 1/2 - 13 x 3 1/2, Gr5, Phos. ...........................................................................................................................13-33
BOLT, 1/2 - 13 x 3 1/2, Gr8, CAD, rear bumper ......................................................................................................9-31
BOLT, 1/2 - 13 x 3 1/4, Gr8, CAD .......................................................................................................................3-30, 9-7
BOLT, 1/2 - 13 x 3 3/4, Gr8 ...............................................................................................................................9-23, 9-25
BOLT, 1/2 - 13 x 3 3/4, Gr8, CAD ...................................................................................................................9-21, 13-31
BOLT, 1/2 - 13 x 3, Gr8, CAD ..................................................................................................................... 3-30, 9-7, 9-9
2-1-02

Description
Page Number
BOLT, 1/2 - 13 x 4 1/2, Gr8, CAD ..............................................................................................................................9-33

BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD .....................................................................................................................9-31, 9-33
BOLT, 1/2 - 13 x 4 1/4, Gr8, CAD, transmission supt brkt .......................................................................................9-19
BOLT, 1/2 - 13 x 4 3/4, Gr8, CAD ..............................................................................................................................9-19
BOLT, 1/2 - 13 x 4 3/4, Gr8, CAD, body mount brkt, L.H. .......................................................................................9-19
BOLT, 1/2 - 13 x 4 3/4,Gr8, CAD, L.H. body mount bracket .................................................................................3-29
BOLT, 1/2 - 13 x 4, Gr8 ...............................................................................................................................................9-25
BOLT, 1/2 - 13 x 4, Gr8, CAD ....................................................................................................................................9-33
BOLT, 1/2 - 20 x 2 1/8 ..................................................................................................................................................6-3
BOLT, 1/2 -13 x 1 1/2, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 1 1/4, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 1 3/4, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 1, Gr8, CAD .......................................................................................................................................9-2
BOLT, 1/2 -13 x 2 3/4, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 2.35, bearing cap .........................................................................................................................9-41
BOLT, 1/2 -13 x 3 1/2, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 3 1/4, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 3 3/4, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 3, Gr8, CAD .......................................................................................................................................9-2
BOLT, 1/2 -13 x 4 1/2, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 4 1/4, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 4 3/4, Gr8, CAD .................................................................................................................................9-2
BOLT, 1/2 -13 x 4, Gr8, CAD .....................................................................................................................................9-21
BOLT, 1/2 x 2 ...............................................................................................................................................13-21, 13-23
BOLT, 1/2-13 x 1 3/8, Gr 5 .........................................................................................................................................9-52
BOLT, 1/4 - 20 x .75, Gr5, CAD ...............................................................................................................................10-67
BOLT, 1/4 - 20 x 0.625, parking brake cable clamps ..............................................................................................7-5
BOLT, 1/4 - 20 x 1 ........................................................................................................................... 10-81, 10-87, 12-16.3
BOLT, 1/4 - 20 x 1 1/2, Gr5, ZN ................................................................................................................................13-25
BOLT, 1/4 - 20 x 1 1/2, Gr8, CAD ............................................................................................................................12-33
BOLT, 1/4 - 20 x 1 1/2, Gr8, CAD, retainer bracket ..............................................................................................10-17
BOLT, 1/4 - 20 x 1 1/4 ..............................................................................................................................................10-81
BOLT, 1/4 - 20 x 1 1/4, Gr8, CAD ......................................................................................................... 8-3, 10-15, 10-69
BOLT, 1/4 - 20 x 1 1/8, Gr8, hood latch bracket ..................................................................................................10-17
BOLT, 1/4 - 20 x 1 3/8 ..............................................................................................................................................10-81
BOLT, 1/4 - 20 x 1 5/8, Gr5, hood stop ..................................................................................................................10-17
BOLT, 1/4 - 20 x 1, Gr5 ......................................................................................................................................2-33, 10-7
BOLT, 1/4 - 20 x 1, Gr5, CAD ......................................................................................................................................4-7
BOLT, 1/4 - 20 x 1, Gr5, CAD, hood seal retainer .................................................................................................10-21
BOLT, 1/4 - 20 x 1, Gr8 .............................................................................................................................................13-57
BOLT, 1/4 - 20 X 1, GR8, CAD .................................................................................................................................10-82
BOLT, 1/4 - 20 x 1, GR8, CAD .................................................................................................................................10-82
BOLT, 1/4 - 20 x 1, Gr8, CAD .........................................................................................................................6-17, 10-69
BOLT, 1/4 - 20 x 1, Gr8, CAD, hood stop ...............................................................................................................10-17
BOLT, 1/4 - 20 x 1, Gr8, CAD, intermediate steering shaft ......................................................................................8-3
BOLT, 1/4 - 20 x 1, parking brake ...............................................................................................................................7-3
BOLT, 1/4 - 20 x 1.0, Gr8, CAD ............................................................................................. 10-53, 10-57, 10-65, 10-67
BOLT, 1/4 - 20 x 1/2, Gr5 .........................................................................................................................................12-23
BOLT, 1/4 - 20 x 1/2, Gr5, ZN ...................................................................................................................................11-31
BOLT, 1/4 - 20 x 2 1/4 ..............................................................................................................................................12-39
BOLT, 1/4 - 20 x 2, Gr5, CAD ..................................................................................................................................13-25
BOLT, 1/4 - 20 x 3/4 ..........................................................................................................................................4-9, 10-85
2-1-02

Description
Page Number
BOLT, 1/4 - 20 x 3/4, C-pillar .................................................................................................................................10-103

BOLT, 1/4 - 20 x 3/4, Gr5 ................................................................................................................................3-29, 10-69
BOLT, 1/4 - 20 x 3/4, Gr5, CAD ................................................................................................. 3-15, 3-23, 10-23, 12-41
BOLT, 1/4 - 20 x 3/4, Gr5, CAD, composite light cover .......................................................................................10-21
BOLT, 1/4 - 20 x 3/4, Gr5, CAD, retainer bracket, L.H. ........................................................................................10-17
BOLT, 1/4 - 20 x 3/4, Gr8, CAD ...................................................................................................................................4-5
BOLT, 1/4 - 20 x 3/4, parking brake cable clamp ...................................................................................................7-5
BOLT, 1/4 - 20 x 5/8 ...............................................................................................................................................12-135
BOLT, 1/4 - 20 x 5/8, CAD .........................................................................................................................................9-29
BOLT, 1/4 - 20 x 5/8, CAD, seat belt mount ...........................................................................................................10-7
BOLT, 1/4 - 20 x 5/8, Gr5, CAD ...............................................................................................................................10-93
BOLT, 1/4 - 20 x 7/8, Gr8, hood latch bracket .....................................................................................................10-17
BOLT, 1/4 - 20 x 7/8, w/hex washer .......................................................................................................................11-11
BOLT, 1/4 - 28 x 5/8, CAD .........................................................................................................................................3-19
BOLT, 1/4 - 28 x 5/8, ZN .............................................................................................................................................9-29
BOLT, 3/4 - 10 x 1/4, Gr8, CAD .................................................................................................................................9-21
BOLT, 3/4 - 10 x 3 1/4, Gr8, CAD .........................................................................................................................9-2, 9-9
BOLT, 3/4 - 10 x 3/4, Gr8, CAD .................................................................................................................................9-13
BOLT, 3/4 - 10 x 4 1/2, Gr8, CAD .........................................................................................................................9-2, 9-9
BOLT, 3/4 - 10 x 4 1/4, Gr8, CAD .........................................................................................................................9-2, 9-9
BOLT, 3/4 - 10 x 4 3/4, Gr8, CAD ............................................................................................. 9-2, 9-9, 9-13, 9-17, 9-33
BOLT, 3/4 - 10 x 4, Gr8, CAD ......................................................................................................................................9-7
BOLT, 3/8 - 16 x 1 ..........................................................................................................................................10-87, 10-88
BOLT, 3/8 - 16 x 1 1/2, Gr5, Phos, roof rack ........................................................................................................13-125
BOLT, 3/8 - 16 x 1 1/2, Gr8, CAD .................................................................................................................10-99, 13-35
BOLT, 3/8 - 16 x 1 1/4 ................................................................................................................................................7-13
BOLT, 3/8 - 16 x 1 1/4, Gr5, CAD ............................................................................................................................13-47
BOLT, 3/8 - 16 x 1 1/4, Gr8, CAD ..............................................................................................................................3-29
BOLT, 3/8 - 16 x 1 1/8 ..............................................................................................................................................10-87
BOLT, 3/8 - 16 x 1 3/4, Gr5, CAD ..............................................................................................................................3-29
BOLT, 3/8 - 16 x 1, brace assembly .........................................................................................................................9-29
BOLT, 3/8 - 16 x 1, Gr5 ...............................................................................................................................................9-25
BOLT, 3/8 - 16 x 1, Gr5, Phos .....................................................................................................................................9-23
BOLT, 3/8 - 16 x 1, Gr5, Phos. ......................................................................................................................................4-3
BOLT, 3/8 - 16 x 1, Gr8, CAD ...................................................................................................... 9-31, 9-51, 12-3, 13-35
BOLT, 3/8 - 16 x 1, w/winch, Gr8, CAD .................................................................................................................13-37
BOLT, 3/8 - 16 x 1.5, Gr8, CAD ...............................................................................................................................10-73
BOLT, 3/8 - 16 x 1.50, Gr5, lower hinge .................................................................................................................10-61
BOLT, 3/8 - 16 x 2 .....................................................................................................................................................10-87
BOLT, 3/8 - 16 x 2 1/4, Gr5, CAD ..............................................................................................................................3-29
BOLT, 3/8 - 16 x 2 1/4, Gr8, CAD ..............................................................................................................................3-17
BOLT, 3/8 - 16 x 2, Gr5, CAD ....................................................................................................................................3-29
BOLT, 3/8 - 16 x 2, Gr5, Phos ......................................................................................................................13-45, 13-125
BOLT, 3/8 - 16 x 2, Gr8, CAD ....................................................................................................................................3-17
BOLT, 3/8 - 16 x 2.00, Gr5 ........................................................................................................................................10-36
BOLT, 3/8 - 16 x 3 .....................................................................................................................................................10-88
BOLT, 3/8 - 16 x 3 1/2, Gr8, CAD ............................................................................................................................10-99
BOLT, 3/8 - 16 x 3 1/4, Gr 8, CAD ...........................................................................................................................10-99
BOLT, 3/8 - 16 x 3 1/4, Gr8, Phos ............................................................................................................................13-35
BOLT, 3/8 - 16 x 3 3/4, Gr8, Phos ............................................................................................................................13-35
BOLT, 3/8 - 16 x 3, Gr8, CAD ..................................................................................................................................10-73
BOLT, 3/8 - 16 x 5 1/2, Gr8, ZN, steering column ......................................................................................................8-3
2-1-02

Description
Page Number
BOLT, 3/8-24 x 3/4 .....................................................................................................................................................2-33

BOLT, 5/16 - 18 x 1 ...................................................................................................................................................10-13
BOLT, 5/16 - 18 x 1 1/4, Gr8, CAD, filter mounting .................................................................................................3-27
BOLT, 5/16 - 18 X 1 1/8, Gr5, latch and bracket ..................................................................................................10-61
BOLT, 5/16 - 18 x 1 1/8, Gr8 ....................................................................................................................................10-35
BOLT, 5/16 - 18 x 1 1/8, Gr8, CAD ..........................................................................................................................10-65
BOLT, 5/16 - 18 x 1, Gr5, CAD ................................................................................................ 9-47, 10-25, 10-27, 10-29
BOLT, 5/16 - 18 x 1, Gr5, Phos ...............................................................................................................................13-125
BOLT, 5/16 - 18 x 1, Gr8, CAD ................................................................................................................................13-35
BOLT, 5/16 - 18 x 1, Gr8, Phos, w/o winch ............................................................................................................13-37
BOLT, 5/16 - 18 x 1.00, Gr5, Cad ............................................................................................................................13-31
BOLT, 5/16 - 18 x 1.25, Gr8 ......................................................................................................................................10-36
BOLT, 5/16 - 18 x 1.75, Gr5, rear passenger seat support ...................................................................................10-41
BOLT, 5/16 - 18 x 2 3/4, Gr8, CAD ............................................................................................................................3-19
BOLT, 5/16 - 18 x 2 3/4, Gr8, ZN ..............................................................................................................................13-35
BOLT, 5/16 - 18 x 3, Gr8, Cad .................................................................................................................................13-31
BOLT, 5/16 - 18 x 3/4, Gr8, CAD ...............................................................................................................................3-15
BOLT, 5/16 - 18 x 3/4, Gr8, ZN .................................................................................................................................13-31
BOLT, 5/16 - 18 x 3/4, Gr8, ZN, battery holddown .................................................................................................12-3
BOLT, 5/16 - 18 x 3/4, sock .....................................................................................................................................10-42
BOLT, 5/16 - 18 x 4 3/4, Gr8, B-pillar .......................................................................................................................10-73
BOLT, 5/16 - 18 x 4 3/4, Gr8, CAD ..........................................................................................................................10-65
BOLT, 5/16 - 18 x 5/8, fan-to-clutch .........................................................................................................................4-15
BOLT, 5/16 - 18 x 7/8, Gr5, CAD ....................................................................................................................10-7, 10-10
BOLT, 5/16 - 24 x 4.21" .............................................................................................................................................10-99
BOLT, 5/16 - 8 x 7/8, Gr8, CAD .................................................................................................................................10-9
BOLT, 5/16-18 x 5/8 ...............................................................................................................................................10-103
BOLT, 5/8 - 11 x 1 1/2 ................................................................................................................................................9-39
BOLT, 5/8 - 11 x 1 1/2, Gr8 ..........................................................................................................................................7-9
BOLT, 5/8 - 11 x 1 1/2, Gr8, adapter ..........................................................................................................................7-7
BOLT, 5/8 - 11 x 2, Gr8, CAD ....................................................................................................................................9-11
BOLT, 5/8 - 11 x 3 1/2, Gr8, CAD ............................................................................................................. 9-2, 9-27, 9-29
BOLT, 5/8 - 11 x 3 1/4, Gr8, CAD .......................................................................................................................9-2, 9-27
BOLT, 5/8 - 11 x 3 3/4, Gr8, CAD ..............................................................................................................................9-29
BOLT, 5/8 - 11 x 3, Gr8, CAD ....................................................................................................................................9-15
BOLT, 5/8 - 11 x 4 3/4, Gr8, C-beam body mount, R.H. ........................................................................................10-3
BOLT, 5/8 - 11 x 5, Gr8, D-beam body mount ........................................................................................................10-3
BOLT, 5/8 - 16 x 1, brace assembly .........................................................................................................................13-5
BOLT, 5/8 - 18 x 5 1/2, Gr8, CAD, drilled, rear shackle ............................................................................................9-2
BOLT, 7/16 - 14 x 0.75 ................................................................................................................................................6-18
BOLT, 7/16 - 14 x 1 1/2, Gr8, CAD, control arm mounting ....................................................................................9-13
BOLT, 7/16 - 14 x 1 3/4, Gr5, Phos ............................................................................................................................9-17
BOLT, 7/16 - 14 x 1 3/4, Gr8, tie rod end clamp .......................................................................................................8-9
BOLT, 7/16 - 14 x 2, Gr8, CAD, lower hinge ..........................................................................................................10-17
BOLT, 7/16 - 14 x 3/4, wheel cover bracket .........................................................................................................13-87
BOLT, 7/16 - 14 x 4, Gr8, Phos, steering gear ..........................................................................................................8-11
BOLT, 7/16 - 14 x 5 1/4, Gr8, Phos, steering gear ...................................................................................................8-11
BOLT, 7/16 - 20 x 1 1/4, rear seat belt ...................................................................................................................10-45
BOLT, 7/16 - 20 x 1.0, Gr8, rear seat belt ...............................................................................................................10-46
BOLT, 7/16 - 20 x 2, Gr8, CAD, steering column ......................................................................................................8-3
BOLT, 8 mm - 1.25 x 20 ..............................................................................................................................................2-23
BOLT, 9/16 - 12 x 1 1/2, Gr8, CAD ..............................................................................................................................9-2
2-1-02

Description
Page Number
BOLT, 9/16 - 12 x 1 1/2, Gr8, ZN ................................................................................................................................9-19

BOLT, backing plate and front cover ....................................................................................................................2-15
BOLT, ball joint ...........................................................................................................................................................9-13
BOLT, battery, side terminal, 1" long .......................................................................................................................12-3
BOLT, battery, side terminal, 5/8" long ...................................................................................................................12-3
BOLT, bearing cap, outboard, front & rear .............................................................................................................2-5
BOLT, bearing cap, outboard, middle .....................................................................................................................2-5
BOLT, bearing cap,inboard, all .................................................................................................................................2-5
BOLT, B-pillar, 5/16 - 18 x 4-3/4, Gr8 ......................................................................................................................10-71
BOLT, brace ...............................................................................................................................................................2-25
BOLT, bracket ............................................................................................................................................................2-25
BOLT, button head, 1/4 x 3/4 ....................................................................................................................13-21, 13-23
BOLT, buttonhead Torx, 1/4 - 20 x 1 ....................................................................................................................10-100
BOLT, buttonhead, 1/4 - 20 x 1, Gr8 ......................................................................................................................10-21
BOLT, carriage ...........................................................................................................................................10-21, 13-115
BOLT, case, rear half ................................................................................................................................................5-29
BOLT, center intake manifold ..................................................................................................................................2-21
BOLT, connecting rod ................................................................................................................................................2-9
BOLT, cover assembly ..............................................................................................................................................8-13
BOLT, crankshaft position sensor .............................................................................................................................2-15
BOLT, cylinder head ...................................................................................................................................................2-5
BOLT, drilled, Gr8 .......................................................................................................................................................9-27
BOLT, engine oil pan ................................................................................................................................................2-17
BOLT, flanged ..........................................................................................................................................................10-41
BOLT, flanged, 1/4 - 20 x 1 1/4 ....................................................................................................................11-11, 11-17
BOLT, flanged, 1/4 - 20 x 3/4, Gr5, CAD, cooling line clamps .............................................................................5-23
BOLT, flanged, 5/16-18 x 1 1/4 ...............................................................................................................................12-13
BOLT, flanged, generator bracket .........................................................................................................................2-25
BOLT, flanged, M10 - 1.5 x 16, class 9.8, Phos ...............................................................................................5-11, 5-13
BOLT, flat-sided, 3/4 - 10 x 5 1/4, control arm mounting .......................................................... 9-21, 9-23, 9-25, 9-33
BOLT, fluid passage ..................................................................................................................................................2-19
BOLT, flywheel .............................................................................................................................................................2-7
BOLT, frame .............................................................................................................................................................12-11
BOLT, front lifting shackle .........................................................................................................................................9-29
BOLT, front seat belt ...............................................................................................................................................10-45
BOLT, front seat belt anchor ..................................................................................................................................10-45
BOLT, generator mounting ......................................................................................................................................2-25
BOLT, Gr8, front seat belt .......................................................................................................................................10-46
BOLT, hex .....................................................................................................................................................................8-9
BOLT, hex socket ...................................................................................................................................................10-103
BOLT, hex, 1/4-20, stainless ..................................................................................................................................13-127
BOLT, hex, 3/8 - 16, stainless ................................................................................................................................13-127
BOLT, hex, 5/16-18, stainless ................................................................................................................................13-127
BOLT, HID light relay ................................................................................................................................................13-85
BOLT, hinge, lower ..................................................................................................................................................10-53
BOLT, hinge, upper .................................................................................................................................................10-53
BOLT, hood latch, 1/4 - 20 x 1 1/8, Gr5, CAD ......................................................................................................10-17
BOLT, L.H., 5/8 - 11 x 4 1/4, Gr8, A-beam body mount .........................................................................................10-3
BOLT, M10 - 1.5 x 20, Class 10.9, heat shield ..........................................................................................................2-23
BOLT, M10 - 1.5 x 25, Class 9.8, heat shield ............................................................................................................2-23
BOLT, M10 - 1.5 x 25, flanged, bracket-to-engine ................................................................................................8-19
BOLT, M10 - 1.5 x 35, class 10.9 ................................................................................................................................11-5
2-1-02

Description
Page Number
BOLT, M10 - 1.5 x 35, class 9.8 ..................................................................................................................................8-19

BOLT, M10 - 1.5 x 40, turbo-to-block .......................................................................................................................2-23
BOLT, M10 - 1.5 x 50, class 10.9, phos .....................................................................................................................3-29
BOLT, M10 - 1.5 x 55, Class 10.9, crankcase front cover .......................................................................................2-15
BOLT, M10 - 1.5 x 65 ..................................................................................................................................................2-25
BOLT, M10 - 1.5 x 65, class 9.8 ..................................................................................................................................4-15
BOLT, M10 - 1.5 x 80, water pump ...........................................................................................................................4-13
BOLT, M10 x 1.5 - 65, crankshaft pulley ....................................................................................................................2-7
BOLT, M10 x 1.5 x 35, hex, 10.9, phos ...................................................................................................................9-35
BOLT, M10-1.5 x 25 (Turbo Diesel) ............................................................................................................................2-27
BOLT, M10-1.5 x 95, class 10.9 ..................................................................................................................................11-5
BOLT, M12 - 1.75 x 35 ..............................................................................................................................................13-83
BOLT, M5 - 0.8 x 13 ....................................................................................................................................................7-13
BOLT, M8 - 1 1/4 x 16, Class10.9, CAD ....................................................................................................................4-13
BOLT, M8 - 1.25 x 14, heat shield .............................................................................................................................2-23
BOLT, M8 - 1.25 x 24 ....................................................................................................................................................8-7
BOLT, M8 - 1.25 x 25, mounting bracket-to-reservoir ............................................................................................8-19
BOLT, M8 - 1.25 x 40, Class10.9, CAD ......................................................................................................................4-13
BOLT, M8 x 1.25 x 20, class 9.8 .................................................................................................................................5-19
BOLT, oil filter ...........................................................................................................................................................13-97
BOLT, oil pan, M8 - 1.25 x 20, class 9.8 ....................................................................................................................5-13
BOLT, oil pump cover ...............................................................................................................................................2-17
BOLT, oil pump drive .................................................................................................................................................2-17
BOLT, phcr, #10 - 24 x 5/8 .......................................................................................................................................10-13
BOLT, phcr, 1/4 - 20 x 3/4 ........................................................................................................................10-118, 10-124
BOLT, pressure sensor .............................................................................................................................................12-13
BOLT, R.H., 5/8 - 11 x 4 3/4, Gr8, A-beam body mount ........................................................................................10-3
BOLT, rear bumper ....................................................................................................................................................9-31
BOLT, rear lifting shackle ..........................................................................................................................................9-31
BOLT, rear seat belt ................................................................................................................................................10-46
BOLT, rocker arm cover ...........................................................................................................................................2-15
BOLT, rocker arm shaft .............................................................................................................................................2-11
BOLT, runflat ................................................................................................................................................................6-7
BOLT, seatbelt anchor ............................................................................................................................................10-45
BOLT, sholder ...........................................................................................................................................................10-49
BOLT, shoulder ..............................................................................................................................................10-87, 10-88
BOLT, shoulder, 1/2 x 5/8 ...........................................................................................................................13-21, 13-23
BOLT, side cover .......................................................................................................................................................9-52
BOLT, socket head, 1/4 - 20 ...................................................................................................................................11-17
BOLT, socket head, 5/16 - 18 x 3/4, ZN .................................................................................................................10-42
BOLT, solenoid valve ..............................................................................................................................................12-13
BOLT, speed sensor ...................................................................................................................................................5-13
BOLT, spindle .............................................................................................................................................................9-52
BOLT, starter ...............................................................................................................................................................12-5
BOLT, steering column ................................................................................................................................................8-5
BOLT, tapping, 3/8 - 16 x 3/4 ...................................................................................................................................5-17
BOLT, thermostat housing ........................................................................................................................................4-11
BOLT, torx head, expansion valve mounting ......................................................................................................11-17
BOLT, Torx head, tensioner ......................................................................................................................................2-25
BOLT, vacuum pump ...............................................................................................................................................2-25
BOLT, valve body ......................................................................................................................................................5-15
BOLT, water outlet ....................................................................................................................................................4-11
2-1-02

Description
Page Number
BOLT, winch ...............................................................................................................................................................13-5

BOLT, winch, 7/16 - 14 x 1 1/2 ..................................................................................................................................13-5
BOLT, yoke to adapter, hex head ............................................................................................................................7-9
BOLT,1/4 - 20 x 1 1/8, Gr8, CAD, hood stop guide ..............................................................................................10-21
BOOT PROTECTOR ......................................................................................................................................................5-7
BOOT, caliper, piston .................................................................................................................................................7-9
BOOT, dust and moist, steering shaft .......................................................................................................................8-3
BOOT, dust, lower parking brake ..............................................................................................................................7-3
BOOT, dust, upper parking brake .............................................................................................................................7-3
BOOT, fixed joint assembly ......................................................................................................................................9-35
BOOT, fixed joint assembly, 12,100-lb GVW ...........................................................................................................9-35
BOOT, headrest/seat bar post ..............................................................................................................................10-41
BOOT, joint assembly, inner .....................................................................................................................................9-35
BOOT, joint assembly, inner, 12,100-lb GVW .........................................................................................................9-35
BOOT, moving core ..................................................................................................................................................12-7
BOOT, parking brake lever bezel ..............................................................................................................................7-3
BOOT, red ..............................................................................................................................................................12-115
BOOT, rubber, clamp ................................................................................................................................13-45, 13-125
BOOT, shifter control ...................................................................................................................................................5-7
BOOT, terminal ........................................................................................................................................................12-97
BOW ASSEMBLY, front ..................................................................................................................................13-79, 13-81
BOW ASSEMBLY, middle .........................................................................................................................................13-79
BOW ASSEMBLY, rear ...................................................................................................................................13-79, 13-81
BOW, tonneau cover .............................................................................................................................................13-57
BOW, wooden ......................................................................................................................................................10-105
B-PILLAR COVER ....................................................................................................................................................10-103
BRACE ASSEMBLY, L.H. ....................................................................................................................................9-29, 13-6
BRACE ASSEMBLY, R.H. ....................................................................................................................................9-29, 13-6
BRACE, bumper, R.H. .............................................................................................................................................13-31
BRACE, front suspension ........................................................................................................................... 9-2, 9-7, 9-27
BRACE, L.H. wheelhouse ..........................................................................................................................................10-7
BRACE, rear generator bracket ..............................................................................................................................2-25
BRACE, rear, power steering pump ........................................................................................................................8-19
BRACKET .......................................................................................................................................................3-29, 13-127
BRACKET ASSEMBLY .................................................................................................................. 9-47, 9-49, 10-23, 12-27
BRACKET ASSEMBLY, ABS modulator ......................................................................................................................7-13
BRACKET ASSEMBLY, air lift, L.H. .................................................................................................................................9-2
BRACKET ASSEMBLY, air lift, R.H. ................................................................................................................................9-2
BRACKET ASSEMBLY, auxiliary fuel line mounting ....................................................................................................9-2
BRACKET ASSEMBLY, axle pinion mounting, front ...................................................................................................9-2
BRACKET ASSEMBLY, axle pinion mounting, rear ....................................................................................................9-2
BRACKET ASSEMBLY, axle support ............................................................................................................................9-2
BRACKET ASSEMBLY, body mount ............................................................................................................................9-2
BRACKET ASSEMBLY, C-mount, L.H. ..........................................................................................................................9-2
BRACKET ASSEMBLY, C-mount, R.H. ..........................................................................................................................9-2
BRACKET ASSEMBLY, compressor lower .................................................................................................................6-14
BRACKET ASSEMBLY, compressor, side ...................................................................................................................6-14
BRACKET ASSEMBLY, CTIS mounting .......................................................................................................................3-30
BRACKET ASSEMBLY, distribution box mounting ..................................................................................................10-13
BRACKET ASSEMBLY, engine mount and prop shaft, L.H. ......................................................................................9-2
BRACKET ASSEMBLY, engine mount, lower R.H. ......................................................................................................9-2
BRACKET ASSEMBLY, engine mount, R.H. .................................................................................................................9-2
2-1-02

Description
Page Number
BRACKET ASSEMBLY, filter mounting .......................................................................................................................3-27

BRACKET ASSEMBLY, front axle, L.H. ..........................................................................................................................9-2
BRACKET ASSEMBLY, front axle, R.H. .........................................................................................................................9-2
BRACKET ASSEMBLY, front door, L.H. .....................................................................................................................10-53
BRACKET ASSEMBLY, front door, R.H. ....................................................................................................................10-53
BRACKET ASSEMBLY, front, L.H. ..................................................................................................................................9-2
BRACKET ASSEMBLY, front, R.H. .................................................................................................................................9-2
BRACKET ASSEMBLY, fuel filter and pump mounting ..............................................................................................3-3
BRACKET ASSEMBLY, hinge mounting, L.H. ..........................................................................................................10-87
BRACKET ASSEMBLY, hinge mounting, R.H. ..........................................................................................................10-87
BRACKET ASSEMBLY, hood latch .............................................................................................................................10-7
BRACKET ASSEMBLY, horn/cruise actuator mounting ........................................................................................12-41
BRACKET ASSEMBLY, inner, L.H., front bumper ......................................................................................................9-27
BRACKET ASSEMBLY, inner, R.H., front bumper ......................................................................................................9-27
BRACKET ASSEMBLY, interior fuse box mounting .................................................................................................12-75
BRACKET ASSEMBLY, latch mounting ...................................................................................................................10-85
BRACKET ASSEMBLY, license plate mount ...........................................................................................................12-25
BRACKET ASSEMBLY, mounting L.H. ..........................................................................................................................9-9
BRACKET ASSEMBLY, mounting R.H. ..........................................................................................................................9-9
BRACKET ASSEMBLY, mounting, front .................................................................................................. 9-21, 9-23, 9-25
BRACKET ASSEMBLY, mounting, rear ......................................................................................................................9-33
BRACKET ASSEMBLY, mounting, upr control arm, front ..........................................................................................9-2
BRACKET ASSEMBLY, mounting, upr control arm, rear ...........................................................................................9-2
BRACKET ASSEMBLY, radiator ....................................................................................................................................9-3
BRACKET ASSEMBLY, rear .......................................................................................................................................12-29
BRACKET ASSEMBLY, rear axle, L.H. ...........................................................................................................................9-3
BRACKET ASSEMBLY, rear axle, R.H. ..........................................................................................................................9-3
BRACKET ASSEMBLY, rear bumper, L.H., inner .........................................................................................................9-3
BRACKET ASSEMBLY, rear bumper, L.H., outer .........................................................................................................9-3
BRACKET ASSEMBLY, rear bumper, R.H., inner .........................................................................................................9-3
BRACKET ASSEMBLY, rear bumper, R.H., outer ........................................................................................................9-3
BRACKET ASSEMBLY, rear tiedown, forward ............................................................................................................9-3
BRACKET ASSEMBLY, rear tiedown, rear ...................................................................................................................9-3
BRACKET ASSEMBLY, strap .....................................................................................................................................13-25
BRACKET ASSEMBLY, transmission .............................................................................................................................9-3
BRACKET ASSEMBLY, upper control arm mounting, front ...........................................................................9-23, 9-25
BRACKET ASSEMBLY, upper front control arm .........................................................................................................9-3
BRACKET ASSEMBLY, upper rear control arm ..........................................................................................................9-3
BRACKET ASSEMBLY, valve mounting .....................................................................................................................6-13
BRACKET ASSY, shield mounting, L.H. ...................................................................................................................13-35
BRACKET ASSY, shield mounting, R.H. ...................................................................................................................13-35
BRACKET rear L/H ....................................................................................................................................................12-71
BRACKET rear R/H ...................................................................................................................................................12-71
BRACKET, 90-degree ................................................................................................................................................7-17
BRACKET, 90-degree, on hub ..................................................................................................................................7-17
BRACKET, A/C, power steering mounting .............................................................................................................2-25
BRACKET, accelerator mounting ..............................................................................................................................3-9
BRACKET, actuator mounting ...............................................................................................................................10-85
BRACKET, air filter restriction gauge mounting ....................................................................................................13-67
BRACKET, air intake drainage tube ........................................................................................................................3-11
BRACKET, air lift, L.H. .................................................................................................................................................9-23
BRACKET, air lift, R.H. .................................................................................................................................................9-25
2-1-02

Description
Page Number
BRACKET, airlift, L.H. ..................................................................................................................................................9-21

BRACKET, airlift, R.H. ..................................................................................................................................................9-21
BRACKET, aux. A/C mounting ...............................................................................................................................11-29
BRACKET, auxiliary fuel line tubes ...........................................................................................................................3-15
BRACKET, axle support ...............................................................................................................................................9-7
BRACKET, back panel support, center ................................................................................................................10-65
BRACKET, battery holddown ...................................................................................................................................12-3
BRACKET, blower resistor mounting ......................................................................................................................11-25
BRACKET, body mount, C-mount, L.H., 12,100-lb GVW ........................................................................................3-29
BRACKET, body mount, front, R.H. ..........................................................................................................................9-19
BRACKET, body mount, front, R.H., 12,100-lb GVW ...............................................................................................9-19
BRACKET, body mount, L.H., C-mount ...................................................................................................................9-19
BRACKET, body mount, L.H., C-mount, 12,100-lb GVW ........................................................................................9-19
BRACKET, body mount, rear, L.H., C-mount ..........................................................................................................3-29
BRACKET, body mount, rear, R.H., C-mount ..........................................................................................................9-19
BRACKET, body mount, rear, R.H., C-mount, 12,100-lb GVW ..............................................................................9-19
BRACKET, B-pillar cover mounting ................................................................................................. 10-71, 10-73, 10-99
BRACKET, B-pillar-to-upper rear rail ......................................................................................................................10-65
BRACKET, brake line mounting ...............................................................................................................................7-15
BRACKET, brake pedal mounting ........................................................................................................ 7-21, 10-5, 10-7
BRACKET, brakeline ..................................................................................................................................................7-15
BRACKET, brushguard support ..............................................................................................................................13-19
BRACKET, cable clamp ..........................................................................................................................................10-23
BRACKET, cable mounting ....................................................................................................................................10-23
BRACKET, cargo floor .............................................................................................................................................10-73
BRACKET, carrier, hold down ................................................................................................................................13-31
BRACKET, CD changer, front .......................................................................................................... 10-50, 12-38, 13-89
BRACKET, CD changer, L.H. ...................................................................................................................................13-89
BRACKET, CD changer, left ...................................................................................................................................12-38
BRACKET, CD changer, R.H ...................................................................................................................................13-89
BRACKET, CD changer, right .................................................................................................................................12-38
BRACKET, chain mount, L.H. ..................................................................................................................................10-61
BRACKET, chain mount, R.H. .................................................................................................................................10-61
BRACKET, clamp .......................................................................................................................................................13-5
BRACKET, clamping ................................................................................................................................................13-25
BRACKET, clock mounting .....................................................................................................................................12-19
BRACKET, closeout panel ...........................................................................................................................11-21, 12-33
BRACKET, closeout panel mounting ....................................................................................................................10-65
BRACKET, compressor upper ...................................................................................................................................6-14
BRACKET, converter mounting, slide-bar type ......................................................................................................3-29
BRACKET, cooling line support ................................................................................................................................9-21
BRACKET, courtesy lamp mounting ......................................................................................................................12-33
BRACKET, crash pad mounting .............................................................................................................................11-23
BRACKET, cross body harness ...................................................................................................................................8-3
BRACKET, crossmember, L.H., front suspension front ..............................................................................................9-7
BRACKET, crossmember, L.H., front suspension rear ...............................................................................................9-7
BRACKET, crossmember, R.H., front suspension front .............................................................................................9-7
BRACKET, crossmember, R.H., front suspension rear ..............................................................................................9-7
BRACKET, crossmember, rear suspension ................................................................................................................9-9
BRACKET, CTI .............................................................................................................................................................6-17
BRACKET, CTI pressure gauge mounting .............................................................................................................12-20
BRACKET, dome light .............................................................................................................................................10-73
2-1-02

Description
Page Number
BRACKET, door release cable ...............................................................................................................................10-85

BRACKET, elec. speedometer mounting .............................................................................................................12-19
BRACKET, engine block to insulator, L.H. ...............................................................................................................2-29
BRACKET, engine block to insulator, R.H. ...............................................................................................................2-29
BRACKET, engine cover .........................................................................................................................................10-49
BRACKET, engine harness ......................................................................................................................................10-49
BRACKET, engine mount ..........................................................................................................................................2-29
BRACKET, engine wiring harness .............................................................................................................................2-33
BRACKET, exhaust .....................................................................................................................................................3-29
BRACKET, exhaust, transfer case ............................................................................................................................3-29
BRACKET, exhaust-to-frame ....................................................................................................................................3-30
BRACKET, filter mount ...............................................................................................................................................2-19
BRACKET, fixed door ...............................................................................................................................................10-93
BRACKET, frame assembly, splash shield .................................................................................................................9-7
BRACKET, frame to insulator ....................................................................................................................................2-29
BRACKET, frame to insulator, R.H. ...........................................................................................................................2-29
BRACKET, front axle pinion ......................................................................................................................................9-39
BRACKET, front bumper, L.H. ...................................................................................................................................9-27
BRACKET, front bumper, R.H. ...................................................................................................................................9-27
BRACKET, front differential, L.H. ...............................................................................................................................9-39
BRACKET, front differential, R.H. ..............................................................................................................................9-39
BRACKET, front license plate mounting ........................................................................................................9-27, 9-29
BRACKET, front spring .................................................................................................................................................9-3
BRACKET, front spring seat .......................................................................................................................................9-21
BRACKET, front suspension, L.H., front .......................................................................................................................9-3
BRACKET, front suspension, L.H., rear ........................................................................................................................9-3
BRACKET, front suspension, R.H., front ......................................................................................................................9-3
BRACKET, front suspension, R.H., rear .......................................................................................................................9-3
BRACKET, front tailpipe, slide-bar type ..................................................................................................................3-30
BRACKET, front turn signal lamp ............................................................................................................................12-23
BRACKET, front, L.H. ................................................................................................................................................12-71
BRACKET, front, R.H. ................................................................................................................................................12-71
BRACKET, fuel filler hanger .......................................................................................................................................3-23
BRACKET, fuel injection lines, L.H. ..............................................................................................................................3-7
BRACKET, fuel injection lines, R.H. .............................................................................................................................3-7
BRACKET, fuel line support .......................................................................................................................................3-17
BRACKET, gauge mounting ...................................................................................................................................12-19
BRACKET, generator-to-engine ...............................................................................................................................2-25
BRACKET, glowplug controller ...............................................................................................................................12-13
BRACKET, heated windshield fuse mounting ........................................................................................................10-7
BRACKET, heater cap ............................................................................................................................................11-17
BRACKET, hinge ............................................................................................................................................13-79, 13-81
BRACKET, holddown, auxiliary fuel lines .................................................................................................................3-15
BRACKET, hood center stop ..................................................................................................................................10-18
BRACKET, hood latch stop .....................................................................................................................................10-17
BRACKET, hood latch, R.H. ......................................................................................................................................10-9
BRACKET, hood latch, side ....................................................................................................................................10-17
BRACKET, hood prop rod .......................................................................................................................................10-25
BRACKET, hood retainer, A beam .....................................................................................................................10-17
BRACKET, hood retainer, L.H. ................................................................................................................................10-17
BRACKET, hood retainer, R.H. ................................................................................................................................10-17
BRACKET, hood stop guide ...................................................................................................................................10-21
2-1-02

Description
Page Number
BRACKET, hourmeter mounting ............................................................................................................................13-75

BRACKET, H-rail ...........................................................................................................................................10-99, 10-103
BRACKET, HVAC mounting, lower ........................................................................................................................11-11
BRACKET, HVAC mounting, upper .......................................................................................................................11-11
BRACKET, I/P crash pad mounting .....................................................................................................................10-109
BRACKET, I/P support, lower ................................................................................................................................10-109
BRACKET, I/P support, lower, L.H. ........................................................................................................................10-109
BRACKET, I/P support, R.H. ...................................................................................................................................10-109
BRACKET, I/P/ support, L.H. ..................................................................................................................................10-109
BRACKET, idler assy, non-A/C ..................................................................................................................................2-25
BRACKET, inboard mounting .................................................................................................................................11-11
BRACKET, inner ..........................................................................................................................................................5-35
BRACKET, jack hold-down .....................................................................................................................................13-25
BRACKET, jumper mounting ....................................................................................................................................9-21
BRACKET, L.H., load bar .......................................................................................................................................10-107
BRACKET, lamp assembly mount ..........................................................................................................................12-27
BRACKET, lamp assembly mounting ....................................................................................................................12-33
BRACKET, left, aux. A/C mounting ........................................................................................................................11-29
BRACKET, lens assembly mounting .......................................................................................................................12-29
BRACKET, lower back panel, L.H. .........................................................................................................................10-73
BRACKET, lower back panel, R.H. .........................................................................................................................10-73
BRACKET, lower closeout panel mounting ..........................................................................................................11-23
BRACKET, lower radiator mount ................................................................................................................................9-7
BRACKET, lower, L.H., B-pillar ...................................................................................................................................10-7
BRACKET, lower, R.H., B-pillar .................................................................................................................................10-10
BRACKET, mounting ......................................................................................................................... 13-21, 13-23, 13-39
BRACKET, mounting, air intake housing assembly ..............................................................................................11-15
BRACKET, mounting, blower motor ......................................................................................................................11-15
BRACKET, mounting, counter balance, slant-back, L.H. ...................................................................................10-87
BRACKET, mounting, counter balance, slant-back, R.H. ...................................................................................10-87
BRACKET, mounting, engine wire harness connection ........................................................................................2-21
BRACKET, mounting, front fender flares .............................................................................................................13-129
BRACKET, mounting, thermostat ................................................................................................................11-15, 11-17
BRACKET, muffler hanger ...........................................................................................................................................9-3
BRACKET, muffler mounting ............................................................................................................................3-29, 9-19
BRACKET, oil cooler hose clamp .............................................................................................................................4-17
BRACKET, outer .........................................................................................................................................................5-35
BRACKET, P/S pump, A/C pump .............................................................................................................................8-19
BRACKET, parking brake cable .................................................................................................................................7-5
BRACKET, parking brake cable, L.H. .........................................................................................................................7-5
BRACKET, parking brake cable, R.H. ........................................................................................................................7-5
BRACKET, parking lock .............................................................................................................................................5-19
BRACKET, P-clip .........................................................................................................................................................6-17
BRACKET, PCM mounting ....................................................................................................................................12-133
BRACKET, power steering reservoir mounting .......................................................................................................8-19
BRACKET, R.H., load bar .......................................................................................................................................10-107
BRACKET, radio support .........................................................................................................................................12-39
BRACKET, rear .........................................................................................................................................................10-36
BRACKET, rear axle ...................................................................................................................................................9-39
BRACKET, rear axle support .......................................................................................................................................9-9
BRACKET, rear bumper shackle ................................................................................................................................9-3
BRACKET, rear bumper, L.H. ...........................................................................................................................3-19, 9-31
2-1-02

Description
Page Number
BRACKET, rear bumper, R.H. ...........................................................................................................................3-19, 9-31

BRACKET, rear differential, L.H. ................................................................................................................................9-39
BRACKET, rear differential, R.H. ...............................................................................................................................9-39
BRACKET, rear suspension, front ................................................................................................................................9-3
BRACKET, rear suspension, rear .................................................................................................................................9-3
BRACKET, rear tailpipe, slide-bar type ...................................................................................................................3-30
BRACKET, retaining .................................................................................................................................................13-25
BRACKET, right, aux. A/C mounting .....................................................................................................................11-29
BRACKET, seal, air box ..............................................................................................................................................10-9
BRACKET, seal, front, air box ....................................................................................................................................10-9
BRACKET, seat belt, front R.H. ................................................................................................................................10-10
BRACKET, security .......................................................................................................................................................6-7
BRACKET, shield mounting, inner ............................................................................................................................3-23
BRACKET, shield mounting, outer ............................................................................................................................3-23
BRACKET, shock absorber mount, lower control arm ..........................................................................................9-11
BRACKET, skid plate mounting ..............................................................................................................................13-39
BRACKET, skid plate mounting, L.H. ...............................................................................................................3-19, 9-31
BRACKET, skid plate mounting, R.H. ..............................................................................................................3-19, 9-31
BRACKET, slant-back door light switch mounting ...............................................................................................10-87
BRACKET, solenoid valve mounting ......................................................................................................................12-13
BRACKET, spare tire mounting ...............................................................................................................................13-31
BRACKET, speed sensor connection clip, rear only ..............................................................................................7-17
BRACKET, splash shield ...............................................................................................................................................9-3
BRACKET, spring retaining ........................................................................................................................................7-15
BRACKET, spring, retaining .........................................................................................................................................7-3
BRACKET, stabilizer bar .............................................................................................................................................9-15
BRACKET, Starter cable ............................................................................................................................................12-5
BRACKET, starter motor ............................................................................................................................................12-5
BRACKET, steering column mounting .......................................................................................................................8-3
BRACKET, subwoofer, Monsoon ............................................................................................................................12-39
BRACKET, support, left front ...................................................................................................................................13-49
BRACKET, support, left rear ....................................................................................................................................13-49
BRACKET, support, right front .................................................................................................................................13-49
BRACKET, support, right rear ..................................................................................................................................13-49
BRACKET, surge tank ..................................................................................................................................................4-5
BRACKET, sway bar mounting .................................................................................................................................9-19
BRACKET, tachometer mounting ..........................................................................................................................12-19
BRACKET, taillight housing ............................................................................................................................10-7, 10-10
BRACKET, tailpipe-to-bumper .................................................................................................................................3-30
BRACKET, T-case cooler support .............................................................................................................................5-33
BRACKET, tensioning strap .....................................................................................................................................10-99
BRACKET, tiedown ....................................................................................................................................................9-31
BRACKET, tiedown, frame assembly .........................................................................................................................9-9
BRACKET, tire carrier stop ......................................................................................................................................13-31
BRACKET, tonneau bow .........................................................................................................................................13-57
BRACKET, tonneau cover bow ...........................................................................................................................10-105
BRACKET, tow hook support, L.H., w/o winch .....................................................................................................13-19
BRACKET, tow hook support, R.H., w/o winch .....................................................................................................13-19
BRACKET, towing .............................................................................................................................................9-27, 9-29
BRACKET, transfer case ............................................................................................................................................5-25
BRACKET, transmission cooling lines .........................................................................................................................9-3
BRACKET, transmission shift lever ...............................................................................................................................5-9
2-1-02

Description
Page Number
BRACKET, transmission support ................................................................................................................................9-19

BRACKET, trim mounting .............................................................................................................................10-71, 10-73
BRACKET, tube mounting, fuel bundle ...................................................................................................................3-15
BRACKET, tube rear mounting ..............................................................................................................................13-35
BRACKET, tube support transmission ....................................................................................................................13-35
BRACKET, tube, left and right front .......................................................................................................................13-49
BRACKET, tube, left rear .........................................................................................................................................13-49
BRACKET, tube, right rear ......................................................................................................................................13-49
BRACKET, underhood lamp ...................................................................................................................................12-33
BRACKET, upper closeout panel ...........................................................................................................................11-23
BRACKET, upper control arm, front .........................................................................................................................9-21
BRACKET, upper control arm, rear ..........................................................................................................................9-33
BRACKET, upper, L.H., B-pillar ..................................................................................................................................10-7
BRACKET, upper, R.H., B-pillar ................................................................................................................................10-10
BRACKET, valve mounting .......................................................................................................................................3-15
BRACKET, vent line ...........................................................................................................................................9-25, 9-47
BRACKET, vent line tube mounting .........................................................................................................................5-21
BRACKET, vent lines ..................................................................................................................................................9-49
BRACKET, vent lines, tube mounting ........................................................................................................................9-9
BRACKET, vent tube .............................................................................................................................. 3-25, 9-21, 9-33
BRACKET, vent tube mounting ..................................................................................................................................9-3
BRACKET, visor mounting .......................................................................................................................................10-35
BRACKET, w/sensor clip ..............................................................................................................................................9-4
BRACKET, water valve mounting ............................................................................................................................11-9
BRACKET, wheel cover hub ...................................................................................................................................13-87
BRACKET, wheel sensor connector ........................................................................................................................7-17
BRACKET, wheel tube shield support .....................................................................................................................6-17
BRACKET, window ...................................................................................................................................................12-79
BRACKET, windshield washer reservoir mounting ...............................................................................................10-13
BRAKE ASSEMBLY ...........................................................................................................................................13-9, 13-13
BRAKE CALIPER, L.H. front ..........................................................................................................................................7-9
BRAKE CALIPER, L.H. front, reman .............................................................................................................................7-9
BRAKE CALIPER, L.H., rear ..........................................................................................................................................7-7
BRAKE CALIPER, L.H., rear, reman .............................................................................................................................7-7
BRAKE CALIPER, R.H. front ..........................................................................................................................................7-9
BRAKE CALIPER, R.H. front, reman ............................................................................................................................7-9
BRAKE CALIPER, R.H., rear ..........................................................................................................................................7-7
BRAKE CALIPER, R.H., rear, reman ............................................................................................................................7-7
BRAKE DRIVER .........................................................................................................................................................13-13
BRAKE LIGHT SWITCH BRACKET ............................................................................................................................12-135
BRAKE LIGHT/CRUISE SWITCH ...............................................................................................................................12-135
BRAKE LINE, intermediate, modulator-to-L.H. union, orange ..............................................................................7-15
BRAKE LINE, intermediate, modulator-to-R.H. union, red .....................................................................................7-15
BRAKE LINE, L.H. union-to-L.H. rear caliper, orange ..............................................................................................7-15
BRAKE LINE, modulator-to-L.H. front caliper, yellow .............................................................................................7-15
BRAKE LINE, modulator-to-R.H. front caliper, green .............................................................................................7-15
BRAKE LINE, R.H. union-to-R.H. rear caliper, red ....................................................................................................7-15
BRAKE PEDAL .............................................................................................................................................................7-21
BRIGHT WHITE ........................................................................................................................................................13-137
BRUSH HOLDER AND BRUSH ASSEMBLY .................................................................................................................12-11
BRUSH SET ...................................................................................................................................................................12-8
BRUSH SET, 12 VDC ..................................................................................................................................................13-10
2-1-02

Description
Page Number
BRUSH STUD, winch motor ......................................................................................................................................13-10

BRUSHGUARD ASSEMBLY ........................................................................................................................................13-19
BRUSHGUARD, frontal coverage ..........................................................................................................................13-21
BRUSHGUARD, wrap-around coverage ...............................................................................................................13-23
BULB (trade #1157) .................................................................................................................................................12-23
BULB (trade #67) .....................................................................................................................................................12-29
BULB (trade #73) .....................................................................................................................................................10-33
BULB (trade #93) .....................................................................................................................................................12-33
BULB, #158 ..............................................................................................................................................................12-109
BULB, #1815 ..............................................................................................................................................................12-93
BULB, backup (trade #1156) ..................................................................................................................................12-25
BULB, indicator ............................................................................................................................................................5-7
BULB, stop, turn, taillight (trade #1157) .................................................................................................................12-25
BULK HOSE, 1/2 O.D. x 1/4 I.D. x 25 roll .................................................................................................................3-7
BUMPER ASSEMBLY, rear ............................................................................................................................................9-3
BUMPER STRIP, center ...........................................................................................................................................10-107
BUMPER STRIP, side ...............................................................................................................................................10-107
BUMPER, center hood ............................................................................................................................................10-17
BUMPER, front ...................................................................................................................................................9-27, 13-5
BUMPER, front, with winch .......................................................................................................................................9-29
BUMPER, rear .............................................................................................................................................................9-31
BUSHING .....................................................................................................................................................................12-8
BUSHING, 1/4 x 1/8 ......................................................................................................................................................4-5
BUSHING, ABS wheel speed sensor mounting .......................................................................................................7-17
BUSHING, auxiliary seat pin ....................................................................................................................................13-55
BUSHING, caliper ........................................................................................................................................................7-9
BUSHING, control arm ..............................................................................................................................................9-13
BUSHING, extension ..................................................................................................................................................5-29
BUSHING, eye bolt ..................................................................................................................................................10-25
BUSHING, fuel tank vent line ....................................................................................................................................3-21
BUSHING, insulating ..................................................................................................................................................12-8
BUSHING, mounting plate sealing ........................................................................................................................11-11
BUSHING, radio, rear ..............................................................................................................................................12-39
BUSHING, rail .....................................................................................................................................................5-27, 5-29
BUSHING, sleeve, shaft .............................................................................................................................................8-13
BUSHING, snap ........................................................................................................................................................12-70
BUSHING, stabilizer bar .............................................................................................................................................9-15
BUSHING, tie rod .......................................................................................................................................................9-17
BUSHING, transfer shift ..............................................................................................................................................5-35
BUTTON TRIM, gray ................................................................................................................................................10-117
BUTTON TRIM, tan ..................................................................................................................................................10-117
C
CABLE ASSEMBLY ....................................................................................................................................................10-23
CABLE ASSEMBLY, antenna-to-radio ....................................................................................................................12-38
CABLE ASSEMBLY, battery .....................................................................................................................................13-13
CABLE ASSEMBLY, door release ............................................................................................................................10-85
CABLE ASSEMBLY, glow plug power .....................................................................................................................12-97
CABLE ASSEMBLY, interior ground .......................................................................................................................12-101
CABLE ASSEMBLY, trans. case guide ......................................................................................................................5-11
CABLE ASSEMBLY, wheel sensor, left front .........................................................................................................12-111
2-1-02

Description
Page Number
CABLE ASSEMBLY, wheel sensor, left rear ..........................................................................................................12-111

CABLE ASSEMBLY, wheel sensor, right rear ........................................................................................................12-111
CABLE GUIDE, transfer case ....................................................................................................................................3-29
CABLE SET, jumper ..................................................................................................................................................13-95
CABLE TIES ...............................................................................................................................................................12-79
CABLE, black, negative ...........................................................................................................................................12-3
CABLE, CD changer ....................................................................................................................................12-38, 13-89
CABLE, glow plug controller-to-starter .................................................................................................................12-13
CABLE, ignition interlock ............................................................................................................................................8-5
CABLE, parking brake, L.H. ........................................................................................................................................7-5
CABLE, parking brake, R.H. ........................................................................................................................................7-5
CABLE, power, exterior fuse box .........................................................................................................................12-103
CABLE, red, positive .................................................................................................................................................12-3
CABLE, starter, negative ..........................................................................................................................................12-3
CABLE, starter, positive ............................................................................................................................................12-3
CAGE NUT ASSEMBLY, striker .................................................................................................................................10-77
CAM, suspension alignment ........................................................................................................ 9-21, 9-23, 9-25, 9-33
CAMSHAFT, engine ..................................................................................................................................................2-13
CANDY APPLE RED ...............................................................................................................................................13-137
CAP ASSEMBLY, fuel filler, w/tether ................................................................................................................3-21, 3-23
CAP ASSEMBLY, rear door pull handle screw ......................................................................................................10-95
CAP SCREW, allen head, 1/4 - 20 x 3 ...................................................................................................................13-13
CAP, air intake ..........................................................................................................................................................3-11
CAP, bearing ............................................................................................................................................................9-41
CAP, black, schrader valve ....................................................................................................................................11-7
CAP, bleeder valve .............................................................................................................................................7-7, 7-9
CAP, connecting rod .................................................................................................................................................2-9
CAP, door plug .......................................................................................................................................................12-79
CAP, engine oil filler, for 8 1/2 neck ......................................................................................................................2-17
CAP, fuel injection nozzle ..........................................................................................................................................3-7
CAP, intake valve spring .........................................................................................................................................2-11
CAP, mirror lower pivot ..........................................................................................................................................12-73
CAP, mirror pivot .....................................................................................................................................................12-73
CAP, plastic .............................................................................................................................................................10-41
CAP, power steering reservoir .................................................................................................................................8-19
CAP, schrader valve, high side, red .......................................................................................................................11-7
CAP, schrader valve, low side, blue ......................................................................................................................11-7
CAP, stainless steel .................................................................................................................................................13-87
CAP, surge tank ..........................................................................................................................................................4-5
CAP, valve .................................................................................................................................................................6-18
CAP, valve stem .....................................................................................................................................................13-73
CAP, windshield washer reservoir .........................................................................................................................12-16
CAPACITOR .............................................................................................................................................................12-11
CAPS, center, stainless steel ..................................................................................................................................13-87
CAPSCREW .......................................................................................................................................................7-7, 13-10
CAPSCREW, 1/4 - 20 x 3.0 ........................................................................................................................................13-9
CAPSCREW, 3/8 x 1.0 ..........................................................................................................................................13-9
CAPSCREW, allen head, 3/8 - 16 x 1 ....................................................................................................................13-13
CAPSCREW, M8 - 1.25 x 19 .......................................................................................................................................2-23
CAPSCREW, M8 - 1.25 x 35 .......................................................................................................................................11-7
CAPSCREW, socket head, 3/8 - 16 x 1 1/4 , CAD ...............................................................................................13-39
CAPSCREW, solenoid cover, hex head .................................................................................................................13-9
2-1-02

Description
Page Number
CARGO LAMP ASSEMBLY ....................................................................................................................................12-31.1

CARPET ASSEMBLY, slant-back cargo floor, gray ..............................................................................................10-129
CARPET ASSEMBLY, slant-back cargo floor, tan ................................................................................................10-129
CARPET ASSEMBLY, slant-back wheelhouse, L.H., gray ....................................................................................10-129
CARPET ASSEMBLY, slant-back wheelhouse, L.H., tan ......................................................................................10-129
CARPET ASSEMBLY, slant-back wheelhouse, R.H., gray ...................................................................................10-129
CARPET ASSEMBLY, slant-back wheelhouse, R.H., tan .....................................................................................10-129
CARPET ASSEMBLY, slant-back, tunnel, center, gray .......................................................................................10-129
CARPET ASSEMBLY, slant-back, tunnel, center, tan .........................................................................................10-129
CARPET ASSY, tunnel, center, gray .....................................................................................................................10-127
CARPET ASSY, tunnel, center, tan .......................................................................................................................10-127
CARPET, bulkhead, gray ......................................................................................................................................10-127
CARPET, bulkhead, tan ........................................................................................................................................10-127
CARPET, cargo door, L.H., gray ..........................................................................................................................10-127
CARPET, cargo door, L.H., tan ............................................................................................................................10-127
CARPET, cargo door, R.H., gray ..........................................................................................................................10-127
CARPET, cargo door, R.H., tan ............................................................................................................................10-127
CARPET, cargo floor, gray ...................................................................................................................................10-127
CARPET, cargo floor, tan .....................................................................................................................................10-127
CARPET, load barrier, gray ..................................................................................................................................10-107
CARPET, load barrier, tan ....................................................................................................................................10-107
CARPET, tunnel top, deluxe w/aux seat, gray ..................................................................................................10-113
CARPET, tunnel top, deluxe w/aux seat, tan ....................................................................................................10-113
CARPET, tunnel top, deluxe, gray .......................................................................................................................10-113
CARPET, tunnel top, deluxe, tan .........................................................................................................................10-113
CARPET, wheelhouse, L.H., gray .........................................................................................................................10-127
CARPET, wheelhouse, L.H., tan ...........................................................................................................................10-127
CARPET, wheelhouse, R.H., gray .........................................................................................................................10-127
CARPET, wheelhouse, R.H., tan ...........................................................................................................................10-127
CARRIER ASSEMBLY, stage 1 ....................................................................................................................................13-9
CARRIER ASSEMBLY, stage 2 ....................................................................................................................................13-9
CARRIER ASSEMBLY, stage 3 .........................................................................................................................13-9, 13-13
CARRIER GEAR, stage 1 .........................................................................................................................................13-13
CARRIER GEAR, stage 2 .........................................................................................................................................13-13
CARRIER, front differential .......................................................................................................................................5-29
CARRIER, rear differential ........................................................................................................................................5-29
CARRIER, ski ...........................................................................................................................................................13-123
CASE ...........................................................................................................................................................................5-13
CASE ASSEMBLY, rear half ........................................................................................................................................5-29
CASE, rear half ..........................................................................................................................................................5-29
CASE, top and bottom ..........................................................................................................................................11-29
CASTING, turbocharger body .................................................................................................................................2-23
CATALYTIC CONVERTER ASSEMBLY ........................................................................................................................3-29
CD CHANGER ASSEMBLY .......................................................................................................................................12-39
CD CHANGER ASSEMBLY, ......................................................................................................................................12-38
CD CHANGER ASSEMBLY, 6-CD ............................................................................................................................13-89
CD ROM, PARTS AND SERVICE MANUALS, 1995/1996 ......................................................................................13-136
CDR VALVE AND TUBE ASSEMBLY ...........................................................................................................................3-11
CELL PHONE MUTE ........................................................................................................................... 12-55, 12-57, 12-59
CEMENT (8 ounce) .................................................................................................................................................13-73
2-1-02

Description
Page Number
CENTER LINK, steering .................................................................................................................................................8-9

CENTER POST, rear window ...................................................................................................................................10-39
CHAFEGUARD, spiral wrap ........................................................................................................................................4-5
CHAIN .............................................................................................................................................................2-13, 13-15
CHAIN, camshaft timing ..........................................................................................................................................2-13
CHAIN, drive ..............................................................................................................................................................5-30
CHAMBER ....................................................................................................................................................................2-5
CHAMBER, oversized ..................................................................................................................................................2-5
CHANNEL ASSEMBLY, front door glass, lower rear, L.H. ......................................................................................10-57
CHANNEL ASSY, fr. door glass, R.H. .......................................................................................................................10-57
CHANNEL ASSY, frt door glass, lwr frt, L.H. ............................................................................................................10-53
CHANNEL ASSY, frt door glass, lwr frt, R.H. ...........................................................................................................10-53
CHANNEL ASSY, frt door glass, lwr rr, L.H. .............................................................................................................10-53
CHANNEL ASSY, frt door glass, lwr rr, R.H. .............................................................................................................10-53
CHANNEL ASSY, rear door glass, L.H. ....................................................................................................................10-57
CHANNEL ASSY, rear door glass, R.H. ...................................................................................................................10-57
CHECK VALVE .............................................................................................................................................................3-3
CHECK VALVE, rear window washer hose ...........................................................................................................12-15
CHECK VALVE, windshield washer hose ..............................................................................................................12-15
CHIME MODULE ......................................................................................................................................................12-75
CHUCK, clip-on .........................................................................................................................................................6-13
CIGAR LIGHTER, knob and element .....................................................................................................................10-51
CLAMP .............................................................................................................................................. 7-15, 13-13, 13-123
CLAMP , cushioned 3/8" ..........................................................................................................................................3-19
CLAMP ASSEMBLY .............................................................................................3-29, 9-47, 9-49, 13-45, 13-125, 13-127
CLAMP ASSEMBLY, guide .........................................................................................................................................2-11
CLAMP END, tailpipe clamp ...................................................................................................................................3-29
CLAMP RING, rear window ....................................................................................................................................10-39
CLAMP, #10 - #11 ......................................................................................................................................................11-9
CLAMP, 2 - 1/2, dryer ..............................................................................................................................................11-7
CLAMP, 2.0-6.6, stainless .........................................................................................................................................4-5
CLAMP, 2.25" - 2.00", air cleaner .............................................................................................................................3-11
CLAMP, 2.75" - 1.81", fuel filler hose ........................................................................................................................3-21
CLAMP, 5.0" - 2.0", air intake ....................................................................................................................................3-11
CLAMP, 9/16, cushioned, harness ..........................................................................................................................3-17
CLAMP, air cleaner ..................................................................................................................................................3-11
CLAMP, boot, inner, plunge and fixed joint assemblies ......................................................................................9-35
CLAMP, boot, inner, plunge and fixed joint assemblies, 12,100-lb GVW ...........................................................9-35
CLAMP, boot, race, joint assembly ........................................................................................................................9-35
CLAMP, boot, race, joint assembly, 12,100-lb GVW .............................................................................................9-35
CLAMP, bulb ...........................................................................................................................................................11-29
CLAMP, CDR vent hose, 1.50-0.62 ..........................................................................................................................2-21
CLAMP, closed dipped ............................................................................................................................................4-17
CLAMP, constant tension, 1/2, drain ..................................................................................................................11-11
CLAMP, constant tension, 1/4 fuel line ..................................................................................................................3-5
CLAMP, constant tension, 3/4 .................................................................................................................................4-9
CLAMP, cooling lines, hose .....................................................................................................................................5-23
CLAMP, cushioned ........................................................................................................................................2-33, 12-70
CLAMP, cushioned, 1/4" .................................................................................................................................9-47, 9-49
CLAMP, cushioned, 11/16" ....................................................................................................................................12-71
CLAMP, cushioned, 3/4, vent line filter ..................................................................................................................3-25
CLAMP, cushioned, 3/8, fuel tank vent tube ........................................................................................................3-25
2-1-02

Description
Page Number
CLAMP, cushioned, 5/16" ..........................................................................................................................................8-5

CLAMP, cushioned, 5/8" ..........................................................................................................................................9-47
CLAMP, cushioned, 5/8 ........................................................................................................................................12-70
CLAMP, cushioned, 7/16" ......................................................................................................................................12-71
CLAMP, cushioned, 7/16" rubber ............................................................................................................................5-17
CLAMP, drain hose, 5/16, stainless .........................................................................................................................3-27
CLAMP, drain hose, cushioned, 5/8" ......................................................................................................................3-27
CLAMP, dust unloader .............................................................................................................................................3-11
CLAMP, exhaust manifold-to-turbo (Turbo Diesel) ...............................................................................................2-27
CLAMP, filler pipe vent line 1/2" cushioned ...........................................................................................................3-21
CLAMP, fuel drain .......................................................................................................................................................3-7
CLAMP, fuel drain return hose ..................................................................................................................................3-7
CLAMP, fuel drain tube ..............................................................................................................................................3-7
CLAMP, fuel injection tube ........................................................................................................................................3-7
CLAMP, fuel return tube, L.H. side ............................................................................................................................3-7
CLAMP, ground cable 7/8 cushioned ...................................................................................................................12-5
CLAMP, guide ...........................................................................................................................................................2-11
CLAMP, harness, rear 5/8" cushioned ....................................................................................................................8-21
CLAMP, hose .............................................................................................................3-11, 3-25, 3-29, 6-14, 8-21, 11-31
CLAMP, hose vent line filter .....................................................................................................................................3-25
CLAMP, hose, .62-1.5, stainless ..............................................................................................................................4-5
CLAMP, hose, 1.81 - 2.75 ......................................................................................................................................3-23
CLAMP, hose, 1/2 - 1-1/4 .........................................................................................................................................3-23
CLAMP, hose, 24mm, constant tension .................................................................................................................11-9
CLAMP, hose, 3/8" ..................................................................................................................................................11-27
CLAMP, hose, 5/16, stainless ....................................................................................................................................4-5
CLAMP, hose, 5/8 - 1-1/2, stainless .........................................................................................................................4-11
CLAMP, hose, dipped, 2 ........................................................................................................................................3-21
CLAMP, hose, stainless, .62-1.5 ..............................................................................................................................4-9
CLAMP, hose, stainless, 1 5/16" - 2 1/4", fuel pump ................................................................................................3-3
CLAMP, hose, stainless, 1.56-2.5, ...........................................................................................................................4-9
CLAMP, hose, stainless, 1.81-2.75 ..........................................................................................................................4-9
CLAMP, hose, worm gear, 3/4 - 1 1/8 .................................................................................................................8-19
CLAMP, loop, cooling lines, 3/8" , cushioned ........................................................................................................5-23
CLAMP, oil pump drive assembly ...........................................................................................................................2-17
CLAMP, parking brake cable, harness, rear ...........................................................................................................7-5
CLAMP, parking brake cables, harness ...................................................................................................................7-5
CLAMP, plunge boot ...............................................................................................................................................9-35
CLAMP, positive and ground cables .....................................................................................................................13-5
CLAMP, positive cable 3/4 cushioned ...................................................................................................................12-5
CLAMP, pressure control solenoid ..........................................................................................................................5-15
CLAMP, rod assembly, retaining .............................................................................................................................9-17
CLAMP, screw type ..................................................................................................................................................9-47
CLAMP, shell, lighter ...............................................................................................................................................10-50
CLAMP, stainless, 5/16", fuel hose .............................................................................................................................3-3
CLAMP, strap .............................................................................................................................................................6-17
CLAMP, surge tank overflow hose, cushioned, 1/2" ...............................................................................................4-5
CLAMP, tie rod end ....................................................................................................................................................8-9
CLAMP, transmission vent line, cushioned, 1/4" ....................................................................................................5-21
CLAMP, tube ...........................................................................................................................................................12-35
CLAMP, vent line ......................................................................................................................................................9-47
CLAMP, vent line, 1/2-inch, pinch type .................................................................................................................9-47
2-1-02

Description
Page Number
CLAMP, w/s washer hose ......................................................................................................................................12-15

CLAMP, winch motor ...............................................................................................................................................13-9
CLAMP, winch motor-to-cover assembly ..............................................................................................................13-5
CLAMP, wiring harness ...........................................................................................................................................12-45
CLAMP, wiring harness 1/2" cushioned ................................................................................................................12-45
CLAMP, wiring harness, 3/8" cushioned ...............................................................................................................12-45
CLAMP, worm gear type, 1/2, drain ...................................................................................................................11-11
CLAMPNUT,bearing to steering arm cover ...........................................................................................................9-51
CLEANER (32 ounce) ..............................................................................................................................................13-73
CLEVIS ROD, parking brake .......................................................................................................................................7-3
CLEVIS, rod end, front parking brake .......................................................................................................................7-3
CLIP .............................................................................................................................................................12-115, 13-47
CLIP AND STUD ASSEMBLY ...................................................................................................................................12-133
CLIP, anti-rattle ...........................................................................................................................................................5-7
CLIP, blower housing ..............................................................................................................................................11-15
CLIP, CD changer cable ............................................................................................................................12-38, 13-89
CLIP, clamp ................................................................................................................................................13-45, 13-125
CLIP, conduit ..............................................................................................................................................12-97, 12-109
CLIP, convoluted tubing ...............................................................................................................................5-17, 12-85
CLIP, ground connection ......................................................................................................................................11-15
CLIP, harness mounting .........................................................................................................................................12-45
CLIP, key cylinder, retaining ..................................................................................................................................10-53
CLIP, line connector, 3/8 .......................................................................................................................................3-15
CLIP, line connector, 5/16 .....................................................................................................................................3-15
CLIP, lock, runflat ........................................................................................................................................................6-7
CLIP, one-piece plastic, fuel injection tube ............................................................................................................3-7
CLIP, parking brake lower dust boot ........................................................................................................................7-3
CLIP, rod end ................................................................................................................................... 10-53, 10-57, 12-70
CLIP, rod handle, L.H. .............................................................................................................................................12-70
CLIP, rod handle, R.H. ............................................................................................................................................12-70
CLIP, rod, handle end, L.H. ....................................................................................................................................10-54
CLIP, rod, handle end, R.H. ...................................................................................................................................10-54
CLIP, rod, interior handle .......................................................................................................................................10-78
CLIP, solenoid valve .................................................................................................................................................5-15
CLIP, speed sensor connection mount ..................................................................................................................7-17
CLIP, spring ..............................................................................................................................................................13-47
CLIP, trim, gray ......................................................................................................................................................10-133
CLIP, trim, tan ........................................................................................................................................................10-133
CLIP, upholstery retaining ......................................................................................................................................10-42
CLIP, wire harness .................................................................................................................................................12-116
CLOCK .....................................................................................................................................................................12-19
CLOSE OUT PANEL, front console, rear ................................................................................................................10-49
CLOSEOUT PANEL, A-beam .....................................................................................................................................10-5
CLOSEOUT PANEL, roof-to-windshield ................................................................................................................10-103
CLOSEOUT PANEL, wheelhouse, rear, LH ...............................................................................................................10-5
CLOSEOUT PANEL, wheelhouse, rear, RH ..............................................................................................................10-5
CLUTCH ASSEMBLY, fan ............................................................................................................................................4-15
CLUTCH DRIVE ...........................................................................................................................................................11-5
CLUTCH LEVER, with plastic knob ...........................................................................................................................13-9
CLUTCH, starter .........................................................................................................................................................12-7
COIL AND HOUSING ASSEMBLY ..............................................................................................................................11-5
COIL ASSEMBLY, deflate ..........................................................................................................................................6-13
2-1-02

Description
Page Number
COIL ASSEMBLY, front, inflate ..................................................................................................................................6-13

COIL ASSEMBLY, rear, inflate ...................................................................................................................................6-13
COIL, evaporator and heater ...............................................................................................................................11-29
COIL, flow guide .......................................................................................................................................................3-27
COLLAR .............................................................................................................................................................3-23, 3-27
COLLAR, grooved, fender assy ...............................................................................................................................10-7
COLLAR, grooved, fender assy, 3/16" ..................................................................................................................10-10
COLLAR, inside ........................................................................................................................................................12-11
COLLAR, outside .....................................................................................................................................................12-11
COMPETITION YELLOW .........................................................................................................................................13-137
COMPRESSION SPRING ............................................................................................................................................13-9
COMPRESSOR ...........................................................................................................................................................11-5
COMPRESSOR ASSEMBLY, A/C ................................................................................................................................11-5
COMPRESSOR, CTIS ..................................................................................................................................................6-14
CONDENSER, A/C .....................................................................................................................................................11-7
CONDENSOR, A/C ....................................................................................................................................................4-17
CONDUIT, vent hose, aux tank ................................................................................................................................3-23
CONDUIT, vent tubing ..............................................................................................................................................3-25
CONICAL CLUTCH ......................................................................................................................................................7-7
CONNECTING ARM, pivot assembly ....................................................................................................................12-15
CONNECTING LINK, stabilizer bar ...........................................................................................................................9-15
CONNECTING PIN ...................................................................................................................................................10-91
CONNECTING ROD ....................................................................................................................................................2-9
CONNECTING ROD ASSEMBLY ..................................................................................................................................2-9
CONNECTION BLOCK, Forward .................................................................................................................10-71, 10-73
CONNECTION BLOCK, L.H. front/R.H. rear ...........................................................................................................10-99
CONNECTION BLOCK, R.H. front/L.H. rear ...........................................................................................................10-99
CONNECTION BLOCK, Rear ..................................................................................................................................10-73
CONNECTION BLOCK,Rear ...................................................................................................................................10-71
CONNECTOR ...............................................................................................6-7, 12-61, 12-111, 12-115, 12-116, 12-120
CONNECTOR KIT ...................................................................................................................................................12-120
CONNECTOR PLUG, left and right head lamp ....................................................................................................12-45
CONNECTOR PLUG, marker lamp ........................................................................................................................12-45
CONNECTOR PLUG, park light ..............................................................................................................................12-45
CONNECTOR PLUG, to body harness ..................................................................................................................12-45
CONNECTOR PLUG, turn signal lamp ...................................................................................................................12-45
CONNECTOR PLUG, under hood lamp ................................................................................................................12-45
CONNECTOR, 10-way .............................................................................................................................12-116, 12-120
CONNECTOR, 10-way, cowl harness ....................................................................................................................12-85
CONNECTOR, 10-way, CTI harness .....................................................................................................................12-109
CONNECTOR, 10-way, status center ..................................................................................................................12-109
CONNECTOR, 10-way, status center, left side ..................................................................................................12-109
CONNECTOR, 10-way, to rear door lock module .............................................................................................12-129
CONNECTOR, 12-way ..........................................................................................................................................12-120
CONNECTOR, 13-way ..........................................................................................................................................12-120
CONNECTOR, 16-way ...............................................................................................................................12-63, 12-116
CONNECTOR, 16-way, radio ............................................................................................... 12-53, 12-55, 12-57, 12-59
CONNECTOR, 16-way, rear seat audio ...............................................................................................................12-57
CONNECTOR, 24-way ..........................................................................................................................................12-120
CONNECTOR, 2-way ................................................................................................................. 12-111, 12-120, 12-131
CONNECTOR, 2-way mold on, to L.H. cargo light ............................................................................................12-123
CONNECTOR, 2-way mold on, to R.H. cargo light ...........................................................................................12-123
2-1-02

Description
Page Number
CONNECTOR, 2-way mold on, to rear courtesy light .......................................................................................12-123

CONNECTOR, 2-way mold on, to roof cargo lamp harness connector ........................................................12-123
CONNECTOR, 2-way mold-on, to rear courtesy light .......................................................................................12-129
CONNECTOR, 2-way, speaker ....................................................................................................... 12-53, 12-55, 12-59
CONNECTOR, 2-way, to power mirror body harness .......................................................................................12-107
CONNECTOR, 2-way, to power window jumper ..............................................................................................12-107
CONNECTOR, 2-way, to window motor ............................................................................................................12-107
CONNECTOR, 2-way, transmission input speed sensor ......................................................................................12-85
CONNECTOR, 2-way, wiper switch illumination ................................................................................................12-109
CONNECTOR, 32-way ..........................................................................................................................................12-120
CONNECTOR, 32-way, amplifer ............................................................................................................................12-57
CONNECTOR, 3-way ......................................................................................... 12-61, 12-111, 12-120, 12-127, 12-131
CONNECTOR, 3-way to cross body harness ......................................................................................................12-123
CONNECTOR, 3-way to lift gate door jam switch ............................................................................................12-123
CONNECTOR, 3-way to rear door jam switch ...................................................................................................12-123
CONNECTOR, 3-way, to lock actuator ..............................................................................................................12-107
CONNECTOR, 3-way, to master cylinder .............................................................................................................12-61
CONNECTOR, 3-way, to rear door jamb switch ...............................................................................................12-129
CONNECTOR, 3-way, transfer range switch ........................................................................................................12-85
CONNECTOR, 40-way .............................................................................................................................12-120, 12-131
CONNECTOR, 42-way ..........................................................................................................................................12-120
CONNECTOR, 4-way ...................................................................................................... 12-79, 12-111, 12-120, 12-131
CONNECTOR, 4-way to wiper motor .................................................................................................................12-127
CONNECTOR, 4-way, center-mount speakers ....................................................................................................12-57
CONNECTOR, 4-way, cross body .......................................................................................................................12-107
CONNECTOR, 4-way, subwoofer ..........................................................................................................................12-57
CONNECTOR, 56-way ..........................................................................................................................................12-115
CONNECTOR, 56-way, to cross body .................................................................................................................12-109
CONNECTOR, 5-way, to door lock and window switches ..............................................................................12-107
CONNECTOR, 6-way ..................................................................................................................... 12-71, 12-79, 12-131
CONNECTOR, 6-way to rear door window and lock harness .........................................................................12-123
CONNECTOR, 6-way, cross body, ......................................................................................................................12-107
CONNECTOR, 6-way, dome lamp switch ..........................................................................................................12-109
CONNECTOR, 6-way, light switch .......................................................................................................................12-109
CONNECTOR, 6-way, radio ............................................................................................................ 12-55, 12-57, 12-59
CONNECTOR, 6-way, tachometer .....................................................................................................................12-109
CONNECTOR, 6-way, to cross-body harness ....................................................................................................12-129
CONNECTOR, 6-way, to rear door window and locks harness .......................................................................12-129
CONNECTOR, 6-way, wiper switch .....................................................................................................................12-109
CONNECTOR, 76-way .............................................................................................................................12-115, 12-120
CONNECTOR, 8-way .................................................................................................................................12-61, 12-123
CONNECTOR, 8-way to rear door and liftgate jumper ....................................................................................12-127
CONNECTOR, 8-way, body harness .............................................................................................. 12-53, 12-55, 12-57
CONNECTOR, 8-way, to cross-body harness ....................................................................................................12-129
CONNECTOR, 9-way ............................................................................................................................................12-120
CONNECTOR, A/C compressor ............................................................................................................................12-81
CONNECTOR, A/C high pressure cut-out switch ................................................................................................12-81
CONNECTOR, A/C low pressure switch ...............................................................................................................12-81
CONNECTOR, ABS, ground .................................................................................................................................12-120
CONNECTOR, alternator .......................................................................................................................................12-81
CONNECTOR, ambient temperature .................................................................................................................12-111
CONNECTOR, auxiliary power outlet ...................................................................................................................12-83
2-1-02

Description
Page Number
CONNECTOR, body harness ......................................................................................................................12-59, 12-99

CONNECTOR, butt ..................................................................................................................................................13-77
CONNECTOR, cargo light ...........................................................................................................................12-87, 12-89
CONNECTOR, cigar lighter ....................................................................................................................................12-83
CONNECTOR, clearance lamps ...........................................................................................................................12-45
CONNECTOR, compressor switch .........................................................................................................................12-93
CONNECTOR, console, 56 way .............................................................................................................................12-83
CONNECTOR, cowl harness ......................................................................................................... 12-81, 12-85, 12-111
CONNECTOR, cross body harness ................................................................................................. 12-87, 12-89, 12-91
CONNECTOR, differential vent line ........................................................................................................................9-47
CONNECTOR, dome lamp .........................................................................................................................12-87, 12-89
CONNECTOR, dome light switch ..........................................................................................................................12-91
CONNECTOR, door switch ...................................................................................................................................12-115
CONNECTOR, engine harness ............................................................................................................................12-105
CONNECTOR, female, 1/8 .....................................................................................................................................6-13
CONNECTOR, female, hourmeter ........................................................................................................................13-75
CONNECTOR, four-way .......................................................................................................................................12-116
CONNECTOR, fuel tank selector .........................................................................................................................12-109
CONNECTOR, headlight ........................................................................................................................................12-27
CONNECTOR, heated windshield timer switch ...................................................................................................12-83
CONNECTOR, hose ..................................................................................................................................12-15, 12-16.3
CONNECTOR, HVAC blower .................................................................................................................................12-83
CONNECTOR, HVAC rear window defroster .......................................................................................................12-83
CONNECTOR, I.P. harness ......................................................................................................................................12-93
CONNECTOR, intermittent wiper/washer ..........................................................................................................12-109
CONNECTOR, jumper harness to dome lamp ....................................................................................................12-47
CONNECTOR, jumper harness to roof harness ....................................................................................................12-47
CONNECTOR, lamp ................................................................................................................................................12-51
CONNECTOR, low coolant sensor ........................................................................................................................12-81
CONNECTOR, main fuel tank ..............................................................................................................................12-111
CONNECTOR, main HVAC and audio harness ...................................................................................................12-83
CONNECTOR, male .....................................................................................................................................5-27, 12-115
CONNECTOR, molded .........................................................................................................................................12-116
CONNECTOR, mold-on ........................................................................................................................................12-111
CONNECTOR, mold-on, rear identification lights .............................................................................................12-111
CONNECTOR, mold-on, trailer connection .......................................................................................................12-111
CONNECTOR, oil filter .............................................................................................................................................13-97
CONNECTOR, one-way .......................................................................................................................................12-115
CONNECTOR, panel lamp dimmer ....................................................................................................................12-109
CONNECTOR, power mirror ...................................................................................................................................12-99
CONNECTOR, power windows .............................................................................................................................12-83
CONNECTOR, rear blower switch .........................................................................................................................12-83
CONNECTOR, rear door cargo lamp switch .......................................................................................................12-91
CONNECTOR, rear wiper/washer .......................................................................................................................12-109
CONNECTOR, six-way ..........................................................................................................................................12-115
CONNECTOR, speaker ...........................................................................................................................................12-57
CONNECTOR, switch ................................................................................................................................................12-9
CONNECTOR, switch illumination .........................................................................................................................12-93
CONNECTOR, tailgate chain ................................................................................................................................10-61
CONNECTOR, thermal bypass hose .......................................................................................................................4-11
CONNECTOR, transfer case ....................................................................................................................................5-29
CONNECTOR, transfer case lock switch ..............................................................................................................12-85
2-1-02

Description
Page Number
CONNECTOR, transmission ....................................................................................................................................12-85

CONNECTOR, two-way ..........................................................................................................................12-115, 12-116
CONNECTOR, under hood lamp ..........................................................................................................................12-45
CONNECTOR, underbody harness .......................................................................................................................12-95
CONNECTOR, vehicle speed sensor ....................................................................................................................12-85
CONNECTOR, vent line ...................................................................................................................................3-12, 9-49
CONNECTOR, visor light .................................................................................................................. 12-87, 12-89, 12-91
CONNECTOR, wheel sensor, right front ................................................................................................................12-95
CONNECTOR, window lock switch .......................................................................................................................12-83
CONSOLE ASSEMBLY, rear, standard, gray .........................................................................................................11-33
CONSOLE ASSEMBLY, rear, standard, tan ...........................................................................................................11-33
CONSOLE ASSEMBLY, rear, with rear seat audio, gray ......................................................................................11-33
CONSOLE ASSEMBLY, rear, with rear seat audio, tan ........................................................................................11-33
CONTACT ..................................................................................................................................................................12-7
CONTACTS, power door lock, door-side ..................................................................................................10-91, 12-71
CONTACTS, power door lock, jamb-side ..................................................................................................10-91, 12-71
CONTROL ARM, front L.H., upper ............................................................................................................................9-13
CONTROL ARM, front R.H., upper ...........................................................................................................................9-13
CONTROL ARM, lower ..............................................................................................................................................9-13
CONTROL ARM, lower front, L.H. .............................................................................................................................9-13
CONTROL ARM, lower front, R.H. ............................................................................................................................9-13
CONTROL ARM, lower rear, L.H. ..............................................................................................................................9-13
CONTROL ARM, lower rear, R.H. .............................................................................................................................9-13
CONTROL ARM, rear L.H., upper .............................................................................................................................9-13
CONTROL ARM, rear R.H., upper ............................................................................................................................9-13
CONTROL ARM, upper .............................................................................................................................................9-13
CONTROL ASSY, trans. and transfer case ................................................................................................................5-7
CONTROL KNOB, seat ............................................................................................................................................10-42
CONTROL PACK ........................................................................................................................................................13-5
CONTROL PACK ASSEMBLY ...................................................................................................................................13-13
CONTROL PACK, 12 VDC .........................................................................................................................................13-9
CONVOLUTED ..................................................................................................................................................6-13, 8-21
CONVOLUTED CONDUIT, 16 1/2 long, fuel pressure service port- to-fuel injection pump ...............................3-5
CONVOLUTED CONDUIT, 16.5 long, slit, compressor-to-CTIS manifold .............................................................6-13
CONVOLUTED CONDUIT, 21 long, non-slit air horn-to-compressor ...................................................................6-14
CONVOLUTED CONDUIT, cooler-to-p/s pump hose, 19 3/4 long ......................................................................8-21
CONVOLUTED CONDUIT, hydro-boost-to-steering gear hose, 12 long ............................................................8-21
CONVOLUTED CONDUIT, non-slit, 1" O.D. x 3/4" I.D. x 46" long ............................................................................8-21
CONVOLUTED CONDUIT, non-slit, 3/8 O.D. x 1/4 I.D. x 6 long, CTI dash gauge lines ..................................6-13
CONVOLUTED CONDUIT, non-slit, 7/8" O.D. x 3/4" I.D. x 38" long ........................................................................6-14
CONVOLUTED CONDUIT, p/s pump-to-hydro-boost hose, 16 long ..................................................................8-21
CONVOLUTED CONDUIT, slit, 1" O.D. x 3/4" I.D. x 22" long ....................................................................................8-21
CONVOLUTED CONDUIT, slit, 19 1/2 long, manifold-to-front tee .......................................................................6-17
CONVOLUTED CONDUIT, slit, 19 1/2 long, manifold-to-rear tee ........................................................................6-17
CONVOLUTED CONDUIT, slit, 3/4" I.D. x 22" long .....................................................................................................3-5
CONVOLUTED CONDUIT, slit, 7/8" O.D. x 3/4" I.D. x 20" long ................................................................................6-14
COOLER CORE ASSEMBLY, oil, transfer case .........................................................................................................5-33
COOLER CORE, oil, transfer case ...........................................................................................................................5-33
COOLER, engine and transmission oil ....................................................................................................................4-17
CORE .....................................................................................................................................................................6-3, 6-5
CORE ASSEMBLY, moving ........................................................................................................................................12-7
CORNER CAP, L.H. ..................................................................................................................................................10-35
2-1-02

Description
Page Number
CORNER CAP, R.H. .................................................................................................................................................10-35

COTTER PIN ..............................................................................................................................................................10-91
COTTER PIN, 1.8" x 3/4" .............................................................................................................................................5-37
COTTER PIN, 1/8 x 1 1/4 ............................................................................................................................................13-5
COTTER PIN, 1/8" x 1 1/4", CAD ................................................................................................................................9-17
COTTER PIN, 1/8" x 1 1/4", idler arm ...........................................................................................................................8-9
COTTER PIN, 3/32" x 1", phos ....................................................................................................................................7-21
COTTER PIN, 3/32" x 3/4", prop rod ........................................................................................................................10-25
COTTER PIN, ball joint, 1/8" x 1 1/4", CAD ...............................................................................................................9-13
COTTER PIN, clevis pin ................................................................................................................................................7-3
COTTER PIN, hood hinge, 3/32" x 1/2" CAD .........................................................................................................10-18
COTTER PIN, hood latch .........................................................................................................................................10-17
COTTER PIN, parking brake cables ...........................................................................................................................7-5
COUPLER, temperature door motor .....................................................................................................................11-13
COUPLING ASSEMBLY, bulkhead ............................................................................................................................3-11
COUPLING, brake caliper ........................................................................................................................................7-15
COUPLING, door latch ...........................................................................................................................................10-54
COUPLING, motor shaft ...........................................................................................................................................13-9
COVER .....................................................................................................................................................................10-35
COVER AND CHAIN (11 links and end hook), tailgate, R.H. ..............................................................................10-61
COVER AND CHAIN (links and end hook), tailgate, L.H. ...................................................................................10-61
COVER AND CONTACT STUD ASSEMBLY ................................................................................................................12-7
COVER ASSEMBLY .....................................................................................................................................................5-13
COVER ASSEMBLY, black .......................................................................................................................................13-79
COVER ASSEMBLY, differential axle ........................................................................................................................9-44
COVER ASSEMBLY, footwell ...................................................................................................................................10-93
COVER ASSEMBLY, housing side .............................................................................................................................8-13
COVER ASSEMBLY, L.H. cowl components ..........................................................................................................10-13
COVER ASSEMBLY, soft top, black ........................................................................................................................13-81
COVER ASSEMBLY, soft top, tan ............................................................................................................................13-81
COVER ASSEMBLY, soft top, white ........................................................................................................................13-81
COVER ASSEMBLY, tan ...........................................................................................................................................13-79
COVER ASSEMBLY, transmission ..............................................................................................................................5-13
COVER ASSEMBLY, white .......................................................................................................................................13-79
COVER ASSEMBLY, winch motor .............................................................................................................................13-5
COVER ASSEMBLY, wire ..........................................................................................................................................10-36
COVER PLATE ..............................................................................................................................................................5-7
COVER PLATE SEAL KIT ................................................................................................................................................5-7
COVER PLATE, airlift bracket seal .........................................................................................................................10-29
COVER PLATE, airlift bracket seal, engine seal ...................................................................................................10-25
COVER SEAL ................................................................................................................................................................5-7
COVER, 30-amp fuse ..............................................................................................................................................11-25
COVER, air cleaner ..................................................................................................................................................3-11
COVER, auxiliary tank filler hole ............................................................................................................................10-10
COVER, B-bar, gray ..............................................................................................................................................10-124
COVER, B-bar, slant-back, Monsoon, gray .......................................................................................................10-129
COVER, B-bar, slant-back, standard, gray ........................................................................................................10-129
COVER, B-bar, slant-back, standard, tan ..........................................................................................................10-129
COVER, B-bar, slant-back, tan ............................................................................................................................10-129
COVER, B-bar, tan ................................................................................................................................................10-124
COVER, bolt ..........................................................................................................................................................13-107
COVER, B-pillar, center, black ............................................................................................................................10-100
2-1-02

Description
Page Number
COVER, B-pillar, vertical, L.H., black ...................................................................................................................10-100

COVER, B-pillar, vertical, R.H., black ..................................................................................................................10-100
COVER, bulb .........................................................................................................................................................12-109
COVER, cap lock ..................................................................................................................................................13-121
COVER, CD changer opening ..............................................................................................................................10-49
COVER, composite light, L.H. ................................................................................................................................10-21
COVER, composite light, R.H. ................................................................................................................................10-21
COVER, C-pilar, center, black ............................................................................................................................10-100
COVER, C-pillar, vertical, L.H., black ..................................................................................................................10-100
COVER, C-pillar, vertical, R.H., black .................................................................................................................10-100
COVER, crankcase front .................................................................................................................................2-13, 2-15
COVER, differential axle ..........................................................................................................................................9-44
COVER, DLC test connector .................................................................................................................................11-21
COVER, external fuse box .....................................................................................................................................12-75
COVER, external power studs ...............................................................................................................................12-75
COVER, footwell .....................................................................................................................................................10-93
COVER, frame, black .............................................................................................................................................10-42
COVER, front bumper with brushguard and without winch, brushed stainless steel ...................................13-105
COVER, front bumper with brushguard and without winch, polished stainless steel ...................................13-105
COVER, front bumper with winch, polished stainless steel ..............................................................................13-103
COVER, front grille, brushed stainless steel ........................................................................................................13-111
COVER, front grille, polished stainless steel .......................................................................................................13-111
COVER, fuel pump .....................................................................................................................................................2-5
COVER, fuse box ....................................................................................................................................................12-75
COVER, grille, brushed stainless steel .................................................................................................................13-109
COVER, grille, polished stainless steel ................................................................................................................13-109
COVER, height adjuster, black vinyl .....................................................................................................................10-42
COVER, height adjuster, gray ...............................................................................................................................10-42
COVER, height adjuster,tan ..................................................................................................................................10-42
COVER, horizontal rail, L.H., black ......................................................................................................................10-100
COVER, horizontal rail, R.H., black ......................................................................................................................10-100
COVER, I/P harness ................................................................................................................................................11-21
COVER, internal fuse box ......................................................................................................................................12-75
COVER, L.H. cowl components ............................................................................................................................10-13
COVER, lamp, HID ..................................................................................................................................................13-85
COVER, master cylinder ..........................................................................................................................................7-11
COVER, rear bumper, stainless steel ..................................................................................................................13-107
COVER, rocker arm, L.H. ..........................................................................................................................................2-15
COVER, rocker arm, R.H. .........................................................................................................................................2-15
COVER, shifter boot ....................................................................................................................................................5-7
COVER, side, reclining seat, left, black ................................................................................................................10-41
COVER, side, reclining seat, right, black .............................................................................................................10-41
COVER, skid plate, stainless steel ........................................................................................................................13-113
COVER, steering arm, CTI, 12,100-lb GVW front L.H. and rear R.H. .....................................................................9-51
COVER, steering arm, CTI, 12,100-lb GVW front R.H. and rear L.H. .....................................................................9-51
COVER, steering arm, rear L.H., front R.H. w/ CTIS and 12,100-lb GVW .............................................................9-52
COVER, steering arm, rear R.H., front L.H. ..............................................................................................................9-52
COVER, steering wheel hub ......................................................................................................................................8-5
COVER, tailgate ...................................................................................................................................................13-121
COVER, tonneau, black ......................................................................................................................................10-105
COVER, tonneau, black, H/T .................................................................................................................................13-57
COVER, tonneau, tan ..........................................................................................................................................10-105
2-1-02

Description
Page Number
COVER, tonneau, tan, H/T .....................................................................................................................................13-57

COVER, tonneau, white, H/T .................................................................................................................................13-57
COVER, torque converter .......................................................................................................................................5-13
COVER, vacuum motor .........................................................................................................................................11-13
COVER, vent exhauster .........................................................................................................................................10-69
COVER, water access ................................................................................................................................................2-5
COVER, webbing guide ........................................................................................................................................10-45
COVER, wheel lug ......................................................................................................................................................6-7
COVER, windshield divider bar, gray .................................................................................................................10-123
COVER, windshield divider bar, tan ...................................................................................................................10-123
COVERS, door handle and bezel (four-door), brushed stainless steel ...........................................................13-119
COVERS, door handle and bezel (four-door), polished stainless steel ...........................................................13-119
COVERS, door handle and bezel (six-door), brushed stainless steel ..............................................................13-119
COVERS, door handle and bezel (six-door), polished stainless steel .............................................................13-119
COWL PANEL, R.H. ....................................................................................................................................................10-9
COWL TOP HARNESS ............................................................................................................................................12-120
C-PILLAR ASSEMBLY, intermediate ........................................................................................................................10-88
C-PILLAR ASSEMBLY, L.H. ........................................................................................................................................10-73
C-PILLAR ASSEMBLY, R.H. ........................................................................................................................................10-73
C-PILLAR COVER ASSEMBLY, L.H. ........................................................................................................................10-103
C-PILLAR COVER ASSEMBLY, R.H. ........................................................................................................................10-103
C-PILLAR INTERMEDIATE ..........................................................................................................................................10-81
C-PILLAR, intermediate ..........................................................................................................................................10-73
CRANK .....................................................................................................................................................................13-25
CRANK EXTENSION ..................................................................................................................................................13-25
CRANK RATCHET .....................................................................................................................................................13-25
CRANKSHAFT, engine .................................................................................................................................................2-7
CRASH PAD, L.H., deluxe, gray ...........................................................................................................................10-109
CRASH PAD, L.H., deluxe, tan .............................................................................................................................10-109
CRASH PAD, R.H., gray .........................................................................................................................................10-109
CRASH PAD, R.H., tan ...........................................................................................................................................10-109
CROSS AND STRAP ASSEMBLY .................................................................................................................................6-17
CROSS ASSEMBLY ......................................................................................................................................................9-37
CROSS BODY HARNESS ASSEMBLY, for VIN XE185335 and up ..........................................................................12-115
CROSS BODY HARNESS ASSEMBLY, for VINs up to XE185335 ..........................................................................12-115
CROSSBAR ........................................................................................................................................ 2-33, 13-45, 13-125
CROSSBAR,clamp .....................................................................................................................................................6-17
CROSSBODY, harness ASM ..................................................................................................................................12-137
CROSSMEMBER ASSEMBLY, transmission ..................................................................................................................9-3
CROSSMEMBER, front forward ...................................................................................................................................9-7
CROSSMEMBER, front rear .........................................................................................................................................9-7
CROSSMEMBER, front rear, 12,100-lb GVW ..............................................................................................................9-7
CROSSMEMBER, front suspension, front ....................................................................................................................9-3
CROSSMEMBER, front suspension, rear .....................................................................................................................9-3
CROSSMEMBER, rear suspension, front ..............................................................................................................9-3, 9-9
CROSSMEMBER, rear suspension, rear ...............................................................................................................9-3, 9-9
CROSSMEMBER, transmission ...................................................................................................................................9-19
CTI EYELET ..............................................................................................................................................................12-120
CTIS WHEEL TUBE ASSEMBLY .......................................................................................................................................6-7
CUP HOLDER ...........................................................................................................................................................10-49
CUP HOLDER ASSEMBLY, rear ................................................................................................................................10-50
CUP, spring ..................................................................................................................................................................7-7
2-1-02

Description
Page Number
CUP, transfer shift ......................................................................................................................................................5-35

CURVED TUBE, with black plastic insert, lf, rr ........................................................................................................13-47
CURVED TUBE, with orange plastic insert, rf, lr .....................................................................................................13-47
CUSHION ASSEMBLY, body, lower ..........................................................................................................................10-3
CUSHION ASSEMBLY, body, upper .........................................................................................................................10-3
CUSHION, element, heating .................................................................................................................................13-93
CUSHIONED LOOP ASSEMBLY ..................................................................................................................................3-29
CUT-OFF SWITCH .......................................................................................................................................................11-5
CUT-OFF SWITCH ASSEMBLY .....................................................................................................................................11-5
CUTTING BLADE, external tire repair kit ................................................................................................................13-99
CYLINDER AND KEY ASSY, ignition lock ....................................................................................................................8-7
CYLINDER HEAD ..........................................................................................................................................................2-5
CYLINDER HEAD, remanufactured ...........................................................................................................................2-5
D
D.C. VOLTAGE CONVERTER ...................................................................................................................................13-41
DAMPER ASSEMBLY, crankshaft ................................................................................................................................2-7
DASH KIT ........................................................................................................................................................10-51, 11-33
DASH KIT, HVAC ......................................................................................................................................................11-19
DAYTIME RUNNING LIGHT MODULE ....................................................................................................................12-135
D-BEAM ASSEMBLY ....................................................................................................................................................10-7
DECAL ASSEMBLY, fuse box ...................................................................................................................................11-21
DECAL, 12V (Arabic) ..........................................................................................................................................10-13
DECAL, 12V/BATTERY POWER ............................................................................................................................10-13
DECAL, DIESEL FUEL ONLY Arabic .......................................................................................................................3-23
DECAL, HUMMER, black .....................................................................................................................................10-61
DECAL, HUMMER, chrome .................................................................................................................................10-61
DECAL, HUMMER, gold .......................................................................................................................................10-61
DECAL, HUMMER, silver .......................................................................................................................................10-61
DECAL, HUMMER, white .....................................................................................................................................10-61
DECAL, NO STEP ..................................................................................................................................................10-13
DECAL, USE DIESEL FUEL ONLY .............................................................................................................................3-23
DECAL, USE DIESEL FUEL ONLY Canada .............................................................................................................3-23
DECAL, CTIS logo ...................................................................................................................................................6-18
DECAL, beadlock .......................................................................................................................................................6-5
DECAL, brushguard ................................................................................................................................................13-19
DECAL, brushguard caution, Arabic .........................................................................................................13-21, 13-23
DECAL, brushguard caution, English .........................................................................................................13-21, 13-23
DECAL, brushguard caution, French ........................................................................................................13-21, 13-23
DECAL, fan warning ...................................................................................................................................................4-7
DECAL, fan warning (Arabic) ....................................................................................................................................4-7
DECAL, fan warning (French) ...................................................................................................................................4-7
DECAL, handling warning ......................................................................................................................10-118, 10-124
DECAL, HUMMER, black .........................................................................................................................................13-39
DECAL, HUMMER, chrome .....................................................................................................................................13-39
DECAL, HUMMER, gold ..........................................................................................................................................13-39
DECAL, HUMMER, silver ..........................................................................................................................................13-39
DECAL, HUMMER, white .........................................................................................................................................13-39
DECAL, load barrier warning ...............................................................................................................................10-107
DECAL, master cylinder, GCC ................................................................................................................................7-11
DECAL, runflat .............................................................................................................................................................6-3
2-1-02

Description
Page Number
DECAL, shift instruction (Arabic) ...............................................................................................................................5-7

DECAL, shift instruction (English) ...............................................................................................................................5-7
DECAL, shift instruction (French) ...............................................................................................................................5-7
DECAL, spare tire warning .....................................................................................................................................13-31
DECAL, surge tank ......................................................................................................................................................4-5
DECAL, winch ............................................................................................................................................................13-5
delco six-disk cd changer .....................................................................................................................................13-89
DETENT SPACER .........................................................................................................................................................13-9
DIFFERENTIAL CARRIER ASSEMBLY ...........................................................................................................................5-29
DIFFERENTIAL, axle, standard, front and rear ........................................................................................................9-44
DIODE (in heat-shrinking tubing) ...........................................................................................................................12-61
DIODE, A/C compressor ........................................................................................................................................12-81
DIPSTICK, engine oil level .........................................................................................................................................2-31
DIPSTICK, transmission oil ..........................................................................................................................................5-11
DISK, oil pressure regulating valve ..........................................................................................................................2-17
DISK, wheel lug cover, non-CTIS ...............................................................................................................................6-7
DISK, wheel lug cover, with CTIS ...............................................................................................................................6-7
DOME LAMP ASSEMBLY ............................................................................................................................12-31, 12-31.1
DOOR ASSEMBLY, cargo, R.H. ...............................................................................................................................10-91
DOOR ASSEMBLY, front, L.H. ..................................................................................................................................10-53
DOOR ASSEMBLY, front, R.H. ..................................................................................................................................10-53
DOOR ASSEMBLY, L.H. ............................................................................................................................................10-77
DOOR ASSEMBLY, L.H., fixed ..................................................................................................................................10-93
DOOR ASSEMBLY, R.H. ............................................................................................................................................10-77
DOOR ASSEMBLY, R.H., fixed .................................................................................................................................10-93
DOOR ASSEMBLY, rear, L.H. ...................................................................................................................................10-57
DOOR ASSEMBLY, rear, R.H. ...................................................................................................................................10-57
DOOR ASSEMBLY, riveted ......................................................................................................................................10-81
DOOR CAM .............................................................................................................................................................10-87
DOOR FRAME, rear, L.H. .........................................................................................................................................10-77
DOOR FRAME, rear, R.H. ........................................................................................................................................10-77
DOOR HANDLE ASSEMBLY .....................................................................................................................................10-85
DOOR HINGE ASSEMBLY, lower, L.H. .....................................................................................................................10-54
DOOR HINGE ASSEMBLY, lower, R.H. ....................................................................................................................10-54
DOOR HINGE ASSEMBLY, upper front, L.H. ...........................................................................................................10-53
DOOR HINGE ASSEMBLY, upper front, R.H. ..........................................................................................................10-53
DOOR HOLD-OPEN ASSEMBLY ..............................................................................................................................10-77
DOOR LATCH ASSEMBLY ........................................................................................................................................10-85
DOOR LOCK CABLE ASSEMBLY .............................................................................................................................10-58
DOOR PANEL, interior, L.H. .....................................................................................................................................10-77
DOOR PANEL, interior, R.H. .........................................................................................................................10-77, 10-91
DOOR SEAL, bulk, vertical doors, 500-ft roll ............................................................................................10-78, 13-134
DOOR SEAL, vertical doors ....................................................................................................................................10-77
DOOR, closeout panel ...........................................................................................................................................11-21
DOWEL, alignment ...................................................................................................................................................5-29
DRAIN HOSE ...............................................................................................................................................................3-11
DRAIN HOSE KIT .......................................................................................................................................................11-11
DRAIN PLUG, floor .....................................................................................................................................................10-5
DRAIN PLUG, subwoofer, Monsoon ......................................................................................................................12-39
DRAIN PLUG, transmission ........................................................................................................................................5-13
DRAINCOCK, lower radiator tube ............................................................................................................................4-9
DRAINPLUG, 1/8, NPT, transmission .........................................................................................................................5-11
2-1-02

Description
Page Number
DRAINPLUG, fuel .......................................................................................................................................................3-17

D-RING TIEDOWN ......................................................................................................................................................10-9
DRIP RAIL ..................................................................................................................................................................10-77
DRIVE PIN, nylon ..........................................................................................................................................................8-3
DRIVE SHAFT ............................................................................................................................................................13-13
DRIVE SHAFT, front ....................................................................................................................................................9-37
DRIVER SEAT ASSEMBLY, black vinyl ......................................................................................................................10-41
DRIVER SEAT ASSEMBLY, gray ................................................................................................................................10-41
DRIVER SEAT ASSEMBLY, tan ..................................................................................................................................10-41
DRIVER, pump-mounted fuel solenoid (PMD) .........................................................................................................3-5
DRIVESHAFT ...............................................................................................................................................................8-17
DRUM ASSEMBLY .....................................................................................................................................................13-13
DRUM ASSEMBLY , 3.5" x 6" .......................................................................................................................................13-9
DRUM BUSHING, nylon ..............................................................................................................................................13-9
DRUM SUPPORT, gear end .....................................................................................................................................13-13
DRUM SUPPORT, motor end ...................................................................................................................................13-13
DUAL OIL FILTER KIT .................................................................................................................................................13-97
DUCT HOSE, flexible, 2" O.D. x 50 feet ................................................................................................................13-134
DUCT, center ...........................................................................................................................................................11-19
DUCT, drivers heat .................................................................................................................................................11-19
DUCT, drivers side ..................................................................................................................................................11-19
DUCT, passenger side ............................................................................................................................................11-19
DUCT, ventilation, L.H. ..................................................................................................................... 10-65, 10-67, 10-82
DUCT, ventilation, R.H. .................................................................................................................... 10-65, 10-67, 10-82
DUST BOOT, piston ......................................................................................................................................................7-7
DUST CAP ...................................................................................................................................................................9-37
DUST CAP, piston ........................................................................................................................................................7-7
DUST EXCLUDER .........................................................................................................................................................6-13
E
EDGE GUARD, 17" long ..........................................................................................................................................10-13
EDGE GUARD, 18, B-pillar, front and rear, and C-pillar, front ........................................................................10-103
EDGE GUARD, 24" long .............................................................................................................................10-10, 10-103
EDGE GUARD, 5 1/2 long .......................................................................................................................................8-19
EDGE GUARD, 9.5 long, air intake scoop ...........................................................................................................10-10
EDGE GUARD, air cleaner shield ............................................................................................................................3-11
EDGE GUARD, bulk, 150-foot roll .........................................................................................................................13-134
EDGE PROTECTOR, 3/8" x 9/32" x 80 feet long ...................................................................................................13-134
EDGE SEAL, bulk, vertical doors, 500-ft roll ..............................................................................................10-78, 13-134
EDGE SEAL, vertical doors .....................................................................................................................................10-77
EDGE TRIM STRIP ....................................................................................................................................................13-121
ELBOW ASSEMBLY, 45 degree male .......................................................................................................................6-17
ELBOW, 3/8 NPT to 1/4, pipe to hose, vent line .....................................................................................................3-12
ELBOW, 45 degree, oil cooler outlet hose .............................................................................................................2-19
ELBOW, 45-degree ...................................................................................................................................................4-17
ELBOW, 90 deg, to hose, barbed ...........................................................................................................................3-11
ELBOW, 90 degree ....................................................................................................................................................9-49
ELBOW, 90 degree, barbed, 3/8" ............................................................................................................................3-23
ELBOW, 90 degree, female .....................................................................................................................................5-27
ELBOW, 90 degrees ..................................................................................................................................................6-14
ELBOW, 90-degree, 1/2, drain tube ....................................................................................................................11-11
2-1-02

Description
Page Number
ELBOW, air cleaner ...................................................................................................................................................3-12

ELBOW, drain hose, 3/8" .........................................................................................................................................11-27
ELBOW, male, geared hub vent line, 90 degree ..................................................................................................9-47
ELBOW, male, geared hub vent lines, 90 degree ................................................................................................9-49
ELBOW, pipe to tube ................................................................................................................................................3-17
ELBOW, pipe to tube, fuel tank vent tube .............................................................................................................3-21
ELBOW, street ............................................................................................................................................................6-13
ELBOW, vent line .......................................................................................................................................................3-25
ELECTRIC MOTOR, 12 VDC ....................................................................................................................................13-10
ELECTRICAL WIRE, 4 GAUGE ................................................................................................................................13-134
ELECTRONIC CONTROL UNIT (ECU), ABS ................................................................................................................7-19
ELEMENT ASSEMBLY ..................................................................................................................................................3-27
ELEMENT, heating, back ........................................................................................................................................13-93
EMBLEM 6.5L TURBO DIESEL .....................................................................................................................10-18, 10-77
EMBLEM, TT4 - ABS .................................................................................................................................................10-5
END BEZEL, CTI cluster ...............................................................................................................................................6-11
END CAP, crossbar ...............................................................................................................................................13-125
END CAP, floor rail ................................................................................................................................................13-127
END CAP, floor section .........................................................................................................................................13-125
END CAP, lf, rr ..........................................................................................................................................................13-47
END CAP, rf, lr ..........................................................................................................................................................13-47
END CLIP, yellow rod ..............................................................................................................................................10-85
END GUARD, auxiliary blower wheel, L.H. ............................................................................................................11-29
END GUARD, auxiliary blower wheel, R.H. ...........................................................................................................11-29
END PLATE ..................................................................................................................................................................8-17
ENGINE COVER .......................................................................................................................................................10-49
ENGINE CYLINDER HEAD GASKET SET, 6.5L Turbo Diesel .........................................................................................3-5
ENGINE HARNESS ASSEMBLY ................................................................................................................................12-131
ENGINE, complete, 6.5 liter, new ..............................................................................................................................2-3
EVAPORATOR COIL ASSEMBLY ..............................................................................................................................11-17
EXHAUST MANIFOLD, L.H. (Turbo Diesel) .................................................................................................................2-27
EXHAUST MANIFOLD, R.H. (Turbo Diesel) ................................................................................................................2-27
EXHAUST PIPE ASSEMBLY ..........................................................................................................................................3-30
EXHAUST PIPE, L.H. (Turbo Diesel) ............................................................................................................................2-27
EXHAUST PIPE, R.H. (Turbo Diesel) ............................................................................................................................2-27
EXHAUSTER, vent, L.H. ........................................................................................................... 10-65, 10-67, 10-69, 10-82
EXHAUSTER, vent, R.H .............................................................................................................................................10-82
EXHAUSTER, vent, R.H. ..................................................................................................................... 10-65, 10-67, 10-69
EXTENSION ASSEMBLY ...............................................................................................................................................5-29
EXTENSION, rear housing ..........................................................................................................................................5-29
EXTENSION, spindle ...................................................................................................................................................9-52
EXTRUSION, 41 in. PVC/velcro ...............................................................................................................................13-57
EXTRUSION, 43 in. PVC/velcro ...............................................................................................................................13-57
EXTRUSION, 9 in. PVC/velcro .................................................................................................................................13-57
EXTRUSION, C-pillar cover retainer, L.H. .............................................................................................................10-103
EXTRUSION, C-pillar cover retainer, R.H. .............................................................................................................10-103
EXTRUSION, rear curtain tonneau .......................................................................................................................10-100
EXTRUSION, tonneau cover ...................................................................................................................................13-57
EYEBOLT, hood prop rod ........................................................................................................................................10-25
EYELET, terminal .....................................................................................................................................................12-115
2-1-02

Description
Page Number
F
FAN ...........................................................................................................................................................................12-11
FAN, engine cooling ................................................................................................................................................4-15
FASTENER, parking brake bezel .................................................................................................................................7-3
FELT WASHER .............................................................................................................................................................11-5
FENDER ASSEMBLY ....................................................................................................................................................10-7
FENDER ASSEMBLY, R.H. ..........................................................................................................................................10-10
FERRULE ........................................................................................................................................................................6-7
FERRULE, headrest post ..........................................................................................................................................10-41
FIBEROPTICS, transfer case ........................................................................................................................................5-7
FIBEROPTICS, transmission ..........................................................................................................................................5-7
FILL PLUG, access cover ..........................................................................................................................................9-52
FILLER NECK, 8 1/2 tall, engine oil ..........................................................................................................................2-17
FILLER NECK, fuel, main tank ...................................................................................................................................3-21
FILLER PANEL, L.H. ..................................................................................................................................................10-103
FILLER PANEL, plastic, B-pillar-to-C-pillar .............................................................................................................10-103
FILLER PANEL, plastic, windshield-to-B-pillar .......................................................................................................10-103
FILLER PANEL, R.H. .................................................................................................................................................10-103
FILLER, corner closeout, roof asm-to-w/s frame ........................................................................... 10-65, 10-67, 10-69
FILLER, corner closeout, roof assembly-to-w/s frame .........................................................................................10-81
FILLER, wheelhouse, LH .............................................................................................................................................10-5
FILLER, wheelhouse, RH ............................................................................................................................................10-5
FILLER, window frame, 90 inches ..........................................................................................................................10-39
FILTER element, air cleaner ......................................................................................................................................3-11
FILTER KIT, radio noise suppression ........................................................................................................................13-77
FILTER, engine oil ............................................................................................................................................2-19, 13-97
FILTER, fuel tank vent line .........................................................................................................................................3-25
FILTER, radio noise suppression ..............................................................................................................................13-77
FIRE EXTINGUISHER, 2.5-lb .......................................................................................................................................13-95
FIRST AID AND BURN KIT ..........................................................................................................................................13-95
FITTING .................................................................................................................................................................4-9, 8-17
FITTING ASSEMBLY, CTIS wheel tube .........................................................................................................................6-7
FITTING, 45 male connector .....................................................................................................................................4-5
FITTING, ball joint .......................................................................................................................................................9-13
FITTING, cooler pipe, front .......................................................................................................................................5-13
FITTING, cooler pipe, rear ........................................................................................................................................5-13
FITTING, lubrication ........................................................................................................................................9-37, 13-31
FITTING, quick disconnect .....................................................................................................................................13-51
FITTING, surge tank line to radiator ...........................................................................................................................4-5
FITTING, tie rod end, 45 degree ..............................................................................................................................9-17
FITTING, upper ball joint ...........................................................................................................................................9-13
FITTING, zerk, 1/4 - 28 x 3/16, idler arm .....................................................................................................................8-9
FITTING, zerk, 1/4 - 28 x 3/16, steering arm ...............................................................................................................8-9
FITTING, zerk, 45 degree, 1/4 - 28 x 3/16, tie rod end .............................................................................................8-9
FITTING, zerk, 45 degrees, 1/4 - 28 x 45, idler arm ....................................................................................................8-9
FLAG TERMINAL .....................................................................................................................................................12-103
FLANGE, output shaft ...............................................................................................................................................9-41
FLARE, drivers side botton, front ........................................................................................................................13-129
FLARE, drivers side top, front ..............................................................................................................................13-129
FLARE, drivers side bottom, rear ..........................................................................................................................13-129
FLARE, drivers side top, rear .................................................................................................................................13-129
2-1-02

Description
Page Number
FLARE, passengers side bottom, rear ................................................................................................................13-129

FLARE, passengers side botton, front ................................................................................................................13-129
FLARE, passengers side top, front ......................................................................................................................13-129
FLARE, passengers side top, rear .......................................................................................................................13-129
FLASHER, turn signal and hazard ..........................................................................................................................12-75
FLASHLIGHT, Mag-Lite .............................................................................................................................................13-95
FLAT BEARING, column lock ......................................................................................................................................8-7
FLAT WASHER, 1/4 .................................................................................................................................................12-135
FLATWASHER .276 x 1.39 x .05 ..................................................................................................................................3-17
FLATWASHER .276 x 1.39x.05 ..................................................................................................................................10-49
FLATWASHER, 3/8 ......................................................................................................................................................2-33
FLEXIBLE DUCT, 2 ID x 42, to passengers foot vent, ........................................................................................11-23
FLOOR MAT, L.H. rear, brown ................................................................................................................................13-61
FLOOR MAT, L.H., front, black ................................................................................................................................13-61
FLOOR MAT, L.H., front, brown ..............................................................................................................................13-61
FLOOR MAT, L.H., front, gray .................................................................................................................................13-61
FLOOR MAT, L.H., front, rubber, black ..................................................................................................................13-61
FLOOR MAT, L.H., rear, black .................................................................................................................................13-61
FLOOR MAT, L.H., rear, gray ..................................................................................................................................13-61
FLOOR MAT, L.H., rear, rubber, black ...................................................................................................................13-61
FLOOR MAT, R.H. rear, brown ................................................................................................................................13-61
FLOOR MAT, R.H., front, brown ..............................................................................................................................13-61
FLOOR MAT, R.H., front, gray .................................................................................................................................13-61
FLOOR MAT, R.H., front, rubber, black .................................................................................................................13-61
FLOOR MAT, R.H., rear, gray ..................................................................................................................................13-61
FLOOR MAT, R.H., rear, rubber, black ..................................................................................................................13-61
FLOOR RAIL ASSEMBLY, 3-foot .............................................................................................................................13-127
FLOOR SECTION, six foot rack ..............................................................................................................................13-125
FLOOR SECTION, three foot rack ........................................................................................................................13-125
FLOW RESTRICTOR ...................................................................................................................................................11-11
FLUID, chemical vulcanizing (1/2 pint) .................................................................................................................13-71
FLYWHEEL, engine .......................................................................................................................................................2-7
FOAM TAPE ............................................................................................................................................................10-103
FOAM TAPE, W/strip, 1/4 x 35 .............................................................................................................................13-134
FOAM, auxilary seat, cushion ................................................................................................................................13-55
FOAM, auxiliary seatback .....................................................................................................................................13-55
FOOD PACKET, 3-day supply .................................................................................................................................13-69
FOOTMAN LOOP ..........................................................................................................................................13-79, 13-81
FORK , front mode ....................................................................................................................................................5-35
FORK AND BRACKET ASSEMBLY ...............................................................................................................................5-35
FORK, ASSEMBLY, mode ...........................................................................................................................................5-35
FORMER ASSEMBLY .................................................................................................................................................10-35
FORMER, slant-back, L.H. .......................................................................................................................................13-79
FORMER, slant-back, R.H. ......................................................................................................................................13-79
FRAME AND FIELD ASSEMBLY ...................................................................................................................................12-8
FRAME ASSEMBLY, complete ....................................................................................................................................9-2
FRAME ASSEMBLY, load barrier ...........................................................................................................................10-107
FRAME ASSEMBLY, rear doors ................................................................................................................................10-77
FRAME EXTENSION, front bumper, L.H. ..........................................................................................................9-29, 13-5
FRAME EXTENSION, front bumper, R.H. ..........................................................................................................9-29, 13-5
2-1-02

Description
Page Number
FRAME RAIL ASSEMBLY, L.H. .......................................................................................................................................9-3

FRAME RAIL ASSEMBLY, R.H. .......................................................................................................................................9-3
FRAME, 124-amp alternator, includes bearings ..................................................................................................12-11
FRAME, auxiliary seat mount .................................................................................................................................13-55
FRAME, auxiliary seat w/spring ..............................................................................................................................13-55
FRAME, auxiliary seatback, w/spring ....................................................................................................................13-55
FRAME, D.E., includes bearings .............................................................................................................................12-11
FRAME, swing away spare tire ..............................................................................................................................13-31
FRAME, windshield glass ........................................................................................................................................10-35
FRONT CONSOLE ASSEMBLY, gray ........................................................................................................................10-49
FRONT CONSOLE ASSEMBLY, tan ..........................................................................................................................10-49
FRONT SHIELD ASSEMBLY ........................................................................................................................................13-35
F-TERMINAL ..............................................................................................................................................................13-77
FUEL BUNDLE ASSEMBLY ...........................................................................................................................................3-15
FUEL BUNDLE ASSEMBLY, for fleet use with single tank .........................................................................................3-15
FUEL FILTER ASSEMBLY ...............................................................................................................................................3-27
FUEL PUMP ASSEMBLY .................................................................................................................................................3-3
FUEL RETURN LINE ......................................................................................................................................................3-15
FUEL RETURN LINE ASSEMBLY ....................................................................................................................................3-15
FUEL STRAINER ...........................................................................................................................................................3-19
FUEL STRAINER, fuel supply tube .............................................................................................................................3-17
FUEL SUPPLY LINE .......................................................................................................................................................3-15
FUEL TANK ..................................................................................................................................................................3-17
FUEL TANK ASSEMBLY .......................................................................................................................................3-17, 3-19
FUEL TANK, auxiliary ..................................................................................................................................................3-19
FUSE ASSORTMENT ..................................................................................................................................................13-95
FUSE BOX ................................................................................................................................................................12-116
FUSE BOX BASE, external ........................................................................................................................................12-75
FUSE BOX BASE, internal .........................................................................................................................................12-75
FUSE BOX COVER ..................................................................................................................................................12-116
FUSE PANEL, auxiliary ..............................................................................................................................................12-75
FUSE, 30-amp ..........................................................................................................................................................11-25
G
GASKET .............................................................................................................................. 3-29, 12-7, 12-8, 12-73, 13-13
GASKET SET, BLK ........................................................................................................................................................2-15
GASKET SET, Blk ..........................................................................................................................................................4-13
GASKET SET, cylinder head, 6.5L .............................................................................................................................4-11
GASKET, 12 mm, engine oil drainplug ....................................................................................................................2-17
GASKET, air cleaner intake ......................................................................................................................................3-11
GASKET, air filter ........................................................................................................................................................3-11
GASKET, air intake ...................................................................................................................................................10-10
GASKET, air intake housing ......................................................................................................................................3-11
GASKET, auxiliary tank filler hole cover ................................................................................................................10-10
GASKET, block to expansion valve .........................................................................................................................11-7
GASKET, body mount, A .......................................................................................................................................10-3
GASKET, center intake manifold .............................................................................................................................2-21
GASKET, cover assembly .........................................................................................................................................5-13
GASKET, cylinder head (Turbo Diesel) ......................................................................................................................2-5
GASKET, dome light, overhead console ..............................................................................................................12-31
GASKET, end housing ...............................................................................................................................................13-9
2-1-02

Description
Page Number
GASKET, exhauster R.H. ..........................................................................................................................................10-65

GASKET, exhauster, L.H. ........................................................................................................ 10-65, 10-67, 10-69, 10-82
GASKET, exhauster, R.H. .................................................................................................................. 10-67, 10-69, 10-82
GASKET, expansion valve to block .......................................................................................................................11-17
GASKET, exterior door handle ........................................................................................................ 10-53, 10-57, 10-85
GASKET, exterior handle .............................................................................................................................10-78, 10-91
GASKET, foam washer .................................................................................................................................13-39, 13-95
GASKET, fuel injector pump .......................................................................................................................................3-5
GASKET, fuel level transmitter .........................................................................................................................3-17, 3-19
GASKET, fuel pump cover ..........................................................................................................................................2-5
GASKET, fuel tank access plate ..............................................................................................................................3-17
GASKET, heater hose adapter ..............................................................................................................................11-17
GASKET, heater tube ..............................................................................................................................................11-11
GASKET, housing, cover assembly ..........................................................................................................................8-13
GASKET, intake manifold-to-head ..........................................................................................................................2-21
GASKET, manifold to evaporator ..........................................................................................................................11-17
GASKET, nozzle .....................................................................................................................................................2-5, 3-7
GASKET, oil filter adapter bolt .................................................................................................................................2-19
GASKET, oil filter bolt ...............................................................................................................................................13-97
GASKET, oil pump drive ............................................................................................................................................2-17
GASKET, piston rack ..................................................................................................................................................8-14
GASKET, tank access ................................................................................................................................................3-19
GASKET, thermostat housing ...................................................................................................................................4-11
GASKET, torque converter cover ............................................................................................................................5-13
GASKET, turbocharger inlet elbow .........................................................................................................................2-23
GASKET, ventilator ........................................................................................................................... 10-65, 10-67, 10-82
GASKET, water cover .................................................................................................................................................2-5
GASKET, water pump ...............................................................................................................................................4-13
GASKET, winch ..........................................................................................................................................................13-9
GAUGE, CTI ...............................................................................................................................................................6-11
GAUGE, CTI pressure ..............................................................................................................................................12-20
GAUGE, fuel ............................................................................................................................................................12-19
GAUGE, oil pressure ...............................................................................................................................................12-19
GAUGE, oil pressure, metric ..................................................................................................................................12-19
GAUGE, tire pressure ...................................................................................................................................13-73, 13-95
GAUGE, voltmeter ..................................................................................................................................................12-19
GAUGE, water temperature .................................................................................................................................12-19
GAUGE, water temperature, metric ....................................................................................................................12-19
GEAR assembly differential .....................................................................................................................................5-29
GEAR ASSEMBLY, worm ............................................................................................................................................8-13
GEAR HOUSING ASSEMBLY ....................................................................................................................................13-13
GEAR SET, ring and pinion, 2.56:1 ratio ............................................................................................................................... 9-44
GEAR SET, ring and pinion, 3.08:1 ratio ............................................................................................................................... 9-44
GEAR, differential .....................................................................................................................................................5-29
GEAR, fuel injection pump drive .............................................................................................................................2-13
GEAR, fuel injection pump driven ..........................................................................................................................2-13
GEAR, input ...............................................................................................................................................................5-27
GEAR, lower, output .................................................................................................................................................9-52
GEAR, lower, output 12,100-lb GVW ......................................................................................................................9-52
GEAR, sprocket carrier .............................................................................................................................................5-29
GEAR, steering column lock ......................................................................................................................................8-7
GEAR, upper .............................................................................................................................................................9-51
2-1-02

Description
Page Number
GEAR, upper, 12,100-lb GVW ..................................................................................................................................9-51

GEARED HUB, CTI, 12,100-lb GVW, L.H. frt ..............................................................................................................9-51
GEARED HUB, CTI, 12,100-lb GVW, L.H. rr ...............................................................................................................9-51
GEARED HUB, CTI, 12,100-lb GVW, R.H. frt .............................................................................................................9-51
GEARED HUB, CTI, 12,100-lb GVW, R.H. rr ...............................................................................................................9-51
GEARED HUB, CTI, noise-reduced, L.H. frt ..............................................................................................................9-51
GEARED HUB, CTI, noise-reduced, R.H. frt .............................................................................................................9-51
GEARED HUB, CTIS, L.H. rr .........................................................................................................................................9-51
GEARED HUB, CTIS, R.H. rr ........................................................................................................................................9-51
GEARSHAFT spur, pitman shaft ................................................................................................................................8-13
GENERAL SUPPLIES PACKAGE ...............................................................................................................................13-69
GLASS AND FRAME, L.H. .........................................................................................................................................10-81
GLASS AND FRAME, R.H. ........................................................................................................................................10-81
GLASS AND LIFT CHANNEL, privacy glass, L.H., rear ...........................................................................................10-57
GLASS AND LIFT CHANNEL, privacy glass, R.H., rear ...........................................................................................10-57
GLASS AND LIFT CHANNEL, tinted glass, L.H., front .............................................................................................10-53
GLASS AND LIFT CHANNEL, tinted glass, L.H., rear ..............................................................................................10-57
GLASS AND LIFT CHANNEL, tinted glass, R.H., front .............................................................................................10-53
GLASS AND LIFT CHANNEL, tinted glass, R.H., rear ..............................................................................................10-57
GLASS ASSEMBLY, slant-back door, privacy, heated .........................................................................................10-81
GLASS ASSEMBLY, slant-back door, privacy, plain .............................................................................................10-81
GLASS, fixed center section, tinted ......................................................................................................................10-39
GLASS, fixed center, w/defroster, tinted ..............................................................................................................10-39
GLASS, heated windshield, L.H. ............................................................................................................................10-35
GLASS, heated windshield, R.H., ...........................................................................................................................10-35
GLASS, heated, non-tinted windshield, R.H. (Australia) .....................................................................................10-35
GLASS, heated, non-tinted, windshield, L.H. (Australia) .....................................................................................10-35
GLASS, privacy ........................................................................................................................................................10-57
GLASS, sliding rear window, tinted .......................................................................................................................10-39
GLASS, tinted ................................................................................................................................................10-53, 10-57
GLASS, tinted, L.H. ..................................................................................................................................................10-35
GLASS, tinted, R.H. ..................................................................................................................................................10-35
GLOVEBOX ..............................................................................................................................................................10-50
GLOVES ....................................................................................................................................................................13-15
GLOW PLUG, type 60G ..............................................................................................................................................2-5
GLOWPLUG CONTROLLER .....................................................................................................................................12-13
GLUE, end cap .....................................................................................................................................................13-125
GRAB HANDLE, gray ................................................................................................................................10-118, 10-124
GRAB HANDLE, tan ..................................................................................................................................10-118, 10-124
GRILLE FRAME, brushed stainless steel ...............................................................................................................13-109
GRILLE FRAME, polished stainless steel ...............................................................................................................13-109
GRILLE SLAT, brushed stainless steel ....................................................................................................................13-109
GRILLE SLAT, polished stainless steel ...................................................................................................................13-109
GRILLE, hood ...........................................................................................................................................................10-21
GROMMET ..........................................................................................................6-13, 8-5, 10-23, 12-27, 12-29, 12-31.1
GROMMET, 3" ..........................................................................................................................................................11-31
GROMMET, air cleaner shield ..................................................................................................................................3-11
GROMMET, CDR valve mount .................................................................................................................................2-21
GROMMET, cowl drain hose ..................................................................................................................................11-11
GROMMET, firewall .................................................................................................................................................11-11
GROMMET, hole, 3/8, 1.25 ................................................................................................................................12-25
GROMMET, insulator, upper ......................................................................................................................................4-3
2-1-02

Description
Page Number
GROMMET, mold-on .............................................................................................................................................12-120

GROMMET, oil filler tube ...........................................................................................................................................2-17
GROMMET, rubber, A-pillar ....................................................................................................................................12-71
GROMMET, rubber, B-pillar ....................................................................................................................................12-70
GROMMET, sq. head, license plate bracket .........................................................................................................9-27
GROMMET, square head, license plate bracket ..................................................................................................9-29
GROMMET, tailgate ................................................................................................................................................10-61
GROMMET, trim, mounting, gray .............................................................................................................10-49, 10-109
GROMMET, trim, mounting, tan ...............................................................................................................10-49, 10-109
GROMMET, W/S center pillar .................................................................................................................................10-36
GROMMET, w/s wiper motor harness ...................................................................................................................12-15
GROMMET, w/s wiper motor lead ........................................................................................................................12-15
GROMMET, wiring harness .....................................................................................................................................12-45
GUARD, hood and grille, front ..............................................................................................................................10-21
GUARD, rubber ............................................................................................................................................13-21, 13-23
GUARD, striker .........................................................................................................................................................10-15
GUIDE PIN ....................................................................................................................................................................7-7
GUIDE PLATE, engine cover L.H. ...........................................................................................................................10-49
GUIDE PLATE, engine cover R.H. ...........................................................................................................................10-49
GUIDE, ball, piston rack ...........................................................................................................................................8-14
GUIDE, center balance tension adjuster ..................................................................................................10-87, 10-88
GUTTER, wheelhouse filler, L.H. ..............................................................................................................................10-81
GUTTER, wheelhouse filler, R.H. ..............................................................................................................................10-81
H
HALFSHAFT ASSEMBLY, front, L.H. .............................................................................................................................9-35
HALFSHAFT ASSEMBLY, front, L.H., 12,100-lb GVW .................................................................................................9-35
HALFSHAFT ASSEMBLY, front, R.H. ............................................................................................................................9-35
HALFSHAFT ASSEMBLY, front, R.H., 12,100-lb GVW ................................................................................................9-35
HALFSHAFT ASSEMBLY, rear, L.H. and R.H., 12,100-lb GVW ..................................................................................9-35
HALFSHAFT ASSY, rear, L.H. and R.H. .......................................................................................................................9-35
HAND CONTROLLER, winch .....................................................................................................................................13-5
HANDLE ASSEMBLY, back-to-back, interior/exterior ...........................................................................................10-91
HANDLE ASSEMBLY, door interior, L.H. .......................................................................................................10-54, 10-58
HANDLE ASSEMBLY, door interior, R.H. .......................................................................................................10-54, 10-58
HANDLE ASSEMBLY, exterior door, front ...............................................................................................................10-53
HANDLE ASSY, door exterior, rear .........................................................................................................................10-57
HANDLE ASSY, exterior, L.H. ...................................................................................................................................10-78
HANDLE ASSY, exterior/interior, R.H. .....................................................................................................................10-78
HANDLE, grab, gray ...............................................................................................................................................10-99
HANDLE, grab, tan .................................................................................................................................................10-99
HANDLE, window regulator ........................................................................................................................10-54, 10-58
HARDBOARD, tunnel top .....................................................................................................................................10-113
HARDBOARD, tunnel top, RR, outer ....................................................................................................................10-113
HARDWARE BAG, additional .................................................................................................................................11-11
HARDWARE PACKAGE ...........................................................................................................................................13-49
HARNESS ...............................................................................................................................................................12-31.1
HARNESS ASSEMBLY, console ................................................................................................................................12-83
HARNESS ASSEMBLY, CTIS interior .................................................................................................................6-11, 12-93
HARNESS ASSEMBLY, Delco Monsoon stereo .......................................................................................................12-57
HARNESS ASSEMBLY, Delco standard stereo, 1 four-speaker, open top ..........................................................12-59
2-1-02

Description
Page Number
HARNESS ASSEMBLY, Delco standard stereo, four-speaker , hard top .............................................................12-55

HARNESS ASSEMBLY, Delco standard stereo, two-speaker ...............................................................................12-53
HARNESS ASSEMBLY, engine .....................................................................................................................12-81, 12-131
HARNESS ASSEMBLY, engine compartment ........................................................................................................11-25
HARNESS ASSEMBLY, front door, L.H. ....................................................................................................................12-79
HARNESS ASSEMBLY, front door, R.H. ....................................................................................................................12-79
HARNESS ASSEMBLY, garage door interface switch ...........................................................................................13-41
HARNESS ASSEMBLY, instrument panel ...............................................................................................................12-109
HARNESS ASSEMBLY, jumper ..................................................................................................................................12-27
HARNESS ASSEMBLY, lock module, vertical door ................................................................................................10-91
HARNESS ASSEMBLY, long ....................................................................................................................................13-133
HARNESS ASSEMBLY, power mirror switch ..........................................................................................................12-105
HARNESS ASSEMBLY, power windows and locks .................................................................................................12-79
HARNESS ASSEMBLY, rear door jumper ..............................................................................................................12-129
HARNESS ASSEMBLY, roof wiring, four-door ..........................................................................................................12-89
HARNESS ASSEMBLY, roof wiring, station wagon .................................................................................................12-91
HARNESS ASSEMBLY, roof wiring, two-door ..........................................................................................................12-87
HARNESS ASSEMBLY, short ....................................................................................................................................13-133
HARNESS ASSEMBLY, slant-back defrost .............................................................................................................12-125
HARNESS ASSEMBLY, slant-back door ...................................................................................................12-123, 12-127
HARNESS ASSEMBLY, transmission .........................................................................................................................12-85
HARNESS ASSEMBLY, underbody, rear ...............................................................................................................12-111
HARNESS ASSY, outside temp sensor ....................................................................................................................10-31
HARNESS ASSY, trailer plug ....................................................................................................................................12-49
HARNESS ASSY, transmission ....................................................................................................................................5-17
HARNESS COVER, D-beam ...........................................................................................................................10-7, 10-61
HARNESS GLOW PLUG, left side ............................................................................................................................12-13
HARNESS GLOW PLUG, right side ..........................................................................................................................12-13
HARNESS, ambient temperature switch ..............................................................................................................11-25
HARNESS, console ...................................................................................................................................................12-79
HARNESS, control, vacuum ...................................................................................................................................11-11
HARNESS, door jumper ...........................................................................................................................................12-73
HARNESS, jumper, rear door, R.H., S/W ................................................................................................................12-71
HARNESS, module, daytime running light (Canada only) .................................................................................12-61
HARNESS, power door lock, cargo door ...................................................................................................10-91, 12-71
HARNESS, power locks/windows door, front, L.H. .............................................................................................12-107
HARNESS, power locks/windows door, front, R.H. .............................................................................................12-107
HARNESS, rear door ................................................................................................................................................12-79
HARNESS, rear door jumper ................................................................................................................................12-31.1
HARNESS, rear view mirror (not illustrated) ..........................................................................................................10-31
HARNESS, rear window w/defrost, sliding ............................................................................................................13-53
HARNESS, slant-back ..............................................................................................................................................10-85
HARNESS, slant-back door ..................................................................................................................................12-16.3
HARNESS, vacuum evaporator .............................................................................................................................11-13
HARNESS, windshield, console ...........................................................................................................................12-76.1
HEAD ASSEMBLY, commutator end ........................................................................................................................12-9
HEADER ASSEMBLY ....................................................................................................................................................3-27
HEADLAMP HOUSING .............................................................................................................................................12-27
HEADLAMP MOUNT ASSEMBLY ..............................................................................................................................12-27
HEADLIGHT ASSEMBLY ............................................................................................................................................12-27
HEADLINER, center, gray .....................................................................................................................................10-127
HEADLINER, center, tan .......................................................................................................................................10-127
2-1-02

Description
Page Number
HEADLINER, front, gray .........................................................................................................................................10-117

HEADLINER, front, left, gray ....................................................................................................................10-123, 10-129
HEADLINER, front, left, tan .......................................................................................................................10-123, 10-129
HEADLINER, front, right, gray ..................................................................................................................10-123, 10-129
HEADLINER, front, right, tan ....................................................................................................................10-123, 10-129
HEADLINER, front, tan ...........................................................................................................................................10-117
HEADLINER, rear, gray ............................................................................................................... 10-116, 10-122, 10-127
HEADLINER, rear, tan ................................................................................................................. 10-116, 10-122, 10-127
HEADREST ASSEMBLY, black vinyl ..........................................................................................................................10-41
HEADREST ASSEMBLY, gray ....................................................................................................................................10-41
HEADREST ASSEMBLY, tan ......................................................................................................................................10-41
HEAT SHIELD ASSEMBLY .............................................................................................................................................3-29
HEAT SHIELD, R.H. ......................................................................................................................................................2-33
HEAT SHIELD, rear ......................................................................................................................................................2-33
HEAT SHIELD, turbocharger ......................................................................................................................................2-23
HEAT TRANSFER PAD ...................................................................................................................................................3-5
HEAT/COOL POWER, heavy duty .........................................................................................................................11-27
HEATER ASSEMBLY .....................................................................................................................................................3-27
HEATER CORD, block .................................................................................................................................................2-5
HEATER CORE ..........................................................................................................................................................11-17
HEATSHIELD, L.H. ........................................................................................................................................................2-23
HEATSHIELD, R.H. .......................................................................................................................................................2-23
HEIGHT ADJUSTER ....................................................................................................................................................10-42
HEX KEY WRENCH, 1/4, external tire repair kit ....................................................................................................13-99
HEX SHAFT, input .......................................................................................................................................................13-9
HEX SHAFT, output ....................................................................................................................................................13-9
HINGE ASSEMBLY ....................................................................................................................................................10-61
HINGE ASSEMBLY, door, L.H. ..................................................................................................................................10-58
HINGE ASSEMBLY, door, R.H. ..................................................................................................................................10-58
HINGE DOOR, L.H. ...................................................................................................................................................10-87
HINGE DOOR, R.H. ..................................................................................................................................................10-87
HINGE HALF, lower hood .......................................................................................................................................10-17
HINGE HALF, upper hood ......................................................................................................................................10-18
HINGE, L.H. ...............................................................................................................................................................10-36
HINGE, lower ...........................................................................................................................................................10-36
HINGE, lower, R.H. ...................................................................................................................................................10-36
HINGE, middle .........................................................................................................................................................10-36
HINGE, R.H. ..............................................................................................................................................................10-35
HINGE, rear door, L.H. ............................................................................................................................................10-77
HINGE, rear door, RH ..............................................................................................................................................10-77
HINGE, tailgate, lower ............................................................................................................................................10-61
HINGE, tailgate, upper ...........................................................................................................................................10-61
HOLDER, handle bar ............................................................................................................................................13-117
HOOD WIRING HARNESS ........................................................................................................................................12-45
HOOD, engine compartment ...............................................................................................................................10-17
HOOK .......................................................................................................................................................................13-13
HOOK AND CABLE ..................................................................................................................................................13-13
HOOK AND CABLE ASSEMBLY .................................................................................................................................13-5
HOOK AND PIN ASSEMBLY .......................................................................................................................................13-5
HORN, 400 Hz ..........................................................................................................................................................12-41
HORN, 500 Hz ..........................................................................................................................................................12-41
HOSE ASSEMBLY ........................................................................................................................................................6-17
2-1-02

Description
Page Number
HOSE ASSEMBLY, A/C compressor-to-condenser .................................................................................................11-7

HOSE ASSEMBLY, A/C compressor-to-expansion valve .......................................................................................11-7
HOSE ASSEMBLY, A/C compressor-to-receiver/dryer ...........................................................................................11-7
HOSE ASSEMBLY, A/C discharge ............................................................................................................................11-7
HOSE ASSEMBLY, CTIS auxiliary air ................................................................................................................6-13, 13-51
HOSE ASSEMBLY, Hydro-Boost-to-steering gear ....................................................................................................7-11
HOSE ASSEMBLY, hydro-boost-to-steering gear ....................................................................................................8-21
HOSE ASSEMBLY, p/s pump-to-Hydro-Boost ..........................................................................................................7-11
HOSE ASSEMBLY, p/s pump-to-hydro-boost ..........................................................................................................8-21
HOSE ASSEMBLY, tee-to-L.H. side, front & rear ......................................................................................................6-17
HOSE ASSEMBLY, tube to pump ..............................................................................................................................3-15
HOSE ASSEMBLY, valve-to-rear tee .........................................................................................................................6-17
HOSE ASSY, rear tee-to-R.H. side .............................................................................................................................6-17
HOSE BARB ..................................................................................................................................................................3-3
HOSE BARB, 1/8" - 1/8" NPT .....................................................................................................................................13-67
HOSE CLAMP, 5/8 .....................................................................................................................................................7-11
HOSE, #10, suction, low pressure ...........................................................................................................................11-31
HOSE, #6 liquid, high pressure ...............................................................................................................................11-31
HOSE, #6, A/C condenser-to-receiver/dryer .........................................................................................................11-7
HOSE, 1.5" I.D. x 40", drivers side dash pad .........................................................................................................11-19
HOSE, 1.5" x 40", drivers footwell ..........................................................................................................................11-19
HOSE, 1/4" I.D. x 2.13" ...............................................................................................................................................3-25
HOSE, 1/4" O.D. x 24" long .....................................................................................................................................13-67
HOSE, 1/4 x 22 long, fuel pressure service port-tofuel injection pump ...........................................................3-5
HOSE, 1/4 x 24 long, fuel service port-to-fuel filter ...............................................................................................3-5
HOSE, 10-inch, tee-to-bypass valve .......................................................................................................................5-23
HOSE, 12-inch, filter to pump .....................................................................................................................................3-3
HOSE, 2 I.D. x 28, passengers footwell .............................................................................................................11-19
HOSE, 21", air horn-to-compressor ..........................................................................................................................6-14
HOSE, 25-inch, geared hub vent line, L.H. .............................................................................................................9-47
HOSE, 32-inch, geared hub vent line, R.H. ............................................................................................................9-47
HOSE, 33.25-inch .......................................................................................................................................................8-21
HOSE, 3-inch, cooling lines ......................................................................................................................................5-23
HOSE, 4-inch, t-case line to cooling line ................................................................................................................5-23
HOSE, 4-inch, trans line to cooling line ...................................................................................................................5-23
HOSE, 5 1/4" long, CTIS wheel .................................................................................................................................6-18
HOSE, 5-inch, fuel filter inlet .......................................................................................................................................3-3
HOSE, 7-inch, fuel drain .............................................................................................................................................3-7
HOSE, A/C manifold-to-receiver/dryer ..................................................................................................................11-7
HOSE, air duct, 1 1/2" I.D. x 40" long .....................................................................................................................11-19
HOSE, air duct, 3/4" I.D. x 18" long, demist ...........................................................................................................11-19
HOSE, air duct, bulk, 1 1/2" I.D. x 25 feet long ........................................................................................11-19, 13-134
HOSE, air duct, bulk, 2 1/2" I.D. x 18 feet long ........................................................................................11-19, 13-134
HOSE, air duct, bulk, 2" I.D. x 50 feet long ............................................................................................................11-19
HOSE, air duct, bulk, 3/4" I.D. x 50 feet long ...........................................................................................11-19, 13-134
HOSE, auxiliary air ..........................................................................................................................................6-13, 13-51
HOSE, bulk ...............................................................................................................................................................12-16
HOSE, bulk, 1/4" I.D. x 1/2" O.D. x 50 long .............................................................................................................9-47
HOSE, bulk, 2" O.D. x 50 feet long .........................................................................................................................11-23
HOSE, bulk, 3/8" x 25 roll ..........................................................................................................................................5-23
HOSE, bulk, 5/8" O.D. x 3/8" I.D. x 25 feet long ......................................................................................................7-11
HOSE, bulk, drain, 3/8" x 50 ...................................................................................................................................11-27
2-1-02

Description
Page Number
HOSE, bulk, drain, 7/16" O.D. x 3/8" I.D. x 50 feet long .....................................................................................13-134
HOSE, bulk, nylon, 3/8" O.D. ....................................................................................................................................6-18
HOSE, CDR valve ......................................................................................................................................................2-21
HOSE, check valve-to-rear window washer, 254" ...............................................................................................12-15
HOSE, connector-to-check valve .........................................................................................................................12-15
HOSE, cooler-to-power steering pump, 20" long ..................................................................................................8-21
HOSE, drain 3/8" x 15" .............................................................................................................................................11-27
HOSE, drain, 3/8 x 17" .............................................................................................................................................11-27
HOSE, drain, 3/8" x 13" ............................................................................................................................................11-27
HOSE, drain, 3/8" x 4 ..............................................................................................................................................11-27
HOSE, drain, 3/8" x 5" ..............................................................................................................................................11-27
HOSE, filler neck-to-fuel tank ...................................................................................................................................3-23
HOSE, fuel filler neck to tank ...................................................................................................................................3-21
HOSE, fuel filter drain, 20-inch .................................................................................................................................3-27
HOSE, fuel return .......................................................................................................................................................3-15
HOSE, fuel return, pump-to-return tube ...................................................................................................................3-7
HOSE, fuel supply ......................................................................................................................................................3-15
HOSE, heater molded, 90 degrees, 5/8 x 27 ......................................................................................................11-9
HOSE, heater, 5/8" I.D. x 100" long ........................................................................................................................11-31
HOSE, heater, 5/8"I.D. x 100" long .........................................................................................................................11-31
HOSE, heater, bulk, 50 long ..................................................................................................................................11-31
HOSE, heater, molded, 270 degrees, 5/8 x 12 ...................................................................................................11-9
HOSE, heater, molded, 90 degrees, 5/8 x 19 .....................................................................................................11-9
HOSE, heater, molded, to lower y-pipe .................................................................................................................11-9
HOSE, Hydro-Boost-to-p/s pump .............................................................................................................................7-11
HOSE, induction ........................................................................................................................................................3-11
HOSE, LH, 3-inch, tee-to-check valve ..................................................................................................................12-15
HOSE, lower radiator ..................................................................................................................................................4-9
HOSE, lower radiator, rear .........................................................................................................................................4-9
HOSE, lower radiator-to-surge tank ..........................................................................................................................4-5
HOSE, NONMETALLIC, 1/2" O.D. x 1/4" I.D. x 25 feet long .................................................................................13-134
HOSE, nonmetallic, 1/2" O.D. x 1/4" I.D. x 25 feet long .........................................................................................3-27
HOSE, nonmetallic, 5/8" O.D. x 3/8" I.D. x 25 feet long ..............................................................................3-3, 13-134
HOSE, nonmetallic, bulk, 1/2" O.D. x 1/4" I.D. x 25 feet long ..................................................................................3-5
HOSE, oil cooler inlet ................................................................................................................................................4-17
HOSE, oil cooler outlet .............................................................................................................................................4-17
HOSE, plastic, drain, 1/2 O.D. x 3/8" I.D. x 4 feet long .....................................................................................13-134
HOSE, power steering reservoir-to-pump, 1 1/16" O.D. x 3/4" I.D. x 9 1/2" long .................................................8-19
HOSE, power steering reservoir-to-pump, 7 3/4" long ..........................................................................................8-19
HOSE, pump to connector ....................................................................................................................................12-15
HOSE, radiator inlet ....................................................................................................................................................4-9
HOSE, RH, 13-inch, check valve-to-nozzle ...........................................................................................................12-15
HOSE, RH, 13-inch, tee-to-check valve ................................................................................................................12-15
HOSE, rollover-to-fuel bundle ..................................................................................................................................3-25
HOSE, rubber, bulk, 1/2" O.D. x 1/4" I.D. x 25 feet long .....................................................................................13-134
HOSE, rubber, bulk, 1/2" O.D. x 1/4" I.D. x 50 feet long .....................................................................................13-134
HOSE, rubber, bulk, 1/2 O.D. x 1/4 I.D. x 100 feet long .................................................................................13-134
HOSE, rubber, bulk, 1 O.D. x 11/16 I.D. x 50 feet long ...................................................................................13-134
HOSE, rubber, bulk, 3/8" O.D. x 3/16" I.D. x 50 feet long ...................................................................................13-134
HOSE, rubber, bulk, 5/8" O.D. x 3/8" I.D. x 25 feet long ............................................................................8-21, 13-134
HOSE, rubber, bulk, 7/8 O.D. x 5/8 I.D. x 50 feet long ...................................................................................13-134
HOSE, stainless steel braided, compressor-to-CTIS manifold, w/fittings .............................................................6-13
2-1-02

Description
Page Number
HOSE, steering gear-to-cooler, 9.25" long .............................................................................................................8-21

HOSE, surge tank overflow, 12 .................................................................................................................................4-5
HOSE, surge tank to radiator .....................................................................................................................................4-5
HOSE, thermal bypass ..............................................................................................................................................4-11
HOSE, turbo intake ...................................................................................................................................................3-11
HOSE, vent, aux tank-to-filler neck .........................................................................................................................3-23
HOSE, w/s washer pump-to-tee ............................................................................................................................12-15
HOSE, washer .......................................................................................................................................................12-16.3
HOSE, window washer fluid .................................................................................................................................12-123
HOSE, window washer, 254" ...............................................................................................................................12-16.3
HOURMETER ASSEMBLY ..........................................................................................................................................13-75
HOUSING .................................................................................................................................................. 4-11, 5-7, 12-7
HOUSING ASSEMBLY, ABS wheel speed sensor mounting ...................................................................................7-17
HOUSING ASSEMBLY, GEAR .....................................................................................................................................13-9
HOUSING ASSEMBLY, mechanical, axle differential .............................................................................................9-41
HOUSING ASSEMBLY, pinion ....................................................................................................................................12-7
HOUSING, auxiliary fuel filler ....................................................................................................................................3-23
HOUSING, axle differential ..............................................................................................................................9-41, 9-47
HOUSING, ECU, lower ...............................................................................................................................................7-19
HOUSING, ECU, upper ..............................................................................................................................................7-19
HOUSING, frame and field assembly .....................................................................................................................12-8
HOUSING, front brake caliper ...................................................................................................................................7-9
HOUSING, fuel filler opening ....................................................................................................................................3-21
HOUSING, halfshaft, at axle .....................................................................................................................................9-35
HOUSING, intermediate bearing assembly ...........................................................................................................12-7
HOUSING, lock and switch ........................................................................................................................................8-5
HOUSING, lock cylinder .............................................................................................................................................8-7
HOUSING, lower air intake .....................................................................................................................................11-15
HOUSING, power steering pump ............................................................................................................................8-17
HOUSING, rear brake caliper ....................................................................................................................................7-7
HOUSING, solenoid ...................................................................................................................................................12-7
HOUSING, steering gear ..........................................................................................................................................8-13
HOUSING, upper air intake ....................................................................................................................................11-15
H-RAIL, LH ...............................................................................................................................................................10-103
H-RAIL, RH ..............................................................................................................................................................10-103
HVAC ASSEMBLY, main unit ...................................................................................................................................11-11
HYDRO-BOOST ASSEMBLY ........................................................................................................................................7-11
I
IDENTIFICATION LAMP JUMPER HARNESS, front ...................................................................................................12-51
IDENTIFICATION LAMP JUMPER HARNESS, rear ....................................................................................................12-51
IDLER ARM ...................................................................................................................................................................8-9
IDLER ARM, steering ....................................................................................................................................................8-9
IDLER ASSEMBLY ........................................................................................................................................................4-15
IMMERSION HEATER ....................................................................................................................................................2-5
INLET ELBOW, turnbocharger ..................................................................................................................................2-23
INNER FRAME ...........................................................................................................................................................10-39
INPUT GEAR ASSEMBLY .............................................................................................................................................5-27
INSERT, fuel injection tube clamp .............................................................................................................................3-7
INSERT, nylon tubing .................................................................................................................................................6-17
INSERT, valve hole ...................................................................................................................................... 6-3, 6-5, 6-17
2-1-02

Description
Page Number
INSERT, wheel assembly .........................................................................................................................................13-43

INSTRUCTION BOOKLET, external tire repair kit ....................................................................................................13-99
INSTRUCTION PLATE, fuel filler ..................................................................................................................................3-21
INSTRUCTION PLATE, fuel filler, Canada .................................................................................................................3-21
INSTRUCTION PLATE, fuel filler, GCC .......................................................................................................................3-21
INSULATION, 1.5" x 1.5" x .5" ....................................................................................................................................10-78
INSULATION, 1.5" x 1.5" x .75" ..................................................................................................................................10-78
INSULATION, 18 x 1.5 x .5 .......................................................................................................................................10-78
INSULATION, 18 x 1.5 x .75 .................................................................................................................................10-78
INSULATION, engine cover ....................................................................................................................................10-49
INSULATION, lower, vertical door ..........................................................................................................................10-78
INSULATION, sealing plate .....................................................................................................................................11-17
INSULATION, upper, vertical door .........................................................................................................................10-77
INSULATOR .............................................................................................................................................................12-115
INSULATOR AND SOCKET ......................................................................................................................................12-116
INSULATOR STRAP, bottom, front .............................................................................................................................3-17
INSULATOR STRAP, bottom, rear ..............................................................................................................................3-17
INSULATOR STRAP, inner, rear ..................................................................................................................................3-17
INSULATOR STRAP, outer, front ................................................................................................................................3-17
INSULATOR STRAP, outer, rear .................................................................................................................................3-17
INSULATOR, connector ...........................................................................................................................................12-61
INSULATOR, exhaust .................................................................................................................................................3-29
INSULATOR, hard shell ..........................................................................................................................................12-115
INSULATOR, mold on ...............................................................................................................................................12-51
INTAKE MANIFOLD, center .......................................................................................................................................2-21
INTAKE MANIFOLD, L.H. ............................................................................................................................................2-21
INTAKE MANIFOLD, R.H. ............................................................................................................................................2-21
INTERMEDIATE FRAME, rear window .....................................................................................................................10-39
INTERMEDIATE SHIELD ASSEMBLY ...........................................................................................................................13-35
ISOLATOR ...................................................................................................................................................................6-14
ISOLATOR, fuel pump mounting bracket .................................................................................................................3-3
J
JACK ASSEMBLY, scissor .........................................................................................................................................13-25
JACK, tire .................................................................................................................................................................13-25
J-BOLT, 5/16 - 18 X 8, battery holddown ................................................................................................................12-3
J-CLIP .......................................................................................................................................................................12-38
J-NUT .............................................................................................................................................................10-50, 12-79
J-NUT, #8, defroster mounting .............................................................................................................................10-109
J-NUT, U type, 3/8 - 16 .........................................................................................................................................13-47
JSPEEDNUT, J-type ..................................................................................................................................................13-89
JUMPER AND SWITCH, power mirrors ....................................................................................................................12-20
JUMPER ASSEMBLY .......................................................................................................................................3-17, 12-115
JUMPER ASSEMBLY, brake fluid level, DRL ............................................................................................................12-61
JUMPER ASSEMBLY, daytime running light, (Canada only), yellow ..................................................................12-61
JUMPER ASSEMBLY, ignition, DLR & GCC, white .................................................................................................12-61
JUMPER ASSEMBLY, tank for vehicles w/o aux tank .............................................................................................3-17
JUMPER ASSY, main tank w/aux tank .....................................................................................................................3-17
JUMPER HARNESS ASSEMBLY, dome lamp, open body .....................................................................................12-47
JUMPER HARNESS ASSEMBLY, power mirror .........................................................................................................12-99
JUMPER HARNESS ASSEMBLY, rear door .............................................................................................................12-107
2-1-02

Description
Page Number
JUMPER HARNESS ASSEMBLY, right front wheel sensor .......................................................................................12-95

JUMPER, horn ..........................................................................................................................................................12-41
JUMPER, low pressure switch .................................................................................................................................11-25
JUMPER, speedometer ..........................................................................................................................................12-20
JUMPER, wheel sensor, RF ........................................................................................................................................7-17
JUNCTION BLOCK ......................................................................................................................................10-13, 12-135
JUNCTION BLOCK & CONNECTOR MOUNTING BRACKET ASSEMBLY ..............................................................12-135
K
KEY ..........................................................................................................................................................................13-123
KEY, camshaft ...........................................................................................................................................................2-13
KEY, clutch drive .......................................................................................................................................................11-5
KEY, crankshaft ...........................................................................................................................................................2-7
KIT, adjuster plug .......................................................................................................................................................8-14
KIT, adjuster plug seal ...............................................................................................................................................8-14
KIT, air filter restriction gauge ................................................................................................................................13-67
KIT, auxiliary A/C-Heat ................................................................................................................................11-27, 11-29
KIT, auxiliary air hose ...............................................................................................................................................13-51
KIT, axle pinion bearing spacers .............................................................................................................................9-44
KIT, bedliner ...........................................................................................................................................................13-121
KIT, bed-mounted spare tire carrier .....................................................................................................................13-33
KIT, bike rack .........................................................................................................................................................13-115
KIT, brake caliper boot and seal ........................................................................................................................7-7, 7-9
KIT, brushguard, vehicle w/o winch .....................................................................................................................13-19
KIT, brushguard, vehicle w/winch .........................................................................................................................13-19
KIT, Carbon Fiber dash trim appliqu panels ......................................................................................................13-91
KIT, cargo liner and vertical doors, gray ..............................................................................................................13-59
KIT, cargo liner and vertical doors, tan ................................................................................................................13-59
KIT, Carpathian Elm Burl dash trim appliqu panels ...........................................................................................13-91
KIT, closeout, rear splash ......................................................................................................................................13-129
KIT, CTIS tools .............................................................................................................................................................6-18
KIT, decorative lug nut ...........................................................................................................................................13-87
KIT, differential bearing spacers ..............................................................................................................................9-44
KIT, door latch limiter ..............................................................................................................................................10-54
KIT, electric seat heater .........................................................................................................................................13-93
KIT, external tire repair accessory .........................................................................................................................13-99
KIT, external tubeless tire repair .............................................................................................................................13-71
KIT, filter assembly .....................................................................................................................................................5-13
KIT, floor mat, black, rubber, front ........................................................................................................................13-61
KIT, floor mat, gray, front ........................................................................................................................................13-61
KIT, floor mat, gray, rear .........................................................................................................................................13-61
KIT, floor mat, tan, rear ...........................................................................................................................................13-61
KIT, floor mat., tan, front .........................................................................................................................................13-61
KIT, floor mats, rear, rubber, black ........................................................................................................................13-61
KIT, Folding Reflective Triangle Warning Device .................................................................................................13-25
KIT, front seat belt, L.H. ...........................................................................................................................................10-45
KIT, front seat belt, R.H. ..........................................................................................................................................10-45
KIT, garage door opener, 4-button ......................................................................................................................13-41
KIT, gear housing assembly service ........................................................................................................................8-14
KIT, heavy duty accessory frontal-coverage brushguard .................................................................................13-21
KIT, heavy duty accessory wrap-around brushguard ........................................................................................13-23
2-1-02

Description
Page Number
KIT, hood lock ..........................................................................................................................................................10-23

KIT, hourmeter .........................................................................................................................................................13-75
KIT, idler arm ................................................................................................................................................................8-9
KIT, input seal .............................................................................................................................................................9-51
KIT, internal tubeless tire repair ..............................................................................................................................13-73
KIT, journal and bearing, rear ..................................................................................................................................9-37
KIT, Lock Cylinder ....................................................................................................................................................10-54
KIT, lower thrust bearing ...........................................................................................................................................8-14
KIT, mounting hardware ..............................................................................................................................13-21, 13-23
KIT, nine foot roof rack .........................................................................................................................................13-125
KIT, nine-foot roof rack .........................................................................................................................................13-127
KIT, off-road accessory (station wagon) ..............................................................................................................13-95
KIT, off-road light, black .........................................................................................................................................13-85
KIT, off-road light, stainless steel ............................................................................................................................13-85
KIT, output seal ..........................................................................................................................................................9-51
KIT, pioneer tool ...........................................................................................................................................13-29, 13-95
KIT, piston nut rack ....................................................................................................................................................8-14
KIT, pitman shaft gear assembly service ................................................................................................................8-14
KIT, pitman shaft seal ................................................................................................................................................8-14
KIT, PMD-heat transfer pad .......................................................................................................................................3-5
KIT, power steering pump seal service ...................................................................................................................8-17
KIT, protective seat cover, front, black ................................................................................................................13-63
KIT, protective seat cover, rear, black .................................................................................................................13-63
KIT, rear caliper reseal ................................................................................................................................................7-7
KIT, rear seat belt ....................................................................................................................................................10-45
KIT, recirculating ball ................................................................................................................................................8-14
KIT, reel lamp .........................................................................................................................................................13-133
KIT, rocker panel guard (aluminum) .....................................................................................................................13-39
KIT, rocker panel guard (steel) ..............................................................................................................................13-39
KIT, rocker panel guard (steel, w/reinforcements) .............................................................................................13-39
KIT, rocker panel protection cover, brushed stainless steel ...............................................................................13-39
KIT, Rosewood dash trim appliqu panels ..........................................................................................................13-91
KIT, running board ...................................................................................................................................................13-47
KIT, seal end plug ......................................................................................................................................................8-14
KIT, seal rack piston ..................................................................................................................................................8-14
KIT, seal valve ring ....................................................................................................................................................8-14
KIT, service brake pads, for 10,300 and 10,800 GVW vehicles .......................................................................7-7, 7-9
KIT, side cover housing seal .....................................................................................................................................8-14
KIT, side load roof rack .........................................................................................................................................13-117
KIT, side plate retainer ............................................................................................................................................10-41
KIT, side step bars, black textured ........................................................................................................................13-49
KIT, side step bars, stainless steel ...........................................................................................................................13-49
KIT, six foot roof rack .............................................................................................................................................13-125
KIT, six-foot roof rack .............................................................................................................................................13-127
KIT, ski rack .............................................................................................................................................................13-123
KIT, soft top slant-back, black ...............................................................................................................................13-79
KIT, soft top slant-back, tan ...................................................................................................................................13-79
KIT, soft top slant-back, white ...............................................................................................................................13-79
KIT, soft top, black ..................................................................................................................................................13-81
KIT, soft top, tan ......................................................................................................................................................13-81
KIT, soft top, white ...................................................................................................................................................13-81
KIT, speedometer, odometer in kilometers with trip gauge ..............................................................................12-19
2-1-02

Description
Page Number
KIT, stainless steel wheel cover ..............................................................................................................................13-87

KIT, steering ................................................................................................................................................................8-14
KIT, steering gear side cover ...................................................................................................................................8-14
KIT, steering gear valve assembly ...........................................................................................................................8-14
KIT, swing-away spare tire carrier .........................................................................................................................13-31
KIT, three foot roof rack .......................................................................................................................................13-125
KIT, three-foot roof rack .......................................................................................................................................13-127
KIT, tonneau bow ....................................................................................................................................................13-57
KIT, tonneau bow assembly ................................................................................................................................10-105
KIT, tonneau cover, black ...................................................................................................................................10-105
KIT, tonneau cover, H/T, black ..............................................................................................................................13-57
KIT, tonneau cover, H/T, tan ..................................................................................................................................13-57
KIT, tonneau cover, H/T, white ..............................................................................................................................13-57
KIT, tonneau cover, tan .......................................................................................................................................10-105
KIT, travelers survival ..............................................................................................................................................13-69
KIT, underbody protection, vehicle w/ winch .....................................................................................................13-35
KIT, underbody protection, vehicle w/o winch .......................................................................................13-35, 13-37
KIT, underbody protection, vehicle w/winch ......................................................................................................13-37
KIT, upper thrust bearing ..........................................................................................................................................8-14
KIT, wheel cover mounting bracket .....................................................................................................................13-87
KIT, wheel well flare ..............................................................................................................................................13-129
KIT, winch ...................................................................................................................................................................9-29
KIT, winch accessory ..............................................................................................................................................13-15
KIT, winch, 12V, 12000-lb capacity ................................................................................................................13-5, 13-6
KITS, service brake pads, for 12,100 GVW vehicles ..........................................................................................7-7, 7-9
KNOB KIT, transfer case ..............................................................................................................................................5-7
KNOB, control panel ................................................................................................................................................11-3
KNOB, control, seat tilt, drivers seat ....................................................................................................................10-41
KNOB, control, seatback recline ..........................................................................................................................10-41
KNOB, door lock .....................................................................................................................................................10-54
KNOB, lock ...............................................................................................................................................................10-58
KNOB, plastic ............................................................................................................................................................13-9
KNOB, transfer shift .....................................................................................................................................................5-7
KNOB, transmission handle ........................................................................................................................................5-7
KNOB, volume control, standard and Monsoon ................................................................................................12-39
KNUCKLE HOUSING ...................................................................................................................................................9-51
L
LABEL, accessory drive belt routing, English ..........................................................................................................12-3
LABEL, battery warning ............................................................................................................................................12-3
LABEL, battery warning, Arabic ..............................................................................................................................12-3
LABEL, battery warning, French ..............................................................................................................................12-3
LABEL, battery warning, Spanish .............................................................................................................................12-3
LABEL, belt routing ...........................................................................................................................................2-25, 4-15
LABEL, CARB MDV ....................................................................................................................................................3-11
LABEL, emission control ............................................................................................................................................3-11
LABEL, warning, 3-foot roof rack .........................................................................................................................13-127
LABEL, warning, 6 and 9 foot roof racks ............................................................................................................13-127
LABEL, warning, Arabic, 3-foot roof rack ...........................................................................................................13-127
LABEL, warning, Arabic, 6 and 9 foot roof racks ...............................................................................................13-127
LABEL, warning, English/French 3-foot roof rack ...............................................................................................13-127
2-1-02

Description
Page Number
LABEL, warning, English/French 6 and 9 foot roof racks ..................................................................................13-127

LABOR TIME GUIDE, 2000 ......................................................................................................................................13-135
LAMP (trade #912) ....................................................................................................................................12-31, 12-31.1
LAMP ASSEMBLY ......................................................................................................................................................12-33
LAMP ASSEMBLY, license plate .............................................................................................................................12-25
LAMP ASSEMBLY, red ..............................................................................................................................................12-29
LAMP ASSEMBLY, turn signal ..................................................................................................................................12-23
LAMP ASSEMBLY, underhood ................................................................................................................................12-33
LAMP HOLDER .........................................................................................................................................................12-29
LAMP SOCKET, CTIS gauge ....................................................................................................................................12-93
LAMP, assembly ....................................................................................................................................................13-133
LAMP, halogen .......................................................................................................................................................12-27
LAMP, high intensity discharge (HID), black ........................................................................................................13-85
LAMP, high intensity discharge (HID), stainless steel ...........................................................................................13-85
LAMP, marker, front ................................................................................................................................................12-29
LAMP, marker, rear .................................................................................................................................................12-29
LAMP, trade, #1815 ..................................................................................................................................................6-11
LAMP, turn signal, amber .......................................................................................................................................12-23
LAMP, yellow ...........................................................................................................................................................12-27
LANYARD .......................................................................................................................................... 13-21, 13-23, 13-33
LANYARD, locking pin ............................................................................................................................................13-19
LANYARD, spare tire carrier kit ..............................................................................................................................13-31
LATCH ..........................................................................................................................................................10-23, 13-123
LATCH AND KEEPER ASSEMBLY, .............................................................................................................................10-49
LATCH ASSEMBLY, engine cover, rear ..................................................................................................................10-49
LATCH ASSEMBLY, hood ..............................................................................................................................10-17, 10-23
LATCH ASSEMBLY, L.H. .................................................................................................................................10-54, 10-57
LATCH ASSEMBLY, R.H. .................................................................................................................................10-54, 10-57
LATCH ASSEMBLY, rotary, upper L.H., lower R.H. .................................................................................................10-77
LATCH ASSEMBLY, rotary, upper R.H., lower L.H. .................................................................................................10-77
LATCH, closeout panel door .................................................................................................................................11-21
LATCH, hood release .............................................................................................................................................10-17
LATCH, tailgate chain, L.H. ....................................................................................................................................10-61
LATCH, tailgate chain, R.H. ...................................................................................................................................10-61
LENS ............................................................................................................................................................................6-11
LENS, dome lamp ...................................................................................................................................................12-31
LENS, light, amber, front .........................................................................................................................................12-29
LENS, light, red, rear ................................................................................................................................................12-29
LENS, transfer case .....................................................................................................................................................5-7
LENS, transmission .......................................................................................................................................................5-7
LEVER AND SHAFT ASSEMBLY ...................................................................................................................................5-19
LEVER, parking brake .................................................................................................................................................7-3
LEVER, slant-back light switch ...............................................................................................................................10-87
LEVER, transmission shift arm .....................................................................................................................................5-9
LIFT CHANNEL ...............................................................................................................................................10-53, 10-57
LIGHT HOUSING, fender assembly ........................................................................................................................10-10
LIGHT HOUSING, fender assembly, side marker ....................................................................................................10-7
LIGHT SWITCH ASSEMBLY ........................................................................................................................................10-87
LIGHT, assembly, map .........................................................................................................................................12-31.1
LOCK ......................................................................................................................................................................13-123
LOCK CYLINDER AND KEY ASSEMBLY, ignition .........................................................................................................8-5
LOCK CYLINDER, L.H. ..............................................................................................................................................10-53
2-1-02

Description
Page Number
LOCK CYLINDER, R.H. .............................................................................................................................................10-53

LOCK NUT ..............................................................................................................................................................13-133
LOCK PIN ......................................................................................................................................................13-21, 13-23
LOCK, rear window left hand ...............................................................................................................................10-39
LOCK, rear window right hand .............................................................................................................................10-39
LOCK, valve spring ...................................................................................................................................................2-11
LOCKBOLT ..................................................................................................................................................................3-27
LOCKBOLT, 1/4 ........................................................................................................................................................3-23
LOCKING WHEEL ...................................................................................................................................................13-115
LOCKNUT ..................................................................................................8-9, 10-23, 10-85, 10-87, 10-88, 12-41, 13-35
LOCKNUT & LOCKWASHER ASSEMBLY, #6 - 32 .......................................................................................................2-23
LOCKNUT AND WASHER ASSEMBLY, keps, 1/4 - 20, reflector mounting ...........................................................12-35
LOCKNUT, #10 - 24 ....................................................................................................................................................7-21
LOCKNUT, #10 - 24, CAD, seal assembly ..............................................................................................................10-10
LOCKNUT, #10 - 24, CAD, w/s washer hose P-clip ...............................................................................................12-15
LOCKNUT, #10 - 24, Gr8, CAD .............................................................................................. 10-25, 10-27, 10-29, 12-29
LOCKNUT, #10 - 24, nylon insert .............................................................................................................................13-47
LOCKNUT, 1/2 - 13 ........................................................................................................................................13-31, 13-35
LOCKNUT, 1/2 - 13 , front bumper ...........................................................................................................................9-29
LOCKNUT, 1/2 - 13, CAD ............................................................................................................................................9-3
LOCKNUT, 1/2 - 13, Gr 8 ...........................................................................................................................................9-25
LOCKNUT, 1/2 - 13, Gr8 ..................................................................................................9-7, 9-9, 9-19, 9-21, 9-27, 9-39
LOCKNUT, 1/2 - 13, Gr8, CAD ................................................................................................................. 3-30, 4-3, 9-33
LOCKNUT, 1/2 - 13, Gr8, CAD, bracket mounting ...............................................................................................13-19
LOCKNUT, 1/2 - 13, Gr8, CAD, engine mount .......................................................................................................2-29
LOCKNUT, 1/2 - 13, Gr8, rear bumper ....................................................................................................................9-31
LOCKNUT, 1/2 - 20, Gr8 ...............................................................................................................................10-15, 10-99
LOCKNUT, 1/2 - 20, Gr8, CAD ..................................................................................................................................9-15
LOCKNUT, 1/2 -13 ......................................................................................................................................................9-23
LOCKNUT, 1/2 .............................................................................................................................................13-21, 13-23
LOCKNUT, 1/4 - 20 ..................................................................................................................... 4-9, 10-25, 10-82, 10-85
LOCKNUT, 1/4 - 20, CAD ........................................................................................................................................13-95
LOCKNUT, 1/4 - 20, dust boot ....................................................................................................................................7-3
LOCKNUT, 1/4 - 20, Gr8 ............................................3-15, 3-19, 3-21, 4-5, 4-17, 6-17, 8-21, 9-47, 10-17, 10-69, 12-41
LOCKNUT, 1/4 - 20, Gr8, CAD ..................................................................................................................................3-23
LOCKNUT, 1/4 - 20, Gr8, control assembly ...............................................................................................................5-7
LOCKNUT, 1/4 - 20, Gr8, drain hose clamp ............................................................................................................3-27
LOCKNUT, 1/4 - 20, Gr8, fuel tank access plate ....................................................................................................3-17
LOCKNUT, 1/4 - 20, Gr8, hood stop guide and crossbar ....................................................................................10-21
LOCKNUT, 1/4 - 20, nylon Insert .............................................................................................................................13-45
LOCKNUT, 1/4 - 20, parking brake lever ...................................................................................................................7-3
LOCKNUT, 1/4, Gr8 ....................................................................................................................................................3-25
LOCKNUT, 1/4 .............................................................................................................................................13-21, 13-23
LOCKNUT, 1/4-20, parking brake cable brackets ...................................................................................................7-5
LOCKNUT, 3/4 - 10 ......................................................................................................................... 9-13, 9-21, 9-23, 9-25
LOCKNUT, 3/4 - 10, CAD ............................................................................................................................................9-3
LOCKNUT, 3/4 - 10, Gr8 ........................................................................................................... 9-7, 9-9, 9-13, 9-17, 9-21
LOCKNUT, 3/4 - 10, Gr8, CAD ..................................................................................................................................9-33
LOCKNUT, 3/8 - 16 .....................................................................................................................................................9-23
LOCKNUT, 3/8 - 16, Gr5 ............................................................................................................................................9-25
LOCKNUT, 3/8 - 16, Gr5, ZN, nylon Insert ..............................................................................................................13-47
LOCKNUT, 3/8 - 16, Gr8 .................................................... 3-29, 5-11, 10-36, 10-65, 10-67, 10-69, 10-81, 10-99, 13-39
2-1-02

Description
Page Number
LOCKNUT, 3/8 - 16, Gr8 (use w/ kit P/N 05744281 ...............................................................................................13-35

LOCKNUT, 3/8 - 16, Gr8 (use w/ kit P/N 05744299) ..............................................................................................13-35
LOCKNUT, 3/8 - 16, Gr8, CAD ....................................................................................................................................4-3
LOCKNUT, 3/8 - 16, Gr8, insulator-to-engine mount .............................................................................................2-29
LOCKNUT, 3/8 - 16, Gr8, steering column ................................................................................................................8-3
LOCKNUT, 3/8 - 16, Gr8, w/winch .........................................................................................................................13-37
LOCKNUT, 3/8 - 16, nylon Insert .............................................................................................................................13-45
LOCKNUT, 5/16 - 18, Gr8 ........................................... 3-19, 8-3, 9-47, 10-36, 10-41, 10-65, 10-71, 10-73, 13-31, 13-35
LOCKNUT, 5/16 - 18, Gr8, CAD ...................................................................................................................10-27, 10-29
LOCKNUT, 5/16 - 18, Gr8, latch and bracket .......................................................................................................10-61
LOCKNUT, 5/16 - 18, Gr8, passenger seat support ..............................................................................................10-41
LOCKNUT, 5/16 - 18, Gr8, prop rod eyebolt .........................................................................................................10-25
LOCKNUT, 5/16 - 18, Gr8, w/o winch ....................................................................................................................13-37
LOCKNUT, 5/16 - 24, Gr8 .............................................................................................................................10-73, 10-99
LOCKNUT, 5/16 - 24, parking brake clevis rod .........................................................................................................7-3
LOCKNUT, 5/8 - 11, bracket mounting, w/ winch ...............................................................................................13-19
LOCKNUT, 5/8 - 11, bracket mounting, w/o winch .............................................................................................13-19
LOCKNUT, 5/8 - 11, CAD ............................................................................................................................................9-3
LOCKNUT, 5/8 - 11, Gr8 ......................................................................................................................... 9-15, 9-29, 10-3
LOCKNUT, 5/8 - 11, Gr8, CAD, w/o winch ............................................................................................................13-19
LOCKNUT, 7/16 - 14, Gr8, CAD ................................................................................................................................9-13
LOCKNUT, 7/16 - 20, Gr8, CAD, front seat belt ....................................................................................................10-45
LOCKNUT, 9/16 - 12, Gr8 ..........................................................................................................................................9-19
LOCKNUT, 9/16 - 12, Gr8, CAD, pin .........................................................................................................................7-21
LOCKNUT, axle shaft .................................................................................................................................................9-41
LOCKNUT, bracket ....................................................................................................................................................12-5
LOCKNUT, flanged, p.t., 3/8 - 24, transfer case .....................................................................................................5-25
LOCKNUT, flanged, pt, 3/8 - 16 ...............................................................................................................................7-11
LOCKNUT, front bumper, 1/2-13 ...........................................................................................................................13-5
LOCKNUT, harness attaching ....................................................................................................................................3-5
LOCKNUT, hood grille screen, #10-24 Gr A CAD .................................................................................................10-21
LOCKNUT, Keps, 1/4 - 20, ZN ..................................................................................................................................11-31
LOCKNUT, low profile, 3/8 - 16 ...............................................................................................................................10-99
LOCKNUT, M10 - 1.5, class 9.8, CAD .......................................................................................................................3-29
LOCKNUT, M6 - 1.0, class 10.9 ....................................................................................................................................8-5
LOCKNUT, nylon Insert 5/16 - 18, Gr5 ..................................................................................................................13-125
LOCKNUT, nylon insert, #10 - 24, seal assembly .....................................................................................................10-7
LOCKNUT, nylon insert, #10 - 32 .............................................................................................................................12-70
LOCKNUT, nylon insert, 1/4 - 20 ...........................................................................................................................13-125
LOCKNUT, nylon insert, 3/8 - 16 ...........................................................................................................................13-125
LOCKNUT, nylon insert, 5/8 - 18, Gr8 .......................................................................................................................9-29
LOCKNUT, nylon insert, 5/8 - 18, rear lifting shackle ..............................................................................................9-31
LOCKNUT, nylon, 1/4-20, stainless .......................................................................................................................13-127
LOCKNUT, nylon, 3/8 - 16, stainless .....................................................................................................................13-127
LOCKNUT, nylon, 5/16 - 18, stainless ...................................................................................................................13-127
LOCKNUT, p.t., flanged, 3/8 - 24, adapter .............................................................................................................5-11
LOCKNUT, p.t., transfer case guide cable ....................................................................................................5-11, 5-30
LOCKNUT, pt, #10 - 32 ...............................................................................................................................................3-17
LOCKNUT, pt, 1/4 - 20 ...............................................................................................................................................7-13
LOCKNUT, shock absorber .......................................................................................................................................9-11
LOCKNUT, w/washer, keps, 1/4 - 28, ZN, headlight assembly ...........................................................................12-27
LOCKNUT, wheel assembly ....................................................................................................................................13-43
2-1-02

Description
Page Number
LOCKPIN ..................................................................................................................................................................13-33
LOCKPIN, hood latch .............................................................................................................................................10-23
LOCKRING, input gear .............................................................................................................................................5-27
LOCKRING, input gear, ring, retaining ...................................................................................................................5-27
LOCKSCREW, clampnut ...........................................................................................................................................9-51
LOCKWASHER .....................................................................................10-15, 10-23, 10-36, 10-85, 10-87, 12-8, 12-16.3
LOCKWASHER , #10, med, ZN, fuel level transmitter .............................................................................................3-17
LOCKWASHER, #10 ................................................................................................................... 8-3, 10-13, 10-87, 12-16
LOCKWASHER, #8 ..........................................................................................................................................6-13, 12-79
LOCKWASHER, 1/2 med, ZN ....................................................................................................................................12-5
LOCKWASHER, 1/2, ZN .............................................................................................................................................5-11
LOCKWASHER, 1/4 ........................................................................... 2-33, 6-13, 6-17, 10-7, 10-87, 12-16, 12-25, 12-29
LOCKWASHER, 1/4, C-pillar ..................................................................................................................................10-103
LOCKWASHER, 1/4, med, ZN ...................................................................................................................................9-27
LOCKWASHER, 1/4, parking brake cable clamps ..................................................................................................7-5
LOCKWASHER, 1/4, reinforcement ...........................................................................................................................8-3
LOCKWASHER, 1/4, ZN .............................................................................................................................................3-23
LOCKWASHER, 3/8 ............................................................................................................................... 2-33, 7-13, 10-88
LOCKWASHER, 3/8, med, ZN ...................................................................................................................................12-5
LOCKWASHER, 5/16 .......................................................................................................................................8-21, 10-13
LOCKWASHER, 7/16 ................................................................................................................................................13-87
LOCKWASHER, ext tooth, 1/4 ................................................................................................................................10-57
LOCKWASHER, external tooth ...............................................................................................................................11-29
LOCKWASHER, external tooth, 1/4 .......................................................................................................................10-53
LOCKWASHER, external tooth, 1/4, ZN ...................................................................................................................3-23
LOCKWASHER, external-tooth .............................................................................................................................12-133
LOCKWASHER, flat, #10, bracket, CD changer ..................................................................................................13-89
LOCKWASHER, flat, 3/8 type b, hard, steering column .......................................................................................8-3
LOCKWASHER, heavy, 7/16, steering gear ............................................................................................................8-11
LOCKWASHER, HID light relay ................................................................................................................................13-85
LOCKWASHER, M10, engine mount .......................................................................................................................2-29
LOCKWASHER, M10, heavy, ZN ...............................................................................................................................9-35
LOCKWASHER, M8 ....................................................................................................................................................8-19
LOCKWASHER, med, #10 ..............................................................................................................................6-14, 10-33
LOCKWASHER, med, #10, ZN ...........................................................................3-19, 10-35, 10-36, 10-71, 10-73, 12-20
LOCKWASHER, med, 1/2, med, CAD .....................................................................................................................9-52
LOCKWASHER, med, 1/4 ........................................................................................................................................10-69
LOCKWASHER, med, 1/4, ZN ...................................... 3-21, 3-29, 4-7, 9-29, 10-23, 10-65, 10-67, 10-77, 12-27, 12-49
LOCKWASHER, med, 1/4, ZN, center ....................................................................................................................10-17
LOCKWASHER, med, 1/4, ZN, clamp ......................................................................................................................13-5
LOCKWASHER, med, 1/4, ZN, prop rod bracket .................................................................................................10-25
LOCKWASHER, med, 1/4, ZN, retainer bracket ...................................................................................................10-17
LOCKWASHER, med, 1/4, ZN, wiper motor ..........................................................................................................12-15
LOCKWASHER, med, 3/8, Phos ......................................................................................................... 9-35, 13-33, 13-47
LOCKWASHER, med, 3/8, ZN ..........................................................................................................................4-17, 12-3
LOCKWASHER, med, 3/8, ZN, cooling line clamps ...............................................................................................5-23
LOCKWASHER, med, 5/16 .............................................................................................................................4-15, 13-31
LOCKWASHER, med, 5/16, CAD .............................................................................................................................9-37
LOCKWASHER, med, 5/16, ZN ............................................................................................... 6-17, 10-25, 10-29, 10-42
LOCKWASHER, med, 5/8, ZN ...................................................................................................................................9-11
LOCKWASHER, med, 7/16, ZN .................................................................................................................................6-18
LOCKWASHER, med, 7/16, ZN, rear seat belt ......................................................................................................10-46
2-1-02

Description
Page Number
LOCKWASHER, oil pump cover ...............................................................................................................................2-17

LOCKWASHER, pitman shaft ....................................................................................................................................8-13
LOCKWASHER, shaft nut, D.E. ................................................................................................................................12-11
LOCKWASHER, solenoid ...........................................................................................................................................12-7
LOCKWASHER, split, 1/4 .........................................................................................................................................13-57
LOCKWASHER, split, 1/4, black ............................................................................................................................10-100
LOCKWASHER, split-ring, 1/4 ....................................................................................................................................6-14
LOCKWASHER, spring, med, 1/4, ZN .....................................................................................................................12-23
LOCKWASHER, star .................................................................................................................................................12-19
LOCKWASHER, toothed, 1/4, ZN .............................................................................................................................3-21
LOCTITE GASKET ELIMINATOR ..................................................................................................................................5-11
LOOP, extended webbing .........................................................................................................................13-79, 13-81
LOUVER, circular, side vent ........................................................................................................................10-50, 11-33
LOUVER, crash pad ..............................................................................................................................................10-109
LOUVER, rectangular, w/o adapter ..........................................................................................................10-50, 11-33
LOUVER, ventilation, L.H. ................................................................................................................. 10-65, 10-67, 10-82
LOUVER, ventilation, R.H. ................................................................................................................ 10-65, 10-67, 10-82
LOWER CASE ASSEMBLY (On VIN VE176477 and up) .........................................................................................11-15
LUBRICANT, pitman shaft .........................................................................................................................................8-14
LUBRICANT, runflat, 11 oz tube, case of 10 ..............................................................................................................6-3
LUBRICATION FITTING, intermediate shaft ................................................................................................................8-3
LUG COVER ASSEMBLY, w/o CTIS ..............................................................................................................................6-7
LUG COVER ASSEMBLY, with CTIS .............................................................................................................................6-7
LUG NUT ................................................................................................................................................................6-3, 6-5
LUG NUT COVER ..................................................................................................................................................6-3, 6-5
LUGNUT, flanged, 9/16 ...........................................................................................................................................13-31
LUGNUT, flanged, 9/16 - 18 ....................................................................................................................................13-33
M
MACHINE SCREW ......................................................................................................................................................12-7
MAGAZINE, 6-CD ....................................................................................................................................................12-38
MAGAZINE, six-CD ..................................................................................................................................................13-89
MAGNET .....................................................................................................................................................................8-17
MAGNET, chip collector ..........................................................................................................................................5-13
MAGNETIC CHIP COLLECTOR .................................................................................................................................5-27
MAGNETIC PLUG, diff. housing drain ......................................................................................................................9-41
MAGNETIC PLUG, lower pipe ..................................................................................................................................9-52
MAIN SHAFT ...............................................................................................................................................................5-29
MAINTENANCE BOOKLET (for all years except 1997) ........................................................................................13-135
MAINTENANCE BOOKLET, 1997 ...........................................................................................................................13-135
MANIFOLD ASSY, CTIS ...............................................................................................................................................6-13
MANIFOLD FITTING ..................................................................................................................................................11-17
MANIFOLD, CTI ..........................................................................................................................................................6-13
MASTER CYLINDER ...........................................................................................................................................7-11, 7-15
MASTER CYLINDER ASSEMBLY ..................................................................................................................................7-11
MEDICAL SUPPLIES PACKAGE ................................................................................................................................13-69
MESA DUSK CARMEL ............................................................................................................................................13-137
METALLIC PEWTER .................................................................................................................................................13-137
MIRROR ARM, L.H., exterior, power .......................................................................................................................12-73
MIRROR ARM, R.H., exterior, power ......................................................................................................................12-73
MIRROR ASSEMBLY, L.H., exterior, power .............................................................................................................12-73
2-1-02

Description
Page Number
MIRROR ASSEMBLY, L.H., exterior, standard .........................................................................................................10-31

MIRROR ASSEMBLY, R.H., exterior, power .............................................................................................................12-73
MIRROR ASSEMBLY, R.H., exterior, standard ........................................................................................................10-31
MIRROR ASSEMBLY, rearview, inside, deluxe, w/compass ................................................................................10-31
MIRROR ASSEMBLY, rearview, inside, standard ...................................................................................................10-31
MIRROR HEAD, L.H., exterior, power .....................................................................................................................12-73
MIRROR HEAD, R.H., exterior, power ....................................................................................................................12-73
MIRROR, replacement glass ..................................................................................................................................12-73
MODULATOR, ABS .....................................................................................................................................................7-15
MODULE ASSEMBLY, daytime running light .........................................................................................................12-61
MODULE, power lock, vertical door .....................................................................................................................10-91
MODULE, powertrain control ..............................................................................................................................12-133
MODULE, powertrain control, export .................................................................................................................12-133
MODULE, seat heater .............................................................................................................................................13-93
MONSOON RADIO HARNESS .................................................................................................................................12-63
MOTOR ASSEMBLY, injection timing stepper (ITS) ...................................................................................................3-5
MOTOR ASSEMBLY, winch ......................................................................................................................................13-13
MOTOR, blower .......................................................................................................................................................11-29
MOTOR, temperature door ...................................................................................................................................11-13
MOTOR, vacuum ....................................................................................................................................................11-13
MOUNT .....................................................................................................................................................................12-27
MOUNT, insulator, lower .............................................................................................................................................4-3
MOUNT, resilient ........................................................................................................................................................2-29
MOUNT, resilient, trans., rear ....................................................................................................................................5-11
MOUNT, roof .......................................................................................................................... 10-65, 10-67, 10-81, 10-82
MOUNTING bracket ...............................................................................................................................................13-47
MOUNTING BRACKET, ash tray ..............................................................................................................................10-50
MOUNTING BRACKET, L.H. ......................................................................................................................................13-33
MOUNTING BRACKET, R.H. .....................................................................................................................................13-33
MOUNTING BRACKET, seat belt, L.H., front ............................................................................................................10-7
MOUNTING BRACKET, tonneau extrusion ............................................................................................................13-57
MOUNTING CABLE TIE .............................................................................................................................................10-49
MOUNTING FOOT ..................................................................................................................................................13-117
MOUNTING PLATE, insulation/seal ........................................................................................................................11-17
MOUNTING PLATE, vacuum motor .......................................................................................................................11-13
MOUNTING, B-Pillar cover ....................................................................................................................................10-103
MS27183-14 FLATWASHER, 3/8 .................................................................................................................................2-33
MS90727-58 BOLT, 3/8-24 x 3/4 ................................................................................................................................2-33
MUFFLER ASSEMBLY, ceramic ..................................................................................................................................3-29
N
NAMEPLATE "HUMMER" .................................................................................................................................10-5, 10-18
NAMEPLATE HUMMER .........................................................................................................................................10-77
NEEDLE BEARING ......................................................................................................................................................5-29
NEEDLE, insertion, 0.18" dia, external tire repair kit ..............................................................................................13-99
NEUTRAL SWITCH .........................................................................................................................................................5-7
NOZZLE, defroster ...................................................................................................................................................12-20
NOZZLE, defroster, side window ..........................................................................................................................10-109
NOZZLE, fuel injection ..........................................................................................................................................2-5, 3-7
NOZZLE, windshield washer ...................................................................................................................................12-15
NUT ....................................................................... 8-19, 10-23, 11-29, 12-7, 12-8, 12-9, 12-16.3, 12-27, 12-133, 13-117
2-1-02

Description
Page Number
NUT & LOCKWASHER ASSEMBLY, #10 - 24 ...............................................................................................................2-33

NUT AND LOCKWASHER ASSEMBLY, #8-32 KEPS ..................................................................................................10-23
NUT AND LOCKWASHER ASSEMBLY, 1/4 - 20 ...................................................................................................3-3, 6-17
NUT AND LOCKWASHER ASSEMBLY, 1/4 - 20 x 1/2, keps ....................................................................................13-87
NUT AND LOCKWASHER ASSEMBLY, 5/16 - 18, Gr5, keps ...................................................................................12-23
NUT AND LOCKWASHER, #8-32 ..............................................................................................................................12-25
NUT AND LOCKWASHER, keps, #10 - 24 ................................................................................................................10-54
NUT AND LOCKWASHER, keps, #10 - 24, ZN .........................................................................................................10-57
NUT ELEMENT .............................................................................................................................................................3-27
NUT INSERT ....................................................................... 8-3, 10-10, 10-65, 10-67, 10-69, 10-82, 10-93, 12-38, 12-135
NUT INSERT, #10 - 24, hourmeter ............................................................................................................................13-75
NUT INSERT, #10-24 ..................................................................................................................................................10-36
NUT INSERT, #8 - 32 ..................................................................................................................................................10-65
NUT INSERT, 1/4 - 20 .............................................................. 6-14, 10-85, 10-100, 10-118, 10-124, 11-29, 12-25, 13-57
NUT INSERT, 1/4 - 20, 3/8 O.D. x 1 long ..............................................................................................................12-15
NUT INSERT, 1/4 x 28 ..................................................................................................................................................6-14
NUT INSERT, 14 - 20 ................................................................................................................................................10-118
NUT INSERT, 3/8 - 16 ........................................................................................................................................7-13, 10-61
NUT INSERT, rubber, #10 - 32 ...................................................................................................................................13-57
NUT LOCK, 5/16 -18 ...............................................................................................................................................10-49
NUT, #10 - 24 ............................................................................................................................................................10-87
NUT, #10 - 24, steering shaft boot ..............................................................................................................................8-3
NUT, #10 - 32, keps ..................................................................................................................................................11-13
NUT, #10 - 32, underhood lamp bracket ..............................................................................................................12-33
NUT, #10 -30, ZN .......................................................................................................................................................12-20
NUT, #8-32 ................................................................................................................................................................12-19
NUT, 1/2 - 13, Gr5, ZN ................................................................................................................................................9-52
NUT, 1/2 - 13, Gr8, CAD ..........................................................................................................................................13-33
NUT, 1/2 - 20 ..........................................................................................................................................................6-3, 6-5
NUT, 1/2 Gr 5, CAD ...................................................................................................................................................12-5
NUT, 1/2 .......................................................................................................................................................13-21, 13-23
NUT, 1/4 - 20 ..................................................................................................................................................6-14, 12-135
NUT, 1/4 - 20, Gr 8, ZN .............................................................................................................................................13-25
NUT, 1/4 - 20, Gr2, ZN ..................................................................................................................................................9-3
NUT, 1/4 - 20, parking brake cable bracket ............................................................................................................7-5
NUT, 1/4 - 20, square head grommet ...................................................................................................................12-25
NUT, 1/4 - 20, ZN ................................................................................................................................. 6-14, 10-23, 10-77
NUT, 1/4 - 28, Gr5, CAD ..........................................................................................................................................12-27
NUT, 1/4-20 KEPS ZN ................................................................................................................................................11-11
NUT, 3/8 - 16 .............................................................................................................................................................10-87
NUT, 3/8 - 16, brace assembly ........................................................................................................................9-29, 13-6
NUT, 3/8 - 16, Gr 8, CAD, fuel tank strap ................................................................................................................3-17
NUT, 3/8-16 Gr 5 CAD ...............................................................................................................................................12-5
NUT, 5/16 - 18 ...........................................................................................................................................................10-87
NUT, 5/16 - 18, Gr5 .........................................................................................................................................8-21, 10-36
NUT, 5/16 - 18, Gr8, CAD ..........................................................................................................................................12-3
NUT, 5/16 - 18, Gr8, CAD, front hood screen .......................................................................................................10-21
NUT, 5/16 - 24, clevis rod ............................................................................................................................................7-3
NUT, 5/16 - 24, Gr8 ....................................................................................................................................................9-37
NUT, 5/8 - 11, Gr8, CAD ............................................................................................................................................9-27
NUT, 5/8 - 18, Gr8, CAD ...................................................................................................................................9-17, 9-27
NUT, 7/16 - 14, Gr. 8, guide cable ...........................................................................................................................5-11
2-1-02

Description
Page Number
NUT, 7/16 - 14, Gr8 , CAD, lower hood hinge ......................................................................................................10-17

NUT, 7/16 - 14, Gr8, CAD ....................................................................................................................... 9-15, 9-17, 9-37
NUT, 7/16 - 14, Gr8, tie rod end clamp .....................................................................................................................8-9
NUT, 7/16 - 20, Gr8, steering column ........................................................................................................................8-3
NUT, 8mm .............................................................................................................................................................12-16.3
NUT, 9/16 - 12, Gr8 ......................................................................................................................................................9-3
NUT, adjuster plug .....................................................................................................................................................8-13
NUT, baffle .................................................................................................................................................................2-15
NUT, bracket ..............................................................................................................................................................2-25
NUT, castle, 5/8 - 18, Gr8, CAD, ball joint ...............................................................................................................9-13
NUT, clamp, 1/4 - 20 Gr8 ..........................................................................................................................................13-5
NUT, connecting rod ..................................................................................................................................................2-9
NUT, flanged, 1/2 - 20 ................................................................................................................................ 6-3, 6-5, 6-17
NUT, flanged, M10 - 1.50 ..........................................................................................................................................5-11
NUT, flanged, M8 - 1.25 ............................................................................................................................................2-33
NUT, flanged, M8-1.25, oil filler neck .......................................................................................................................2-17
NUT, flat type ...........................................................................................................................................................12-70
NUT, generator brace ..............................................................................................................................................2-25
NUT, hex .....................................................................................................................................................................5-19
NUT, hex flange , M10 - 1.5 ....................................................................................................................................12-13
NUT, HID light relay .................................................................................................................................................13-85
NUT, HID mounting ..................................................................................................................................................13-85
NUT, insert ................................................................................................................................................................10-67
NUT, insert, #10 - 24 .................................................................................................................................................10-93
NUT, insert, door hold-open assembly ..................................................................................................................10-77
NUT, KEPS 10-24, ZN .................................................................................................................................................11-13
NUT, knurled finger ..................................................................................................................................................12-19
NUT, lash adjuster, self-locking ................................................................................................................................8-13
NUT, light switch ......................................................................................................................................................10-87
NUT, M10 - 1.25 ........................................................................................................................................................12-13
NUT, M10 - 1.5 ...................................................................................................................................................2-21, 5-11
NUT, M10 - 1.5, Class 10.9, Phos. ................................................................................................................................5-9
NUT, neutral switch .....................................................................................................................................................5-7
NUT, nylock, 5/8 - 18, Gr8, rear bumper shackle .....................................................................................................9-3
NUT, operating lever, selector level .......................................................................................................................5-27
NUT, pitman shaft .....................................................................................................................................................8-13
NUT, pulley, 85 / 124 amp ......................................................................................................................................12-11
NUT, rectifier bridge ................................................................................................................................................12-11
NUT, reverse switch .....................................................................................................................................................5-7
NUT, slotted ..................................................................................................................................................................8-9
NUT, slotted, 1/2 - 20, Gr5, ZN, oil cooler ................................................................................................................5-33
NUT, slotted, Gr8, tie rod end ....................................................................................................................................8-9
NUT, slotted, tie rod end ............................................................................................................................................8-9
NUT, steering wheel-to-column .................................................................................................................................8-5
NUT, tailpipe clamp ..................................................................................................................................................3-29
NUT, U-type ..............................................................................................................................................................13-39
NUT, wheel half nut/lug nut, cover, chrome .....................................................................................................13-131
NUT, winch cable-to-motor stud .............................................................................................................................13-5
NUT, winch motor brush set ...................................................................................................................................13-10
NUT, wing ...............................................................................................................................................................13-117
NUT, yoke and slinger ...............................................................................................................................................5-27
NUT/LOCKWASHER, air cleaner ..............................................................................................................................3-11
2-1-02

Description
Page Number
NUTINSERT, 6/32-closed end threaded ................................................................................................................12-71

NUTSERT ....................................................................................................................................................................10-81
NUTSERT, 1/2 - 13 .......................................................................................................................................................5-11
NUTSERT, 1/4 - 20 closed ........................................................................................................................................10-77
NYLINER, interior steering shaft boot ........................................................................................................................8-3
NYLON TUBE 3/16" X 250 ROLL ............................................................................................................................13-134
NYLON TUBE, Bulk, 3/16" I.D. x 250 ..........................................................................................................................5-27
O
OFF ROAD PARTS PACKAGE (station wagon) .....................................................................................................13-95
OFFSET ......................................................................................................................................................................13-17
OIL COOLER ASSEMBLY, P/S ....................................................................................................................................8-21
OIL PAN ASSEMBLY ...................................................................................................................................................5-13
OIL PAN ASSEMBLY, engine .....................................................................................................................................2-17
OIL PAN, engine ........................................................................................................................................................2-17
OIL PUMP DRIVE ASSEMBLY ......................................................................................................................................2-17
OIL RETAINER, felt ......................................................................................................................................................12-9
OIL SEAL, front output ...............................................................................................................................................5-27
OIL SEAL, input gear .................................................................................................................................................5-27
OIL SEAL, radial .........................................................................................................................................................13-9
OIL TUBE .....................................................................................................................................................................5-29
OIL, Pag, 12 oz ..........................................................................................................................................................11-5
OPERA WINDOW ASSEMBLY, privacy, L.H. ...........................................................................................................10-69
OPERA WINDOW ASSEMBLY, privacy, R.H. ..........................................................................................................10-69
OPERA WINDOW ASSEMBLY, tinted, L.H. ..............................................................................................................10-69
OPERA WINDOW ASSEMBLY, tinted, R.H. .............................................................................................................10-69
OPERATING LEVER, transfer case ............................................................................................................................5-27
ORIFICE, CTIS .............................................................................................................................................................6-13
O-RING ..............................................................................................................6-3, 6-5, 8-17, 10-23, 10-41, 11-5, 13-97
O-RING, #10 ....................................................................................................................................................11-7, 11-29
O-RING, #10, A/C ....................................................................................................................................................11-31
O-RING, #6, A/C ......................................................................................................................................................11-31
O-RING, #6, R-134a ...................................................................................................................................................11-7
O-RING, #8 .......................................................................................................................................... 11-7, 11-17, 11-29
O-RING, anti-rotation pin ...........................................................................................................................................7-7
O-RING, enclosing, thermostat seal .......................................................................................................................4-11
O-RING, ESO solenoid ................................................................................................................................................3-5
O-RING, fuel tank access ...............................................................................................................................3-17, 3-19
O-RING, oil filter adapter .........................................................................................................................................2-19
O-RING, oil filter adapter bolt .................................................................................................................................2-19
O-RING, oil tube ........................................................................................................................................................5-29
O-RING, pin retaining plug ........................................................................................................................................7-7
O-RING, pinion housing ............................................................................................................................................12-7
O-RING, square cut ..................................................................................................................................................8-17
O-RING, thrust screw ..................................................................................................................................................7-7
O-RING, transmission drain plug .............................................................................................................................5-13
O-RING, tube assembly, .355 .................................................................................................................................2-31
O-RING, turbine shaft front oil seal ...........................................................................................................................5-3
O-RING, turbocharger air intake ............................................................................................................................2-23
O-RING, wheel assembly .......................................................................................................................................13-43
OUTER FRAME, door window .................................................................................................................................10-81
2-1-02

Description
Page Number
OUTER FRAME, rear doors ......................................................................................................................................10-78

OUTER FRAME, side glass .......................................................................................................................................10-81
OUTER PANEL, wheelhouse, L.H. .............................................................................................................................10-7
OUTER PANEL, wheelhouse, R.H. ...........................................................................................................................10-10
OUTLET ASSEMBLY, water .........................................................................................................................................4-11
OVERHEAD CONSOLE SPEAKER ENCLOSURE, Monsoon ....................................................................................12-39
OVERHEAD CONSOLE, gray ................................................................................................................................10-123
OVERHEAD CONSOLE, tan ..................................................................................................................................10-123
OWNERS MANUAL KIT, 1995 ................................................................................................................................13-135
OWNERS MANUAL, 1993 .....................................................................................................................................13-135
OWNERS MANUAL, 1994 .....................................................................................................................................13-135
OWNERS MANUAL, 1995 .....................................................................................................................................13-135
OWNERS MANUAL, 1996 .....................................................................................................................................13-135
OWNERS MANUAL, 1997 .....................................................................................................................................13-135
OWNERS MANUAL, 1998 .....................................................................................................................................13-135
OWNERS MANUAL, 1999 .....................................................................................................................................13-135
OWNERS MANUAL, 2000 .....................................................................................................................................13-135
OWNERS MANUAL, CANADIAN SUPPLEMENT 1995 ..........................................................................................13-135
OWNERS MANUAL, G.C.C SUPPLEMENT, 1995 .................................................................................................13-135
OWNERS MANUAL, GASOLINE, 1995 .................................................................................................................13-135
P
PACKING, preformed, adjuster plug ......................................................................................................................8-13
PACKING, preformed, crankshaft ............................................................................................................................2-7
PACKING, preformed, housing end plug ..............................................................................................................8-14
PACKING, preformed, oil cooler .............................................................................................................................5-33
PACKING, preformed, valve body .........................................................................................................................8-13
PAD ASSEMBLY, L.H., gray ....................................................................................................................................10-111
PAD ASSEMBLY, L.H., tan ......................................................................................................................................10-111
PAD ASSEMBLY, R.H., gray ...................................................................................................................................10-111
PAD ASSEMBLY, R.H., tan .....................................................................................................................................10-111
PAD ASSEMBLY, slant-back, tunnel, center, gray .............................................................................................10-129
PAD ASSEMBLY, slant-back, tunnel, center, tan ...............................................................................................10-129
PAD ASSEMBLY, tunnel top, gray ........................................................................................................................10-113
PAD ASSEMBLY, tunnel top, RR, outer ................................................................................................................10-113
PAD ASSEMBLY, tunnel top, RR, outer, gray ......................................................................................................10-113
PAD ASSEMBLY, tunnel top, RR, outer, tan ........................................................................................................10-113
PAD ASSEMBLY, tunnel top, tan ..........................................................................................................................10-113
PAD ASSY, tunnel, center, tan .............................................................................................................................10-127
PAD ASSY, tunnel, center. gray ...........................................................................................................................10-127
PAD, crossmember, 5.92 ..........................................................................................................................................4-9
PAD, disc brake ...................................................................................................................................................7-7, 7-9
PAD, front step ........................................................................................................................................................13-49
PAD, left rear step ..................................................................................................................................................13-49
PAD, right rear step ................................................................................................................................................13-49
PAD, rubber ...........................................................................................................................................................13-117
PAD, shifter fork .........................................................................................................................................................5-35
2-1-02

Description
Page Number
PANEL ASSEMBLY TRIM, B-bar cover, gray .........................................................................................................10-117

PANEL ASSEMBLY TRIM, B-bar cover, tan ...........................................................................................................10-117
PANEL ASSEMBLY TRIM, L.H., A-pillar, gray ............................................................................................10-116, 10-122
PANEL ASSEMBLY TRIM, L.H., A-pillar, tan ..............................................................................................10-116, 10-122
PANEL ASSEMBLY TRIM, L.H., B-pillar, center, gray ...............................................................................10-116, 10-122
PANEL ASSEMBLY TRIM, L.H., B-pillar, center, tan ..................................................................................10-116, 10-122
PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, gray ................................................................................10-116, 10-122
PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, tan ..................................................................................10-116, 10-122
PANEL ASSEMBLY TRIM, L.H., front upper, tan ....................................................................................................10-116
PANEL ASSEMBLY TRIM, L.H., front, upper, gray ....................................................................................10-116, 10-122
PANEL ASSEMBLY TRIM, L.H., front, upper, tan ...................................................................................................10-122
PANEL ASSEMBLY TRIM, R.H., A-pillar, gray ............................................................................................10-117, 10-123
PANEL ASSEMBLY TRIM, R.H., A-pillar, tan ..............................................................................................10-117, 10-123
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, gray ............................................................................................10-123
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, tan ..............................................................................................10-123
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, gray ................................................................................10-117, 10-124
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, tan ..................................................................................10-117, 10-124
PANEL ASSEMBLY TRIM, R.H., front, upper (visors with vanity mirrors), gray ....................................................10-117
PANEL ASSEMBLY TRIM, R.H., front, upper (visors with vanity mirrors), tan ......................................................10-117
PANEL ASSEMBLY TRIM, R.H., front, upper, gray ................................................................................................10-123
PANEL ASSEMBLY TRIM, R.H., front, upper, tan ..................................................................................................10-123
PANEL ASSEMBLY TRIM, rear, gray ..........................................................................................................10-115, 10-121
PANEL ASSEMBLY TRIM, rear, tan ............................................................................................................10-115, 10-121
PANEL ASSEMBLY TRIM, wiper motor tan ............................................................................................................10-116
PANEL ASSEMBLY TRIM, wiper motor, gray .........................................................................................................10-116
PANEL ASSEMBLY TRIM, wiper motor, tan ...........................................................................................................10-116
PANEL ASSEMBLY, L.H., standard. rear door trim, gray .......................................................................................10-95
PANEL ASSEMBLY, L.H., standard. rear door trim, tan .........................................................................................10-95
PANEL ASSEMBLY, latch mounting ........................................................................................................................10-85
PANEL ASSEMBLY, R.H., deluxe rear door trim, gray ...........................................................................................10-95
PANEL ASSEMBLY, R.H., deluxe rear door trim, tan .............................................................................................10-95
PANEL ASSEMBLY, rear, gray ..................................................................................................................10-115, 10-118
PANEL ASSEMBLY, rear, tan ..................................................................................................................................10-118
PANEL ASSEMBLY, trim, B-pillar upper, L.H., gray ...............................................................................................10-130
PANEL ASSEMBLY, trim, B-pillar upper, L.H., tan .................................................................................................10-130
PANEL ASSEMBLY, trim, B-pillar upper, R.H., gray ..............................................................................................10-129
PANEL ASSEMBLY, trim, B-pillar upper, R.H., tan ................................................................................................10-129
PANEL ASSEMBLY, trim, C-pillar, lower L.H., gray ...............................................................................................10-130
PANEL ASSEMBLY, trim, C-pillar, lower L.H., tan .................................................................................................10-130
PANEL ASSEMBLY, trim, C-pillar, lower R.H., gray ...............................................................................................10-130
PANEL ASSEMBLY, trim, C-pillar, lower R.H., tan .................................................................................................10-130
PANEL ASSY TRIM, R.H., B-pillar, center, gray .....................................................................................................10-117
PANEL ASSY TRIM, R.H., B-pillar, center, tan .......................................................................................................10-117
PANEL ASSY, L.H., deluxe front door trim ..............................................................................................................10-95
PANEL ASSY, L.H., deluxe front door trim, gray, manual windows ....................................................................10-95
PANEL ASSY, R.H., deluxe front door trim .............................................................................................................10-95
PANEL ASSY, R.H., deluxe front door trim, gray, manual windows ....................................................................10-95
PANEL TRIM, upper wiper motor, gray ...............................................................................................................10-117
PANEL TRIM, upper wiper motor, tan .................................................................................................................10-117
PANEL, air intake .....................................................................................................................................................10-10
PANEL, air intake support .......................................................................................................................................10-10
PANEL, amp cover, L.H., gray ................................................................................................................10-115, 10-121
2-1-02

Description
Page Number
PANEL, amp cover, L.H., tan ..................................................................................................................10-115, 10-121

PANEL, amp cover, R.H., gray ................................................................................................................10-115, 10-121
PANEL, amp cover, R.H., tan ..................................................................................................................10-115, 10-121
PANEL, B pillar, lower, R.H. gray ..........................................................................................................................10-133
PANEL, B pillar, lower, R.H. tan ............................................................................................................................10-133
PANEL, black trim, cargo door, L.H. ...................................................................................................................10-127
PANEL, black trim, cargo door, R.H. ...................................................................................................................10-127
PANEL, black trim, cargo door, uppe ................................................................................................................10-127
PANEL, blank ...........................................................................................................................................................10-50
PANEL, B-pillar, center trim, L.H., gray ................................................................................................................10-134
PANEL, B-pillar, center trim, L.H., tan ..................................................................................................................10-134
PANEL, B-pillar, center trim, R.H., gray ................................................................................................................10-133
PANEL, B-pillar, center trim, R.H., tan ..................................................................................................................10-133
PANEL, B-pillar, lower L.H., gray ...........................................................................................................................10-134
PANEL, B-pillar, lower, L.H., gray ..........................................................................................................................10-134
PANEL, B-pillar, lower, L.H., tan ............................................................................................................................10-134
PANEL, B-pillar, lower, R.H., gray .........................................................................................................................10-133
PANEL, center console ..........................................................................................................................................13-91
PANEL, closeout ......................................................................................................................................................11-21
PANEL, closeout, instrument panel .....................................................................................................................10-109
PANEL, closeout, subwoofer mounting ................................................................................................................12-39
PANEL, control w/o rear defogger .........................................................................................................................11-3
PANEL, control w/rear defogger ............................................................................................................................11-3
PANEL, control, HVAC w/o rear window defogger ..............................................................................................11-3
PANEL, control, HVAC w/rear window defogger .................................................................................................11-3
PANEL, cowl front, L.H. .............................................................................................................................................10-7
PANEL, cowl front, R.H. .............................................................................................................................................10-9
PANEL, COWL SIDE, R.H., inner ................................................................................................................................10-9
PANEL, cowl top, A-pillar, L.H. .................................................................................................................................10-7
PANEL, cowl top, L.H. .............................................................................................................................................10-13
PANEL, cowl, inner, L.H. ............................................................................................... 10-5, 10-65, 10-69, 10-71, 10-73
PANEL, cowl, L.H. outer ............................................................................................................................................10-7
PANEL, cowl, top, R.H. ............................................................................................................................................10-10
PANEL, C-pillar, center, gray ...............................................................................................................................10-127
PANEL, C-pillar, center, tan .................................................................................................................................10-127
PANEL, C-pillar, lower, L.H., gray .........................................................................................................................10-127
PANEL, C-pillar, lower, L.H., tan) ..........................................................................................................................10-127
PANEL, C-pillar, lower, R.H., gray ........................................................................................................................10-127
PANEL, C-pillar, lower, R.H., tan ..........................................................................................................................10-127
PANEL, C-pillar, upper, L.H., gray ........................................................................................................................10-127
PANEL, C-pillar, upper, L.H., tan ..........................................................................................................................10-127
PANEL, C-pillar, upper, R.H., gray .......................................................................................................................10-127
PANEL, C-pillar, upper, R.H., tan .........................................................................................................................10-127
PANEL, cup holder trim ..........................................................................................................................................13-91
PANEL, driver door handle ....................................................................................................................................13-91
PANEL, driver door switch ......................................................................................................................................13-91
PANEL, filler, rear, L.H. ..................................................................................................................................10-67, 10-81
PANEL, filler, rear, R.H. .................................................................................................................................10-67, 10-81
PANEL, footwell, L.H. .................................................................................................................................................10-5
PANEL, footwell, lower, L.H. ...................................................................................................................................10-65
PANEL, footwell, lower, R.H. ...................................................................................................................................10-65
PANEL, footwell, R.H. ................................................................................................................................................10-5
2-1-02

Description
Page Number
PANEL, footwell, upper, L.H. ..................................................................................................................................10-65

PANEL, footwell, upper, R.H. ..................................................................................................................................10-65
PANEL, gauge .........................................................................................................................................................12-19
PANEL, gauge (blank) ............................................................................................................................................12-19
PANEL, gauge (with CTI) ........................................................................................................................................12-20
PANEL, gauge, lower (blank) ..............................................................................................................................10-109
PANEL, glove box cover ........................................................................................................................................13-91
PANEL, inner front, R.H., gray ...............................................................................................................................10-134
PANEL, inner front, R.H., tan .................................................................................................................................10-134
PANEL, inner hood, access ....................................................................................................................................10-21
PANEL, instrument .................................................................................................................................................10-109
PANEL, kick, inner front, L.H. gray .......................................................................................................................10-134
PANEL, kick, inner front, L.H. tan ..........................................................................................................................10-134
PANEL, kick, inner rear, L.H. .................................................................................................................................10-133
PANEL, kick, inner rear, L.H., gray ........................................................................................................................10-133
PANEL, kick, inner rear, L.H., tan ..........................................................................................................................10-133
PANEL, kick, inner rear, R.H., gray .......................................................................................................................10-133
PANEL, kick, inner rear, R.H., tan .........................................................................................................................10-133
PANEL, L.H. ...............................................................................................................................................................10-65
PANEL, left CD accent ...........................................................................................................................................13-91
PANEL, left center vent ..........................................................................................................................................13-91
PANEL, left cigar lighter ..........................................................................................................................................13-91
PANEL, left gauge cluster ......................................................................................................................................13-91
PANEL, left rear door handle .................................................................................................................................13-91
PANEL, left rear door switch ..................................................................................................................................13-91
PANEL, left rear vent ...............................................................................................................................................13-91
PANEL, left tire pressure control ............................................................................................................................13-91
PANEL, light switch ..................................................................................................................................................13-91
PANEL, lower back ......................................................................................................................................10-65, 10-73
PANEL, lower back, outer, L.H. ..............................................................................................................................10-65
PANEL, lower back, outer, R.H. .............................................................................................................................10-65
PANEL, lower gauge w/ CTI .....................................................................................................................................6-11
PANEL, lower RPM gauge/clock ...........................................................................................................................13-91
PANEL, outer center, L.H. .......................................................................................................................................10-63
PANEL, outer center, R.H. ......................................................................................................................................10-63
PANEL, outer front, L.H. ..........................................................................................................................................10-63
PANEL, outer front, R.H., gray ................................................................................................................................10-63
PANEL, outer front, R.H., tan ..................................................................................................................................10-63
PANEL, outer rear, L.H. gray ...................................................................................................................................10-63
PANEL, outer rear, L.H. tan .....................................................................................................................................10-63
PANEL, outer rear, R.H. ...........................................................................................................................................10-63
PANEL, passenger door handle ............................................................................................................................13-91
PANEL, passenger door switch .............................................................................................................................13-91
PANEL, passenger side vent ..................................................................................................................................13-91
PANEL, power window control .............................................................................................................................13-91
PANEL, R.H. ..............................................................................................................................................................10-65
PANEL, radio/climate control ................................................................................................................................13-91
PANEL, rear lower, center, gray .............................................................................................................10-115, 10-121
PANEL, rear lower, center, tan ...............................................................................................................10-115, 10-121
PANEL, rear, lower, gray ......................................................................................................................................10-115
PANEL, right CD accent .........................................................................................................................................13-91
PANEL, right center vent ........................................................................................................................................13-91
2-1-02

Description
Page Number
PANEL, right cigar lighter .......................................................................................................................................13-91

PANEL, right gauge cluster ....................................................................................................................................13-91
PANEL, right rear door handle ..............................................................................................................................13-91
PANEL, right rear door switch ................................................................................................................................13-91
PANEL, right rear vent ............................................................................................................................................13-91
PANEL, right tire pressure control ..........................................................................................................................13-91
PANEL, shift and parking brake, gray .................................................................................................................10-133
PANEL, shift and parking brake, tan ...................................................................................................................10-133
PANEL, speaker, L.H., gray ...................................................................................................................................10-118
PANEL, speaker, L.H., tan .....................................................................................................................................10-118
PANEL, speaker, R.H., gray ..................................................................................................................................10-118
PANEL, speaker, R.H., tan ....................................................................................................................................10-118
PANEL, steering wheel accent .............................................................................................................................13-91
PANEL, trim, gray, w/o heated w/s ....................................................................................................................10-123
PANEL, trim, lower, windshield divider bar .........................................................................................................10-123
PANEL, trim, lower, windshield divider bar w/ heated w/s ..............................................................................10-123
PANEL, trim, lower, windshield divider bar, gray ...............................................................................................10-116
PANEL, trim, lower, windshield divider bar, tan .................................................................................................10-116
PANEL, trim, tan, w/o heated w/s ......................................................................................................................10-123
PANEL, underbody skid, L.H. ..................................................................................................................................13-39
PANEL, underbody skid, R.H. .................................................................................................................................13-39
PANEL, upper rear, L.H., gray ..............................................................................................................................10-127
PANEL, upper rear, L.H., tan ................................................................................................................................10-127
PANEL, upper rear, R.H., gray ..............................................................................................................................10-127
PANEL, upper rear, R.H., tan ................................................................................................................................10-127
PANEL, upper RPM gauge/clock ..........................................................................................................................13-91
PANEL, wheel house rear filler, L.H. .......................................................................................................................10-81
PANEL, wheelhouse inner, L.H. ................................................................................................................................10-7
PANEL, wheelhouse rear filler, R.H. .......................................................................................................................10-81
PANEL, wheelhouse, lower, L.H., gray ...................................................................................................10-116, 10-122
PANEL, wheelhouse, lower, L.H., tan .....................................................................................................10-116, 10-122
PANEL, wheelhouse, lower, R.H., gray ..................................................................................... 10-115, 10-121, 10-122
PANEL, wheelhouse, lower, R.H., tan ....................................................................................... 10-115, 10-121, 10-122
PANEL, wheelhouse, upper, L.H., gray .................................................................................... 10-115, 10-118, 10-121
PANEL, wheelhouse, upper, L.H., tan ...................................................................................... 10-115, 10-118, 10-121
PANEL, wheelhouse, upper, R.H., gray ................................................................................... 10-115, 10-118, 10-121
PANEL, wheelhouse, upper, R.H., tan ...................................................................................... 10-115, 10-118, 10-121
PANEL, window control surround ..........................................................................................................................13-91
PARKING BRAKE SWITCH ......................................................................................................................................12-135
PARTS MANUAL, 1992/1993/1994 ........................................................................................................................13-135
PARTS MANUAL, 1995 ...........................................................................................................................................13-135
PARTS MANUAL, 1996 ...........................................................................................................................................13-135
PARTS MANUAL, 1997 ...........................................................................................................................................13-135
PARTS MANUAL, 1998 ...........................................................................................................................................13-135
PARTS MANUAL, 1999 ...........................................................................................................................................13-135
PARTS MANUAL, 2000 ...........................................................................................................................................13-135
PASSENGER SEAT ASSEMBLY, black vinyl ..............................................................................................................10-41
PASSENGER SEAT ASSEMBLY, gray ........................................................................................................................10-41
PASSENGER SEAT ASSEMBLY, tan ..........................................................................................................................10-41
PASSENGERS CLOSEOUT PANEL ...........................................................................................................................11-23
PATCH (R-12) ...........................................................................................................................................................13-73
PATCH (R-20) ...........................................................................................................................................................13-73
2-1-02

Description
Page Number
PAWL, parking lock ...................................................................................................................................................5-19

PAWL, steering column lock ......................................................................................................................................8-7
P-CLAMP, 2 1/2" ......................................................................................................................................................11-31
P-CLAMP, coated, 1 ...............................................................................................................................................7-17
P-CLAMP, cushioned ................................................................................................................................................3-17
P-CLAMP, cushioned, 1/2 ......................................................................................................................................7-17
P-CLAMP, cushioned, 1/4 ......................................................................................................................................7-17
P-CLAMP, Cushioned, 5/8 ......................................................................................................................................7-17
P-CLAMP, cushioned, 7/16 ....................................................................................................................................5-25
P-CLAMP, hose ..........................................................................................................................................................3-23
P-CLIP .........................................................................................................................................................................6-17
P-CLIP, 3/8" ................................................................................................................................................................3-15
P-CLIP, 3/8 ................................................................................................................................................................3-15
P-CLIP, 3/8, windshield washer hose ...................................................................................................................12-15
P-CLIP, 5/16" ..............................................................................................................................................................3-15
P-CLIP, 5/16 ..............................................................................................................................................................3-15
P-CLIP, 5/8, cushioned, windshield washer hose ..............................................................................................12-15
P-CLIP, 7/8, windshield washer hose ...................................................................................................................12-15
P-CLIP, cushioned, 1/2 ...........................................................................................................................................9-23
PENCIL, yellow chalk ..............................................................................................................................................13-73
PIN .............................................................................................................................................. 5-19, 10-23, 12-7, 13-47
PIN AND LANYARD ASSEMBLY, auxiliary seat retainer ........................................................................................13-55
PIN, anchor ..............................................................................................................................................................13-17
PIN, block .....................................................................................................................................................................2-5
PIN, brake pedal .......................................................................................................................................................7-21
PIN, caliper ..................................................................................................................................................................7-7
PIN, caliper, locating ..................................................................................................................................................7-9
PIN, case alignment .................................................................................................................................................5-29
PIN, clevis, parking brake cables ..............................................................................................................................7-5
PIN, cotter, 1/8" x 3/4" .................................................................................................................................................5-9
PIN, cotter, 3/32" x 3/4" ...............................................................................................................................................5-9
PIN, dowel .................................................................................................................................................................8-17
PIN, flywheel .........................................................................................................................................................2-5, 2-7
PIN, fork to rail ...........................................................................................................................................................5-35
PIN, hitch ................................................................................................................................................................13-117
PIN, hood hinge halves ..........................................................................................................................................10-18
PIN, hood latch .......................................................................................................................................................10-17
PIN, hood latch, spring hood ................................................................................................................................10-17
PIN, insulation ..........................................................................................................................................................11-29
PIN, locking ..............................................................................................................................................................13-19
PIN, parking brake lever, clevis .................................................................................................................................7-3
PIN, regulating valve spring stop ............................................................................................................................2-17
PIN, retainer .............................................................................................................................................................13-17
PIN, shock absorber .................................................................................................................................................9-11
PIN, spare tire carrier ..............................................................................................................................................13-31
PIN, stabilizer bar .......................................................................................................................................................9-15
PIN, tailgate hinge ..................................................................................................................................................10-61
PINION ........................................................................................................................................................................9-44
PINION STOP ..............................................................................................................................................................12-7
PINION, narrow .........................................................................................................................................................5-29
PINION, wide .............................................................................................................................................................5-29
PIPE ASSEMBLY, crossover ........................................................................................................................................3-29
2-1-02

Description
Page Number
PIPE PLUG ................................................................................................................................................................13-97

PISTON ...................................................................................................................................................................2-9, 7-7
PISTON ASSEMBLY, 0.5 mm oversized .......................................................................................................................2-9
PISTON ASSEMBLY, standard ......................................................................................................................................2-9
PISTON PIN ...................................................................................................................................................................2-9
PISTON, caliper ............................................................................................................................................................7-9
PIVOT ASSY, windshield wiper motor ....................................................................................................................12-16
PLANETARY ASSEMBLY ..............................................................................................................................................5-27
PLASTIC CAP .........................................................................................................................................................12-16.3
PLASTIC INSERT, threaded ......................................................................................................................................13-87
PLATE ASSEMBLY .......................................................................................................................................................9-49
PLATE ASSEMBLY, brush ............................................................................................................................................12-8
PLATE BACKING, rear .............................................................................................................................................10-15
PLATE COVER ..........................................................................................................................................................10-25
PLATE NUT, bottom striker .......................................................................................................................................10-77
PLATE, adapter mirror mounting ...........................................................................................................................10-31
PLATE, backing, P/S cooler ......................................................................................................................................8-21
PLATE, bearing retainer ..............................................................................................................................................8-7
PLATE, center hood stop, tapping ........................................................................................................................10-17
PLATE, clamp ...........................................................................................................................................................13-47
PLATE, closeout .......................................................................................................................................................12-79
PLATE, closeout, no switches .................................................................................................................................10-50
PLATE, exhauster mounting ............................................................................................................ 10-65, 10-67, 10-82
PLATE, frame reinforcement ....................................................................................................................................9-33
PLATE, fuel tank access ..................................................................................................................................3-17, 3-19
PLATE, geared hub vent lines ..................................................................................................................................9-49
PLATE, guide ..............................................................................................................................................................2-11
PLATE, heated windshield switch only .................................................................................................................10-50
PLATE, heated windshield, w/o power windows ................................................................................................12-79
PLATE, heated windshield, w/o power windows, fleet only ..............................................................................12-79
PLATE, heater edge support .................................................................................................................................11-17
PLATE, hood crossbar, spacer ...............................................................................................................................10-21
PLATE, hood latch ...................................................................................................................................................10-17
PLATE, hood stop guide .........................................................................................................................................10-21
PLATE, mirror mounting ..........................................................................................................................................12-73
PLATE, power window switches only (2-door) .....................................................................................................10-50
PLATE, power window with heated windshield ..................................................................................................12-79
PLATE, power window, w/o heated windshield 83, 84, 90 .................................................................................12-79
PLATE, power window, w/o heated windshield 89 .............................................................................................12-79
PLATE, power windows switches only (4-door) ...................................................................................................10-50
PLATE, power windows, heated windshield switches (2-door) .........................................................................10-50
PLATE, power windows, heated windshield switches (4-door) .........................................................................10-50
PLATE, reinforcement ...............................................................................................................................................3-29
PLATE, reinforcement, frame .....................................................................................................................................9-4
PLATE, retainer ........................................................................................................................................................13-95
PLATE, roof mount ................................................................................................................. 10-65, 10-67, 10-69, 10-82
PLATE, snubber ........................................................................................................... 10-65, 10-67, 10-69, 10-82, 10-99
PLATE, spacer ........................................................................................................................................................13-115
PLATE, tachometer, clock .....................................................................................................................................12-19
PLATE, thrust ...............................................................................................................................................................8-17
PLATE, tube retainer ...............................................................................................................................................13-31
PLATE, upper hood hinge ......................................................................................................................................10-18
2-1-02

Description
Page Number
PLATE, water pump backing ...................................................................................................................................2-15

PLENUM, auxiliary HVAC ........................................................................................................................................11-27
PLENUM, rear ...........................................................................................................................................................11-29
PLIERS, 6 1/2 Channel-Lock ..................................................................................................................................13-95
PLIERS, linemans type ............................................................................................................................................13-95
PLUG ................................................................................................................................................................12-7, 12-19
PLUG, 1/2 - 14, differential cover ............................................................................................................................9-44
PLUG, 1/4 - 18 NPT ....................................................................................................................................................2-19
PLUG, 1/4 - 20 x 7/8 ................................................................................................................................................13-33
PLUG, 1/4 FTP ...........................................................................................................................................................6-13
PLUG, 1/8, brass, hex, air cleaner ...........................................................................................................................3-11
PLUG, 3/8 -18 NPT .....................................................................................................................................................2-19
PLUG, adjuster, shaft ................................................................................................................................................8-13
PLUG, allen head ........................................................................................................................................................7-7
PLUG, camshaft ..........................................................................................................................................................2-5
PLUG, cap ...................................................................................................................................................................2-5
PLUG, connector, male ............................................................................................................................12-71, 12-111
PLUG, cylinder head ..................................................................................................................................................2-5
PLUG, door ..............................................................................................................................................................10-54
PLUG, dummy, trailer jumper harness, with tether ..............................................................................................12-49
PLUG, engine oil pan drain .....................................................................................................................................2-17
PLUG, expansion ................................................................................................................................................2-5, 5-19
PLUG, expansion, freeze ............................................................................................................................................2-5
PLUG, fan shroud holes ..............................................................................................................................................4-7
PLUG, grab handle .................................................................................................................................................10-99
PLUG, grab handle, gray ........................................................................................................................10-118, 10-124
PLUG, grab handle, tan .............................................................................................................. 10-99, 10-118, 10-124
PLUG, hex hd .............................................................................................................................................................6-17
PLUG, hole ...............................................................................................................................................................13-31
PLUG, hood assembly, tapered, grille ..................................................................................................................10-21
PLUG, housing end ...................................................................................................................................................8-14
PLUG, inner hood assembly ..................................................................................................................................10-21
PLUG, kick panel ...................................................................................................................................................10-134
PLUG, large ..............................................................................................................................................................13-73
PLUG, large tire .......................................................................................................................................................13-71
PLUG, pipe, 1/4 - 18, oil passage ..............................................................................................................................2-5
PLUG, pipe, 3/8, cylinder block ................................................................................................................................2-5
PLUG, pipe, 3/8, oil gallery ........................................................................................................................................2-5
PLUG, pipe, hex head, 1/4" NPT (w/o CTIS only) ...................................................................................................3-11
PLUG, pipe, oil cooler ...............................................................................................................................................4-17
PLUG, piston rack, ....................................................................................................................................................8-14
PLUG, plastic, rear passenger seat .......................................................................................................................10-41
PLUG, regulating valve, oil cooler ............................................................................................................................2-5
PLUG, small ..............................................................................................................................................................13-73
PLUG, small tire .......................................................................................................................................................13-71
PLUG, transfer case drain ........................................................................................................................................5-29
PLUG, upper access .................................................................................................................................................9-51
PLUNGER, transfer case ...........................................................................................................................................5-27
PLUSNUT .....................................................................................................................................................................6-17
PLUSNUT, inner hood panel ...................................................................................................................................10-21
POCKET ASM., load barrier, gray ........................................................................................................................10-107
POCKET ASM., load barrier, tan ..........................................................................................................................10-107
2-1-02

Description
Page Number
POLICIES AND PROCEDURES MANUAL ...............................................................................................................13-135

POPPET SPRING .........................................................................................................................................................5-27
POSITIVE POWER STUD ............................................................................................................................................12-81
POWER CABLE ASSEMBLY, winch-to-battery, 64.5" long ......................................................................................13-5
POWER POINT ..........................................................................................................................................................10-50
POWER REGULATOR, L.H. ............................................................................................................................10-54, 10-58
POWER REGULATOR, R.H. ...........................................................................................................................10-54, 10-58
POWER STEERING PUMP ASSEMBLY .........................................................................................................................8-17
PRESSURE PLATE .........................................................................................................................................................8-17
PRESSURE REGULATOR ASSEMBLY .............................................................................................................................3-5
PRIVACY GLASS REAR DOOR WINDOW ...............................................................................................................10-78
PROPELLER SHAFT, front ............................................................................................................................................9-37
PROPELLER SHAFT, front middle ..............................................................................................................................9-37
PROPELLER SHAFT, rear .............................................................................................................................................9-37
PROPSHAFT, collapsing, front ..................................................................................................................................9-37
PROPSHAFT, rear .......................................................................................................................................................9-37
PROPSHAFT, rear, 12,100-lb GVW ...........................................................................................................................9-37
PROTECTIVE BRACKET, license plate lamp shield ...............................................................................................12-25
PROTECTIVE CAP .........................................................................................................................................10-41, 10-42
PROTECTIVE COVER, armrest ................................................................................................................................13-63
PROTECTIVE COVER, clear film ...............................................................................................................................3-11
PROTECTIVE COVER, cushion ................................................................................................................................13-63
PROTECTIVE COVER, headrest ..............................................................................................................................13-63
PROTECTIVE COVER, seat back ............................................................................................................................13-63
PROTECTOR, edge, 2-inch .........................................................................................................................................7-5
PULL HANDLE ASSEMBLY, rear door, gray ............................................................................................................10-95
PULL HANDLE ASSEMBLY, rear door, tan ..............................................................................................................10-95
PULLEY ........................................................................................................................................................................11-5
PULLEY AND BEARING ASSEMBLY ............................................................................................................................11-5
PULLEY, altenator ....................................................................................................................................................12-11
PULLEY, crankshaft ................................................................................................................................... 2-7, 2-25, 4-15
PULLEY, idler assy, non-A/C .....................................................................................................................................2-25
PULLEY, power steering pump ................................................................................................................................8-19
PULLEY, vacuum pump ............................................................................................................................................2-25
PUMP AND SCREEN, oil pick up ...............................................................................................................................2-17
PUMP ASSEMBLY, gear rotor ....................................................................................................................................5-30
PUMP BODY, bottom ................................................................................................................................................2-17
PUMP BODY, power steering ...................................................................................................................................8-17
PUMP BODY, top .......................................................................................................................................................2-17
PUMP RING ................................................................................................................................................................8-17
PUMP, fuel injection, 6.5L ...........................................................................................................................................3-5
PUMP, fuel injection, 6.5L, remanufactured ............................................................................................................3-5
PUMP, power steering ..............................................................................................................................................8-19
PUMP, windshield and slant-back door window washer ...................................................................................12-15
PUMP, windshield washer ......................................................................................................................................12-15
PUSH BUTTON KNOB KIT, transmission ........................................................................................................................5-7
PUSH NUT .................................................................................................................................................................10-54
PUSH NUT, 3/16 ......................................................................................................................................................11-13
PUSHROD, valve ........................................................................................................................................................2-11
PVC EXTRUSION, tonneau ....................................................................................................................................10-105
2-1-02

Description
Page Number
R
RABBET ASSEMBLY, B-pillar, L.H. ...............................................................................................................................10-7
RABBET ASSEMBLY, B-pillar, RH ...............................................................................................................................10-10
RACE, bearing ..........................................................................................................................................................8-13
RACK CENTER ASSEMBLY .....................................................................................................................................13-127
RACK END ASSEMBLY ..............................................................................................................................13-125, 13-127
RACK HARDWARE KIT, 9 ......................................................................................................................................13-127
RACK, piston nut .......................................................................................................................................................8-14
RADIATOR ASSY ...........................................................................................................................................................4-3
RADIO HEAD, United States, Monsoon .................................................................................................................12-39
RADIO HEAD, United States, standard .................................................................................................................12-39
RAIL ASSEMBLY, striker mounting ...........................................................................................................................10-81
RAIL ASSEMBLY, upper rear ....................................................................................................................................10-73
RAIL STRIKER MOUNTING ........................................................................................................................................10-81
RAIL, frame, L.H. ........................................................................................................................................................9-19
RAIL, frame, L.H., 12,100-lb GVW ............................................................................................................................9-19
RAIL, frame, R.H. .......................................................................................................................................................9-19
RAIL, frame, R.H., 12,100-lb GVW ............................................................................................................................9-19
RAIL, transfer shift ......................................................................................................................................................5-35
RAIL, upper rear ......................................................................................................................................................10-65
RASP ..............................................................................................................................................................13-71, 13-73
RCSK17796 ...............................................................................................................................................................10-49
REAMER, T-handle, external tire repair kit ............................................................................................................13-99
REAR CONSOLE ASSEMBLY, gray ..........................................................................................................................12-63
REAR CONSOLE ASSEMBLY, standard, gray ........................................................................................................10-50
REAR CONSOLE ASSEMBLY, standard, tan ...........................................................................................................10-50
REAR CONSOLE ASSEMBLY, tan ............................................................................................................................12-63
REAR CONSOLE ASSEMBLY, with rear seat audio, gray .....................................................................................10-50
REAR CONSOLE ASSEMBLY, with rear seat audio, tan ........................................................................................10-50
REAR PASSENGER SEAT ASSEMBLY, black vinyl ....................................................................................................10-41
REAR PASSENGER SEAT ASSEMBLY, gray ..............................................................................................................10-41
REAR PASSENGER SEAT ASSEMBLY, tan ................................................................................................................10-41
REAR SEAT AUDIO MODULE ...................................................................................................................................12-63
REAR SEAT STANCHION ASSEMBLY ........................................................................................................................10-41
REAR SHIELD ASSEMBLY ..........................................................................................................................................13-35
REAR WINDOW ASSEMBLY, sliding, tinted ............................................................................................................10-39
REAR WINDOW ASSEMBLY, sliding, w/ defroster ..................................................................................................10-39
REAR WINDOW CURTAIN, black ..........................................................................................................................10-105
REAR WINDOW CURTAIN, tan ..............................................................................................................................10-105
REATAINER CLIP .....................................................................................................................................................12-123
RECEIVER .................................................................................................................................................................13-47
RECEIVER MODULE ASSEMBLY, garage door ......................................................................................................13-41
RECEIVER MODULE, 4-button ................................................................................................................................13-41
RECEIVER MODULE, garage door, 4-button ........................................................................................................13-41
RECEIVER MODULE, keyless entry ........................................................................................................................12-133
RECEIVER MODULE, remote entry .......................................................................................................................12-137
RECEIVER/DRYER, A/C ..............................................................................................................................................11-7
RECEPTACLE, spring ................................................................................................................................................10-93
RECEPTACLE, stud 12 ..............................................................................................................................................10-13
RECLINER MECHANISM, drivers seat ....................................................................................................................10-42
RECLINER MECHANISM, passengers seat ...........................................................................................................10-42
2-1-02

Description
Page Number
RECTIFIER BRIDGE ....................................................................................................................................................12-11

RED REFLECTOR, rear, side .....................................................................................................................................12-35
REDUCER, 3/8 NPT-to-1/4 NPT ..............................................................................................................................6-14
REDUCER, 5/16 x 1/4 .................................................................................................................................................3-25
REDUCER, oil filter adapter ......................................................................................................................................2-19
REGULATOR .............................................................................................................................................................12-11
REGULATOR, window L.H. ......................................................................................................................................12-79
REGULATOR, window R.H. ......................................................................................................................................12-79
REINFORCEMENT RING, fuel filler .............................................................................................................................3-23
REINFORCEMENT RING, main tank fuel filler ..........................................................................................................3-21
REINFORCEMENT, B-pillar, L.H. .................................................................................................................................10-7
REINFORCEMENT, B-pillar, R.H. ...............................................................................................................................10-10
REINFORCEMENT, frame ...................................................................................................................................9-4, 9-33
REINFORCEMENT, steering column seal ...................................................................................................................8-3
REINFORCEMENT, tailgate chain mount ..............................................................................................................10-61
RELAY, 80-amp ......................................................................................................................................................12-120
RELAY, 80-amp, ABS ...............................................................................................................................................12-75
RELAY, 80-amp, starter ...........................................................................................................................................12-75
RELAY, heated windshield .....................................................................................................................................12-75
RELAY, HID light .......................................................................................................................................................13-85
RELAY, micro (280 series), A/C/ clutch .................................................................................................................12-75
RELAY, micro (280 series), ABS warning ................................................................................................................12-75
RELAY, micro (280 series), fuel pump ...................................................................................................................12-75
RELAY, micro, (280 series), horn .............................................................................................................................12-75
RELAY, micro, (280 series), power mirror cut-out .................................................................................................12-75
RELAY, mini, ABS valve ...........................................................................................................................................12-75
RELAY, mini, CTI .......................................................................................................................................................12-75
RELAY, mini, ignition ................................................................................................................................................12-75
RELAY, mini, power windows .................................................................................................................................12-75
RELAY, mini, rear wiper ...........................................................................................................................................12-75
RELAY, mini, windshield wiper ...............................................................................................................................12-75
RELEASE BUTTON, transmission handle .....................................................................................................................5-7
REMOTE CONTROL ......................................................................................................................................12-38, 13-89
REMOTE CONTROLLER ............................................................................................................................................13-13
REMOTE CONTROLLER, winch .................................................................................................................................13-5
RESERVOIR AND PUMP ASSEMBLY, windshield washer .......................................................................................12-15
RESERVOIR, master cylinder ....................................................................................................................................7-11
RESERVOIR, power steering .....................................................................................................................................8-19
RESERVOIR, windshield washer ..................................................................................................................10-13, 12-16
RESISTOR MODULE ................................................................................................................................................12-115
RESISTOR MODULE, temperature door .................................................................................................................11-13
RESISTOR, HVAC blower .........................................................................................................................................11-25
RETAINER .................................................................................................................................. 10-35, 12-7, 12-15, 12-79
RETAINER AND ROLLER .............................................................................................................................................8-13
RETAINER ASSEMBLY, input gear .............................................................................................................................5-27
RETAINER ASSEMBLY, radio/HVAC ..........................................................................................................................11-3
RETAINER CLIP ..........................................................................................................................................12-120, 12-127
RETAINER SCREW, input gear ..................................................................................................................................5-27
RETAINER, ABS ECU housing ...................................................................................................................................10-13
RETAINER, access plate ..................................................................................................................................3-17, 3-19
RETAINER, bearing adjuster plug ............................................................................................................................8-13
RETAINER, camshaft .................................................................................................................................................2-13
2-1-02

Description
Page Number
RETAINER, column lock gear .....................................................................................................................................8-7

RETAINER, hood seal ...............................................................................................................................................10-21
RETAINER, hood seal, front .....................................................................................................................................10-27
RETAINER, hood seal, top .......................................................................................................................................10-27
RETAINER, hub ...........................................................................................................................................................9-52
RETAINER, HVAC controller/radio .........................................................................................................................10-50
RETAINER, input gear ................................................................................................................................................5-27
RETAINER, L.H. cowl cover fastening stud ............................................................................................................10-13
RETAINER, operating lever .......................................................................................................................................5-27
RETAINER, pump assembly ......................................................................................................................................2-17
RETAINER, rear bearing ............................................................................................................................................5-29
RETAINER, rocker arm ...............................................................................................................................................2-11
RETAINER, rocker armshaft .......................................................................................................................................2-11
RETAINER, seal ..............................................................................................................................................10-21, 10-27
RETAINER, snapring ...................................................................................................................................................11-5
RETAINER, splash shield ..........................................................................................................................................10-27
RETAINER, splash shield seal ..................................................................................................................................10-25
RETAINER, splash shield seal, L.H. ..........................................................................................................................10-25
RETAINER, spring type ...............................................................................................................................................5-19
RETAINER, upper gear ..............................................................................................................................................9-51
RETAINER, windshield center .................................................................................................................................10-36
RETAINER, windshield washer pump .....................................................................................................................12-16
RETAINER, windshield, lower ..................................................................................................................................10-36
RETAINER, windshield, upper .................................................................................................................................10-35
RETAINER, wire .........................................................................................................................................................12-70
RETAINING RING ...............................................................................................5-27, 5-29, 5-30, 8-13, 11-5, 12-27, 13-9
RETAINING RING, input gear ...................................................................................................................................5-27
RETAINING RING, output shaft seal .........................................................................................................................5-13
RETAINING RING, parking brake cable, clip extension ..........................................................................................7-5
RETAINING RING, prop rod bracket bushing .......................................................................................................10-25
RETAINING RING, shaft .............................................................................................................................................9-35
RETAINING RING, sprocket .......................................................................................................................................5-30
RETAINING RING, transfer case ...............................................................................................................................5-27
RETAINING STRAP, radiator ........................................................................................................................................4-7
RETAINING STRAP, shroud-to-radiator ......................................................................................................................4-7
REVERSE SWITCH .........................................................................................................................................................5-7
RIM, Inner .....................................................................................................................................................................6-3
RIM, inner .....................................................................................................................................................................6-5
RIM, outer .............................................................................................................................................................6-3, 6-5
RING ...........................................................................................................................................................................9-37
RING GEAR ASSEMBLY, series 12 .............................................................................................................................13-9
RING GEAR, output stage ......................................................................................................................................13-13
RING GEAR, stage 2 .................................................................................................................................................13-9
RING RETAINER ........................................................................................................................................................10-93
RING RETAINER, .75 x .438 x .040 ............................................................................................................................10-49
RING SET, 0.5 mm oversized .......................................................................................................................................2-9
RING SET, standard .....................................................................................................................................................2-9
RING STUD, 1118 Stl Ht Dt .......................................................................................................................................10-49
RING TERMINAL ............................................................................................................. 12-103, 12-109, 12-111, 12-120
RING TERMINAL, (10 GA) ......................................................................................................................................12-120
RING TERMINAL, (16 GA) ......................................................................................................................................12-120
RING TERMINAL, dome light ..................................................................................................................................12-91
2-1-02

Description
Page Number
RING TERMINAL, glow plug controller ..................................................................................................................12-97

RING TERMINAL, ground ......................................................................................................................................12-101
RING TERMINAL, rear dome lamp .........................................................................................................................12-91
RING TERMINAL, starter ..........................................................................................................................................12-97
RING, differential gear .............................................................................................................................................5-29
RING, gear and pinion .............................................................................................................................................9-44
RING, quick release ..............................................................................................................................................13-117
RING, retaining ...................................................................................................................................................2-9, 8-17
RING, retaining, housing end plug .........................................................................................................................8-14
RING, retaining, pitman shaft ..................................................................................................................................8-13
RING, seal, piston rack .............................................................................................................................................8-14
RING, seal, shaft ........................................................................................................................................................8-13
RING, seal, valve body ............................................................................................................................................8-13
RISER, adapter ........................................................................................................................................................10-41
RIVET ............................................................................................................................ 6-14, 10-93, 10-109, 12-27, 12-29
RIVET ASSEMBLY, 2-piece, 3/16", aluminum .........................................................................................................10-49
RIVET, .125 Dia, blind ..............................................................................................................................................12-33
RIVET, 1/4 grip ........................................................................................................................................................11-15
RIVET, 1/8 ...............................................................................................................................................................10-103
RIVET, 1/8" x 5/16" ....................................................................................................................................................13-67
RIVET, 1/8, blind .....................................................................................................................................................10-129
RIVET, 3/16 dia., blind, aluminum ..........................................................................................................................13-39
RIVET, 3/16 dia. - 5/16, fender assembly .............................................................................................................10-7
RIVET, 3/6 Large-flange ......................................................................................................................................13-129
RIVET, blind ...................................................................................................................................................10-13, 10-35
RIVET, blind, 1/8 .......................................................................................................................................................10-81
RIVET, blind, 1/8 dia ................................................................................................................................................10-49
RIVET, blind, 1/8 .....................................................................................................................................................10-69
RIVET, blind, 3/16 ............................................................................................................................ 3-23, 10-49, 10-109
RIVET, blind, huck .......................................................................................................................................10-65, 10-107
RIVET, blind, huck, 3/16 ..........................................................................................................................................10-73
RIVET, blind, lower ...................................................................................................................................................10-61
RIVET, blind, upper ..................................................................................................................................................10-61
RIVET, body assy, 3/16 dia. - 3/16" ..........................................................................................................................10-7
RIVET, body assy, 3/16" dia. x 1/4" ...........................................................................................................................10-9
RIVET, body assy, 3/16" dia. x 3/16" .........................................................................................................................10-9
RIVET, body assy, 3/16" dia. x 9/16" .........................................................................................................................10-9
RIVET, counter sunk, blind, 3/16 ............................................................................................................................10-65
RIVET, countersunk, 1/8 ........................................................................................................................................10-103
RIVET, cowl panel, 3/16" dia. - 1/8" .........................................................................................................................10-7
RIVET, cowl panel, 3/16" dia. x 1/8" ........................................................................................................................10-9
RIVET, fender assembly, 3/16 dia. - 1/2 ...............................................................................................................10-7
RIVET, fender assembly, 3/16 dia. - 7/16 .............................................................................................................10-7
RIVET, fender assembly, 3/16 dia. x 1/4 - 3/8 .....................................................................................................10-7
RIVET, fender assy, 3/16" dia. x 7/16" ......................................................................................................................10-9
RIVET, fender assy, 3/16" x 1/2" ..............................................................................................................................10-10
RIVET, fender assy, 3/16" x 3/16" ............................................................................................................................10-10
RIVET, fender assy, 3/16" x 5/8" ..............................................................................................................................10-10
RIVET, fender panel, 3/16" dia. - 1/4" ......................................................................................................................10-7
RIVET, flush ...............................................................................................................................................................10-49
RIVET, hood retainer bracket ................................................................................................................................10-17
RIVET, light housing .................................................................................................................................................10-10
2-1-02

Description
Page Number
RIVET, pop, 1/8 ...........................................................................................................................................10-65, 10-67

RIVET, side panel, 3/16" dia. - 1/4" ..........................................................................................................................10-7
RIVET, side panel, 3/16" dia. - 3/16" ........................................................................................................................10-7
RIVET, side panel, 3/16" dia. - 5/16" ........................................................................................................................10-7
RIVET, side panel, 3/16" dia. x 3/16" ........................................................................................................................10-9
RIVET, side panel, 3/16" dia. x 5/16" ........................................................................................................................10-9
RIVET, taillight housing ...................................................................................................................................10-7, 10-10
RIVNUT, 3/8 - 16, ZN .................................................................................................................................................13-33
ROCKER ARM, valve rockers ...................................................................................................................................2-11
ROD ..............................................................................................................................................................................8-9
ROD ASSEMBLY, radius rear .....................................................................................................................................9-17
ROD ASSEMBLY, rear radius .....................................................................................................................................9-17
ROD ASSY, bracket-to-transmission ..........................................................................................................................5-9
ROD CLIP .................................................................................................................................................................10-85
ROD CLIP, interior handle rod ....................................................................................................................10-91, 12-71
ROD END CLIP ..............................................................................................................................................10-91, 12-71
ROD, actuator-to-door lock ..................................................................................................................................10-85
ROD, exterior handle to latch, front .....................................................................................................................10-54
ROD, exterior handle to latch, rear ......................................................................................................................10-57
ROD, hood prop .....................................................................................................................................................10-25
ROD, interior handle to latch, front ......................................................................................................................10-54
ROD, interior handle to latch, rear .......................................................................................................................10-57
ROD, interior handle-to-latch, front ......................................................................................................................10-54
ROD, key cylinder to latch, L.H. ............................................................................................................................10-53
ROD, key cylinder to latch, R.H. ............................................................................................................................10-53
ROD, lock pin to latch, L.H. ....................................................................................................................................10-54
ROD, lock pin to latch, R.H. ...................................................................................................................................10-54
ROD, lower latch, L.H. ............................................................................................................................................10-78
ROD, lower latch, R.H. ............................................................................................................................................10-78
ROD, power lock .........................................................................................................................................10-91, 12-71
ROD, shift linkage .....................................................................................................................................................5-37
ROD, transmission to shifter ........................................................................................................................................5-9
ROD, upper, latch ..................................................................................................................................................10-78
ROLLER BEARING, output shaft ...............................................................................................................................9-42
ROLLER CLUTCH ........................................................................................................................................................13-9
ROLLER, hood latch ................................................................................................................................................10-17
ROOF ........................................................................................................................................................................10-65
ROOF ASSEMBLY .............................................................................................................................. 10-65, 10-67, 10-69
ROOF ASSEMBLY, welded ......................................................................................................................................10-81
ROOF RACK, half ..................................................................................................................................................13-117
ROTOR ASSEMBLY ...................................................................................................................................................12-11
ROTOR, disc brake ...............................................................................................................................................7-7, 7-9
ROTOR, engine poppet, exhaust valve .................................................................................................................2-11
ROTOR, power steering pump ................................................................................................................................8-17
RUBBER BOOT, black ............................................................................................................................................12-120
RUBBER BOOT, red ................................................................................................................................................12-120
RUBBER MOUNT, roof ..............................................................................................................................................10-99
RUBBER WASHER ...................................................................................................................................................12-16.3
RUNFLAT ASSEMBLY .....................................................................................................................................................6-7
RUNFLAT ASSEMBLY, low profile, one-piece rim ......................................................................................................6-7
RUNFLAT HALF .............................................................................................................................................................6-7
RUNFLAT HALF, one-piece rim ...................................................................................................................................6-7
2-1-02

Description
Page Number
RUNFLAT HARDWARE KIT ............................................................................................................................................6-8

RUNFLAT, low profile ...................................................................................................................................................6-3
RUNNING BOARD ....................................................................................................................................................13-47
S
SADDLE BRACKET, fuel pump ....................................................................................................................................3-3
SAFETY SEAL INSERTION TOOL, T-handle, external tire repair kit ........................................................................13-99
SAFETY SEAL, 1/4 dia x 4 long repair fiber bar, external tire repair kit ...........................................................13-99
S-CLIP .........................................................................................................................................................................3-15
S-CLIP, blower housing ...........................................................................................................................................11-15
S-CLIP, vent line .........................................................................................................................................................9-47
SCOOP, air intake ...................................................................................................................................................10-10
SCRAPER ..................................................................................................................................................................13-73
SCREEN ......................................................................................................................................................................3-27
SCREEN FILTER ...........................................................................................................................................................5-15
SCREEN, coil ............................................................................................................................................................11-29
SCREEN, hood grille, top ........................................................................................................................................10-21
SCREEN, oil tube .......................................................................................................................................................5-29
SCREW 3-27, 5-7, 6-7, 6-17, 10-21, 10-49, 10-69, 10-77, 11-3, 12-7, 12-8, 12-31, 12-79, 13-10, 13-117, 13-121, 13-133
SCREW & LOCKWASHER ASSEMBLY, #6 - 32 x 1/2 .................................................................................................2-23
SCREW & WASHER ASSEMBLY, trim, #8 - 18 x 1 ....................................................................................................12-70
SCREW 8-32 x 11/2 OH tapping .........................................................................................................................12-31.1
SCREW AND WASHER ASSEMBLY, #8 - 18 x 1, gray ............................................................................................10-133
SCREW AND WASHER ASSEMBLY, #8 - 18 x 1, tan ..............................................................................................10-133
SCREW AND WASHER ASSEMBLY, #8-18 x 1 ......................................................................................................10-109
SCREW AND WASHER, rectifier bridge .................................................................................................................12-11
SCREW, #10 - 16 x 3/4 .............................................................................................................................................10-50
SCREW, #10 - 16 x 5/8 .............................................................................................................................................11-29
SCREW, #10 - 16 x 7/8 .............................................................................................................................................12-38
SCREW, #10 - 24 x 1, brake pedal striker ................................................................................................................7-21
SCREW, #10 - 24 x 1.25, CAD ...................................................................................................................................3-19
SCREW, #10 - 24 x 1.25, CAD, fuel level transmitter ..............................................................................................3-17
SCREW, #10 - 24 x 1/2 ........................................................................................................................ 6-14, 10-10, 10-71
SCREW, #10 - 24 x 3/4 ...................................................................................................................... 10-13, 10-25, 10-29
SCREW, #10 - 24 x 3/4, CAD, seal assembly .........................................................................................................10-10
SCREW, #10 - 24 x 3/4, seal assembly .....................................................................................................................10-7
SCREW, #10 - 24 x 3/4, steering shaft boot ..............................................................................................................8-3
SCREW, #10 - 24 x 7/8 .............................................................................................................................................10-93
SCREW, #10 - 32 x 1/2, underhood lamp bracket ...............................................................................................12-33
SCREW, #10 - 32 x 3/4 ..................................................................................................................................13-79, 13-81
SCREW, #10 - 32 x 3/4, ZN .......................................................................................................................................12-70
SCREW, #10 - 32 x 3/8 ...........................................................................................................................................10-105
SCREW, #10 - 32 x 5/8 ....................................................................................................................................3-17, 10-91
SCREW, #10-24 x .75 .............................................................................................................................................12-29
SCREW, #10-24 x 1/2 ...............................................................................................................................................10-67
SCREW, #6 - 32 x 3/4 , (two per louver) ................................................................................................................10-50
SCREW, #6-32 x 3/4 .................................................................................................................................................11-33
SCREW, #8 - 18 x 1/2 ...............................................................................................................................................10-69
SCREW, #8 - 18 x 1/2, TEKS ......................................................................................................................................10-78
SCREW, #8 - 18 x 3/4, TEKS ......................................................................................................................................10-78
SCREW, #8 - 32 x 1/2 ............................................................................................................................ 8-5, 10-65, 10-82
2-1-02

Description
Page Number
SCREW, #8 - 32 x 1/2, CAD .....................................................................................................................................12-79

SCREW, #8 - 32 x 1/2, ZN .........................................................................................................................................12-20
SCREW, #8-32 x 1/2 .................................................................................................................................................10-69
SCREW, #8-32 x 3/4, ZN ...........................................................................................................................................12-79
SCREW, 1/2 - 13 x 1 1/2, Gr8, CAD, 12,100-lb GVW ..............................................................................................9-39
SCREW, 1/2 - 13 x 1 1/4, Gr8 ....................................................................................................................................9-52
SCREW, 1/2 - 13 x 1 1/4, Gr8, CAD ..........................................................................................................................9-39
SCREW, 1/2 - 13 x 1 1/4, Gr8, CAD, bracket-to-engine mount ............................................................................2-29
SCREW, 1/2 - 13 x 1 1/8, Gr5, CAD ..........................................................................................................................5-11
SCREW, 1/2 - 13 x 1, Gr 8, CAD ................................................................................................................................9-39
SCREW, 1/2 - 13 x 3 1/4, Gr8, CAD ..........................................................................................................................9-39
SCREW, 1/2 - 13 x 4 1/2, Gr8, CAD, engine mount ...............................................................................................2-29
SCREW, 1/4 - 20 x 1 .................................................................................................................................................10-77
SCREW, 1/4 - 20 x 1 1/2, CAD ................................................................................................................................10-25
SCREW, 1/4 - 20 x 1 1/4, protective bracket, from top .......................................................................................12-25
SCREW, 1/4 - 20 x 1 1/4, ZN ....................................................................................................................................12-25
SCREW, 1/4 - 20 x 1.13, Gr5, CAD ............................................................................................................................4-17
SCREW, 1/4 - 20 x 1/2 .............................................................................................................................................11-29
SCREW, 1/4 - 20 x 3/4 ..................................................................................................................................6-14, 12-135
SCREW, 1/4 - 20 x 3/4, Gr5, CAD ....................................................................................................................3-21, 9-47
SCREW, 1/4 - 20 x 3/4, Gr5, CAD, wiper motor ....................................................................................................12-15
SCREW, 1/4 - 20 x 3/4, Gr8, CAD .............................................................................................................................8-21
SCREW, 1/4 - 20 x 3/4, ZN, clamp ............................................................................................................................13-5
SCREW, 1/4 - 20 x 5/8, CAD .....................................................................................................................................9-27
SCREW, 1/4 - 20 x 5/8, CAD, seat belt mount ......................................................................................................10-10
SCREW, 1/4 - 20 x 5/8, Gr5, CAD, filter clamp .......................................................................................................3-25
SCREW, 1/4 - 20 x 5/8, protective bracket, from rear .........................................................................................12-25
SCREW, 1/4 - 20 x 7/16, Gr8, ZN, air intake shield ..................................................................................................3-11
SCREW, 1/4 - 20 x 7/8, ZN .......................................................................................................................................13-31
SCREW, 1/4 - 28 x 5/8, ZN .......................................................................................................................................12-25
SCREW, 1/4 - 28 x 5/8, ZN, license plate mounting ...............................................................................................9-27
SCREW, 1/4-20 x 3/4 ...............................................................................................................................................12-16
SCREW, 1/4-20 x 4 1/2, parking brake cable brackets ...........................................................................................7-5
SCREW, 3/8 - 16 x 1 ........................................................................................................................................7-17, 10-99
SCREW, 3/8 - 16 x 1 3/4, Gr5, CAD ........................................................................................................................13-33
SCREW, 3/8 - 16 x 1, Gr8, CAD, fuel tank strap ......................................................................................................3-17
SCREW, 3/8 - 16 x 1, on hub, upper rear ................................................................................................................7-17
SCREW, 3/8 - 16 x 1.25, Gr8, insulator-to-engine mount .......................................................................................2-29
SCREW, 3/8 - 16 x 2 3/4, Gr8, CAD ........................................................................................................................10-99
SCREW, 3/8-16 x 1.25, hex, cap, Gr 8, CAD ........................................................................................................9-35
SCREW, 5/16 - 18 x 1, Gr5, CAD ....................................................................................................................8-21, 10-21
SCREW, 5/16 - 18 x 1, Gr8, CAD ...............................................................................................................................6-17
SCREW, 5/16 - 18 x 3/4, ZN, steering column assembly ..........................................................................................8-3
SCREW, 5/8 - 11 x 3 3/4, Gr8, CAD, bracket mounting ......................................................................................13-19
SCREW, 5/8 - 11 x 3 3/4, Gr8, CAD, bracket mounting, w/o winch ..................................................................13-19
SCREW, 7/16 - 14 x 1, Gr8, CAD ...............................................................................................................................9-37
SCREW, 8 x 1/2 pan head, Phil. .............................................................................................................................11-15
SCREW, air filter restriction gauge bezel ..............................................................................................................13-67
SCREW, brush holder ..............................................................................................................................................12-11
SCREW, buttonhead ..............................................................................................................................................10-21
SCREW, cable clamps .............................................................................................................................................12-5
SCREW, cap, 1/4 - 20 x 7/8, Gr3, CAD, control assembly ......................................................................................5-7
2-1-02

Description
Page Number
SCREW, cap, 3/8 - 16 x 1 1/8, Gr8, CAD ...............................................................................................................13-35

SCREW, case halves .................................................................................................................................................5-29
SCREW, center cover, aluminum wheel ..................................................................................................................6-7
SCREW, center cover, aluminum wheel, 1 7/8" ......................................................................................................6-7
SCREW, clamp .............................................................................................................................................13-5, 13-123
SCREW, countersunk, 1/2 -13 x 1 3/4, CAD, D-ring, between rear doors, no carpet .......................................10-9
SCREW, countersunk, 1/2 -13 x 1 3/4, CAD, D-ring, cargo area, center, no carpet ........................................10-9
SCREW, countersunk, 1/2 -13 x 1, CAD, D-ring, cargo area, rear edge ............................................................10-9
SCREW, countersunk, 1/2 -13 x 2, CAD, D-ring, between rear doors, with carpet ...........................................10-9
SCREW, countersunk, 1/2 -13 x 2, CAD, D-ring, cargo area, center, with carpet ............................................10-9
SCREW, countersunk, cr .........................................................................................................................................11-29
SCREW, countersunk, socket head ......................................................................................................................13-33
SCREW, cross assembly ............................................................................................................................................9-37
SCREW, cross assembly, 12,100-lb GVW ................................................................................................................9-37
SCREW, deflate valve ..............................................................................................................................................6-13
SCREW, differential ...................................................................................................................................................9-44
SCREW, differential carrier .......................................................................................................................................5-29
SCREW, differential cover ........................................................................................................................................9-44
SCREW, engine oil pan ............................................................................................................................................2-17
SCREW, fillister head, 5/16 - 18 x 1.25 ...................................................................................................................10-36
SCREW, fillister head, socket head, 1/4 - 20 x 1 1/2, door hold-open assembly .............................................10-77
SCREW, flange head, engine oil dipstick ..............................................................................................................2-31
SCREW, flanged hex head, M10 - 1.5 x 65, class 10.9 ..........................................................................................2-33
SCREW, flanged hex head, M8 -1.25 x 22 ..............................................................................................................2-11
SCREW, flanged, M10 - 1.50 x 13 ............................................................................................................................2-33
SCREW, flanged, pan head, socket head, 1/4 - 20 x 1.25 .................................................................................10-77
SCREW, flanged, tapping, #8 - 18 x 3/4 ...............................................................................................................10-81
SCREW, flat head, #10 - 24 x 1, window crank .........................................................................................10-54, 10-58
SCREW, flat head, #6 - 32 x 5/8 ..................................................................................................................10-91, 12-71
SCREW, flat head, 1/4 - 20 x 3/4 ...........................................................................................................................10-31
SCREW, flat head, 1/4 - 20 x 3/4, ZN .....................................................................................................................12-73
SCREW, flathead, 1/4 - 20 x 1 1/2, CAD ...............................................................................................................10-77
SCREW, flathead, 1/4 - 20 x 1/2 ............................................................................................................................10-77
SCREW, fuel injection pump driven gear ...............................................................................................................2-13
SCREW, fuel pump cover, 3/8 - 16 x 3/4 ..................................................................................................................2-5
SCREW, fuel pump cover, M6 x 1.0 x 16 ...................................................................................................................2-5
SCREW, gauge panel #10-16 x .75 ........................................................................................................................12-19
SCREW, gauge panel size .......................................................................................................................................6-11
SCREW, harness clamps 1/4-20 x 7/8" GR 5 cad .................................................................................................12-45
SCREW, head lamp ................................................................................................................................................12-27
SCREW, headlight bezel ........................................................................................................................................12-27
SCREW, hex head, #10-32 x 1/2 ..............................................................................................................................6-17
SCREW, hex head, Gr8 ...............................................................................................................................................7-7
SCREW, hex socket head, flanged ......................................................................................................................10-99
SCREW, hood grille screen, #10-24 x .87 ph mach ...........................................................................................10-21
SCREW, inflate valve ................................................................................................................................................6-13
SCREW, lock, 5/8 - 11 x 1 1/4, Gr8, Phos .................................................................................................................9-39
SCREW, M10 - 1.5 x 25, engine mount ....................................................................................................................2-29
SCREW, M10 - 1.5 x 27, class 9.8, T-case housing ..................................................................................................5-25
SCREW, M10-1.5 x 15, converter to flywheel ...........................................................................................................5-3
SCREW, M11 - 1.5 x 66, oil pump assembly ............................................................................................................2-17
SCREW, M5-.80 x 6 ..................................................................................................................................................13-89
2-1-02

Description
Page Number
SCREW, M6-1.0 x 16 soc. hd cap 10 cl10 zn ............................................................................................................8-7

SCREW, M6-1.00 X 15 ...........................................................................................................................................12-16.3
SCREW, M8 - 1.25 x 16, thrust bearing ....................................................................................................................2-13
SCREW, mach, 1/4 - 20 x 1, Gr8, CAD ..................................................................................................................12-49
SCREW, mirror mounting ........................................................................................................................................10-31
SCREW, mounting .......................................................................................................................................................3-5
SCREW, N-12 ................................................................................................................................................................6-7
SCREW, oval head, #10 - 32 x 3/4 ..............................................................................................................10-49, 12-38
SCREW, oval head, #8 - 32 x 1, rear door pull handle ........................................................................................10-95
SCREW, oval head, #8 - 32 x 1/2 .........................................................................................................................10-109
SCREW, oval head, 1/4 - 20 x .75 ..........................................................................................................................10-50
SCREW, pan head tapping, #10 - 24 x 1/2 ..........................................................................................................10-35
SCREW, pan head tapping, 1/4 - 20 x 1/2, CAD .....................................................................................................4-7
SCREW, pan head, #10 - 24 x 3/4 ..............................................................................................................10-33, 10-35
SCREW, ph tapping, #10 - 16 x 7/8, Phos .............................................................................................................10-10
SCREW, ph Torx .........................................................................................................................................................5-15
SCREW, ph, 1/4 - 20 x 1 3/4 ....................................................................................................................................10-53
SCREW, ph, M6-1.0 x 13 ..........................................................................................................................................10-57
SCREW, phcr #10 - 24 x 1/2 ....................................................................................................................................12-16
SCREW, phcr, #10 - 24 x 3/4 ..........................................................................................................................2-33, 12-39
SCREW, phcr, #10 - 32 x 1/2, inner hood panel ...................................................................................................10-21
SCREW, phcr, #10 - 32 x 3/4 ............................................................................................................ 10-50, 12-38, 13-89
SCREW, phcr, #10 - 32 x 7/8 ...................................................................................................................................13-89
SCREW, phcr, #10-32 x 3/4 .....................................................................................................................................13-57
SCREW, phcr, #8 - 18 x 1/2 .........................................................................................................................................8-5
SCREW, phcr, #8 - 32 x 1 1/4, CAD (four for each speaker cover) ...................................................................12-38
SCREW, phcr, #8 - 32 x 1/2 ..........................................................................................................................11-13, 11-17
SCREW, phcr, #8 - 32 x 1/2, ZN ...............................................................................................................................12-25
SCREW, PHCR, #8 - 32 x 1/2, ZN, radio antenna base ........................................................................................12-38
SCREW, phcr, #8 - 32 x 3/4 .....................................................................................................................................10-23
SCREW, phcr, 1/4 - 20 x 1 .......................................................................................................................................10-91
SCREW, phcr, 1/4 - 20 x 1 1/4, CAD ......................................................................................................................12-27
SCREW, phcr, 1/4 - 20 x 1 3/4, CAD ......................................................................................................................12-29
SCREW, phcr, 1/4 - 20 x 3/4, CAD .........................................................................................................................10-99
SCREW, phcr, 1/4 - 20 x 5/8, ZN .............................................................................................................................12-35
SCREW, phcr, 1/4 -20 x 1 3/4 .................................................................................................................................10-95
SCREW, phcr, 5/16 - 18 x 5/8 .......................................................................................................... 10-67, 10-69, 10-82
SCREW, phcr, M5 x 0.80 - 8 ....................................................................................................................................11-17
SCREW, phcr, M6 - 1.0 x 13 ....................................................................................................................................10-53
SCREW, phcr, tapping, #8 - 18 x 1/2 .....................................................................................................................12-70
SCREW, phcr, tapping, #8 - 32 x 5/8, CAD, windshield washer nozzle .............................................................12-15
SCREW, phillips head, 1/4 - 20 x 1/2 ......................................................................................................................10-85
SCREW, poppet spring .............................................................................................................................................5-27
SCREW, pump drive gear ........................................................................................................................................2-13
SCREW, rear bearing retainer .................................................................................................................................5-29
SCREW, rear window frame ..................................................................................................................................10-39
SCREW, rear window side post mounting ............................................................................................................10-39
SCREW, rear window travel stop ...........................................................................................................................10-39
SCREW, rectifier bridge ..........................................................................................................................................12-11
SCREW, regulator, 124 amp ..................................................................................................................................12-11
SCREW, retaining strap .............................................................................................................................................8-14
SCREW, runflat .............................................................................................................................................................6-7
2-1-02

Description
Page Number
SCREW, self tapping, #10-32 ..................................................................................................................................10-39

SCREW, sl hd, 1/4 - 28 x 5/8, ZN ...............................................................................................................................3-17
SCREW, slotted hex head, #10 - 24 x 3/4, CAD ...................................................................................................12-15
SCREW, socket head ................................................................................................................................................11-7
SCREW, socket head cap, 1/4 - 20 x .875, CAD ...................................................................................................3-21
SCREW, socket head cap, 1/4 - 20 x 3/4, Gr8, CAD .............................................................................................3-23
SCREW, socket head cap, M6 - 1.0 x 16, class 10.9, ZN .........................................................................................8-5
SCREW, socket head, 2 1/2" long ...........................................................................................................................4-17
SCREW, socket, 3/8-16 x 1.0 FL HD ZN w/nylon ..................................................................................................13-39
SCREW, solenoid .......................................................................................................................................................12-9
SCREW, stainless steel ...........................................................................................................................................13-109
SCREW, steering column .....................................................................................................................................8-5, 8-7
SCREW, tapping .................................................................................................................... 10-36, 10-54, 10-58, 13-89
SCREW, tapping #8-32 x 3/4 ...............................................................................................................................12-31.1
SCREW, tapping phcr, #10 - 24 x 3/4 ....................................................................................................................10-81
SCREW, tapping, #10 - 16 x 1/2 , ZN, seal bracket ................................................................................................10-9
SCREW, tapping, #10 - 16 x 1/2, ZN, air cleaner shield .........................................................................................3-11
SCREW, tapping, #10 - 24 x 1/2 ...............................................................................................................................7-17
SCREW, tapping, #10 - 24 x 1/4 .............................................................................................................................11-25
SCREW, tapping, #10 - 24 x 7/8 ...........................................................................................................................10-103
SCREW, tapping, #10 - 32 x 1/2 ...............................................................................................................................6-17
SCREW, tapping, #10 - 32 x 3/8 .................................................................................................................................7-5
SCREW, tapping, #10 - 32 x 5/8 ....................................................................................................................3-15, 12-33
SCREW, tapping, #10 - 32 x 7/8 .............................................................................................................................10-36
SCREW, tapping, #10-12 x 3/4, CAD .......................................................................................................................3-23
SCREW, tapping, #6 - 32 x 3/8, plenum-to-powerhead .....................................................................................11-29
SCREW, tapping, #8 - 32 x 3/4 .............................................................................................................................10-103
SCREW, tapping, #8 -18 x 3/4 ................................................................................................................................10-81
SCREW, tapping, 1/4 - 14 x 1/2 .............................................................................................................................13-19
SCREW, tapping, 1/4 - 14 x 1/2, Phos ...................................................................................................................13-33
SCREW, tapping, 1/4 - 14 x 1/2, ZN, fuel tank vent tube clamp ..........................................................................3-21
SCREW, tapping, 1/4 - 14 x 5/8, Phos ...................................................................................................................13-31
SCREW, tapping, 1/4 - 20 x 1/2 ..................................................................................................................9-23, 10-103
SCREW, tapping, 1/4 - 20 x 5/8, CAD, oil cooler hose clamp .............................................................................4-17
SCREW, tapping, 1/4 - 28 x 1 .................................................................................................................................10-25
SCREW, tapping, 1/4 - 28 x 1, ZN ...........................................................................................................................10-23
SCREW, tapping, 3/8 - 16 x .75, ZN ..........................................................................................................................4-17
SCREW, tapping, 3/8 - 16 x 5/8 ............................................................................................................ 6-17, 7-15, 7-17
SCREW, tapping, 3/8 - 16 x 5/8, ..............................................................................................................................7-17
SCREW, tapping, 3/8 - 16 x 5/8, ZN ............................................................................................. 3-25, 5-21, 9-47, 9-49
SCREW, tapping, 3/8-16 x 3/4 .................................................................................................................................5-25
SCREW, tapping, 5/16 - 18 x 1 ...............................................................................................................................10-25
SCREW, tapping, 5/16 - 18 x 1, type C, ZN ...........................................................................................................10-29
SCREW, tapping, countersunk, cr .........................................................................................................................11-29
SCREW, tapping, fhcr, #10 .....................................................................................................................................10-81
SCREW, tapping, flanged, #10 - 12 x 3/4, CAD .....................................................................................................3-21
SCREW, tapping, flanged,#10 -16 x 3/4 ...............................................................................................................11-31
SCREW, tapping, phcr, #10 - 16 x 7/8, Phos ...........................................................................................................10-7
SCREW, tapping, phcr, #10 - 24 x 1/2 ...................................................................................................................10-73
SCREW, tapping, phcr, #10-24 x 3/4 .....................................................................................................................10-71
2-1-02

Description
Page Number
SCREW, tapping, phcr, #8 - 18 x 1 1/4, steering column shroud ...........................................................................8-5

SCREW, tapping, phcr, #8 - 18 x 3/8, drainage bracket ......................................................................................3-11
SCREW, tapping, phcr, #8 - 32 x 5/8 .......................................................................................................................11-3
SCREW, tapping, phcr, #8 -20 x 1/2 ......................................................................................................................11-31
SCREW, tapping, slotted hex, flanged, 1/4 - 20 x 3/4 .........................................................................................13-47
SCREW, tapping, trim .............................................................................................................................................11-23
SCREW, tapping,#10 - 32 x 5/8 ..............................................................................................................................10-35
SCREW, torsional damper ..........................................................................................................................................2-7
SCREW, Torx head, #6-40 x 3/16 ................................................................................................................................8-5
SCREW, torx head, M6 - 1 x 11 ..............................................................................................................................10-54
SCREW, torx head, M6 - 1.0 X 11 ...........................................................................................................................10-58
SCREW, torx, buttonhead, 1/4 - 20 x 1 .................................................................................................................10-77
SCREW, transfer case, flanged ...............................................................................................................................5-29
SCREW, trim, #8 - 18 x 1 ..........................................................................................................................................11-21
SCREW, truss head ........................................................................................................................... 10-85, 10-91, 12-71
SCREW, truss head, #10 ..........................................................................................................................................13-47
SCREW, truss head, tapping, #8 - 18 x 5/8 ...........................................................................................................12-70
SCREW, winch cable-to-motor ...............................................................................................................................13-5
SCREW, window regulator .....................................................................................................................................12-79
SCREW,3/8 - 16 x 1, on hub rear ..............................................................................................................................7-17
SCREW/WASHER ASSEMBLY, rear door panel, gray ............................................................................................10-95
SCREW/WASHER ASSEMBLY, rear door panel, tan ..............................................................................................10-95
SCREW-ASSEMBLED WASHER .....................................................................................................................................5-7
SCUFF PLATE ASSEMBLY, front, L.H. ........................................................................................................................10-63
SCUFF PLATE ASSEMBLY, front, R.H. .......................................................................................................................10-63
SCUFF PLATE ASSEMBLY, rear, L.H. .........................................................................................................................10-63
SCUFF PLATE ASSEMBLY, rear, R.H. ........................................................................................................................10-63
SCUFF PLATE, rear sill ...............................................................................................................................................10-81
SEAL ..................................................................................................................................................... 10-35, 10-36, 12-7
SEAL ASSEMBLY .........................................................................................................................................................5-19
SEAL ASSEMBLY, body, R.H. ....................................................................................................................................10-10
SEAL ASSEMBLY, cargo floor, L.H. ............................................................................................................................10-7
SEAL ASSEMBLY, engine cover ..............................................................................................................................10-49
SEAL INLET, valve stem .............................................................................................................................................2-11
SEAL KIT, lipseal .........................................................................................................................................................11-5
SEAL KIT, side door window ...................................................................................................................................10-53
SEAL PACKAGE, brush plate mounting ..................................................................................................................12-8
SEAL, 18 ...................................................................................................................................................................10-81
SEAL, 8 foot ..............................................................................................................................................................10-36
SEAL, airlift bracket, L.H. .........................................................................................................................................10-25
SEAL, airlift bracket, R.H. ........................................................................................................................................10-29
SEAL, axle pinion .......................................................................................................................................................9-41
SEAL, battery tray to hood, front ..........................................................................................................................10-27
SEAL, battery tray to hood, top ............................................................................................................................10-27
SEAL, belt line ...............................................................................................................................................10-53, 10-57
SEAL, belt line, rear ......................................................................................................................................10-65, 10-67
SEAL, body assembly, air box ..................................................................................................................................10-9
SEAL, body, 50 foot roll ..............................................................................................................................10-54, 13-134
SEAL, body, black rubber, 10 ...............................................................................................................................10-81
SEAL, body, black rubber, 10-foot ........................................................................................................................10-67
SEAL, B-Pillar ...........................................................................................................................................................10-103
2-1-02

Description
Page Number
SEAL, B-pillar ..................................................................................................................................... 10-71, 10-73, 10-99

SEAL, B-pillar, lower .................................................................................................................................................10-69
SEAL, B-pillar, upper ................................................................................................................................................10-69
SEAL, cargo box to tailgate ..................................................................................................................................10-61
SEAL, cargo floor/back panel ....................................................................................................................10-65, 10-73
SEAL, center hood ..................................................................................................................................................10-21
SEAL, crankcase front cover ...................................................................................................................................2-15
SEAL, dipstick tube ...................................................................................................................................................5-11
SEAL, door drip rail ................................................................................................................................................13-134
SEAL, door lock switch ................................................................................................................................10-91, 12-71
SEAL, door panel frame .........................................................................................................................................10-77
SEAL, door trim, 12 roll .........................................................................................................................................13-134
SEAL, door trim, 250 roll .......................................................................................................................................13-134
SEAL, door, 50 foot roll .........................................................................................................................................13-134
SEAL, door, black foam, 120 inches long ............................................................................................................10-53
SEAL, door, black foam, 120 long .......................................................................................................................10-57
SEAL, engine oil pan, rear ........................................................................................................................................2-17
SEAL, exhaust valve ..................................................................................................................................................2-11
SEAL, filter neck .........................................................................................................................................................5-13
SEAL, fixed door, 22 ..............................................................................................................................................10-93
SEAL, fixed door, 50, .............................................................................................................................................10-93
SEAL, foam ..............................................................................................................................................................11-15
SEAL, high temperature ...........................................................................................................................................8-17
SEAL, hinge-to-frame .............................................................................................................................................10-77
SEAL, hood ..............................................................................................................................................................10-21
SEAL, hood, rear, R.H. .............................................................................................................................................10-21
SEAL, inner, rear window .......................................................................................................................................10-39
SEAL, input .................................................................................................................................................................9-51
SEAL, left door, center ............................................................................................................................................10-77
SEAL, lower windshield, L.H. ...................................................................................................................................10-36
SEAL, lower windshield, R.H. ..................................................................................................................................10-36
SEAL, operating lever ...............................................................................................................................................5-27
SEAL, O-ring .....................................................................................................................3-3, 3-27, 4-5, 5-25, 8-21, 13-9
SEAL, outer window frame ..................................................................................................................................10-100
SEAL, outer, rear window .......................................................................................................................................10-39
SEAL, output shaft ............................................................................................................................................5-13, 9-41
SEAL, piston ..........................................................................................................................................................7-7, 7-9
SEAL, pitman shaft ....................................................................................................................................................8-13
SEAL, poppet spring .................................................................................................................................................5-27
SEAL, pressure sensor ..............................................................................................................................................12-13
SEAL, rabbet B-pillar ....................................................................................................................................10-71, 10-73
SEAL, radiator-to-hood ..........................................................................................................................................10-25
SEAL, rear output ......................................................................................................................................................5-29
SEAL, rear, roof-to-bulkhead ...............................................................................................................................10-100
SEAL, roof-to-slant-back .........................................................................................................................................10-82
SEAL, RR, panel, tailgate, L.H. ...............................................................................................................................10-69
SEAL, RR, panel, tailgate, R.H. ...............................................................................................................................10-69
SEAL, shaft .................................................................................................................................................................8-13
SEAL, shield-to-hood ...............................................................................................................................................10-27
SEAL, side panel, L.H. .............................................................................................................................................10-81
SEAL, side panel, R.H. .............................................................................................................................................10-81
SEAL, side, L.H., roof to wheel well ........................................................................................................................10-69
2-1-02

Description
Page Number
SEAL, side, R.H., roof to wheel well .......................................................................................................................10-69

SEAL, spindle .............................................................................................................................................................9-52
SEAL, splash shield to hood ...................................................................................................................................10-25
SEAL, splash shield, hood, L.H. ...............................................................................................................................10-25
SEAL, star washer, output shaft ...............................................................................................................................9-41
SEAL, tonneau bracket ..........................................................................................................................................13-57
SEAL, tonneau bracket-to-roof .............................................................................................................................10-67
SEAL, torque converter ..............................................................................................................................................5-3
SEAL, transmission oil pan ........................................................................................................................................5-13
SEAL, turbo-to-block .................................................................................................................................................2-23
SEAL, valve spool ......................................................................................................................................................8-13
SEAL, window assembly, rear doors .....................................................................................................................10-77
SEAL, window channel ...........................................................................................................................................10-57
SEAL, windshield and slant-back door window washer pump .........................................................................12-16
SEAL, windshield frame, upper ..............................................................................................................................10-35
SEAL, windshield washer low level switch ............................................................................................................12-16
SEAL, windshield washer pump .............................................................................................................................12-16
SEALING PLATE, footwell opening .........................................................................................................................11-17
SEALING TAPE, B-pillar cover-to-H-rail, 10" long .................................................................................................10-103
SEALING TAPE, bulk, 150-ft roll .................................................................................................... 10-78, 10-103, 13-134
SEAT BELT, auxiliary seat .........................................................................................................................................13-55
SEAT, auxiliary, black vinyl ......................................................................................................................................13-55
SEAT, auxiliary, gray ................................................................................................................................................13-55
SEAT, auxiliary, tan ..................................................................................................................................................13-55
SEAT, rear spring .................................................................................................................................................9-4, 9-33
SECTOR, transfer case ..............................................................................................................................................5-27
SENDER SWITCH, oil pressure ..................................................................................................................................12-13
SENDER, temperature gauge ................................................................................................................................12-13
SENSOR ASSEMBLY ....................................................................................................................................................5-13
SENSOR ASSEMBLY, water ........................................................................................................................................3-27
SENSOR, air intake temperature ...........................................................................................................................12-13
SENSOR, coolant temperature .............................................................................................................................12-13
SENSOR, crankshaft position ....................................................................................................................................2-15
SENSOR, low coolant ..................................................................................................................................................4-5
SENSOR, oil pressure .................................................................................................................................................2-19
SENSOR, outside temperature (not illustrated) ...................................................................................................10-31
SENSOR, turbo pressure ..........................................................................................................................................12-13
SERVICE ..................................................................................................................................................................13-135
SERVICE MANUAL, 1992/1993/1994 ....................................................................................................................13-135
SERVICE MANUAL, 1995 .......................................................................................................................................13-135
SERVICE MANUAL, 1996 .......................................................................................................................................13-135
SERVICE MANUAL, 1997 .......................................................................................................................................13-135
SERVICE MANUAL, 1998 .......................................................................................................................................13-135
SERVICE MANUAL, 1999 .......................................................................................................................................13-135
SERVICE MANUAL, 2000 .......................................................................................................................................13-135
SET SCREW .............................................................................................................................................................13-117
SET SCREW, 1/4 hex socket head, external tire repair kit ...................................................................................13-99
SET SCREW, allen head ..........................................................................................................................................12-73
SET, rocker panel, side, w/o decal, left & right ...................................................................................................13-39
SETSCREW, m10 .........................................................................................................................................................13-9
SHACKLE 3/4-inch ...................................................................................................................................................13-15
SHACKLE, lifting ...................................................................................................................................... 9-27, 9-29, 9-31
2-1-02

Description
Page Number
SHACKLE, rear bumper ..............................................................................................................................................9-4

SHAFT, axle output ....................................................................................................................................................9-41
SHAFT, front output ...................................................................................................................................................5-30
SHAFT, halfshaft, front, L.H. .......................................................................................................................................9-35
SHAFT, halfshaft, front, R.H. ......................................................................................................................................9-35
SHAFT, halfshaft, rear, L.H. and R.H. ........................................................................................................................9-35
SHAFT, intermediate clutch .....................................................................................................................................5-29
SHAFT, intermediate steering ....................................................................................................................................8-3
SHAFT, lock ................................................................................................................................................................5-19
SHAFT, oil pump ........................................................................................................................................................2-17
SHAFT, steering column ............................................................................................................................................8-13
SHAFT, valve rocker arm ..........................................................................................................................................2-11
SHELL ASSEMBLY ......................................................................................................................................................10-81
SHIELD ........................................................................................................................................................................3-17
SHIELD, ABS modulator .............................................................................................................................................7-13
SHIELD, air cleaner ....................................................................................................................................................3-11
SHIELD, CTIS tube ......................................................................................................................................................6-17
SHIELD, CTIS tube, rear .............................................................................................................................................9-52
SHIELD, exhaust .........................................................................................................................................................3-29
SHIELD, fuel filler tube ...............................................................................................................................................3-23
SHIELD, fuel tank ............................................................................................................................................3-17, 13-35
SHIELD, shroud, airlift, L.H. ...........................................................................................................................................4-7
SHIELD, shroud, airlift, R.H. ..........................................................................................................................................4-7
SHIELD, transfer case ..............................................................................................................................................13-35
SHIFTER FORK .............................................................................................................................................................5-35
SHIFTER FORK, transfer case .....................................................................................................................................5-35
SHIM ...........................................................................................................................................................................12-5
SHIM, 2 places .........................................................................................................................................................10-36
SHIM, axle pinion bearing ........................................................................................................................................9-44
SHIM, control arm bracket, 0.060-inch .....................................................................................................................9-4
SHIM, control arm bracket, 0.120-inch .....................................................................................................................9-4
SHIM, differential bearing ........................................................................................................................................9-44
SHIM, gasket, 0.005-inch ..........................................................................................................................................9-51
SHIM, skid plate .......................................................................................................................................................13-39
SHIM, speed sensor ...................................................................................................................................................5-25
SHIM, tailgate hinge ...............................................................................................................................................10-61
SHIM, upper control arm mounting bracket, 0.060" .............................................................................................9-33
SHIM, upper control arm mounting bracket, 0.060 ...................................................................................9-23, 9-25
SHIM, upper control arm mounting bracket, 0.060-inch ......................................................................................9-21
SHIM, upper control arm mounting bracket, 0.120" .............................................................................................9-33
SHIM, upper control arm mounting bracket, 0.120 ...................................................................................9-23, 9-25
SHIM, upper control arm mounting bracket, 0.120-inch ......................................................................................9-21
SHOCK ABSORBER, front ..........................................................................................................................................9-11
SHOCK ABSORBER, front, 12,100-lb GVW ...............................................................................................................9-11
SHOCK ABSORBER, rear ...........................................................................................................................................9-11
SHRINK TUBING ........................................................................................................................................................12-49
SHROUD, lower steering column ...............................................................................................................................8-5
SHROUD, radiator .......................................................................................................................................................4-7
SHROUD, upper steering column ..............................................................................................................................8-5
SIDE BAR, with step pad, left, black textured ......................................................................................................13-49
SIDE BAR, with step pad, left, stainless steel ........................................................................................................13-49
SIDE BAR, with step pad, right, black textured ....................................................................................................13-49
2-1-02

Description
Page Number
SIDE BAR, with step pad, right, stainless steel ......................................................................................................13-49

SIDE, nine foot rack ..............................................................................................................................................13-125
SIDE, six foot rack ..................................................................................................................................................13-125
SIDE, three foot rack .............................................................................................................................................13-125
SILVER METALLIC ...................................................................................................................................................13-137
SKID PLATE ..................................................................................................................................................................13-6
SKID PLATE ASSEMBLY ...............................................................................................................................................3-19
SKID PLATE w/o winch ............................................................................................................................................13-37
SKID PLATE w/winch ...............................................................................................................................................13-37
SLEEVE ....................................................................................................................................................................12-115
SLEEVE ASSEMBLY, body cushion ............................................................................................................................10-3
SLEEVE, caliper ............................................................................................................................................................7-9
SLEEVE, Delco radio, standard and Monsoon ....................................................................................................12-39
SLEEVE, latch rod .........................................................................................................................................10-53, 10-57
SLEEVE, lower lock rod ...........................................................................................................................................10-78
SLEEVE, mode shift ....................................................................................................................................................5-29
SLEEVE, parking brake rod .........................................................................................................................................7-3
SLEEVE, transfer case, range ...................................................................................................................................5-27
SLEEVE, upper bearing ...............................................................................................................................................8-7
SLEEVE, upper lock rod ..........................................................................................................................................10-78
SLIDE SET, driver seat ...............................................................................................................................................10-42
SLINGER, axle ............................................................................................................................................................9-41
SLIP YOKE, universal joint ..........................................................................................................................................9-37
SNAP RING .................................................................................................................................................................12-7
SNATCH BLOCK .......................................................................................................................................................13-15
SNUBBER, roof mount .............................................................................................................................................10-69
SOCKET, CIGAR LIGHTER ........................................................................................................................................10-51
SOCKET, clock .......................................................................................................................................................12-109
SOLENOID ASSEMBLY, engine shut-off (ESO) ...........................................................................................................3-5
SOLENOID ASSEMBLY, torque converter clutch ....................................................................................................5-15
SOLENOID HOUSING .................................................................................................................................................13-9
SOLENOID SWITCH ASSEMBLY ..................................................................................................................................12-7
SOLENOID VALVE, boost control ...........................................................................................................................12-13
SOLENOID, shift 1-2 ...................................................................................................................................................5-15
SOLENOID, shift 2-3 ...................................................................................................................................................5-15
SPACE BLANKET .......................................................................................................................................................13-69
SPACER ...................................................................... 3-19, 7-7, 8-9, 10-23, 10-87, 10-91, 12-16.3, 13-13, 13-31, 13-33
SPACER RING, halfshaft ...........................................................................................................................................9-35
SPACER, 1/2, nylon ...............................................................................................................................................11-13
SPACER, A/C condenser .........................................................................................................................................11-7
SPACER, axle pinion .................................................................................................................................................9-41
SPACER, axle pinion bearing, 0.0835-0.0845-inch .................................................................................................9-41
2-1-02

Description
Page Number

SPACER, bearing ......................................................................................................................................................8-13
SPACER, bearing, w/ CTIS and 12,100-lb GVW .....................................................................................................9-52
SPACER, belt line, rear ...........................................................................................................................................10-67
SPACER, belt line, rear seal ...................................................................................................................................10-65
SPACER, body mount ...............................................................................................................................................10-3
SPACER, body mount, C .......................................................................................................................................10-3
SPACER, body mount, A ..........................................................................................................................................10-3
SPACER, bulkhead, J-rail ......................................................................................................................................10-100
SPACER, cable mounting clamp ..........................................................................................................................10-23
SPACER, camshaft sprocket ....................................................................................................................................2-13
SPACER, C-pillar mount .........................................................................................................................................10-99
SPACER, C-pillar support assembly, side ..............................................................................................................10-99
SPACER, cylinder head ..............................................................................................................................................2-5
SPACER, differential bearing, 0.0745-0.0755-inch .................................................................................................9-42
2-1-02

Description
Page Number

SPACER, D-ring, through carpet .............................................................................................................................10-9
SPACER, exterior mirror ...........................................................................................................................................10-31
SPACER, foam rubber, cab rear panel trim ......................................................................................................10-118
SPACER, foam rubber, rear window trim ...........................................................................................................10-124
SPACER, front ..........................................................................................................................................................13-35
SPACER, hinge bolt .................................................................................................................................................10-87
SPACER, Hinge to Hood .........................................................................................................................................10-18
SPACER, inner bearing, w/ CTIS or 12,100-lb GVW ...............................................................................................9-52
SPACER, interior handle ..............................................................................................................................10-78, 10-91
SPACER, lower hinge ..............................................................................................................................................10-17
SPACER, modulator mounting ................................................................................................................................7-13
SPACER, motor shaft ................................................................................................................................................13-9
SPACER, mount .......................................................................................................................................................10-82
SPACER, mount, L.H. .................................................................................................................................................10-3
SPACER, mount, R.H. ................................................................................................................................................10-3
SPACER, mounting bracket, rear bumper ...............................................................................................................9-4
SPACER, outer spindle ..............................................................................................................................................9-51
SPACER, rear bumper bracket ................................................................................................................................9-31
SPACER, rear mount ....................................................................................................................................10-65, 10-67
SPACER, retainer bracket ......................................................................................................................................10-17
SPACER, roller ............................................................................................................................................................5-30
SPACER, roof mount ...............................................................................................................................................10-69
SPACER, roof to wheel well ...................................................................................................................................10-69
SPACER, round, clamp ..............................................................................................................................13-45, 13-125
SPACER, rubboer coated ........................................................................................................................................3-17
SPACER, seat base .................................................................................................................................................10-42
SPACER, sleeve .........................................................................................................................................................2-11
SPACER, starter clutch .............................................................................................................................................12-7
SPACER, underbody protection, rear ..................................................................................................................13-35
SPACER, upper control arm mounting bracket, .125" ..........................................................................................9-33
SPACER, upper control arm mounting bracket, .125 .........................................................................................9-23
SPACER, upper control arm mounting bracket, 0.125 ..............................................................................9-21, 9-25
SPACER, upper control arm mounting bracket, 0.250" ........................................................................................9-33
SPACER, upper control arm mounting bracket, 0.250 .................................................................... 9-21, 9-23, 9-25
SPACER, upper control arm, 0.125 ..........................................................................................................................9-4
SPACER, upper control arm, 0.250 ..........................................................................................................................9-4
2-1-02

Description
Page Number
SPACER, winch motor brush set ............................................................................................................................13-10

SPARE TIRE FRAME ASSEMBLY ................................................................................................................................13-33
SPEAKER COVER, Monsoon ...................................................................................................................................12-38
SPEAKER COVER, standard ....................................................................................................................................12-38
SPEAKER, 5 1/2 coaxial, Monsoon system ..........................................................................................................12-38
SPEAKER, 5 1/2 coaxial, standard system ..........................................................................................................12-38
SPEAKER, 6 subwoofer ..........................................................................................................................................12-39
SPECIAL BOLT, 3/8 - 16 x 2 1/4 ...............................................................................................................................10-87
SPECIAL EQUIP APPLICATION GUIDE, 1995 ........................................................................................................13-136
SPECIAL EQUIPMENT APPLICATION GUIDE .........................................................................................................13-136
SPECIAL LUBE, 4-oz plastic jar, external tire repair kit ..........................................................................................13-99
SPEED NUT, composite light cover ........................................................................................................................10-21
SPEEDNUT .......................................................................................................................................... 3-21, 10-134, 12-20
SPEEDNUT, 1/4 - 12, "U" type ....................................................................................................................................3-23
SPEEDNUT, climate control panel ...........................................................................................................................11-3
SPEEDNUT, gauge panel ..........................................................................................................................................6-11
SPEEDNUT, J-type ....................................................................................................................................................12-20
SPEEDOMETER, odometer in miles, with trip gauge ............................................................................................12-19
SPINDLE ASSEMBLY ....................................................................................................................................................9-52
SPIRAL CHAFE GUARD ..............................................................................................................................................11-9
SPLASH SHIELD, L.H. .................................................................................................................................................10-25
SPLASH SHIELD, lower, R.H. .....................................................................................................................................10-29
SPLASH SHIELD, upper, R.H. ....................................................................................................................................10-27
SPRING ..........................................................................................................................................................12-7, 13-115
SPRING CLIP, hourmeter ........................................................................................................................................13-75
SPRING NUT, #8 - 32 ................................................................................................................................................10-25
SPRING PIN ..................................................................................................................................................................5-7
SPRING SEAT ASSEMBLY, L.H. front .............................................................................................................................9-4
SPRING SEAT ASSEMBLY, R.H.front .............................................................................................................................9-4
SPRING SEAT, L.H., front ............................................................................................................................................9-21
SPRING SEAT, R.H., front ...........................................................................................................................................9-21
SPRING SET, brush .....................................................................................................................................................12-8
SPRING WASHER, front lifting shackle .....................................................................................................................9-29
SPRING WASHER, plain, front lifting shackle ...........................................................................................................9-27
SPRING, auxiliary seat susp ....................................................................................................................................13-55
SPRING, brake pedal return ....................................................................................................................................7-21
SPRING, brush ..........................................................................................................................................................12-11
SPRING, door latch .................................................................................................................................................10-54
SPRING, extension .......................................................................................................................................................7-3
SPRING, front, 1250 lbs/inch, heavy duty ...............................................................................................................9-11
SPRING, front, 1728 lbs/inch, heavy duty ...............................................................................................................9-11
SPRING, front, 954 lbs/inch, extended height .......................................................................................................9-11
SPRING, front, 954 lbs/inch, standard .....................................................................................................................9-11
SPRING, lock arm ....................................................................................................................................................10-23
SPRING, oil pressure regulating valve .....................................................................................................................2-17
SPRING, parking brake, L.H. .......................................................................................................................................7-7
SPRING, parking brake, R.H. ......................................................................................................................................7-7
SPRING, pressure plate .............................................................................................................................................8-17
SPRING, prop rod eyebolt .....................................................................................................................................10-25
SPRING, rear, 2300 lbs/inch, heavy duty ................................................................................................................9-11
2-1-02

Description
Page Number
SPRING, rear, 3000 lbs/inch, heavy duty ................................................................................................................9-11

SPRING, rear, variable rate, standard ....................................................................................................................9-11
SPRING, retaining ......................................................................................................................................................5-19
SPRING, steering column lock ...................................................................................................................................8-7
SPRING, transfer ........................................................................................................................................................5-35
SPRING, transfer shift ................................................................................................................................................5-35
SPRING, valve ...................................................................................................................................................2-11, 8-17
SPROCKET WHEEL, camshaft ...................................................................................................................................2-13
SPROCKET WHEEL, crankshaft .................................................................................................................................2-13
SPROCKET, drive .......................................................................................................................................................5-30
SQUARE NUT, LH Thread .............................................................................................................................................6-7
SQUARE NUT, RH Thread ............................................................................................................................................6-7
STANDOFF BRACKET, H-rail ...................................................................................................................................10-103
STARTER MOTOR ASSEMBLY .....................................................................................................................................12-5
STARTER MOTOR ASSEMBLY, remanufactured ......................................................................................................12-5
STATOR ASSEMBLY ...................................................................................................................................................12-11
STATUS CENTER, L.H. ................................................................................................................................................12-19
STATUS CENTER, R.H. ...............................................................................................................................................12-19
STEEL BALL SET, 85 balls, 3/16" Dia. ..........................................................................................................................13-9
STEEL BALL, 1/4" Dia. .................................................................................................................................................13-9
STEERING COLUMN, upper ........................................................................................................................................8-3
STEERING GEAR, power ............................................................................................................................................8-11
STEERING WHEEL ASSEMBLY, with cover and padding ..........................................................................................8-5
STEP ASSEMBLY, utility, red .....................................................................................................................................13-27
STITCHER, patch roll ................................................................................................................................................13-73
STOP, hood side ......................................................................................................................................................10-17
STORAGE BAG, seat cover ....................................................................................................................................13-63
STORAGE CONTAINER ............................................................................................................................................13-25
STRAIGHT CONNECTOR ............................................................................................................................................4-17
STRAIGHT CONNECTOR, oil cooler inlet hose ........................................................................................................2-19
STRAINER, pump assembly ......................................................................................................................................2-17
STRAP ......................................................................................................................................................................13-115
STRAP ASSEMBLY .....................................................................................................................................................13-25
STRAP ASSY, door stop, front, black ......................................................................................................................10-53
STRAP ASSY, door stop, rear, L.H. ..........................................................................................................................10-57
STRAP ASSY, door stop, rear, R.H. ..........................................................................................................................10-57
STRAP, 3-inch 30 feet ..............................................................................................................................................13-15
STRAP, cross assembly, bearing ..............................................................................................................................9-37
STRAP, cross assembly, bearing, 12,100-lb GVW ...................................................................................................9-37
STRAP, fuel tank, bottom front ................................................................................................................................3-17
STRAP, fuel tank, bottom rear .................................................................................................................................3-17
STRAP, fuel tank, inner front .....................................................................................................................................3-17
STRAP, fuel tank, inner rear ......................................................................................................................................3-17
STRAP, fuel tank, outer front ....................................................................................................................................3-17
STRAP, fuel tank, outer rear .....................................................................................................................................3-17
STRAP, ground ..................................................................................................................................................3-21, 3-23
STRAP, hood latch ..................................................................................................................................................10-17
STRAP, retaining ........................................................................................................................................................6-17
STRAP, retaining, piston rack ball guide .................................................................................................................8-14
STRAP, subwoofer, Monsoon .................................................................................................................................12-39
STRAP, tiedown, oil cooler hose ..............................................................................................................................4-17
STRAP, vehicle recovery ........................................................................................................................................13-95
2-1-02

Description
Page Number
STRAP, velcro ...........................................................................................................................................................13-79

STREET ELBOW, 45-degrees ......................................................................................................................................6-13
STREET ELBOW, 90-degrees ......................................................................................................................................6-13
STREET TEE ..................................................................................................................................................................6-13
STRIKER ASSEMBLY, front 2 83,84, 90, .....................................................................................................................10-15
STRIKER ASSEMBLY, front 2 89 .................................................................................................................................10-15
STRIKER ASSEMBLY, rear ..........................................................................................................................................10-15
STRIKER, bottom ......................................................................................................................................................10-77
STRIKER, brake light switch .......................................................................................................................................7-21
STRIKER, door ...........................................................................................................................................................10-99
STRIKER, top .............................................................................................................................................................10-77
STUD ........................................................................................................................................................ 4-11, 4-13, 5-19
STUD, 1/4 - 20 x 1 .......................................................................................................................................................7-13
STUD, 3/8 - 16 x 1 1/2, Hydro-Boost-to-cowl ...........................................................................................................7-11
STUD, 3/8 - 16 x 1 9/16, Hydro-Boost-to-m/c ..........................................................................................................7-11
STUD, access cover ....................................................................................................................................................2-5
STUD, backing plate and front cover .....................................................................................................................2-15
STUD, bracket ............................................................................................................................................................2-25
STUD, crankcase front cover and injection pump, lower ....................................................................................2-15
STUD, crankcase front cover and injection pump, upper ...................................................................................2-15
STUD, engine oil pan ................................................................................................................................................2-17
STUD, intake manifold-to-head ...............................................................................................................................2-21
STUD, jack hold-down ............................................................................................................................................13-25
STUD, jack hold-down bracket .............................................................................................................................13-25
STUD, L.H. cowl cover fastening ............................................................................................................................10-13
STUD, M10 - 1.5 x 15 x 14 with 6mm spacer ...........................................................................................................8-17
STUD, M10 - 1.5 x 15 x 17 ..........................................................................................................................................8-17
STUD, mounting, transfer case ................................................................................................................................5-27
STUD, ring head .......................................................................................................................................................10-93
STUD, rocker arm cover ...........................................................................................................................................2-15
STUD, roof mount .................................................................................................................. 10-65, 10-67, 10-69, 10-81
STUD, special, T-case anchor cable .........................................................................................................................9-4
STUD, special, T-case anchor cable, L.H. side only .....................................................................................5-11, 9-19
STUD, terminal ...........................................................................................................................................................12-8
STUD, transmission adapter .....................................................................................................................................5-11
STUD, water pump ....................................................................................................................................................4-13
SUBWOOFER, Monsoon ..........................................................................................................................................12-39
SUN GEAR ................................................................................................................................................................13-13
SUN GEAR, input .......................................................................................................................................................13-9
SUN VISOR, L.H., deluxe, tan, w/lighted vanity mirror .........................................................................................10-33
SUN VISOR, L.H., gray, w/lighted vanity mirror ....................................................................................................10-33
SUN VISOR, L.H., standard trim, gray ....................................................................................................................10-33
SUN VISOR, L.H., standard trim, tan ......................................................................................................................10-33
SUN VISOR, R.H., deluxe, gray, w/lighted vanity mirror 83, 84, 89 .....................................................................10-33
SUN VISOR, R.H., deluxe, tan, w/lighted vanity mirror 83, 84, 89 .......................................................................10-33
SUN VISOR, R.H., standard trim, gray ....................................................................................................................10-33
SUN VISOR, R.H., standard trim, tan ......................................................................................................................10-33
SUPPORT ASSEMBLY, C-pillar, rear, L.H. .................................................................................................................10-99
SUPPORT ASSEMBLY, C-pillar, rear, R.H. ................................................................................................................10-99
SUPPORT ASSEMBLY, I/P mounting, outer ...........................................................................................................10-109
SUPPORT ASSEMBLY, soft top, side, L.H. ................................................................................................................10-99
SUPPORT ASSEMBLY, soft top, side, R.H. ...............................................................................................................10-99
2-1-02

Description
Page Number
SUPPORT BAR, center .............................................................................................................................................10-99

SUPPORT, air cleaner ................................................................................................................................................10-9
SUPPORT, center balance mounting bracket .....................................................................................................10-87
SUPPORT, cross body harness ....................................................................................................................................8-3
SUPPORT, dome lamp ............................................................................................................................................12-31
SUPPORT, drum, gear end .......................................................................................................................................13-9
SUPPORT, drum, motor end .....................................................................................................................................13-9
SUPPORT, footwell cover, L.H. ...............................................................................................................................10-65
SUPPORT, footwell cover, R.H. ...............................................................................................................................10-65
SUPPORT, headliner ................................................................................................................................................10-73
SUPPORT, inside rearview mirror ............................................................................................................................10-31
SUPPORT, instrument panel .................................................................................................................................10-109
SUPPORT, radiator, L.H. ...............................................................................................................................................4-3
SUPPORT, radiator, R.H. ..............................................................................................................................................4-3
SUPPORT, rear bumper, L.H. .....................................................................................................................................9-31
SUPPORT, rear bumper, R.H. ....................................................................................................................................9-31
SUPPORT, rear console ...........................................................................................................................................10-50
SWING AWAY CUSHION, 40" long .........................................................................................................................13-31
SWING-AWAY CUSHION, 10" ..................................................................................................................................13-31
SWING-AWAY CUSHION, 15" ..................................................................................................................................13-31
SWING-AWAY CUSHION, 40" long .........................................................................................................................13-31
SWITCH .....................................................................................................................................................................13-85
SWITCH , door jamb ................................................................................................................................................12-71
SWITCH AND TIMER ASSEMBLY, heated windshield ............................................................................................12-79
SWITCH ASSEMBLY, door jamb ..............................................................................................................................12-71
SWITCH ASSEMBLY, ignition ........................................................................................................................................8-7
SWITCH ASSEMBLY, low level w/s washer fluid .....................................................................................................12-16
SWITCH ASSEMBLY, neutral ........................................................................................................................................5-7
SWITCH ASSEMBLY, reverse ........................................................................................................................................5-7
SWITCH ASSY, turn, emerg, horn, and dimmer ........................................................................................................8-5
SWITCH, ambient temperature switch .................................................................................................................11-25
SWITCH, auxiliary fuel tank .....................................................................................................................................12-19
SWITCH, CTI air pressure, axle selector .................................................................................................................12-20
SWITCH, CTI INFLATE/DEFLATE ..................................................................................................................................6-11
SWITCH, CTI inflate/deflate ...................................................................................................................................12-20
SWITCH, CTI selector .................................................................................................................................................6-11
SWITCH, dome light/cargo light (two position) ...................................................................................................12-20
SWITCH, dome lights (one position) ......................................................................................................................12-20
SWITCH, door jamb ......................................................................................................................................12-33, 12-71
SWITCH, door lock ..................................................................................................................................................12-70
SWITCH, electric thermal .......................................................................................................................................13-10
SWITCH, fluid pressure, manual valve position ......................................................................................................5-15
SWITCH, low pressure ...............................................................................................................................................6-13
SWITCH, low pressure cut-out ..................................................................................................................................11-7
SWITCH, master lighting .........................................................................................................................................12-20
SWITCH, panel lights ...............................................................................................................................................12-20
SWITCH, power door lock ......................................................................................................................................12-79
SWITCH, power mirror ..............................................................................................................................12-105, 12-109
SWITCH, power window .........................................................................................................................................12-79
SWITCH, power window lock .................................................................................................................................12-79
SWITCH, power windows 83, 84, 90 ......................................................................................................................12-79
SWITCH, power windows 89 ..................................................................................................................................12-79
2-1-02

Description
Page Number
SWITCH, seat heater ...............................................................................................................................................13-93

SWITCH, speed sensor ..............................................................................................................................................5-25
SWITCH, transfer case range ...................................................................................................................................5-25
SWITCH, transfer indicator, 12 volt ..........................................................................................................................5-25
SWITCH, two-speed rocker, aux. heat - A/C .........................................................................................................11-3
SWITCH, windshield wiper speed ..........................................................................................................................12-20
SWITCH, windshield wiper, intermittent, and washer option .............................................................................12-19
T
TAB, torque converter cover ...................................................................................................................................5-13
TACHOMETER ..........................................................................................................................................................12-19
TAILGATE ASSEMBLY ...............................................................................................................................................10-61
TAILLIGHT ASSEMBLY ...............................................................................................................................................12-25
TAN GLOSS ............................................................................................................................................................13-137
TANK VALVE ................................................................................................................................................. 6-3, 6-5, 6-8
TANK VALVE ASSEMBLY ............................................................................................................................. 6-3, 6-5, 6-13
TANK, surge .................................................................................................................................................................4-5
TAPE, Butyl foam core, bulk, 720-ft long roll .......................................................................................................13-134
TAPE, foam ............................................................................................................................................................13-127
TAPE, foam butyl, 30 roll .......................................................................................................................................10-36
TAPE, foam core, Butyl, 14 long .........................................................................................................................10-100
TAPE, foam core, Butyl, bulk, 720-foot long roll .................................................................................................10-100
TAPE, heat, vent line, 3/4 ..............................................................................................................................9-47, 9-49
TAPE, indicator, transmission gear shift ....................................................................................................................5-7
TAPE, permagum/prestite, 12" ..............................................................................................................................11-31
TAPE, PVC foam, 35 roll .............................................................................................................................10-5, 13-134
TAPE, sealant ...........................................................................................................................................................11-17
TAPPET, hydraulic roller ............................................................................................................................................2-11
TECHNICAL HIGHLIGHTS .......................................................................................................................................13-136
TEE, 1/4 x 1/4 x 1/4 ......................................................................................................................................................4-5
TEE, barbed, 3/8 ........................................................................................................................................................3-25
TEE, bypass valve ......................................................................................................................................................5-23
TEE, drain, 3/8" .........................................................................................................................................................11-27
TEE, female ................................................................................................................................................................6-17
TEE, pipe to tube .......................................................................................................................................................3-17
TEE, swivel ..................................................................................................................................................................6-13
TEE, transmission vent line, union ............................................................................................................................5-21
TEE, vent line ..............................................................................................................................................................9-47
TEE, vent lines ............................................................................................................................................................9-49
TEE, windshield washer hose .................................................................................................................................12-15
TEE-FITTING, 1/2 ......................................................................................................................................................11-11
TENSIONER ........................................................................................................................................................2-25, 4-15
TERMINAL ...............................................................................................................................................................12-109
TERMINAL LUG, marker lamp ground ...................................................................................................................12-45
TERMINAL LUG, parking lamp ground ..................................................................................................................12-45
TERMINAL PACKAGE, battery ................................................................................................................................12-11
TERMINAL RING ............................................................................................................................ 12-61, 12-115, 12-116
TERMINAL RING (M-8 stud) ...................................................................................................................................12-116
TERMINAL RING, alternator ....................................................................................................................................12-81
TERMINAL RING, dome lamp ......................................................................................................................12-87, 12-89
TERMINAL RING, ground ........................................................................................................................................12-81
2-1-02

Description
Page Number
TERMINAL RING, starter solenoid ...........................................................................................................................12-81

TERMINAL, amp .....................................................................................................................................................12-115
TERMINAL, crimp-on spade, female .............................................................................................. 12-87, 12-89, 12-91
TERMINAL, female .................................................................................................................................................12-109
TERMINAL, female, to rear vertical door contacts ...........................................................................................12-129
TESTER, 12-volt circuit ..............................................................................................................................................13-95
T-HANDLE .................................................................................................................................................................10-23
THERMOSTAT ..............................................................................................................................................................4-11
THERMOSTAT, 34-39 degrees .................................................................................................................................11-17
THRUST BEARING RACE, lower .................................................................................................................................8-13
THRUST PLATE .............................................................................................................................................................13-9
THRUST WASHER .............................................................................................................................................12-8, 13-13
THRUST WASHER, nylon .............................................................................................................................................13-9
THUMB SCREW .......................................................................................................................................................13-115
TIE BAR, rear window frame ..................................................................................................................................10-39
TIE ROD ............................................................................................................................................................13-9, 13-13
TIE ROD ASSEMBLY, steering, left and right side ......................................................................................................8-9
TIE ROD END, L.H. thread .........................................................................................................................................9-17
TIE ROD END, LH thread ...........................................................................................................................................9-17
TIE ROD END, steering L.H. thread .............................................................................................................................8-9
TIE ROD END, steering r/h thread ..............................................................................................................................8-9
TIE WRAP ................................................................................................................................................. 3-11, 3-15, 6-17
TIE WRAP, 10 1/4" ........................................................................................................................................................8-3
TIE WRAP, tube air cleaner ......................................................................................................................................3-11
TIEDOWN STRAP ..................................................................................................................................... 5-7, 8-21, 12-70
TIEDOWN STRAP, .192" x 10.2" ....................................................................................................................................5-7
TIEDOWN STRAP, 2.72 ...............................................................................................................................................5-7
TIEDOWN STRAP, vent tube .....................................................................................................................................3-25
TINTED GLASS REAR DOOR WINDOW ...................................................................................................................10-78
TIRE CHAINS, one pair, for one axle ....................................................................................................................13-101
TIRE, MT .........................................................................................................................................................................6-8
TIRE, Radial MT ......................................................................................................................................................6-3, 6-5
TIRE, radial, MT .............................................................................................................................................................6-7
TIRE, radial, MT, 37 x 12.50 R - 16.5 ............................................................................................................................6-7
TIRE, SpaceSaver, 9.50R16.5LT, load rating E .......................................................................................................13-43
TIRE, Wrangler GSA ..............................................................................................................................................6-3, 6-5
TIRE, Wrangler, GSA, 37 x 12.50 R - 16.5 ....................................................................................................................6-7
TIRE, Wrangler, GSA, 37 x 12.50 R - 17 .......................................................................................................................6-7
TONE WHEEL ..............................................................................................................................................................5-30
TONNEAU BRACKET ................................................................................................................................................10-67
TOOL BOX, off-road, large .....................................................................................................................................13-95
TOOL, plug insert ..........................................................................................................................................13-71, 13-73
TOOLBOX ......................................................................................................................................................13-71, 13-73
TOOLBOX, external tire repair accessory kit ........................................................................................................13-99
TOP ASSEMBLY, black ...........................................................................................................................................10-105
TOP ASSEMBLY, tan ...............................................................................................................................................10-105
TOP PANEL ASSEMBLY, air intake chamber ...........................................................................................................10-9
TORQUE CONVERTER, transmission (remanufactured) ..........................................................................................5-3
TORSION BAR ASSEMBLY ........................................................................................................................................10-87
TOW BALL ASSEMBLY, 1 7/8", 2", and 2 5/16" ........................................................................................................13-17
TRAILER JUMPER HARNESS ASSEMBLY ...................................................................................................................12-49
TRAILER LEADS, unterminated .............................................................................................................................12-116
2-1-02

Description
Page Number
TRANSFER CASE ASSEMBLY ......................................................................................................................................5-25

TRANSFER CASE ASSEMBLY, remanufactured .......................................................................................................5-25
TRANSFER CASE, front half .......................................................................................................................................5-27
TRANSFER LOCK SWITCH ......................................................................................................................................12-135
TRANSITION ASSEMBLY ............................................................................................................................................11-15
TRANSMISSION, w/torque converter, 4L80E , remanufactured ...........................................................................5-13
TRANSMISSION, w/torque converter, 4L80E, new .................................................................................................5-13
TRANSMITTER, 4-button ...........................................................................................................................................13-41
TRANSMITTER, four-button, remote entry ...........................................................................................................12-137
TRANSMITTER, tank fuel level ..........................................................................................................................3-17, 3-19
TRAVEL STOP, rear window ....................................................................................................................................10-39
TRIM BOTTON ...........................................................................................................................................................10-49
TRIM BUTTON, gray ..................................................................................................................................................10-49
TRIM PANEL ASSEMBLY DOOR, upper center, gray ..........................................................................................10-129
TRIM PANEL ASSEMBLY DOOR, upper center, tan ............................................................................................10-129
TRIM PANEL, C-pillar center, gray .......................................................................................................................10-129
TRIM PANEL, C-pillar center, tan .........................................................................................................................10-129
TRIM PANEL, front, headliner, for standard radio, gray ....................................................................................10-130
TRIM PANEL, front, headliner, for standard radio, tan ......................................................................................10-130
TRIM PANEL, lower, gray ......................................................................................................................................10-129
TRIM PANEL, lower, tan ........................................................................................................................................10-129
TRIM PANEL, rear headliner, gray .......................................................................................................................10-129
TRIM PANEL, rear headliner, tan .........................................................................................................................10-129
TRIM PANEL, slant-back C-pillar, upper R.H., gray ............................................................................................10-130
TRIM PANEL, slant-back C-pillar, upper R.H., tan ..............................................................................................10-130
TRIM PANEL, slant-back door, closeout, gray ...................................................................................................10-129
TRIM PANEL, slant-back door, closeout, tan .....................................................................................................10-129
TRIM PANEL, slant-back upper, L.H., gray ..........................................................................................................10-129
TRIM PANEL, slant-back upper, L.H., tan ............................................................................................................10-129
TRIM PANEL, slant-back, C-pillar upper, L.H., gray ............................................................................................10-129
TRIM PANEL, slant-back, C-pillar upper, L.H., tan ..............................................................................................10-129
TRIM PANEL, slant-back, upper R.H., gray .........................................................................................................10-130
TRIM PANEL, slant-back, upper R.H., tan ...........................................................................................................10-130
TRIM PANEL, upper L.H., gray ..............................................................................................................................10-129
TRIM PANEL, upper L.H., tan ................................................................................................................................10-129
TRIM PANEL, upper R.H., gray ..............................................................................................................................10-129
TRIM PANEL, upper R.H., tan ................................................................................................................................10-129
TRIM PIECE, striker ....................................................................................................................................................10-81
TRIM SCREW, #8 - 18 x 1 ..........................................................................................................................................10-50
TRIM SCREW, 3/4 ...................................................................................................................................................10-100
TRIM SCREW, 3/4, gray ................................................................................................. 10-107, 10-109, 10-117, 10-123
TRIM SCREW, 3/4, gray, front door panel .............................................................................................................10-95
TRIM SCREW, 3/4, tan ................................................................................................... 10-107, 10-109, 10-117, 10-123
TRIM SCREW, 3/4, tan, front door panel ...............................................................................................................10-95
TRIM SCRW, 3/4, tan ...............................................................................................................................................10-49
TRUNK PROTECTOR, 2-inch .....................................................................................................................................13-15
TRUNNION, shift control, trans. ..................................................................................................................................5-9
TRUNNION, shift converter .......................................................................................................................................5-37
TUBE AND BRACKET ASSEMBLY ................................................................................................................................3-15
TUBE AND HOSE ASSEMBLY, primary, m/c-to-modulator .....................................................................................7-15
TUBE AND HOSE ASSEMBLY, secondary, m/c-to-modulator ................................................................................7-15
TUBE ASSEMBLY ..........................................................................................................................................................8-21
2-1-02

Description
Page Number
TUBE ASSEMBLY, auxiliary fuel filler ..........................................................................................................................3-23

TUBE ASSEMBLY, drain, intermediate, long ..........................................................................................................11-11
TUBE ASSEMBLY, engine oil dipstick ........................................................................................................................2-31
TUBE ASSEMBLY, fuel drain return ..............................................................................................................................3-7
TUBE ASSEMBLY, fuel line adapter .............................................................................................................................3-3
TUBE ASSEMBLY, fuel return ......................................................................................................................................3-15
TUBE ASSEMBLY, fuel supply .....................................................................................................................................3-15
TUBE ASSEMBLY, return, valve-to-aux. tank ............................................................................................................3-15
TUBE ASSEMBLY, supply, aux tank-to-valve ............................................................................................................3-15
TUBE CLAMP, half ..................................................................................................................................................13-115
TUBE NUT ......................................................................................................................................................................6-7
TUBE PLUG ..................................................................................................................................................................6-13
TUBE, 10-inch, differential vent line .........................................................................................................................9-49
TUBE, 12-inch, diff. and geared hub vent line .......................................................................................................9-47
TUBE, 27-inch, fuel tank vent ...................................................................................................................................3-21
TUBE, 28-inch, air cleaner vent line .........................................................................................................................3-11
TUBE, 3/8" O.D. x 83", main fuel tank .......................................................................................................................3-25
TUBE, 35.50-inch, geared hub vent line, R.H. .........................................................................................................9-49
TUBE, 42-inch, geared hub vent line, L.H. ..............................................................................................................9-49
TUBE, 44-inch, fuel tank vent ...................................................................................................................................3-21
TUBE, 5-inch ...............................................................................................................................................................9-49
TUBE, 7-inch, diff. and geared hub vent line .........................................................................................................9-49
TUBE, 8-inch, differential vent line ...........................................................................................................................9-47
TUBE, drain, 1/2 ......................................................................................................................................................11-11
TUBE, drain, intermediate, short ............................................................................................................................11-11
TUBE, fuel return ........................................................................................................................................................3-15
TUBE, fuel supply .......................................................................................................................................................3-15
TUBE, heater, lower .................................................................................................................................................11-11
TUBE, heater, upper ................................................................................................................................................11-11
TUBE, lower radiator ....................................................................................................................................................4-9
TUBE, motor cooling ...............................................................................................................................................11-15
TUBE, nylon, bulk, 1/4" O.D. x 3/16" I.D. x 250 feet long ...............................................................................9-47, 9-49
TUBE, nylon, bulk, 3/16" x 250 roll ............................................................................................................................3-12
TUBE, pump to injector, #1 cylinder ..........................................................................................................................3-7
TUBE, transfer case to cooler, front .........................................................................................................................5-23
TUBE, transfer case to cooler, rear ..........................................................................................................................5-23
TUBE, transfer case to transmission .........................................................................................................................5-23
TUBE, transmission oil dipstick ..................................................................................................................................5-11
TUBE, transmission to cooler, front ...........................................................................................................................5-23
TUBE, transmission to cooler, rear ............................................................................................................................5-23
TUBE, vent line ...........................................................................................................................................................3-12
TUBE, wheel, CTIS ........................................................................................................................................................6-7
TUBING, 1/4" I.D. x 35 1/4", aux fuel tank ................................................................................................................3-25
2-1-02

Description
Page Number
TUBING, 1/8" O.D. x 24" long (rear) .........................................................................................................................6-13

TUBING, 1/8" O.D. x 24 long (front) ........................................................................................................................6-13
TUBING, 1/8" O.D., 2" long (rear) .............................................................................................................................6-13
TUBING, 1/8" O.D., 4 long, black (front) ................................................................................................................6-13
TUBING, 17 (make from bulk nylon tube P/N 05741079, 3/16x250) ................................................................5-27
TUBING, 7-inch ...........................................................................................................................................................3-25
TUBING, nylon, 1/2" O.D. x 3/8" I.D. .....................................................................................................................13-134
TUBING, nylon, 1/4" I.D. .........................................................................................................................................13-134
TUBING, nylon, 3/8" O.D. ......................................................................................................................................13-134
TUBING, nylon, bulk, 1/8" O.D. x 2000 long, black ................................................................................................6-14
TUBING, nylon, bulk, 1/8" O.D. x 50 ....................................................................................................................13-134
TURBOCHARGER ASSEMBLY .....................................................................................................................................2-23
TURBOCHARGER ASSEMBLY, remanufactured ......................................................................................................2-23
TURN SIGNAL LEVER, cruise control ...........................................................................................................................8-5
TURN SIGNAL LEVER, w/o cruise control ...................................................................................................................8-5
U
U-BOLT ............................................................................................................................................. 9-37, 13-115, 13-117
U-JOINT, intermediate shaft ......................................................................................................................................8-3
UNION, 3/16-to-3/16, std flare 3/8 - 24, brake line ................................................................................................7-15
UNION, vent line .......................................................................................................................................................9-47
UNIVERSAL ROOF MOUNTING RACK KIT ...............................................................................................................13-45
UNLOADER, dust .......................................................................................................................................................3-11
UPHOLSTERY ASSEMBLY, seat & back, auxiliary seat, gray ................................................................................13-55
UPHOLSTERY ASSEMBLY, seat & back, auxiliary seat, tan ..................................................................................13-55
UPHOLSTERY, leather, auxiliary seat, gray ............................................................................................................13-65
UPHOLSTERY, leather, auxiliary seat, tan ..............................................................................................................13-65
UPHOLSTERY, leather, L.H., front, gray ..................................................................................................................13-65
UPHOLSTERY, leather, L.H., front, tan ....................................................................................................................13-65
UPHOLSTERY, leather, R.H., front, gray .................................................................................................................13-65
UPHOLSTERY, leather, R.H., front, tan ....................................................................................................................13-65
UPHOLSTERY, leather, rear, gray ...........................................................................................................................13-65
UPHOLSTERY, leather, rear, tan .............................................................................................................................13-65
UPHOLSTERY, seat back, aux. seat, black ...........................................................................................................13-55
UPHOLSTERY, seat back, black vinyl, w/o cushion, front ...................................................................................10-42
UPHOLSTERY, seat back, black vinyl, w/o cushion, rear ....................................................................................10-42
UPHOLSTERY, seat back, gray, w/o cushion, front ..............................................................................................10-42
UPHOLSTERY, seat back, gray, w/o cushion, rear ...............................................................................................10-42
UPHOLSTERY, seat back, tan, w/o cushion, front ................................................................................................10-42
UPHOLSTERY, seat back, tan, w/o cushion, rear .................................................................................................10-42
UPHOLSTERY, seat, aux. seat, black .....................................................................................................................13-55
UPHOLSTERY, seat, black vinyl, w/o cushion, front .............................................................................................10-42
UPHOLSTERY, seat, black vinyl, w/o cushion, rear ..............................................................................................10-42
UPHOLSTERY, seat, gray, w/o cushion, front ........................................................................................................10-42
UPHOLSTERY, seat, gray, w/o cushion, rear .........................................................................................................10-42
UPHOLSTERY, seat, tan, w/o cushion, front ..........................................................................................................10-42
UPHOLSTERY, seat, tan, w/o cushion, rear ...........................................................................................................10-42
UPPER CASE ASSEMBLY ..........................................................................................................................................11-15
2-1-02

Description
Page Number
V
VACUUM HARNESS BOOST CONTROL ....................................................................................................................2-23
VACUUM HARNESS, water valve ............................................................................................................................11-9
VACUUM PUMP .........................................................................................................................................................2-25
VALVE .........................................................................................................................................................................2-11
VALVE ASSEMBLY, fuel filter drain ............................................................................................................................3-27
VALVE ASSEMBLY, fuel tank selector ......................................................................................................................3-15
VALVE ASSEMBLY, pressure relief ............................................................................................................................11-5
VALVE ASSEMBLY, quick disconnect ...............................................................................................................6-7, 6-18
VALVE ASSEMBLY, steering gear check .................................................................................................................8-13
VALVE BODY ................................................................................................................................................................6-7
VALVE BODY ASSEMBLY, control .............................................................................................................................5-15
VALVE BODY, steering ..............................................................................................................................................8-13
VALVE CAP ...........................................................................................................................................................6-3, 6-5
VALVE SPOOL, direct, shaft .....................................................................................................................................8-13
VALVE, bypass, transmission oil ...............................................................................................................................5-23
VALVE, crankcase depression regulator ...............................................................................................................2-21
VALVE, deflate ..........................................................................................................................................................6-13
VALVE, expansion ...................................................................................................................................................11-17
VALVE, expansion, auxiliary HVAC, R134a ..........................................................................................................11-29
VALVE, flow control ..................................................................................................................................................8-17
VALVE, inflate ............................................................................................................................................................6-13
VALVE, pneumatic, wheel assembly ...................................................................................................................13-43
VALVE, poppet, exhaust, 0.089 mm oversized ......................................................................................................2-11
VALVE, poppet, exhaust, standard ........................................................................................................................2-11
VALVE, poppet, intake, 0.089 mm oversized ........................................................................................................2-11
VALVE, poppet, intake, 0.349 mm oversized ........................................................................................................2-11
VALVE, poppet, intake, standard ...........................................................................................................................2-11
VALVE, pressure control solenoid ...........................................................................................................................5-15
VALVE, pressure relief ...............................................................................................................................................11-5
VALVE, regulating .......................................................................................................................................................2-5
VALVE, relief, oil pressure .........................................................................................................................................2-17
VALVE, rollover .................................................................................................................................................3-17, 3-19
VALVE, safety .....................................................................................................................................................2-5, 6-13
VALVE, schrader, large port ....................................................................................................................................11-7
VALVE, schrader, small port ....................................................................................................................................11-7
VALVE, water control ...............................................................................................................................................11-9
VANES ........................................................................................................................................................................8-17
VELCRO SET, 1" x 50 .............................................................................................................................................13-134
VELCRO STRIP, 41 inch ..........................................................................................................................................10-105
VELCRO STRIP, 43 inch ..........................................................................................................................................10-105
VELCRO STRIP, 9 inch ............................................................................................................................................10-105
VELCRO STRIP, hook part, L.H. .............................................................................................................................10-103
VELCRO STRIP, hook part, R.H. ............................................................................................................................10-103
VELCRO STRIP, rear toneau curtain ....................................................................................................................10-100
VELCRO, 41 long ...................................................................................................................................................13-57
VELCRO, 9 long .....................................................................................................................................................13-57
VELCRO, extrusion, 41 long ..................................................................................................................................13-57
VELCRO, extrusion, 43 long ..................................................................................................................................13-57
VENT LINE TUBE, 11-inch ............................................................................................................................................5-21
VENT LINE TUBE, 17-inch ............................................................................................................................................5-21
2-1-02

Description
Page Number
VENT LINE TUBE, 41-inch ...........................................................................................................................................5-21

VENT LINE TUBE, 64-inch ...........................................................................................................................................5-21
VIDEO, 1-PIECE WHEEL .........................................................................................................................................13-136
VIDEO, OFF-ROAD DRIVING ................................................................................................................................13-136
Video, Off-Road Driving ......................................................................................................................................13-136
V-SEAL, bulk, 500-ft roll ...........................................................................................................................................10-78
V-SEAL, rear door top .............................................................................................................................................10-77
V-SEAL, vertical door sill, 23.5" ...............................................................................................................................10-78
W
WARNING TRIANGLE ...............................................................................................................................................13-25
WASHER .................... 3-29, 5-7, 6-7, 10-15, 10-45, 10-50, 10-57, 12-7, 12-8, 12-9, 12-11, 12-33, 12-71, 13-19, 13-133
WASHER COVER ...................................................................................................................................................12-16.3
WASHER, #8 .............................................................................................................................................................10-25
WASHER, .275 I.D., fender ......................................................................................................................................11-11
WASHER, 1/2 ...............................................................................................................................................13-21, 13-23
WASHER, 1/4 ..................................................................................................................................... 10-87, 11-17, 13-19
WASHER, 1/4, flat, parking brake lever ....................................................................................................................7-3
WASHER, 5/16" flat ....................................................................................................................................................11-7
WASHER, 5/8, hard, type B ......................................................................................................................................9-17
WASHER, 5mm, flat Silver/Zinc DIN125A ...............................................................................................................11-13
WASHER, 7/16 - 14, type B, hard .............................................................................................................................9-13
WASHER, 7/16 Fw Ty B Hrdnd Cad ........................................................................................................................10-49
WASHER, 7/16, type B, winch ..................................................................................................................................13-5
WASHER, bracket ......................................................................................................................................................12-5
WASHER, brake caliper ............................................................................................................................................7-15
WASHER, cap ............................................................................................................................................................12-8
WASHER, cap lock ................................................................................................................................................13-121
WASHER, cone, runflat ...............................................................................................................................................6-7
WASHER, double tooth star ...................................................................................................................................11-15
WASHER, fill plug, nylon ............................................................................................................................................9-52
WASHER, flat ............................................................... 3-5, 5-29, 7-7, 10-29, 10-69, 10-73, 10-85, 12-7, 12-133, 13-117
WASHER, flat 7/16 ...................................................................................................................................................13-87
WASHER, flat, #10 ..................................................................................................6-14, 7-21, 10-7, 10-33, 10-87, 10-99
WASHER, flat, #10, amplifier ...................................................................................................................................12-38
WASHER, flat, #10, bracket, CD changer .................................................................................................10-50, 12-38
WASHER, flat, #10, CAD .................................................................................10-25, 10-27, 10-29, 10-35, 10-93, 12-29
WASHER, flat, #10, CAD, seal assembly ......................................................................................................10-7, 10-10
WASHER, flat, #10, fuel level transmitter ........................................................................................................3-17, 3-19
WASHER, flat, #10, hourmeter ................................................................................................................................13-75
WASHER, flat, #10, overhead console speaker enclosure .................................................................................12-39
WASHER, flat, #10, steering shaft boot .....................................................................................................................8-3
WASHER, flat, #10, type B, ZN ................................................................................................................................13-25
WASHER, flat, 1/2, class 3, CAD, brake pedal to hydro-boost ............................................................................7-21
WASHER, flat, 1/2, w/o CTIS, ZN ...............................................................................................................................9-51
WASHER, flat, 1/2, ZN ..................................................................................................................................................9-4
WASHER, flat, 1/4 ....................... 4-9, 6-14, 6-17, 7-13, 8-21, 10-81, 10-85, 10-103, 12-16, 12-29, 13-31, 13-33, 13-87
WASHER, flat, 1/4, CAD .................................................... 5-23, 9-47, 10-17, 10-21, 10-25, 10-67, 10-69, 10-82, 10-93
WASHER, flat, 1/4, CAD, air intake shield ...............................................................................................................3-11
WASHER, flat, 1/4, CAD, hood grille .....................................................................................................................10-21
WASHER, flat, 1/4, CAD, seat belt mount ..............................................................................................................10-7
2-1-02

Description
Page Number
WASHER, flat, 1/4, CAD, wiper motor ...................................................................................................................12-15

WASHER, flat, 1/4, headlight assembly ................................................................................................................12-27
WASHER, flat, 1/4, intermediate steering shaft .......................................................................................................8-3
WASHER, flat, 1/4, parking brake cable bracket ....................................................................................................7-5
WASHER, flat, 1/4, parking brake cable brackets ..................................................................................................7-5
WASHER, flat, 1/4-20, stainless .............................................................................................................................13-127
WASHER, flat, 25mm O.D. x 6mm I.D. .....................................................................................................................7-13
WASHER, flat, 3/16 ..................................................................................................................................................10-91
WASHER, flat, 3/4, type B .........................................................................................................................................9-21
WASHER, flat, 3/4, type B, hard ...............................................................................................................................9-13
WASHER, flat, 3/4, ZN ..................................................................................................................................................9-4
WASHER, flat, 3/8 ...................................................................................7-13, 7-17, 10-87, 10-88, 13-39, 13-45, 13-125
WASHER, flat, 3/8 - 16, stainless ...........................................................................................................................13-127
WASHER, flat, 3/8, brace assembly ...............................................................................................................9-29, 13-6
WASHER, flat, 3/8, CAD .....................................................................................................................................5-9, 5-37
WASHER, flat, 3/8, CL2, CAD .....................................................................................................................................5-9
WASHER, flat, 3/8, clevis pin ......................................................................................................................................7-3
WASHER, flat, 3/8, on hub, upper front ..................................................................................................................7-17
WASHER, flat, 3/8, on hub, upper rear ...................................................................................................................7-17
WASHER, flat, 3/8, parking brake cables .................................................................................................................7-5
WASHER, flat, 3/8, Type B .......................................................................................................................................13-47
WASHER, flat, 3/8, type B ................................................................................................ 3-19, 5-37, 9-31, 10-69, 13-33
WASHER, flat, 3/8, type B (use w/ kit P/N 05744281) ...........................................................................................13-35
WASHER, flat, 3/8, type B (use w/ kit P/N 05744299) ...........................................................................................13-35
WASHER, flat, 3/8, type B, fuel tank strap ..............................................................................................................3-17
WASHER, flat, 3/8, type B, hard .............................................................................................................................10-99
WASHER, flat, 3/8, type B, w/winch ......................................................................................................................13-37
WASHER, flat, 5/16 .................................................................................................................. 8-21, 10-67, 10-82, 13-31
WASHER, flat, 5/16 (.344"), CAD ............................................................................................................................12-23
WASHER, flat, 5/16, CAD ................................................................. 4-17, 9-47, 9-52, 10-7, 10-10, 10-25, 10-27, 10-29
WASHER, flat, 5/16, hard, type B, ZN, w/o winch ................................................................................................13-37
WASHER, flat, 5/16, hardened, type B, ZN ...........................................................................................................13-35
WASHER, flat, 5/16, Type B, ZN ..............................................................................................................................13-25
WASHER, flat, 5/16-18, stainless ...........................................................................................................................13-127
WASHER, flat, 5/8, type B, bracket mounting, w/o winch .................................................................................13-19
WASHER, flat, 5/8, ZN ..................................................................................................................................................9-4
WASHER, flat, 7/16" x 1 3/16" ..................................................................................................................................10-99
WASHER, flat, 7/16, steering column ........................................................................................................................8-3
WASHER, flat, 7/16, type B, hard .............................................................................................................................9-37
WASHER, flat, 9/16, ZN ................................................................................................................................................9-4
WASHER, flat, connecting link, stabilizer bar .........................................................................................................9-15
WASHER, flat, hard, 1, type B ...................................................................................................................................9-11
WASHER, flat, hard, 1/2, type B ...................................9-7, 9-9, 9-15, 9-19, 9-21, 9-27, 9-29, 9-39, 10-99, 13-5, 13-31
WASHER, flat, hard, 1/2, type B, bracket mounting ...........................................................................................13-19
WASHER, flat, hard, 1/2, type B, rear bumper .......................................................................................................9-31
WASHER, flat, hard, 1/4, type B, ZN ....................................................................................... 3-15, 10-17, 12-41, 13-25
WASHER, flat, hard, 1/4, ZN ........................................................................................................................................4-5
WASHER, flat, hard, 1/4, ZN, fuel tank access plate .............................................................................................3-17
WASHER, flat, hard, 1/4, ZN, hood latch ..............................................................................................................10-17
WASHER, flat, hard, 3/4, type B ................................................................................................................ 9-7, 9-9, 9-17
WASHER, flat, hard, 3/8, type B ...............................................................................................................................9-13
WASHER, flat, hard, 3/8, type B, ZN, operating lever ............................................................................................5-27
2-1-02

Description
Page Number
WASHER, flat, hard, 5/16 ............................................................................................................................................8-3

WASHER, flat, hard, 5/16, filter mounting, ZN .........................................................................................................3-27
WASHER, flat, hard, 5/8 ............................................................................................................................................9-11
WASHER, flat, hard, 5/8, type B ......................................................................................................................9-27, 9-39
WASHER, flat, hard, 5/8, Type B, bracket mounting ...........................................................................................13-19
WASHER, flat, hard, 5/8, type B, bracket mounting ...........................................................................................13-19
WASHER, flat, hard, 7/16, type B, steering gear ....................................................................................................8-11
WASHER, flat, hard, 9/16, type B .............................................................................................................................9-19
WASHER, flat, hard, M12 ........................................................................................................................................13-83
WASHER, flat, hardened .................................................................................................................................4-3, 10-99
WASHER, flat, hardened, 1/2 ........................................................................................................................9-23, 13-35
WASHER, flat, hardened, 1/2, type B ................................................................................................... 2-29, 9-25, 9-33
WASHER, flat, hardened, 1/2, type B, bracket mounting ..................................................................................13-19
WASHER, flat, hardened, 1/2, ZN ..............................................................................................................................4-3
WASHER, flat, hardened, 1/4, type B ....................................................................................................................12-33
WASHER, flat, hardened, 1/4, Type B, ZN, control assembly .................................................................................5-7
WASHER, flat, hardened, 1/4, ZN ..............................................................................3-19, 3-21, 3-23, 3-25, 3-29, 4-17
WASHER, flat, hardened, 1/4, ZN, hood stop guide ...........................................................................................10-21
WASHER, flat, hardened, 3/4 ...................................................................................................................................9-23
WASHER, flat, hardened, 3/4, type B .............................................................................................................9-25, 9-33
WASHER, flat, hardened, 3/4, type B, pin ..............................................................................................................7-21
WASHER, flat, hardened, 3/8 ........................................................................................................................9-23, 10-25
WASHER, flat, hardened, 3/8, type B ......................................................................................................................9-25
WASHER, flat, hardened, 3/8, type B, front hood screen ..................................................................................10-21
WASHER, flat, hardened, 3/8, type B, lwr hood hinge pin .................................................................................10-18
WASHER, flat, hardened, 3/8, ZN ..............................................................................................................................4-3
WASHER, flat, hardened, 5/16, B, ZN .................................................................................................................10-29
WASHER, flat, hardened, 5/16, ZN ..........................................................................................................................3-19
WASHER, flat, hardened, 5/16, ZN, prop rod eyebolt ........................................................................................10-25
WASHER, flat, hardened, 5/8 .....................................................................................................................................8-9
WASHER, flat, hardened, 5/8, type B ......................................................................................................................9-29
WASHER, flat, hardened, 5/8, ZN ............................................................................................................................10-3
WASHER, flat, hardened, 7/16, ZN, lower hinge ..................................................................................................10-17
WASHER, flat, hardened, 9/16 ...................................................................................................................................4-3
WASHER, flat, hardened, shield ..............................................................................................................................9-52
WASHER, flat, hardened, type B, 1/2 ......................................................................................................................3-29
WASHER, flat, hardened, type B, 1/4 .........................................................................................................10-53, 10-57
WASHER, flat, hardened, type B, 3/8 .................................................................................. 10-65, 10-67, 10-73, 10-81
WASHER, flat, hardened, type B, 5/16 ..................................................................... 10-35, 10-36, 10-41, 10-65, 10-71
WASHER, flat, hardened, type B, 5/16, latch and bracket ................................................................................10-61
WASHER, flat, hardened, type B, 5/16, rear passenger seat support ...............................................................10-41
WASHER, flat, hardened, type B, 5/16, ZN ...........................................................................................................10-73
WASHER, flat, hardened, type B, 7/16, front and rear seat belt .......................................................................10-45
WASHER, flat, hardened, type B, 7/16, front seat belt 2 90 ...............................................................................10-45
WASHER, flat, hardened, type B, 7/16, ZN .............................................................................................................6-18
WASHER, flat, hinge mounting ..............................................................................................................................10-93
WASHER, flat, hood grille screen, #10 S.A.E. CAD ...............................................................................................10-21
WASHER, flat, M10 .........................................................................................................................................3-29, 12-13
WASHER, flat, M8 ......................................................................................................................................................8-19
WASHER, flat, torsional damper ................................................................................................................................2-7
WASHER, flat, type B, #10, ZN .....................................................................................................................10-71, 10-73
WASHER, flat, type B, 3/8 ................................................................................................................................3-29, 5-11
2-1-02

Description
Page Number
WASHER, flat, type B, 7/16, idler arm ........................................................................................................................8-9

WASHER, flat, type B, 9/16, ZN .................................................................................................................................5-11
WASHER, flat, type B, hardened, 3/8, ZN ...............................................................................................................2-29
WASHER, flat, upper gear retainer, 3/8, zn ..........................................................................................................9-51
WASHER, flat, yoke to adapter .................................................................................................................................7-9
WASHER, fuel injection pump drive gear ...............................................................................................................2-13
WASHER, halfshaft ....................................................................................................................................................9-51
WASHER, halfshaft, 12,100-lb GVW .........................................................................................................................9-51
WASHER, hard, 1/2, type B .......................................................................................................................................9-52
WASHER, hard, crankcase front cover ...................................................................................................................2-15
WASHER, hardened .......................................................................................................................................10-45, 12-3
WASHER, hardened, 3/8, ZN ......................................................................................................................................4-3
WASHER, hardened, type B, 7/16 .........................................................................................................................10-46
WASHER, harness clamps 1/4" cad, sae flat ........................................................................................................12-45
WASHER, HID light mounting .................................................................................................................................13-85
WASHER, hinge mounting ......................................................................................................................................10-53
WASHER, hood grille screen ..................................................................................................................................10-21
WASHER, hood side stop ........................................................................................................................................10-17
WASHER, hood stop center ...................................................................................................................................10-17
WASHER, insulating ...................................................................................................................................................12-8
WASHER, laminated fiber, 3/8 ...............................................................................................................................13-35
WASHER, light switch ..............................................................................................................................................10-87
WASHER, lock ........................................................................................................................................................13-117
WASHER, lock, #10, med, ZN, amplifier ................................................................................................................12-38
WASHER, lock, #10, med, ZN, overhead console speaker .................................................................................12-39
WASHER, M12 ............................................................................................................................................................13-5
WASHER, neoprene ..................................................................................................................................................12-8
WASHER, nylon, 1/2 ....................................................................................................................................13-21, 13-23
WASHER, nylon, 1/4 ....................................................................................................................................13-21, 13-23
WASHER, offset, runflat ...............................................................................................................................................6-7
WASHER, oil cooler ...................................................................................................................................................5-33
WASHER, parking brake clevis rod, conical ............................................................................................................7-3
WASHER, pin, , 9/16 flat hard, type b .....................................................................................................................7-21
WASHER, plain ...........................................................................................................................................................12-8
WASHER, rocker arm cover .....................................................................................................................................2-15
WASHER, seal, pitman shaft .....................................................................................................................................8-13
WASHER, sealing, 5/8 ...............................................................................................................................................11-5
WASHER, seat belt mount ......................................................................................................................................10-10
WASHER, special, hardened, guide cable ............................................................................................................5-11
WASHER, spindle .......................................................................................................................................................9-51
WASHER, splash shield ............................................................................................................................................10-25
WASHER, spring .........................................................................................................................................................9-31
WASHER, starter .........................................................................................................................................................12-5
WASHER, tailpipe clamp ..........................................................................................................................................3-29
WASHER, threaded, runflat ........................................................................................................................................6-7
WASHER, thrust ..........................................................................................................................................................5-29
WASHER, thrust, input gear ......................................................................................................................................5-27
WASHER, thrust, pinion .............................................................................................................................................5-29
WASHER, thrust, spring, transfer shift .......................................................................................................................5-35
WASHER, transfer case, clutch shaft ......................................................................................................................5-27
WASHER, upper access plug ...................................................................................................................................9-51
WASHER, valve spring ...............................................................................................................................................2-11
2-1-02

Description
Page Number
WASHER, wave .........................................................................................................................................................5-37

WASHER, wave, 1/2, brake pedal to hydro-boost ................................................................................................7-21
WASHER, wave, 3/8, Type 2, ZN ..............................................................................................................................5-9
WASHER, wave, 5/8, rear shackles ...........................................................................................................................9-4
WASHER, yoke and slinger .......................................................................................................................................5-27
WASHER,flat, hardened, type B, 7/16 ...................................................................................................................10-45
WATER PACKETS, 3-day supply ..............................................................................................................................13-69
WATER PUMP ASSEMBLY ...........................................................................................................................................4-13
WATER PUMP BODY ..................................................................................................................................................4-13
WATERSHIELD, door latch ......................................................................................................................................12-70
WATERSHIELD, front, L.H. .........................................................................................................................................12-70
WATERSHIELD, front, R.H. ........................................................................................................................................12-70
WATERSHIELD, L.H., front door ...............................................................................................................................10-54
WATERSHIELD, L.H., rear door ................................................................................................................................10-58
WATERSHIELD, R.H., front door (not illustrated) ....................................................................................................10-54
WATERSHIELD, R.H., rear door ................................................................................................................................10-58
WATERSHIELD, rear, L.H. ..........................................................................................................................................12-70
WATERSHIELD, rear, R.H. .........................................................................................................................................12-70
WEATHER CAP ......................................................................................................................................................12-16.3
WEATHERSTRIP .........................................................................................................................................................10-35
WELDNUT, 1/4 - 20, Gr8, CAD ................................................................................................................................12-33
WELDNUT, D-ring .....................................................................................................................................................10-10
WELLNUT, #10 - 32 ...................................................................................................................................................10-21
WELLNUT, front hood screen .................................................................................................................................10-21
WELLNUT, hood seal ...............................................................................................................................................10-21
WELLNUT, wiring harness ........................................................................................................................................12-45
WHEEL ASSEMBLY, Inner and outer assembly ...................................................................................................6-3, 6-5
WHEEL ASSEMBLY, spacesaver ..............................................................................................................................13-43
WHEEL BALANCE WEIGHT, tape on ..........................................................................................................................6-8
WHEEL COVER, stainless steel ................................................................................................................................13-87
WHEEL NUT COVER ..............................................................................................................................................6-3, 6-5
WHEEL NUT COVER, chrome .....................................................................................................................................6-5
WHEEL WEIGHTS, pack of 10, 1 oz, clip-on ........................................................................................................6-3, 6-5
WHEEL WEIGHTS, set of 12, adhesive .................................................................................................................6-3, 6-5
WHEEL, blower ........................................................................................................................................................11-29
WHEEL, blower motor .............................................................................................................................................11-15
WHEEL, one-piece ..................................................................................................................................................13-43
WHEEL, one-piece aluminum, 16.5" ...................................................................................................................6-7, 6-8
WHEEL, one-piece aluminum, 17 ............................................................................................................................6-7
WHITE GLOSS .........................................................................................................................................................13-137
WINCH .......................................................................................................................................................................13-5
WINCH ASSEMBLY ................................................................................................................................ 13-5, 13-9, 13-13
WINCH assembly ......................................................................................................................................................13-5
WINCH ROLLER FAIRLEAD, black ..........................................................................................................................13-83
WINCH ROLLER FAIRLEAD, chrome .......................................................................................................................13-83
WINDOW AND SCREEN ASSEMBLY, side, privacy, L.H. ........................................................................................10-69
WINDOW AND SCREEN ASSEMBLY, side, privacy, R.H. .......................................................................................10-69
WINDOW ASSEMBLY, side, tinted, L.H. ..................................................................................................................10-69
WINDOW ASSEMBLY, side, tinted, R.H. .................................................................................................................10-69
2-1-02

Description
Page Number
WINDOW ASSY, rear w/defrost, sliding .................................................................................................................13-53

WINDOW REGULATOR ASSEMBLY, L.H. .................................................................................................................10-54
WINDOW REGULATOR ASSEMBLY, R.H. .................................................................................................................10-54
WINDOW REGULATOR ASSY, L.H. ..........................................................................................................................10-58
WINDOW REGULATOR ASSY, R.H. ..........................................................................................................................10-58
WINDOW, rear doors, privacy glass (optional) ...................................................................................................10-78
WINDOW, rear doors, tinted glass ........................................................................................................................10-78
WINDSHIELD, glass, heated, LH ..........................................................................................................................12-76.1
WINDSHIELD, glass, heated, RH ..........................................................................................................................12-76.1
WINDSHIELD, heated, switch and timer ASM ...................................................................................................12-76.1
WING NUT, 5/16 - 18, Steel .....................................................................................................................................13-25
WINGNUT, #10 - 24, steel ........................................................................................................................................13-25
WIPER ARM ...........................................................................................................................................................12-16.3
WIPER ARM ASSY, pivot assy, less blade ..............................................................................................................12-15
WIPER BLADE ........................................................................................................................................................12-16.3
WIPER HARDWARE KIT ..........................................................................................................................................12-16.3
WIPER MOTOR ASSEMBLY ....................................................................................................................................12-16.3
WIPER MOTOR ASSEMBLY, windshield ..................................................................................................................12-15
WIPER MOTOR MOUNTING BRACKET .................................................................................................................12-16.3
WIRE RETAINER .........................................................................................................................................................10-35
WIRE ROPE, 7/16-inch DIA. x 64.5-feet long .........................................................................................................13-13
WIRE ROPE, 7/16-inch dia. x 75-feet .....................................................................................................................13-10
WIRING HARNESS ........................................................................................................................................................3-5
WIRING HARNESS ASSEMBLY, transmission internal ...............................................................................................5-15
WIRING HARNESS, 4-door .......................................................................................................................................12-71
WOODLAND GREEN .............................................................................................................................................13-137
WRAP, spiral, 5-inch ....................................................................................................................................................3-3
WRENCH, wheel lug ...............................................................................................................................................13-25
WRENCH, wheel lug, for aluminum wheels .........................................................................................................13-25
Y
YOKE AND SLINGER, front output ............................................................................................................................5-27
YOKE ASSEMBLY ........................................................................................................................................................12-7
YOKE, clamp ..............................................................................................................................................13-45, 13-125
YOKE, differential pinion ..........................................................................................................................................9-41
YOKE, differential pinion, rear, 12,100-lb GVW ......................................................................................................9-41
YOKE, disc brake .................................................................................................................................................7-7, 7-9
YOKE, universal .........................................................................................................................................................9-37
THIS PAGE INTENTIONALLY BLANK.
2-1-02
NUMERICAL INDEX 14-101

Part Number
Page Number
106751
KEY, camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
106751
KEY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
10-8-070102
STRAIGHT CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
108-070102
STRAIGHT CONNECTOR, oil cooler inlet hose . . . . . . . . . . . . . . . . . . . . . . . 2-19
108-070302
ELBOW, 45 degree, oil cooler outlet hose . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
10-8-070302
ELBOW, 45-degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
10-8-430260
FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
11500914
BOLT, rocker arm cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
11501033
LOCKNUT, p.t., transfer case guide cable . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
11501033
LOCKNUT, transfer case guide cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
11501850
NUT, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
11502853
PUSH NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
11503643
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
11503962
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16.3
11508355
BOLT, rocker arm shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
11508805
BOLT, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
11509036
BOLT, flanged, generator bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
11514603
NUT, baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
11515758
BOLT, vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
11608950-1
CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
11608950-18
CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
11669000
KIT, Folding Reflective Triangle Warning Device . . . . . . . . . . . . . . . . . . . . 13-25
11669082
CROSS AND STRAP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
121641P2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
12238226-1
SHIM, upper control arm mounting bracket, 0.060" . . . . . . . . . . . . . . . . . . 9-33
12338124
WASHER, wave, 1/2, brake pedal to hydro-boost . . . . . . . . . . . . . . . . . . . 7-21
12338146
BRACKET ASSEMBLY, axle support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
12338146
BRACKET, axle support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
12338146
BRACKET, rear axle support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
12338148
BRACKET, crossmember, rear suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
12338148
BRACKET, rear suspension, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338149-1
BRACKET, crossmember, L.H., front suspension front . . . . . . . . . . . . . . . . . . . 9-7
12338149-1
BRACKET, front suspension, L.H., front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338149-2
BRACKET, crossmember, R.H., front suspension front . . . . . . . . . . . . . . . . . . 9-7
12338149-2
BRACKET, front suspension, R.H., front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338150-1
BRACKET ASSEMBLY, front axle, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
12338150-1
BRACKET, front differential, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
12338150-2
BRACKET ASSEMBLY, front axle, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
12338150-2
BRACKET, front differential, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39

106751 TO 12338150-2
2-1-02
14-102 NUMERICAL INDEX

Part Number
Page Number
12338151-1
BRACKET ASSEMBLY, rear axle, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338151-1
BRACKET, rear differential, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
12338151-2
BRACKET ASSEMBLY, rear axle, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338151-2
BRACKET, rear differential, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
12338152
REINFORCEMENT, frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4, 9-33
12338155-1
BRACKET, crossmember, L.H., front suspension rear . . . . . . . . . . . . . . . . . . . 9-7
12338155-1
BRACKET, front suspension, L.H., rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338155-2
BRACKET, crossmember, R.H., front suspension rear . . . . . . . . . . . . . . . . . . . 9-7
12338155-2
BRACKET, front suspension, R.H., rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338159
BRACKET, cooling line support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
12338159
BRACKET, transmission cooling lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338159
BRACKET, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25
12338164 B5
SPACER, mounting bracket, rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
12338164B5
SPACER, rear bumper bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
12338165
BRACE, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
12338165B5
BRACE, front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2, 9-7
12338170
12338172
BRACKET, vent lines, tube mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
12338172
BRACKET, vent tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33
12338172
BRACKET, vent tube mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338172
PLATE, geared hub vent lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-49
12338173
BRACKET, front spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338173
BRACKET, front spring seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
12338178B2
BRACKET ASSEMBLY, body mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
12338178B2
BRACKET, body mount, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
12338180
BRACKET ASSEMBLY, radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338180
BRACKET, lower radiator mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
12338181
BRACKET ASSEMBLY, rear tiedown, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338181
BRACKET, tiedown, frame assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
12338185B2
BRACKET ASSEMBLY, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338185B2
BRACKET, transmission support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
12338186-52
SPACER, C-pillar mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
12338186-52
SPACER, mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
12338186-52
SPACER, rear mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
12338186-52
SPACER, rear mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
12338186-52
SPACER, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
12338191-1
SPRING SEAT ASSEMBLY, R.H.front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
12338191-1
SPRING SEAT, L.H., front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
12338191-2
SPRING SEAT ASSEMBLY, L.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
12338151-1 TO 12338191-2
2-1-02

Part Number
Page Number
12338191-2
SPRING SEAT, R.H., front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
12338197
BRACKET ASSEMBLY, rear tiedown, forward . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338197
BRACKET, tiedown, frame assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
12338205
BRACKET ASSEMBLY, engine mount and prop shaft, L.H. . . . . . . . . . . . . . . . 9-2
12338205
BRACKET, frame to insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
12338221B2
BRACKET, muffler hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338221B2
BRACKET, muffler mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29, 9-19
12338224
BRACKET, crossmember, rear suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
12338224
BRACKET, rear suspension, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338225-1
BOLT, 5/8 - 18 x 5 1/2, Gr8, CAD, drilled, rear shackle . . . . . . . . . . . . . . . . . . 9-2
12338225-1
BOLT, drilled, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
12338225-1
BOLT, front lifting shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
12338225-1
BOLT, rear lifting shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
12338226-1
SHIM, control arm bracket, 0.060-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
12338226-1
SHIM, upper control arm mounting bracket, 0.060 . . . . . . . . . . . . . 9-23, 9-25
12338226-1
SHIM, upper control arm mounting bracket, 0.060-inch . . . . . . . . . . . . . . 9-21
12338226-2
SHIM, control arm bracket, 0.120-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
12338226-2
SHIM, upper control arm mounting bracket, 0.120" . . . . . . . . . . . . . . . . . . 9-33
12338226-2
SHIM, upper control arm mounting bracket, 0.120 . . . . . . . . . . . . . 9-23, 9-25
12338226-2
SHIM, upper control arm mounting bracket, 0.120-inch . . . . . . . . . . . . . . 9-21
12338230
CROSSMEMBER, front forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
12338230
CROSSMEMBER, front suspension, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338247B9
FRAME RAIL ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12338247B9
RAIL, frame, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
12338270
BUSHING, control arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
12338285
CLEVIS, rod end, front parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
12338295
BOOT, dust and moist, upper parking brake . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
12338301
BRACKET, brakeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
12338311-1
TIE ROD END, L.H. thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
12338311-1
TIE ROD END, steering l/h thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
12338311-2
TIE ROD END, steering r/h thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
12338314B1
BUSHING, tie rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
12338315
BRACKET, shock absorber mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
12338316-1B9
SPRING, front, 954 lbs/inch, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
12338317
BUSHING, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
12338319
BRACKET, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
12338322
WASHER, flat, connecting link, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . 9-15
12338323
CONNECTING LINK, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
12338332
TUBE, transfer case to cooler, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

12338191-2 TO 12338332
2-1-02

Part Number
Page Number
12338333
TUBE, transfer case to cooler, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
12338337
INSULATOR, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
12338338
GROMMET, insulator, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
12338339
GASKET, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
12338341
PLATE, reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
12338347
BRACKET, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
12338377P
CAP, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12338381
HOSE, induction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12338387
ROTOR, disc brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7, 7-9
12338442-2
TRUNNION, shift control, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
12338442-2
TRUNNION, shift converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
12338481
BRACKET, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
12338551-2
HOSE, fuel filler neck to tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
12338556
FUEL STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
12338556
FUEL STRAINER, fuel supply tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12338557-1
ANTI-SQUEAK, fuel tank, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12338557-2
ANTI-SQUEAK, fuel tank, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12338560-3
HOSE, fuel return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
12338561
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
12338561-2
HOSE, fuel supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
12338568
STRAP, fuel tank, inner rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12338571
STRAP, fuel tank, bottom front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12338574
STRAP, fuel tank, bottom rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12338593
TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
12338607
ISOLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
12338607
MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
12338630P3
RETAINER, splash shield seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12338634-1
RETAINER, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
12338634-1P3
RETAINER, splash shield seal, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12338634-2P3
RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
12338649P
BRACKET, hood center stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
12338663
BRACKET, vent line tube mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
12338663
12338709
LIGHT HOUSING, fender assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
12338709
LIGHT HOUSING, fender assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
12338712P
SUPPORT, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
12338713P
BRACKET, surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
12338732P
BRACKET, brake pedal mounting . . . . . . . . . . . . . . . . . . . . . . . 7-21, 10-5, 10-7
12338738
SEAT, rear spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4, 9-33
12338333 TO 12338738
2-1-02

Part Number
Page Number
12338764-1
PANEL, wheelhouse inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
12338780
BRACKET, filter mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
12338789-1
SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
12338789-2
SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
12338806
SHIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
12338814B1
BRACKET, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
12338818P
RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
12338822-1P
HINGE, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
12338822-2P
HINGE, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
12338823
RECEPTACLE, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
12338829
COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
12338831
CONNECTING ARM, pivot assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
12338832-1
SEAL, body assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
12338835
HINGE, middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
12338841-1G1
HINGE, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
12338841-2G1
HINGE, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
12338842
BRACKET, air intake drainage tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12338852P
RETAINER, windshield, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
12338860
WEATHERSTRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
12338866
SPRING, extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
12338879P3
SPACER, lower hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338880B4
BASE, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338881P3
SPRING, prop rod eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12338882P3
PLATE, center hood stop, tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338883B4
PLATE, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338885P3
RETAINER, hood seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12338886P3
ROLLER, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338887-2
PLUG, hood assembly, tapered, grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12338889
STRAP, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338891B4
LATCH, hood release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338892
PLATE, hood crossbar, spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12338893
PIN, hood hinge halves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
12338894P3
PIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338895
BUSHING, eye bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12338896
STOP, hood side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338897B5
HINGE HALF, upper hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
12338900B5
HINGE HALF, lower hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338903P3
PLATE, hood stop guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12338905P3
BRACKET, hood latch stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17

12338764-1 TO 12338905P3
2-1-02

Part Number
Page Number
12338906P3
COVER, composite light, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12338908B4
BRACKET, hood latch, side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338909B4
LATCH ASSEMBLY, hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12338913
BRACKET, hood prop rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12338915
ROD, hood prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12338946
LATCH AND KEEPER ASSEMBLY, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
12338950
LATCH ASSEMBLY, engine cover, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
12338974-1P
LATCH, tailgate chain, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12338974-2P
LATCH, tailgate chain, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12338975-1P
BRACKET, chain mount, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12338975-2P
BRACKET, chain mount, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12338977B1
REINFORCEMENT, tailgate chain mount . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12338999
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
12339008B1
HARNESS COVER, D-beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7, 10-61
12339025-1
SEAL ASSEMBLY, cargo floor, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
12339025-2
SEAL ASSEMBLY, body, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
12339049
SCREW, cross assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
12339055
DECAL, NO STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
12339064
DECAL, fan warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
12339112-2
BEARING, pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
12339114
PIN, brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
12339132
BRACKET, engine block to insulator, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
12339133
BRACKET, engine block to insulator, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
12339155-1
HOSE, surge tank to radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
12339156
RETAINING STRAP, shroud-to-radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
12339159
HOSE, lower radiator, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
12339162
HOSE, lower radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
12339165-1
SUPPORT, radiator, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
12339165-2
SUPPORT, radiator, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
12339178
MOUNT, resilient, transmission, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
12339179
MOUNT, resilient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
12339183
SPRING, brake pedal return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
12339186
BRACE, bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
12339202
CLAMP, rod assembly, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
12339202
CLAMP, tie rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
12339204
WASHER, brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
12339205
PIN, shock absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
12339206
LOCKNUT, shock absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
12339207
PIN, stabilizer bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
12338906P3 TO 12339207
2-1-02

Part Number
Page Number
12339208
FILTER, fuel tank vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
12339210-2
SHAFT, intermediate steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
12339223P3
CONNECTOR, tailgate chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12339227-1P3
COVER AND CHAIN (links and end hook), tailgate, L.H. . . . . . . . . . . . . . 10-61
12339227-2P3
COVER AND CHAIN, tailgate, links and end hook, R.H. . . . . . . . . . . . . . . 10-61
12339228-9
SEAL, cargo box to tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12339235
COUPLING, brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
12339244-1
CUSHION ASSEMBLY, body, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339244-3
CUSHION ASSEMBLY, body, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339247-1
CUSHION ASSEMBLY, body, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339247-3
CUSHION ASSEMBLY, body, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339248-1
SPACER, body mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339248-2
SPACER, mount, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339248-3
SPACER, mount, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339249-1
SLEEVE ASSEMBLY, body cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339249-2
SLEEVE ASSEMBLY, body cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12339301
STRAP, cross assembly, bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
12339306
PLATE, upper hood hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
12339333B1
BRACKET, Starter cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
12339339
STRAP, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
12339340
GROMMET, w/s wiper motor harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
12339355-1
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
12339355-1
RIVET, blind, huck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-107
12339355-1
RIVET, blind, huck, 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
12339355-2
RIVET, hood retainer bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12339361-5
PLUG, plastic, rear passenger seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
12339361-6
PLUG, fan shroud holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
12339376-1
ADHESIVE-BACKED TAPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
12339397-1
WELLNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12339397-4
WELLNUT, hood seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12339397-4
WELLNUT, wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
12339397-5
WELLNUT, front hood screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12339402
DRIVE PIN, nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
12339405
CONNECTOR, oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97
12339405
REDUCER, oil filter adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
12339406-2
STUD, access cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
12339409
GASKET, oil filter adapter bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
12339409
GASKET, oil filter bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97
12339410
BOLT, fluid passage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

12339208 TO 12339410
2-1-02

Part Number
Page Number
12339410
BOLT, oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97
12339411-2
HOSE, oil cooler inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
12339413
BOLT, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
12339415
ELBOW, 90 deg, to hose, barbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12339415
ELBOW, 90 degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
12339419-1
SEAL, fixed door, 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
12339419-2
SEAL, fixed door, 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
12339425
SPEED NUT, composite light cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12339426
SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
12339426
SPEEDNUT, #14 - 10, "U" type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
12339427
RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
12339428
BOLT, sholder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
12339432P2
WASHER, hood grille screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12339433
WASHER, hood stop center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12339433P2
WASHER, hood side stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
12339434-P2
BOLT, carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12339435
EYEBOLT, hood prop rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12339559
STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-69, 10-81
12339559
STUD, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
12339561
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69, 10-82, 10-99
12339561
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
12339563
PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-69, 10-82
12339563
PLATE, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
12339571
MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-81, 10-82
12339571
MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
12339571
RUBBER MOUNT, roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
12339571
SNUBBER, roof mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
12339663
PIN, tailgate hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12339724
WASHER, flat, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
12339734-4
STUD, jack hold-down bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
12339737
RIVET ASSEMBLY, 2-piece, 3/16, aluminum . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
12339738-1
RING STUD, 1118 Stl Ht Dt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
12339738-3
STUD, ring head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
12339878
CAP, surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
12339884
CLAMP, screw type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
12339890
S-CLIP, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
12339892
BUSHING, fuel tank vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
12339902 11
PROTECTOR, edge, 2-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
12339902-12
EDGE GUARD, 5 1/2 long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
12339410 TO 12339902-12
2-1-02

Part Number
Page Number
12339902-12
EDGE PROTECTOR, 5.92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
12339945
HINGE, tailgate, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12339961-2
GROMMET, tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12339964-1
ELBOW, male, geared hub vent lines, 90 degree . . . . . . . . . . . . . . . . . . . . 9-49
12339969
TEE, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
12339972
UNION, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
12339973-1
TEE, transmission vent line, union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
12339973-1
TEE, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
12339973-1
TEE, vent lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-49
12339974-1
FITTING, surge tank line to radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
12339977
HOSE, surge tank overflow, 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
12339978
CONNECTOR, differential vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
12339978
CONNECTOR, male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
12339978
CONNECTOR, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12, 9-49
12339978
HOSE BARB, 1/8" - 1/8" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-67
12339979-1
ELBOW, 90 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-49
12339979-2
ELBOW, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
12339984
COUPLING ASSEMBLY, bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12339985P
HINGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12339988-1
MOUNTING BRACKET, seat belt, L.H., front . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
12339988-2B9
BRACKET, seat belt, front R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
12339992-1P
FILLER, wheelhouse, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
12339992-2P
FILLER, wheelhouse, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
12339998-1
PLUSNUT, inner hood panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
12339998-12
PLUSNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
12339999
HINGE, tailgate, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12340000
DRAIN PLUG, subwoofer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
12340000
DRAINPLUG, fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12340002
CLIP, rod handle, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
12340002
CLIP, rod, handle end, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
12340003
CLIP, rod handle, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
12340003
CLIP, rod, handle end, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
12340009-3P
RABBET ASSEMBLY, B-pillar, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
12340009-4P
RABBET ASSEMBLY, B-pillar, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
12340045
SHIM, tailgate hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12340046
HOSE, lower radiator-to-surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
12340058
WASHER, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
12340058
WASHER, special, hardened, guide cable . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
12340058P2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
12339902-12 TO 12340058P2
2-1-02

Part Number
Page Number
12340058P2
WASHER, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
12340071
SHOCK ABSORBER, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
12340072
SHOCK ABSORBER, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
12340090-1
CONNECTI0N BLOCK, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
12340090-2
CONNECTION BLOCK, Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
12340185
COOLER, engine and transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
12340257-3
WASHER, wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
12340259-3P2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
12340259-4P2
BOLT, front seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
12340259-6P2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
12340259-9P2
BOLT, 7/16 - 20 x 1.0, Gr8, rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
12340259-9P2
BOLT, 7/16-20 x 1.0, Gr8, front seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
12340263
WASHER, flat, hardened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
12340264
MOUNT, insulator, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
12340331
ADAPTER, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
12340354-1
RIVET, blind, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12340354-2
RIVET, blind, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
12340395
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3, 8-21
12340571-2
CLAMP, closed dipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
12340571-2
CLAMP, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
12340571-2
P-CLAMP, coated, 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
12340573
CLIP, harness mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
12340660
PIVOT ASSEMBLY, windshield wiper motor . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12340663-1
CLAMP, cushioned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
12340664
CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
12340665
CLAMP, strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
12340799
TUBE, vent line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
12340844
SCREW, cable clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
12340869
BRACKET, seal, front, air box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
12340880
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
12340880
WASHER, flat, 7/16 x 1 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
12340922
GROMMET, air cleaner shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12341011
RING RETAINER, .75 x .438 x .040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
12341011
RING RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
12341352
J-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
12341352
SPEEDNUT, climate control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
12341718
FLATWASHER .276 x 1.39 x .05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12341718
FLATWASHER .276 x 1.39x.05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
12341856
WASHER, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
12340058P2 TO 12341856
2-1-02

Part Number
Page Number
12341856P2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
12341893
BOOT, dust and moist, steering shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
12341894
NYLINER, interior steering shaft boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
12341895
CLEVIS ROD, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
12341897
WASHER, parking brake clevis rod, conical . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
12341898 1
CABLE, parking brake, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
12341898-3
CABLE, parking brake, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
12341900
BRACKET ASSEMBLY, axle pinion mounting, rear . . . . . . . . . . . . . . . . . . . . . . 9-2
12341900
BRACKET, rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
12341902
BAR, brake cable equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
12341906
BRACKET, parking brake cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
12342105
GASKET, cover assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
12342107
COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
12342107-1
COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
12342339
PIN, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
12342339
PIN, caliper, locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
12342341
BRAKE CALIPER, L.H., rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
12342342
BRAKE CALIPER, R.H., rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
12342357
SEAL, airlift bracket, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12342358
SEAL, airlift bracket, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
12342373B5
BRACKET, rear bumper shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12342373B5
BRACKET, tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
12342387B9
FRAME EXTENSION, front bumper, L.H. . . . . . . . . . . . . . . . . . . . . . . . . 9-29, 13-5
12342388B5
FRAME EXTENSION, front bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . 9-29, 13-5
12342389
BRACE ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
12342389B5
BRACE ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
12342390
BRACE ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
12342390B5
BRACE ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
12342404B5
BRACKET, towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27, 9-29
12342616B2
SPRING, rear, variable rate, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
12342634
TANK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5, 6-13
12342634
VALVE, pneumatic, wheel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-43
12342644
TIRE, MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
12342644
TIRE, Radial MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
12342644
TIRE, radial, MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
12342793
INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
12342793
INSERT, wheel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-43
12342794
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
12342794
O-RING, wheel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-43

12341856P2 TO 12342794
2-1-02

Part Number
Page Number
12342801
BRACKET ASSEMBLY, axle pinion mounting, front . . . . . . . . . . . . . . . . . . . . . 9-2
12342801
BRACKET, front axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
12342869
COVER, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12342870
FILTER element, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12342871
NUT/LOCKWASHER, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12342872
GASKET, air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12342873
UNLOADER, dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12342874
CLAMP, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
12342933
O-RING, fuel tank access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-19
12342949
TUBE ASSEMBLY, fuel supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
12342950
TUBE ASSEMBLY, fuel return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
12342951-2
HOSE BARB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
12342953-2
CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
12342965
BRACKET, parking brake cable, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
12342966
BRACKET, parking brake cable, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
12343055
SPACER, seat base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
12356704
PARKING BRAKE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-135
12446713
SLIDE SET, driver seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
12446714
HEIGHT ADJUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
12446751
VALVE ASSEMBLY, fuel filter drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
12446770-1B2
PLATE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
12446871 6
NUTSERT, 1/2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
12446989B5
BRACKET ASSEMBLY, rear bumper, L.H., outer . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12446989B5
SUPPORT, rear bumper, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
12446990B5
BRACKET ASSEMBLY, rear bumper, R.H., outer . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12446990B5
SUPPORT, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
12447029P
RETAINER, windshield, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
12447051
BRACKET, frame assembly, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
12447051
BRACKET, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
12447076
VALVE, bypass, transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
12447077
TEE, bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
12447113
PROPSHAFT, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
12447114
DRIVE SHAFT, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
12447143
INTERMEDIATE SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
12447145
BRACKET, tube rear mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
12447146
BRACKET ASSEMBLY, shield mounting, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
12447148
BRACKET, tube support transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
12447151
SHIELD, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
12447165
BRACKET, brake line mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
12342801 TO 12447165
2-1-02

Part Number
Page Number
12447172
SEAL, dipstick tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
12447175
ADAPTER, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
12447176
LEVER, transmission shift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
12447177
STUD, special, T-case anchor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
12447177
STUD, special, T-case anchor cable, L.H. side only . . . . . . . . . . . . . . 5-11, 9-19
12447178
ROD ASSEMBLY, bracket-to-transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
12447180
CABLE ASSEMBLY, transfer case guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
12447180
CABLE GUIDE, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
12447182
BRACKET, transmission shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
12460065
STUD, transmission adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
12460067
ROD, shift linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
12460087
SHIELD, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
12460095
GASKET, torque converter cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
12460103
STRAP, fuel tank, inner front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12460105
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12460108-3
INSULATOR STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12460108-3
INSULATOR STRAP, inner, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12460140
RETAINER, access plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12460143
SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12460146
ROD, transmission to shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
12460151
CONTROL ARM, front R.H., upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
12460159
BOLT, ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
12460167
CONTROL ARM, front L.H., upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
12460232
STEERING GEAR, power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
12460507
BOOT PROTECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
12469055
SPACER, rubboer coated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
12469090-1
SPACER, body mount, C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12469090-2
SPACER, body mount, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
12469165
TRANSMISSION, w/torque converter, 4L80E, new . . . . . . . . . . . . . . . . . . . . 5-13
12550114
HEAT SHIELD, turbocharger (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
127951
PLUG, hex hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
138084
PIN, clevis, parking brake cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
138084
PIN, parking brake lever, clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
14009303
WRENCH, wheel lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
148148
RETAINER, spring type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
160057
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
1608950-28
CLAMP, 12.25/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
190254
LOCK NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-133
190254
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
12447172 TO 190254
2-1-02

Part Number
Page Number
2436164
WASHER, 7/16 Fw Ty B Hrdnd Cad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
271169
NUT, #10 - 32, underhood lamp bracket . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33
272739
LOCKNUT, nylon insert, 5/8 - 18, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
272739
LOCKNUT, nylon insert, 5/8 - 18, rear lifting shackle . . . . . . . . . . . . . . . . . . 9-31
272739
LOCKNUT, nylon insert, 5/8 - 18,Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
272739
NUT, nylock, 5/8 - 18, Gr8, rear bumper shackle . . . . . . . . . . . . . . . . . . . . . . 9-3
274244
O-RING, tube assembly, .355 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
431942
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
44-130339B
STREET ELBOW, 45-degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
442393
UNION, 3/16-to-3/16, std flare 3/8 - 24, brake line . . . . . . . . . . . . . . . . . . . 7-15
4-4-4-130424 B
TEE, 1/4 x 1/4 x 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-4-4-130424B
TEE, 1/4 x 1/4 x 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
44-4-130424B
STREET TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
44-4130438
TEE, female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
444689
DRAINPLUG, 1/8, NPT, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
444698
PIPE PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97
453996
NUT, rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5550554
LOCKWASHER, pitman shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5568211
BOLT, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5568223
WASHER, halfshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5568226
BEARING, upper gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5568227
BEARING, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5569255
TIRE CHAINS, one pair, for one axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-101
5572426
BRAKE CALIPER, L.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5572430
BRAKE CALIPER, R.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5572842
PLUG, cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5573090
YOKE, disc brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7, 7-9
5573543
LOCTITE GASKET ELIMINATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5573684
WASHER, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5573687
WASHER, fill plug, nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5573688
WASHER, upper access plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5573690
FILL PLUG, access cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5573692
SHIM, gasket, 0.005-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5573989
SPACER, outer spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5574002
RETAINER, upper gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5574924
ACCESS COVER, case side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5578794
SLEEVE, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5578797
SEAL, piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7, 7-9
5578800
BOOT, caliper, piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
2436164 TO 5578800
2-1-02

Part Number
Page Number
5578800
DUST BOOT, piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5578802
BLEEDER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5578802
BLEEDER VALVE, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5578803
PISTON, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5578806
BUSHING, caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5578809
ADAPTER, L.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5579424
HOUSING ASSEMBLY, mechanical, axle differential . . . . . . . . . . . . . . . . . . 9-41
5579438
SCREW, differential cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
5579439
SCREW, differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
5579442
LOCKNUT, axle shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5579445
KIT, axle pinion bearing spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
557944-54
SPACER, axle pinion bearing, 0.1110-0.1120-inch . . . . . . . . . . . . . . . . . . . . 9-42
5579445-54
5579445-55
5579445-56
5579445-57
5579445-58
5579445-59
5579445-60
5579445-61
5579445-62
5579445-63
5579445-64
5579445-65
5579445-66
5579445-67
5579445-68
5579445-69
5579445-70
5579445-71
5579445-72
5579445-73
5579445-74
5579445-75
5579445-76
5579445-77
5579445-78
5579445-79
SPACER, axle pinion bearing, 0.0835-0.0845-inch . . . . . . . . . . . . . . . 9-41, 9-44
5579448
SEAL, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41

5578800 TO 5579448
2-1-02

Part Number
Page Number
5579450
SPACER, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5579453
KIT, differential bearing spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
5579453-44
SPACER, differential bearing, 0.0745-0.0755-inch . . . . . . . . . . . . . . . . 9-42, 9-44
5579453-45
SPACER, differential bearing, 0.0756-0.0766-inch . . . . . . . . . . . . . . . . . . . . 9-42
5579453-46
5579453-47
5579453-48
5579453-49
5579453-50
5579453-51
5579453-52
5579453-53
5579453-54
5579453-55
5579453-56
5579453-57
5579453-58
5579453-59
5579453-60
5579453-61
5579453-62
5579453-63
5579453-64
5579453-65
5579453-66
5579453-67
5579453-68
5579453-69
5579453-70
5579453-71
5579453-72
5579453-73
5579453-74
5579453-75
5579453-76
5579453-77
5579453-78
5579453-79
5579453-80
5579450 TO 5579453-80
2-1-02

Part Number
Page Number
5579453-81
5579453-82
5579453-83
5579501
GEAR SET, ring and pinion, 2.56:1 ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
5579865
BRAKE CALIPER BOOT AND SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7, 7-9
5579988
BEARING, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5582303
COVER ASSEMBLY, differential axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
5583609
BEARING, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
5583610
BEARING, axle pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5583611
ROLLER BEARING, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
5584071
BOLT, yoke to adapter, hex head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5584071
SCREW, hex head, Gr8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5584072
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5584072
WASHER, flat, yoke to adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5589115
BRACKET, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5591286
STUD, engine oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5593148
MAGNETIC PLUG, differential housing drain . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5593348
BOLT, side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5593467
ELBOW ASSEMBLY, 45 degree male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
5593490
FRONT SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
5593492
REAR SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
5593495
BRACKET ASSEMBLY, shield mounting, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
5593656
MAGNETIC PLUG, lower pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5593817
FLANGE, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5593926
WHEEL BALANCE WEIGHT, tape on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
5593926
WHEEL WEIGHTS, set of 12, adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
5594341
SPACER, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
5594342
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
5594342
SPACER, underbody protection, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-35
5594462
BRACKET, P-clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
5594465
BEADLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
5594472
RETAINER, hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5594510
CAP, valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
5594531
EXTENSION, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5594912
ADAPTER, dual oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97
5595214
PLUG, upper access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5595662
BOLT, 1/2 -13 x 2.35, bearing cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5595706
KIT, journal and bearing, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
5597050
PLUG, 1/2 - 14, differential cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44

5579453-81 TO 5597050
2-1-02

Part Number
Page Number
5597172
CAP, bleeder valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7, 7-9
5597328
YOKE, differential pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5598183
SLINGER, axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5598192
PLUG, cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5598208
BRACKET, 90-degree, on hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
5598208
5598208
BRACKET, vent lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-49
5598234
SHIELD, CTIS tube, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5598360
DECAL, fan warning (Arabic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
5598770
INSERT, nylon tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
5599210
WASHER, flat, hardened, shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5710215
KIT, external tubeless tire repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71
5710216
KIT, internal tubeless tire repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5712541
TOOL, plug insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5713339
PATCH (R-12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5713340
STITCHER, patch roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5713341
PATCH (R-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5713342
SCRAPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5713343
CEMENT (8 ounce) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5713347
TOOLBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5713351
CLEANER (32 ounce) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5714132
VALVE, crankcase depression regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5714133
GROMMET, CDR valve mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5714134
OWNERS MANUAL, 1993 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5714138
COVER, rocker arm, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5714147
PENCIL, yellow chalk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5714148
GAUGE, tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5714149
CAP, valve stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5714154
OWNERS MANUAL, 1994 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5714155
PARTS MANUAL, 1992/93/94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5714156
SERVICE MANUAL, 1992/93/94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5714158
OWNERS MANUAL, 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5714158G
OWNERS MANUAL, GASOLINE, 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5714159
PARTS MANUAL, 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5714160
SERVICE MANUAL, 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5714162
SPECIAL EQUIPMENT APPLICATION GUIDE, 1995 . . . . . . . . . . . . . . . . . . 13-136
5714223
BEARING, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5714225
PLANETARY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5714226
INPUT GEAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5597172 TO 5714226
2-1-02

Part Number
Page Number
5714227
FORK AND BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5714228
SHAFT, intermediate clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5714229
SLEEVE, transfer case, range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5714232
EXTENSION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5714291
MAIN SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5714321
PAWL, parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5714323
O-RING, turbine shaft front oil seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5714333
SEAL, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5714335
RETAINING RING, output shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5714354
CLAMP, pressure control solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5714355
SCREEN FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5714373
VALVE, pressure control solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5714375
LEVER AND SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5714474
HOOK AND PIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5714478
BRAKE DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5714481
THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5714484
CARRIER ASSEMBLY, stage 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5714498
DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5714499
BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5714519
JOURNAL AND BEARING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
5714538
KIT, boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
5714669
OIL PUMP DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5714808
SCREW, poppet spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5714842
ENGINE CYLINDER HEAD GASKET SET, 6.5L Turbo Diesel . . . . . . . . . . . . . . . . 3-5
5714842
GASKET SET, C/HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5, 2-11
5714842
GASKET SET, cylinder head, 6.5L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5714952
OIL PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5714953
DRAIN PLUG, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5714957
TORQUE CONVERTER, transmission (remanufactured) . . . . . . . . . . . . . . . . 5-3
5714961
FITTING, cooler pipe, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5714963
O-RING, transmission drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5714967
FITTING, cooler pipe, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5714971
KIT, filter assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5715037
WIRING HARNESS ASSEMBLY, transmission internal . . . . . . . . . . . . . . . . . . . 5-15
5715160
SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
5715343
BOLT, bearing cap, inboard, all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5715388
FILTER, engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19, 13-97
5715393
PITMAN SHAFT SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5715448
DIFFERENTIAL CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

5714227 TO 5715448
2-1-02

Part Number
Page Number
5715449
WASHER, thrust, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5715667
SOLENOID, shift 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5715668
SOLENOID, shift 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5733274
SCREW, brush holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5740008
STUD, mounting, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5740010
WASHER, yoke and slinger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5740011
NUT, yoke and slinger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5740012
SEAL, operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5740015
BEARING, front output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5740017
OIL SEAL, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5740031
BOLT, cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5740037
FLYWHEEL, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740038
CONNECTING ROD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5740039
STUD, rocker arm cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5740040
PUSHROD, valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740041
VALVE, poppet, intake, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740043
TAPPET, hydraulic roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740044
SPROCKET WHEEL, camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740046
CHAIN, camshaft timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740051
GASKET, oil pump drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5740052
STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5740058
GASKET, nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5, 3-7
5740059
GASKET, fuel injector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
5740085
BOLT, engine oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5740095
STUD, crankcase front cover and injection pump, upper . . . . . . . . . . . . 2-15
5740101
RETAINING RING, sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5740102
PIN, case alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5740107
RETAINER, operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5740114
PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5740130
WASHER, valve spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740131
CAP, intake valve spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740132
ROCKER ARM, valve rockers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740133
PLATE, guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740134
CLAMP ASSEMBLY, guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740135
SPACER, camshaft sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740136
RETAINER, camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740137
WASHER, fuel injection pump drive gear . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740138
CLAMP, oil pump drive assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5740139
GEAR, fuel injection pump driven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5715449 TO 5740139
2-1-02

Part Number
Page Number
5740140
GEAR, fuel injection pump drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740144
BOLT, bearing cap, outboard, front & rear . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5740145
PIN, block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5740146
SCREW, torsional damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740147
WASHER, flat, torsional damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740148
SHAFT, oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5740151
COVER, rocker arm, L.H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5740152
SPRING, valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740153
SPACER, sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740155
BOLT, connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5740156
NUT, connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5740158
RING, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5740161
GROMMET, oil filler tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5740169
BAFFLE, crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5740171
CLAMP, fuel drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5740179
CLAMP, fuel injection tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5740180
ROTOR, engine poppet, exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740181
BOLT, backing plate and front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5740181
BOLT, oil pump drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5740182
COVER, crankcase front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13, 2-15
5740184
SCREW, fuel injection pump driven gear . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740185
STUD, backing plate and front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5740186
COVER, water access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5740187
BEARING, camshaft, #1, plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740188
BEARING, camshaft, #2, pink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740189
BEARING, camshaft, #3, yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740190
BEARING, camshaft, #4, green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740191
BEARING, camshaft, #5, orange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740194
VALVE, poppet, intake, 0.089 mm oversized . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740195
VALVE, poppet, intake, 0.349 mm oversized . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740201
BEARING, standard, #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740202
BEARING, .013 mm undersized, #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740203
5740204
BEARING, standard, #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740205
5740206
5740210
CAP, fuel injection nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5740211
HOSE, 7-inch, fuel drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5740211
HOSE, fuel return, 1/4" O.D. x 1/8" I.D. x 10 1/2" long . . . . . . . . . . . . . . . . . . . 3-7
5740140 TO 5740211
2-1-02

Part Number
Page Number
5740213
CAMSHAFT, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5740223
PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5740230
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5740238
BEARING, connecting rod, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5740239
BEARING, connecting rod, 0.026 mm undersized . . . . . . . . . . . . . . . . . . . . 2-9
5740240
BEARINGS, standard, #1, 2, 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740241
BEARING, .013 mm undersized, #1, 2, 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740242
BEARING, .026 mm undersized, #1, 2, 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740261
PIN, flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740263
BOLT, flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5740265
ADAPTER, water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
5740266
SEAL INLET, valve stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740268
SPACER, cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5740270
LOCK, valve spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740272
PLUG, camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5740322
SEAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5740440
KIT, power steering pump seal service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
5740444
NUT, lash adjuster, self-locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5740445
BOLT, cover assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5740447
GASKET, housing, cover assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5740448
SIDE COVER HOUSING SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740451
SEAL, pitman shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5740453
BEARING, roller, pitman shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5740456
PLUG, housing end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740458
SEAL END PLUG KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740461
PLUG, piston rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740462
PISTON NUT RACK KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740465
SEAL RACK PISTON KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740466
SCREW, retaining strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740467
STRAP, retaining, piston rack ball guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740468
GUIDE, ball, piston rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740470
RECIRCULATING BALL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740476
LOWER THRUST BEARING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740483
BUSHING, sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5740485
PACKING, preformed, adjuster plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5740499
SEAL VALVE RING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5740508
BOLT, case, rear half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5740513
MAGNETIC CHIP COLLECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5740529
PLUG, expansion, freeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5740213 TO 5740529
2-1-02

Part Number
Page Number
5740531
SHAFT, valve rocker arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5740537
INSERT, fuel injection tube clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5740542
RETAINER, pump assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5740660
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5740723
DUST CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
5740926
CLUTCH, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5740928
HOSE, rubber, bulk, 1/2 O.D. x 1/4 I.D. x 100 feet long . . . . . . . . . . . . . 13-134
5740929
HOSE, heater, bulk, 50 long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
5740929
HOSE, rubber, bulk, 7/8 O.D. x 5/8 I.D. x 50 feet long . . . . . . . . . . . . . . 13-134
5740960
BRUSH SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
5740961
SPRING SET, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
5740968
COVER AND CONTACT STUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5741004
GASKET, end housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5741005
CAPSCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
5741021
KNOB, plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5741028
CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5741028
CLAMP, winch motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5741028
CLAMP, winch motor-to-cover assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5741030
CAPSCREW, solenoid cover, hex head, #10-24 . . . . . . . . . . . . . . . . . . . . . . 13-9
5741043
PLUG, regulating valve, oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5741045
RETAINER, rocker arm shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5741046
RETAINER, rocker arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5741061
WASHER, oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5741062
PACKING, preformed, oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5741064
HOSE, rubber, bulk, 1 O.D. x 11/16 I.D. x 50 feet long . . . . . . . . . . . . . . 13-134
5741067
HOSE, nonmetallic, 5/8" O.D. x 3/8" I.D. x 25 feet long . . . . . . . . . . 3-3, 13-134
5741068
HOSE, NONMETALLIC, 1/2" O.D. x 1/4" I.D. x 25 feet long . . . . . . . 3-27, 13-134
5741068
HOSE, nonmetallic, bulk, 1/2" O.D. x 1/4" I.D. x 25 feet long . . . . . . . . . . . . . 3-5
5741075
SCREW, case halves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5741079
BULK NYLON TUBE, 3/16" I.D. x 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5741079
NYLON TUBE 3/16" X 250 ROLL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
5741079
TUBE, nylon, bulk, 1/4" O.D. x 3/16" I.D. x 250 feet long . . . . . . . . . . . 9-47, 9-49
5741079
TUBE, nylon, bulk, 3/16" x 250 roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
5741082
BEARING, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
5741107
LOCKWASHER (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
5741114
BEARING ASSEMBLY, intermediate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5741117
CONNECTOR, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9
5741118
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
5741120
CONNECTOR, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

5740531 TO 5741120
2-1-02

Part Number
Page Number
5741140
STUD, water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
5741144
THRUST WASHER, nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5741145
NUT, adjuster plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5741150
PLUG, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5741151
WASHER, fuel injection pump drive gear . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5741152
BOLT, winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5741152
SCREW, pump drive gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5741153
WASHER, rocker arm cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5741162
SCREW, flange head, engine oil dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
5741163
HOSE, rubber, bulk, 1/2" O.D. x 1/4" I.D. x 25 feet long . . . . . . . . . . . . . . 13-134
5741166
STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
5741169
SEAL PACKAGE, brush plate mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
5741174
BEARING, bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5741190
STEERING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5741209
HOSE, bulk, 3/8" x 25 roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5741209
HOSE, bulk, 5/8" O.D. x 3/8" I.D. x 25 feet long . . . . . . . . . . . . . . . . . . . . . . . 7-11
5741209
HOSE, rubber, bulk, 5/8" O.D. x 3/8" I.D. x 25 feet long . . . . . . . . . . 8-21, 13-134
5741210
HOSE, 1/2" O.D. x 1/4" I.D. x 50 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
5741210
HOSE, bulk, 1/4" I.D. x 1/2" O.D x 50 long . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
5741210
HOSE, rubber, bulk, 1/2" O.D. x 1/4" I.D. x 50 feet long . . . . . . . . . . . . . . 13-134
5741211
BULK HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
5741211
HOSE, bulk, 50 roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16, 12-16.3
5741211
HOSE, rubber, bulk, 3/8" O.D. x 3/16" I.D. x 50 feet long . . . . . . . . . . . . . 13-134
5741214
EDGE PROTECTOR, 3/8" x 9/32" x 80 feet long . . . . . . . . . . . . . . . . . . . . 13-134
5741254
NUT, operating lever, selector level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5741666
PLATE ASSEMBLY, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
5741703
ADJUSTER PLUG KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5741704
SEAL, shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
5741748
ARM, lever, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5741750
ARM, lever, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5741823
VALVE, flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
5741889
CAPSCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5741890
CUP, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5741892
ADJUSTER PLUG SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5741895
CLAMP, fuel drain tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5741910
STEERING GEAR SIDE COVER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5741916
LOCKWASHER, solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5741994
SPRING, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5741995
SPRING, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5741140 TO 5741995
2-1-02

Part Number
Page Number
5742095
SEAL, exhaust valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5742109
GASKET, thermostat housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5742109
GASKET, water cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5742123
ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5742123
ADAPTER, R.H. front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5742152
SEAL, crankcase front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5742166
UPPER THRUST BEARING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5742184
STUD, crankcase front cover and injection pump, lower . . . . . . . . . . . . . 2-15
5742537
FLUID, chemical vulcanizing (1/2 pint) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71
5742538
PLUG, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5742538
PLUG, large tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71
5742539
PLUG, small . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-73
5742539
PLUG, small tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71
5742540
RASP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71, 13-73
5742541
TOOL, plug insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71
5742542
TOOLBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-71
5742564
BRACKET, fuel injection lines, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5742577
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5742589
PLUG, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5742593
SHAFT, lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5742599
NUT ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5742600
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5742602
ELEMENT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5742603
HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5742604
SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5742605
SENSOR ASSEMBLY, water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5742625
STEERING GEAR VALVE ASSEMBLY KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5742626
PITMAN SHAFT GEAR ASSEMBLY SERVICE KIT . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5742627
GEAR HOUSING ASSEMBLY SERVICE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
5742650
GASKET, fuel pump cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5742657
COVER, fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5742662
BOLT, 124 amp, frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742663
FRAME, 124-amp alternator, includes bearings . . . . . . . . . . . . . . . . . . . . 12-11
5742664
REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742665
SPRING, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742666
BRUSH HOLDER AND BRUSH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742667
SCREW, regulator, 124 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742668
SCREW, rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742669
SCREW AND WASHER, rectifier bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11

5742095 TO 5742669
2-1-02

Part Number
Page Number
5742670
CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742672
RECTIFIER BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742673
STATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742674
FRAME, D.E., includes bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742676
COLLAR, outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742677
COLLAR, inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742678
ROTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742679
BALL BEARING, S.R.E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
5742680
SCREW, steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5, 8-7
5742688
SWITCH ASSEMBLY, turn, emergency, horn, and dimmer . . . . . . . . . . . . . . . 8-5
5742738
SOLENOID SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5742768
HOUSING, lock and switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
5742769
BOLT, steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
5742775
KIT, plunge joint boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
5742776
KIT, fixed joint boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
5742857
RING GEAR, stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742858
DETENT SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742866
DRUM BUSHING, nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742867
OIL SEAL, radial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742868
ELECTRIC MOTOR, 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
5742869
COUPLING, motor shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742870
BRUSH SET, 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
5742871
THRUST PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742872
STEEL BALL SET, 85 balls, 3/16" Dia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742873
CARRIER ASSEMBLY, stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742874
SWITCH, electric thermal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
5742876
COMPRESSION SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742877
1/4-INCH DIA. STEEL BALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742878
ROLLER CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742879
COVER ASSEMBLY, winch motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5742879
SOLENOID HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742880
BALL BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742881
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742882
BRAKE DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5742882
SPACER, motor shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742883
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742884
CAP SCREW, allen head, 1/4 - 20 x 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5742885
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742886
5742670 TO 5742886
2-1-02

Part Number
Page Number
5742886
CARRIER GEAR, stage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5742887
5742888
SUN GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5742888
SUN GEAR, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742892
3.5 x 6-INCH DRUM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742893
TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742897
SUPPORT, drum, motor end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742908
KIT, rocker panel guard (steel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
5742908
KIT, rocker panel guard, (steel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
5742918
ARMATURE ASSEMBLY (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
5742919
HEAD ASSEMBLY, commutator end (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . 12-9
5742920
FRAME AND FIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
5742921
HOUSING ASSEMBLY, pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5742922
CORE ASSEMBLY, moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5742924
CHAFEGUARD, sprial wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
5742924
WRAP, spiral, 5-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
5742932
CONTROL PACK, 12 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742944
KIT, bed-mounted spare tire carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
5742960
KIT, soft top, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81
5742967
SUPPORT, drum, gear end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742968
HOUSING ASSEMBLY, GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742969
CLUTCH LEVER, with plastic knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742970
RING GEAR ASSEMBLY, series 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742971
HEX SHAFT, output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742972
HEX SHAFT, input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5742974
WIRE ROPE, 7/16-inch DIA. x 75-feet long . . . . . . . . . . . . . . . . . . . 13-10, 13-13
5742980
FIBEROPTICS, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5743023
HOSE, air duct, bulk, 2 1/2" I.D. x 18 feet long . . . . . . . . . . . . . . . 11-19, 13-134
5743069
KIT, CTIS tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
5743072
CARRIER, front differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5743073
SEAL KIT, lipseal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5743075
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5743077
KEY, clutch drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5743078
BEARING, pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5743154
LENS, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5743155
LENS, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5743156
KNOB KIT, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5743157
PUSH BUTTON KNOB KIT, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5743158
SWITCH ASSEMBLY, neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

5742886 TO 5743158
2-1-02

Part Number
Page Number
5743159
SWITCH ASSEMBLY, reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5743160
COVER PLATE SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5743166
GROMMET, 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
5743167
TAPE, permagum/prestite, 12" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
5743167
TAPE, sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5743169
HOSE, drain, 3/8" x 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743169
HOSE, plastic, drain, 1/2 O.D. x 3/8" I.D. x 4 feet long . . . . . . . . . . . . . . 13-134
5743170
ELBOW, drain hose, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743171
TEE, drain, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743172
CLAMP, hose, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743187
SCREW, tapping, flanged,#10 - 16 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
5743213
KIT, six foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743214
KIT, nine foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743223
NOZZLE, fuel injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5, 3-7
5743226
PACKING, preformed, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5743227
CRANKSHAFT, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5743228
DAMPER ASSEMBLY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
5743229
SPROCKET WHEEL, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
5743232
BACKING PLATE, water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
5743232
PLATE, water pump backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5743235
SEAL, engine oil pan, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5743242
GASKET, water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
5743250
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45, 13-125
5743251
YOKE, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45, 13-125
5743252
BOOT, rubber, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45, 13-125
5743253
CLIP, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45, 13-125
5743254
SPACER, round, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45, 13-125
5743256
RACK END ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743257
SIDE, nine foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743258
CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45, 13-125
5743259
SIDE, six foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743260
SIDE, three foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743261
END CAP, crossbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743262
FLOOR SECTION, three foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743263
FLOOR SECTION, six foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743264
FLOOR SECTION, three foot rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743265
END CAP, floor section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743269
BOLT, 3/8 - 16 x 2, Gr5, Phos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45
5743277
VALVE, regulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5743159 TO 5743277
2-1-02

Part Number
Page Number
5743278
VALVE, safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5743279
IMMERSION HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5743280
RING SET, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5743281
RING SET, 0.5 mm oversized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5743282
PISTON ASSEMBLY, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5743283
VALVE, poppet, exhaust, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5743284
VALVE, poppet, exhaust, 0.089 mm oversized . . . . . . . . . . . . . . . . . . . . . . . 2-11
5743288
BRACKET, fuel injection lines, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5743290
FOAM TAPE, W/strip, 1/4" x 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
5743308
GLUE, end cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743310
SEAL, transmission oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5743312
SEAL, filter neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5743336
PAWL, steering column lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743337
SPRING, steering column lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743338
FLAT BEARING, column lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743339
GEAR, steering column lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743340
ACTUATOR, column lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743341
RETAINER, column lock gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743342
HOUSING, lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743343
SWITCH ASSEMBLY, ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743344
SLEEVE, upper bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5743354
KIT, three foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-125
5743361
SEAL, torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5743399
GASKET SET, BLK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7, 2-15, 4-13
5743412
SPACER, A/C condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5743423
SPECIAL EQUIPMENT APPLICATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . 13-136
5743434
CLIP, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743435
PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743436
CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743437
MOUNTING bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743438
PLATE, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743439
CURVED TUBE, with black plastic insert, lf, rr . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743440
CURVED TUBE, with orange plastic insert, rf, lr . . . . . . . . . . . . . . . . . . . . . . 13-47
5743441
RECEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743442
RUNNING BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743443
END CAP, lf, rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743444
END CAP, rf, lr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743446
KIT, running board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
5743453
CLAMP, bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29

5743278 TO 5743453
2-1-02

Part Number
Page Number
5743459
PUSH NUT, 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5743462
RIVET, 1/4 grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5743468
HARNESS, ambient temperature switch . . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
5743469
SWITCH, ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
5743472
SWITCH, low pressure cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5743473
RECEIVER/DRYER, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5743478
S-CLIP, blower housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5743484
TUBE, motor cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5743496
VALVE, expansion, auxiliary HVAC, R134a . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5743497
MOTOR, blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5743498
WHEEL, blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5743502
SWITCH, two-speed rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
5743504
LOUVER, circular, side vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50, 11-33
5743508
CLAMP, hose, 24mm, constant tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
5743510
SWITCH, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5743511
SWITCH, transfer case range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5743512
TONE WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5743516
SENSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5743526
CLIP, ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5743534
BRACKET, aux. A/C mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5743540
HOSE, air duct, bulk, 3/4" I.D. x 50 feet long . . . . . . . . . . . . . . . . . 11-19, 13-134
5743541
HOSE, air duct, bulk, 1 1/2" I.D. x 25 feet long . . . . . . . . . . . . . . . . 11-19, 13-134
5743542
DUCT HOSE, flexible, 2" O.D. x 50 feet . . . . . . . . . . . . . . . . . . . . . . 11-23, 13-134
5743542
HOSE, air duct, bulk, 2" I.D. x 50 feet long . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
5743547
OIL, Pag, 12 oz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5743582
HOSE, drain, 3/8 x 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743583
HOSE, drain, 3/8 x 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743584
HOSE, bulk, drain, 3/8" x 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743584
HOSE, bulk, drain, 7/16" O.D. x 3/8" I.D. x 50 feet long . . . . . . . . . . . . . . 13-134
5743586
HOSE, drain, 3/8x 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743587
HOSE, drain 3/8x 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5743588
HOSE, air duct, 1 1/2" I.D. x 40" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
5743599
KIT, auxiliary air hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-51
5743671
BOLT, rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
5743708
LOOP, extended webbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
5743709
BAG, CTIS hose storage, 12" x 12", plastic . . . . . . . . . . . . . . . . . . . . . . . . . 13-51
5743721
LUBRICANT, runflat, 11 oz tube, case of 10 . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
5743742
TAPE, indicator, transmission gear shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5743744
SECTOR, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5743459 TO 5743744
2-1-02

Part Number
Page Number
5743747
RETAINER, rear bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5743750
BUSHING, extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5743751
SEAL, rear output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5743767
JUMPER, ambient temperature switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
5743782
BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
5743799
PISTON ASSEMBLY, 0.5 mm oversized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
5743824
VALVE, schrader, small port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5743855
SCREW, transfer case, flanged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5743857
KIT, front seat belt, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
5743858
KIT, front seat belt, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
5743860
KIT, rear seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
5743863
KIT, hood lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
5743957
SLIP YOKE, universal joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
5744030
SENSOR, coolant temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5744032
SENDER, temperature gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5744075
CAP, mirror pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
5744076
NUT, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5744085
BOLT, valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5744092
MAGNET, chip collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5744093
SOLENOID ASSEMBLY, torque converter clutch . . . . . . . . . . . . . . . . . . . . . 5-15
5744095
CLIP, solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5744098
SWITCH, fluid pressure, manual valve position . . . . . . . . . . . . . . . . . . . . . . 5-15
5744103
BRACKET, parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5744105
ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5744108
SPRING, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5744111
STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5744115
SCREW, ph Torx, M6-1.0 x 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5744122
PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5744138
SEAL, door trim, 12 roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
5744142
CLAMP, 2 - 1/2, dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5744143
SCREW, socket head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5744143
SCREW, SOCKET HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
5744143
SCREW, socket head, 2 1/2" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
5744152
HOSE, heater, 5/8" I.D. x 100" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
5744160
COVER, height adjuster, black vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744161
BAG, height adjuster, black vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744167
MIRROR, replacement glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
5744168
OWNERS MANUAL KIT, 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744181
PAINT, touch-up, 12-oz. spray, black gloss . . . . . . . . . . . . . . . . . . . . . . . . 13-137

5743747 TO 5744181
2-1-02

Part Number
Page Number
5744182
PAINT, touch-up, 2-oz. bottle, black gloss . . . . . . . . . . . . . . . . . . . . . . . . 13-137
5744183
PAINT, touch-up, 12-oz. spray, tan gloss . . . . . . . . . . . . . . . . . . . . . . . . . . 13-137
5744184
PAINT, touch-up, 2-oz. bottle, tan gloss . . . . . . . . . . . . . . . . . . . . . . . . . . 13-137
5744195
SCREEN, coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5744196
PIN, insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5744198
PULLEY AND BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5744218
LATCH, closeout panel door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
5744236
SCREW, 1/4 - 20 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5744258
HOSE, air duct, 3/4 I.D. x 18 long, demist . . . . . . . . . . . . . . . . . . . . . . . . 11-19
5744277
FIBEROPTICS, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5744279
FILTER KIT, radio noise suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-77
5744281
KIT, underbody protection, vehicle w/ winch . . . . . . . . . . . . . . . . . . . . . 13-35
5744281
KIT, underbody protection, vehicle w/winch . . . . . . . . . . . . . . . . . . . . . . 13-37
5744290
POWER CABLE ASSEMBLY, winch-to-battery, 64.5" long . . . . . . . . . . . . . . . 13-5
5744291
SEAT BELT, auxiliary seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744292
PIN AND LANYARD ASSEMBLY, auxiliary seat retainer . . . . . . . . . . . . . . . 13-55
5744299
KIT, underbody protection, vehicle w/o winch . . . . . . . . . . . . . . . 13-35, 13-37
5744313
FRAME, auxiliary seat w/spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744314
FRAME, auxiliary seatback, w/spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744315
FRAME, auxiliary seat mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744316
SPRING, auxiliary seat susp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744317
FOAM, auxiliary seatback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744318
FOAM, auxilary seat, cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744321
SEAL, door, 50 foot roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
5744322
BODY SEAL, 50 bulk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
5744322
BODY SEAL, bulk, 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
5744322
SEAL, body, 50 foot roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54, 13-134
5744343
EDGE SEAL, vertical doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
5744344
DOOR SEAL, vertical doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
5744346
SEAL, door panel frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
5744357
PAINT, touch-up, 2-oz. bottle, white gloss . . . . . . . . . . . . . . . . . . . . . . . . 13-137
5744358
PAINT, touch-up, 12-oz. spray, white gloss . . . . . . . . . . . . . . . . . . . . . . . . 13-137
5744359
PAINT, touch-up, 2-oz. bottle, silver metallic . . . . . . . . . . . . . . . . . . . . . . 13-137
5744360
PAINT, touch-up, 12-oz. spray, silver metallic . . . . . . . . . . . . . . . . . . . . . . 13-137
5744361
BOLT, battery, side terminal, 1" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
5744366
PAINT, touch-up, 2-oz. bottle, bright white . . . . . . . . . . . . . . . . . . . . . . . 13-137
5744367
PAINT, touch-up, 12-oz. spray, bright white . . . . . . . . . . . . . . . . . . . . . . . 13-137
5744368
OWNERS MANUAL, CANADIAN SUPPLEMENT, 1995 . . . . . . . . . . . . . . . 13-135
5744369
OWNERS MANUAL, G.C.C SUPPLEMENT, 1995 . . . . . . . . . . . . . . . . . . . . 13-135
5744182 TO 5744369
2-1-02

Part Number
Page Number
5744373
VALVE, schrader, large port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5744376
KIT, winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
5744376
KIT, winch, 12V, 12000-lb capacity, red "W" . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
5744380
OWNERS MANUAL, 1996 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744381
PARTS MANUAL, 1996 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744382
SERVICE MANUAL, 1996 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744404
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5744405
REAR CALIPER RESEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5744406
WHEEL WEIGHTS, pack of 10, 1 oz, clip-on . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
5744407
5744408
5744409
5744413
CLAMP, plunge boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
5744414
CLAMP, boot, inner, plunge and fixed joint assemblies . . . . . . . . . . . . . . . 9-35
5744415
CLAMP, boot, race, joint assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
5744425
KIT, tonneau bow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
5744425
KIT, tonneau bow assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
5744429
TRANSFER CASE, front half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5744430
SENSOR, air intake temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5744432
BOLT, thermostat housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5744434
BOLT, water outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5744435
BOLT, center intake manifold (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5744438
CLAMP, exhaust manifold-to-turbo (Turbo Diesel) . . . . . . . . . . . . . . . . . . . 2-27
5744439
BOLT, crankshaft position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5744442
BRACKET, solenoid valve mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5744445
EXHAUST MANIFOLD, L.H. (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
5744446
EXHAUST MANIFOLD, R.H. (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
5744448
GASKET, center intake manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5744449
GASKET, cylinder head, (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5744451
GASKET, intake manifold-to-head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5744452
INTAKE MANIFOLD, center (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5744453
INTAKE MANIFOLD, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5744454
INTAKE MANIFOLD, R.H. (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5744459
STUD, intake manifold-to-head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
5744460
HOSE, thermostat bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5744461
HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5744462
O-RING, enclosing, thermostat seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5744463
THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5744464
EXHAUST PIPE, L.H. (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

5744373 TO 5744464
2-1-02

Part Number
Page Number
5744465
EXHAUST PIPE, R.H. (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
5744467
BOLT, pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5744468
SEAL, pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5744470
TURBOCHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
5744472
BOLT, solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5744473
OUTLET ASSEMBLY, water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5744479
CONNECTOR, thermal bypass hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5744496
CLAMP RING, rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
5744500
SCREW, rear window frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
5744501
TIE BAR, rear window frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
5744503
CENTER POST, rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
5744504
LOCK, rear window left hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
5744505
LOCK, rear window right hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
5744506
FILLER, window frame 90 inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
5744509
COIL AND HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5744520
CLUTCH DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5744522
5744523
TECHNICAL HIGHLIGHTS, 1996 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-136
5744553
SWING AWAY CUSHION , 40" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
5744553
SWING-AWAY CUSHION, 40" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
5744554
GLASS AND LIFT CHANNEL, tinted glass, L.H., front . . . . . . . . . . . . . . . . . . 10-53
5744554
GLASS AND LIFT CHANNEL, tinted glass, R.H., rear . . . . . . . . . . . . . . . . . . 10-57
5744555
GLASS AND LIFT CHANNEL, tinted glass, L.H., rear . . . . . . . . . . . . . . . . . . 10-57
5744555
GLASS AND LIFT CHANNEL, tinted glass, R.H., front . . . . . . . . . . . . . . . . . 10-53
5744563
VALVE, water control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
5744579
STORAGE BAG, seat cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-63
5744597
COVER, frame, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744600
UNIVERSAL ROOF MOUNTING RACK KIT . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45
5744602
U-JOINT, intermediate shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
5744613
OWNERS MANUAL, 1997 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744614
PARTS MANUAL, 1997 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744615
SERVICE MANUAL, 1997 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744617
5744618
POLICIES AND PROCEDURES MANUAL, 1997 . . . . . . . . . . . . . . . . . . . . . 13-135
5744619
VIDEO, 1-PIECE WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-136
5744621
CLAMP, boot, inner, plunge and fixed joint assemblies, 12,100-lb GVW . 9-35
5744622
CLAMP, boot, race, joint assembly, 12,100-lb GVW . . . . . . . . . . . . . . . . . . 9-35
5744623
CLAMP, plunge boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
5744631
BUSHING, auxiliary seat pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744465 TO 5744631
2-1-02

Part Number
Page Number
5744632
MAINTENANCE BOOKLET, 1997 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744641
STEP ASSEMBLY, utility, red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-27
5744642
KIT, swing-away spare tire mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
5744644
VIDEO, OFF-ROAD DRIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-136
5744645
TECHNICAL HIGHLIGHTS, 1997 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-136
5744649
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5744650
CHAMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5744651
CHAMBER, oversized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5744652
VACUUM HARNESS BOOST CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
5744654
ACTUATOR, wastegate (Turbo Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
5744658
KIT, stainless steel wheel cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87
5744663
OIL PAN ASSEMBLY, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5744673
DECAL, HUMMER, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
5744674
DECAL, HUMMER, silver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
5744675
DECAL, HUMMER, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
5744676
5744687
ALTERNATOR ASSEMBLY, 124-Amp, remanufactured . . . . . . . . . . . . . . . . 12-11
5744690
RECLINER MECHANISM, drivers seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744692
MAINTENANCE BOOKLET (for all years except 1997) . . . . . . . . . . . . . . . 13-135
5744704
KIT, off-road accessory (station wagon) . . . . . . . . . . . . . . . . . . . . . . . . . . 13-95
5744706
TUBE, pump to injector, #1 cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5744707
5744708
5744709
5744710
5744711
5744712
5744713
5744714
WINCH ROLLER FAIRLEAD, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-83
5744715
WINCH ROLLER FAIRLEAD, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-83
5744718
OFF ROAD PARTS PACKAGE (station wagon) . . . . . . . . . . . . . . . . . . . . . . 13-95
5744719
STARTER MOTOR ASSEMBLY, remanufactured . . . . . . . . . . . . . . . . . . . . . . . 12-5
5744720
UPHOLSTERY, leather, R.H., front, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
5744721
UPHOLSTERY, leather, R.H., front, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
5744722
UPHOLSTERY, leather, L.H., front, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
5744723
UPHOLSTERY, leather, L.H., front, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
5744724
UPHOLSTERY, leather, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
5744725
UPHOLSTERY, leather, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
5744737
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38, 13-89

5744632 TO 5744737
2-1-02

Part Number
Page Number
5744739
HOOK AND CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5744739
HOOK AND CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5744740
HEADREST ASSEMBLY, black vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744744
ARMREST, drivers, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744744
ARMREST, passengers, black vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744749
UPHOLSTERY, seat, black vinyl, w/o cushion, rear . . . . . . . . . . . . . . . . . . 10-42
5744752
UPHOLSTERY, seat back, black vinyl, w/o cushion, rear . . . . . . . . . . . . . 10-42
5744757
COVER ASSEMBLY, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
5744758
COVER ASSEMBLY, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
5744760
THERMOSTAT, 34-39 degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744761
MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5744762
MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5744763
MOTOR, vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5744764
MOTOR, temperature door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5744765
PLENUM, auxiliary HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5744765
PLENUM, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5744766
BLOWER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5744767
BOLT, torx head, expansion valve mounting . . . . . . . . . . . . . . . . . . . . . . 11-17
5744768
EVAPORATOR COIL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744769
CONDENSER, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5744770
VALVE, expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744771
MANIFOLD FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744772
SEALING PLATE, footwell opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744773
GASKET, Manifold to evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744774
GASKET, heater hose adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744774
GASKET, heater tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
5744775
GASKET, expansion valve to block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744776
BLOWER HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5744777
LOWER CASE ASSEMBLY (On VIN VE176477 and up) . . . . . . . . . . . . . . . . 11-15
5744778
HOUSING, upper air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5744779
HOUSING, lower air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5744780
MOUNTING PLATE, insulation/seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744781
AIR INTAKE HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5744782
UPPER CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5744783
HEATER CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17
5744784
COUPLER, temperature door motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5744785
BUSHING, mounting plate sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
5744786
MOUNTING PLATE, vacuum motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5744788
AUXILIARY A/C-HEAT POWER HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . 11-29
5744739 TO 5744788
2-1-02

Part Number
Page Number
5744788
HEAT/COOL POWER, heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27
5744790
HARNESS, vacuum evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5744791
TRANSITION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5744792
HARNESS, control vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
5744793
LOUVER, rectangular, w/o adapter . . . . . . . . . . . . . . . . . . . . . . . . 10-50, 11-33
5744794
VACUUM HARNESS, water valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
5744800
CLIP, upholstery retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744801
TOOL BOX, off-road, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-95
5744805
KNOB, control, seat tilt, drivers seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744808
TUBE, heater, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
5744809
TUBE, heater, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
5744810
COVER, vacuum motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
5744811
PLUG, engine oil pan drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5744812
GASKET, 12mm, engine oil drainplug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5744816
COVER, side, reclining seat, left, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744817
COVER, side, reclining seat, right, black . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744822
SPEAKER, 6 subwoofer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
5744823
KNOB, control, seatback recline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744824
CONTROL KNOB, seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744825
GASKET, block-to-expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5744826
FERRULE, headrest post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744832
COVER, height adjuster, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744833
COVER, height adjuster, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744834
BAG, height adjuster, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744835
BAG, height adjuster, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5744838
UPHOLSTERY, seat, black vinyl, w/o cushion, front . . . . . . . . . . . . . . . . . . 10-42
5744839
BOOT, headrest/seat bar post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744842
UPHOLSTERY, seat back, black vinyl, w/o cushion, front . . . . . . . . . . . . . 10-42
5744843
CAP, schrader valve, high side, red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5744844
CAP, schrader valve, low side, blue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5744845
OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744846
PARTS MANUAL, 1998 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744847
SERVICE MANUAL, 1998 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744851
KIT, soft top slant-back, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
5744857
UPHOLSTERY, seat, auxiliary seat, black . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
5744858
UPHOLSTERY, seat back, auxiliary seat, black . . . . . . . . . . . . . . . . . . . . . . 13-55
5744861
5744865
CUT-OFF SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5744867
DUAL OIL FILTER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97

5744788 TO 5744867
2-1-02

Part Number
Page Number
5744869
KIT, hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-75
5744872
KIT, air filter restriction gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-67
5744877
KIT, side plate retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5744879
BULB, indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5744880
PINION, narrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5744881
STRAP, 3-inch 30 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
5744881
STRAP, vehicle recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-95
5744882
DECAL, HUMMER, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
5744890
KIT, electric seat heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-93
5744891
BEARING ASSEMBLY., upper steering column . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5744893
PUMP AND SCREEN, oil pick-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
5744894
COIL, evaporator and heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5744895
PAINT, touch-up, 2-oz. bottle, competition yellow . . . . . . . . . . . . . . . . . 13-137
5744896
PAINT, touch-up, 12-oz. spray, competition yellow . . . . . . . . . . . . . . . . . 13-137
5744897
PAINT, touch-up, 2-oz. bottle, candy apply red . . . . . . . . . . . . . . . . . . . 13-137
5744898
PAINT, touch-up, 12-oz. spray, candy apply red . . . . . . . . . . . . . . . . . . . 13-137
5744900
CONNECTOR, 2-way, speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-59
5744902
CAP, black, schrader valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
5744903
KIT, travelers survival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-69
5744904
INSULATION, sealing plate (On VIN VE176477 and up) . . . . . . . . . . . . . . 11-17
5744905
KIT, Rosewood dash trim appliqu panels . . . . . . . . . . . . . . . . . . . . . . . . 13-91
5744906
KIT, Carbon Fiber dash trim appliqu panels . . . . . . . . . . . . . . . . . . . . . . 13-91
5744907
KIT, Carpathian Elm Burl dash trim appliqu panels . . . . . . . . . . . . . . . . 13-91
5744909
OIL SEAL, front output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5744911
SENSOR, crankshaft position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
5744912
MIRROR HEAD, L.H., exterior, power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
5744913
MIRROR ARM, R.H., exterior, power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
5744914
MIRROR ARM, L.H., exterior, power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
5744917
MIRROR HEAD, R.H., exterior, power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
5744918
ENGINE, long block, 6.5 liter, new . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
5744919
KIT, decorative lug nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87
5744920
KIT, wheel cover mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87
5744921
WHEEL COVER, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87
5744922
KNOB, control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
5744923
DECAL, HUMMER, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
5744924
SWITCH, seat heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-93
5744925
MODULE, seat heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-93
5744926
ELEMENT, heating, back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-93
5744927
CUSHION, element, heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-93
5744869 TO 5744927
2-1-02

Part Number
Page Number
5744928
YOKE AND SLINGER, front output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5744929
TURBOCHARGER ASSEMBLY, remanufactured . . . . . . . . . . . . . . . . . . . . . . 2-23
5744936
TOW BALL ASSEMBLY, 1 7/8", 2", and 2 5/16" . . . . . . . . . . . . . . . . . . . . . . . . 13-17
5744937
SOLENOID ASSEMBLY, engine shut-off (ESO) . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
5744939
DUCT, passenger side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
5744940
DUCT, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
5744941
DUCT, drivers side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
5744943
BOLT, bearing cap, outboard, middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5744959
DRIVER, pump-mounted fuel solenoid (PMD) . . . . . . . . . . . . . . . . . . . . . . . 3-5
5744962
HEAT TRANSFER PAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
5744973
5744974
OWNERS MANUAL, 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744975
SERVICE MANUAL, 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744976
PARTS MANUAL, 1999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5744978
CD ROM, PARTS AND SERVICE MANUALS, 1999/2000 . . . . . . . . . . . . . . . 13-136
5744996
BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-69
5745006
COVER, lamp, HID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-85
5745008
DUCT, driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
5745008
DUCT, drivers heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
5745010
EDGE GUARD, 24" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10, 10-103
5745011
TAPE, foam core, Butyl, 14 long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
5745012
MOTOR ASSEMBLY, injection timing stepper (ITS) . . . . . . . . . . . . . . . . . . . . . 3-5
5745013
WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
5745014
PRESSURE REGULATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
5745015
KIT, external tire repair accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-99
5745016
KIT, PMD-heat transfer pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
5745019
KIT, winch accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
5745020
KIT, upper grille, cover, polished stainless steel . . . . . . . . . . . . . . . . . . . . 13-109
5745022
UPHOLSTERY, leather, auxiliary seat, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
5745023
UPHOLSTERY, leather, auxiliary seat, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-65
5745026B9
FRAME RAIL ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
5745026B9
RAIL, frame, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
5745027
KIT, off-road light, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-85
5745028
KIT, off-road light, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-85
5745029
KIT, bedliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-121
5745031
GASKET, fuel level transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-19
5745033
CASE, top and bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-29
5745035
Video, Off-Road Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-136
5745036
KIT, floor mat, gray, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-61

5744928 TO 5745036
2-1-02

Part Number
Page Number
5745037
KIT, floor mat., brown, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-61
5745038
KIT, floor mat, gray, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-61
5745039
KIT, floor mat, brown, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-61
5745042
TUBE ASSEMBLY, fuel drain return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5745044
CD ROM, PARTS AND SERVICE MANUALS, 1995/1996 . . . . . . . . . . . . . . 13-136
5745045
CD ROM, PARTS AND SERVICE MANUALS, 1997/1998 . . . . . . . . . . . . . . 13-136
5745046
PAD, front step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745047
PAD, left rear step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745048
PAD, right rear step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745049
KIT, side step bars, black textured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745050
KIT, side step bars, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745051
KIT, side load roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-117
5745053
KIT, stainless steel wheel cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87
5745054
WHEEL COVER, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87
5745055
KIT, decorative lug nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87
5745060
PAINT, touch-up, 2-oz. bottle, mesa dusk carmel . . . . . . . . . . . . . . . . . . 13-137
5745061
PAINT, touch-up, 12-oz. spray, mesa dusk carmel . . . . . . . . . . . . . . . . . 13-137
5745065
BIKE RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-115
5745067
KIT, bike rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-115
5745069
COVER, front grille, polished stainless steel . . . . . . . . . . . . . . . . . . . . . . . 13-111
5745070
COVER, front bumper with winch, polished stainless steel . . . . . . . . . . 13-103
5745071
COVER, skid plate, polished stainless steel . . . . . . . . . . . . . . . . . . . . . . . 13-113
5745076
KIT, garage door opener, 4-button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41
5745076
REMOTE ENTRY KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-137
5745077
TRANSFER CASE ASSEMBLY, remanufactured . . . . . . . . . . . . . . . . . . . . . . . 5-25
5745079
COVER, front bumper with brushguard and without winch, polished stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-105
5745080
VELCRO STRIP, rear toneau curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
5745081
VELCRO STRIP, 41 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
5745081
VELCRO, 41 long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
5745082
VELCRO STRIP, 43 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
5745082
VELCRO, extrusion, 43 long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
5745083
VELCRO STRIP, 9 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
5745083
VELCRO, 9 long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
5745084
SIDE BAR, with step pad, left, black textured . . . . . . . . . . . . . . . . . . . . . . 13-49
5745085
SIDE BAR, with step pad, right, black textured . . . . . . . . . . . . . . . . . . . . . 13-49
5745086
SIDE BAR, with step pad, left, stainless steel . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745087
SIDE BAR, with step pad, right, stainless steel . . . . . . . . . . . . . . . . . . . . . . 13-49
5745088
BRACKET, support, left front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745037 TO 5745088
2-1-02

Part Number
Page Number
5745089
BRACKET, support, right front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745090
BRACKET, support, left rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745091
BRACKET, support, right rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745093
WATER PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
5745097
BRACKET, tube, left rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745098
BRACKET, tube, right rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745099
BRACKET, tube, left and right front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
5745100
CAPS, center, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-87
5745101
COVERS, door handle and bezel (six- door), polished stainless steel . 13-119
5745102
COVERS, door handle and bezel (four -door), polished stainless steel 13-119
5745107
VELCRO SET, 1" x 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
5745110
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5745115
COVER, rear bumper, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-107
5745116
STUD, 3/8-16 x 1 9/16, Hydro-boost-to-m/c . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
5745117
WHEEL, blower motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
5745118
VALVE ASSEMBLY, pressure relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
5745120
SENDER SWITCH, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5745120
SENSOR, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
5745121
SENSOR, turbo pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5745123
SEAL, turbo-to-block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
5745128
GLASS AND LIFT CHANNEL, privacy glass, L.H., rear . . . . . . . . . . . . . . . . . 10-57
5745129
GLASS AND LIFT CHANNEL, privacy glass, R.H., rear . . . . . . . . . . . . . . . . . 10-57
5745140
SET, rocker panel, side, w/o decal, left & right . . . . . . . . . . . . . . . . . . . . . 13-39
5745148
COVER, bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-107
5745149
MAGAZINE, 6-CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38, 13-89
5745154
KIT, ski rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-123
5745156
5745157
OWNERS MANUAL, 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5745158
PARTS MANUAL, 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5745159
SERVICE MANUAL, 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5745160
LABOR TIME GUIDE, 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-135
5745162
KIT, service brake pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7, 7-9
5745167
O-RING, turbocharger air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
5745169
PANEL, underbody skid, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
5745170
PANEL, underbody skid, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
5745171
PUMP, fuel injection, 6.5L, remanufactured . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
5745180
KIT, SPEEDOMETER, odometer in miles, with trip gauge . . . . . . . . . . . . . . 12-19
5745181
CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-123
5745183
KIT, upper grille, cover, brushed stainless steel . . . . . . . . . . . . . . . . . . . . 13-109

5745089 TO 5745183
2-1-02

Part Number
Page Number
5745186
COVER, front grille, brushed stainless steel . . . . . . . . . . . . . . . . . . . . . . . 13-111
5745189
COVER, front bumper with winch, brushed stainless steel . . . . . . . . . . 13-103
5745192
COVER, front bumper with brushguard and without winch, brushed stainless
steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-105
5745198
KIT, rocker panel protection cover, brushed stainless steel . . . . . . . . . . . 13-39
5745201
COVERS, door handle and bezel (four -door), brushed stainless steel 13-119
5745204
COVERS, door handle and bezel (six- door), brushed stainless steel . 13-119
5745207
COVER, rear bumper, stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-107
5745210
KIT, heavy duty accessory wrap-around brushguard . . . . . . . . . . . . . . . 13-23
5745211
KIT, heavy duty accessory frontal-coverage brushguard . . . . . . . . . . . 13-21
5745213
KIT, floor mat, black, rubber, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-61
5745214
KIT, floor mats, rear, rubber, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-61
5745215
BRACKET, T-case cooler support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5745220
CYLINDER HEAD, remanufactured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5745221
PUMP, fuel injection, 6.5L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
5745225
HEADREST ASSEMBLY, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5745226
HEADREST ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5745227
ARMREST, drivers, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5745228
ARMREST, drivers, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5745229
ARMREST, passengers, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5745230
ARMREST, passengers, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5745231
UPHOLSTERY, seat back, gray, w/o cushion, front . . . . . . . . . . . . . . . . . . 10-42
5745232
UPHOLSTERY, seat back, tan, w/o cushion, front . . . . . . . . . . . . . . . . . . . 10-42
5745233
UPHOLSTERY, seat, gray, w/o cushion, front . . . . . . . . . . . . . . . . . . . . . . . 10-42
5745234
UPHOLSTERY, seat, tan, w/o cushion, front . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5745235
UPHOLSTERY, seat back, gray, w/o cushion, rear . . . . . . . . . . . . . . . . . . . 10-42
5745236
UPHOLSTERY, seat back, tan, w/o cushion, rear . . . . . . . . . . . . . . . . . . . 10-42
5745237
UPHOLSTERY, seat, gray, w/o cushion, rear . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5745238
UPHOLSTERY, seat, tan, w/o cushion, rear . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5745239
SHIM, speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5745243
CTIS WHEEL TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
5745246
GLOWPLUG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5745247
SOLENOID VALVE, boost control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5745254
BRUSHGUARD, frontal coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21
5745255
BRUSHGUARD, wrap-around coverage . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
5745257
MOTOR ASSEMBLY, winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745258
DRUM SUPPORT, motor end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745259
CAPSCREW, allen head, 3/8 - 16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745260
BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745186 TO 5745260
2-1-02

Part Number
Page Number
5745261
DRUM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745262
DRUM SUPPORT, gear end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745263
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745264
RING GEAR, output stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745265
CARRIER GEAR, stage 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745266
GEAR HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745267
REMOTE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745267
REMOTE CONTROLLER, winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5745268
CABLE ASSEMBLY, battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745269
CONTROL PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5745269
CONTROL PACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
5745281
GLOW PLUG, type 60G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5745282
PAINT, touch-up, 12-oz. spray, metallic pewter . . . . . . . . . . . . . . . . . . . . 13-137
5745283
PAINT, touch-up, 2-oz. bottle, metallic pewter . . . . . . . . . . . . . . . . . . . . 13-137
5745284
PAINT, touch-up, 12-oz. spray, woodland green . . . . . . . . . . . . . . . . . . . 13-137
5745285
PAINT, touch-up, 2-oz. bottle, woodland green . . . . . . . . . . . . . . . . . . . 13-137
5745286
KIT, winch, 12V, 12000-lb capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5745286
KIT, winch, 12V, 12000-lb capacity, black "W" . . . . . . . . . . . . . . . . . . . . . . . 13-6
5745288
BRAKE CALIPER, R.H. front, reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5745289
BRAKE CALIPER, L.H. front, reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
5745290
BRAKE CALIPER, L.H., rear, reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5745291
BRAKE CALIPER, R.H., rear, reman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
5745292
KIT, soft top slant-back, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
5745295
KIT, speedometer, odometer in kilometers, with trip gauge . . . . . . . . . . 12-19
5745296
KIT, soft top slant-back, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
5745297
UPHOLSTERY ASSEMBLY, seat & back, auxiliary seat, tan . . . . . . . . . . . . . 13-55
5745298
UPHOLSTERY ASSEMBLY, seat & back, auxiliary seat, gray . . . . . . . . . . . . 13-55
5745302
HARNESS GLOW PLUG, right side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5745303
HARNESS GLOW PLUG, left side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
5745304
WRENCH, wheel lug, for aluminum wheels . . . . . . . . . . . . . . . . . . . . . . . . 13-25
5745305
KIT, three-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
5745306
KIT, six-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
5745307
KIT, nine-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
5745308
RACK END ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
5745310
FLOOR RAIL ASSEMBLY, 3-foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
5745311
5745312
5745313
END CAP, floor rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
5745314
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127

5745261 TO 5745314
2-1-02

Part Number
Page Number
5745315
RACK CENTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
5745317
NUT, wheel half nut/lug nut, cover, chrome . . . . . . . . . . . . . . . . . . . . . . 13-131
5745317
WHEEL NUT COVER, chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
5745323
KIT, output seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5745324
KIT, input seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
5745325
TRANSMISSION, w/ torque converter, 4L80E, remanufactured . . . . . . . . . 5-13
5745331
KIT, rocker panel guard (steel, w/reinforcements) . . . . . . . . . . . . . . . . . . 13-39
5745331
KIT, rocker panel guard, (steel, w/reinforcements) . . . . . . . . . . . . . . . . . 13-39
5745332
KIT, rocker panel guard (aluminum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
5745332
KIT, rocker panel guard, (aluminum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
5745334
RECLINER MECHANISM, passengers seat . . . . . . . . . . . . . . . . . . . . . . . . 10-42
5745336
DELCO SIX_DISK CD CHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-89
5745340
KIT, idler arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
5745354
RUNFLAT HARDWARE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
5745359
REAR WINDOW CURTAIN, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
5745360
REAR WINDOW CURTAIN, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
5745363
ENGINE HARNESS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-131
5745363
HARNESS ASSEMBLY, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-131
5745364
TRANSMISSION, w/ torque converter, 4L80E, remanufactured . . . . . . . . . 5-13
5745365
MODULE ASSEMBLY, daytime running light . . . . . . . . . . . . . . . . . . . . . . . . 12-61
5745369
SEAL, inner, rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
5745393
HARNESS ASSEMBLY, long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-133
5745404
WHEEL ASSEMBLY, Inner and outer assembly . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
5745405
LOCK PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21, 13-23
5745406
LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21, 13-23
5745407
BRACKET, mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21, 13-23
5745408
KIT, mounting hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21, 13-23
5745409
GUARD, rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
5745409
GUARD,rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21
5745424
CHUCK, clip-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
5745428
RACK HARDWARE KIT, 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
5745431
FLARE, drivers side top, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745432
FLARE, drivers side botton, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745433
FLARE, passengers side top, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745434
FLARE, passengers side botton, front . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745435
FLARE, drivers side top, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745436
FLARE, drivers side bottom, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745437
FLARE, passengers side top, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745438
FLARE, passengers side bottom, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745315 TO 5745438
2-1-02

Part Number
Page Number
5745439
KIT, closeout, rear splash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745440
KIT, wheel well flare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-129
5745453
SEAL, 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
5745464
PLUG, transfer case drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5745468
KIT, protective seat cover, front, black . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-63
5745469
KIT, protective seat cover, rear, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-63
5745470
SEAL KIT, side door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
5745470
SEAL, window channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
5745474
SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-85
5745479
KIT, reel lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-133
5745486
KIT, cargo liner and vertical doors, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-59
5745487
KIT, cargo liner and vertical doors, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 13-59
5745514
KIT, door latch limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
57K0264
KIT, service brake pads, for 12,100 GVW vehicles . . . . . . . . . . . . . . . . . 7-7, 7-9
5903019
CLIP, conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-97
5903092
INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
5903092
INSULATOR, connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-61
5903116
CONNECTOR, auxiliary power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-83
5903141
RING TERMINAL, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-97
5903147
TERMINAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
5903147
RING TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
5929738
BEARING, ABS, bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5929739
SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5929752
O-RING, pinion housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5929759
BOOT, moving core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5929764
YOKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
5935281
BLOCK, guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
5935291
PLATE, tube retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
5935291B2
PLATE, retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-95
5935349
PLUG, 1/4 - 20 x 7/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
5935349
PLUG, hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
5935428
RIVNUT, 3/8 - 16, ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
5935430
DUST EXCLUDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
5935441B5
SHIELD, CTIS tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
5935449B5
BRACKET, wheel tube shield support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
5935666B9
BUMPER, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5935666B9
BUMPER, front, with winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
5935669
SKID PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
5935669
SKID PLATE w/winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-37

5745439 TO 5935669
2-1-02

Part Number
Page Number
5935687P
COVER ASSEMBLY, wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5935689
WIRE RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
5935690
PANEL, inner hood, access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
5935699
GROMMET, W/S center pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5935710P
RETAINER, windshield center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5935714B2
RED REFLECTOR, rear, side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-35
5935715B2
AMBER REFLECTOR, front, side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-35
5935800B9
BUMPER, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
5935839
LANYARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31, 13-33
5935839
LANYARD, locking pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
5935897
HARNESS ASSEMBLY, jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
5935943
SKID PLATE w/o winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-37
5936490
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
5936493
IDENTIFICATION LAMP JUMPER HARNESS, front . . . . . . . . . . . . . . . . . . . . 12-51
5936598
HOOD WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
5937021
CONNECTOR, clearance lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
5937021
CONNECTOR, molded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
5937021
CONNECTOR, mold-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
5937024
BRACKET, lamp assembly mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
5937024
BRACKET, lamp assembly mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33
5937024
BRACKET, lens assembly mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
5937026
LAMP ASSEMBLY, red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
5937027
LAMP, yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
5937030
LAMP ASSEMBLY, license plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-25
5937035
LAMP, marker, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
5937036
LAMP, marker, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
5937037P
BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
5937038
CONNECTOR, mold-on, trailer connection . . . . . . . . . . . . . . . . . . . . . . 12-111
5937039
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
5937039
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
5937039
CONNECTOR, 2-way mold on, to rear courtesy light . . . . . . . . . . . . . . 12-123
5937039
CONNECTOR, 2-way mold-on, to rear courtesy light . . . . . . . . . . . . . . 12-129
5937039
CONNECTOR, lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-51
5937060
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
5937082
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
5937082
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
5937082
CONNECTOR, low coolant sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-81
5937091
CONNECTOR, alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-81
5937106
C-PILLAR, intermediate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5935687P TO 5937106
2-1-02

Part Number
Page Number
5937124
STARTER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
5937189
TAPE, PVC foam, 35 roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5, 13-134
5937211
PLUG, dummy, trailer jumper harness, with tether . . . . . . . . . . . . . . . . . . 12-49
5937262
BUSHING, 1/4 x 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
5937392
ELBOW, 90 degree, female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5937392
ELBOW, street . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
5937399
BRACKET, body mount, front, R.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . . . 9-19
5937482
YOKE, universal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
5937525
YOKE, differential pinion, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5937584
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3, 10-93
5937584
NUT INSERT, 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
5937584
NUT, insert, door hold-open assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
5937636
STRAP, cross assembly, bearing, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . 9-37
5937637
SCREW, cross assembly, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
5937810
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-69
5937810
NUT, insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
5937810
NUTSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
5937842
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-135
5937842
NUTSERT, 1/4 - 20 closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
5937865
SHOCK ABSORBER, front, 12,100-LB GVW . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
5937961
BRACKET, body mount, rear, R.H., C-mount, 12,100-lb GVW . . . . . . . . . . . 9-19
5938607
BEARING, front output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938607
BEARING, rear output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938608
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938610
BUSHING, rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27, 5-29
5938614
PLUNGER, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938615
POPPET SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938616
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5938616
SEAL, poppet spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938621
BEARING, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938622
LOCKRING, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938623
LOCKRING, input gear, ring, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938624
RETAINING RING, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938625
RETAINER ASSEMBLY, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938626
RETAINER SCREW, input gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938627
SHIFTER FORK, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938630
BUSHING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938631
PAD, shifter fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938632
WASHER, thrust, spring, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35

5937124 TO 5938632
2-1-02

Part Number
Page Number
5938633
SPRING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938634
BUSHING, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938635
BRACKET, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938636
BRACKET, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938637
CUP, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938638
SPRING, transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938641
SCREW, differential carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938643
PINION, wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938645
NEEDLE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938646
WASHER, thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938647
WASHER, thrust, pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938648
RAIL, transfer shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938649
PIN, fork to rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5938650
GEAR, sprocket carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938651
SPROCKET, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938652
RETAINING RING, sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938653
SPACER, roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938654
BEARING, needle rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938655
GEAR assembly differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938656
RING, differential gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938658
WASHER, transfer case, clutch shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938659
RETAINING RING, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938660
SLEEVE, mode shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938662
SHAFT, front output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938663
SPROCKET, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938664
CHAIN, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938665
DOWEL, alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938666
SCREEN, oil tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938667
CONNECTOR, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938668
OIL TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938669
O-RING, oil tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938670
SCREW, rear bearing retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5938673
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938674
PUMP ASSEMBLY, gear rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5938683
OPERATING LEVER, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
5938686
SWITCH, transfer indicator, 12 volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5938686
TRANSFER LOCK SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-135
5938736
RAIL, upper rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
5938744
BRACKET, back panel support, center . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
5938633 TO 5938744
2-1-02

Part Number
Page Number
5938745
BRACKET, closeout panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
5938749
PANEL, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
5938760
PANEL, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
5938775
PANEL, lower back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5938787
BRACKET, lower back panel, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5938788
BRACKET, lower back panel, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5938789
BRACKET, cargo floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5938790
RAIL ASSEMBLY, upper rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5938792
ANGLE, rail to wheelhouse, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5938814B2
C-PILLAR ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5938815B2
C-PILLAR ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5938822B2
WIPER MOTOR ASSEMBLY, windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
5938841
HEADLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
5938842
LAMP, halogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
5938896
DOOR LOCK CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
5938919
CHANNEL ASSEMBLY, front door glass, lower front, L.H. . . . . . . . . . . . . . . . 10-53
5938920
CHANNEL ASSEMBLY, front door glass, lower front, R.H. . . . . . . . . . . . . . . 10-53
5938921
CHANNEL ASSEMBLY, front door glass, lower rear, L.H. . . . . . . . . . . . . . . . 10-57
5938922
CHANNEL ASSEMBLY, front door glass, lower rear, R.H. . . . . . . . . . . . . . . . 10-57
5938940
BRACKET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
5938940
BRACKET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
5938949
WINDOW REGULATOR ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-58
5938950
WINDOW REGULATOR ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-58
5938951
HANDLE, window regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-58
5938960
LATCH ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-57
5938961
LATCH ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-57
5938962P
DOOR HINGE ASSEMBLY, lower, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
5938962P
HINGE ASSEMBLY, door, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
5938963P
DOOR HINGE ASSEMBLY, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
5938963P
HINGE ASSEMBLY, door, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
5938964
ROD, key cylinder to latch, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
5938965
ROD, lock pin to latch, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
5938966
ROD, lock pin to latch, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
5939037
CLIP, rod end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53, 10-57, 12-70
5939037
END CLIP, yellow rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
5939037
ROD END CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-91, 12-71
5939042
BEZEL, end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
5939042
END BEZEL, CTI cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
5939043
BEZEL, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20

5938745 TO 5939043
2-1-02

Part Number
Page Number
5939056
LAMP, assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-133
5939057
DOME LAMP ASSEMBLY, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-31
5939074
MIRROR ASSEMBLY, rearview, inside, standard . . . . . . . . . . . . . . . . . . . . . 10-31
5939076
STEERING COLUMN, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
5939085
CONNECTOR, door switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
5939085
CONNECTOR, 3-way to lift gate door jam switch . . . . . . . . . . . . . . . . . 12-123
5939085
CONNECTOR, 3-way to rear door jam switch . . . . . . . . . . . . . . . . . . . . 12-123
5939085
CONNECTOR, 3-way, to rear door jamb switch . . . . . . . . . . . . . . . . . . . 12-129
5939085
CONNECTOR, rear door cargo lamp switch . . . . . . . . . . . . . . . . . . . . . . 12-91
5939088
LIGHT SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
5939088
SWITCH ASSEMBLY, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
5939088
SWITCH, door jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33, 12-71
5939089
TAILLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-25
5939092
LAMP ASSEMBLY, turn signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23
5939093B9
BRACKET, front turn signal lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23
5939096
CONNECTOR, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-87, 12-89
5939096
CONNECTOR, dome light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-91
5939099
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
5939099
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
5939099
CONNECTOR, A/C low pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . 12-81
5939154
CONNECTOR, switch illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-93
5939155
CONNECTOR, 6-way, tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
5939202P
PANEL, cowl, L.H. outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
5939223P2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
5939223P2
BOLT, hinge, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
5939226
BRACKET, steering column mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
5939236
CONNECTOR PLUG, turn signal lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
5939237
CONNECTOR PLUG, park light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
5939237
CONNECTOR, jumper harness to roof harness . . . . . . . . . . . . . . . . . . . . 12-47
5939237
PLUG, connector, male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
5939258
CASE ASSEMBLY, rear half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5939261
FORK ASSEMBLY, mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5939266
DECAL, brushguard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
5939266
DECAL, brushguard caution, English . . . . . . . . . . . . . . . . . . . . . . . . 13-21, 13-23
5939270
PANEL, gauge (blank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
5939270
PANEL, gauge, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
5939272P
BRACKET, I/P support, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
5939304
ANGLE, rail to wheelhouse, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5939309
LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33
5939056 TO 5939309
2-1-02

Part Number
Page Number
5939313
PANEL ASSEMBLY TRIM, L.H., A-pillar, tan . . . . . . . . . . . . . . . . . . 10-116, 10-122
5939313G
PANEL ASSEMBLY TRIM, L.H., A-pillar, gray . . . . . . . . . . . . . . . . . 10-116, 10-122
5939314
PANEL ASSEMBLY TRIM, R.H., A-pillar, tan . . . . . . . . . . . . . . . . . . 10-117, 10-123
5939314G
PANEL ASSEMBLY TRIM, R.H., A-pillar, gray . . . . . . . . . . . . . . . . . 10-117, 10-123
5939334
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
5939334
NUT INSERT, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5939340
BRACKET, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5939371
CLIP, key cylinder, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
5939373
STEERING WHEEL ASSEMBLY, with cover and padding . . . . . . . . . . . . . . . . . 8-5
5939393
EXTERIOR MIRROR ASSEMBLY, R.H., standard . . . . . . . . . . . . . . . . . . . . . . . 10-31
5939408
FUSE, 30-amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
5939420
LAMP, turn signal, amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23
5939423P2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57, 10-93
5939423P2
BOLT, hinge, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
5939435
HAND CONTROLLER, winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
5939436
EXTERIOR MIRROR ASSEMBLY, L.H., standard . . . . . . . . . . . . . . . . . . . . . . . 10-31
5939441
HEATER CORD, block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
5939456
LAMP ASSEMBLY, underhood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33
5939457
CLIP, parking brake lower dust boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
5939469
GRAB HANDLE, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118, 10-124
5939469
HANDLE, grab, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
5939469G
GRAB HANDLE, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118, 10-124
5939469G
HANDLE, grab, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
5939482B5
BRACKET, front license plate mounting . . . . . . . . . . . . . . . . . . . . . . . 9-27, 9-29
5939483
GROMMET, square head, license plate bracket . . . . . . . . . . . . . . . 9-27, 9-29
5939483
NUT, square head grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-25
5939484
BOOT, dust and moist, lower parking brake . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
5939508B2
REAR SEAT STANCHION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
5939517
SEAL, star washer, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
5939530P2
SCREW, self-tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5939547
SWITCH, master lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
5939549
SWITCH, dome lights (one position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
5939550
SWITCH, windshield wiper speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
5939557
CLAMP, shell, lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
5939559
SOCKET, CIGAR LIGHTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51
5939581
ALARM, CTI, low pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
5939582
CONNECTOR, 3-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
5939582
CONNECTOR PLUG, under hood lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
5939596
SPACER, belt line, rear seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65

5939313 TO 5939596
2-1-02

Part Number
Page Number
5939596
SPACER, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
5939596
SPACER, roof to wheel well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
5939598
CONNECTOR, 4-way, center-mount speakers . . . . . . . . . . . . . . . . . . . . . 12-57
5939599
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
5939621
FUEL FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
5939634P2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
5939634P2
WASHER, flat, hinge mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
5939634P2
WASHER, hinge mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
5939635
SHROUD, lower steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
5939636
SHROUD, upper steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
5939641
CONNECTOR, cigar lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-83
5939643
SUPPORT, inside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
5939651
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
5939651
SCREW, gauge panel #10-16 x .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
5939651
SCREW, gauge panel size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
5939651P2
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49, 11-3
5939652
LENS, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-31
5939655P2
STRIKER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
5939659
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5, 12-31.1
5939685
SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5939686
SEAL, lower windshield, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5939687
SEAL, lower windshield, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
5939705
PANEL, outer front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
5939705G
PANEL, outer front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
5939708
PANEL, outer rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
5939708G
PANEL, outer rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
5939712
RIVNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-135
5939714
ROD, key cylinder to latch, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
5939715
BRACKET, hood retainer, A beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
5939716B2
BRACKET, hood retainer, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
5939717B2
BRACKET, hood retainer, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
5939718B2
SPACER, retainer bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
5939722
COVER, fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
5939725
TUBE ASSEMBLY, fuel line adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
5939805B2
SPACER, retainer bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
5939808
DRAIN PLUG, floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
5939819
BRACKET, underhood lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33
5939821
CYLINDER AND KEY ASSEMBLY, ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5939821
LOCK CYLINDER AND KEY ASSEMBLY, ignition . . . . . . . . . . . . . . . . . . . . . . . 8-5
5939596 TO 5939821
2-1-02

Part Number
Page Number
5939822
JACK ASSEMBLY, scissor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
5939876
TUBE, fuel supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
5939877
TUBE, fuel return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
5939891
CONNECTOR, 6-way, wiper switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
5939891
CONNECTOR, rear blower switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-83
5939897
CIGAR LIGHTER, knob and element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51
5939898
CONNECTOR, 6-way, light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
5939900
CONNECTOR, 6-way, dome lamp switch . . . . . . . . . . . . . . . . . . . . . . . . 12-109
5939908P
BRACKET ASSEMBLY, interior fuse box mounting . . . . . . . . . . . . . . . . . . . . 12-75
5939985
PAD ASSEMBLY, tunnel top, RR, outer, tan . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
5939985G
PAD ASSEMBLY, tunnel top, RR, outer, gray . . . . . . . . . . . . . . . . . . . . . . . . 10-113
5939988
SEAL, cargo door/back panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
5939988
SEAL, cargo floor/back panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
5939991
SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
5939997B1
REINFORCEMENT, steering column seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
5939998
ISOLATOR, fuel pump mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
5939999
COMPRESSOR, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
5962328
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
5995713
CONNECTOR, 6-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71, 12-79
5995713
CONNECTOR, 6-way, cross body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-107
5995714
CONNECTOR, six-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
5995714
CONNECTOR, 6-way to rear door window and lock harness . . . . . . . . 12-123
5995714
CONNECTOR, 6-way, to rear door window and locks harness . . . . . . . 12-129
5995715
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79, 12-111
5995715
CONNECTOR, 4-way, cross body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-107
5995732
INSULATOR, hard shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
5995732
CONNECTOR PLUG, to body harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
6000023
COVER, 30-amp fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
6000027
PLUG, grab handle, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99, 10-118, 10-124
6000027G
PLUG, grab handle, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99, 10-118, 10-124
6000042
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6000056
CHANNEL ASSEMBLY, front door glass, lower rear, L.H. . . . . . . . . . . . . . . . 10-53
6000057
CHANNEL ASSEMBLY, front door glass, lower rear, R.H. . . . . . . . . . . . . . . . 10-53
6000058
CHANNEL ASSEMBLY, rear door glass, lower rear, L.H. . . . . . . . . . . . . . . . . 10-57
6000061
ROD, interior handle to latch, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6000064
ROD, interior handle to latch, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6000071P
DOOR ASSEMBLY, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6000072P
DOOR ASSEMBLY, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6000082
IDENTIFICATION LAMP JUMPER HARNESS, rear . . . . . . . . . . . . . . . . . . . . . 12-51

5939822 TO 6000082
2-1-02

Part Number
Page Number
6000087
CHANNEL ASSEMBLY, rear door glass, lower rear, R.H. . . . . . . . . . . . . . . . 10-57
6000093B9
BRACKET, courtesy lamp mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33
6000112
ADAPTER, steering wheel hub cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
6000113
COVER, steering wheel hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
6000114
TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117, 10-123
6000114G
TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117, 10-123
6000114P2
TRIM SCREW, 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
6000119B2
SPACER, C-pillar support assembly, side . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6000134
SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
6000135
CONNECTOR, 2-way, wiper switch illumination . . . . . . . . . . . . . . . . . . . 12-109
6000141
SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
6000142
SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
6000143
SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
6000150
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
6000161
STUD, jack hold-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
6000181
PANEL, wheelhouse, lower, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . 10-116, 10-122
6000181G
PANEL, wheelhouse, lower, L.H., gray . . . . . . . . . . . . . . . . . . . . . . 10-116, 10-122
6000182
PANEL, wheelhouse, lower, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000182G
PANEL, wheelhouse, lower, R.H., gray . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000183
PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000183G
PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000184
PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000184G
PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000185
PANEL, amp cover, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000185G
PANEL, amp cover, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000186
PANEL, amp cover, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000186G
PANEL, amp cover, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6000236
DECAL, winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
6000240
SEAL, B-pillar, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6000240
SEAL, rabbet B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-71, 10-73
6000241
SEAL, B-pillar, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6000242
FILLER, corner closeout, roof asm-to-w/s frame . . . . . . . . . 10-65, 10-67, 10-69
6000242
FILLER, corner closeout, roof assembly-to-w/s frame . . . . . . . . . . . . . . . 10-81
6000243
SCREW, tapping, trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
6000243
SCREW/WASHER ASSEMBLY, rear door panel, tan . . . . . . . . . . . . . . . . . . 10-95
6000243
TRIM SCREW, 3/4, tan, front door panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-95
6000243G
SCREW/WASHER ASSEMBLY, rear door panel, gray . . . . . . . . . . . . . . . . . 10-95
6000243G
TRIM SCREW, 3/4, gray, front door panel . . . . . . . . . . . . . . . . . . . . . . . . . . 10-95
6000248
GASKET, exterior door handle . . . . . . . . . . . . . . . . . . . . . . . 10-53, 10-57, 10-85
6000087 TO 6000248
2-1-02

Part Number
Page Number
6000248
GASKET, exterior handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78, 10-91
6000249
HANDLE ASSEMBLY, door interior, L.H. . . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-58
6000250
HANDLE ASSEMBLY, door interior, R.H. . . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-58
6000262
PROPSHAFT, collapsing, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
6000265B2
BRACKET, jack hold-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
6000268B2
BRACKET ASSEMBLY, strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
6000270B2
BRACKET, clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
6000273
STRAP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
6000320
HARNESS ASSEMBLY, short . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-133
6000337
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6000366
SEAL, inner, glass window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
6000391
SPEEDNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6000392P2
STRIKER ASSEMBLY, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
6000392P2
STRIKER, door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6000400
CAP ASSEMBLY, rear door pull handle screw . . . . . . . . . . . . . . . . . . . . . . 10-95
6000436
BEZEL, parking brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
6000440
BOOT, parking brake lever bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
6000441
FASTENER, parking brake bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
6000475
CLIP, trim, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6000475G
CLIP, trim, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6000747
CLIP, rod, interior handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6000747
ROD CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6000747
ROD CLIP, interior handle rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-91, 12-71
6000769
SCUFF PLATE ASSEMBLY, front, L.H., all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6000770
SCUFF PLATE ASSEMBLY, front, R.H., all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6000771
SCUFF PLATE ASSEMBLY, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6000772
SCUFF PLATE ASSEMBLY, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6000778
SEAL, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
6000814B2
BRACKET, visor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6000862
BRUSHGUARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
6000864B1
BRACKET, brushguard support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
6000870
HARDBOARD, tunnel top, RR, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6000871
SEAL, door drip rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
6000893
HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-31.1
6000894
CARGO LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-31.1
6000895
SWITCH, dome lights/cargo light (two position) . . . . . . . . . . . . . . . . . . . . 12-20
6000930B3
MOUNTING BRACKET, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
6000931B3
MOUNTING BRACKET, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
6000942B2
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
6000248 TO 6000942B2
2-1-02

Part Number
Page Number
6000946
GROMMET, cowl drain hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
6000972
CONNECTOR, 2-way mold on, to roof cargo lamp harness connector . . 12123
6000972
CONNECTOR, cargo light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-87, 12-89
6000999
KIT, brushguard, vehicle w/ winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
6001000
KIT, brushguard, vehicle w/o winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
6001007
SPACER, foam rubber, cab rear panel trim . . . . . . . . . . . . . . . . . . . . . . 10-118
6001007
SPACER, foam rubber, rear window trim . . . . . . . . . . . . . . . . . . . . . . . . . 10-124
6001013
PULL HANDLE ASSEMBLY, rear door, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-95
6001013G
PULL HANDLE ASSEMBLY, rear door, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 10-95
6001025
PANEL TRIM, upper wiper motor, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6001025G
PANEL TRIM, upper wiper motor, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6001032
PANEL ASSEMBLY, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6001032G
PANEL ASSEMBLY, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6001036
SWITCH, low pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6001038
BUTTON TRIM, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6001038
TRIM BOTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6001038
TRIM BUTTON, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6001038G
BUTTON TRIM, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6001038G
TRIM BUTTON, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6001068
PANEL, C-pillar, upper, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001068G
PANEL, C-pillar, upper, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001069
PANEL, C-pillar, upper, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001069G
PANEL, C-pillar, upper, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001078
PANEL, C-pillar, center, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001078G
PANEL, C-pillar, center, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001108
CARPET, wheelhouse, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001108G
CARPET, wheelhouse, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001109
CARPET, wheelhouse, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001109G
CARPET, wheelhouse, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6001115
SEAL, 8 foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
6001200P2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
6001208
BEZEL, lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51
6001224
SLEEVE, parking brake rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
6001241
BRACKET, mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
6001256P
BRACKET ASSEMBLY, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
6001256P
BRACKET, hood latch, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
6001262
HOSE, fuel filter inlet, 5-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
6001275
BRACKET, skid plate mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
6000946 TO 6001275
2-1-02

Part Number
Page Number
6001276
SEAL, outer window frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
6001278
SHIM, skid plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
6001283
J-NUT, U type, 3/8 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
6001283
NUT, U-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
6001285
SCREW, tapping, #8 -18 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6001342
VALVE, rollover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6001342
VALVE, rollover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
6001543
CLIP, CD changer cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38, 13-89
6001552B1
BRACKET, tow hook support, L.H., w/o winch . . . . . . . . . . . . . . . . . . . . . . 13-19
6001552B5
BRACKET ASSEMBLY, inner, L.H., front bumper . . . . . . . . . . . . . . . . . . . . . . . 9-27
6001553B1
BRACKET, tow hook support, R.H., w/o winch . . . . . . . . . . . . . . . . . . . . . . 13-19
6001553B5
BRACKET ASSEMBLY, inner, R.H., front bumper . . . . . . . . . . . . . . . . . . . . . . . 9-27
6001566
NUT, insert, #10 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
6001595
GASKET, foam washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39, 13-95
6001623
WATERSHIELD, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001623
WATERSHIELD, L.H., front door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6001624
WATERSHIELD, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001624
WATERSHIELD, R.H., front door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6001625
WATERSHIELD, L.H., rear door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
6001625
WATERSHIELD, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001626
WATERSHIELD, R.H., rear door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
6001626
WATERSHIELD, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001648
COVER, tonneau, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
6001658
EXTRUSION, rear curtain tonneau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
6001669
EXTRUSION, 43 in. PVC/velcro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6001669
PVC EXTRUSION, tonneau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
6001670
EXTRUSION, 41 in. PVC/velcro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6001670
6001671
EXTRUSION, 9 in. PVC/velcro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6001671
6001684
PROTECTIVE COVER, clear film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6001694
WATERSHIELD, door latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001700
PLUG, door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6001710
DECAL, surge tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6001714
COVER ASSEMBLY, soft top, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81
6001715
BOW ASSEMBLY, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81
6001716
BOW ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81
6001717
BRACKET, hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79, 13-81
6001718
LOOP, extended webbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81

6001276 TO 6001718
2-1-02

Part Number
Page Number
6001719
FOOTMAN LOOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79, 13-81
6001735
CLAMPNUT, bearing to steering arm cover . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6001737
ELBOW, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
6001738P
ADAPTER, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6001745
RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6001746
RETAINER, seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6001747
COVER ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
6001748
BOW ASSEMBLY, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
6001749
BOW ASSEMBLY, middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
6001750
BOW ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
6001757
LOCKSCREW, clampnut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6001764
GASKET, air intake housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6001766
KIT, lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6001784
SPACER, bearing, w/ CTIS and 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . 9-52
6001808
SEAL, door trim, 250 roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
6001831
ACTUATOR ROD, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001832
ACTUATOR ROD, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001833
ACTUATOR ROD, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001834
ACTUATOR ROD, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001840
BRACKET, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
6001841
BRACKET, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
6001842
BRACKET rear L/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
6001843
BRACKET rear R/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
6001887
LIFT CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53, 10-57
6001892
BUSHING, snap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001893
BUSHING, snap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6001894
J-CLIP, #8, defroster mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6001894
J-NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6001894
SPEEDNUT, J-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-89
6001933
AIR FILTER RESTRICTION GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-67
6002004
BRACKET, air filter restriction gauge mounting . . . . . . . . . . . . . . . . . . . . . 13-67
6002012
BUMPER, center hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
6002016
SWITCH, door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6002016
SWITCH, power door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6002019
DECAL, brushguard caution, Arabic . . . . . . . . . . . . . . . . . . . . . . . . 13-21, 13-23
6002031
BAG, jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
6002106
CAP, power steering reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
6002426B2
BRACKET, spring retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
6002426B2
BRACKET, spring, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
6001719 TO 6002426B2
2-1-02

Part Number
Page Number
6002437
GROMMET, rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6002462
PANEL ASSEMBLY, L.H., standard rear door trim, tan . . . . . . . . . . . . . . . . . 10-95
6002462G
PANEL ASSEMBLY, L.H., standard rear door trim, gray . . . . . . . . . . . . . . . . 10-95
6002464
PANEL ASSEMBLY, R.H., deluxe rear door trim, tan . . . . . . . . . . . . . . . . . . . 10-95
6002464G
PANEL ASSEMBLY, R.H., deluxe rear door trim, gray . . . . . . . . . . . . . . . . . . 10-95
6002466
RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6002466
RETAINER, wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6002519
FORMER, slant-back, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
6002520
FORMER, slant-back, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-79
6002620B2
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
6002625
DAYTIME RUNNING LIGHT MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-135
6002626
HARNESS, module, daytime running light (Canada only) . . . . . . . . . . . . 12-61
6002651
INSTRUCTION PLATE, fuel filler, GCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
6002652
INSTRUCTION PLATE, fuel filler, Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
6002673
SEAL, hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6002679
DECAL, brushguard caution, French . . . . . . . . . . . . . . . . . . . . . . . 13-21, 13-23
6002686
SCREW AND WASHER ASSEMBLY, #8 - 18 x 1, tan . . . . . . . . . . . . . . . . . . . 10-133
6002686
TRIM SCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6002686
TRIM SCRW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6002686G
SCREW AND WASHER ASSEMBLY, #8 - 18 x 1, gray . . . . . . . . . . . . . . . . . . 10-133
6002686G
TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49, 10-107
6002698
PROTECTIVE CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
6002724
DECAL, fan warning (French) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
6002767
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-61
6002769
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
6002769
CONNECTOR, 8-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-61
6002769
CONNECTOR, 8-way to rear door and liftgate jumper . . . . . . . . . . . . . 12-127
6002769
CONNECTOR, main HVAC and audio harness . . . . . . . . . . . . . . . . . . . . . 12-83
6002773
TERMINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
6002810
BRAKE LIGHT SWITCH BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-135
6002811
BRAKE LIGHT/CRUISE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-135
6002829
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-61
6002866
BRACKET, window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6002870
POWER REGULATOR, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-58
6002870
REGULATOR, window L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6002871
POWER REGULATOR, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-58
6002871
REGULATOR, window R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6002874
HANDLE ASSEMBLY, door exterior, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6002874
HANDLE ASSEMBLY, exterior door, front . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53

6002437 TO 6002874
2-1-02

Part Number
Page Number
6002880
ROD, exterior handle to latch, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6002881
ROD, exterior handle to latch, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6002905
SLEEVE, latch rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
6002906
SLEEVE, latch rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6002907B9
BATTERY TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6002911B9
BRACKET, battery holddown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6002912
J-BOLT, 5/16 - 18 x 8, ZN, battery holddown . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6002914
SEAL, battery tray to hood, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
6002914
SEAL, battery tray to hood, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
6002920
SHRINK TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-49
6002923
TIRE, Wrangler GSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
6002923
TIRE, Wrangler, GSA, 37 x 12.50 R - 16.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6002924
RETAINER, hood seal, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
6002925
RETAINER, hood seal, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
6002930
CONNECTOR, 5-way, to door lock and window switches . . . . . . . . . . 12-107
6002930
CONNECTOR, power windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-83
6002967B2
BRACKET, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
6002978
FRAME ASSEMBLY, load barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6002981
PANEL, C-pillar, lower, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6002981G
PANEL, C-pillar, lower, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6002982
PANEL, C-pillar, lower, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6002982G
PANEL, C-pillar, lower, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6002988
CARPET ASSEMBLY, slant-back, tunnel, center, tan . . . . . . . . . . . . . . . . . 10-129
6002988
CARPET ASSY, tunnel, center, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6002988G
CARPET ASSEMBLY, slant-back, tunnel, center, gray . . . . . . . . . . . . . . . . 10-129
6002988G
CARPET ASSY, tunnel, center, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6002989
DECAL, HUMMER, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
6002990
DECAL, HUMMER, gold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
6002992
PANEL, wheelhouse, lower, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . 10-116, 10-122
6002992G
PANEL, wheelhouse, lower, L.H., gray . . . . . . . . . . . . . . . . . . . . . . 10-116, 10-122
6002993
PANEL, wheelhouse, lower, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-122
6002993G
PANEL, wheelhouse, lower, R.H., gray . . . . . . . . . . . . . . . . . . . . . 10-115, 10-122
6002994
PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6002994G
PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6002995
PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6002995G
PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6002998
CARPET, bulkhead, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6002998
CARPET, load barrier, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6002998G
CARPET, bulkhead, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6002880 TO 6002998G
2-1-02

Part Number
Page Number
6002998G
CARPET, load barrier, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6003010 B5
BRACKET, airlift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
6003010B5
BRACKET ASSEMBLY, air lift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
6003010B5
BRACKET, air lift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25
6003013
GASKET, dome light, overhead console . . . . . . . . . . . . . . . . . . . . . . . . . . 12-31
6003014
BRACKET, L.H., load bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6003015
BUMPER STRIP, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6003020
BRACKET, R.H., load bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6003023
BEZEL, door switch (single) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6003023
BEZEL, single switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6003024
BEZEL, door switch (dual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6003024
BEZEL, dual switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6003025
J-NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6003025
NUT, flat type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6003042
POWER STEERING PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
6003042
PUMP, power steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
6003051
TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25, 4-15
6003067
BOLT, brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6003069
PULLEY, crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7, 2-25, 4-15
6003075
STRIKER, brake light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
6003079
WASHER, sealing, 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
6003128
CABLE, black, negative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6003129
CABLE, red, positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6003135P
COWL PANEL, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
6003137P
TOP PANEL ASSEMBLY, air intake chamber . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
6003166
HOSE, power steering reservoir-to-pump, 1 1/16" O.D. x 3/4" I.D. x 9 1/2" long
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
6003221
CONNECTOR, two-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
6003224
CONNECTOR, 16-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
6003227
CONNECTOR, 10-way, CTI harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
6003227
CONNECTOR, engine harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-105
6003234
CLIP, convoluted tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
6003235
CONNECTOR, two-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
6003235
CONNECTOR, 2-way, transmission input speed sensor . . . . . . . . . . . . . . 12-85
6003256
SWITCH, power mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
6003280
CONNECTOR, ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
6003289
TERMINAL, female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
6003409P
PANEL, air intake support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6003416
SPACER, bulkhead, J-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
6002998G TO 6003416
2-1-02

Part Number
Page Number
6003428
BRACKET, gauge mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6003429
BRACKET, electronic speedometer mounting . . . . . . . . . . . . . . . . . . . . . 12-19
6003434
PANEL, kick, inner rear, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6003434G
PANEL, kick, inner rear, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6003435
PANEL, outer center, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6003435G
PANEL, outer center, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6003436
PANEL, outer center, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6003436G
PANEL, outer center, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6003449
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
6003456P
REINFORCEMENT, B-pillar, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
6003457P
REINFORCEMENT, B-pillar, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6003471
BOLT, battery, side terminal, 5/8" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6003484
SCREW, window regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6003485
PLATE BACKING, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
6003490P
PANEL, footwell, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
6003497
SHROUD, radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
6003516
GLASS, tinted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53, 10-57
6003517
REAR WINDOW ASSEMBLY, sliding, tinted . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
6003519
GLASS, tinted, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6003520
GLASS, tinted, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6003521
WINDOW ASSEMBLY, side, tinted, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6003522
WINDOW ASSEMBLY, side, tinted, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6003523
OPERA WINDOW ASSEMBLY, tinted, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6003524
OPERA WINDOW ASSEMBLY, tinted, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6003535P
PANEL, footwell, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
6003558
NOZZLE, defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6003558
NOZZLE, defroster, side window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6003560
WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
6003560
WINCH assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
6003565
PANEL, gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6003590
ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6003590
ACTUATOR, power door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-91, 12-71
6003590
ACTUATOR, power door lock, w/o pigtail . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
6003592
HARNESS, rear door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6003603
PANEL ASSEMBLY TRIM, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6003603G
PANEL ASSEMBLY TRIM, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6003611
NUTINSERT, 6/32-closed end threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
6003614P
6003615P
6003428 TO 6003615P
2-1-02

Part Number
Page Number
6003618
PLATE, adapter mirror mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
6003618
PLATE, mirror mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
6003620P
DOOR HINGE ASSEMBLY, upper front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
6003621P
DOOR HINGE ASSEMBLY, upper front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
6003634
SEAL, RR, panel, tailgate, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6003635
SEAL, RR, panel, tailgate, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6003638
NUT INSERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67, 10-82
6003638
NUT INSERT, #8 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6003641P
DOOR ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
6003642P
DOOR ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
6003663
KIT, tonneau cover, H/T, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6003664
COVER, tonneau, tan, H/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6003665
EXTRUSION, tonneau cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6003828
MIRROR ASSEMBLY, L.H., exterior, power . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
6003829
MIRROR ASSEMBLY, R.H., exterior, power . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
6003831
CLIP AND STUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
6003844B2
MOUNTING BRACKET, tonneau extrusion . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6003844B2
TONNEAU BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
6003848
SEAL, tonneau bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6003848
SEAL, tonneau bracket-to-roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
6003849
SWITCH, power mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-105
6003864
LABEL, battery warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6003871
NAMEPLATE "HUMMER" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5, 10-18
6003871
NAMEPLATE HUMMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6003900
WIPER ARM ASSEMBLY, pivot assembly, less blade . . . . . . . . . . . . . . . . . . 12-15
6003901
BLADE, wiper arm assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6003902B2
BRACKET, compressor upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6003916
CAP, door plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6004008
DECAL, spare tire warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
6004009
DECAL, load barrier warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6004020
CONNECTOR, male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
6004020
CONNECTOR, jumper harness to dome lamp . . . . . . . . . . . . . . . . . . . . . 12-47
6004069
KIT, soft top, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81
6004070
COVER ASSEMBLY, soft top, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81
6004081
SPEEDNUT, J-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6004087
BEZEL, map light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-31.1
6004088
LIGHT, assembly, map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-31.1
6004096
LABEL, battery warning, French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6004097
SCREW, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6003618 TO 6004097
2-1-02

Part Number
Page Number
6004158
PULLEY, power steering pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
6004161
COVER, webbing guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
6004162P2
BOLT, seat belt anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
6004178
LABEL, battery warning, Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6004179
LABEL, battery warning, Arabic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6004185
SWITCH, power window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6004185
SWITCH, power windows 83, 84, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6004185
SWITCH, power windows 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6004208
KIT, soft top, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81
6004209
COVER ASSEMBLY, soft top, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-81
6004212
COVER, tonneau, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
6004243
KIT, tonneau cover, H/T, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6004244
COVER, tonneau, black, H/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6004245
KIT, tonneau cover, H/T, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6004246
COVER, tonneau, white, H/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
6004294
DECAL, HUMMER, white . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
6004295
DECAL, HUMMER, silver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
6004296
DECAL, HUMMER, gold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
6004415
HOSE ASSEMBLY, CTIS auxiliary air . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13, 13-51
6004416
HOSE, auxiliary air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13, 13-51
6004417
FITTING, quick disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-51
6004422
BRACKET ASSEMBLY, front door, arm rest mounting, L.H. . . . . . . . . . . . . . 10-53
6004427
ARMREST ASSEMBLY, front, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-95
6004427G
ARMREST ASSEMBLY, front, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-95
6004428
ARMREST ASSEMBLY, front, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-95
6004428G
ARMREST ASSEMBLY, front, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-95
6004434
BRACKET ASSEMBLY, front door, arm rest mounting, R.H. . . . . . . . . . . . . . 10-53
6004436
SPIRAL CHAFE GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
6004449
CONNECTOR, 3-way, transfer range switch . . . . . . . . . . . . . . . . . . . . . . . 12-85
6004450
CONNECTOR, 32-way, amplifer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-57
6004460G
PANEL ASSEMBLY, L.H., deluxe front door trim, gray, manual windows . . 10-95
6004461G
PANEL ASSEMBLY, R.H., deluxe front door trim, gray, manual windows . 10-95
6004462
PANEL ASSEMBLY, L.H., deluxe front door trim, tan . . . . . . . . . . . . . . . . . . 10-95
6004462G
PANEL ASSEMBLY, L.H., deluxe front door trim, gray . . . . . . . . . . . . . . . . . 10-95
6004463
PANEL ASSEMBLY, R.H., deluxe front door trim, tan . . . . . . . . . . . . . . . . . . 10-95
6004463G
PANEL ASSEMBLY, R.H., deluxe front door trim, gray . . . . . . . . . . . . . . . . . 10-95
6004502P
PANEL, footwell, upper, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004503P
PANEL, footwell, upper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004506P
DOOR ASSEMBLY, L.H., fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
6004158 TO 6004506P
2-1-02

Part Number
Page Number
6004507P
DOOR ASSEMBLY, R.H. , fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
6004513P
COVER ASSEMBLY, footwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
6004515P
PANEL, footwell, lower, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004516P
PANEL, footwell, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004517P
PANEL, lower back, outer, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004518P
PANEL, lower back, outer, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004521P
SUPPORT, footwell cover, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004522P
SUPPORT, footwell cover, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004529
SEAL, belt line, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004532
B-BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-71, 10-73
6004534
BRACKET, B-pillar-to-upper rear rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004535P
PANEL, lower back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6004539P2
STRIKER ASSEMBLY, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
6004541
BRACKET, B-pillar cover mounting . . . . . . . . . . . . . . . . . . . . 10-71, 10-73, 10-99
6004541
MOUNTING, B-Pillar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6004544G
PANEL, kick, inner rear, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6004545G
PANEL, rear, lower, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115
6004546G
PANEL ASSEMBLY, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115
6004547G
PAD ASSEMBLY, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-111
6004566
HARDBOARD, tunnel top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6004811B2
BRACKET, lower, L.H., B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
6004817B9
SUPPORT, rear console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6004835
RUNFLAT, low profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6004836B2
BRACKET, lower, R.H., B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6004843
CONNECTOR, 4-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
6004868
PANEL, B pillar, lower, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6004868G
PANEL, B pillar, lower, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6004869
PANEL, B pillar, lower, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6004869G
PANEL, B pillar, lower, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6004872
BAR, stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
6004890
CHIME MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6004898
KIT, pioneer tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29, 13-95
6004924
GASKET, fuel tank access plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
6004971
STRAP ASSEMBLY, door stop, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6004972
STRAP ASSEMBLY, door stop, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6004975B
STRAP ASSEMBLY, door stop, front, black . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
6004980P2
BOLT, front seat belt anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
6005109
VALVE ASSEMBLY, quick disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7, 6-18
6005110
GASKET, air cleaner intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

6004507P TO 6005110
2-1-02

Part Number
Page Number
6005118
CONNECTOR, vehicle speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-85
6005119
TIE ROD ASSEMBLY, steering, left and right side . . . . . . . . . . . . . . . . . . . . . . 8-9
6005120
COVER, steering arm, CTI, 12,100-lb GVW front R.H. and rear L.H. . . . . . . 9-51
6005120
COVER, steering arm, rear L.H., front R.H. w/ CTIS and 12,100-lb GVW . . 9-52
6005121
COVER, steering arm, CTI, 12,100-lb GVW front L.H. and rear R.H. . . . . . . 9-51
6005121
COVER, steering arm, rear R.H., front L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
6005124
ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
6005125
PANEL, rear lower, center, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6005125G
PANEL, rear lower, center, gray . . . . . . . . . . . . . . . . . . . . . . . . . . 10-115, 10-121
6005131
GAUGE, CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6005131
GAUGE, CTI pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6005145
BRACKET, trim mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-71, 10-73
6005150
COVER, B-bar, slant-back, standard, tan . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6005150
PANEL ASSEMBLY TRIM, B-bar cover, tan . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6005150G
COVER, B-bar, slant-back, standard, gray . . . . . . . . . . . . . . . . . . . . . . . 10-129
6005150G
PANEL ASSEMBLY TRIM, B-bar cover, gray . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6005155
RUNFLAT ASSEMBLY, low profile, one-piece rim . . . . . . . . . . . . . . . . . . . . . . 6-7
6005156
SEAL, B-Pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6005156
SEAL, B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-71, 10-73, 10-99
6005165P
PANEL, underbody skid, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-39
6005166P
6005170
SEAL, hood, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6005171
RETAINER, hood seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6005189G
PANEL, B-pillar, lower L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6005190G
PANEL, B-pillar, lower, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6005191
CLAMP, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
6005193
SEAL, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
6005201
CONNECTOR, heated windshield timer switch . . . . . . . . . . . . . . . . . . . . 12-83
6005229
HARDBOARD, tunnel top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6005230
HARDBOARD, tunnel top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6005233
HARNESS, rear window defrost, sliding . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-53
6005239
CARPET, tunnel top, deluxe, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6005239G
CARPET, tunnel top, deluxe, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6005240
CARPET, tunnel top, deluxe w/aux seat, tan . . . . . . . . . . . . . . . . . . . . . 10-113
6005240
PAD ASSEMBLY, slant-back, tunnel, center, tan . . . . . . . . . . . . . . . . . . . . 10-129
6005240G
CARPET, tunnel top, deluxe w/aux seat, gray . . . . . . . . . . . . . . . . . . . . 10-113
6005240G
PAD ASSEMBLY, slant-back, tunnel, center, gray . . . . . . . . . . . . . . . . . . . 10-129
6005273
ROD ASSEMBLY, rear radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
6005274B1
ROD ASSEMBLY, radius rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
6005118 TO 6005274B1
2-1-02

Part Number
Page Number
6005276
RUNFLAT HALF, one-piece rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6005277
BOLT, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6005278
CLIP, lock, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6005279
WASHER, offset, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6005280
WASHER, threaded, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6005281
WASHER, cone, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6005304
REAR WINDOW ASSEMBLY, sliding, with defroster . . . . . . . . . . . . . . . . . . . 10-39
6005304
WINDOW ASSEMBLY, rear with defrost, sliding . . . . . . . . . . . . . . . . . . . . . . 13-53
6005383
LOCKPIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005385
ARM LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005386
SPRING, lock arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005388
SPACER, cable mounting clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005389
CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005390
BRACKET, cable mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005395
BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005401
BRACKET, cable clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005407
OUTER PANEL, wheelhouse, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6005425
D-RING TIEDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
6005426B2
SPACER, D-ring, through carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
6005439P
CLOSEOUT PANEL, wheelhouse, rear, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
6005440P
CLOSEOUT PANEL, wheelhouse, rear, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
6005456
FILLER PANEL, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6005456
PANEL, filler, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67, 10-81
6005457
FILLER PANEL, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6005457
PANEL, filler, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67, 10-81
6005458
CONNECTION BLOCK, L.H. front/R.H. rear . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6005458
CONNECTION BLOCK, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-71
6005459
CONNECTION BLOCK, Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-71
6005459
CONNECTION BLOCK, R.H. front/L.H. rear . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6005497
BRACKET, closeout panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
6005498B9
BRACKET, heated windshield fuse mounting . . . . . . . . . . . . . . . . . . . . . . . 10-7
6005528
BRACKET, fixed door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
6005533
PANEL, blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6005536
LATCH ASSEMBLY, hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005538G
PANEL, kick, inner rear, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6005539
PANEL, kick, inner rear, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6005539G
PANEL, kick, inner rear, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6005542G
PANEL, kick, inner front, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6005568
JUMPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

6005276 TO 6005568
2-1-02

Part Number
Page Number
6005568
JUMPER ASSEMBLY, fuel tank for vehicles w/o aux tank . . . . . . . . . . . . . . 3-17
6005569
JUMPER ASSEMBLY, main tank w/aux tank . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
6005581
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
6005613
PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6005624
SCREW, trim, #8 -18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
6005624
TRIMSCREW, 3/4, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6005624G
TRIM SCREW, 3/4, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6005627
LATCH ASSEMBLY, rotary, upper L.H., lower R.H. . . . . . . . . . . . . . . . . . . . . . 10-77
6005628
LATCH ASSEMBLY, rotary, upper R.H., lower L.H. . . . . . . . . . . . . . . . . . . . . . 10-77
6005629
STRIKER, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005630
CAGE NUT ASSEMBLY, striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005632
HANDLE ASSEMBLY, exterior, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6005633
SPACER, interior handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78, 10-91
6005634
WINDOW, rear doors, tinted glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6005639
HINGE, rear door, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005656
DOOR HOLD-OPEN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005657
ROD, lower latch, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6005665P
DOOR FRAME, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005668P
DOOR PANEL, interior, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77, 10-91
6005669P
DOOR PANEL, interior, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005736
HOSE ASSEMBLY, valve-to-front tee, front tee-to-R.H. side . . . . . . . . . . . . . 6-17
6005737
HOSE ASSEMBLY, valve-to-rear tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6005738
HOSE ASSEMBLY, rear tee-to-R.H. side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6005739
HOSE ASSEMBLY, tee-to-L.H. side, front & rear . . . . . . . . . . . . . . . . . . . . . . . 6-17
6005755
TAPE, heat, vent line, 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47, 9-49
6005767
SEAL, hinge-to-frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005769
ROD, upper, latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6005770
ROD, lower latch, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6005772
SEAL, left door, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005773P
DRIP RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005783P
WHEEL, one-piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-43
6005786B2
SPRING, front, 1250 lbs/inch, heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
6005787B2
SPRING, front, 954 lbs/inch, extended height . . . . . . . . . . . . . . . . . . . . . . . 9-11
6005792
TAPE, foam butyl, 30 roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
6005924
STRAP, ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21, 3-23
6005932
SEAL, window assembly, rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005939P
DOOR ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6005960
CHECK VALVE, windshield washer hose . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6005966
VALVE ASSEMBLY, fuel tank selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
6005568 TO 6005966
2-1-02

Part Number
Page Number
6005989
PANEL ASSEMBLY TRIM, L.H., B-pillar, center, tan . . . . . . . . . . . . 10-116, 10-122
6005989G
PANEL ASSEMBLY TRIM, L.H., B-pillar, center, gray . . . . . . . . . . . 10-116, 10-122
6005990
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, tan . . . . . . . . . . . . . . . . . . . 10-123
6005990
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, tan . . . . . . . . . . . . . . . . . . . 10-117
6005990G
PANEL ASSEMBLY TRIM, R.H., B-pillar, center, gray . . . . . . . . . . . 10-117, 10-123
6006008B2
SPRING, rear, 2300 lbs/inch, heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
6006128
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
6006130
CARPET, cargo floor, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6006130G
CARPET, cargo floor, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6006150B9
SHIELD, fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 13-35
6006151
CARPET, cargo door, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6006151G
CARPET, cargo door, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6006152
CARPET, cargo door, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6006152G
CARPET, cargo door, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6006173
O-RING, #6, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
6006173
O-RING, #6, R-134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
6006174
O-RING, #8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7, 11-17, 11-29
6006175
O-RING, #10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7, 11-29
6006175
O-RING, #10, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
6006178
SCREW, buttonhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6006217
SEALING TAPE, bulk, 150-ft roll . . . . . . . . . . . . . . . . . . . . . . 10-78, 10-103, 13-134
6006218
EDGE SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . . . . . . . . . . . 10-78, 13-134
6006219
DOOR SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . . . . . . . . . . 10-78, 13-134
6006268
HOSE, heater, molded, 270 degrees, 5/8 x 12 . . . . . . . . . . . . . . . . . . . . . . 11-9
6006270
HOSE, heater, to lower y-pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
6006271
HOSE, heater molded, 90 degrees, 5/8 x 27 . . . . . . . . . . . . . . . . . . . . . . . 11-9
6006271
HOSE, heater, molded, 90 degrees, 5/8 x 19 . . . . . . . . . . . . . . . . . . . . . . 11-9
6006272
INSULATION, 18" x 1.5" x .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6006273
INSULATION, 18" x 1.5" x .5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6006274
INSULATION, 1.5" x 1.5" x .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6006275
INSULATION, 1.5" x 1.5" x .5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6006282
SLEEVE, lower lock rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6006283
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6006283
SCREW, #10 - 32 x 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-91
6006283
SCREW, truss head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85, 10-91, 12-71
6006289
PANEL, closeout, instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6006432
INSULATION, lower, vertical door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6006433
INSULATION, upper, vertical door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6006434
V-SEAL, vertical door sill, 23.5" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78

6005989 TO 6006434
2-1-02

Part Number
Page Number
6006435
SLEEVE, upper lock rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6006438
GUARD, striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
6006440
ELBOW, male, geared hub vent line, 90 degree . . . . . . . . . . . . . . . . . . . . 9-47
6006447
SEAL, door, black foam, 120 inches long . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
6006447
SEAL, door, black foam, 120 long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6006451B2
SPACER, D-ring, through carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
6006452
RIVET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6006452P1
RIVET, taillight housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
6006453
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
6006600
NOZZLE, windshield washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6006603
SWITCH, CTI INFLATE/DEFLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6006603
SWITCH, CTI inflate/deflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6006604
SWITCH, CTI air pressure, axle selector . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6006604
SWITCH, CTI selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6006609
POCKET ASM., load barrier, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6006609G
POCKET ASM., load barrier, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6006645
BALL JOINT ASSEMBLY, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
6006648
FUEL TANK, auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6006670B9
BRACKET, fuel filler hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6006687
SKID PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6006698
RETAINER, access plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6006704
GASKET, tank access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6006707P
BRACKET, shield mounting, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6006709
SHIELD, fuel filler tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6006715B9
BRACKET, shield mounting, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6006737
BRACKET, fuel line support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
6006738
HOSE, rollover-to-fuel bundle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
6006739
CONDUIT, vent tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
6006741B5
BRACKET ASSEMBLY, rear bumper, L.H., inner . . . . . . . . . . . . . . . . . . . . . . . . 9-3
6006741B5
BRACKET, rear bumper, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19, 9-31
6006749B5
BRACKET ASSEMBLY, rear bumper, R.H., inner . . . . . . . . . . . . . . . . . . . . . . . . 9-3
6006749B5
BRACKET, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
6006749B9
BRACKET, rear bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6006762
TUBE ASSEMBLY, supply, auxiliary tank-to-valve . . . . . . . . . . . . . . . . . . . . . 3-15
6006763
TUBE ASSEMBLY, return, valve-to-auxiliary tank . . . . . . . . . . . . . . . . . . . . . . 3-15
6006770
COVER, bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
6006773
BRACE, rear generator bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006775
BRACKET, generator-to-engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006777
BOLT, generator mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006435 TO 6006777
2-1-02

Part Number
Page Number
6006780
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
6006783
BOLT, brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006785
BRACE, rear, power steering pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
6006786
INSULATION, engine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6006793
BRACKET, hold down, auxiliary fuel lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
6006797 B9
BRACKET, skid plate mounting, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6006797B9
BRACKET, skid plate mounting, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
6006798B9
BRACKET, skid plate mounting, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19, 9-31
6006802
BOLT, Torx head, tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006803
VACUUM PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006805
PULLEY, vacuum pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006806
STUD, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006807
BRACKET, A/C, power steering mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006807
BRACKET, P/S pump, A/C pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
6006808
BOLT, bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006811
IDLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
6006811
PULLEY, idler assembly, non-A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006812
BRACKET, idler assembly, non-A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006813
LABEL, accessory drive belt routing, English . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6006813
LABEL, belt routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25, 4-15
6006824
DIPSTICK, engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
6006825
TUBE ASSEMBLY, engine oil dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
6006827
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
6006828
STRIKER, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6006840
PLATE NUT, bottom striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6006841
HOSE ASSEMBLY, tube to pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
6006892
CLIP, convoluted tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-85
6006896
FUEL RETURN LINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
6006953
CONNECTOR, 32-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
6006954
CONNECTOR, 10-way, status center . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
6006954
CONNECTOR, 10-way, status center, left side . . . . . . . . . . . . . . . . . . . . . 12-109
6006955
CONNECTOR, 32-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
6006956
CONNECTOR, 24-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
6006958
CONNECTOR, 10-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
6006958
CONNECTOR, 10-way, cowl harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-85
6006970
COVER, I/P harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
6006973
DOOR, closeout panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
6006974
BRACKET, I/P/ support, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6006979
PLATE, fuel tank access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

6006780 TO 6006979
2-1-02

Part Number
Page Number
6006987
PLATE, tachometer, clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6006989
NUT, generator brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
6006995
CLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6007014
HOSE, radiator inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
6007054
CRASH PAD, L.H., deluxe, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6007054G
CRASH PAD, L.H., deluxe, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6007061
GLOVEBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6007063
FUEL BUNDLE ASSEMBLY, for fleet use with single tank . . . . . . . . . . . . . . . . 3-15
6007064
SUPPORT ASSEMBLY, I/P mounting, outer . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6007067
GAUGE, oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6007068
GAUGE, voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6007069
GAUGE, fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6007071
GAUGE, oil pressure, metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6007110
ASHTRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6007112
BUMPER STRIP, side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-107
6007114
GEAR, lower, output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
6007115
GEAR, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6007133
TEE, barbed, 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
6007156
LOUVER, crash pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6007176
REDUCER, 5/16" x 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
6007177
BRACKET, accelerator mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
6007184
PAD ASSEMBLY, tunnel top, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6007184G
PAD ASSEMBLY, tunnel top, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6007185
PAD ASSEMBLY, tunnel top, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-113
6007185
PAD ASSY, tunnel, center, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6007185G
6007185G
PAD ASSY, tunnel, center, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6007186
BEZEL, shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6007186
BEZEL, shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6007187
PANEL, shift and parking brake, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6007187G
PANEL, shift and parking brake, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6007190
PLUG, kick panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6007191
BRACKET, crash pad mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
6007192
BRACKET, I/P crash pad mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6007193
BRACKET, engine wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
6007199
PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6007204P
PANEL, cowl front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
6007220G
6007221
ACCELERATOR PEDAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
6006987 TO 6007221
2-1-02

Part Number
Page Number
6007226
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-115
6007230
LOCKPIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
6007230
PIN, locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
6007230
PIN, spare tire carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
6007233
PLATE, backing, P/S cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
6007236
POWER POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6007237P
COVER, auxiliary tank filler hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6007247
GASKET, auxiliary tank filler hole cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6007249
SPLASH SHIELD, upper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
6007250
SEAL, radiator-to-hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
6007251
SEAL, shield-to-hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27
6007251
SEAL, splash shield to hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
6007255
HOSE, CDR valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
6007257
GRILLE, hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6007306
CONVOLUTED CONDUIT, slit, 7/8" O.D. x 3/4" I.D. x 20" long . . . . . . . . . . . . 6-14
6007329
JUNCTION BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13, 12-135
6007331
RADIATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
6007335
SUPPORT ASSEMBLY,I/P mounting, outer . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6007340P2
LUGNUT, flanged, 9/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
6007340P2
LUGNUT, flanged, 9/16 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
6007345
BRACKET ASSEMBLY, horn cruise actuator mounting . . . . . . . . . . . . . . . . 12-41
6007349
BRACKET, hood stop guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6007362P
BRACKET ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
6007365B5
SPACER, Hinge to Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
6007368B9
BRACKET, water valve mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9
6007374
HARNESS ASSY, outside temp sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
6007382
TACHOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6007395
SEAL, splash shield, hood, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
6007415
BRACKET, I/P support, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6007416
BRACKET, I/P support, lower, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6007417
FUEL BUNDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
6007446
CONVOLUTED CONDUIT, non-slit, 1" O.D. x 3/4" I.D. x 46" long . . . . . . . . . . 8-21
6007446
CONVOLUTED CONDUIT, non-slit, 7/8" O.D. x 3/4" I.D. x 38" long . . . . . . . . 6-14
6007451
HOSE, oil cooler outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
6007453
BELT, serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25, 4-15
6007457
COVER, shifter boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6007460B9
BRACE, L.H. wheelhouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
6007462
BEZEL, HVAC controller, w/o radio . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50, 11-3
6007499
BOOT, shifter control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

6007226 TO 6007499
2-1-02

Part Number
Page Number
6007600
SOCKET, clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
6007666
INSTRUCTION PLATE, fuel filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
6007670
ORIFICE, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6007672
CONVOLUTED CONDUIT, slit, 19 1/2 long, manifold-to-front tee . . . . . . . 6-17
6007672
CONVOLUTED CONDUIT, slit, 19 1/2 long, manifold-to-rear tee . . . . . . . 6-17
6007687
SUPPORT, cross body harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
6007693
BRACKET ASSEMBLY, mounting L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
6007694
BRACKET ASSEMBLY, mounting R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
6007695
STRAP, fuel tank, outer rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
6007699
BRACKET, cross body harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
6007700
CABLE, ignition interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
6007701
AIR HORN INDUCTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6007707
HEATSHIELD, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
6007708
WELDNUT, D-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6007724B9
BRACKET ASSEMBLY, auxiliary fuel line mounting . . . . . . . . . . . . . . . . . . . . . 9-2
6007724B9
BRACKET, auxiliary fuel line tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
6007731
DECAL, USE DIESEL FUEL ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6007732
DECAL, USE DIESEL FUEL ONLY Canada . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6007734
DECAL, DIESEL FUEL ONLY Arabic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6007737
BRACKET ASSEMBLY, CTIS mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
6007737
BRACKET, CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6007755
BALL JOINT, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
6007764B2
FRAME, swing away spare tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
6007925
DIPSTICK, transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
6007928
MOUNTING CABLE TIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6008021
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
6008021
BOLT, M10 x 1.5" X 35, hex 10.9, phos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
6008029
LOCKWASHER, M10, heavy ZN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
6008031
CUP HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6008032
HOURMETER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-75
6008033B9
BRACKET, hourmeter mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-75
6008037
DECAL, shift instruction (English) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6008038
DECAL, shift instruction (French) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6008039
DECAL, shift instruction (Arabic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6008043
COVER PLATE, airlift bracket seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
6008043
COVER PLATE, airlift bracket seal, engine seal . . . . . . . . . . . . . . . . . . . . . 10-25
6008049B2
BRACKET, tire carrier stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
6008053
TAPE, Butyl foam core, bulk, 720-ft long roll . . . . . . . . . . . . . . . . 10-100, 13-134
6008056B2
BRACKET, carrier, hold down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
6007600 TO 6008056B2
2-1-02

Part Number
Page Number
6008088
FILLER NECK, fuel, main tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
6008104
HOUSING, auxiliary fuel filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6008105
REINFORCEMENT RING, fuel filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6008127L
AXLE ASSEMBLY, front or rear, 2.56:1 ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39
6008128C
AXLE ASSEMBLY, rear, 3.08:1 ratio, 12, 100 GVW . . . . . . . . . . . . . . . . . . . . . . 9-39
6008147
HOUSING, fuel filler opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
6008148
REINFORCEMENT RING, main tank fuel filler . . . . . . . . . . . . . . . . . . . . . . . . 3-21
6008163
TUBE ASSEMBLY, auxiliary fuel filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6008183
DECAL, handling warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118, 10-124
6008193
PLATE, fuel tank access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6008195
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
6008196
CONNECTOR, 2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
6008196
CONNECTOR, female, hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-75
6008225
HOSE, #6, A/C condenser-to-receiver/dryer . . . . . . . . . . . . . . . . . . . . . . . 11-7
6008230B3
SPARE TIRE FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
6008245
HOSE, vent, aux tank-to-filler neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6008246
CONDUIT, vent hose, aux tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6008247
CATALYTIC CONVERTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
6008253
P-CLAMP,hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6008296
MUFFLER ASSEMBLY, ceramic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
6008342
HOSE, filler neck-to-fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
6008343
HINGE, rear door, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6008346
ROD, power lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-91, 12-71
6008347
CONTACTS, power door lock, door-side . . . . . . . . . . . . . . . . . . . . 10-91, 12-71
6008348
CONTACTS, power door lock, jamb-side . . . . . . . . . . . . . . . . . . . . 10-91, 12-71
6008355P
FRAME ASSEMBLY, rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6008357P
DOOR ASSEMBLY, cargo, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-91
6008357P
DOOR FRAME, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6008358P
DOOR ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6008370
VALVE ASSEMBLY, front inflate solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6008371
VALVE, deflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6008375
MANIFOLD, CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6008377
STREET ELBOW, 90-degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6008379
TEE, swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6008380
TUBE PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6008387
SEAL, rear, roof-to-bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
6008528
CLAMP, cooling lines, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
6008553
HARNESS, power door lock, cargo door . . . . . . . . . . . . . . . . . . . . 10-91, 12-71
6008565
PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

6008088 TO 6008565
2-1-02

Part Number
Page Number
6008577
PANEL, black trim, cargo door, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008578
PANEL, black trim, cargo door, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008579
PANEL, black trim, cargo door, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008581
SEAL, door lock switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-91, 12-71
6008582
TANK, surge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6008584
SEAL, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6008595
EMBLEM 6.5L TURBO DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18, 10-77
6008600
SENSOR, low coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6008610
BRACKET, body mount, C-mount, L.H., 12,100-lb GVW . . . . . . . . . . . . . . . 3-29
6008610
BRACKET, body mount, L.H., C-mount, 12,100-lb GVW . . . . . . . . . . . . . . . 9-19
6008643
HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-116, 10-122
6008643G
HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-116, 10-122
6008645
HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008645G
HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008647
HEADLINER, center, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008647
HEADLINER, rear, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-116, 10-122
6008647G
HEADLINER, center, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008647G
HEADLINER, rear, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-116, 10-122
6008670
CONNECTOR, 8-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-123
6008670
CONNECTOR, 8-way, body harness . . . . . . . . . . . . .12-53, 12-55, 12-57, 12-59
6008670
CONNECTOR, 8-way, to cross-body harness . . . . . . . . . . . . . . . . . . . . . 12-129
6008699P
PANEL, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6008703P
SCOOP, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6008727
PLATE, power window switches only (2-door) . . . . . . . . . . . . . . . . . . . . . 10-50
6008728
PLATE, power window with heated windshield . . . . . . . . . . . . . . . . . . . . 12-79
6008728
PLATE, power window, w/o heated windshield 89 . . . . . . . . . . . . . . . . . 12-79
6008729
PLATE, power window, w/o heated windshield . . . . . . . . . . . . . . . . . . . . 12-79
6008729
PLATE, power windows switches only (4-door) . . . . . . . . . . . . . . . . . . . . 10-50
6008730
PLATE, power window with heated windshield . . . . . . . . . . . . . . . . . . . . 12-79
6008741
PLATE, heated windshield, w/o power windows . . . . . . . . . . . . . . . . . . . 12-79
6008742
PLATE, closeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6008742
PLATE, closeout, no switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6008757
PANEL, closeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
6008764P
COVER, vent exhauster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6008768
SWITCH AND TIMER ASSEMBLY, heated windshield . . . . . . . . . . . . . . . . . 12-79
6008770
BLEEDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6008778
EXHAUSTER, vent, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-69, 10-82
6008778
EXHAUSTER, vent, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
6008779
EXHAUSTER, vent, R.H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
6008577 TO 6008779
2-1-02

Part Number
Page Number
6008779
EXHAUSTER, vent, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-69
6008779
EXHAUSTER, vent, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
6008780
TRAILER JUMPER HARNESS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-49
6008794
GLASS, heated, non-tinted, windshield, L.H. (Australia) . . . . . . . . . . . . . . 10-35
6008795
GLASS, heated, non-tinted windshield, R.H. (Australia) . . . . . . . . . . . . . . 10-35
6008827
HARNESS ASSEMBLY, trailer plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-49
6008834
PANEL, upper rear, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008834G
PANEL, upper rear, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008835
PANEL, upper rear, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008835G
PANEL, upper rear, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-127
6008840
BUSHING, ABS wheel speed sensor mounting . . . . . . . . . . . . . . . . . . . . . . 7-17
6008841
ABS WHEEL SPEED SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
6008849
DUCT, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-67, 10-82
6008850
DUCT, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-67, 10-82
6008851
GASKET, ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-67, 10-82
6008853P
PLATE, exhauster mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-67, 10-82
6008855P
LOUVER, ventilation, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-67, 10-82
6008856P
LOUVER, ventilation, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-67, 10-82
6008857
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10, 10-69
6008858
SEAL, side, L.H., roof to wheel well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6008859
SEAL, side, R.H., roof to wheel well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6008870
GAUGE, water temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6008871
GAUGE, water temperature, metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6008872
VALVE, safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6008881
COVER, B-bar, slant-back, Monsoon, tan . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6008881
COVER, B-bar, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-124
6008881G
COVER, B-bar, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-124
6008881G
COVER, B-bar, slant-back, Monsoon, gray . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6008918
BRAKE LINE, modulator-to-L.H. front caliper, yellow . . . . . . . . . . . . . . . . . . 7-15
6008920
BRAKE LINE, modulator-to-R.H. front caliper, green . . . . . . . . . . . . . . . . . . 7-15
6008922
BRAKE LINE, intermediate, modulator-to-L.H. union, orange . . . . . . . . . . . 7-15
6008924
BRAKE LINE, intermediate, modulator-to-R.H. union, red . . . . . . . . . . . . . . 7-15
6008926
BRAKE LINE, L.H. union-to-L.H. rear caliper, orange . . . . . . . . . . . . . . . . . . . 7-15
6008928
BRAKE LINE, R.H. union-to-R.H. rear caliper, red . . . . . . . . . . . . . . . . . . . . . . 7-15
6008982
TIRE, SpaceSaver, 9.50R16.5LT, load rating E . . . . . . . . . . . . . . . . . . . . . . . 13-43
6008983B2
WHEEL ASSEMBLY, spacesaver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-43
6008984
SHIELD, ABS modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
6008985B9
BRACKET ASSEMBLY, ABS modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
6008998
DRIVER SEAT ASSEMBLY, black vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41

6008779 TO 6008998
2-1-02

Part Number
Page Number
6008999
PASSENGER SEAT ASSEMBLY, black vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
6009000
REAR PASSENGER SEAT ASSEMBLY, black vinyl . . . . . . . . . . . . . . . . . . . . . 10-41
6009015B
SEAT, auxiliary, black vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
6009102
FITTING, 45 male connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6009105
CROSSMEMBER, front rear, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
6009106B9
RETAINER ASSEMBLY, radio/HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
6009106B9
RETAINER, HVAC controller/radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6009107
CONNECTOR, 10-way, to rear door lock module . . . . . . . . . . . . . . . . . 12-129
6009112
KNOB, door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6009112
KNOB, lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
6009123
PANEL ASSEMBLY TRIM, L.H., front upper, (std. visors) tan . . . . . . . . . . . 10-116
6009123
PANEL ASSEMBLY TRIM, L.H., front, upper, tan . . . . . . . . . . . . . . . . . . . . . 10-122
6009123G
PANEL ASSEMBLY TRIM, L.H., front, upper, (std. visors), gray . . . . . . . . . . 10-116
6009123G
PANEL ASSEMBLY TRIM, L.H., front, upper, gray . . . . . . . . . . . . . . . . . . . . 10-122
6009124
PANEL ASSEMBLY TRIM, R.H., front, upper, tan . . . . . . . . . . . . . . . . . . . . 10-117
6009124
PANEL ASSEMBLY TRIM, R.H., front, upper, tan . . . . . . . . . . . . . . . . . . . . . 10-123
6009124G
PANEL ASSEMBLY TRIM, R.H., front, upper, gray . . . . . . . . . . . . . . 10-117, 10-123
6009125
PANEL ASSEMBLY TRIM, L.H., B-pillar, gray . . . . . . . . . . . . . . . . . . . . . . . . 10-122
6009125
PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, tan . . . . . . . . . . . . . . . . . . . . 10-116
6009125
PANEL ASSEMBLY, trim, B-pillar upper, L.H., tan . . . . . . . . . . . . . . . . . . . . 10-130
6009125G
PANEL ASSEMBLY TRIM, L.H., B-pillar, gray . . . . . . . . . . . . . . . . . . . . . . . . 10-122
6009125G
PANEL ASSEMBLY TRIM, L.H., B-pillar, upper, gray . . . . . . . . . . . . . . . . . . 10-116
6009125G
PANEL ASSEMBLY, trim, B-pillar upper, L.H., gray . . . . . . . . . . . . . . . . . . . 10-130
6009126
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, tan . . . . . . . . . . . . . . . . . . . 10-124
6009126
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, tan . . . . . . . . . . . . . . . . . . . 10-117
6009126
PANEL ASSEMBLY, trim, B-pillar upper, R.H., tan . . . . . . . . . . . . . . . . . . . . 10-129
6009126G
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, gray . . . . . . . . . . . . . . . . . . 10-124
6009126G
PANEL ASSEMBLY TRIM, R.H., B-pillar, upper, gray . . . . . . . . . . . . . . . . . . 10-117
6009126G
PANEL ASSEMBLY, trim, B-pillar upper, R.H., gray . . . . . . . . . . . . . . . . . . . 10-129
6009127
PANEL, speaker, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6009127G
PANEL, speaker, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6009128
PANEL, speaker, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6009128G
PANEL, speaker, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6009131
HEADLINER, front, left, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6009131
HEADLINER, front, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6009131G
HEADLINER, front, left, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123, 10-129
6009132
HEADLINER, front, right, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123, 10-129
6009132G
HEADLINER, front, right, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123, 10-129
6009133
HEADLINER, front, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6008999 TO 6009133
2-1-02

Part Number
Page Number
6009133
TRIM PANEL, front, headliner, for standard radio, tan . . . . . . . . . . . . . . . 10-130
6009133G
HEADLINER, front, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6009133G
TRIM PANEL, front, headliner, for standard radio, gray . . . . . . . . . . . . . . 10-130
6009135
OVERHEAD CONSOLE SPEAKER ENCLOSURE, Monsoon . . . . . . . . . . . . . 12-39
6009137P
ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
6009138P
ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6009139
PANEL, outer front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6009139G
PANEL, outer front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6009142
PANEL, control, (heat only) w/rear defogger . . . . . . . . . . . . . . . . . . . . . . . 11-3
6009143
PANEL, control, HVAC w/o rear window defogger . . . . . . . . . . . . . . . . . . . 11-3
6009144
PANEL, control, HVAC w/rear window defogger . . . . . . . . . . . . . . . . . . . . 11-3
6009151
SUBWOOFER, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
6009152
SPEAKER, 5 1/2 coaxial, Monsoon system . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6009152
SPEAKER, 5 1/2 coaxial, standard system . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6009153
SPEAKER COVER, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6009154
SPEAKER COVER, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6009165
MODULE, power lock, vertical door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-91
6009172
BRACKET, subwoofer, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
6009173
STRAP, subwoofer, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
6009175
GASKET, exhauster, L.H. . . . . . . . . . . . . . . . . . . . . . . . 10-65, 10-67, 10-69, 10-82
6009176
GASKET, air intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6009187
BACKING PLATE, speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6009301
HOSE, #6 liquid, high pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
6009304
HARNESS ASSEMBLY, engine compartment . . . . . . . . . . . . . . . . . . . . . . . 11-25
6009308
HVAC ASSEMBLY, main unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
6009311P
PANEL, COWL SIDE, R.H., inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
6009313
PANEL, cowl top, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
6009318P
PANEL, cowl front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
6009323P
ROOF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6009326G
HEADLINER, front, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
6009332B2
BRACKET, jack hold-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
6009345
OUTER PANEL, wheelhouse, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
6009348
EDGE GUARD, bulk, 150-foot roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
6009350
SPACER, inner bearing, w/ CTIS or 12,100-lb GVW . . . . . . . . . . . . . . . . . . . 9-52
6009362
CONNECTOR, 4-way, subwoofer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-57
6009363
CONNECTOR, 2-way, speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-53, 12-55
6009363
CONNECTOR, speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-57
6009367
BRACKET, converter mounting, slide-bar type . . . . . . . . . . . . . . . . . . . . . . 3-29
6009368
BRACKET, front tailpipe, slide-bar type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

6009133 TO 6009368
2-1-02

Part Number
Page Number
6009369
BRACKET, rear tailpipe, slide-bar type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
6009372
BRACKET, exhaust, transfer case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
6009375
BRACKET, tailpipe-to-bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
6009376
GASKET, exhauster R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
6009376
GASKET, exhauster, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67, 10-69, 10-82
6009377
BRACKET, exhaust-to-frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
6009378
CUSHIONED LOOP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
6009383
PANEL, inner front, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6009383G
PANEL, inner front, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6009384B9
BRACKET, HVAC mounting, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
6009388
SPLASH SHIELD, lower, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
6009394
ANTENNA AND BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6009395
CABLE ASSEMBLY, antenna-to-radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6009403
CONNECTOR, HVAC blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-83
6009408
CONNECTOR, HVAC rear window defroster . . . . . . . . . . . . . . . . . . . . . . 12-83
6009414
KIT, auxiliary A/C-Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-27, 11-29
6009428
COVER, CD changer opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6009434
BUSHING, radio, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
6009435
BRACKET, radio support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
6009438
RESISTOR, HVAC blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
6009439B9
BRACKET, blower resistor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-25
6009440B9
BRACKET, HVAC mounting, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
6009452
GEAR, lower, output 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
6009453
GEAR, upper, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009454
WASHER, halfshaft, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009455
SHIELD, air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6009460
SUPPORT, headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-73
6009463
BEZEL, HVAC controller, w/radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50, 11-3
6009470
CABLE, starter, positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6009471
CABLE, starter, negative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6009472
SEAL, output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
6009486
V-SEAL, rear door top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
6009491
CONNECTOR, female, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6009493
SUPPORT BAR, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009494
SUPPORT, dome lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-31
6009495
DOME LAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-31, 12-31.1
6009496
BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-31
6009517
DECAL, runflat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6009518
DECAL, beadlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6009369 TO 6009518
2-1-02

Part Number
Page Number
6009520
PASSENGERS CLOSEOUT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
6009524B9
BRACKET, closeout panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33
6009524B9
BRACKET, upper closeout panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23
6009525B9
BRACKET, lower closeout panel mounting . . . . . . . . . . . . . . . . . . . . . . . . 11-23
6009529
PAD ASSEMBLY, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-111
6009529G
PAD ASSEMBLY, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-111
6009530G
PAD ASSEMBLY, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-111
6009537
CAM, suspension alignment . . . . . . . . . . . . . . . . . . . . . . . 9-21, 9-23, 9-25, 9-33
6009538
BRACKET ASSEMBLY, upper control arm mounting, front . . . . . . . . . . . . . . 9-23
6009538B9
BRACKET ASSEMBLY, upper control arm mounting, front . . . . . . . . . . . . . . 9-25
6009538B9
BRACKET ASSEMBLY, upper front control arm . . . . . . . . . . . . . . . . . . . . . . . . 9-3
6009538B9
BRACKET, upper control arm, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
6009539B9
BRACKET ASSEMBLY, upper rear control arm . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
6009539B9
BRACKET, upper control arm, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33
6009543
SPACER, upper control arm mounting bracket, 0.125" . . . . . . . . . . . . . . . 9-33
6009543
SPACER, upper control arm mounting bracket, 0.125 . . . . . . 9-21, 9-23, 9-25
6009543
SPACER, upper control arm, 0.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
6009544
PANEL, outer rear, L.H. gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6009544G
PANEL, outer rear, L.H. gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6009548
DASH KIT, HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51, 11-19, 11-33
6009560
SUPPORT ASSEMBLY, soft top, side, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009561
SUPPORT ASSEMBLY, soft top, side, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009562
SUPPORT ASSEMBLY, C-pillar, rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009563
SUPPORT ASSEMBLY, C-pillar, rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009572
HANDLE ASSEMBLY, back-to-back, interior/exterior . . . . . . . . . . . . . . . . . 10-91
6009572
HANDLE ASSEMBLY, exterior/interior, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6009573
SPACER, upper control arm mounting bracket, 0.250" . . . . . . . . . . . . . . . 9-33
6009573
SPACER, upper control arm mounting bracket, 0.250 . . . . . . 9-21, 9-23, 9-25
6009573
SPACER, upper control arm, 0.250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
6009585
B-PILLAR COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009588
EDGE GUARD, air cleaner shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6009592B9
BRACKET ASSEMBLY, license plate mount . . . . . . . . . . . . . . . . . . . . . . . . . 12-25
6009594
PROTECTIVE BRACKET, license plate lamp shield . . . . . . . . . . . . . . . . . . . 12-25
6009595B5
BUMPER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
6009595B5
BUMPER, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
6009700P
CORNER CAP, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6009701P
CORNER CAP, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6009703
H-RAIL, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009704
H-RAIL, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009520 TO 6009704
2-1-02

Part Number
Page Number
6009705
BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009705
STANDOFF BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009706
DOOR SEAL, bulk, vertical doors, 500-ft roll . . . . . . . . . . . . . . . . . . . . . . . 13-134
6009706
V-SEAL, bulk, 500-ft roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6009707
TURN SIGNAL LEVER, w/o cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
6009710
EXTRUSION, C-pillar cover retainer, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009716
ADAPTER, digital ratio, 2.56:1 axle ratio . . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
6009717
ADAPTER, digital ratio, 3.08:1 axle ratio . . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
6009720
TOP ASSEMBLY, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
6009721
TOP ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
6009722
KIT, tonneau cover, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
6009723
KIT, tonneau cover, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-105
6009724
BOLSTER COVER KIT, black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100
6009726
EXTRUSION, C-pillar cover retainer, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009727
SUPPORT BAR, center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009730
TERMINAL, female, to rear vertical door contacts . . . . . . . . . . . . . . . . . 12-129
6009732P
FORMER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6009733
SEAL, windshield frame, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6009735
CLOSEOUT PANEL, roof-to-windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009736
BRACKET, tensioning strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009738
BRACKET, H-rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009740
C-PILLAR COVER ASSEMBLY, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009741
C-PILLAR COVER ASSEMBLY, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009746
DRAIN HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6009746
TUBE ASSEMBLY, intermittent drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
6009752
BOLT, hex socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009752
SCREW, hex socket head, flanged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-99
6009765
PANEL, wheelhouse, upper, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6009765G
PANEL, wheelhouse, upper, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6009766
PANEL, wheelhouse, upper, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6009766G
PANEL, wheelhouse, upper, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-118
6009772
HOSE, #10, suction, low pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-31
6009779
PANEL, control (heat only) w/o rear defogger . . . . . . . . . . . . . . . . . . . . . 11-3
6009783
PANEL, B-pillar, center trim, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6009783G
PANEL, B-pillar, center trim, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6009784
PANEL, B-pillar, center trim, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6009784G
PANEL, B-pillar, center trim, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-133
6009788
FILLER PANEL, plastic, windshield-to-B-pillar . . . . . . . . . . . . . . . . . . . . . . 10-103
6009789
FILLER PANEL, plastic, B-pillar-to-C-pillar . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009705 TO 6009789
2-1-02

Part Number
Page Number
6009790
FAN, engine cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
6009795
COMPRESSOR ASSEMBLY, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
6009796
CAP ASSEMBLY, fuel filler, w/tether . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21, 3-23
6009798
CLIP, anti-rattle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6009799
CONTROL ASSEMBLY, transmission and transfer case . . . . . . . . . . . . . . . . . 5-7
6009801
VELCRO STRIP, hook part, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009802
VELCRO STRIP, hook part, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009803
PANEL, closeout, subwoofer mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
6009807
BOLT, flat-sided, 3/4 - 10 x 5 1/4, control arm mounting . 9-21, 9-23, 9-25, 9-33
6009812
SUN VISOR, L.H., standard trim, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
6009812G
SUN VISOR, L.H., standard trim, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
6009813
SUN VISOR, R.H., standard trim, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
6009813G
SUN VISOR, R.H., standard trim, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
6009814
SUN VISOR, L.H., deluxe, tan, w/lighted vanity mirror . . . . . . . . . . . . . . . . 10-33
6009814G
SUN VISOR, L.H., deluxe, gray, w/lighted vanity mirror . . . . . . . . . . . . . . . 10-33
6009815
SUN VISOR, R.H., with lighted vanity mirror . . . . . . . . . . . . . . . . . . . . . . . . 10-33
6009815G
SUN VISOR, R.H., gray, w/lighted vanity mirror . . . . . . . . . . . . . . . . . . . . . . 10-33
6009857
FOAM TAPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
6009861
PAD ASSEMBLY, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-111
6009861G
PAD ASSEMBLY, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-111
6009872
AXLE ASSEMBLY, front, 3.08:1 ratio, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . 9-39
6009873
DIFFERENTIAL, axle, standard, front and rear . . . . . . . . . . . . . . . . . . . . . . . 9-44
6009883
GEARED HUB, CTI, 12,100-lb GVW, R.H. frt . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009884
GEARED HUB, CTI, 12,100-lb GVW, L.H. frt . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009885
GEARED HUB, CTI, 12,100-lb GVW, R.H. rr . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009886
GEARED HUB, CTI, 12,100-lb GVW, L.H. rr . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009887
GEARED HUB, CTI, noise-reduced, R.H. frt . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009888
GEARED HUB, CTI, noise-reduced, L.H. frt . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009889
GEARED HUB, CTIS, R.H. rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009890
GEARED HUB, CTIS, L.H. rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
6009893
HALFSHAFT ASSEMBLY, rear, L.H. and R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
6009894
HALFSHAFT ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
6009895
HALFSHAFT ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
6009899B9
HOUSING ASSEMBLY, ABS wheel speed sensor mounting . . . . . . . . . . . . . 7-17
6009922
BATTERY, 12-volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
6009942
TRANSMITTER, tank fuel level (main tank) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
6009943
TRANSMITTER, tank fuel level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6009975
FILLER NECK, 8 1/2 tall, engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
6009976
CAP, engine oil filler, for 8 1/2 neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

6009790 TO 6009976
2-1-02

Part Number
Page Number
6009989
HOSE ASSEMBLY, Hydro-Boost-to-steering gear . . . . . . . . . . . . . . . . . . . . . 7-11
6009989
HOSE ASSEMBLY, hydro-boost-to-steering gear . . . . . . . . . . . . . . . . . . . . . 8-21
6009990
HOSE ASSEMBLY, p/s pump-to-Hydro-Boost . . . . . . . . . . . . . . . . . . . . . . . . 7-11
6009990
HOSE ASSEMBLY, p/s pump-to-hydro-boost . . . . . . . . . . . . . . . . . . . . . . . . 8-21
6009991
CLUTCH ASSEMBLY, fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
6009992
MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
6009992
MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
6009994
MANIFOLD ASSY, CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6009996
HOSE, stainless steel braided, compressor-to-CTIS manifold . . . . . . . . . . 6-13
6009998B9
BRACKET ASSEMBLY, compressor lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6010004B9
BRACKET ASSEMBLY, valve mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6010005
RESERVOIR AND PUMP ASSEMBLY, windshield washer . . . . . . . . . . . . . . . 12-15
6010007P
PANEL, cowl top, A-pillar, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
6010007P
PANEL, cowl top, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6010009P
PANEL, cowl, inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . .10-5, 10-65, 10-71, 10-73
6010019L
COVER ASSEMBLY, L.H. cowl components . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6010022
PANEL, instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6010025
PANEL ASSEMBLY TRIM, wiper motor, tan . . . . . . . . . . . . . . . . . . . . . . . . . 10-116
6010025G
PANEL ASSEMBLY TRIM, wiper motor, gray . . . . . . . . . . . . . . . . . . . . . . . 10-116
6010026
HARNESS ASSEMBLY, engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-81
6010027
HARNESS ASSEMBLY, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17, 12-85
6010028
HARNESS ASSEMBLY, CTIS interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11, 12-93
6010029
HARNESS ASSEMBLY, console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-83
6010029
HARNESS, console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6010029
HARNESS, windshield, console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-76.1
6010030
HARNESS ASSEMBLY, roof wiring, two-door . . . . . . . . . . . . . . . . . . . . . . . . 12-87
6010031
HARNESS ASSEMBLY, roof wiring, four-door . . . . . . . . . . . . . . . . . . . . . . . . 12-89
6010032
HARNESS ASSEMBLY, roof wiring, station wagon . . . . . . . . . . . . . . . . . . . . 12-91
6010032
WIRING HARNESS, 4-door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
6010033
CROSS BODY HARNESS ASSEMBLY, for VINs up to XE185335 . . . . . . . . 12-115
6010035
HARNESS ASSEMBLY, power windows and locks . . . . . . . . . . . . . . . . . . . . 12-79
6010036
HARNESS ASSEMBLY, underbody, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
6010046
DOOR LATCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6010049
TORSION BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010059
C-PILLAR ASSEMBLY, intermediate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-88
6010059
C-PILLAR INTERMEDIATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010060
ROOF ASSEMBLY, welded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010075
FUEL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
6010076
FUEL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
6009989 TO 6010076
2-1-02

Part Number
Page Number
6010078
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6010082
OIL COOLER ASSEMBLY, P/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
6010083B1
SPLASH SHIELD, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
6010085
BRACKET, engine harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6010091
HARNESS ASSEMBLY, power mirror switch . . . . . . . . . . . . . . . . . . . . . . . . . 12-105
6010091
JUMPER AND SWITCH, power mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6010092B9
BRACKET, oil cooler hose clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
6010094
BRACKET ASSEMBLY, compressor, side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6010096
HYDRO-BOOST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
6010098
STATUS CENTER, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6010099
STATUS CENTER, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
601009P
PANEL, cowl, inner, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6010103
BRACKET, mounting, engine wire harness connection . . . . . . . . . . . . . . . 2-21
6010107
HARNESS ASSEMBLY, front door, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6010107
HARNESS, power locks/windows door, front, L.H. . . . . . . . . . . . . . . . . . . 12-107
6010108
HARNESS ASSEMBLY, front door, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6010108
HARNESS, power locks/windows door, front, L.H. . . . . . . . . . . . . . . . . . . 12-107
6010112
CONNECTOR, console, 56 way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-83
6010114 B9
FRAME ASSEMBLY, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
6010115
COIL ASSEMBLY, front, inflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6010116
COIL ASSEMBLY, rear, inflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6010117
HARNESS ASSEMBLY, lock module, vertical door . . . . . . . . . . . . . . . . . . . . 10-91
6010117
HARNESS ASSEMBLY, rear door jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-129
6010117
HARNESS, jumper, rear door, R.H., S/W . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
6010117
JUMPER HARNESS ASSEMBLY, rear door . . . . . . . . . . . . . . . . . . . . . . . . . . 12-107
6010118
COIL ASSEMBLY, deflate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6010122
HARNESS, door jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-73
6010122
JUMPER HARNESS ASSEMBLY, power mirror . . . . . . . . . . . . . . . . . . . . . . . . 12-99
6010125
PANEL, gauge (with CTI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6010125
PANEL, lower gauge w/ CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6010127
COVER, internal fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010127
FUSE BOX COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
6010129
CONNECTOR, 6-way, to cross-body harness . . . . . . . . . . . . . . . . . . . . . . 12-129
6010136
FLASHER, turn signal and hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010137
JUMPER HARNESS ASSEMBLY, right front wheel sensor . . . . . . . . . . . . . . . 12-95
6010137
JUMPER, wheel sensor, RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
6010138
ABS MODULATOR ASSEMBLY, wet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
6010138
Modulator, ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
6010140B9
FUSE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116

6010078 TO 6010140B9
2-1-02

Part Number
Page Number
6010140B9
FUSE BOX BASE, internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010141
SWITCH, windshield wiper, intermittent, and washer option . . . . . . . . . . 12-19
6010143
SWITCH, auxiliary fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6010145
SWITCH, panel lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6010149B9
BRACKET, windshield washer reservoir mounting . . . . . . . . . . . . . . . . . . . 10-13
6010159
PANEL ASSEMBLY TRIM, wiper motor, tan . . . . . . . . . . . . . . . . . . . . . . . . . 10-116
6010159G
PANEL ASSEMBLY TRIM, wiper motor, gray . . . . . . . . . . . . . . . . . . . . . . . . 10-116
6010161
OVERHEAD CONSOLE, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6010161G
OVERHEAD CONSOLE, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6010162
COVER, windshield divider bar, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6010162G
COVER, windshield divider bar, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6010165
TUBE, lower radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
6010174
BRACKET, jumper mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
6010217
BRACKET ASSEMBLY, distribution box mounting . . . . . . . . . . . . . . . . . . . . 10-13
6010223P
FRAME, windshield glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6010234
RELAY, 80-amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
6010234
RELAY, 80-amp, starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010234
RELAY, 80-amp, ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010240
CONVOLUTED CONDUIT, slit, 1" O.D. x 3/4" I.D. x 22" long . . . . . . . . . . . . . 8-21
6010240
CONVOLUTED CONDUIT, slit, 3/4" I.D. x 20" long . . . . . . . . . . . . . . . . . . . . . . 3-5
6010250
SWITCH ASSEMBLY, low level w/s washer fluid . . . . . . . . . . . . . . . . . . . . . 12-16
6010252
PUMP, windshield and slant-back door window washer . . . . . . . . . . . . . 12-15
6010252
PUMP, windshield washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6010254
BRACKET, wheel sensor connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
6010255
COVER, external power studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010259
CLIP, speed sensor connection mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
6010264
RECEPTACLE, stud 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6010265
PANEL, trim, lower, windshield divider bar . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6010265
PANEL, trim, lower, windshield divider bar, tan . . . . . . . . . . . . . . . . . . . . 10-116
6010265G
PANEL, trim, lower, windshield divider bar . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6010265G
PANEL, trim, lower, windshield divider bar, gray . . . . . . . . . . . . . . . . . . . 10-116
6010284
RESERVOIR, windshield washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13, 12-16
6010285
RELAY, micro (280 series), fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010285
RELAY, micro (280 series), A/C/ clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010285
RELAY, micro (280 series), ABS warning . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010285
RELAY, micro, (280 series), horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010285
RELAY, micro, (280 series), power mirror cut-out . . . . . . . . . . . . . . . . . . . . 12-75
6010288
COVER, external fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010304P
BODY ASSEMBLY, basic riveted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
6010140B9 TO 6010304P
2-1-02

Part Number
Page Number
6010324
RETAINER, ABS ECU housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6010326
STUD, L.H. cowl cover fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6010327
RETAINER, L.H. cowl cover fastening stud . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6010328
JUNCTION BLOCK & CONNECTOR MOUNTING BRACKET ASSEMBLY . . 12-135
6010337
PANEL, kick, inner front, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6010337G
PANEL, kick, inner front, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-134
6010339
CABLE ASSEMBLY, glow plug power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-97
6010339
CABLE, glow plug controller-to-starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
6010341
HOSE, 21", air horn-to-compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6010347
TUBE, transmission oil dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
6010349
CABLE, power, exterior fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-103
6010376P
CLOSEOUT PANEL, A-beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
6010377
CABLE ASSEMBLY, interior ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-101
6010396
RESISTOR MODULE, temperature door . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
6010397
PROTECTIVE COVER, clear film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6010398
HOUSING, ECU, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
6010399
HOUSING, ECU, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
6010403
FUSE PANEL, auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010409
DECAL, master cylinder, GCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
6010411
TRANSMITTER, 4-button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41
6010411
TRANSMITTER, four-button, remote entry . . . . . . . . . . . . . . . . . . . . . . . . . 12-137
6010412
RECEIVER MODULE, 4-button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41
6010412
RECEIVER MODULE, keyless entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
6010412
RECEIVER MODULE, remote entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-137
6010413
RECEIVER MODULE ASSEMBLY, garage door . . . . . . . . . . . . . . . . . . . . . . . 13-41
6010416
TURN SIGNAL LEVER, cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
6010419
CLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
6010425
HARNESS ASSEMBLY, garage door interface switch . . . . . . . . . . . . . . . . . 13-41
6010432B9
BRACKET, PCM mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
6010442
RELAY, heated windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010442
RELAY, mini, ABS valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010442
RELAY, mini, CTI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010442
RELAY, mini, ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010442
RELAY, mini, power windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010442
RELAY, mini, rear wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010442
RELAY, mini, windshield wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-75
6010455
DECAL, 12V/BATTERY POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6010465
GUIDE, center balance tension adjuster . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010466
GUIDE, center balance tension adjuster . . . . . . . . . . . . . . . . . . . . . . . . . 10-88

6010324 TO 6010466
2-1-02

Part Number
Page Number
6010467
PANEL, outer front, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6010467G
PANEL, outer front, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6010468
PANEL, outer front, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6010468G
PANEL, outer front, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
6010492
SUPPORT, center balance mounting bracket . . . . . . . . . . . . . . . . . . . . . 10-87
6010494
BRACKET ASSEMBLY, hinge mounting, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010495
SPACER, hinge bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010496
BRACKET ASSEMBLY, hinge mounting, R.H. . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010602
HINGE DOOR, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010603
DOOR CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010605
HINGE DOOR, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010609
SEAL, roof-to-slant-back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
6010625
TEE, windshield washer hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6010626
HOSE, w/s washer pump-to-tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6010648
DECAL, "12V" (Arabic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6010655B9
SADDLE BRACKET, fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
6010657B9
BRACKET ASSEMBLY, filter mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
6010657B9
BRACKET ASSEMBLY, fuel filter and pump mounting . . . . . . . . . . . . . . . . . . 3-3
6010662 B9
BRACKET, power steering reservoir mounting . . . . . . . . . . . . . . . . . . . . . . 8-19
6010666
BEZEL, auxiliary fuel tank switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6010667
BLANK, panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
6010670
RESERVOIR, power steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
6010672
JUMPER HARNESS ASSEMBLY, dome lamp, open body . . . . . . . . . . . . . . 12-47
6010677B9
BRACKET, speed sensor connection clip, rear only . . . . . . . . . . . . . . . . . . 7-17
6010677B9
BRACKET, w/sensor clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
6010682
FUEL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
6010691
TRIM PANEL, rear headliner, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010691G
TRIM PANEL, rear headliner, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010693
LEVER, slant-back light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6010694
COVER, DLC test connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
6010697
DECAL ASSEMBLY, fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
6010747
EMBLEM, TT4 - ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
6010756
SWITCH, power window lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
6010757
CONNECTOR, window lock switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-83
6010765
GROMMET, trim, mounting, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6010765 G
GROMMET, trim, mounting, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6010765
GROMMET, trim, mounting, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6010765G
GROMMET, trim, mounting, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6010767
BRACKET, 90-degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
6010467 TO 6010767
2-1-02

Part Number
Page Number
6010771
CHECK VALVE, rear window washer hose . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6010774
WINDOW AND SCREEN ASSEMBLY, side, privacy, L.H. . . . . . . . . . . . . . . . . 10-69
6010775
WINDOW AND SCREEN ASSEMBLY, side, privacy, R.H. . . . . . . . . . . . . . . . . 10-69
6010776
OPERA WINDOW ASSEMBLY, privacy, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6010777
OPERA WINDOW ASSEMBLY, privacy, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
6010778
WINDOW, rear doors, privacy glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
6010780
GLASS, privacy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
6010784
BEZEL, CD changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38, 13-89
6010786
BRACKET, CD changer, front . . . . . . . . . . . . . . . . . . . . . . . . . 10-50, 12-38, 13-89
6010787
BRACKET, CD changer, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-89
6010787
BRACKET, CD changer, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6010788
BRACKET, CD changer, R.H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-89
6010788
BRACKET, CD changer, right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6010797
CD CHANGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38, 12-39
6010797
CD CHANGER ASSEMBLY, 6-CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-89
6010799
FRONT CONSOLE ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6010799G
FRONT CONSOLE ASSEMBLY, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6010809
ENGINE, complete, 6.5 liter, new . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
6010811
MODULE, powertrain control, domestic . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
6010812
MODULE, powertrain control, export . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
6010817
ADAPTER ASSEMBLY, wet arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16.3
6010820
HALFSHAFT ASSEMBLY, front, L.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . 9-35
6010821
HALFSHAFT ASSEMBLY, front, R.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . 9-35
6010822
HALFSHAFT ASSEMBLY, rear, L.H. and R.H., 12,100-lb GVW . . . . . . . . . . . . . 9-35
6010823
ADAPTER, master cylinder to modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
6010824
ADAPTER, modulator to R.H. side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
6010825
ADAPTER, modulator to L.H. side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
6010837
JUMPER ASSEMBLY, ignition, DLR & GCC, white . . . . . . . . . . . . . . . . . . . . 12-61
6010839
JUMPER ASSEMBLY, daytime running light, (Canada only), yellow . . . . 12-61
6010841
JUMPER ASSEMBLY, brake fluid level, DRL . . . . . . . . . . . . . . . . . . . . . . . . . . 12-61
6010850
AMPLIFIER, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
6010854
DRAIN HOSE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
6010855
ACCESSORY KIT, main HVAC unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
6010858
LABEL, CARB MDV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6010859
LABEL, emission control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
6010860
SWITCH, windshield wiper, intermittent, and washer option . . . . . . . . . . 12-19
6010861
SHELL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010862
DOOR ASSEMBLY, riveted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010879
PANEL ASSEMBLY, latch mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85

6010771 TO 6010879
2-1-02

Part Number
Page Number
6010886
CRASH PAD, R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6010886G
CRASH PAD, R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-109
6010887
WIPER MOTOR MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16.3
6010892
BRACKET ASSEMBLY, latch mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6010896P
GUTTER, wheelhouse filler, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010899P
GUTTER, wheelhouse filler, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010909
ROD, actuator-to-door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6010910
BRACKET, door release cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6010911
CABLE ASSEMBLY, door release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6010912
DOOR HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6010913
BRACKET, actuator mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6010914
BRACKET, mounting, counter balance, slant-back, L.H. . . . . . . . . . . . . . 10-87
6010915
BRACKET, mounting, counter balance, slant-back, R.H. . . . . . . . . . . . . . 10-87
6010916P
PANEL, wheel house rear filler, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010917P
PANEL, wheelhouse rear filler, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010918
RAIL ASSEMBLY, striker mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010920
RAIL STRIKER MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010923
SCUFF PLATE, rear sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010924
TRIM PIECE, striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010935
RESERVOIR AND PUMP ASSEMBLY, windshield washer . . . . . . . . . . . . . . . 12-15
6010941
PANEL, trim, tan, w/o heated w/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6010941G
PANEL, trim, gray, w/o heated w/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-123
6010942
SHAFT, axle output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
6010943
GLASS AND FRAME, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010946
GLASS AND FRAME, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6010947
GLASS ASSEMBLY, slant-back door, privacy, plain . . . . . . . . . . . . . . . . . . 10-81
6010948
GLASS ASSEMBLY, slant-back door, privacy, heated . . . . . . . . . . . . . . . . 10-81
6010949
HORN, 500 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-41
6010950
HORN, 400 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-41
6010951
ADAPTER, female to female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-41
6010952
JUMPER, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-41
6010966
WIPER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16.3
6010967
WIPER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16.3
6010968
WIPER BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16.3
6010969
WIPER HARDWARE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16.3
6010970
RETAINER, windshield washer pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
6010973
CONSOLE ASSEMBLY, rear, standard, tan . . . . . . . . . . . . . . . . . . . . . . . . . 11-33
6010973
REAR CONSOLE ASSEMBLY, standard, tan . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6010973G
CONSOLE ASSEMBLY, rear, standard, gray . . . . . . . . . . . . . . . . . . . . . . . . 11-33
6010886 TO 6010973G
2-1-02

Part Number
Page Number
6010973G
REAR CONSOLE ASSEMBLY, standard, gray . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6010976
CUP HOLDER ASSEMBLY, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6010977
TIRE, Wrangler, GSA, 37 x 12.50 R - 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6010982
TRIM PANEL, slant-back upper, L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010982G
TRIM PANEL, slant-back upper, L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010983
TRIM PANEL, slant-back, upper R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . 10-130
6010983G
TRIM PANEL, slant-back, upper R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . 10-130
6010986
TRIM PANEL, slant-back, C-pillar upper, L.H., tan . . . . . . . . . . . . . . . . . . . 10-129
6010986G
TRIM PANEL, slant-back, C-pillar upper, L.H., tan . . . . . . . . . . . . . . . . . . . 10-129
6010987
TRIM PANEL, slant-back C-pillar, upper R.H., tan . . . . . . . . . . . . . . . . . . . 10-130
6010987G
TRIM PANEL, slant-back C-pillar, upper R.H., gray . . . . . . . . . . . . . . . . . . 10-130
6010990
PANEL ASSEMBLY, trim, C-pillar, lower L.H., tan . . . . . . . . . . . . . . . . . . . . . 10-130
6010990G
PANEL ASSEMBLY, trim, C-pillar, lower L.H., gray . . . . . . . . . . . . . . . . . . . . 10-130
6010991
PANEL ASSEMBLY, trim, C-pillar, lower R.H., tan . . . . . . . . . . . . . . . . . . . . . 10-130
6010991G
PANEL ASSEMBLY, trim, C-pillar, lower R.H., gray . . . . . . . . . . . . . . . . . . . . 10-130
6010992
TRIM PANEL, C-pillar center, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010992G
TRIM PANEL, C-pillar center, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010993
TRIM PANEL, lower, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010993G
TRIM PANEL, lower, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010994
TRIM PANEL, upper L.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010994G
TRIM PANEL, upper L.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010995
TRIM PANEL, upper R.H., tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6010995G
TRIM PANEL, upper R.H., gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-129
6011001
CABLE, CD changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38, 13-89
6011002
CARPET ASSEMBLY, slant-back cargo floor, tan . . . . . . . . . . . . . . . . . . . 10-129
6011002G
CARPET ASSEMBLY, slant-back cargo floor, gray . . . . . . . . . . . . . . . . . . . 10-129
6011003
CARPET ASSEMBLY, slant-back wheelhouse, L.H., tan . . . . . . . . . . . . . . . 10-129
6011003G
CARPET ASSEMBLY, slant-back wheelhouse, L.H., gray . . . . . . . . . . . . . . 10-129
6011004
CARPET ASSEMBLY, slant-back wheelhouse, R.H., tan . . . . . . . . . . . . . . 10-129
6011004G
CARPET ASSEMBLY, slant-back wheelhouse, R.H., gray . . . . . . . . . . . . . 10-129
6011009
RADIO HEAD, United States, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
6011010
RADIO HEAD, United States, Monsoon . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-39
6011012
HARNESS ASSEMBLY, Delco standard stereo, two-speaker . . . . . . . . . . . 12-53
6011013
HARNESS ASSEMBLY, Delco standard stereo, four-speaker , hard top . . 12-55
6011014
SPEAKER COVER, standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-59
6011015
MONSOON RADIO HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-63
6011015
HARNESS ASSEMBLY, Delco Monsoon stereo . . . . . . . . . . . . . . . . . . . . . . . 12-57
6011016
TRIM PANEL, slant-back door, closeout, tan . . . . . . . . . . . . . . . . . . . . . . 10-129
6011016G
TRIM PANEL, slant-back door, closeout, gray . . . . . . . . . . . . . . . . . . . . . 10-129

6010973G TO 6011016G
2-1-02

Part Number
Page Number
6011019
SENSOR, outside temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
6011020
CROSS BODY HARNESS ASSEMBLY, for VIN XE185335 and up . . . . . . . . 12-115
6011020
CROSSBODY, harness ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-137
6011032
TRIM PANEL ASSEMBLY DOOR, upper center, tan . . . . . . . . . . . . . . . . . 10-129
6011032G
TRIM PANEL ASSEMBLY DOOR, upper center, gray . . . . . . . . . . . . . . . . . 10-129
6011035
BASE, dome light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-31.1
6011036
SPACER, modulator mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
6011039
REAR SEAT AUDIO MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-63
6011049
REAR CONSOLE ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-63
6011049
CONSOLE ASSEMBLY, rear, with rear seat audio, tan . . . . . . . . . . . . . . . . 11-33
6011049
REAR CONSOLE ASSEMBLY, with rear seat audio, tan . . . . . . . . . . . . . . . 10-50
6011049G
REAR CONSOLE ASSEMBLY, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-63
6011049G
CONSOLE ASSEMBLY, rear, with rear seat audio, gray . . . . . . . . . . . . . . . 11-33
6011049G
REAR CONSOLE ASSEMBLY, with rear seat audio, gray . . . . . . . . . . . . . . 10-50
6011051
HARNESS ASSEMBLY, slant-back door . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-127
6011051
HARNESS, slant-back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
6011056
HARNESS ASSEMBLY, slant-back defrost . . . . . . . . . . . . . . . . . . . . . . . . . 12-125
6011057
HARNESS ASSEMBLY, slant-back door . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-123
6011057
HARNESS, rear door jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-31.1
6011057
HARNESS, slant-back door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16.3
6011061
HARNESS ASSEMBLY, instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . 12-109
6011062
JUMPER, speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
6011071
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
6011072
SPRING, front, 1728 lbs/inch, heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
6011073
SPRING, rear, 3000 lbs/inch, heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
6011077
SCREEN, hood grille, top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6011078
GUARD, hood and grille, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
6011085
HOSE ASSEMBLY, A/C compressor-to-receiver/dryer . . . . . . . . . . . . . . . . 11-7
6011086
BLOCK ASSEMBLY, manifold expansion . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
6011087
HOSE ASSEMBLY, A/C compressor-to-expansion valve . . . . . . . . . . . . . 11-7
6011088
HOSE, A/C manifold-to-receiver/dryer . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
6011089
HOSE ASSEMBLY, A/C discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
6011090
BLOCK ASSEMBLY, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
6011091
HOSE ASSEMBLY, A/C compressor-to-condenser . . . . . . . . . . . . . . . . . . . . 11-7
6011119
CLOSE OUT PANEL, front console, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
6011123B9
BRACKET, spare tire mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
6011129
GASKET, body mount, A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
6011148
LUG NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
6011148
WHEEL NUT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
6011019 TO 6011148
2-1-02

Part Number
Page Number
6011149
WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5, 13-13
6011150
DRIVER SEAT ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
6011150G
DRIVER SEAT ASSEMBLY, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
6011151
PASSENGER SEAT ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
6011151G
PASSENGER SEAT ASSEMBLY, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
6011152
REAR PASSENGER SEAT ASSEMBLY, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
6011152G
REAR PASSENGER SEAT ASSEMBLY, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
6011173
BRACKET, slant-back door light switch mounting . . . . . . . . . . . . . . . . . . . 10-87
6011188
DECAL, CTIS logo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6011252
LUG COVER ASSEMBLY, w/o CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6011257
TUBE AND HOSE ASSEMBLY, secondary, m/c-to-modulator . . . . . . . . . . . . 7-15
6011258
TUBE AND HOSE ASSEMBLY, primary, m/c-to-modulator . . . . . . . . . . . . . . 7-15
6011259
COWL TOP HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
6011260
LUG COVER ASSEMBLY, with CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6011266
RUNFLAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6011276
ROD, exterior handle-to-latch, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6011277
COUPLING, door latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6011280
COVER, wheel lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6011281
DISK, wheel lug cover, with CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6011282
DISK, wheel lug cover, non-CTIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6011283
TANK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6011292
SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
6011294
BOLT, shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87, 10-88
6011300
ARM, steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
6011323
MIRROR ASSEMBLY, rearview, inside, deluxe, w/compass . . . . . . . . . . . . 10-31
6011324
HARNESS, rear view mirror (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . 10-31
6011330
SWITCH AND TIMER ASSEMBLY, heated windshield . . . . . . . . . . . . . . . . . . 12-79
6011330
WINDSHIELD, heated, switch and timer ASM . . . . . . . . . . . . . . . . . . . . .12-76.1
6011331
PLATE, power windows, heated windshield switches (2-door) . . . . . . . . 10-50
6011331
PLATE,power window with heated windshield . . . . . . . . . . . . . . . . . . . . . 12-79
6011332
PLATE, power windows, heated windshield switches (4-door) . . . . . . . . 10-50
6011332
PLATE, power windw with heated windshield . . . . . . . . . . . . . . . . . . . . . 12-79
6011333
PLATE, heated windshield switch only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
6011333
PLATE, heated windshield, w/o power windows, fleet only . . . . . . . . . . . 12-79
6011337
TUBE AND BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
6011366
SEAL, side panel, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6011367
SEAL, side panel, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-81
6011398
INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6011493
SEAT, auxiliary, tan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55

6011149 TO 6011493
2-1-02

Part Number
Page Number
6011493G
SEAT, auxiliary, gray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
6011533
WHEEL, one-piece aluminum, 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6011539
LABEL, warning, English/French 3-foot roof rack . . . . . . . . . . . . . . . . . . 13-127
6011540
LABEL, warning, Arabic, 3-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
6011541
LABEL, warning, 3-foot roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
6011542
LABEL, warning, English/French 6 and 9 foot roof racks . . . . . . . . . . . . 13-127
6011543
LABEL, warning, Arabic, 6 and 9 foot roof racks . . . . . . . . . . . . . . . . . . . 13-127
6011544
LABEL, warning, 6 and 9 foot roof racks . . . . . . . . . . . . . . . . . . . . . . . . . 13-127
6011548
SCREW, center cover, aluminum wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6011548
SCREW, center cover, aluminum wheel, 1 7/8" . . . . . . . . . . . . . . . . . . . . . . 6-7
6011552
CONNECTOR, hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15, 12-16.3
6011553
HOSE, pump to connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6011553
HOSE, window washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-123
6011554
HOSE, connector-to-check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
6011554
HOSE, washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16.3
6011583
WHEEL, one-piece aluminum, 16.5" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7, 6-8
6011651
TRANSFER CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
6011652
COOLER CORE ASSEMBLY, oil, transfer case . . . . . . . . . . . . . . . . . . . . . . . . 5-33
6011776
SEAL, belt line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53, 10-57
6011899
GLASS, heated windshield, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6011900
WINDSHIELD, glass, heated, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-76.1
6011900
GLASS, heated windshield, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
6011972
HEAT SHIELD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
6011988
WINDSHIELD, glass, heated, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-76.1
6012237
EDGE GUARD, 17" long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
6012512
ALTERNATOR ASSEMBLY, 124-Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
6013372
SPRING, door latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
6013557
ELECTRONIC CONTROL UNIT (ECU), ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
6-4-100102 BA
FITTING ASSEMBLY, CTIS wheel tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-4-140140
REDUCER, 3/8" NPT-to1/4" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
7063812
NUT, steering wheel-to-column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
7385182
CLAMP, positive and ground cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
7538146
SCREW, head lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
7716721
SPRING WASHER, front lifting shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
7716721
SPRING WASHER, plain, front lifting shackle . . . . . . . . . . . . . . . . . . . . . . . . 9-27
7716721
WASHER, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
7716721
WASHER, wave, 5/8, rear shackles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
8125185
TERMINAL PACKAGE, battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
8125186
LOCKWASHER, shaft nut, D.E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
6011493G TO 8125186
2-1-02

Part Number
Page Number
8125193
FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
8125242
NUT, pulley, 85 / 124 amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
8134398
PIN, flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
86-100202BA
ELBOW, pipe to tube, fuel tank vent tube . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
8-6-100302BA
ELBOW, pipe to tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
8-6-100425BA
TEE, pipe to tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
8741435
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
8741437P2
SCREW, headlight bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
8741442
GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
8741446
RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
8741447
HEADLAMP MOUNT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
8741461
HEADLAMP HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
8741492
CONNECTOR, headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
940523
NUT, pitman shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
9414920
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-69
9414920
WASHER, flat, 1/4, headlight assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
9416128
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85, 12-133
9419982
PIN, hood latch, spring hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
9421128
WASHER, flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29
9421128
WASHER, splash shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
9422299
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
9424257P2
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15, 12-16.3
9424258
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
9425422P2
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-89
9425422P2
SCREW, tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54, 10-58
9438083
WASHER, hard, crankcase front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
AN960-616L
WASHER, flat, 3/8, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
B18245B05
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
CPR 04420-6
TUBING, nylon, bulk, 1/8" O.D. x 50 long, black . . . . . . . . . . . . . . . . . . . . . . 6-14
CPR1044202
HOSE, bulk, nylon, 3/8" O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
CPR104420-2
TUBING, Nylon Reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
CPR104420-2
TUBING, nylon, 3/8" O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
CPR104420-3
TUBING, nylon, 1/2" O.D. x 3/8" I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
CPR104420-3
TUBING, nylon, 1/2" O.D. x 3/8" I.D., bulk . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
CPR104420-6
TUBING, nylon, bulk, 1/8" O.D. x 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
EC 12339403
LUG NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
EC 12339501
NUT, flanged, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-17
EC 12460179
BOLT, 1/2 - 20 x 2 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
EC RCSK1724 9B1
CONTROL ARM, lower front R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13

8125193 TO EC RCSK1724 9B1
2-1-02

Part Number
Page Number
EC12338163
BRACKET ASSEMBLY, engine mount, lower R.H. . . . . . . . . . . . . . . . . . . . . . . . 9-2
EC12338163
BRACKET, engine mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
EC12338170
BRACKET, 90-degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
EC12338170
EC12338170
BRACKET, vent tube mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
EC12338174B1
PLATE, frame reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33
EC12338174B1
PLATE, reinforcement, frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
EC12338183
BRACKET ASSEMBLY, engine mount, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
EC12338183
BRACKET, frame to insulator, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
EC12338335
TUBE, transmission to cooler, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
EC12338573-2B1
STRAP, fuel tank, outer front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
EC12338884B1
COVER, composite light, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
EC12338943B1
BACKER PLATE, for latch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
EC12338952-1B1
GUIDE PLATE, engine cover, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
EC12339050
U-BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
EC12339154-1B1
RETAINING STRAP, radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
EC12339403
LUG NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
EC12339501
NUT, flanged, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
EC12339561
PLATE, snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-65
EC12342354B5
SHACKLE, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27, 9-31
EC12342354B5
SHACKLE, rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
EC12342354B9
SHACKLE, lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
EC12342793
INSERT, valve hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
EC12447053B9
CROSSMEMBER ASSEMBLY, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
EC12447053B9
CROSSMEMBER, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
EC12460102B1
SHIELD, fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
EC12460179
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
EC12469281
BRACKET, starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
EC6003868-B9
CENTER LINK, steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
EC6008597
TUBE, transmision to cooler, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
EC6008598
TUBE, transfer case to transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
EC9430230
BOLT, hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
ECRCSK17249B1
CONTROL ARM, lower front R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
ECRCSK17249B1
CONTROL ARM, lower rear, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
ECRCSK17250B1
CONTROL ARM, lower front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
ECRCSK17250B1
CONTROL ARM, lower rear, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
ELMS51412-2
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-133
M13486/111
tELECTRICAL WIRE, 4 GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
M23469/2-50805
LOCKBOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
EC12338163 TO M23469/2-50805
2-1-02

Part Number
Page Number
M24243/1-A404
RIVET, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
M24243/1A-405
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-93
M24243/5-A404
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-27
M24243/5-A404
RIVET, flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
M24243/5A404-A
RIVET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
M5501/7-F4
PLUG, inner hood assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
M7885 36-4
RIVET, flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
M7885/2-4-5
RIVET, blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
M7885/2-604
RIVET, hood retainer bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
M7885/26-4
RIVET, blind, 3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
MA20722026
TUBING, nylon, 1/4" I.D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-134
MS 00027142 3
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
MS 00027144 2
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-111
MS 00051849 76
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
MS15001-1
FITTING, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
MS15001-1
FITTING, zerk, 1/4-28 x 3/16, idler arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
MS15001-1
FITTING, zerk, 1/4-28 x 3/16, steering arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
MS15001-3
FITTING, tie rod end, 45 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
MS15001-3
FITTING, zerk, 45 degree, 1/4-28 x 3/16, idler arm . . . . . . . . . . . . . . . . . . . . . 8-9
MS15001-3
FITTING, zerk, 45 degree, 1/4-28 x 3/16, tie rod end . . . . . . . . . . . . . . . . . . . 8-9
MS15002-1
LUBRICATION FITTING, intermediate shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
MS15003-4
LUBRICATION FITTING, intermediate shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
MS16624-2066
RETAINING RING, prop rod bracket bushing . . . . . . . . . . . . . . . . . . . . . . . 10-25
MS16633-1050
RETAINING RING, parking brake cable, clip extension . . . . . . . . . . . . . . . . 7-5
MS19081-86
BEARING, spindle, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
MS21245-8
LOCKNUT, wheel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-43
MS21245-8
NUT, 1/2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3, 6-5
MS21333-123
P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
MS21333-125
P-CLAMP, Cushioned, 5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
MS21333-67
P-CLAMP, cushioned, 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
MS21333-71
P-CLAMP, cushioned, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
MS21333-76
P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
MS21333-77
P-CLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
MS21333-82
P-CLAMP, cushioned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
MS21333-99
CLAMP, tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-35
MS21333-99
CLAMP, wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
MS21334-28
CLAMP, positive and ground cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
MS24665-134
COTTER PIN, hood latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
MS24667-54P2
SCREW, countersunk, socket head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33

M24243/1-A404 TO MS24667-54P2
2-1-02

Part Number
Page Number
MS27142-2
CONNECTOR PLUG, left and right head lamp . . . . . . . . . . . . . . . . . . . . 12-45
MS27144-2
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-120
MS27144-2
CONNECTOR PLUG, marker lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
MS27183-14
FLATWASHER, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
MS27183-21
WASHER, seat belt mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
MS27183-8
WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-33
MS28775-020
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97
MS28775-20
020O-RING, oil filter adapter bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
MS28775-236
236O-RING, oil filter adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
MS28775-236
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-97
MS3367-1
CABLE TIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-79
MS3367-1
TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
MS3367-1-9
TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
MS3367-2-0
TIEDOWN STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
MS3367-3-0
TIE WRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
MS3367-3-9
STRAP, tiedown, oil cooler hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
MS3367-4-2
TIEDOWN STRAP, 2.72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
MS3367-7
TIEDOWN STRAP, vent tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
MS35338-40
LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
MS35421-1
AMBER LENS LIGHT, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
MS35421-2
RED LENS LIGHT, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-29
MS35489-10S
GROMMET, wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-45
MS35489-16
GROMMET, rubber, A-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-71
MS35489-39S
MS35489-41
GROMMET, hole, 3/8, 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-25
MS35489-41S
GROMMET, w/s wiper motor lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
MS35489-48S
MS35692-54
NUT, slotted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
MS35782-4
DRAINCOCK, lower radiator tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
MS45904-60
LOCKWASHER, external-tooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-133
MS49005-4
PLUG, pipe, oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
MS51849-79
SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-133
MS51943-33
NUT LOCK, 5/16 -18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
MS51943-35
LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87, 10-88
MS90725-110
SCREW, 1/2 - 13 x 1.12, Gr5, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
MS90725-33
BOLT, 5/16-18 x 7/8 Gr5, CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7, 10-10
MS90727-58
BOLT, 3/8-24 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
MS90728-13
BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-95
MSD3367-7-0
TIEDOWN STRAP, .192 x 10.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
MS27142-2 TO MSD3367-7-0
2-1-02

Part Number
Page Number
NAS1080R06
COLLAR, grooved, fender assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
NAS1080R08
COLLAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23, 3-27
RCSK 1787 7
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
RCSK1705-7
PROPSHAFT, rear, 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
RCSK17079
PIPE ASSEMBLY, crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
RCSK17089-1B1
CONTROL ARM, rear L.H., upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
RCSK17089-2B1
CONTROL ARM, rear R.H., upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
RCSK17221
HEAT SHIELD, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
RCSK17306
GEAR SET, ring and pinion, 3.08:1 ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
RCSK17413
BRACKET, engine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
RCSK17438
RAIL, frame, R.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
RCSK17439
RAIL, frame, L.H., 12,100-lb GVW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
RCSK17639
BACKER PLATE, for latch and keeper assembly . . . . . . . . . . . . . . . . . . . . 10-49
RCSK17700
HOSE, turbo intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
RCSK17735
CDR VALVE AND TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
RCSK17796
SEAL ASSEMBLY, engine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-49
RCSK17877
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
RCSK18089
HEATSHIELD, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
RCSK18343
COVER ASSEMBLY, transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
RCSK18554
HEAT SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
WA12338199-1
BRACKET ASSEMBLY, front, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
WA12338199-1
BRACKET, front bumper, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
WA12338199-2
BRACKET ASSEMBLY, front, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
WA12338199-2
BRACKET, front bumper, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
WA12338217
CROSSMEMBER, rear suspension, front . . . . . . . . . . . . . . . . . . . . . . . . . 9-3, 9-9
WA12338222
CROSSMEMBER, rear suspension, rear . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3, 9-9
WA12338394B1
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
WA12338911
SEAL, center hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
WA12338940P
HOOD, engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
WA12338981P
TAILGATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
WA12339166-1
SHIELD, shroud, airlift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
WA12339166-2
SHIELD, shroud, airlift, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
WA12339218
LEVER, parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
WA12339698-1P
BODY SIDE ASSEMBLY, panel, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
WA12339698-2P
BODY SIDE ASSEMBLY, panel, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
WA12339911
AIR CLEANER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
WA12342372
BRACKET, upper, L.H., B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
WA12342372
BRACKET, upper, R.H., B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
WA12342509
BRACKET, body mount, L.H., C-mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19

NAS1080R06 TO WA12342509
2-1-02

Part Number
Page Number
WA12342509B9
BRACKET ASSEMBLY, C-mount, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
WA12342509B9
BRACKET, body mount, rear, L.H., C-mount . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
WA12342510
BRACKET ASSEMBLY, C-mount, R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
WA12446928P
D-BEAM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
WB12338223
CROSSMEMBER, front rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
WB12338223
CROSSMEMBER, front suspension, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
WB12342361B5
BRACKET ASSEMBLY, air lift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
WB12342361B5
BRACKET, air lift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
WB12342361B5
BRACKET, airlift, L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
WD12339513P
FRAME, windshield glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
WD12339701P
FENDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
WD12339707-P
FENDER, right rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
WWC440-1/2
CLAMP, hose vent line filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
WWC440-1/2
CLAMP, vent line, 1/2-inch, pinch type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47
WWC440-3/8
CLAMP, w/s washer hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
WA12342509B9 TO WWC440-3/8

2000 Hummer Parts Manual

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2000

Fuel, Emissions and Exhaust

Wheels and Tires/

AM General Number 05745158

2000 HUMMER PARTS CATALOG

SECTION 1. GENERAL INFORMATION

SECTION 3. FUEL, EMISSIONS AND EXHAUST

2000 HUMMER PARTS CATALOG

SECTION 4. COOLING SYSTEM

SECTION 5. TRANSMISSION/TRANSFER CASE/PROPELLER SHAFTS

SECTION 6. WHEELS AND TIRES/CENTRAL TIRE INFLATION SYSTEM

2000 HUMMER PARTS CATALOG

SECTION 8. STEERING SYSTEM

2000 HUMMER PARTS CATALOG

SECTION 10. BODY

2000 HUMMER PARTS CATALOG

SECTION 10. BODY (Contd)

SECTION 11. HEATING/VENTILATION/AIR CONDITIONING

SECTION 12. ELECTRICAL

2000 HUMMER PARTS CATALOG

SECTION 12. ELECTRICAL (Contd)

2000 HUMMER PARTS CATALOG

SECTION 12. ELECTRICAL (Contd)

SECTION 13. ACCESSORIES

2000 HUMMER PARTS CATALOG

SECTION 13. ACCESSORIES (Contd)

2000 HUMMER PARTS CATALOG

Model 83 Four-door, four passenger hardtop truck

PARTS SERVICED BY AM GENERAL

HOW TO LOCATE PARTS

HOW TO ORDER SERVICE PARTS

DAMAGED SHIPMENTS, SHORTAGES OR ERRORS

SUGGESTIONS AND RECOMMENDATIONS

VEHICLE IDENTIFICATION NUMBER DESCRIPTION

Vehicle Identification Number Decoding Chart

6.5L Turbocharged Diesel, GM, 8 cyl., 195 hp

Vehicle Identification Number Decoding Chart (Continued)

2-door enlarged cab

Open body w/full hard doors

4-door slant back

Sequential Serial Number

(4,541 kg - 6,356 kg)

2000 HUMMER PARTS CATALOG

2000 HUMMER PARTS CATALOG

Figure 21. Engine Assembly.

2000 HUMMER PARTS CATALOG

ENGINE, complete, 6.5 liter, new . . . . . . . . . . . . . . . . . .

ENGINE, long block, 6.5 liter, new. . . . . . . . . . . . . . . . . .

NOTE 1: FOR VEHICLES UNDER WARRANTY USE THE

2000 HUMMER PARTS CATALOG

Figure 22. Cylinder Head and Block Components.

2000 HUMMER PARTS CATALOG

NOTE 1: PART OF GASKET SET P/N 5714842

2000 HUMMER PARTS CATALOG

Figure 23. Crankshaft, Damper, Bearings, Pulley, and Flywheel.

2000 HUMMER PARTS CATALOG

BEARINGS, standard, #1, 2, 4 . . . . . . . . . . . . . . . . . . . . . .

BEARING, .013 mm undersized, #1, 2, 4 . . . . . . . . . . . . .

BEARING, .026 mm undersized, #1, 2, 4 . . . . . . . . . . . . .

BEARING, .013 mm undersized, #3 . . . . . . . . . . . . . . . . .

BEARING, .026 mm undersized, #3 . . . . . . . . . . . . . . . . .

BEARING, .013 mm undersized, #5 . . . . . . . . . . . . . . . . .

BEARING, .026 mm undersized, #5 . . . . . . . . . . . . . . . . .