WORM 40419 MEASUREMENT

Parameter
Cavity
Inside Diameter (1.85-1.90mm)
Outside Diameter (5.58-5.64mm)
Helix Length (11.0mm min.)
Length (16.1-16.3mm)
Base (5.7-5.8mm)
Flat Base (4.8-5.2mm)

8/10/2004
1
1.90
5.59
11.10
16.09
5.51
4.85

2
1.90
5.61
11.11
16.10
5.52
4.85

3
1.90
5.61
11.04
16.01
5.52
4.85

9/8/2004
4
1.90
5.59
11.08
16.12
5.49
4.85

1
1.90
5.59
11.09
16.10
5.55
4.85

2
1.90
5.58
11.10
16.09
5.50
4.85

3
1.90
5.58
11.01
16.03
5.50
4.85

1/26/2005
4
1.90
5.59
11.16
16.09
5.51
4.84

1
1.90
5.59
11.10
16.08
5.58
4.84

2
1.90
5.57
11.11
16.09
5.50
4.84

4
3.05
7.85
18.68
7.65

1
3.03
7.84
18.54
7.58

2
3.03
7.75
18.53
7.57

3
1.90
5.60
11.03
16.02
5.50
4.83

4
1.90
5.59
11.06
16.06
5.51
4.83

Out of Specification

WORM WHEEL 40428 MEASUREMENT

Parameter
Cavity
Inside Diameter (3.01-3.05mm)
OD of Small Gear (7.7-7.8mm)
OD of Large Gear (18.56-18.66mm)
Length (7.55-7.65mm)

8/22/2004
1
3.04
7.88
18.59
7.60

2
3.04
7.81
18.60
7.61

3
3.04
7.86
18.60
7.61

9/8/2004
4
3.04
7.85
18.64
7.62

1
3.04
7.87
18.66
7.64

2
3.04
7.81
18.63
7.63

3
3.04
7.88
18.66
7.64

1/26/2005
3
3.03
7.79
18.54
7.61

4
3.04
7.78
18.56
7.58

NOISE TEST
High dBA

Low dBA

Table 1: WORM ONLY

Table 2: WORM (8/10/04) with WORM WHEEL

NLN Max. 8/10/2004 9/8/2004

Cavity 1
50.60
50.70
Cavity 2
50.50
50.60
Cavity 3
51.60
51.20
Cavity 4
52.00
51.10
Range
1.50
0.60

1/26/2005
50.50
50.40
50.30
52.40
2.10

Range
0.20
0.20
1.30
1.30

LN Max. 8/10/2004 9/8/2004

Cavity 1
50.30
49.40
Cavity 2
48.80
49.50
Cavity 3
50.20
49.30
Cavity 4
50.30
52.30
Range
1.50
3.00

1/26/2005
48.40
50.30
48.20
49.10
2.10

Range
1.90
1.50
2.00
3.20

NLN Max. 8/22/2004

Cavity 1
51.20
Cavity 2
49.10
Cavity 3
50.10
Cavity 4
49.70
Range
2.10
LN Max.
Cavity 1
Cavity 2
Cavity 3
Cavity 4
Range

8/22/2004
49.50
48.80
48.90
49.80
1.00

9/8/2004 1/19/2005
48.20
50.90
48.20
49.50
49.70
50.07
50.00
49.30
1.80
1.60
9/8/2004 1/19/2005
48.30
49.00
48.30
50.06
48.20
49.80
49.00
50.10
0.80
1.10

Table 3: WORM (9/8/04) with WORM WHEEL

Table 4: WORM (1/26/05) with WORM WHEEL

NLN Max. 8/22/2004 9/8/2004

Cavity 1
50.90
49.90
Cavity 2
51.50
49.90
Cavity 3
51.20
51.90
Cavity 4
49.90
50.90
Range
1.60
2.00

1/19/2005
49.10
51.50
51.50
51.10
2.40

Range
1.80
1.60
0.70
1.20

NLN Max. 8/22/2004

Cavity 1
52.10
Cavity 2
49.10
Cavity 3
50.60
Cavity 4
51.60
Range
3.00

LN Max. 8/22/2004 9/8/2004

Cavity 1
49.10
48.00
Cavity 2
49.30
51.40
Cavity 3
49.30
49.00
Cavity 4
52.30
52.20
Range
3.20
4.20

1/19/2005
49.10
50.10
49.90
52.10
3.00

Range
1.10
2.10
0.90
0.20

LN Max.
Cavity 1
Cavity 2
Cavity 3
Cavity 4
Range

8/22/2004
49.00
49.10
48.00
48.50
1.10

9/8/2004 1/19/2005
50.70
49.60
50.20
48.40
51.20
49.80
50.60
52.30
1.00
3.90
9/8/2004 1/19/2005
48.70
48.30
50.90
50.90
48.30
50.00
49.90
48.90
2.60
2.60

Table 5: CAVITY NUMBER 4 of WORM (1/26/05) with WORM WHEEL (1/19/05)

Sample
NLN Max.
NLN Range
LN Max
LN Range
Table 1:
Table 2:
Table 3:
Table 4:
Table 5:

1
52.30
3.30
48.90
1.30

2
51.50
1.60
50.20
3.00

3
52.50
2.20
49.00
1.90

Avarage
52.10
2.37
49.37
2.07

Cavity# 3 of worm (8/10/04) & (9/8/04), cavity# 4 of all worm are highest NLN max. dBA
Worm (8/10/04) with worm wheel (9/8/04) gives good result of noise test.
Cavity#4 of Worm (9/8/04) with all worm wheel increases LN max. dBA
Worm (1/26/05) with all worm wheel decreases dBA, except cavity# 4
The sample of worm cavity# 4 increase NLN max. dBA.

Conclusion:

Cavity# 4 of Worm (1/26/05) gave high dBA

with WORM WHEEL

Range
3.00
1.30
0.40
0.70

Range
1.20
1.76
1.60
1.10

with WORM WHEEL

Range
2.50
1.80
1.40
1.70

Range
0.70
1.80
2.00
1.40

HEEL (1/19/05)