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Component

Throttle Position Signal


Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator
Voltage Of The Power Supply (keyswitch)
Speed Sensor
Cat Data Link
Signal For Engine Oil Pressure Decrease
Swing Brake Solenoid
Travel Alarm
Proportional Reducing Valve For The Power Shift
Pressure
Engine Speed Dial
Feedback Of The governor Actuator
Engine Control
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Pump Delivery Pressure Sensor (Drive)
Pump Delivery Pressure Sensor 2 (Idle)
Proportional Sol. Valve For Negative Flow Control
Straight Travel Solenoid
Proportional Sol. Valve For Negative Flow Control
Travel Alarm

0586
0587
0590
0598
0600
1161
1162
1524
1525
1590
2002

101

RD

103
105

Tool Control System


(MID No. 06A)

A/C Switch Panel

D-1

Solenoid - 1 P - 2P Exchange 2

H-7

YL

Cab Lamp

Air Heater

F-11

Solenoid - 1 Way / 2 Way Cont.

B-5

35

RD

Dome Lamp / Memory

616

BU

Boom Lamp

Alarm Fault

F-3

Solenoid - A/C Clutch

E-11

50

RD

Key Sw

645

RD

Atch Beacon Relay Output

Alarm Travel

A-5

Solenoid - Double Action

H-7

109

RD

Alternator B+ Term

646

RD

Boom Lamp (Sw Panel To Boom Lamp Relay)

Alternator

F-11

Solenoid - Flow Limit

A-7

110

RD

Timer Relay

684

RD

Cab Lamp (Sw Panel To Cab Lamp Relay)

Antenna

C-4

Solenoid - Fine Swing

C-4

30

112

PU

Main Relay

A623

BU

Chassis Lamp Relay To Diode

Battery

I-12

Solenoid - Hammer

B-10

113

OR

Sw Panel / Radio

Block Terminal

G-9

Solenoid - Hyd. Lock

C-9

114

RD

Horn

763

BU

Travel Speed Change Sol

Breaker Alt.

H-12

Solenoid - Injector 1

C-10

36

115

RD

Cab Lamp Relay

780

PU

Atch Quick Coupler Sw

Controller

E-8

Solenoid - Injector 2

C-10

37

118

GY

Wiper/Washer

788

YL

Speed Sensor (-)

Controller Eng.

F-12

Solenoid - Injector 3

C-10

38

119

PK

Not used

A746

PK

Boost Pressure

Controller Valve

C-8

Solenoid - Injector 4

C-10

39

120

YL

12V 10A Converter 1

A747

GY

ATM Pressure

Converter

D-5

Solenoid - Injector 5

C-10

40

123

WH

Seat Heater

A755

PK

Throttle Position 1

Converter - 12V 7A

I-5,6

Solenoid - Injector 6

C-10

41

124

GN

A/C

A756

BU

Throttle Position 2

Eng. Speed Dial

H-1

Solenoid - Power Shift Cont.

A-9

129

BU

Cigar Lighter

A757

GY

Throttle Position 3

H-10,12

Solenoid - Primary NFC

A-7

130

RD

Engine Control

A758

BR

Throttle Position 4

C-2

Solenoid - Pump 1 Flow Cont.

A-12

135

BU

12V Memory Out

A762

PU

Speed Sensor (+)

Joystick (L)

I-3

Solenoid - Pump 2 Flow Cont.

A-12

147

PU

Atch Sol

A768

BU

Power Shift Cont Sol

Joystick (R)

H-1

Solenoid - Quick Coupler

A-9

149

RD

Boom Lamp

A769

GY

Power Shift Cont Sol

150

OR

PK

C-2

Solenoid - Relief 1

B-5

31

Quick Coupler

A770

Lamp - Boom

Backup Resistor To Backup EPR Valve Sw

151

GN

Hyd Lock Sol Relay

E795

YL

Oil Temp

Lamp - Cab

G-1

Solenoid - Relief 2

B-5

32

152

BU

Lower Wiper / Washer

E797

WH

1 AP Control Valve

Lamp - Chassis

C-2

10

Solenoid - Relief Check 1

B-5

33

Lamp - Dome

G-2

Solenoid - Relief Check 2

B-5

34

Lighter Cigar

F-2

Solenoid - Separate Valve

B-9

Meter Service

F-2

Solenoid - Single Action 1

C-5

22

Monitor

F-1

Solenoid - Single Action 2

C-5

23

Lighting Circuits (Continued)

Control Circuits

154

RD

Neutral Start Relay

E798

PK

1 AP Control Valve

160

PU

Chassis Lamp

F716

WH

Secondary Shutdown Sw

Fuse Block
Horn

Component

168

RD

Aux Ckt

F773

OR

Backup Gov Sw A/D To Eng Gov Actuator (Accel)

169

PK

Backup / Monitor Control

F774

WH

Backup Gov Sw A/D To Eng Gov Actuator (Decel)

175

RD

A/C Blower

H705

BR

Fuel Pump Relay

Motor - Lower Washer

I-7

11

Solenoid - Stem Cont. 1 (A)

B-10

Air Heater Relay

Motor - Lower Wiper

I-2

Solenoid - Stem Cont. 1 (B)

B-10

BR

Travel Mode Sw

Motor - Starter

E-11

12

Solenoid - Stem Cont. 2(A)

B-10

179
180

BU

12V 10A Converter 2

J702

BK

GN

Aux Ckt

M734

184

RD

E/P Control

M736

BU

Governor Command

Motor - Washer

H-7

13

Solenoid - Stem Cont. 2(B)

B-10

188

WH

Fuel Pump

M737

WH

Flow Limit Pressure PRV

Motor - Wiper

F-1

Solenoid - Stem Cont. 3(A)

B-10

189

RD

Timer Relay Out

M738

OR

Primary NFC Pressure PRV

Power Window Control

G-4

Solenoid - Stem Cont. 3(B)

B-10

191

WH

Atch Switch

M739

YL

PRV Return (2)

Pump Fuel

I-7

46

Solenoid - Stem Cont. 4(A)

C-9

M740

PK

Travel Straight Sol

Pump Refueling

A-2

21

Solenoid - Stem Cont. 4(B)

C-9

Ground Circuits

200

BK

Chassis Ground

M741

GY

Travel Alarm Cancel Sw

Radio AM/FM

D-4

Solenoid - Swing Brake

C-9

201

BK

Monitor Ground

M742

PU

AEC Mode Sw

Radio AM/FM Cassette

D-4

Solenoid - Travel Speed

C-9

210

BK

Converter 1 Ground

M743

GN

Atch Boom Float Disable Relay

Relay - Boom Lamp

H-11

Solenoid - Travel Straight

C-9

229

BK

Converter 2 Ground

892

BR

Cat Data Link -

Relay - Cab Lamp

H-11

Speaker

G-4

235

BK

E/P Control Ground

893

GN

Cat Data Link +

Relay - Chassis Lamp

H-11

Switch - 1 P - 2P Exchange

D-4

A278

BK

Fuel Pump Ground

G-11

Switch - Air Cleaner

H-7

24

304

WH

A893

OR

Fuel Pump

Relay - Fuel pump

Basic Machine Circuits

F889

WH

Gov Command

Relay - Heater Air

F-11

Switch - Aux Hyd. Press.

Start Relay To Motor Starter

G826

BR

Oil Pressure

Relay - Horn

H-11

Switch - Backup

G-11

Switch - Coolant Level

H-9,G-9

Switch - Disconnect

306

GN

Neutral Start Relay To Start Relay

G827

BU

Oil Pressure -

307

OR

Key Sw To Neutral Start Relay

G828

WH

5+ From Engine Control To Sensors

308

YL

Key Sw ON

G829

GN

Sensor Common

310

PU

Start Aid Sw To Start Aid Sol

G833

PK

Sensor Common

320

RD

Horn Sw To Horn Relay

G849

BR

HEUI Rail Pressure

321

BR

Travel Alarm

G850

BU

Air Heater Relay

322

GY

Horn Relay To Horns

G854

PK

Conn HEP

323

WH

Atch Refueling Pump

G855

PU

Conn HEP

325

PK

Atch Refueling Stop Sw

G856

WH

TDC Probe

G857

YL

TDC Probe

12 Volt DC Power Supply

329

YL

Atch Refueling Stop Rly To Refueling Power Rly

K843

GN

Right Joystick Sw 1

1522

Solenoid Valve For The Number Two Check Valve

365

1523

Solenoid Valve For The Number Two Check Valve

YL

Atch Refueling Stop Sw To Refueling Relays


Monitoring Circuits

Relay - Hyd. Lock Sol.


Relay - Main
Relay - Neutral Start

I-1

G-2

I-7

25

G-12

G-11

Switch - Eng. Oil Level

E-11

A-2

26

Switch - Fine Swing

D-3

Relay - Refueling Power


Relay - Refueling Start

A-3

29

Switch - Hammer Foot

I-4

Relay - Refueling Stop

A-3

27

Switch - Hammer Press.

I-1

Relay - Starter

H-8

Switch - Hammer Press.

B-10

Relay - Timer

I-12

Switch - Horn

I-3

Resistor

I-9

Switch - Hyd. Oil Filter

A-5

Resistor Main Relay

I-8

Switch - Hyd. Oil Level

A-6

Seat With Seat Heater

H-2

14

Switch - Joystick Press.

I-2

K844

GY

Left Joystick Sw 1

K847

PU

Right Joystick Sw 2

Sender - Hyd. Oil Temp.

A-5

Switch - Lower Washer

D-2

F-1

Switch - Lower Wiper

D-2

1593

Extend Solenoid Valve For Auxiliary Stem 1

403

GN

Alt R Term To Service Meter And E/P Cont

K848

WH

Left Joystick Sw 1

Sensor - A/C Photo

1594

Extend Solenoid Valve For Auxiliary Stem 2

405

GN

Eng Oil Pressure Sw

K849

YL

Atch Stem 1

Sensor - Atmospheric Press.

C-11

44

Switch - Medium Line Press.

I-1

Atch Stem 2

Sensor - Connector Hep

A-11

48

Switch - Neutral Start

I-3

B-11

Switch - One Touch Low Idle

H-1

1595

Extend Solenoid Valve For Auxiliary Stem 3

1596

Retract Solenoid Valve For Auxiliary Stem 1

410

WH

Fault Alarm

K851

BU

Atch Stem 3

Sensor - Coolant Temp.

1597

Retract Solenoid Valve For Auxiliary Stem 2

412

BU

Coolant Level Sw

K852

GN

Atch Stem 4

Sensor - Dual Cam SP/TMG (RUN)

B-11

Switch - Panel

E-1

1598

Retract Solenoid Valve For Auxiliary Stem 3

430

BU

Air Cleaner Sw

K853

GY

Atch Pump1 Flow Control Sol

Sensor - Dual Cam SP/TMG (CRANK)

B-11

Switch - Power Window

D-2

1609

Clench Pressure Sensor

487

OR

Hyd Oil Filter Sw

K854

OR

Atch Pump2 Flow Control Sol

Sensor - Eng. Oil Press.

C-11

Switch - Power Window Limit

G-4

1615

Solenoid Valve For One-Way Flow Or Two-Way Flow

491

PK

Hyd Oil Temp Sensor

K855

PK

Atch Separate Valve Sol

Sensor - Eng. Oil Temp.

B-11

49

Switch - Quick Coupler

G-3

495

GN

Fuel Level

K856

PU

Atch Stem1 Control Sol (A)

Sensor - Eng. Oil Temp. Active

B-11

43

Switch - Refueling

A-4

20

496

WH

Hyd Oil Level Sw

K857

WH

Atch Stem2 Control Sol (A)

Sensor - Fuel Level

A-4

17

Switch - Refueling Start

A-3

18

A499

BU

Hyd Tank Pressure Sw

K858

YL

Atch Stem3 Control Sol (A)

Sensor - Fuel Press.

B-11

Switch - Refueling Stop

A-3

19

C468

BU

Eng Oil Level Sw

K859

BR

Atch Stem4 Control Sol (A)

Sensor - HEUI Rail Press.

B-11

42

Switch - S - DBL Action Exchange

D-3

E469

YL

Tool Pressure Sensor

K860

BU

Atch Stem1 Control Sol (B)

Sensor - lAP Cont. Valve

A-11

Switch - Seat Heater

D-3

E470

BR

Neg Cont Pressure Sensor 1

K861

GN

Atch Stem2 Control Sol (B)

Sensor - Intake Air Temp.

B-11

Switch - Secondary Shutdown

G-5

47

E471

BU

Neg Cont Pressure Sensor 2

K862

GY

Atch Stem3 Control Sol (B)

Sensor - Negative Cont Press. 1

A-12

Switch - Speed Change

H-2

E472

GN

Rotate Sw (CW)

K863

OR

Atch Stem4 Control Sol (B)

Sensor - Negative Cont Press. 2

A-12

Switch - Starter

H-1

E473

GY

Atch Stem 1 Modulation

K864

PK

Atch Relief 1 Sol

Sensor - Pump Discharge Press 1

A-9

Switch - Straight Travel Press.

I-1

E474

OR

Atch Stem 2 Modulation

K865

PU

Atch Relief 2 Sol

PK

Atch Stem 3 Modulation

K866

WH

Atch 1 way / 2 way Control Sol

405

1657

Left Joystick Slide Control

1658

Right Joystick Slide Control

1665

Solenoid Valve For The Number One Relief Valve

1666

Solenoid Valve For The Number Two Relief Valve

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

GY

Low Oil Pressure Output

K850

BR

Data valid but above normal operational range.

E475

Data valid but below normal operational range.

E476

PU

Atch Stem 4 Modulation

K867

YL

PRV Return (1)

Data erratic, intermittent, or incorrect.

H465

GN

Over Load Alarm Cancel Sw

K868

BR

Sol Gnd 2

Voltage above normal or shorted high.

H466

BU

OLWD Pressure Sensor

K869

BU

Sol Gnd 3

Voltage below normal or shorted low.

H467

WH

Travel Alarm Cancel Indicator

K870

GN

Sol Gnd 4

Current below normal or open circuit.

H473

BR

AEC Mode Indicator

K871

WH

Atch 1Pump-2Pump Exchange Sw To Sol

Current above normal or grounded circuit.

H474

GN

Travel Mode Indicator

K872

OR

Atch Single-Double Action Exchange Sw To Sol

Mechanical system not responding properly.

H475

BU

Straight Travel Pressure Sw

K876

BR

Atch Relief Check 1 Sol

Electrical Schematic Symbols And Definitions

RENR5457-02
July 2008

Machine
Location

615

Component

Description

Key Sw Off

Component

Schematic
Location

Bat +

Description

RD

CID

Machine
Location

Wire
Color

326

0145

Schematic
Location

Wire
Number

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols And Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

330C L Excavator
Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

DKY1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols


Wire, Cable, or Harness
Assembly Identification
Pin

Component
Part Number

Fuse

Wire Color

Socket

AA

105-9344

325-PK-14

Receptacle
Single Wire
Connector

Circuit Number
Identification

Wire Gauge
Plug

2
Ground Connection

1
2

200-BK-14
Pin or Socket Number

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

2008 Caterpillar
All Rights Reserved

Off Machine Switch Specification

Sensor - Pump Discharge Press 2

A-9

Switch - Travel Left Press.

I-2

Sensor - Speed

E-11

Switch - Travel Right Press.

I-2

Part No.

Sensor - Squeeze Press.

B-5

16

Switch - Under Window Limit

F-1

154-0498

Air Cleaner

635 mm H2O

Normally Open

Sensor - TDC Probe

A-11

Switch - Window Limit

G-1

Sensor - Tool Press.

B-9

Timer Lamp Delay

I-8

Sensor - Turbo Outlet Press.

B-11

45

Unit Air Conditioner

D-6

28

167-3466

490 49 kPa
(71 7 psi)

290 kPa MIN


(42 psi MIN)

Normally Open

I-7

15

Unit Heater

D-6

28

Socket - 12V 7A

F-4

Unit IND

H-1

Hammer Pressure (ATCH)


Joystick Pressure
Medium Line Pressure (ATCH)
Travel Left Pressure
Travel Right Pressure
Straight Travel Pressure (ATCH)

H-7

Wiper Cont.

F-2

Sensor - WTR Separator Level

Function

Actuate

Deactuate

Contact Position

Abnormal frequency, pulse width, or period.

H476

WH

Travel Right Pressure Sw

K877

BU

Atch Relief Check 2 Sol

Solenoid - 1 P - 2P Exchange 1

Abnormal update.

H477

YL

Travel Left Pressure Sw

K879

GN

Atch Double Action Sol

Machine locations are repeated for components located close together.

10

Abnormal rate of change.

H478

BU

Joystick Pressure Sw

K882

BU

Oil Temp Sensor Gnd

A = Located inside of cab.

F = Located inside of pump compartment

11

Failure mode not identifiable.

994

GY

Oil Pressure

B = Located inside of right console.

G = Located around control valve

12

Bad device or component.

995

BU

Coolant Temp

C = Located inside of left console.

H = Located behind engine

CONN 1 ET CONN

I-12

J = Located around solenoid block inside of pump compartment

CONN 2

C-11

CONN 3

G-10

CONN 4

G-10

CONN 5

G-9

CONN 6

D-9

51

CONN 7

D-8

52

CONN 8

G-8

Part No.

CONN 9

G-8

102-8016

CONN 10

H-6

13

163-6816

Resistor:

Main Relay (ATCH)

48 2.4

CONN 11

H-6

13

107-7056

Solenoid:

Fine Swing (ATCH)

34 0.5

CONN 12

H-6

13

CONN 13

F-6

111-9916

Seperate
eparate Valve (ATCH)
Stem 4 Control (A) (ATCH)
Stem 4 Control (B) (ATCH)
Stem 1 Control (A) (ATCH)
Stem 1 Control (B) (ATCH)
Solenoid:
Stem 2 Control (A) (ATCH)
Stem 2 Control (B) (ATCH)
Stem 3 Control (A) (ATCH)
Stem 3 Control (B) (ATCH)
Power Shift Control

11.7 1.2

112-0090

Solenoid:

Relief 1 (ATCH)
Relief 2 (ATCH)

19.5 2

121-1491

Travel Straight
Swing Brake
Solenoid:
Travel Speed
Hyd Lock

Accessory Circuits

501

13
Out of calibration.
The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Engine/Pump Control
Event Code

Condition

GN

Wiper Low

506

PU

Wiper Cont To Washer Motor

508

PU

LH Speaker (+)

998

BR

Backup Gov Sw

D = Located under platform.

C967

BU

Intake Air Temp

E = Located around relay panel.

509

WH

LH Speaker (-)

C987

RD

Power To Atch Valve Control

511

BR

RH Speaker (+)

C991

PK

Fuel Pressure

512

GN

RH Speaker (-)

E963

BK

Dual Cam Speed/Timing (Run)

530

OR

Wash Signal (Sw Panel To Wiper Cont)

E964

WH

Dual Cam Speed/Timing (Run)

535

BU

Lower Wiper Motor (+)

E965

BU

Dual Cam Speed/Timing (Crank)

E017

Coolant Overheat

575

YL

Atch Lower Wiper Motor (S)

E966

YL

Dual Cam Speed/Timing (Crank)

E043

Abnormal Battery Charge (Voltage To Power Supply Low)

576

PK

Atch Lower Wiper Motor (+1)

G976

BU

Water Separator Level Sw

E050

Abnormal Battery Charge (Voltage To Power Supply High)

578

BU

Atch Lower Washer Motor

K904

GN

Pump Discharge 1 Pressure Sensor

E059

Insufficient Level Of Coolant

E095

Fuel Filter Is Clogged

E100

Engine Oil Pressure Is Low

E119

Fuel Level Is Low

586

BR

Not Used

K906

590

GY

Wiper INT (3) (Sw Panel To Wiper Cont)

592

BU

12V Atch Converter To Radio

A513

RD

A537
A579

GN

Swing Brake Sol

K907

BU

Swing Brake Cancel Sol

L968

OR

PRV Return (1)

MEM Atch Converter To Radio

L969

WH

PS Control PRV

PK

Seat With Seat Heater

L972

BU

One Touch Low Idle Sw

OR

Wiper CCW (Wiper Cont To Wiper Motor)

L973

GN

Free Swing

E171

Engine Oil Level Is Low

E179

Abnormal Battery Charge (chergung Is Abnormal)

A580

BR

Wiper CW (Wiper Cont To Wiper Motor)

L976

GN

Atch Refueling Start Sw

E232

Water Separator Draining Demand

A581

GN

Reverse (Wiper Cont To Wiper Motor)

M906

BU

Stem 1 (Squeeze) Pressure Sensor

E235

Hydraulic Oil Level Is Low

A582

PU

Stop (Wiper Cont To Wiper Motor)

T951

YL

Injector 1 Sol

E236

Hydraulic Oil Filter Is Clogged

A583

YL

Window Cont To Wiper Cont

T952

BR

Injector 2 Sol

E237

Overload Warning

A584

BU

Wiper Cut (Wiper Cont To Window Limit Sw)

T953

BU

Injector 3 Sol

E272

Air Filter Is Clogged

A586

OR

Wiper INT (6) (Sw Panel To Wiper Cont)

T954

GY

Injector 4 Sol

E600

Hydraulic Oil Overheat

A588

GN

Hyd Lock Sol Relay To Sol

T955

GN

Injector 5 Sol

E862

Special Filter Is clogged

C537

GN

A/C Photo Sensor (Y/W)To Sw Panel A/C + Heater

T956

GY

Injector 6 Sol

E863

Automatic Greasing Failure

C538

OR

A/C Photo Sensor (Y/G)To Sw Panel A/C + Heater

T957

PU

Injector 1 Sol

C560

OR

Not Used

T958

YL

Injector 2 Sol

C566

PK

Not Used

T959

BR

Injector 3 Sol

C569

YL

Converter To 12V 10A Socket

T960

BU

Injector 4 Sol

Event Codes
Engine Control
Event Code

Condition

E554

E005

Fuel Filter Restriction Derate

E015

High Engine Coolant Temperature Derate

E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

E027

High Inlet Air Temperature Warning

E039

Low Engine Oil Pressure Derate

E096

High Fuel Pressure

E100

Low Engine Oil Pressure Warning

E190

Engine Overspeed Warning

E265

User Designed Shutdown

PK

A/C Unit To A/C Clutch Sol


Lighting Circuits

607

PK

Chassis Lamp Relay Output

T961

GN

25

6
24

11

2
14

13

46

WH

Injector 6 Sol

T967

YL

Pump Discharge 2 Pressure Sensor

28

36
50

42
37

49

4
48

38
43
39
44

31 16

40

22

33

30

41

23

G
45

34

35

32

12

17
51 52

10

53 21
20

Injector 5 Sol

T962

Connector Number

47

15

Connector Location

26

54

27

18
19

29

A
49

48

20
45

42

36

43

38 39

Related Electrical Service Manuals

44

40

Form Number

H
12

106-8554

31

16

46

14
32

17

15

Consist:

6V-5582

SENR4975

157-3165

RENR3814

11

33
28

30

19
51

53
54

13
6

34
35

25

SENR3581

C
23

SENR3685

Engine/Pump Control:
Starting and Charging:

24

41
50

Electric Starting Motor: 6V-5539


Consist:

37
4

9W-3043

CONN 14

E-6

CONN 15

A-6

CONN 16

F-5

CONN 17

I-5

CONN 18

F-4

CONN 19

E-4

CONN 20

E-4

CONN 21

I-3

CONN 22

I-3

CONN 23

H-3

CONN 24

H-3

CONN 25

H-3

CONN 26

H-3

CONN 27

G-3

CONN 28

C-3

22

CONN 29

C-3

53

CONN 30

C-3

54

CONN 31

C-2

23

Resistor, Sender and Solenoid Specifications

165-9549

Component Description
Resistor:

52

26

7
47

22

21

27

18
10
29

REG00843
SENR2143

Tool Control:

RENR5389

Engine Control:

SENR9506

Machine Harness Connector And Component Locations

Resistance (Ohms)
47 2.4

1 Pump-2 Pump Exchange 1 (ATCH)


Solenoid: 1 Pump-2 Pump Exchange 2 (ATCH)
Double Action (ATCH)

32.0 3.2

32 3.2

171-0114

Primary NFC (ATCH)


Solenoid: Pump 1 Flow Control (ATCH)
Pump 2 Flow Control (ATCH)

11.5 0.5

171-0188

Solenoid: Flow Limit (ATCH)

11.5 0.5

4I-5394

Sender: Hyd Oil Temp

At room temperature unless otherwise noted.

Alternator:

Machine
Location

CONN 32
F-1
A
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.

Title

Schematic
Location

6134 to 7496

(Dimensions: 39 inches x 28 inches)

Engine/Pump Control
(MID No. 69)

0581

Wire
Color

30 Page,

Component
Injector Solenoid 1st Cylinder
Injector Solenoid 2nd Cylinder
Injector Solenoid 3rd Cylinder
Injector Solenoid 4th Cylinder
Injector Solenoid 5th Cylinder
Injector Solenoid 6th Cylinder
8V + Power Supply
Injector Actuation Control Valve
Fuel Pressure Sensor
Engine Oil Pressure Sensor
Injector Pressure Sensor
Inlet Air Temperature Sensor
Engine Oil Temperature Sensor
Personality Module
Timing Sensor Calibration
Analog Sensor Power Supply Voltage
Turbocharger Compressor Outlet Pressure Sensor
Atmospheric Pressure Sensor
Speed Timing Sensor
Air Heater Relay
Fuel Pump Relay

CID
0091
0096
0110
0167
0168
0190
0248
0286
0374
0376

Wire
Number

Power Circuits

Engine Control
(MID No. 36)
CID
0001
0002
0003
0004
0005
0006
0041
0042
0094
0100
0164
0172
0175
0253
0261
0262
0273
0274
0342
0617
1627

Component Location

Wire Description

Module
Engine/Pump Controller
Tool Controller
Monitor Panel
Engine Controller

RENR5457-02

Module Identifiers (MID)


MID No.
69
6A
1E
36

11

10

OPERATOR STATIO
N

YL
GN

SENSOR COMMON
SENSOR SIGNAL

INTAKE AIR TEMP


274-7395

E963-BK-18
E964-WH-18

1
2

GN
YL

S/TS/T+

DUAL CAM
SPD/TMG (RUN)
236-6221

E965-BU-18
E966-YL-18

1
2

GN
YL

S/TS/T+

DUAL CAM
SPD/TMG (CRANK)
236-6221

G856-WH-18
G857-YL-18

1
2

GN
YL

TDC +
TDC -

TDC PROBE

G854-PK-18
G855-PU-18

1
2

GN
YL

IAPCV
COMMON

CONNECTOR
HEP

308-YL
235-BK-18
E470-BR-18
V
308-YL
235-BK-18
E471-BU-18

A
B
C
V
1
2

2
1

E798-PK-18
E797-WH-18
998-BR-18
H477-YL-18
H478-BU-18

V
A
B
C

G833-PK-18
C967-BU-18

K853-GY-18
K867-YL-18

E470-BR-18
308-YL
235-BK-18
235-BK-18
235-BK-18
235-BK-18
308-YL
E471-BU-18
K853-GY-18
K867-YL-18
K854-OR-18
K867-YL-18
K867-YL-18
K867-YL-18
K867-YL-18
K867-YL-18

1
2
C
A
B

1 AP CONT
VALVE
BK-18

BK-18

E470-BR-18
308-YL
308-YL
308-YL
308-YL
E471-BU-18
K853-GY-18
K854-OR-18
235-BK-18
K867-YL-18
K867-YL-18

A
B
C

1
2

12

K858-YL-18
K869-BU-18

ATCH STEM 2
CONT SOL(A)
111-9916
V
1
K857-WH-18
2
K868-BR-18

ATCH STEM 1
CONT SOL(A)
111-9916
V
1
2

C
A
B

BR-18
YL-18
BK-18

K856-PU-18
K868-BR-18

235-BK-18

L45

GND
GND

RIGHT
RIGHT
LEFT
LEFT

JOYSTICK
JOYSTICK
JOYSTICK
JOYSTICK

CDL(+)
CDL(-)

BR-18
YL-18
BK-18

C
A
B

K904-GN-18
147-PU
235-BK-18

+B
SIGNAL
GROUND

YL-18
BR-18
BK-18

PUMP DISCHARGE
PRESS. SENSOR 2
157-3182

AJ
1
2

A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
235-BK-18
780-PU-18
200-BK

147-PU
A
C
B

AJ

147-PU
T967-YL-18
235-BK-18
235-BK-18

780-PU-18
200-BK

200-BK-18

L17
L16
L15

L37

L15
615-YL
103-RD
L39

A
C
B

YL-18
BR-18
BK-18

K865-PU-18
K870-GN-18

L22
L25

L24

L23

L22

235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

K849-YL-18

K849-YL-18

235-BK-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
780-PU-18
200-BK
491-PK-18
487-OR-18
M738-OR-18
M737-WH-18
M739-YL-18
235-BK-18

M738-OR-18
M739-YL-18
M737-WH-18

487-OR-18
491-PK-18
235-BK-18
M738-OR-18
M737-WH-18
M739-YL-18

L20

AE
M739-YL-18
M737-WH-18

2
1

200-BK-18
200-BK
200-BK-14
200-BK

F,T
A584-BU-18
A579-OR
A580-BR
A581-GN
A582-PU
A586-OR-18
590-GY-18
501-GN-18
530-OR-18
118-GY
A583-YL-18
200-BK
506-PU-18

ATCH RELIEF
CHECK SOL
201-9367

1
2

ATCH 1WAY/2WAY
CONT SOL
201-9367

200-BK-18
200-BK
200-BK-14
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK-10

ATCH
FINE SWING SOL
107-7056

200-BK
200-BK
200-BK
200-BK-10

AJ

HYD OIL
FILTER SW
173-3518

SIGNAL
GROUND

AE
B
A
C

CONN 15

L20

235-BK-18
491-PK-18

AJ

AJ

HYD OIL
TEMP SENDER
4I-5394

ATCH
CAB LAMP
167-3441

201-BK-18
169-PK-18
L8
607-PK
893-GN-18
892-BR-18
103-RD
152-BU
535-BU

L9

152-BU

F
MOTOR

F,T

WIPER
MOTOR
161-3667

A/C PHOTO
SENSOR
167-7083
F,T

L10

C538-OR-18
C537-GN-18

Y/W

F,T
4 W. INT(6)
A586-OR-18
590-GY-18
5 W. INT(3)
501-GN-18
14 W. LOW
530-OR-18
17 WASH
645-RD-18
2 L. BOOM
200-BK-18
20 GND
3
12
13
15
16
118-GY
11 TRAVEL MODE IND 2
19 AEC MODE IND
H466-BU-18
18 ALARM CANCEL IND
H465-GN-18
M741-GY-18
8 ALARM CANCEL SW
M742-PU-18
7 AEC MODE SW
M734-BR-18
6 TRAVEL MODE SW
646-RD-18
1 L. CHASSIS
10 TRAVEL MODE IND 1
H467-WH-18
9 +B
113-OR-18
575-YL-18
SWITCH PANEL
163-6701

A583-YL-18
A584-BU-18

F,T

C537-GN-18
C538-OR-18

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18
578-BU
535-BU-18

607-PK-18
607-PK-18
A589-OR-14
A590-BU-14
191-WH-14
200-BK-18
200-BK-18

607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18

147-PU
200-BK-18
200-BK-18

616-BU
200-BK

ATCH LOWER
WASHER SW
163-6719

AN
R

893-GN-18
892-BR-18
103-RD
152-BU
535-BU
578-BU

L9
535-BU
535-BU

IDENT PART NO. LOC

F,T

ATCH LOWER
WIPER SW
163-6718

A
C
E
F
G
H
J
K
L
M
N
P
R
T
U
V
W
X
Y
AA
AC
AE
AF
AG
AH
AJ
AK
AL
AM
AN

A/C SW PANEL
157-3210
ATCH HEATER
SW PANEL
176-2005

616-BU
200-BK

200-BK
200-BK
322-GY
322-GY

168-RD-10
200-BK-10

325-PK-18

200-BK
322-GY

CONN 28
2
1

HORN
7Y-3919

CHASSIS
LAMP
153-252
3

607-PK
200-BK

2
1

CONN 30
168-RD-10
200-BK-10

NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

200-BK-10

YL
BK

DIODE
197-4385

B)
E)

J)
F)

H)

183-1011
163-6780
183-1012
111-4829
163-6758
132-1827

G-8
H-9
H-8
G-8
H-8
A-4

A:
B:
C:
D:
E:
F:
G:
H:
J:
K:
L:
M:

USE
USE
NOT
NOT
USE
USE
NOT
USE
USE
USE
USE
USE

WITH COLD WEATHER.


WITH POWER WINDOW.
USE ON THIS MACHINE.
USE WITH HEATER UNIT.
WITH 12V 7A X 2 CONVERTER.
WITH CAB GUARD.
USE WITH COLD WEATHER FOR JAPAN.
WITH COLD WEATHER FOR JAPAN.
WITH CONFIG. 1,2,3,3',11,14.
WITH CONFIG. 1,2,3',11.
WITH CONFIG. 12.
WITH CONFIG. 11.

186-4708
170-6929
204-1601
193-3377
170-6929
193-3515
197-4353
197-4302
197-4304

I-12
I-12
I-12
I-12 (NOTE A)
I-12 (NOTE A)
I-12 (NOTE A)
G-8
G-8
H-12

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
WIRE PAIRS OF 892-BR & 893-GN, G856-WH & G857-YL,
E965-BU & E966-YL, E963-BK & E964-WH MUST BE
TWISTED AT LEAST 1 TURN PER 25mm .

Y
Y

ATCH
REFUELING
STOP SW(NC)
9X-4184

G)

AA

AA

D
F-5
F-5
G-9 (NOTE
F-4
F-1
I-3
H-3
H-1
I-5
D-5
G-1
C-3
C-2
F-4 (NOTE
F-6
C-7
I-6 (NOTE
C-4
B-2
B-3
B-3
A-7 (NOTE
G-1 (NOTE
C-11
C-10
D-8
G-8 (NOTE
G-8
G-5
C-2

CABLE AS
.
CA
CC
CE
CF
CG
CH
CJ
CK
CL

AC

204-1812
204-1813
197-4455
163-6787
163-6810
170-6959
186-4624
170-6828
167-3457
167-3527
167-3456
163-6750
204-1809
170-6813
193-3397
193-3394
167-3473
193-3392
204-1686
116-0096
116-0098
183-0998
170-9295
201-1283
188-9865
197-4411
204-1650
193-3402
204-1816
193-3388

WIRE AS
.
WA
WC
WE
WF
WG
WH

AC

ATCH
BOOM LAMP
153-2521

HORN
7Y-3920

AC

ATCH
BOOM LAMP
153-2521

AN
R

A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
780-PU-18
200-BK
491-PK-18
487-OR-18
M738-OR-18
M737-WH-18
M739-YL-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A499-BU-18
496-WH-18
321-BR-18

AN
R
616-BU
200-BK

1
2

CONN 31

200-BK
200-BK
200-BK
607-PK
322-GY

1
2

WIRE GROUP COLOR DESCRIPTIONS

Y
323-WH-1
0

AA

ATCH
REFUELING
START SW(NO)
6T-9442

+ -

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

ATCH
REFUELING
START RELAY
149-5050

ATCH
REFUELING
STOP RELAY
149-5050

ATCH
REFUELING
POWER RELAY
165-4026

ATCH
REFUELING PUMP
123-3929

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
START AID CIRCUIT

COLOR ABBREVIATIONS

FUEL LEVEL
SENDER
163-6700

321-BR-18
235-BK-18
2
1

L10

235-BK-18
A499-BU-18
496-WH-18
321-BR-18
235-BK-18

235-BK-18
496-WH-18

487-OR-18
235-BK-18
AJ

F,T

ATCH POWER
WINDOW SW
163-6720
(NOTE B)

616-BU
322-GY
607-PK
168-RD-10
325-PK-18

CONN 29

AJ
1
2

ATCH SEAT
HEATER SW
163-6721

ATCH FINE
SWING CONT SW
163-6722

AJ

2
1

F,T

L2

CHASSIS

AJ

AF
N

2
3
7
5
6
1
4
8

Y/G

L5

F,T

L19

AJ

235-BK-18
A499-BU-18

AF
N
615-YL
200-BK

HARNESS AS
.

ATCH SINGLE-DOUBL
E
ACTION EXCHANGE SW
170-6956

C
U
CHASSIS

235-BK-18
2
1

F,T

200-BK
200-BK
200-BK-18

200-BK

A589-OR-14
A590-BU-14
191-WH-14
A584-BU-18
A583-YL-18

L4

L6
607-PK-18
607-PK-18
L973-GN

F,T

F,T

200-BK
200-BK
200-BK
200-BK-10

235-BK-18

HYD TANK
PRESS. SW
(NOTE C)

F
T

ATCH
CAB LAMP
167-3441

A579-OR
A580-BR
A581-GN
A582-PU
200-BK

(NOTE C)

325-PK-18

1
2

235-BK-18

A584-BU-18
A584-BU-18

410-WH-18
235-BK-18
129-BU
403-GN-18
200-BK-18
L6
L7

ATCH 1PUMP-2PUMP
EXCHANGE SW
170-6955

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
586-BR

310-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
307-OR

103-RD
113-OR-18
607-PK
509-WH-18
512-GN-18
508-PU-18
511-BR-18
C560-OR-18
C566-PK-18
200-BK-18

200-BK-18
200-BK-18

BACKUP
ACC
ILLUMI
SPEAKER (-)
SPEAKER (-)
SPEAKER (+)
SPEAKER (+)
AUX-SPEAKER(+)
AUX-SPEAKER(-)
GND

F,T
(NOTE C)

ATCH
AM/FM RADIO
163-6707

235-BK-18

HYD OI
L
LEVEL SW
170-9376

L21
M738-OR-18
M739-YL-18

ATCH
RELIEF SOL
112-0090

V
K866-WH-18
235-BK-18

L21

A584-BU-18

L8

607-PK
169-PK-18

F,T

F,T

ATCH SQUEEZE
PRESS. SENSOR
157-3128

1
2
V

K877-BU-18
235-BK-18

308-YL
M906-BU-18
K864-PK-18
K876-BR-18
K870-GN-18
K870-GN-18
K870-GN-18
K870-GN-18
K865-PU-18
K877-BU-18
K866-WH-18

3
1
2
13
12
4
9
8
7
6
11
10
5

WIPER CUT
W. CCW
W. CW
REV
STOP
INT(6)
INT(3)
LOW
WASH
ACC
RISE.S
GND
WA+

L7

200-BK-10
200-BK-18

+B
SIGNAL
GROUND

AF
N

578-BU
535-BU

7
1
6
3
5
8
10
9
4
2
ATCH RELIEF
CHECK SOL
201-9367

893-GN-18
892-BR-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18

200-BK-14
200-BK

615-YL

200-BK-14
200-BK-14

103-RD

A537-PK-18
200-BK-14
200-BK-14

607-PK

1
2

235-BK-14
235-BK-18
235-BK-18
K843-GN-18
K844-GY-18
K848-WH-18
E474-OR-18
E473-GY-18
E476-PU-18
E475-PK-18
E472-GN-18

780-PU-18

L14
L41
L36

L37
L37

L36

A537-PK-18
200-BK-14
200-BK-14

607-PK

169-PK-18

L35

308-YL

235-BK-18
235-BK-18
235-BK-18
235-BK-18

308-YL

235-BK-18
235-BK-18
235-BK-18
235-BK-18

169-PK-18
200-BK-18

G
R/L
R
BR
B
B

L26

4
5
6
1
7
2
8
3
ATCH
RELIEF SOL
112-0090

AF
N
615-YL
200-BK

F,T

G
201-BK-18
169-PK-18
607-PK-18
893-GN-18
892-BR-18
103-RD-18

ATCH UNDER
WINDOW LIMIT SW
129-6466

CAB

L5
L7
L2

586-BR
A537-PK-18
147-PU
607-PK-18
K871-WH
K879-GN
K872-OR
307-OR
310-PU
L973-GN
123-WH-18
576-PK-18

L18

179-BU
120-YL
229-BK
C569-YL
210-BK
135-BU
200-BK-14
200-BK-14

169-PK-18
235-BK-18
235-BK-18
L11

L13

235-BK-18

607-PK
200-BK-14
175-RD-14
124-GN-14
308-YL

F716-WH-18
235-BK-18

1
2

K843-GN-18
K844-GY-18
K848-WH-18

WIPER CONT
155-7042

L2

ATCH S ACTION
SOL 2
201-9367

1
2

F
T

WINDOW
LIMIT SW
117-6306

CAB
OPERATOR STATION

L973-GN
200-BK

1
2

ATCH S ACTION
SOL 1
201-9367

1
2

308-YL
M906-BU-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

CONN 32
535-BU

L39

K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
K849-YL-18
K849-YL-18
K851-BU-18
K851-BU-18
K852-GN-18
K852-GN-18

K849-YL-18

K872-OR-18

200-BK
200-BK-18
200-BK-18
200-BK-18

L24

L25

147-PU
147-PU
147-PU
147-PU
147-PU

L26
K852-GN-18

K851-BU-18

892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
893-GN-18
K849-YL-18
4
6
5
3
2
1

1
2
3
4
5
6
K849-YL-18
K872-OR-18

K849-YL-18

L24

200-BK-18
200-BK-18

L973-GN
200-BK

K876-BR-18
235-BK-18

AE

ATCH
FLOW LIMIT
SOL
171-0188

L2

147-PU
200-BK-18
200-BK-18

L33
184-RD
892-BR-18
893-GN-18

892-BR-18
893-GN-18
L25

L44

184-RD

235-BK-14

184-RD
184-RD

L23

L21

ATCH
PRIMARY
NFC SOL
171-0114
(NOTE C)

K864-PK-18
K870-GN-18

ATCH
TRAVEL ALARM
3E-7738

1
2

L3

L1

235-BK-18
235-BK-18
235-BK-18
235-BK-18

AJ

L3

L1

K872-OR-18
200-BK-18

F,T

2
3
7
5
6
1
4
8

L4

308-YL
308-YL

A768-BU-18
A769-GY-18

1
2

616-BU
322-GY
607-PK
168-RD-10
325-PK-18
L973-GN
200-BK-18

U
K872-OR-18

AJ

POWER SHIFT
CONT SOL
111-9916

SIGNAL
+B
GROUND

L43

235-BK-14
235-BK-14
235-BK-14

200-BK-18

235-BK-18
410-WH-18
129-BU
403-GN-18
506-PU-18
645-RD-18

MONITOR
157-3198
GND
ACC
LIGHT
CDL +
CDL +B
+12V

F,T

ANTENNA
167-3492

200-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18

L29

K872-OR-18

200-BK-18

PRV RETURN(1)
NEG CONT PRESS SNSR 1
NEG CONT PRESS SNSR 2
PUMP1 F1 F CONT PRV
PUMP2 F1 F CONT PRV
TOOL PRESS SNSR
1WAY/2WAY CONT SOL
RLF CHK V1
RLF CHK V2
ATCH1 RLF PRV
STEM1(SQUEEZE) PRESS SNSR
ATCH 2 RLF PRV
SOL GND 4
ATCH STEM 2 MODULATION
ATCH STEM 1 MODULATION
ATCH STEM 4 MODULATION
ATCH STEM 3 MODULATION
12V SPLY
ATCH STEM 1
ATCH STEM 4
ATCH STEM 3
ATCH STEM 2

L25

L43

ATCH
ATCH

SERVICE
METER
6T-7337

+ -

403-GN-18

L5

607-PK-18
607-PK-18
K879-GN
K872-OR

L54

L53

325-PK-18
616-BU
322-GY
607-PK
168-RD-10
L973-GN

487-OR-18
491-PK-18
T967-YL-18
K904-GN-18
780-PU-18
A768-BU-18
A769-GY-18
M737-WH-18
M738-OR-18
M739-YL-18
321-BR-18
325-PK-18
1
2
3
4
5
6
7
8
9
10
11
12
L19
L19

E469-YL-18
308-YL
235-BK-18

SEPARATE VALVE PRV

ATCH
ATCH

RS422 RX +
RS422 RX RS422 TX +
RS422 TX SNSR GND
STEM1 NEUTRAL
STEM2 NEUTRAL
RS232 RX
RS232 TX
STEM3 NEUTRAL
STEM4 NEUTRAL
RS232 GND
MASK ENABLE

F,T

ACTION ALARM
132-1829

CAB

K872-OR-18
200-BK-18

K849-YL-18

ATCH QUICK
COUPLER SOL

10

K867-YL-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
E469-YL-18
K866-WH-18
K876-BR-18
K877-BU-18
K864-PK-18
M906-BU-18
K865-PU-18
K870-GN-18
E474-OR-18
E473-GY-18
E476-PU-18
E475-PK-18
E472-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18

ATCH STEM 4 CONT PRV(B)

F,T
235-BK-18
410-WH-18

2
1

CIGAR
LIGHTER
9W-0335

129-BU
200-BK

FOR JAPAN

FOR O/S JAPAN

200-BK-18
200-BK-18

308-YL
308-YL

235-BK-18
235-BK-18

K854-OR-18
K867-YL-18

K867-YL-18
K867-YL-18
K853-GY-18
K854-OR-18
E470-BR-18
E471-BU-18
308-YL

4 CONT PRV(A)

L44

235-BK-14
235-BK-18

K868-BR-18
K868-BR-18
K868-BR-18
K860-BU-18

308-YL
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
235-BK-18
K867-YL-18
K867-YL-18

K855-PK-18

ATCH TOOL
PRESS. SENSOR
157-3182
(NOTE C)

PUMP DISCHARGE
PRESS. SENSOR 1
157-3182

11

K855-PK-18
K867-YL-18

V
SIGNAL
+B
GROUND

235-BK
235-BK

L973-GN

L53
235-BK-18
147-PU
495-GN-18
496-WH-18
A499-BU-18

235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
L48

K849-YL-18

L60
235-BK-18
200-BK-18
954-GN
K849-YL-18
ATCH STEM 3
CONT SOL(A)
111-9916
V
1
2

ATCH PUMP 2
FLOW CONT SOL
171-0114
(NOTE C)

T956-GY-18
T962-WH-18

T955-GN-18
T961-GN-18

T954-GY-18
T960-BU-18

T953-BU-18
T959-BR-18

ATCH STEM 1
CONT SOL(B)
111-9916
V
1
K860-BU-18
K868-BR-18
2

1
2

L45

K869-BU-18

ATCH STEM 2
CONT SOL(B)
111-9916
V
K861-GN-18
1
K868-BR-18
2

3 CONT PRV(B)
2 CONT PRV(B)
1 CONT PRV(B)

C987-RD-14
151-GN
308-YL
308-YL
308-YL
308-YL

ATCH
AM/FM RADIO
(CASSETTE)
163-6709

TO RADIO

200-BK-18

235-BK-18

323-WH-10
200-BK-10

ENG COOLANT TEMP


274-7396

954-GN
200-BK-18

K863-OR-18

L19

F,T

168-RD-18
168-RD-18
168-RD-10

SENSOR COMMON
SENSOR SIGNAL

K863-OR-18
K869-BU-18

L19

201-BK-18

329-YL-18
329-YL-18
168-RD-18
168-RD-18

YL
GN

L43

F,T

329-YL-18

2
1

1
2

K869-BU-18
K859-BR-18

ATCH
HEATER UNIT
164-0490

L43

235-BK-18

L8

L4

893-GN-18
892-BR-18
152-BU
535-BU
578-BU
103-RD
103-RD

235-BK-18
235-BK-18
235-BK-18

615-YL
200-BK

200-BK-18
A584-BU-18

L39

F,T

A/C UNIT
161-3779

KEY SW
9G-7641

DOME LAMP
176-1986

365-YL-18
L976-GN-18

OIL TEMP
204-0320

ATCH STEM 4
CONT SOL(B)
111-9916
(NOTE C)

K869-BU-18

3 CONT PRV(A)
2 CONT PRV(A)
1 CONT PRV(A)

C987-RD-14
C987-RD-14
151-GN
308-YL

103-RD-18
113-OR-18
592-BU-18
A513-RD-18
200-BK-18

ATCH
CONVERTER
134-1346

L26

200-BK-18

200-BK-18

SENSOR SIGNAL
SENSOR COMMON

2
1

L26

CAB

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

YL
GN

L46

ATCH STEM 4
CONT SOL(A)
111-9916
(NOTE C)

L27

M
24V
IGN
12V
MEM
GND

OFF
ON
ST

C
S
B

615-YL
200-BK

168-RD-18

2
1

A588-GN
200-BK-18

ATCH STEM
ATCH STEM
ATCH STEM
SOL GND 2
ATCH STEM
ATCH STEM
ATCH STEM
SOL GND 3
ATCH STEM

1
13
53
23
4
9
10
19
20
5
6
7
8
16
51
52
17
18
26
27
3
15
24
25
28
31
32
34
35
41
42
44
54
29
30
2
14
36
37
38
39
40
12
11
21
22
45
46
47
48
49
50
33
43

CONN 20

V
+B
+B
INTER LOCK
KEY SW

113-OR-18

CONN 19

586-BR
A537-PK-18
F,T
410-WH-18
2
129-BU
7
1
403-GN-18
506-PU-18
3
645-RD-18
8
235-BK-18
12
10
9
6
5
4
103-RD
11
A
103-RD
F,T
A

200-BK
200-BK
200-BK

168-RD-18
L976-GN-18

E795-YL-18
G833-PK-18
G833-PK-18
G833-PK-18
G833-PK-18
8995-BU-18

1
2

K858-YL-18
K857-WH-18
K856-PU-18
K868-BR-18
K862-GY-18
K861-GN-18
K860-BU-18
K869-BU-18
K859-BR-18

4
5
6
11
15
17
20
21
24
32
9
18
28
39
19
29
8
40
30
27
31
10
42
43
34
44
49
7
52
53
51
50
38
35
45
47
48
25
1
2
3
12
16
22
41
26
36
37
46
54
13
14
23
33

H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
578-BU
506-PU-18
403-GN-18
K871-WH
K872-OR
K879-GN
L973-GN
586-BR

10
11
A769-GY-18
12
J
J
BACKUP
EPR VALVE SW
163-6710

1
2

E795-YL-18

ATCH STEM 3
CONT SOL(B)
111-9916
V
1
K862-GY-18
K869-BU-18
2

AL
1
2

ATCH SEPARATE
VALVE SOL
111-9916
(NOTE C)

K849-YL-18
235-BK-18

235-BK-18
763-BU-18

2
1

L27

892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18

200-BK-14
200-BK-18
200-BK-14
200-BK
201-BK-18

168-RD-18
L976-GN-18

OIL TEMP
204-0320

AL
1
2

TRAVEL
SPEED SOL
121-1491

L54

F,T
103-RD
200-BK

L3
118-GY
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
646-RD-18
H467-WH-18
575-YL-18
113-OR-18
113-OR-18

ONE TOUCH
LOW IDLE SW
128-2134

L38

325-PK-18
365-YL-18

SENSOR SIGNAL
SENSOR COMMON

INJECTOR
SOL 6
217-2570

235-BK-18
K906-GN-18

V
L48

L11

235-BK-18

J
L972-BU-18
235-BK-18

THROTTLE
POS SW
106-0107

K906-GN-18
308-YL
326-RD
307-OR
105-RD

A768-BU-18

ATCH JOYSTICK
177-7711

S1
S2
S3
S4
COM

2
3
4
5
1
6

+12V
PWM+
SWITCH1
SWITCH 2
COMMON
GND

A769-GY-18
A768-BU-18
235-BK-18

615-YL
169-PK-18

9
13
15
16
12
7
1
14
2
11
10
8
5
4
17
18
3
6

CAB

235-BK
235-BK
184-RD
184-RD
K850-BR-18
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL

L35

607-PK-18
607-PK

200-BK-18

ATCH
VALVE CONT

L36

200-BK
200-BK-14

147-PU
K871-WH
K872-OR
K879-GN
L6
307-OR
310-PU
L973-GN
123-WH-18
576-PK-18
607-PK-18
607-PK
607-PK

IND UNIT
163-6702

615-YL

2
1

YL
GN

ATCH HAMMER SOL


121-6303

INJECTOR
SOL 5
217-2570

2
1

M740-PK-18
235-BK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18

A499-BU-18
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
430-BU-18
G976-BU-18
412-BU-18

A537-PK-18
576-PK-18
535-BU
575-YL-18
307-OR
169-PK-18
607-PK
235-BK-18
A588-GN
191-WH-14
123-WH-18
615-YL
118-GY
646-RD-18
113-OR-18
129-BU
152-BU
103-RD
645-RD-18
147-PU

4
6
7

L. CHASSIS
+B

200-BK-18
607-PK

1
3
5
6
4
2

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18

K906-GN-18

L19

2
1

ATCH HAMMER
PRESS. SW
167-3466

INJECTOR
SOL 4
217-2570

K869-BU-18
K869-BU-18

AH

SWING
BRAKE SOL
121-1491

M740-PK-18
235-BK-18

AL

L13

L968-OR-18

235-BK-18
235-BK-18
235-BK-18

607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18

201-BK-18

ATCH
C569-YL-14
12V 7A SOCKET
229-BK-14
F,T
121-0987 (NOTE E)
F,T
229-BK-14
C569-YL-14
210-BK-14
135-BU-14
200-BK-14
200-BK-14
A588-GN
L38
191-WH-14

ATCH
MEDIUM LINE
PRESS. SW
167-3466
(NOTE M)

CAB

200-BK
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
780-PU-18
491-PK-18
487-OR-18
M738-OR-18
M737-WH-18
M739-YL-18
A499-BU-18
496-WH-18
321-BR-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
495-GN-18
325-PK-18

K882-BU-18
G833-PK-18

E963-BK-18
E964-WH-18
E965-BU-18
E966-YL-18
G856-WH-18
G857-YL-18
G854-PK-18
G855-PU-18
E798-PK-18
E797-WH-18
998-BR-18
H477-YL-18
H478-BU-18

L29

5
1
2
3
4
6

K882-BU-18

INJECTOR
SOL 3
217-2570

AH

1
2

L47

TURBO OUTLET
PRESSURE
210-1747

INJECTOR
SOL 2
217-2570

AH

TRAVEL
STRAIGHT SOL
121-1491

CONN 14

L43

HYD LOCK
SOL
121-1491

L46

1
2

1
2
+5V
SENSOR SIGNAL
SENSOR COMMON

995-BU-18

L47

L60

FUEL
PRESSURE
197-8394

AH

1
2

SENSOR COMMON
+5V
SENSOR SIGNAL

INJECTOR
SOL 1
217-2570

AH

1
2

YL
OR
GN

AH

1
2

T951-YL-18
T957-PU-18

B
A
C

OR
GN
YL

49
48
59
58
22
23
61
62
63
64
5
50
60

ATCH PUMP 1
FLOW CONT SOL
171-0114
(NOTE C)

G829-GN-18
G828-WH-18
C991-PK-18

A
C
B

G833-PK-18

YL-18
BK-18
BR-18

ATMOSPHERIC
PRESSURE
197-8393

G828-WH-18
A746-PK-18
G829-GN-18

RUN
RUN
CRANK
CRANK
TDC PROBE
TDC PROBE
CONN HEP
CONN HEP
1 APC
1 APC
DIGITAL RETURN
OIL GRADE CODE 1
OIL GRADE CODE 2

+B
GROUND
SIGNAL

SENSOR COMMON
SENSOR SIGNAL
+5V

OIL
PRESSURE
197-8394

HEUI RAIL
PRESSURE

C967-BU-18

ATCH NEGATIVE
CONT PRESSURE
SENSOR 2
157-3128
(NOTE C)

YL
GN
OR

SENSOR SIGNAL
SENSOR COMMON
+5V

SENSOR COMMON
+5V
SENSOR SIGNAL

A746-PK-18

YL-18
BK-18
BR-18

B
C
A

WH
BK
OR

BK
OR
WH

57
35

+B
GROUND
SIGNAL

C
B
A

B
A
C

INTAKE AIR TEMP

ATCH NEGATIVE
CONT PRESSURE
SENSOR 1
157-3128
(NOTE C)

994-GY-18
G827-BU-18
G826-BR-18
G829-GN-18
G829-GN-18
G829-GN-18
G829-GN-18
A747-GY-18
G828-WH-18
G828-WH-18
G828-WH-18

G829-GN-18
G828-WH-18
G849-BR-18

G849-BR-18

AG

T962-WH-18
T956-GY-18
T961-GN-18
T955-GN-18
T960-BU-18
T954-GY-18
T959-BR-18
T953-BU-18
T958-YL-18
T952-BR-18
T957-PU-18
T951-YL-18

L45

C991-PK-18

AH
13
6
14
5
15
4
16
3
17
2
18
1
7
8
9
10
11
12

L46

G829-GN-18
A747-GY-18
G828-WH-18

AG
T962-WH-18
T956-GY-18
T961-GN-18
T955-GN-18
T960-BU-18
T954-GY-18
T959-BR-18
T953-BU-18
T958-YL-18
T952-BR-18
T957-PU-18
T951-YL-18
T950-GN-18
T949-BU-18
T948-BR-18
T947-YL-18
T946-PU-18
T945-GY-18

L24

CONN 18

325-PK-18
365-YL-18

COOLANT TEMP

994-GY-18
G827-BU-18
G826-BR-18

CONN 2

L61

OPTION V SW(2)
SW RETURN
SWING BK CANCEL SOL
PS CONT PRV
PRV RETURN(1)
AEC MODE IND
TRAVEL ALM CANCEL IND
TRAVEL MODE IND
ACTION ALARM
ALT R TERM
CREEPER TRAVEL FUNCTION SW
FREE SWING
OVER LOAD ALM CANCEL SW
BKUP SW
GOV COMMAND
OPTION V SW(1)
TRAVEL SP CHG SOL
SP SNSR(-)
SP SNSR(+)
F PRIM FLTR PLUGGED
OPTION SW
TRAVEL STR SOL
AUTO LUB FAILURE
FLOW LIMIT PRESS PRV
SPL FLTR PLUGGED
PRIM NFC PRESS PRV
F SEC FLTR PLUGGED
TRAVEL ALM
PRV RETURN(2)
HYD TANK PRESS SW
CAPSULE FLTR PLUGGED
FUEL LEVEL
HYD. OIL LEVEL SW
PUMP DISCH (1) PRESS SNSR
ENG OIL PRESS SW
HYD OIL TEMP SNSR
PUMP DISCH (2) PRESS SNSR
ENG OIL LEVEL SW
ACL PLUGGED
GOV FDBK
WTR SEPARATOR LEVEL SW
COOL. LEVEL SW
OPTION CONT PRV(1)
OPTION CONT PRV(2)
GND
PRV RETURN(3)
GND
FAN MOT CONT PRV
+B
PRV RETURN(4)
+B
SNSR RETURN
HEATER RLY/STARTER RLY
AIR HEATER CONTROLLER
ATCH STEM 2 SWING CANCEL
COOL TEMP SNSR
CAT DATA LINK(-)
ANLG SNSR RETURN
CAT DATA LINK(+)
O.L.W.D PRESS SNSR
ATCH STEM 1 SWING CANCEL
+12V SPLY
ATCH STEM 3 SWING CANCEL
ATCH STEM 4 SWING CANCEL
OPTION PWM IN(1)
TRAVEL STR PRESS SW
JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
TRAVEL RIGHT PRESS SW
ONE TOUCH LO IDLE SW
THRT POS 1
THRT POS 2
THRT POS 3
THRT POS 4
TRAVEL ALM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
KEY SW ON

235-BK-18
235-BK-18

OIL TEMP

J702-BK-18
G850-BU-18
T962-WH-18
T956-GY-18
T961-GN-18
T955-GN-18
T960-BU-18
T954-GY-18
T959-BR-18
T953-BU-18
T958-YL-18
T952-BR-18
T957-PU-18
T951-YL-18
T950-GN-18
T949-BU-18
T948-BR-18
T947-YL-18
T946-PU-18
T945-GY-18

17
4
7
19
14
24
15
23
35
6
47
44
26
2
16
25
1
8
9
13
20
30
37
39
45
36
3
18
11
12
21
10
22
40
5
28
29
31
46
52
54
48
34
33
43
49
50
51
32
41
42
53
38
27

J1
49
6
44
34
35
15
3
25
24
17
16
37
36
27
26
38
8
5
52
51
7
42
32
41
40
48
47
31
50
54
14
2
13
1
4
18
43
33
28
45
46
53
29
30
39
11
9
10
19
20
22
12
21
23
C

235-BK-18
235-BK-18
K849-YL-18

OIL TEMP

CONN 7

235-BK-18
235-BK-14

AJ

CONN 6

K867-YL-18
K867-YL-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
K849-YL-18

OIL TEMP

L49

229-BK-14

STRAP

L45

BOOST PRESSURE

AJ

L50

L50
L49
L47

K868-BR-18
K860-BU-18

HEUI RAIL PRESSURE

L52

L49

K858-YL-18
K869-BU-18
K862-GY-18
K861-GN-18
K857-WH-18
K856-PU-18
K868-BR-18
K860-BU-18
K869-BU-18
K869-BU-18

FUEL PRESSURE

L30

235-BK-18
235-BK-18
101-RD-4
109-RD-4
403-GN-18
E554-PK-18
C468-BU-18
788-YL-18
A762-PU-18
304-WH-8
101-RD-4
130-RD-14
H705-BR-18
998-BR-18
892-BR-18
893-GN-18
F774-WH-18
F773-OR-18
405-GY-18
F889-WH-18
308-YL
F716-WH-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN

ENG BLOCK

BOOST PRESS
ATM PRESSURE
BOOST PRESS

CHASSIS

L47

L60

130-RD-14
H705-BR-18
998-BR-18
893-GN-18
892-BR-18
F773-OR-18
F774-WH-18
405-GY-18
F716-WH-18
F889-WH-18
308-YL
229-BK-14
229-BK-14
229-BK-14

9
12
68
55
67
54
47
39
46
38
45
37
44
36
66
65
29
28
21
20
1
24
42
41
4
6
7
3
14
2
8
10
11
13
15
16
17
19
25
26
27
30
31
40
43
51
33
52
53
34
56
18
69
70
32

ENG/PUMP CONT
157-3165

L44

AL

130-RD-14
130-RD-14
130-RD-14

L28

308-YL
308-YL
308-YL

CHASSIS

235-BK-18

GROUND STRAP
140-0860

235-BK-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
998-BR-18
F716-WH-1
101-RD-4
101-RD-4
109-RD-4
168-RD-10
304-WH-8
H705-BR-18
616-BU
130-RD-14
607-PK
322-GY
A588-GN
308-YL
147-PU
892-BR-18
893-GN-18
A499-BU-18
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
403-GN-18
L973-GN
F889-WH-18
780-PU-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18

MOTOR

235-BK-18
235-BK-18
235-BK-18

101-RD-4
CA
RD-00
CF(NOTE A)
RD-00

L51

MTR BAT

954-GN
200-BK-18
235-BK-18
235-BK-18
235-BK-14
235-BK-14
235-BK-18
235-BK-18
200-BK-18
229-BK-14
235-BK-18
200-BK-18
200-BK-4
235-BK-14
A278-BK-18
200-BK-18
235-BK-18

304-WH-8

229-BK-14

235-BK-18

STARTER
MOTOR
6V-5539

229-BK-14

OIL PRESSURE
OIL PRESSURE
OIL PRESSURE

L51

K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
403-GN-18
L973-GN
M736-BU-18
F889-WH-18
780-PU-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18

403-GN-18

788-YL-18
A762-PU-18

1
2

F889-WH-18

C
WH-18
BK-18

L28

J2

235-BK-14

C468-BU-18
235-BK-18

780-PU-18

1
2

L28

L53

ENG OIL
LEVEL SW
111-4759

780-PU-18

F889-WH-18
M736-BU-18
L973-GN
403-GN-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18

780-PU-18
780-PU-18
F889-WH-18
F889-WH-18
M736-BU-18
L973-GN
L973-GN
403-GN-18
403-GN-18

E554-PK-18
200-BK-18

147-PU

1
2

ENG SPEED
PICKUP
6V-2455

ENG CONT GND

AIR HEATER RELAY


AIR HEATER RELAY
INJECTOR RETURN 6
INJECTOR BRAKE 6
INJECTOR RETURN 5
INJECTOR BRAKE 5
INJECTOR RETURN 4
INJECTOR BRAKE 4
INJECTOR RETURN 3
INJECTOR BRAKE 3
INJECTOR RETURN 2
INJECTOR BRAKE 2
INJECTOR RETURN 1
INJECTOR BRAKE 1
BRAKE RETURN 6
BRAKE RETURN 5
BRAKE RETURN 4
BRAKE RETURN 3
BRAKE RETURN 2
BRAKE RETURN 1

235-BK-18
235-BK-18
235-BK-14

A/C CLUTCH
SOL
113-3499
(NOTE D)

L30

L29

L53

235-BK-14
235-BK-14
235-BK-18

200-BK-4

T952-BR-18
T958-YL-18

THROTTLE RETURN
CAT DATA LINK +
CAT DATA LINK THROTTLE BACKUP (ACCEL)
THROTTLE BACKUP (DECEL)
LOW OIL PRESSURE OUTPUT
USER DEFINED SHUTDOWN
THROTTLE
IGNITION KEY SW
-B
-B
-B

403-GN-18

1
2

+B
+B
+B

L61

(Dimensions: 39 inches x 28 inches)

L50

NOT AVAILABLE-USED ON J2

ALT
B-

L49

SHARED WITH TDC CAL


SHARED WITH TDC CAL

1
2
3
4
6
7
10
11
12
13
14
15
16
17
18
20
21
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
51
54
55
56
57
58
60
62
64
67
48
52
53
68
69
19
5
8
9
22
23
28
59
66
70
61
63
65

L61

NOT AVAILABLE-USED ON J2

30 Page,

ALTERNATOR
9W-3043

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE POWER

L30

L29

101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
101-RD-4

ENG CONT
157-3165

RENR5457-02

109-RD-4

C
B+

CONN 13

308-YL
K851-BU-18
H473-BR-18
K849-YL-18
K852-GN-18
H476-WH-18
H475-BU-18
H474-GN-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
F889-WH-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
780-PU-18
998-BR-18
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
578-BU
506-PU-18
403-GN-1
L973-GN
K871-WH
K872-OR
K879-GN
586-BR
E554-PK-18

235-BK-18

1
3

L7

235-BK-14

A
C
B

200-BK-14
200-BK-14

509-WH-18
512-GN-18
508-PU-18
511-BR-18

235-BK-14

K871-WH-18
K879-GN-18
K872-OR-18

37
18
45
33
31
5
6
4
3
2
32
23
24
34
35
22
7
11
12
13
14
10
9
8
46
47
48
44
43
42
30
29
36
20
19
15
16
17
21
49
41
40
53
51
50
52
28
25
26
27
54
1
38
39

578-BU
506-PU-18
K871-WH
K879-GN
K872-OR
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
998-BR-18
235-BK-18
F716-WH-18
780-PU-18
F889-WH-18
L973-GN
M736-BU-18
403-GN-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL

L969-WH-18
M736-BU-18
M736-BU-1
F889-WH-18

150-OR-18
780-PU-18

1
2

CONSOLE(RH)

147-PU
200-BK-18
200-BK-18

L52

L51

L31

L30

L32
U

AIR HEATER
118-7284

F716-WH-18
235-BK-18

L32

135-BU-14
210-BK-14

607-PK-18
607-PK-18
K871-WH

L32

A513-RD-18
592-BU-18

CONN 16
C

L51

2
1
21
20
14
12
8
7
9
18
4
5
6
15
16
3
19
17
11
10
13

K907-BU-18
A770-PK-18

L7

508-PU-18
509-WH-18
511-BR-18
512-GN-18

F,T

169-PK-18

ATCH QUICK
COUPLER SW
150-6988

200-BK-18

F,T

ATCH
12V 7A SOCKET
121-0987

1
2

ATCH
AUX HYD
PRESS. SW
167-3466
(NOTE L)

S
+1
MOTOR
-

1
2

BACKUP GOV SW
163-6711
F774-WH-18
F773-OR-18
3J

998-BR-18

CONN 26

ATCH
HAMMER
PRESS. SW
167-3466
(NOTE K)

235-BK-18
235-BK-18
235-BK-18

200-BK-18

235-BK-18
F773-OR-18
F774-WH-18

A537-PK-18
K907-BU-18
A770-PK-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
308-YL
326-RD
307-OR
105-RD

K851-BU-18
235-BK-18

7
1
6
3
5
8
10
9
4
2

147-PU

NEUTRAL
GND
R. LIMIT

191-WH-14
A588-GN
200-BK-14
A591-PU-18

ATCH SPEAKER (L)


7Y-550 5

L37

L33

103-RD-18
113-OR-18

147-PU
147-PU

L33

5
6
11
8
9
3
2
1
10
7
12
4

1
2

200-BK-18
200-BK-18

998-BR-18
F889-WH-18

TRAVEL
RIGHT
PRESS. SW
167-3466

ATCH
SEAT WITH
SEAT HEATER
164-0505

CONN 25

1
2

1
2

L39

L33

A584-BU-18
A589-OR-14
A590-BU-14
A583-YL-18
191-WH-14

L34

AIR HEATER
RELAY
148-0757

L25

L34

101-RD-4

L25

235-BK-18

1
2

F. LIMIT
SW. UP
SW. DOWN
WIPER
+B

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE B)

L11

L51

235-BK-18
235-BK-14

235-BK-18
235-BK-18

E554-PK-18
175-RD-14
124-GN-14
607-PK
200-BK-14
200-BK-14

WIRE AS.
183-4878

235-BK-18
235-BK-18

ATCH POWER
WINDOW CONT
117-6305
(NOTE B)

200-BK-18

L34

308-YL
954-GN

L40

CONN 27

511-BR-18
512-GN-18

A591-PU-18

1
2
L40

F,T

K852-GN-18
235-BK-18

ATCH LOWER
WIPER MOTOR
167-7079
A
3
576-PK-18
1
535-BU
4
575-YL-18
2
200-BK-18

L12

A537-PK-18
200-BK-18

200-BK-18
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
F773-OR-18
F774-WH-18
169-PK-18
M736-BU-18

F716-WH-18
235-BK-18

L42

L40

200-BK-18

1
2

L34

L18
200-BK-18

105-RD

L42

L52
J702-BK-18
G850-BU-18

954-GN

L61

CAB

512-GN-18
511-BR-18

E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
E472-GN-18
E475-PK-18
E472-GN-18
E476-PU-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
235-BK-18
235-BK-18
235-BK-18
E473-GY-18
K843-GN-18

105-RD

K879-GN-18
K871-WH-18

L42

L42

A537-PK-18

ATCH SPEAKER (R)


7Y-5505

AM

L44

307-OR
308-YL

607-PK
607-PK

954-GN

AG

L41

A770-PK-18
150-OR-18
105-RD
307-OR
307-OR

K847-PU-18
E472-GN-18
E473-GY-18
K843-GN-18

CONN 24

11
8
5
1
2
3
4
12
7
6
10
9

TRAVEL
LEFT
PRESS. SW
167-3466

A
K849-YL-18
235-BK-18

235-BK-18

1
2
3
4
5
6

ATCH RIGHT
FOOT PEDAL
(NOTE C)

1
2

A
H474-GN-18
235-BK-18

L13

200-BK-18
169-PK-18
607-PK
A770-PK-18
150-OR-18
105-RD
307-OR
308-YL
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
780-PU-18
326-RD
998-BR-18
F889-WH-18
A537-PK-18

169-PK-18
607-PK

308-YL
308-YL

SECONDARY
SHUTDOWN SW
4D-1836
AM
AM

4
5
6
1
2
3

E472-GN-18
235-BK-18
E476-PU-18

L16

4
1
2
3

JOYSTICK
PRESS. SW
167-3466

ATCH
STRAIGHT TRAVEL
PRESS. SW
167-3466

1
2

ATCH LEFT
FOOT PEDAL
(NOTE C)
E472-GN-18
235-BK-18
E475-PK-18

L 12

M743-GN-18
E472-GN-18
E473-GY-18
K843-GN-18

L11

E475-PK-18
E472-GN-18
235-BK-18
E476-PU-18
E472-GN-18
235-BK-18
235-BK-18
235-BK-18
E472-GN-18
E473-GY-18
K843-GN-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18

L32

L54

A893-OR-18
147-PU
A278-BK-18
200-BK-18
G976-BU-18
412-BU-18
430-BU-18
578-BU
506-PU-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

L15

L42

235-BK-18
G976-BU-18
147-PU
235-BK-18
412-BU-18
A893-OR-18
A278-BK-18
200-BK-18
578-BU
506-PU-18
430-BU-18
235-BK-18

308-YL
200-BK

235-BK-14

151-GN
C987-RD-14
308-YL

CONN 12

1
2
3
4

1
2

A
H475-BU-18
235-BK-18

CONN 23

L13

L35

235-BK-18
235-BK-18
235-BK-18

L17

L13

235-BK-18
235-BK-18
235-BK-18

L12

L41

L31

L33

954-GN

CONN 8

AL

8
6
9
2
3
4
1
12
10
5
11
7

169-PK-18
169-PK-18

A
B
C

A
H476-WH-18
235-BK-18

235-BK-18

NEUTRAL START
LIMIT SW
163-6785
RD-18
WH-18
BK-18

320-RD-18
154-RD
151-GN
189-RD

H473-BR-18
235-BK-18

235-BK-18
235-BK-18

L17
L16

L13

L13

HORN SW
128-2134

H473-BR-18
K849-YL-18
K852-GN-18
K851-BU-18
H476-WH-18
H475-BU-18
H474-GN-18

CONSOLE(LH)

L14

M743-GN-18

200-BK-18
576-PK-18
535-BU
575-YL-18
307-OR

ATCH
JOYSTICK
177-7712

+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND

1
3
5
6
4
2

200-BK-18
320-RD-18

CONN 22

ATCH
HAMMER FOOT SW
138-4653
1
2

308-YL
954-GN

L36

L14

4
3
1
5
2
6

109-RD-4
101-RD-4

L44

235-BK-14

E
AK

L54

188-WH-18
168-RD-10

E
AK

WF

L51

AK

WA

A
B
C

CK

C
A
B

CJ

5
1
8
7
12
3
4
2
6
10
9
11

L16

L58

FUEL PUMP RELAY


161-3128

200-BK-18
L59

E
BLOCK AS.
121-1023

A893-OR-18

L58

L55

ATCH
MAIN RELAY
159-9108
(NOTE H)

2
1

200-BK-18
200-BK-18

AL

H
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

L14

L40

L35

A893-OR-18
A278-BK-18

412-BU-18
235-BK-18

1
2
3
4

L58

147-PU
235-BK-18
G976-BU-18

308-YL
308-YL
112-PU-18
200-BK-18
200-BK-18
229-BK-18
306-GN
169-PK-18
A770-PK-18
646-RD-18
C

179-BU
120-YL
320-RD-18
154-RD
151-GN
189-RD
169-PK-18
A770-PK-18
307-OR
105-RD
150-OR-18
A588-GN
191-WH-14
123-WH-18
615-YL
118-GY
646-RD-18
113-OR-18
129-BU
152-BU
103-RD
645-RD-18
147-PU
308-YL
124-GN-14
175-RD-14
607-PK
607-PK

K871-WH-18
K871-WH-18

L32

229-BK-18

188-WH-18
E
AK

200-BK-18

308-YL

H705-BR-18

E
AK

CONN 9

NEUTRAL START RELAY


161-3128

AK

CONN 5

129-BU
152-BU
123-WH-18
A770-PK-18
645-RD-18
615-YL
320-RD-18
151-GN
154-RD
189-RD
308-YL
105-RD

ATCH DBL ACTION


SOL
165-9549
U
2
200-BK-18
K879-GN-18
1

151-GN
C987-RD-14
308-YL

306-GN

E
AK

168-RD-10
109-RD-4
101-RD-4

169-PK-18
646-RD-18
A770-PK-18
151-GN
307-OR
119-PK-18
191-WH-14
150-OR-18
124-GN-14
179-BU
120-YL
113-OR-18
129-BU
152-BU
123-WH-18
147-PU
118-GY
320-RD-18
607-PK
A588-GN
645-RD-18
615-YL
175-RD-14
103-RD
154-RD
189-RD
308-YL
308-YL
308-YL
308-YL
H705-BR-18
101-RD-4
101-RD-4

307-OR

L55

WE
WF
START RELAY
125-1302

235-BK-14
893-GN-18
892-BR-18
184-RD
616-BU
130-RD-14
607-PK
105-RD
322-GY
A588-GN
147-PU
A893-OR-18

200-BK-18

WA
MAIN RELAY
165-4026
(NOTE G)

109-RD-8
109-RD-6

E
AK
304-WH-8

200-BK

L17
L16
L15

4
1
3
2

CONN 11

ATCH 1PUMP-2PUMP
EXCHANGE SOL 2
165-9549
U
2
200-BK-18
K871-WH-18
1

3
4
5
9
2
1
6
7
8
10
11
12

WC

ATCH 1PUMP-2PUMP
EXCHANGE SOL1
165-9549
U
2
200-BK-18
K871-WH-18
1

200-BK
306-GN

304-WH-8

HYD LOCK SOL RELAY


161-3128

CONN 4

WE

2
1

200-BK
200-BK
200-BK

304-WH-8
616-BU
130-RD-14
607-PK
322-GY
A588-GN
235-BK-14
147-PU
893-GN-18
892-BR-18
184-RD
105-RD
A893-OR-18

E
AK

CONN 3

E
AK

168-RD-10
109-RD-4
101-RD-4

E
AK

307-OR
175-RD-14
103-RD
607-PK
119-PK-18
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
169-PK-18
646-RD-18

235-BK-18

200-BK
306-GN
306-GN

168-RD-10

A588-GN
A588-GN

E
AK

L55

L62

200-BK-18

430-BU-18

168-RD-10

L62

112-PU-6

200-BK-18
200-BK-18
229-BK-18
306-GN

E
AK

109-RD-4
109-RD-6

112-PU-18
112-PU-6

HORN RELAY
161-3128

ACL SW
154-0498

L40

A588-GN
118-GY
191-WH-14
150-OR-18

MOTOR

L17
L16
L15

CONN 17

PLATFORM

CONN 10 C

WASHER
7T-8890

DIODE
121-1022

109-RD-4

322-GY

E
AK

AK
WC

CHASSIS

DIODE
121-1022
E
AK
308-YL
308-YL
308-YL
308-YL
308-YL

GROUND STRAP
7G-1060

200-BK-18
200-BK-18

12V 5A

120-YL
200-BK
135-BU
210-BK
179-BU
200-BK
C569-YL
229-BK

H
1
2
3
4
5
6

L18

A
1
2
5
6
3
4
7
8
9
10
11
12

200-BK
200-BK
200-BK
200-BK-18
200-BK-14
200-BK-14

L17

WG

RELAY
LAMP SW

179-BU
179-BU
179-BU
179-BU
200-BK
C569-YL
229-BK

ATCH 12V 7A
CONVERTER
167-3467

L31

E
AK

1
2

1
2
3
5
6
4

24V MEMORY
24V IN
GND
12V OUT
GND
12V MEMORY

1
2
5
6
3
4
7
8
9
10
11
12

120-YL
120-YL
120-YL
120-YL
200-BK
135-BU
210-BK

W
12V 7A X2 (NOTE E)
200-BK
200-BK
200-BK
200-BK-18
200-BK-14
200-BK-14
200-BK-14
A

ATCH LOWER
WASHER
7T-8890
MOTOR

578-BU
506-PU-18
200-BK-18

1
2
3
5
6
4

24V MEMORY
24V IN
GND
12V OUT
GND
12V MEMORY

ATCH 12V 7A
CONVERTER
167-3467

L25

684-RD-1
8

GND
KEY OF
+B

1
2
3
5
6
4

L40

1
2

B
C
A

179-BU

120-YL

120-YL
120-YL
120-YL
120-YL
200-BK
135-BU
210-BK

1
2

+B
GROUND
SIGNAL
SIGNAL

L59

684-RD-18
646-RD-18

101-RD-4

320-RD-18

AUX CKT

180-GN

L56

CAB LAMP RELAY


161-3128

200-BK
B
C
A

24V MEMORY
24V IN
GND
12V OUT
GND
12V MEMORY

ATCH 12V 7A
CONVERTER
167-3467

306-GN

147-PU

E
AK

FUEL PUMP
WIPER/WASHER
CHASSIS LAMP
BACKUP/MONITOR CONT
SEAT HEATER
LOWER WIPER/WASHER
CIGAR LIGHTER
SW PANEL/RADIO
ATT SOL
12V 7A CONVERTER 1
12V 7A CONVERTER 2
A/C
QUICK COUPLER
POWER WINDOW

12
6
9
2
3
4
1
8
10
7
5
11

615-YL

154-RD

CHASSIS

200-BK
308-YL
105-RD

120-YL

MOTO R

308-YL

168-RD-10
109-RD-4
101-RD-4

GROUND STRAP
132-1806

200-BK-18

CONN 21V

FUEL PUMP
165-4962

200-BK

169-PK-18
646-RD-18
A770-PK-18
151-GN

151-GN
189-RD
189-RD

101-RD-4
109-RD-4

(NOTE A)
CH
DISCONNECT SW
7N-0718
7N-0719(NOTE A)

112-PU-18

ATCH LAMP
DELAY TIMER
163-6704

L56
L57

E
AK
188-WH-18
118-GY
160-PU
169-PK-18
123-WH-18
152-BU
129-BU
113-OR-18
147-PU
120-YL
179-BU
124-GN-14
150-OR-18
191-WH-14

200-BK-18
229-BK-18
306-GN

CE

684-RD-18

151-GN
307-OR

168-RD-10
H705-BR-18
154-RD
189-RD

ALT BREAKER
171-2210

BK-00
BK-00

114-RD
114-RD
114-RD

L65

109-RD-4

CHASSIS LAMP RELAY


161-3128

188-WH-18

114-RD
189-RD
151-GN

CK

607-PK
607-PK

E
AK

115-RD
115-RD
115-RD

80A

200-BK-18

ATCH MAIN RELAY


RESISTOR
163-6616
(NOTE H)
E
AK

118-GY
320-RD-18
607-PK
A588-GN
645-RD-18
615-YL
175-RD-14
103-RD
154-RD
H705-BR-18
189-RD
308-YL

684-RD-18
684-RD-18
A623-BU-18

5A
5A
10A
10A
5A
10A
10A
5A
5A
10A
10A
5A
10A
10A
10A
15A
5A
15A
5A
10A

DIODE
121-1022

L63

L66

E
AK

L64

L67

L56

AK

112-PU-18

160-PU
188-WH-18

160-PU
160-PU
160-PU

CL

CL

BOOM LAMP RELAY


161-3128

160-PU

101-RD-4
101-RD-4

CJ

ENG CONT
HORN
TIMER RELAY
CAB LAMP
KEY SW
BOOM LAMP
E/P CONT
ATCH V CONT
DOME LAMP/MEMORY
A/C BLOWER

L64

616-BU

E
AK

322-GY
A588-GN
A893-OR-18

130-RD-14
114-RD
110-RD
115-RD
105-RD
149-RD
184-RD
C987-RD-14
103-RD
175-RD-14
168-RD-10

645-RD-18

149-RD
149-RD
149-RD

607-PK
615-YL
320-RD-18
A588-GN

BK-00

E
AK
30A
15A
10A
10A
10A
10A
10A
10A
15A
10A
15A
30A

141-2759
113-8490
113-8491
124-3548

115-RD
114-RD
189-RD
151-GN
684-RD-18

CH
CG

FUSE
5A
10A
15A
30A

L67
L66
L65

RD-00

(NOTE A)
RD-00

L65

COOLANT
LEVEL SW
096-0744

E
AK
RESISTOR
102-8016

L57

103-RD
175-RD-14
189-RD
H705-BR-18
154-RD
645-RD-18
607-PK
615-YL
320-RD-18
A588-GN

L66

235-BK-14
200-BK

169-PK-18
169-PK-18
A770-PK-18

ATCH WTR
SEPARATOR
LEVEL SNSR
178-2345

E
AK
RELAY PANEL

AK

105-RD
684-RD-18

FUSE BASE
183-1000

5A
10A
10A
10A
15A
15A

L58

147-PU

684-RD-18

POS NEG

POS NEG

105-RD

L58

8
12
7
9
1
4
2
10
5
3
11
6

BK-00

L63

ATCH BATTERY
3T-5706
(NOTE A)
CG

CF

L67

151-GN

308-YL
200-BK
189-RD
110-RD

E
AK

130-RD-14
184-RD
C987-RD-14
151-GN
616-BU
607-PK
322-GY
A588-GN
A893-OR-18
105-RD
147-PU
147-PU
147-PU

200-BK
200-BK-18
200-BK-18
229-BK-18
200-BK

307-OR
119-PK-18
191-WH-14
150-OR-18
124-GN-14
179-BU
120-YL
113-OR-18
129-BU
152-BU
123-WH-18
147-PU

CC
POS NEG

4
2
3
1

IN
GND
OUT
+B

CE

L67

235-BK-18

308-YL
200-BK

L62

RD-00

130-RD-14

308-YL
200-BK

L55

TIMER
RELAY
163-6703

E
AK
L68

RD-00

POS NEG

L68

2
3
4
1

CONN 1

CC

L59
308-YL
235-BK-18

308-YL
235-BK-18

607-PK

ET CONN

CA

L59

616-BU

BATTERY
3T-5076

893-GN-18
892-BR-18
308-YL
235-BK-18

D
E
A
B
C
F
G
H
J

L10
L9

12

AJ
495-GN-18
235-BK-18

1
2

WH

WH
325-PK-18
ATCH
REFUELING SW
5C-6108

AJ
1
2

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

ENGINE PUMP CONTROL CIRCUIT

DESCRIPTION

VALVE CONTROL CIRCUIT


CIRCUIT CONNECTED

ENGINE CONTROL CIRCUIT


HEATER AND AIR CONDITIONER CIRCUIT

CIRCUIT NOT CONNECTED

WIPER WASHER CIRCUIT


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CAT DATA LINK

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

THIS SCHEMATIC IS FOR THE 330C EXCAVATOR


PART NUMBER: 186-4705, CHANGE: 04, VERSION: HE
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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