TVS NEO Parts Manual

Foreward
We have great pleasure in releasing the first edition of Neo Parts catalogue. This parts catalogue is applicable for the following models
1. NEO 110 - Drum
2. NEO 110D - Disc
3. NEO 110 D PLUS - Disc
4. NEO 110 XI - CW
This catalogue is designed to assist you to select correct parts for ordering.
TVS Genuine parts have a rigorous standard of quality check at various stages. So while it becomes important to use only TVS-G parts. In continuous efforts in improving the performance and efficiency of the vehicle, design, specifications, diagram/illustrations and part numbers can
change without any notice. It is your responsibility to get your spare parts catalogue updated through the information given to you from TVS
Motor.
While ordering parts please ensure that correct part numbers, description and quantity is specified clearly.
Please note that the drawings and illustrations used in this parts catalogue are only a reference for the dealer to order spare parts. This cannot
be used for anything related to repair/maintenance. For such purpose please refer applicable service manual of this model.
This parts catalogue is exclusively for TVS Motor authorised outlets only.
In case of assistance please contact us.
PT. TVS Motor Company Indonesia
PT TVS Motor Company Indonesia 2007, All Rights reserved.
Kata pengantar
Suatu kebanggan bagi kami untuk meluncurkan edisi perdana Buku Catalog Suku Cadang Neo. Buku Catalog ini dapat digunakan untuk tipe tipe berikut :
1.NEO 110 - Drum
2.NEO 110D - Disc
3.NEO 110 D PLUS - Disc
4.NEO 110 XI - CW
Catalog ini dibuat untuk membantu Anda dalam memilih suku cadang yang sesuai.
Suku cadang asli TVS memiliki standar baku dalam menentukan kualitas di berbagai tahap. Oleh karena itu, sangatlah penting bagi Anda untuk
menggunakan suku cadang asli TVS. Pengembangan akan terus dilakukan untuk meningkatkan kinerja dan efisiensi kendaraan, oleh karena
itu, desain, spesifikasi, diagram / ilustrasi dan nomor suku cadang dapat berubah tanpa pemberitahuan terlebih dahulu. Adalah tanggung
jawab Anda untuk selalu memperbaharui buku catalog suku cadang melalui informasi dari TVS Motor.
Ketika memesan suku cadang, pastikan selalu anda memesan nomor yang benar, keterangan dan jumlah dicantumkan dengan jelas.
Perhatikan bahwa gambar dan ilustrasi pada buku catalog ini hanya sebagai referensi bagi dealer dalam memesan suku cadang, dan tidak
dapat digunakan untuk apapun yang berhubungan dengan perbaikan/pemeliharaan. Untuk keperluan tersebut, harap mengacu pada buku
servis manual untuk tipe yang sesuai.
Buku catalog suku cadang ini diberikan secara eksklusif untuk oulet resmi TVS Motor.
Hubungi kami bila memerlukan bantuan.
PT. TVS Motor Company Indonesia
ii
TABLE OF CONTENTS
PAGE NO.
CHAPTER
FOREWORD ............................................................................................................................................ i
Cylinder Head Assembly ...................................................................................................................... 1
Cylinder & Crankshaft Assembly ........................................................................................................ 5
Crankcase Assembly............................................................................................................................ 9
Clutch & Cover Clutch Assembly ...................................................................................................... 13
Magneto Assembly ............................................................................................................................. 19
Muffler Assembly ................................................................................................................................ 21
Carburettor Assembly ........................................................................................................................ 23
Air Cleaner Assembly ......................................................................................................................... 29
10
Kickstarter Assembly ......................................................................................................................... 31
11
Transmission Assembly ..................................................................................................................... 33
12
Gearshift Mechanism........................................................................................................................... 37
13
Starter Motor Assembly ..................................................................................................................... 41
14
Fuel System ......................................................................................................................................... 43
ii
TABLE OF CONTENTS
PAGE NO.
CHAPTER
15
Frame Assembly ................................................................................................................................. 45
16
Center Stand & Footrest Assembly................................................................................................... 47
17
Pillion Footrest Assembly .................................................................................................................. 49
18
Seat Assembly .................................................................................................................................... 51
19
Handlebar Assembly .......................................................................................................................... 53
20
Headlamp & RC Lamp Assembly ...................................................................................................... 59
21
Style Parts ........................................................................................................................................... 63
22
Front & Rear Fender Assembly ......................................................................................................... 67
23
Speedometer Assembly ..................................................................................................................... 69
24
Speedometer Assembly ..................................................................................................................... 71
25
Electrical .............................................................................................................................................. 73
26
Front Suspension ............................................................................................................................... 77
27
Front Wheel Assembly (Drum) .......................................................................................................... 81
28
Front Wheel Assembly (Disc) ............................................................................................................ 85
iii
TABLE OF CONTENTS
PAGE NO.
CHAPTER
29
Rear Suspension ................................................................................................................................. 89
30
Rear Wheel Assembly ........................................................................................................................ 93
31
Disc Brake Assembly ......................................................................................................................... 97
32
Toolkit ................................................................................................................................................ 101
33
Coloured Parts .................................................................................................................................. 103
34
NUMERICAL INDEX .......................................................................................................................... 107
iv
CHAPTER INDEX
Cylinder Head Assembly

Figure 1 on Page 1
Cylinder & Crankshaft Assembly

Figure 2 on Page 5
Crankcase Assembly
Figure 3 on Page 9
Clutch & Cover Clutch Assembly

Figure 4 on Page 13
Magneto Assembly
Figure 5 on Page 19
Muffler Assembly
Figure 6 on Page 21
Carburettor Assembly
Figure 7 on Page 23
Air Cleaner Assembly

Figure 8 on Page 29
Kickstarter Assembly
Figure 9 on Page 31
Transmission Assembly
Figure 10 on Page 33
Gearshift Mechanism
Starter Motor Assembly

CHAPTER INDEX
Fuel System
Frame Assembly
Center Stand & Footrest Assembly

Pillion Footrest Assembly

Seat Assembly
Handlebar Assembly
Headlamp & RC Lamp Assembly

Style Parts
hFigure 20 on Page 63
Front & Rear Fender Assembly

Speedometer Assembly
Electrical
Front Suspension
vi
CHAPTER INDEX
Front Wheel Assembly (Drum)

Front Wheel Assembly (Disc)

Rear Suspension
Disc Brake Assembly

Toolkit
Coloured Parts
vii
Rear Wheel Assembly


Figure 1
32
1
31
2
3
28
6
5
7
26
34
33
27
35
9
36
10
37
24
11
23
25
13
30
29
12
22
21
17
14
15
16
18
20
19

QTY
REF NO.
PART NO.
M7010910
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
PLUG CYLINDER HEAD
420452700
HEX SCREW M6x12 8.8 ZNG
M1080500
WASHER SPROCKET
R1010800
SPROCKET 34T CAMSHAFT (SILENT CHAIN)
M1010490
PIN SPROCKET KNOCK
U6010390
CAMCHAIN (SILENT CHAIN)
M7010840
C-RING, CAMSHAFT
R1010840
CAMSHAFT COMP
R1010810
BOLT CAMCHAIN TENSIONER
10
M1080370
GASKET OIL PIPE UNION
11
M1200780
STUD M6 [CYL HD & CYLINDER ]
12
M1200900
HEX FL NUT M6 [CYL HD & CYLINDER ]
13
M1010560
VALVE EXHAUST
14
R1010790
TENSIONER CAMCHAIN
15
M1010550
VALVE INTAKE
16
R1010910
HEAD COMP CYLINDER
17
M1010610
SEAT VALVE SPRING
18
M1010620
SEAL VALVE STEM OIL
19
M1010570
SPRING VALVE INNER
20
M1010580
SPRING VALVE OUTER
21
N2011040
RETAINER VALVE SPRING
22
S1010320
COTTER VALVE
23
M1180030
SPARK PLUG
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 1
32
1
31
2
3
28
6
5
7
26
34
33
27
35
9
36
10
37
24
11
23
25
13
30
29
12
22
21
17
14
15
16
18
20
19

QTY
REF NO.
PART NO.
24
S1010240
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
SCREW TAPPET ADJUSTING
S1010250
NUT TAPPET ADJUSTING
26
R1010999
ARM VALVE ROCKER
27
M1010090
PIN CYL HEAD COVER KNOCK
28
R1010950
COVER CYLINDER HEAD
29
M1010390
O-RING 29.5 x 3
30
R1011010
CAP INSPECTION HOLE
31
S1010130
WASHER CYLINDER HEAD
32
M1200050
DOMED CAP NUT WITH FLANGE M8
33
M1010360
GASKET CYLINDER HEAD NUT
34
M1200500
HEX. FLANGE BOLT M6x40 ZNB [CYL.HD & COVER]
35
R1010850
SHAFT ROCKER ARM
36
M1080520
WASHER ROCKER SHAFT
37
M1010540
PLUG ROCKER SHAFT
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 2
17
21
18
19
16
14
15
13
12
10
20
8
11
5
6
3
9
6
7
1
4

QTY
REF NO.
PART NO.
R1020430
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
PIN, GEAR OIL PUMP DRIVE
R1200150
WOODRUFF KEY 4x5
R1020280
CRANKSHAFT COMP
R1200120
BALL BEARING 25x62x17 (6305- NORMAL)
R1020290
PISTON DIA 53.5 [YELLOW]
N2200340
CIRCLIP PIN PISTON
N5010550
PIN PISTON
R1321000
RING SET PISTON STD
R1020340
3 PIECE OIL RING
10
R1010930
GASKET CYLINDER
11
R1010970
CYLINDER COMP.
11A
R1320920
CYLINDER BLOCK & PISTON KIT
12
M1200900
HEX FL NUT M6 [CYL HD & CYLINDER ]
13
S1200270
DOWELPIN - DIA 11 x DIA 9 x12
14
R1321190
O RING ADJUSTER TENSIONER
15
R1010550
ADJUSTER ASSY TENSIONER
16
420462
HEX. SCREW M6x20 ZNB
17
R1321200
CAP ADJUSTER TENSIONER
18
R1321210
O RING CAP ADJUSTER
19
R1010780
GUIDE CAMCHAIN
20
S1200270
DOWELPIN - DIA 11 x DIA 9 x12
21
R1011050
GASKET CYLINDER HEAD
5A
R1321090
PISTON KIT STD
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 2
17
21
18
19
16
14
15
13
12
10
20
8
11
5
6
3
9
6
7
1
4

QTY
REF NO.
PART NO.
5B
R1321100
5C
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
PISTON KIT -I O/S
R1321120
PISTON KIT -II O/S
5D
R1321130
PISTON KIT -III O/S
5E
R1321140
PISTON KIT -IV O/S
8A
R1321010
RING SET - I O/S
8B
R1321020
RING SET - II O/S
8C
R1321030
RING SET - III O/S
8D
R1321040
RING SET - IV O/S
22
R1321420
CON ROD KIT
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Crankcase Assembly
Figure 3
9
3
11
10
12
6
7
8
1
14
16
13
15
17
18
19
20
24
25
23
21
22
9
Crankcase Assembly
QTY
REF NO.
PART NO.
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
SCREW, THERMAL SENSOR
K3060260
THERMAL SENSOR
R1060050
SWITCH ASSY. GEAR POSITION
M1200520
HEX FL BOLT M6 * 16
N2200450
HEX FL BOLT M6x50[CRCASE L&R]
O RING GPS
6
7
U6080440
PIN CONTACT GEAR POSN
U6080430
SPRING NEUTRAL SWITCH
R1200180
HEX FL BOLT M6x60[CRCASE L&R]
10
R1320900
CRANKCASE ASSY LH
11
M1200780
STUD M6 [CRANKCASE & CYLINDER ]
12
R1010700
STUD CYLINDER,LH
13
0074010
DOWEL PIN
14
R1030200
GASKET CRANKCASE
15
R1320910
CRANKCASE ASSY RH
16
R1010880
STUD CYLINDER,RH
17
R1030240
NOZZLE
18
0074010
DOWEL PIN
19
N2080810
O-RING 8.8x1.9
20
M1200470
HEX. FL BOLT M6x30
21
R1080530
PUMP ASSY OIL
22
R1011010
CAP INSPECTION HOLE
23
M1010390
O RING
10
REMARKS
Crankcase Assembly
Figure 3
9
3
11
10
12
6
7
8
1
14
16
13
15
17
18
19
20
24
25
23
21
22
11
Crankcase Assembly
QTY
REF NO.
PART NO.
24
N3080290
25
R1080430
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
OIL FILTER
STOPPER SHIFT ARM
12
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

50
Figure 4
49
48
47
52
1
51
45
51
5
19
6
7
10
20
11
43
12
17
39
41
16
21
22
18
23
44
13
42
14
40
36
15
35
28
26
38
32
37
34
31
30
29
27
25
24
33
13

QTY
REF NO.
PART NO.
R1080540
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
GEAR OIL PUMP DRIVE
R1070170
WASHER PRIMARY DRIVE GEAR THRUST
R1070090
OUTER ASSY PRIMARY CLUTCH
R1321430
ONE WAY CLUTCH KIT
R1070500
PLATE COMP. PRIMARY DRIVE
R1200050
DISC SPRING
R1200060
NUT CRANKSHAFT M14x1
R1020310
GASKET, COVER FILTER CENTRIFUGAL
R1020309
COVER OIL FILTER CENTRIFUGAL
10
P1200150
SPRING WASHER A5
11
C1200020
HEX. SCREW M5x8
12
M1200300
BALL BEARING 12x28x8 RS1 (6001)
13
R1080510
PIN ARM CLUTCH
14
R1080470
ARM CLUTCH RELEASE
15
R1080370
BOSS CLUTCH RELEASE ARM
16
R1200110
SPLIT PIN 1.4x12
17
R1080390
BOLT CLUTCH RELEASE ADJUST
18
0074010
DOWEL PIN
19
R1080900
GAUGE OIL LEVEL
20
S1200860
O-RING
21
R1030210
GASKET COVER CLUTCH
22
R1030310
COVER CLUTCH
NA
NA
23
R1030270
COVER, COVER CLUTCH
14
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 4
50
49
48
47
52
51
45
51
5
19
6
7
10
20
11
43
12
17
39
41
16
21
22
18
23
44
13
42
14
40
36
15
35
28
26
38
32
37
34
31
30
29
27
25
24
33
15

QTY
REF NO.
PART NO.
24
N8200060
25
R1030230
26
0334218
27
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
HEX FL BOLT -M6x10(COVER CL & COVER]
INSERT
HEX NUT M8
S1010130
WASHER
28
R1080400
O RING CLUTCH RELEASE ADJUST
29
N5200170
HEX FL BOLT M6x35[CRCASE R&COVER CLUTCH]
10
10
10
10
30
R1070360
PIN CLUTCH RELEASE
31
M1200380
BALL BEARING 15 X32 X9
32
R1321710
SPECIAL BOLT - M6X1X20
33
R1070870
PLATE CLUTCH RELEASE
34
R1070860
SPRING CLUTCH
35
N5070100
NUT CLUTCH SHAFT
36
N5070110
SPRING DISC
37
R1070800
HUB CLUTCH
38
R1320670
SET PLATE PRIMARY DRIVE
39
R1320680
SET PLATE PRIMARY DRIVEN
40
R1070840
PRESSURE PLATE
41
0335054
WASHER CLUTCH SLEEVE HUB
42
R1070740
OUTER COMP CLUTCH
43
R1070900
SPACER CLUTCH
44
R1070350
SPACER HUB CLUTCH
45
R1030250
COVER CLUTCH PLUS
NA
NA
46
R1070990
BRACKET CLUTCH CABLE
NA
NA
47
M7070380
SPRING CLUTCH CABLE RETURN
NA
NA
48
M7200490
OIL SEAL 12X18X4
NA
NA
16
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 4
50
49
48
47
52
51
45
51
5
19
6
7
10
20
11
43
12
17
39
41
16
21
22
18
23
44
13
42
14
40
36
15
35
28
26
38
32
37
34
31
30
29
27
25
24
33
17

QTY
REF NO.
PART NO.
49
R1070950
50
M7200500
51
52
R1070970
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
ROD COMP CLUTCH RELEASE
NA
NA
SPRING DOWEL 3X10
NA
NA
COVER CLUTCH ASSY (PLUS)
NA
NA
PIN CLUTCH RELEASE OVER RIDE
NA
NA
18
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Magneto Assembly
Figure 5
15
7
8
4
2
1
3
16
14
11
17
5
10
20
12
13
23
24
18
19
21
19
22
Magneto Assembly
QTY
REF NO.
PART NO.
0074010
R1200090
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
NEEDLE ROLLER BEARING 20x26X16
R1081000
GEAR STARTER CLUTCH
R1060110
CLUTCH STARTER ONE-WAY
R1060080
ROTOR
M1200790
HEX SOCKET HD CAP SCREW M6x16
R1080550
GEAR STARTER IDLE
M1080490
SPACER STARTER IDLE GEAR
M1080430
PIN MAGNETO COVER
10
M1200770
HEX. FLANGE NUT M12x1.25
11
K200520
CRR PAN HD SCREW M5x10ZNB
12
M120820
CRR PAN HD SCREW M6x25ZNB
13
R1060090
STATOR COIL
14
R1081110
CLAMP WIRING HARNESS
15
R1080700
COVER ENGINE SPROCKET
16
M1200510
HEX. FLANGE SCREW M6x25
17
R1030220
GASKET COVER MAGNETO
18
M1081070
PLUG TDC
19
S1011290
WASHER PLUG TDC
20
R1030140
COVER MANGETO
21
S1125320
CLAMP HOSE
22
M1200470
HEX FL BOLT -M6x30(CRCASE L & MAG.COVER]
23
N2081690
O-RING 22.7x3.1
24
M1080440
PLUG CRANKSHAFT HOLE
REMARKS
DOWEL PIN
20
Muffler Assembly
Figure 6
2
4
6
9
11
10
8
7
WD
21
Muffler Assembly
QTY
REF NO.
PART NO.
R1050540
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
MUFFLER SUB ASSY
M1200890
HEX FLANGE U NUT M8x1.25 (EXH STUD + RES MOUNT)
R1200220
SPL CRR PAN HEAD SCREW M6X12
R1220660
EXHAUST GUARD REAR
M1050310
GASKET, EXHAUST PIPE
R1220320
EXHAUST GUARD FRONT
N5200680
HEX SCREW M6x8
0330408
WAVE SPRING WASHER M6
0335578
PUNCHED WASHER 6.5X13X1
10
M1200840
HEXFLANGE BOLT M8X50 (RESILENT MOUNTING)
11
N3200210
PUNCHED WASHER 8.2x25x2 (RESILENT MOUNTING)
22
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
12
47
Figure 7
49
13
48
14
15
46
16
45
17
18
51
19
20
44
21
52
53
39
27
23
54
22
18
26
28
42
29
37
24
25
55
36
40
43
35
38
30
31
22
8 7
10
32
41
11
33
50
34
23
QTY
REF NO.
PART NO.
R1040080
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
CARBURETTOR ASSEMBLY
R1320310
MIXING CAP
R1320320
PACKING
R1320600
SPRING (THROTTLE)
N2320610
HOLDER
N2320330
SPRING (JN)
N2320630
WASHER
N2320340
E-RING
R1320580
RING
10
N2320220
JET NEEDLE (JN)
11
R1320340
PISTON VALVE (CA)
12
R1320610
CAP (STARTER)
13
R1320360
GUIDE HOLDER
14
R1321540
O-RING (GUIDE HOLDER)
15
R1320370
SPRING
16
K320680
PLUNGER ASSEMBLY
17
R1320300
MIXING BODY ASSEMBLY
18
N2320420
O-RING (AS)
19
K3320500
WASHER
20
K3320510
SPRING
21
N2320390
ADJUSTER (AS)
22
N5320300
HOSE (DRAIN, AV)
23
R1320450
ADJUSTER (IDLE)
24
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
12
47
Figure 7
49
13
48
14
15
46
16
45
17
18
51
19
20
44
21
52
53
39
27
23
54
22
18
26
28
42
29
37
24
25
55
36
40
43
35
38
30
31
22
8 7
10
32
41
11
33
50
34
25
QTY
REF NO.
PART NO.
24
R1320440
25
K320780
26
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
SPRING (SRA)
WASHER (SRA)
R1321580
PILOT JET
27
R1321610
NEEDLE JET
28
R1320550
JET HOLDER
29
R1320410
MAIN JET
30
R1320560
NEEDLE ASSEMBLY
31
K3320310
PIN
32
K320380
SEAL (FCB)
33
K3320530
SCREW (FCB)
34
R1320390
FLOAT BODY ASSEMBLY
35
N5320400
CLIP
36
R1320420
FLOAT ASSEMBLY
37
R1320590
STUD
38
R1320570
O-RING (FLANGE)
39
R1040790
GASKET CARBURETTOR
40
R1040390
PIPE INTAKE COMP
41
R1040570
GASKET, PIPE INTAKE
42
M1200530
HEX FL BOLT, M6x20 ZnG (PIPE & HEAD)
43
P080700
SPECIAL HEX. NUT
44
R1320460
CAP
45
R1320480
E-RING (MIXING TOP)
46
R1320470
PACKING
46
R1320540
CABLE GUIDE ASSEMBLY
47
R1320510
NUT
26
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
12
47
Figure 7
49
13
48
14
15
46
16
45
17
18
51
19
20
44
21
52
53
39
27
23
54
22
18
26
28
42
29
37
24
25
55
36
40
43
35
38
30
31
22
8 7
10
32
41
11
33
50
34
27
QTY
REF NO.
PART NO.
48
R1320490
49
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
CABLE ADJUSTER
R1320500
CAP
50
N2320310
SCREW (DRAIN)
51
R1320470
PACKING
52
R1321640
SPRING (C/R)
53
R1321630
DIAPHRAGM ASSEMBLY
54
R1321650
DIAPHRAGM COVER
55
R1321660
SCREW (C/R)
28
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 8
8
3
7
4
3
13
14
11
14
12
29
10

QTY
REF NO.
PART NO.
R1040260
0331718
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
COVER AIR CLEANER
CRR PAN HEAD SCREW M5x16
R1040400
SEAL CASE AIR CLEANER
R1040290
FILTER COMP AIR CLEANER
N3040370
CLAMP, DRAIN PIPE (PRE FILTER)
R1040780
DRAIN PIPE (PRE FILTER)
N8122610
CUP WASHER
K200700
R1040250
CASE AIR CLEANER
10
P100480
HOSE CLIP 41.5
11
R1200340
HOSE CLAMP DIA 9.4
12
N3040360
DRAIN PIPE (POST FILTER)
13
R1040440
BREATHER HOSE
14
R1040460
CLIP HOSE BREATHER
15
R1040350
AIR CLEANER ASSY
30
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Figure 9
18
17
16
19
20
15
13
14
4
4
12
1
3
5
6
8
9
10
4
11
31
QTY
REF NO.
PART NO.
R1080650
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
SPRING KICK STARTER
R1080790
KICK STARTER SPRING GUIDE
408049000
SHIM 16x32x0.9
0330174
CIRCLIP EXTERNAL 20x1.2
R1080620
RATCHET KICK STARTER
R1080660
SPRING KICK STARTER RATCHET
N5200140
SHIM 20.5x25.5x1.5
R1080610
GEAR KICKSTARTER
R1080600
SHAFT KICK STARTER
10
R1080630
RETAINER KICK SPRING
11
S1200490
OIL SEAL 16x28x5
12
R1080730
LEVER KICK STARTER
13
420476700
HEX SCREW M6*30
14
N2081430
SPRING KICKSTARTER LEVER
15
N2081440
BALL LEVER ASSY. KICK STARTER
16
0335528
PUNCHED WASHER
17
420919000
CIRCLIP
18
N2081760
RUBBER KICK STARTER LEVER
19
R1080740
PEDAL KICK LEVER
20
R1080720
KICK LEVER ASSY
32
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Figure 10
31
30
32
8
1
3
4
33
5
29
2
7
28
6
24
9
6
23
27
13
11
25
10
15
16
22
19
14
12
33
18
20
6
21
17
26
QTY
REF NO.
PART NO.
R1080110
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
SHAFT ASSY COUNTER
R1080120
COUNTER SHAFT
R1080760
GEAR 2ND DRIVE
M7080339
GEAR 3RD DRIVE
R1081120
GEAR 4TH DRIVE
0330174
CIRCLIP 20X1.2N
R1200170
SHIM
N2200400
BALL BEARING 12x28x8 6001
N2200410
BALL BEARING 20x42x12 - 6004C
10
R1080710
RETAINER BEARING
11
N8200060
HEX. FL HD SCREW M6x10
12
R1080130
SHAFT ASSY DRIVE
13
R1080350
SHAFT DRIVE
14
M7080280
GEAR 3rd DRIVEN
15
M7080860
SHIM
16
0330174
CIRCLIP 20x1.2 N
17
R1081130
GEAR 4TH DRIVEN
18
M7200420
SHIM 16.6 x 24 x 1.0
19
R1080800
GEAR COMP 1st DRIVEN
20
R1080819
GEAR 1ST DRIVEN
21
M7080369
BUSH
22
R1200170
SHIM
23
R1080420
SLIDER
34
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Figure 10
31
30
32
8
1
3
4
33
5
29
2
7
28
6
24
9
6
23
27
13
11
25
10
15
16
22
19
14
12
35
18
20
6
21
17
26
QTY
REF NO.
PART NO.
24
N5080060
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
BUSH 1st GEAR DRIVEN
M7080890
GEAR 2nd DRIVEN
26
R1080860
SHIM 17.5x27x1
27
420602000
BALL BEARING 12x32x10 - 6201
28
N2200150
BALL BEARING 17x40x12 - 6203
29
T4080540
SEAL DRIVE SHAFT
30
N3080040
SPROCKET ENGINE 14T
31
N2082040
LOCK PLATE SPROCKET
32
M1200940
HEX SCREW M5x10
33
R1080910
CHAIN ASSY - 104 LINKS
34
R1081150
CHAIN LINK SET
36
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Gearshift Mechanism
Figure 11
6
10
3
4
11
12
13
14
16
19
15
20
28
17
21
22
18
23
29
25
25
30
26
24
31
32
27
34
33
35
37
32
Gearshift Mechanism
QTY
REF NO.
PART NO.
R1080880
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
LEVER COMP GEAR SHIFT
N2081740
RUBBER GEAR SHIFT PEDAL
R1080870
LEVER ASSY GEAR SHIFT
420462700
HEX SCREW M6X20 8.8 ZNB
R1080840
FORK GEAR SHIFT NO:2
R1080170
CAM GEAR SHIFT
R1080480
SHAFT GEAR SHIFT FORK
M7080470
FORK GEAR SHIFT HIGH SPEED
R1080830
FORK GEAR SHIFT NO:1
10
R1200070
BEARING 25x42x9
11
M1200690
SHIM 6x14x1 OILED
12
R1080440
STOPPER COMP GEAR SHIFT
13
R1080770
SPRING GEAR SHIFT CAM STOPPER
14
M1080830
BOLT GEAR SHIFT CAM STOPPER
15
R1080960
PLATE COMP. 4TH GEAR LOCK
16
R1080940
INDEX STAR COMP.
17
0040013
RETAINER GEAR SHIFT CAM DRIVE PIN
18
0332248
CRR CSK M6*20-6.8-IS:7485-ZNB
19
R1080670
SPACER ARM GEAR SHIFT CAM LOCK
20
R1080140
ARM GEAR SHIFT CAM LOCK
21
R1080150
BOSS LOCK ARM SPRING
22
R1080160
LOCK ARM SPRING, GEARSHIFT CAM
23
M1200870
CIRCLIP 12x1.0
38
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Gearshift Mechanism
Figure 11
6
10
3
4
11
12
13
14
16
19
15
20
28
17
21
22
18
23
29
25
25
30
26
24
31
32
27
34
33
35
39
32
Gearshift Mechanism
QTY
REF NO.
PART NO.
24
R1200010
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
THRUST BEARING 12x26x2
R1080780
SHIM 12x26x1.0
26
R1080320
SPACER SHIFT SHAFT
27
R1080460
SPRING SHIFT SHAFT RETURN
28
R1080220
ARM ASSY. GEAR SHIFT
29
N2080500
SPRING GEAR SHIFT PAWL
30
R1080190
SHAFT COMP GEAR SHIFT
31
R1080290
BALL COMP CLUTCH RELEASE
32
R1080260
GUIDE COMP CLUTCH RELEASE BALL OUTER
33
R1080360
WASHER CLUTCH RELEASE ARM
34
R1080340
SPACER CLUTCH RELEASE ARM
35
R1080330
SPRING CLUTCH RELEASE
40
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 12
2
3
5
8
4
7
9
1
5
11
12
10
41

QTY
REF NO.
PART NO.
R1060060
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
MOTOR ASSY STARTER
R1321290
SCREW, PLATE POSITIVE TERMINAL
R1321280
PLATE POSITIVE TERMINAL
R1321300
BOOT POSITIVE TERMINAL
R1321230
CARBON BRUSH SET
R1321270
O' RING, STARTER MOTOR
R1321320
SCREW HARNESS
R1321310
HARNESS POSITIVE TERMINAL
R1321250
BOOT TERMINAL
10
R1321260
SCREW SET, BRUSH
11
R1321330
ARMATURE ASSY
12
R1321240
BRUSH HOLDER
42
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Fuel System
Figure 13
7
2
6
3
9
10
11
12
13
16
14
17
15
D
FW
19
18
43
Fuel System
QTY
REF NO.
PART NO.
0331708
0335558
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
CRR PAN HD SCREW M5x12
PUNCHED WASHER 5.5x12x1
R1160050
FUEL SENDER UNIT
K3140300
SEAL, SENDER UNIT
R1140100
FUEL TANK COMP
R1140430
SEALING RING
R1140260
TANK CAP ASSY
N3200220
HEX FLANGE BOLT M6x16 ZNG
R1121310
CUSHION UTILITY BOX
10
R1140410
FUEL FILTER
11
R1140440
HOSE CLIP DIA 13
12
R1140180
HOSE FUEL TANK TO AFC
13
R1140340
HOSE CLIP DIA 10
14
R1140220
AUTO FUEL COCK
15
N3200220
16
R1140340
HOSE CLIP DIA 10
17
R1140200
HOSE AFC TO CARBURETTOR
18
R1140190
HOSE VACUUM
19
R1140350
HOSE CLIP DIA 7
44
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Frame Assembly
Figure 14
3
2
10
8
4
7
11
5
12
13
FW
45
Frame Assembly
QTY
REF NO.
PART NO.
R1110010
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
PEDAL COMP BRAKE
N2110600
PIN REAR BRAKE CONNECTOR
N2110700
BRAKE RETURN SPRING
0335558
PLAIN WASHER 5.5x12x1.0
0330048
SPLIT PIN 2.0x20
R1110150
ROD REAR BRAKE COMP
0335578
PLAIN WASHER A6.5
N3110360
SPRING REAR BRAKE ROD ADJUSTER
S1111930
PIN REAR BRAKE ROD LEVER
10
0334278
NUT REAR BRAKE ROD ADJUSTER
11
R1120010
FRAME COMP.
12
K200570
HEX FL U NUT M10X1.25
13
0331298
HEX FL BOLT M10X110X1.25
46
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 15
10
11
2
6
3
12
13
5
15
16
14
FW
47

QTY
REF NO.
PART NO.
R1122280
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
SLEEVE, FOOTREST FRONT
R1122200
FOOTREST COMP FRONT
R1200310
HEX FLANGE SCREW M8x20
R1321110
FOOT REST ASSY FRONT KIT
N9200010
HEX BOLT M8x1.25x30
0334548
HEXAGONAL NUT M8
N5121610
SPRING, PROP STAND
R1121420
PROP STAND., COMP
R1321170
KIT PROP STAND
10
0330028
SPLIT PIN 3.2X25 ZNB
11
S1111390
WASHER 17.5x24x1
12
R1120090
STAND COMP. CENTER
13
412069000
TANK REST CUSHION TOP
14
R1122000
PLATE CENTER STAND HOOK
15
R1121390
PIN CENTER STAND
16
R1122390
SPRING CENTER STAND
48
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 16
11
13
12
7
10
6
10
Plus
14
versi
on
Sma
rt ver
Basic
sion
15
versi
on
2
FW
49

QTY
REF NO.
PART NO.
R1122570
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
PILLION FOOTREST COMP,R
NA
NA
R1122520
PILLION FOOTREST COMP,L
NA
NA
R1120960
PILLION FOOTREST COMP R
NA
R1120920
PILLION FOOTREST COMP,L
NA
R1220240
PILLION FOOTREST COMP R
NA
NA
R1220230
PILLION FOOTREST COMP L
NA
NA
R1121990
HOLDER COMP PILLION FOOTREST R
0254028
PIN PILLION FOOT REST
0330048
SPLIT PIN 2.0x20-IS:549-ZNB
10
R1122160
SLEEVE PILLION FOOTREST
11
N9122650
WASHER PILLION FOOT REST
12
R1220260
CUSHION EXHAUST MTG
13
R1220270
SPACER PILLION FOOTREST
14
R1121950
HOLDER COMP PILLION FOOTREST L
15
R1200310
HEX FLANGE SCREW M8x20
50
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Seat Assembly
Figure 17
2
16
17
10
18
8
15
12
14
13
Rear
Fender
6
11
19
FWD
51
Seat Assembly
QTY
REF NO.
PART NO.
R1130030
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
SEAT ASSY
R1130040
SEAT BASE
R1130060
COVER COMP SEAT
R1130050
SEAT FOAM
M1130240
CUSHION
N3130040
SEAT REST REAR
K3130100
PACKING SEAT BASE
K3200350
HEX FLANGE NUT M6
R1130100
HINGE COMP SEAT
10
R1130110
HEX FL SPL BOLT M6X75
11
R1210140
KEY COMMON TO ALL
12
R1300010
SEAT LOCK ASSY
13
R1300060
RUBBER WASHER
14
R1300050
LOCK PLATE SEAT LOCK CLIP
15
R1220350
BRKT SEAT LOCK
16
0332238
CRR CSK HEAD SCREW M6X12 ZNB
17
R1320630
SEAT LATCH
18
R1320640
SEAT LOCK CABLE
19
K210800
O' RING
52
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Handlebar Assembly
Figure 18
30
31
32
4
33
8
5
34
29
42
23
10
28
27
12
11
25
13
36
37
26
22
24
14
51
52
18
17
15
50
39
45
40
16
21
19
48
53
49
47
41
20
44
46
43
45
38
FW
53
Handlebar Assembly
QTY
REF NO.
PART NO.
R1220640
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
MIRROR ASSY R
R1320210
DUST CAP
K3200420
PAN HEAD SCREW SPECIAL
R1150620
BRKT LEVER R
NA
NA
NA
D163320
ASSY SWITCH STOP LAMP
NA
NA
NA
K3150280
CLAMP LEVER BRKT R
NA
NA
NA
409047000
HEAGONAL LOCK NUT B M6
NA
NA
NA
R1150600
BRAKE LEVER R
NA
NA
NA
8A
R1150610
CONTROL LEVER ASSY R
NA
NA
NA
R1170080
CONTROL CABLE BRAKE FRONT
NA
NA
NA
10
R1220300
GRIP COMP. THROTTLE
NA
11
K3150319
TUBE THROTTLE
NA
12
R1220630
MIRROR ASSY L
NA
13
R1320210
DUST CAP
NA
14
R1150230
HANDLE BAR COMP
NA
15
R1220290
GRIP - L
NA
16
K3200660
HEX FL BOLT M10x1.25x45
17
S1150500
BUSH
18
R1150170
UPPER BRKT COMP
19
420008700
PUNCHED WASHER 11x21x2
20
K200570
HEX FL U NUT M10x1.25
21
R1150330
CUSHION, HANDLE BAR
22
R1170030
THROTTLE CABLE ASSY
54
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Handlebar Assembly
Figure 18
30
31
32
4
33
8
5
34
29
42
23
10
28
27
12
11
25
13
36
37
26
22
24
14
51
52
18
17
15
50
39
45
40
16
21
19
48
53
49
47
41
20
44
46
43
45
38
FW
55
Handlebar Assembly
QTY
REF NO.
PART NO.
23
0254096
24
A200170
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
PIECE THROTTLE CABLE END
420957700
26
420302700
HEX NUT M5
27
K200520
28
K3150570
CASE THROTTLE LOWER.
29
R1150599
TUBE THROTTLE
NA
NA
NA
30
R1220490
GRIP COMP. THROTTLE
NA
NA
NA
31
A182150
32
0335558
PUNCHED WASHER 5.5x12x1.0
33
K150420
CASE THROTTLE UPPER
34
R1150390
MASTER CYLINDER ASSY
NA
35
R1150660
CLAMP LEVER BRKT L
NA
NA
NA
36
R1150650
BRKT LEVER L
NA
NA
NA
36A
R1150670
CONTROL LEVER ASSY L
NA
NA
NA
37
R1150640
CLUTCH LEVER
NA
NA
NA
38
R1170070
CABLE CLUTCH
NA
NA
NA
39
R1220480
GRIP - L
NA
NA
NA
40
R1150570
HANDLE BAR COMP
NA
NA
NA
41
R1150530
GUIDE CHOKE CABLE
42
3160424
ADJUST WASHER
43
3168600
CHOKE LEVER
44
0335558
PUNCHED WASHER 5.5X12X1
45
0330308
WAVE SPRING WASHER
46
F200098
CRR PAN HEAD SCREW M5X20
56
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Handlebar Assembly
Figure 18
30
31
32
4
33
8
5
34
29
42
23
10
28
27
12
11
25
13
36
37
26
22
24
14
51
52
18
17
15
50
39
45
40
16
21
19
48
53
49
47
41
20
44
46
43
45
38
FW
57
Handlebar Assembly
QTY
REF NO.
PART NO.
47
R1170050
48
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
CHOKE CABLE
R1150320
CUP WASHER HANDLE BAR
49
M1200480
HEX FL BOLT M8x25
50
N3120140
BUSH TAIL COVER
NA
NA
NA
51
N9150700
RUBBER DAMPER MTG
NA
NA
NA
52
R1150270
DAMPER HANDLE BAR
NA
NA
NA
53
M1201060
CRR CSK HD SCREW M6x50
NA
NA
NA
58
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 19
29
28
1
27
26
2
ly
mb
e
s
As on)
p
i
lam vers
d
a
He Basic
(
mb
e
s
s
p A ion)
m
s
dla ver
a
s
He (Plu
10
11
12
19
ly
ly
25
24
ss
A
mp
23
RC
20
b
em
La
21
13
9
14
15
16
17
18
22
8
59

QTY
REF NO.
PART NO.
1
2
M1200660
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
COVER HANDLE FRONT
NA
NA
CRR PAN HEAD SCREW M5X16
BRACKET
R1160240
HEADLAMP ASSY DRUM
NA
NA
NA
R1160130
BULB, HEAD LAMP
R1160410
CORD SET HEAD LAMP DRUM
NA
NA
NA
R1160170
BULB,TURN SIGNAL
R1160390
BULB POSITION LAMP
S1160200
WASHER
10
10
10
10
10
S1160190
GROMMET
11
K200320
CRR FLANGED PAN HD TAPPING SCREW ST4.2X16
12
R1160100
HEADLAMP ASSY DISC & CW
NA
NA
13
R1320830
LED SUB ASSY, FRONT TSL LH
NA
NA
14
R1320890
PAN HEAD TAPPING SCREW TSL ASSY
NA
NA
15
R1320850
COVER,LED ASSY-LH
NA
NA
PAN HEAD TAPPING SCREW BK COVER
NA
NA
COVER HANDLE FRONT CW
NA
NA
16
17
PACKING
R1320880
18
19
R1320840
LED SUB ASSY, FRONT TSL RH
NA
NA
20
R1320860
COVER,LED ASSY-RH
NA
NA
CORD SET HEAD LAMP DISC & CW
NA
21
22
R1220670
BUSH BRKT COMP TAIL LAMP
23
N3120130
GROMMET HEADLAMP
60
REMARKS
Ref page 103
Ref page 103

Figure 19
29
28
1
27
26
2
ly
mb
e
s
As on)
p
i
lam vers
d
a
He Basic
(
mb
e
s
s
p A ion)
m
s
dla ver
a
s
He (Plu
10
11
12
19
ly
ly
25
24
ss
A
mp
23
RC
20
b
em
La
21
13
9
14
15
16
17
18
22
8
61

QTY
REF NO.
PART NO.
24
R1220220
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
BRACKET COMP TAIL LAMP
N8220180
GROMMET TAIL COVER
26
R1160150
BULB - RC LAMP
27
R1160510
LENS INNER, REAR COMBINATION LAMP
28
R1160500
LENS OUTER, REAR COMBINATION LAMP
29
R1320870
PAN HEAD TAPPING SCREW ,LENS ASSY
GROMMET
RC LAMP ASSY
30
31
R1160110
62
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Style Parts
Figure 20
10
9
10
25
9
24
20
17
14
27
21
12 19
22
26
18
28
30
23
29 6
10
15
5
13
9
31
16
10
11
16
32
12
10
34
33
32
39
7
6
5
4
35
37
10
36
40
12
FW
38
33
10
8
63
Style Parts
QTY
REF NO.
PART NO.
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
COVER FRAME HEAD
R1220590
BRACKET COMP LICENCE PLATE FRONT
N2200450
HEX. FL BOLT M6x50
7130020
RETAINER CLIP PANEL
K200320
CRR FLANGED PAN HD TAPPING SCREW ST4.2x16
K5200010
CRR PAN HD TAP SCR ST4.2x9.5 ZNK
12
12
12
12
COVER MAIN PIPE R
GROMMET HEADLAMP
SPL CRR PAN HEAD SCREW M6x12
LEG SHIELD R
7
8
N3120130
0335618
10
R1200220
11
12
R1122340
CUSHION 9x20x2
13
S1200700
RETAINER CLIP COMP. PANEL
COVER FRAME R
14
15
R1220360
CUSHION COVER FRAME
16
N3130100
CUSHION FRAME COVER
17
R1122350
CUSHION 12x21x2
18
R1220120
COVER MAIN PIPE CENTER
19
R1121330
LID ELECTRICAL BOX
20
N2200500
21
R1121320
CUP WASHER UTILITY BOX
22
R1121310
CUSHION UTILITY BOX
23
R1122360
UTILITY BOX
64
REMARKS
Ref. page 103
Ref. page 103
Ref. page 103
Ref. page 103
Style Parts
Figure 20
10
9
10
25
9
24
20
17
14
27
21
12 19
22
26
18
28
30
23
29 6
10
15
5
13
9
31
16
10
11
16
32
12
10
34
33
32
7
6
5
4
32
13
38
35
37
10
10
36
40
13
FW
39
33
10
8
65
Style Parts
QTY
REF NO.
PART NO.
DESCRIPTION
24
M7110280
HEX FL BOLT M8x30
25
R1220200
PILLION HANDLE (DISC & CW)
26
R1220650
27
R1220700
NEO 110D
DISC
NA
PILLION HANDLE COMP (DRUM)
NA
NA
NA
HOLDER PILLION HANDLE
NA
NA
NA
PLATE, HOLDER PILLION HANDLE
NA
NA
NA
CAP, PILLION HANDLE
NA
NA
NA
30
COVER TAIL CENTER
31
COVER FRAME L
CRR FLANGED PAN HD TAPPING SCREW ST4x13
CRR TRUSS HEAD SCREW M6x16-6.8-ZNK
35
COVER MAIN PIPE L
Ref. page 103
36
LEG SHIELD L
Ref. page 103
28
29
R1320510
32
M1201000
33
0332275
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
NEO 110
DRUM
37
R1220380
BRKT COMP COVER MAIN PIPE
38
N3200220
HEX FLANGE BOLT M6x16
COVER MAIN PIPE L
SOCKET MOBILE CHARGER
39
40
R1160280
66
Ref. page 103
Ref. page 103

Figure 21
Drum
version
Disc
version
13
10
15
3
11
12
13
7
2
14
5
17
16
18
4
6
1
1
14
FW
67

QTY
REF NO.
PART NO.
0332275
P1200100
420051
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
12
12
12
12
SPRING WASHER B7
FENDER FRONT UPPER
R1200260
CUP WASHER
N3200220
HEX FL BOLT M6x16 ZNG
R1220360
CUSHION COVER FRAME
N3100230
CLIP
NA
NA
NA
R1220020
FENDER FRONT LOWER
10
S1125320
CLAMP HOSE
NA
11
N3100220
GUIDE CLAMP
NA
NA
NA
12
U2100190
CAP FENDER FRONT
NA
13
S1200700
RETAINER CLIP COMP. PANEL
14
0335618
15
R1220540
REFLEX REFLECTOR ASSY
16
R1220040
FENDER REAR
17
0335558
18
420302700
HEX NUT M5
68
REMARKS
Ref page 103
Figure 22
Basic Version
Plus Version
20
1
19
2
18
3
17
5
7
10 11
9
13
16
12
14
15
69
QTY
REF NO.
PART NO.
R1320180
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
CASE TOP
NA
SPEEDO & ODOMETER UNIT
NA
R1320190
CASE BOTTOM
NA
R1320290
GROMMET
R1320740
BULB 1.7 W (T10)
NA
R1320750
BULB 1.7 W (T6.5)
NA
R1320730
BULB 3.4 W (T10)
NA
R1320720
ASSY WIRING HARNESS
NA
K200320
CRR FLANGED PAN HD TAPPING SCREW ST4.2x16
NA
COVER HANDLE REAR
NA
10
11
R1160220
SWITCH BEAM CONTROL
NA
12
R1160230
SWITCH HORN
NA
13
R1160210
SWITCH TSL
NA
14
M1200660
NA
15
R1200280
NA
16
R1160200
SWITCH ELECTRIC STARTER
NA
17
R1160190
SWITCH LIGHTING
NA
COVER HANDLE REAR
NA
NA
NA
18
19
M1201000
CRR FLANGED PAN HD TAPPING SCREW ST4x13
NA
NA
NA
20
R1160290
SWITCH ASSY L
NA
NA
NA
21
R1160300
SWITCH ASSY R
NA
NA
NA
22
R1320250
CASE ASSY SPEEDOMETER
NA
NA
NA
23
R1320280
PCB UNIT
NA
NA
NA
70
REMARKS
Ref page 103
Ref page 103
Figure 22
Basic Version
Plus Version
20
1
19
2
18
3
17
5
7
10 11
9
13
16
12
14
15
71
QTY
REF NO.
PART NO.
24
R1320270
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
FRONT DIAL SPEEDOMETER
NA
NA
NA
R1320260
LENS SPEEDOMETER
NA
NA
NA
26
R1220030
SPEEDOMETER ASSY DRUM & DISC
NA
27
R1220430
SPEEDOMETER ASSY CW
NA
NA
NA
72
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Electrical
Figure 23
29
35
28
27
26
25
33
32
34
24
30
23
22
31
21 20
19
18
17
16
15
38
39
12
36
37
41
40
13
14
8
7
3
5
6
9
10
11
73
Electrical
QTY
REF NO.
PART NO.
DESCRIPTION
R1160020
WIRING HARNESS
R1160310
WIRING HARNESS
R1321390
FUSE
R1160040
RELAY STARTER MOTOR
4A
R1321350
BOOT, REALAY STARTER
R1160430
SWITCH ASSY STOP LAMP
R1110980
SPRING STOP LAMP SWITCH
R1060020
IGNITION COIL
N3200220
R1060200
SEAL HT CORD
10
N8060170
SUPPRESSOR CAP ASSY
11
S1060310
SEAL SPARK PLUG
12
R1321700
GLOW TOP COVER
13
0332238
CRR CSK HEAD SCREW M6X12 ZNB
14
R1160080
STEERING/IGNITION LOCK
15
N9160130
HORN ASSY
16
0331058
BOLT FRONT FOOTREST
17
0330318
18
R1160440
BOOT WIRING HARNESS
19
R1060070
REGULATOR DC
21
N3200220
22
R1060180
DIGITAL AC CDI
23
R1321360
BOOT, CDI
NEO 110
DRUM
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
1
1
74
Electrical
Figure 23
29
35
28
27
26
25
33
32
34
24
30
23
22
31
21 20
19
18
17
16
15
38
39
12
36
37
41
40
13
14
8
7
3
5
6
9
10
11
75
Electrical
QTY
REF NO.
PART NO.
24
R1321340
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
BOOT, ELECTRONIC FLASHER
N9160380
ELECTRONIC FLASHER
26
R1060120
SEALED BATTERY 12 V 4 Ah
27
R1321380
SCREW, BATTERY TERMINAL
28
R1321410
BOOT, BATTERY POSITIVE TERMINAL
29
K211110
BAND BATTERY
30
N3200220
31
R1121480
BATTERY HOLDER
32
0335558
33
0331708
34
R1160050
FUEL SENDER UNIT
35
R1160060
CORD SET SWITCHES
NA
36
R1321690
BRKT, THROTTLE SWITCH
37
8200120
CRR FL PAN HD SCREW M5x11
38
420353700
HEXAGONAL WELD NUT M5
39
8200320
CIRCLIP 5.0 IS:3075 TYPE E
40
R1160370
THROTTLE SWITCH ASSY
41
R1060260
SENSOR LEAD WIRE
42
R1321370
BLANK KEY
76
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Front Suspension
Figure 24
16
17
18
19
20
Dis
21
22
11
10
rak
eV
ers
eV
ers
ion
28
21
cB
rak
23
Dis
cB
12
24
13
25
14
ion
1
5
26
4
15
27
29
D
FW
2
77
Front Suspension
QTY
REF NO.
PART NO.
DESCRIPTION
R1100300
OUTER TUBE L (DISC)
R1100440
NEO 110
DRUM
NEO 110D
DISC
NA
BOLT HEX. SOC. HEAD (M8X1.25)
R1100430
GASKET, BIG
R1100450
OUTER TUBE L
R1100320
SPINDLE TAPER
R1100340
SPRING - 2
R1100330
PISTON
R1100350
PISTON RING
R1100370
OIL SEAL
10
R1100380
CIRCLIP
11
R1100390
DUST SEAL
12
R1100410
BOLT CAP
13
R1100420
O' RING
14
R1100360
INNER TUBE ASSY
15
R1100400
SPRING - 1
16
410058000
STEERING LOCK NUT
17
K3100830
WASHER, STEERING STEM
18
0254088
ARRESTER, STEERING STEM
19
R1100290
DUST SEAL
20
S1125290
RACE, STEERING INNER
21
420404000
3/16 BALLS
51
51
51
51
22
S1101150
RACE, STEERING OUTER
23
R1121210
CUP BOTTOM
78
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Front Suspension
Figure 24
16
17
18
19
20
Dis
21
22
11
10
rak
eV
ers
eV
ers
ion
28
21
cB
rak
23
Dis
cB
12
24
13
25
14
ion
1
5
26
4
15
27
29
D
FW
2
79
Front Suspension
QTY
REF NO.
PART NO.
24
R1100120
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
CONE BOTTOM
R1100140
DUST SEAL
26
R1100020
LOWER BRKT COMP
27
R1200160
28
R1100460
OUTER TUBE R
29
R1100310
OUTER TUBE R (DISC)
NA
30
R1100190
LEG ASSY L
NA
NA
NA
31
R1100200
LEG ASSY R
NA
NA
NA
32
R1100060
LEG ASSY L
NA
33
R1100180
LEG ASSY R
NA
34
R1321080
STEERING CONE KIT
80
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 25
36
2
35
34
15
23
14
16
17
21
20
19
10
25
13
24
22
26
12
27
11
18
30
28
D
FW
33
29
31
81
32

QTY
REF NO.
PART NO.
DESCRIPTION
S1200790
HEX FLANGE U NUT
R1110970
SPACER COMP FRONT WHEEL
N8110550
BALL BEARING 10x30x9
R1110130
TYRE 2.5" X 17", FRONT
R1110740
TUBE 17"
R1110680
RIM TAPE
R1110700
RIM WHEEL 1.4" x 17"
R1110200
SPOKE, OUTER
18
8A
R1321160
SPOKE & NIPPLE SET OUTER
R1110210
SPOKE, INNER
18
9A
R1321160
SPOKE & NIPPLE SET INNER
10
411005000
NIPPLE, WHEEL SPOKE
36
11
N5110210
SPACER COMP FRONT HUB
13
N81110830
OIL SEAL, FR BRAKE PANEL
14
3230515
SPRING, BRAKE SHOE
15
420510700
HEX SCREW M5x16
15
N5111250
SET, BRAKE SHOE ASSY
16
0335558
PUNCHED WASHER
16
N5110790
THRUST WASHER, GEAR SPEEDOMETER
17
R1110930
GEAR SPEEDOMETER-20T
18
K3110470
CAM, BRAKE
19
R1110950
PANEL ASSY FRONT
19
R1111000
PANEL, BRAKE FRONT
NEO 110
DRUM
82
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 25
36
2
35
34
15
23
14
16
17
21
20
19
10
25
13
24
22
26
12
27
11
18
30
28
D
FW
33
29
31
83
32

QTY
REF NO.
PART NO.
DESCRIPTION
20
N31110120
THRUST WASHER,SPEEDOMETER PINION
21
R1110940
PINION SPEEDOMETER
22
0335078
THRUST WASHER,SPEEDOMETER PINION
23
N8111570
BUSHING, SPEEDOMETER PINION OUTER
24
N8200240
SEAL PINION BRAKE PANEL
25
R1111050
PANEL SUB ASSY
27
R1110960
AXLE DIA 10x200
28
0331248
HEX BOLT, M6x1x33
28
0178030
O RING BRAKE CAM
29
0335698
30
N5110630
LEVER, FRONT BRAKE CAM
31
420001700
PUNCHED WASHER A6.6
32
R1110910
WHEEL HUB FRONT (DRUM)
32
420305700
HEX NUT M6
33
R1110920
HUB ASSY FRONT (DRUM)
34
N5111119
SHOE COMP BRAKE
35
R1170090
SPEEDO CABLE
36
R1110330
WHEEL ASSY, FRONT (DRUM)
NEO 110
DRUM
84
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 26
CW version
17
Disc version
19
18
25
8
5
12
26
27
28
CW version
11
10
20
13
14
16
5
21
15
D
FW
85

QTY
REF NO.
PART NO.
S1200790
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
HEX FLANGE U NUT
NA
R1110430
DISC FRONT BRAKE
NA
M7110280
HEX FL BOLT M8x30
NA
R1110540
SPACER COMP, FRONT WHEEL (DISC)
NA
NA
N3200010
BALL BEARING 12x37x12 C3 6301 RS1
NA
R1110130
TYRE 2.5" X 17", FRONT
NA
R1110740
TUBE 17"
NA
R1110530
RIM TAPE
NA
NA
R1110700
RIM WHEEL 1.4" x 17"
NA
NA
10
411005000
NIPPLE, WHEEL SPOKE
NA
36
36
NA
11
R1110290
SPOKE, OUTER
NA
18
18
NA
11A
R1321470
SPOKE SET FRONT, OUTER (DISC)
NA
NA
12
R1110280
SPOKE, INNER
NA
18
18
NA
12A
R1321440
SPOKE SET FRONT, INNER (DISC)
NA
NA
13
M7110160
SPACER FR HUB BRG (DISC)
NA
NA
14
R1110660
HUB DRIVE SET (DISC)
NA
NA
15
R1110580
AXLE DIA 12x208 (DISC&CW)
NA
16
R1110610
WHEEL HUB FRONT (DISC)
NA
NA
17
R1110620
HUB ASSY, FRONT (DISC)
NA
NA
18
R1110850
ALLOY WHEEL FRONT M/C
NA
NA
NA
19
R1110540
SPACER COMP (CW)
NA
NA
NA
20
R1110760
SPACER COMP FR HUB (CW)
NA
NA
NA
21
R1170040
SPEEDO CABLE (DISC)
NA
NA
86
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS

Figure 26
CW version
17
Disc version
19
18
25
8
5
12
26
27
28
CW version
11
10
20
13
14
16
5
21
15
D
FW
87

QTY
REF NO.
PART NO.
22
R1111010
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
HUB DRIVE SET (CW)
NA
NA
NA
23
PUNCHED WASHER
NA
NA
24
CRR CSK SCREW
NA
NA
88
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Rear Suspension
Figure 27
8
9
10
11
12
7
13
20
14
15
16
17
2
3
10
19
18
21
25
26
27
FW
22
23
24
89
Rear Suspension
QTY
REF NO.
PART NO.
0331348
P1200190
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
BOLT TORQUE LINK
WAVE SPRING WASHER M10 ZNB
0336018
0334218
HEX NUT M8
0330048
SPLIT PIN 2.0x20
R1090310
TORQUE LINK
R1090430
SHOCK ABSORBER REAR
R1091010
DAMPER ASSY
R1090980
BUSHING TOP & BOTTOM
10
R1090950
SLEEVE TOP & BOTTOM
11
N3200050
12
R1090910
SPRING RETAINER TOP
13
R1091000
OUTER COIL SPRING
14
R1091040
BUMP STOP
SPRING RETAINER BOTTOM
15
NEO 110D NEO 110 XI

PLUS DISC
- CW
16
R1091030
HEX NUT M8x1.25
17
R1091020
EYELET BOTTOM
18
R1200200
19
R1090020
SWINGARM COMP
SWINGARM ASSY
20
21
R1110990
AXLE M10x280
22
R1090350
BUFFER CHAIN
23
R1090420
SILENT BLOC
90
REMARKS
Rear Suspension
Figure 27
8
9
10
11
12
7
13
20
14
15
16
17
2
3
10
19
18
21
25
26
27
FW
22
23
24
91
Rear Suspension
QTY
REF NO.
PART NO.
24
K200570
25
R1090300
26
0335928
27
N8200100
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
HEX FLANGE U-NUT M10x1.25
CHAIN COVER
HEX SCREW M6x12
92
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Rear Wheel Assembly

Figure 28
6
8
39
11
12
17
16
13
14
38
15
10
20
23
Plus version
40
24
19
18
25
28
31
26
32
19
22
27
21
29
30
34
WD
33
35
36
2
37
93
Rear Wheel Assembly

QTY
REF NO.
PART NO.
S1200790
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
HEX FLANGE U NUT
R1200330
R1110510
SPACER R, REAR AXLE
R1090070
CHAIN ADJUSTER COMP.
R1090410
CLAMP CHAIN ADJUSTER
420305700
HEX NUT M6
M1200900
HEX FLANGE NUT M6x1
0331248
HEX BOLT M6x33
R1110590
LEVER REAR BRAKE CAM
10
N3200070
11
0178030
O' RING - BRAKE CAM
12
N2110290
BRAKE PANEL REAR COMP
13
S1111710
CAM BRAKE
14
S1111990
SHOE COMPLETE BRAKE
15
S1112020
SPRING BRAKE SHOE
16
3171090
SET, SHOE BRAKE ASSY
17
R1110090
TYRE 2.75" x 17", REAR
18
R1110520
TUBE 17"
19
N3200010
BALL BEARING 12x37x12 C3 6301 RS1
20
R1110530
RIM TAPE
NA
21
R1110710
RIM WHEEL 1.6"x17"
NA
22
R1110250
SPOKE, OUTER
18
18
18
NA
22A
R1321470
SPOKE SET REAR, OUTER
NA
94
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
3171090
Rear Wheel Assembly

Figure 28
6
8
39
11
12
17
16
13
14
38
15
10
20
23
Plus version
40
24
19
18
25
28
31
26
32
19
22
27
21
29
30
34
WD
33
35
36
2
37
95
Rear Wheel Assembly

QTY
REF NO.
PART NO.
23
R1110260
23A
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
SPOKE, INNER
18
18
18
NA
R1320660
SPOKE SET REAR, INNER
NA
24
N8111250
NIPPLE WHEEL SPOKE
36
36
36
NA
25
N2110670
WATER SEAL RING
26
N2110190
SPACER COMP FRONT HUB
27
N2110360
ABSORBER SHOCK REAR HUB
28
R1110490
SPACER, REAR SPROCKET MTG DRUM
29
0331318
BOLT REAR SPROCKET
30
R1110480
DRUM SPROCKET REAR M/C
31
R1200130
BALL BEARING 17x40x12 RS1
32
R1200140
OIL SEAL
33
R1110460
SPROCKET 39T
33A
R1321070
CHAIN & SPROCKET KIT
34
N3110470
WASHER SPROCKET
35
0334548
HEXAGONAL NUT M8
36
R1110500
SPACER L, REAR AXLE
37
R1110570
AXLE REAR M12x240
38
R1110630
WHEEL HUB REAR
NA
39
R1110640
HUB ASSY REAR
NA
40
R1110880
ALLOY WHEEL REAR M/C
NA
NA
NA
41
R1110070
WHEEL ASSY REAR
NA
42
R1110890
WHEEL ASSY REAR
NA
NA
NA
96
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Disc Brake Assembly
14
Figure 29
13
12
3
4
11
5
6
7
15
16
8
25
9
10
23
26
24
33
30
17
27
34
28
20
32
29
35
36
18
31
38
39
40
19
37
21
22
FW
97
Disc Brake Assembly

QTY
REF NO.
PART NO.
R1150860
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
BOOT COMP
NA
R1150880
CIRCLIP
NA
R1150830
SECONDARY CUP
NA
R1150850
PISTON
NA
R1150840
PRIMARY CUP
NA
R1150870
SPRING
NA
R1150900
BOLT BRAKE LEVER
NA
R1150470
BRAKE LEVER
NA
R1150890
FLANGE 6MM NUT
NA
10
N9161070
BRAKE SWITCH AND HARNESS
NA
11
R1150820
DIAPHRAGM
NA
12
R1150800
PLATE DIAPHRAGM
NA
13
R1150790
RESERVOIR CAP
NA
14
R1150810
SCREW PLATE-M4X12
NA
15
R1150910
HOLDER
NA
16
R1150920
HOLDER BOLT
NA
17
N3200220
HEX FL BOLT M6X16 ZNG
NA
18
R1100240
CLAMP DISC BRAKE HOSE
NA
19
R1100230
HOLDER COMP DISC BRAKE HOSE
NA
20
R1110400
HOSE BRAKE FR DISC
NA
21
N9111330
WASHER BANJO
NA
22
N9111320
BANJO BOLT
NA
23
420051000
SPRING WASHER B7
NA
98
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Disc Brake Assembly
14
Figure 29
13
12
3
4
11
5
6
7
15
16
8
25
9
10
23
26
24
33
30
17
27
34
28
20
32
29
35
36
18
31
38
39
40
19
37
21
22
FW
99
Disc Brake Assembly

QTY
REF NO.
PART NO.
24
0332275
25
DESCRIPTION
NEO 110
DRUM
NEO 110D
DISC
CRR PAN HD SCREW M6X16
NA
R1111090
BOOT B
NA
26
R1111100
PIN BOLT A
NA
27
R1111170
BUSH BOOT PIN
NA
28
R1111150
PIN BOLT B
NA
29
R1111060
PLUG PIN
NA
30
R1111120
PIN HANGER
NA
31
R1111110
PAD SPRING
NA
32
R1111070
BLEEDER
NA
33
R1111080
CAP BLEEDER
NA
34
R1111130
INNER HEX NUT
NA
35
R1111180
BRACKET COMP FRONT
NA
36
R1111200
SEAL PISTON
NA
37
R1111190
DUST SEAL
NA
38
R1111160
PISTON CALIPER
NA
39
N9111300
PAD SET
NA
40
U2200010
HEX FLANGED BOLT M8X27
NA
41
R1150390
MASTER CYLINDER ASSY
NA
42
R1110650
CALIPER ASSY
NA
100
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Toolkit
Figure 30
9
4
101
Toolkit
QTY
REF NO.
PART NO.
DESCRIPTION
R1210060
TOOL BAG
R1210080
SPANNER 4x8
0300098
SPANNER 14x17
R1210070
BOX SPANNER 14x16
0300148
BIT (+) (-)
0300138
BIT (+) NO.3
0300150
GRIP DRIVER
S1210800
DE SPANNER 8x10
0300088
DE SPANNER 10x12
NEO 110
DRUM
102
NEO 110D
DISC
NEO 110D NEO 110 XI

PLUS DISC
- CW
REMARKS
Coloured Parts
NEO 110 DRUM (CLASSIC BLACK)
NEO 110D (REFRESHING BLUE)
REF.
NO
REF.
NO
R12201000DC
LEG SHIELD L
R12201007BA
LEG SHIELD L
R12201100DC
LEG SHIELD R
R12201107BA
LEG SHIELD R
R12201600D
COVER MAIN PIPE L
R12201607BB
COVER MAIN PIPE L
R12201700D
COVER MAIN PIPE R
R12201707BB
COVER MAIN PIPE R
R12200790D
COVER HANDLE FRONT
R12200790D
COVER HANDLE FRONT
R12203390D
COVER HANDLE REAR
R12203390D
COVER HANDLE REAR
R12200190D
FENDER FRONT UPPER
R12200190D
FENDER FRONT UPPER
R12201300DE
COVER FRAME L
R12201300DC
COVER FRAME L
R12201400DE
COVER FRAME R
R12201400DC
COVER FRAME R
10
R12201590D
COVER TAIL CENTER
10
R12201590D
COVER TAIL CENTER
11
R12200900D
COVER FRAME HEAD
11
R12200900D
COVER FRAME HEAD
12
R1030270C
COVER, COVER CLUTCH
12
R1030270C
COVER, COVER CLUTCH
13
R1210870
TAPE SET (LACQUARED)
13
R1211350
103
Coloured Parts
NEO 110D (MAGICAL SILVER)
NEO 110D PLUS (CRIMSON RED)
REF.
NO
REF.
NO
R1220100CA
LEG SHIELD L
R12201000DD
LEG SHIELD L
R1220110CA
LEG SHIELD R
R12201100DD
LEG SHIELD R
R1220160CA
COVER MAIN PIPE L
R12201602HA
COVER MAIN PIPE L
R1220170CA
COVER MAIN PIPE R
R12201702HA
COVER MAIN PIPE R
R12200790D
COVER HANDLE FRONT
R12204002H
COVER HANDLE FRONT
R12203390D
COVER HANDLE REAR
R12203392H
COVER HANDLE REAR
R12200190D
FENDER FRONT UPPER
R12200102H
FENDER FRONT UPPER
R12201300DD
COVER FRAME L
R1220130CC
COVER FRAME L
R12201400DD
COVER FRAME R
R1220140CC
COVER FRAME R
10
R12201590D
COVER TAIL CENTER
10
R1220159C
COVER TAIL CENTER
11
R12200900D
COVER FRAME HEAD
11
R1220090C
COVER FRAME HEAD
12
R1030270C
COVER, COVER CLUTCH
12
R10302700D
COVER, COVER CLUTCH
13
R1211480
13
R1211190
104
Coloured Parts
NEO 110D PLUS (REFRESHING BLUE)
REF.
NO
1
R12201000DE
LEG SHIELD L
R12201100DE
LEG SHIELD R
R12201607BA
COVER MAIN PIPE L
R12201707BA
COVER MAIN PIPE R
R12204007B
COVER HANDLE FRONT
R12203397B
COVER HANDLE REAR
R12200190D
FENDER FRONT UPPER
R1220130CD
COVER FRAME L
R1220140CD
COVER FRAME R
10
R1220159C
COVER TAIL CENTER
11
R1220090C
COVER FRAME HEAD
12
R10302700D
COVER, COVER CLUTCH
13
R1211170
105
Coloured Parts
NEO 110 XI - CW (CRIMSON RED WHITE)
NEO 110 XI - CW (REFRESHING SILVER BLUE)
REF.
NO
REF.
NO
R12201000D
LEG SHIELD L
R12201000DA
LEG SHIELD L
R12201100D
LEG SHIELD R
R12201100DA
LEG SHIELD R
R12201602H
COVER MAIN PIPE L
R12201607B
COVER MAIN PIPE L
R12201702H
COVER MAIN PIPE R
R12201707B
COVER MAIN PIPE R
R12204002H
COVER HANDLE FRONT
R12204007B
COVER HANDLE FRONT
R12200892H
COVER HANDLE REAR
R12200897B
COVER HANDLE REAR
R12200102H
FENDER FRONT UPPER
R12200107B
FENDER FRONT UPPER
R1220130CB
COVER FRAME L
R1220130C
COVER FRAME L
R1220140CB
COVER FRAME R
R1220140C
COVER FRAME R
10
R1220159C
COVER TAIL CENTER
10
R1220159C
COVER TAIL CENTER
11
R1220090C
COVER FRAME HEAD
11
R1220090C
COVER FRAME HEAD
12
R10302700D
COVER, COVER CLUTCH
12
R10302700D
COVER, COVER CLUTCH
13
R1210890
13
R1211180
106
NUMERICAL INDEX
PART. NO
FIG. NO.
REF. NO.
REF. NO
PART NO.
107
FIG. NO.
REF. NO
PART NO.
FIG. NO.
NUMERICAL INDEX
REF. NO
PART NO.
FIG. NO.
REF. NO
PART NO.
108
FIG. NO.
REF. NO
PART NO.
FIG. NO.
NUMERICAL INDEX
REF. NO
PART NO.
FIG. NO.
REF. NO
PART NO.
109
FIG. NO.
REF. NO
PART NO.
FIG. NO.
NUMERICAL INDEX
REF. NO
PART NO.
FIG. NO.
REF. NO
PART NO.
110
FIG. NO.
REF. NO
PART NO.
FIG. NO.
NUMERICAL INDEX
REF. NO
PART NO.
FIG. NO.
REF. NO
PART NO.
111
FIG. NO.
REF. NO
PART NO.
FIG. NO.
NUMERICAL INDEX
REF. NO
PART NO.
FIG. NO.
REF. NO
PART NO.
112
FIG. NO.
REF. NO
PART NO.
FIG. NO.

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Foreward

PT TVS Motor Company Indonesia 2007, All Rights reserved.

PT. TVS Motor Company Indonesia

PT TVS Motor Company Indonesia 2007, All Rights reserved.

Cylinder Head Assembly ...................................................................................................................... 1

Cylinder & Crankshaft Assembly ........................................................................................................ 5

Clutch & Cover Clutch Assembly ...................................................................................................... 13

Magneto Assembly ............................................................................................................................. 19

Muffler Assembly ................................................................................................................................ 21

Carburettor Assembly ........................................................................................................................ 23

Air Cleaner Assembly ......................................................................................................................... 29

Kickstarter Assembly ......................................................................................................................... 31

Transmission Assembly ..................................................................................................................... 33

Starter Motor Assembly ..................................................................................................................... 41

Fuel System ......................................................................................................................................... 43

PT TVS Motor Company Indonesia 2007, All Rights reserved.

Frame Assembly ................................................................................................................................. 45

Center Stand & Footrest Assembly................................................................................................... 47

Pillion Footrest Assembly .................................................................................................................. 49

Seat Assembly .................................................................................................................................... 51

Handlebar Assembly .......................................................................................................................... 53

Headlamp & RC Lamp Assembly ...................................................................................................... 59

Style Parts ........................................................................................................................................... 63

Front & Rear Fender Assembly ......................................................................................................... 67

Speedometer Assembly ..................................................................................................................... 69

Speedometer Assembly ..................................................................................................................... 71

Front Suspension ............................................................................................................................... 77

Front Wheel Assembly (Drum) .......................................................................................................... 81

Front Wheel Assembly (Disc) ............................................................................................................ 85

PT TVS Motor Company Indonesia 2007, All Rights reserved.

Rear Suspension ................................................................................................................................. 89

Rear Wheel Assembly ........................................................................................................................ 93

Disc Brake Assembly ......................................................................................................................... 97

Toolkit ................................................................................................................................................ 101

Coloured Parts .................................................................................................................................. 103

NUMERICAL INDEX .......................................................................................................................... 107

PT TVS Motor Company Indonesia 2007, All Rights reserved.

Cylinder Head Assembly

Cylinder & Crankshaft Assembly

Clutch & Cover Clutch Assembly

Air Cleaner Assembly

Starter Motor Assembly

PT TVS Motor Company Indonesia 2007, All Rights reserved.

Center Stand & Footrest Assembly

Pillion Footrest Assembly

Headlamp & RC Lamp Assembly

Front & Rear Fender Assembly

PT TVS Motor Company Indonesia 2007, All Rights reserved.

Front Wheel Assembly (Drum)

Front Wheel Assembly (Disc)

Disc Brake Assembly

Rear Wheel Assembly

PT TVS Motor Company Indonesia 2007, All Rights reserved.

Cylinder Head Assembly

PT TVS Motor Company Indonesia 2007, All Rights reserved.

Cylinder Head Assembly

PLUG CYLINDER HEAD

HEX SCREW M6x12 8.8 ZNG

SPROCKET 34T CAMSHAFT (SILENT CHAIN)

PIN SPROCKET KNOCK

CAMCHAIN (SILENT CHAIN)

BOLT CAMCHAIN TENSIONER

GASKET OIL PIPE UNION

STUD M6 [CYL HD & CYLINDER ]