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EK1

Electrocardiog raph
Versions 1 and
Revised 11-95

Service Manual Part No.086027

S BUfdiCk lnC.

15 Ptumb

Street

Mitton,

wt s3s63 u.s.A. (608) 868-6000

Service Manual

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CONTENTS

GENERAL

INFORMATION

PAC
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1.1

1.2 LJ 2
2.1

Basic System Description .............. Block Diagram.............. Soecifications............... SERVICE


Safety and Service Tools and Test

2.2
.J

2.4 2.4
3
3.1

Cautions Equipment.......,..... Printhead Disable....... Automatic Shutdown Disable Setup for 24OV 50/60H2
SAFETY AND PERFORMANCE CHECKS Chassis
Patient

.......................5

............ 5 ............ 5 ..............,..... 5 .....,............. ...,.,.. .5

3.2
3.3
J.+
-

Leakage..... Leakage Printhead Dot Test...... Printhead Protection Test............

.................6 ..................,....6 ..............6

............. ..6

EK 1 0 Et e c trocardiog rap, h

THEORY OF OPERATION

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8.1

SCHEMATICS AND COMPONENT DIAGRAM


Power Supply Circuit
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8,2
QA

.b 8.7

lnput Circuit nput Circuit Schematic (continued) Logic Circuit Logic Circuit Schematic EK10 PCB Component Diagram (prior to Rev. EK10 PCB Component Diagram (Rev, D and

Schematic.. Schematic Schematic (continued)

D)....... after)...

.............28 ..........28 .......................28 .........28 .........28

.....,..............28 .....................28

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Seruice Manual

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1 GENERAL INFORMATION
1.1 BASIC SYSTEM DESCRIPTION
The EK10 is a single channel electrocardiograph which uses a thermal array wrtng system to print standard electrocardiograms. An optional nicad battery allows the EK10 to operate independently of the AC power line for about an hour (long enough to acquire approximately 50 ECGs) before recharging is neces-

power when an AC power source is not connected, This battery is recharged whenever the EK'10 is plugged into an AC line and the power switch is ON. A logic switch allows the battery to charge continuously, even when the rest of

the circuitry is inactive. Overcharge protection


is built-in. ECG data signals are acquired, amplified, filtered, and digitized before being processed further by the system. A microprocessor handles control functions. Operator prompts and menus appear on a 2-line by 2O-character liquid crystaldisplay. User inputs are provided by means of a membrane switch keypad. ECG recordings are printed by the writer assembly, whch conssts of a 48mm thermal array printhead and a DC motor.

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'sary.

A single prnted circuit board assembly, the EK10 PCB, contains the main circuitry for the system. The 12.5V nicad battery provides

WRITER ASSE/!,4ELY

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THERMAL PRINTHEAD PATIENT INPUT

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PC Board
MOTOR

KEYPAD INPUT

\------

------)
1 VOLT OUTPUT

(version 2 only)

1.2 BLOCK DIAGRAM

EK 1 0 El e ctrocardi og rap h

1.3 SPECIFICATIONS
Dimensions: Weight: Power Requirements:
11" x 13"x $3/16"

9lbs. including optional battery


110-120 I 220-240VAC 50/60H2 standard, 30VA 2.SVdc nickel-cadmium battery (optional) 110-120V 2 x 0.3A slow blow, 3AG 220-240V,2 x 160mA time lag, type T 110-120V 24 slow blow 3AG 220-240V,24 time lag, type T 10"C to 40'C

Mains voltage fuses:

Battery fuse: Operating tem perature: Storage temperature:


Relative humidity:

-34'C to 70"C
15% to 90% non-condensing meets or exceeds AAMI standard (unfiltered) .04H2 to 30H2, -3dB (filtered) greater than 50M ohm

Frequency response: Input impedance: Electrode offset tolerance: A/D conversion:


Signal output (version 2 only):

*300mV
B bits 1V out per 1mV input, r10% gain connector, 9-oin D-subminiature

Paper type:
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thermal 25mm/s or 50mm/s 12%

Printout format: Printout device:

single channel, auto or manual


48mm thermal dot array 50mm wde, 45mm grid, 150 ft. roll

Paper dimension:
I aaA 'mal'iaa LVdLI rrdrnItv.

lead imprinted for each trace above waveform floating input with defibrilfation protecton according to AAMt

Patient safety:

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SERVICE

Note: the printhead can be re-enabled onl' by turning the unit OFF and then ON again.

3.
2.1 SAFETY AND SERVICE CAUTIONS
CAUTION

Return to the main menu by selecting

RTNI.

line - PowerMain voltage is present on voltage can be the EKl0 PCB.

2.4 AUTOMATIC SHUT DOWN DISABLE


The EK10 automatically shuts down (returns to standby) after 15 minutes if no keys are pressed. For convenience during repair sessions, this feature can be disabled as follows:

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encountered at the fuse, power switch, and power transformer. Always ensure that the unit s unplugged whenever you are disas-

sembling it.
The

EK|0 uses CMOS integrated circuits

1. From the main menu, press front panel ke-vs


V4 and V6 simultaneouslv to enter the Test

and caution must be taken durng maintenance procedures to prevent damage which can be caused by static electrcity. An anti-static work surface is recommended.

& Setup Menu.

2.

Press the V4 key and the EK.l0 vill display a message indicating that the 15 minute shut down is disabled, Note: the automatic shut down can be reenabled only by turning the unit ()FF and then ON again.

Use only Burdick-approved thermal ECG recording paper. Wax-coated or blush-coated paper will damage the printhead.

3.
2.2 TOOLS AND TEST EQUIPMENT
The EK.l0 requires only standard electronics tools for maintenance to the board level. The following is a list of suggested test equipment. The test equipment should be calibrated periodically and be in good repair.

Return to the main menu by selecting RTN.

2.5 SETUP FOR

24OV 5O/6OHZ

The EK10 can be configured easly for operation at 240V 50/60H2 according to the following

procedure:

Digilal Mullmeter
Leakage Current Meter / Safety Analyzer Oscilloscope Electronic Patient

. Remove use cover. (Ref er to section 5.1 .7.) 2. Remove the two (2) fuses from luse clips. 3. Locate a row of 4 configuration pins on the
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board near the fuse clips. Remove the two (2)lumper blocks from the pins.

4.

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tIOTE: A7164 Allen wrench and smallscrewdriver are suggested for use during removal and replacement procedures.

Locate the center two pns and rcplace one (1) jumper block over these pins.
Insert two (2) 5x20MM Type T 0. 164, 250V fuses into the fuse clips. (Burdicl< part nt,tmber 833098.)

5.
6. 7.
B.

2.3 PRINTHEAD DISABLE


To avoid damage, the printhead should be dis-

Replace fuse cover.


Place a new warning label over ihe fuse cover. (Burdick part number 848773.) Place a new rating labelover the old one, located at the side of the unit. (Rurdick part number 848769.)

abled whenever the writer is activated without the top enclosure in place and paper loaded.

1.

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From the main menu, press front panel keys V4 and V6 simultaneouslv to enter the Test & Setup Menu. Press the V6 key and the EK10 will display a message indicating that the printhead is

2.

CAUTION

disabled.

Always ensure the the EKl0 is configured for the appropriate power line voltage and the correct rating and warning Iables are applied.

EK 1 0 Ele ctroc ardi og ra p h

3 SAFETY AND PERFOR.


MANCE CHECKS
NOTE

6.

With reversed polarity, open ground line and ensure leakaoe current is less than 2AuA.

with a high quality meter or safety analyzer

Leakage tests should be conducted

capable of testing to AAMI specifications. lnappropriate meters can produce erroneous leakage readings. Leakage tests should be performed at a non-conductive
work station. WARNING Use cauton when conducting /hese fesfs. The meter must be suitably insulated and capable of withstanding the power line voltage.

3.3 PRINTHEAD DOT TEST


This test can be used to determine if all the individual printhead dots are functioning properly.

1. From the main menu, press front panel keys


V4 and V6 simultaneously to enter the Test & Setuo Menu.
2. 3.

Press the Lead I key to initiate test. The writer will print a diagonal line, which should be inspected for continuity, Fading at the top or bottom of the page indicates that the printhead is mis-aligned. Individua, dots or groups of dots which do not print indicate a problem with the printhead control circuitry or the printhead itself. Always ensure that the pi'inthead and paper path are kept free of dirt or other foreign materal. For additional information, refer to section 6 Maintenance. Return to the main menu by selecting RTN.

3.1 CHASSIS LEAKAGE

1.

Turn the EK10 rear panel power switch ON.

2. 3. 4. 5.

Connect a leakage meter between the rear panel chassis ground iack and power line ground. Ensure that leakage current is less

than 1@pA.
Open ground line and ensure leakage current is less than 1OOpA. Reverse line polarity and ensure that leakaqe current is less than 100prA with ground
^lea

4.

3.4 PRINTHEAD PROTECTON TEST


This test monitors the printhead strobe. When the test is passed, it indicates that the prnthead protection c ircuitry is fun ction in g p roperly.
1.

With reversed polarity, open ground line and ensure leakage is less than 100lA.

3.2 PATIENT LEAKAGE


NOTE: Leakage should be less than 2O;A through the patient cable and less than lOpA at the patient input connector.
1

From the main menu, press front panel keys


V4 and VG simultaneouslv to enter the Test & Setuo Menu.

2.

Select PHPT to initiate the test. The strobe time is determined, and under normal circumstances, the display indicates that the test was passed.

Connect the oatient cable to the EK10. Turn the rear panel power switch ON. Connect all patient cable leads together. Connect a leakage meter between patient cable leads and power line ground. Ensure leakage is less than 20pA. Open ground line and ensure that leakage current is less than 20pA. Reverse line polarity and ensure that leakage current is less than 20pA wth ground closed.
5.
a.

2. 3. 4. 5.

lf the test was not passed, the display will indicate that the printhead resistance is either too high or too low. lf this occurs, the Printhead Voltage Adjustment must be performed. Refer to page 20 for details. Return to the main menu by selecting RTN.

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Service Manual

PROBLEM SOLVING

4.1 TROUBLESHOOTING
Past experience has shown that a large per centage of service calls are due to poor ECG technique and broken cables. Before disassembling the electrocardiograph, ensure that technique and faulty cables are eliminated as the source of the problem. Refer to the Operator's Manual for additional information,

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EK | 0 Ele ctrocard i og rap h

4.1.1 Display

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SPLAY IS COMPLETELY BLr''NK

I)UNDDK EK\O PLUCGED IN AND IIFAR PANEL rcWEB SWI|CH ON?

O PT I O

NAL B,{TTERY N S TAUE D?

TURN ON AND PI-UG IN

EATTEEY FULLY CHARGED? 1 O. I 2V ACROSS TERMINAL?

RECHARGE OR REPUCE

WTH POWER OFF CHECK ALL


INTERNAL CONNECTIONS. APPLY rcWER. STILLBUNK?

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FUSES F I . F2. AND F3 OK?

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REPUCE AS NECESSARY

APPROX 20.25V ACROSS C I7

FAULN TNANSFONMER TI ON rcWER SOURCE

VOLTAGE AT 1C4.7 TOGGLE FROM APPROX. O.SV TO I5V WEN ONETANDBY K IS PSESSED?

GO TO SECTION A

OV Af 04 BASE V'IIIILE ONl SIANDBYKEY/S pESSED?

FAULW K*SOARD

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POSSIBLE FAILURE OF IC3, 06, OR

04

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Service Manual

4.1.1 Display (contnued)

SUPPLY VOLTAGES OK? APNOX +5V Af 1C2.1, +5V ACBOSS C3l, +8V A lC.l. AND-8V Af D6.4

FAULW rcVEB SUPftY CINCURY

DISABLE PRINTHFAD. ffiESS MANUAL, HEN STAP. DID WITER MOTOR ACTMATE?

FAULTY LOGIC CIRCUINY ON CN PCB

tc26.e us.6)

snoBED HtGH

tc28.s

snoBEo H|GH To LOW?

APnOX. NERY t)rns?

FAULTY IC26 AB LOGIC CIRCUITRY ON CPU rcB

FAULTY IC28 ON LOGIC CIRCUITRY


ON CN) PCB

V/ITH POV/ER OFF, REMOVE 1C29. APPLY POWER. STILL EUNK?

FAULN LOGIC CIRCUITRY


CN CPU

rcB

FAULN LCD MODULE

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EK 1 0 El e ctrocardiog rap h

4.1.2 Writer

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WRITER DOES NOT PfrNT, BU PAPEB ADVANCES

AP%OX. t0.t6V AT J2.14?

DISCONNECI WRITER CABLE


J2.

Af

FAULIY PRINTHEAO

APffiOX t0-t6v

AT J2.14?

FAULTY POWER SUWLY

DISABLE PRIN'|HEAD. PRESS MANUAL ARE LAGIC SIGNALS AT J2.6, J2.1, AND J2.8 SWJTCHING?

MUTLIftE FAILURES ON CPU rcB


AND,OR WNITER

DISCONNECT VlRITER CABLE AT J2. ABE LOGIC SIGNALS AT J2,6, J2. I, AND J2.8 SWTCHNG?

FAULN

V/RITEN CONTROL CIRCUITRY ON CPU rc8

EKl0 Electrocardiograph ji*;

4.2 WAVEFORMS AND TESTPOINTS

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EK 1 0 El e ctrocardiog raph

4.3 CONNECTOR PINOUTS


EKIO PC BOARD

Connector Pln# J1 (ver. 2 only)


1

Name
1V OUT GND

7 J
1

DescripJlon '1V output Chassis ground


Printhead strobe Printhead strobe Chassis ground Transmit data line Chassis ground Data latch signal
+5V Serial clock

STROBEl
STROBE2 GND
TXD

7
T

GND LATCH VDD

UL
STROBE3 THERMISTOR THERMGND PHGND
VH

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11

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PHGND

to
17
1B

VH

PHGND
VH

19

PHGND
VH RL

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Printhead strobe signal Temp. sense to processor Thermistor ground Printhead ground Pri nthead supply voltage Prnthead ground Printhead supply voltage Printhead ground Printhead supply voltage Printhead ground Printhead supply voltage input signal input signal input signal input signal input signal input signal input signal input signal Cable sense A Cable sense B ECG input signal ECG input signal
ECG ECG ECG ECG ECG ECG ECG ECG

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4.3 CONNECTOR PINOUTS (CONTINUED)

Connector

Pln#
1

Name-

Descrlotion
Ground

z
A

VDD
VD
AO

A1
E

6 a
aA

LDT.LDO
KEYBD4-O POWER

+5V supply to LCD Adiust LCD control signal LCD control signal LCD control sgnal LCD data lines Keyboard row lines Front panel power switch Chassis ground Keyboard column lines Earth ground

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GND KEYBDd.a SHIELD

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REMOVAL AND REPLACE. MENT PROCEDURES

halves together. Failure to do so may damage the wires.

5.1.2 LCD Module

5.1 BEMOVAL AND REPLACEMENT


CAUTION

1. Remove the top enclosure as previously


described.

- Always ensure that unit is unplugged prior to performing any disas-

sembly.
NOTE: When removing connectors or wires

2.
3. 4.

Remove cable connecting the LCD module to the EK10 PCB.

from PC boards, observe and mark their position. Careful observation will prevent wire or connector reversal durino re-assembly.

Gently unsnap LCD module from its retainer posts on the top enclosure and remove. Replace in reverse order.

NOTE:The EK10 uses CMOS integrated circuits and cautton must be taken during maintenance procedures to prevent damage which can be caused by statc electricity. An anti-static work surface is recommended.

5.1.3 Writer Assembly


CAUTION:The printhead is susceptible to damage from static electrcity. An ant-statc work surface is recommended.

1. Remove the top enclosure as previously


described.

hr

5.1.1 Top Enclosure

2. 3. 4. 5.

Release latches on either side of the writer

el

1,

Remove paper compartment cover and


uducr,

assembly and carefully slide upwards in slots to access connector.


Remove connector on EKlO PCB atlaching motor. Remove ground wire attached to writer chassis. Carefuily slide writer assembly upwards out of slots.

2.

Turn the EKlO on its back. Remove two (2) Phillips head screws, one at the handle and one at the paper compartment base. Use a

small screwdriver to unlatch the large catch located beneath the paper compartment.

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Disconnect ribbon cable at printhead and


remove writer assembly.

3. 4.

Use a small screwdriver to unlatch the five (5) remaining catches in sequence. Two are located by the carrying handle and three along the left side of the unit. Once the catches are released, carefully turn the EK10 upright again. Open the enclosure by separating the two halves at the carrying handle.
Lay the two halves side by side, taking care not to oull too hard on the connectors attached to the LCD module and membrane switches.

Replace in reverse order.


NOTE: After replacing the writer assembly, adjustments will be necessary. Fefer to printhead voltage and motor speed adjustments on page 20.

F.

5.

5.1.4 Battery (optional)


1

6.

Use the carrying handle to set the EK10 on its side (vertically). Locate the square battery compartment at the lower left corner of the EK10's back panel. Use a small screwdriver to release the latch on the battery compartment cover. The battery rests inside the compartment cover. While holding the cover, gently tip

Re-assemble by carefully aligning the two halves and snapping them together. Replace screws.
NOTE: Always ensure that internal wires are properly routed before snapping enclosure

2.
3.

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Service Manual

4.3 CONNECTOR PTNOUTS

(CONTTNUED)

Connector

Pln#
1

Name

D.escription
Ground

v55
VDD
VD
AO

3 4
5

A1 E

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LD7-LDO KEYBD4.O POWER

+5V supply to LCD Adjust LCD control signal LCD control signal LCD control signal LCD data lnes Keyboard row lines Front panel power switch Chassis ground Keyboard column lines Earth ground

J6

1-5

6
7
B-1
1

GND KEYBDd-a SHIELD

12

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the unit so the weight of the battery causes lhe cover to drop out of place. Use a long-nose pliers to disconnect the battery terminal connector from the PC board. CAUTION: Pullon the connector, not the wires themselves.

o.

Lift the EK10 PCB up and out of bottom enclosure.

7.

Replace in reverse order. NOTE:After replacing the EK10 PCB, adjustments will be necessary. Refer to printhead voltage and motor speed adjustments on page 20

5.

Replace in reverse order.


NOTE: Ensure that battery terminalwires are properly routed in the compartment cover. The wires are damaged easily if they become trapped between the cover and main assembly,

5.1.6 Battery Fuse


The battery fuse is located on the EK10 PCB. Refer to the previous instructions for EK10 PCB removal. lf replacement is necessary, use only a fuse of the same type and rating.

5.1.5 EK10 PCB

1.

Remove the battery as previously

5.1.7 Power Llne Fuses


The oower line fuses are accessible from the bottom of the EK10. lf reolacement is necessary, use only a fuse of the same type and rating.

described.

2. 3. 4. 5.

Remove the top enclosure as previously

described.
Remove the writer assembly as prevously

described. Unplug connector on EK10 PCB attaching


LCD module. Carefully disconnect cable at EK10 PCB attaching membrane switch keypad.

1. Ensure that the unit is unplugged. 2. Turn the EK10 on its back and locate the
fuse access cover at the corner of unit.

3.
4.

lnsert a 2.5mm Allen wrench into slot next to access cover. Gently fwist the wrench to release latch and remove cover. Replace fuse if necessary and replace access cover.

17

EKl 0 Electroca rdiograph l'.

5,2 EXPLODED VIEW


007514 |j-Lead 007958 Thermal
Patient Cable ECG PaPer (150ft.)

8625'f

Paper ComPartment Cover

C47262 Pwer Cord

833007 Line Fuse 833098 Line Fuse (odd voltage)


8330'f

gattery Fuse
Spool

862282 Thrust Eearlng

862276 Paper

862330 Top Enclosure w/membrane switch

862269

Platen Roller

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862332 Paper Drive AssemblY 862302 LCO Module AssemblY

iF
862523 Bottom Enclosure
8626&a EK10 Versbn 2 PCB 862300 EK|O Versiot I PCB

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862514 Fuse Cover
862499 Rubber Foot
86?278 12.5V Nicad Battery (optional)

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862513 Battery Carrier / Cover

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Seruice Manual

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MAINTENANCE

. Soft, lint-free cloth . Polishing cloth

6.1 PREVENTIVE MAINTENANCE


The purpose of preventive maintenance is to eliminate future problerns as much as possible and to keep the equipment in good operating condition. This ensures safe and satisfactory ECG recordings.
THE FOLLOWING PREVENTIVE MAINTENANCE CHECKS SHOULD BE CARRIED OUT AT LEAST ONCE A YEAR:

. .
.

Distilled water

Mild detergent solution


Soft brush

Disconnect the AC power cord before attempting any cleaning. Clean the housing with a damo cloth. Do not use abrasive cleaners or polishes. Wipe dry with a soft, clean cloth. Also, wipe the paper compartment. CAUTION:Avoid puttng any liquids such as alcohol or solvents directly onto the unit. Contamination from liquids may result in severe electrical damage.

. Visual insoection . Cleaning . Check power cord . Check patient cable . Check leakage currents
Simple maintenance routines, normally performed darly or weekly by the user, are described in the Operating lnstructions. In the event of a malfunction, refer the repair to an authorized Burdick Service Representative.

6.1.3 Power Cable


Check the power cord and appliance inlet for any visible signs of deterioration, loose connections, or burn damage.

6.1.4 Patient Cable


Check the patient cable and input connector for any visible signs of damage or loose connections. Disconnect the patient cable from the unit and inspect it for short circuits, broken wires, or poor contacts by measuring the resistance for individual electrode leads.

6.1.1 Msual Inspection


Check to see if the EK.10 has been subiected to extreme mechanlcal stress, such as a heavy fall, or damage from liquid spills. Check cabinet for cracks and missing parts. Check thermal printhead and clean if necessary. lnspect connectors and cords for signs of deterioration. Check for any signs of abnormal operation. lf problems are apparent, remove the power cable and check the following:

6.2 PRINTHEAD
The thermal array printhead should be kept clean and free of dirt or other foreign materials which can adversely affect its performance. Individual dots or groups of dots which do not print (particularly at the baseline) are an indication that the printhead is dirty. Restdue can be removed effectively by using a small amount of rubbing alcohol and a lint-free swab. Do not use abrasives or cleaners which may damage the printhead.

. .

Are mechanical items firmly attached? Are all internal electrical connections firmly attached? ls there any sign of burning or other damage?

6.1.2 Cleaning
The need for cleaning greatly depends on the environment and frequency of use' The following items are required:

6.3 BATTERY
The EK10's optional 12.5V Nicad battery is located in a battery compartment on the bottom enclosure. Under normal conditions, this battery

19

EK 1 0 El e ctrocardiog raph

will provide approximately one hour of continuous service (about 50 ECG recordings in AUTO mode). Approximately 15 hours are required to fully recharge the battery.
NOTE: The EK10 can be operated under AC
+-

lf necessary, adiust R109 until the displayed value matches the value indicated on the printhead. A hole in the battery com- .. partment is provided for access to R109.
To terminate the adjustment procedure,

power without affecting the charge time. However, if the battery becomes completely discharged, the unit will not operate even under AC power. About once every 6 months, the EK10 should be allowed to run on battery power until the low battery indicator (LB) is displayed on the main menu. Then recharge the unit. This ensures that the battery will operate at full capacty. Under normal circumstances, the battery's life expectancy is 3 - 5 years.

press STOP. Return to the main menu by selecting RTN.

6.5 PAPER SPEED ADJUSTMENT


This adlustrnent should be performed after repair or replacement of the EK10 PCB or writer assembly. lt allows the paper speed to be adiusted for both 25mmis and 50mm/s.
1.

From the main menu, press front panel keys V4 and VO simultaneouslv to enter the Test & Setup Menu. Select SPD to display the Speed Adjust Menu. From this menu. select either 25mm/s or S0mmis. The writer will print a contlnuous strip of calibration lines until the STOP key is pressed.

6.4 PRINTHEAD VOLTAGE


ADJUSTMENT
lf a message indicating high or low printhead resistance is displayed when the EK10 is first powered up, the printhead voltage needs adjustment. Since individual printheads vary in resistance, this adjustment also is necessary ',vhenever the EKlO PCB or printhead has been replaced. The adjustment should be made as
follows:

2.

4.

At 25mm/s the marks should be Smm apart, with 25mm between the large tic marks. At SOmmis they should be 1Omm apart, with 50mm between the large tic marks. The tolerance is x.ZA at 1Oomm. lf necessary, adjust R121 for 25mm/s and R122for SOmm/s until the tic marks are properly spaced. Holes in the battery compartment are provided for access to R121
and R122. Return to the main menu by selecting RTN.

1.

From the main menu, press front panel keys V4 and V6 simultaneouslv to enter the Test & Setup Menu.

5.

2.

Select PHR and compare the displayed value (resistance in ohms) to the value indicated on the printhead. The value on the printhead is visible when the paper com^^r+^^+ vqr.rrerr uuvsr ond paper arg removgd.

20

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6.6 ADJUSTMENT LOCATIONS


The following adjustments can be accessed

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Printhead voltage adjustment (F109)

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EK 1 0 El e ctrocardiog rap h

THEORY OF OPERATION
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7.1 EKl

PCB

Allof the circuitry for the EK10 Electrocardiograph is contained on a single printed circuit board, the EK.l0 PCB. For the purpose of discussion, the circuitry on this board can be identified as follows: power supply, amplifier, microprocessor, keyboard interface, motor control, orinthead control, and LCD nterface.

Once the logic switch is on, power is available to ail the circuits at the drain of Q6. The logic switch can be turned off by pressing the front panel power ON/OFF switch again, or by the PWRDWN signal from the microprocessor. In either case, Q4 is turned off again. This causes the output of lc3 at pin 13 to return to a high condition, turnng off the logic switch Q6.
The +5V power supply is generated 6y lCZ, which has an internal oscillator that produces a +SVDC output through DB, L1 , and C22. R14 and R'f 5 provide the under voltage sensor input. When the output falls below 4.4V Q3 turns on to produce the strobe inhibit signal, STRINH. This signal prevents strobe pulses from enabling the printhead, lf a strobe error is detected, the STRERR signal turns on Q5 to force the strobe inhibit. The isolated power supplies are generated from lC4, a pulse width modulator. lts output voltage varies with the input and load to produce unregulated voltages for three isolated regulators: lCs, lC6, and 1C45. The logic supply voltage is applied to lC4 at pin 7 and to the isolation transformer T2 at pin 5. R24 and C'l9 determine the frequency of the internal oscillators. Pin 6 of lC4 drives the power FET Q7, which in turn drives the transformer. R20 and R2.1 provide

7.1.1 Power Supply


The EK.l0 can be operated at line voltages of 120VAC or 24OVAC. Jumpers select the appropriate setting. The line voltage is applied to transformer T1 through fuses F1 andF2 and the rear panel power switch, S1. An inductor filters electromagnetic nterference that is radiated from the power line. The transformer secondary provides 17VAC to rectifier D1 , The rectifier and C1 produce an unregulated 23V at the input of lC1, a voltage regulator. R2 provides a current path for D3 and D4, which together form a 13.6V reference. CG provides ripple filtering for the reference during low line voltage conditions. R6 provides a current path for R2 during very low line voltage conditons.
The output voltage from lC1 is determined by a 14.2V (t5%) reference at pin A. This voltage

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can be reduced when Q2 turns on to control the battery charge current for BAT1. The battery is charged through D40, fuse F3, and current sense resistor R5. Q2 turns on to maintan maximum charge current to BATl (approximately 100mA)when the voltage across R5 is about 0.6VDC. As BAT.I becomes fully charged, the voltage across R5 is reduced, and correspondingly the charge current is reduced. D41 provides a path for battery current when the EK10 is operating on battery power. R3 and C7 provide output stability for lC1. D40 blocks current flow from the battery into lC1.
When power is first applied to the EK'l0, C10 and RB provide a power up reset. Q4 and lC3 control the logic switch, Q6. When the front panel power ON/OFF switch is pressed, 04 turns off . This causes the output of lC3 at pin 13 to go low, turning on logic switch Q6. C12 and

base current limiting and ground reference for Q7. R22 is the current sense resistor. R25 and C1B form a low pass filter for the over current shut down input at pin 3 of lC4.
The output regulation is controlled by feedback from pins 1 and 4 of T2. D6 and C16 rectify and {ilter the signal, and provide a DC value to the load resistor, R19. A divider network is formed by R17 and R.lB for the feedback voltage applied to pn 2 of lC4. R23 and C17 filter out high frequency transients on the feedback signat. C13 and C14 filter the switching suppty. C15 and R16 form a resonant discharge path for the primary ol T2via D7. Pins 7 and 10 of T2 furnish a pulsating vottage to D11 and C30, which rectify and filter the input for 1C45. lC45 is a vottage regutator which provides +5V for the isolated logic circuitry. The +8.5V isolated suppty is generated by tC5. D9 and C23 rectify and filter the secondary to provide an unregulated +12V at pin B of lOs. R26

zz

aod R27 determine the output voltage. C24 and C25 provide filtering for the +8.5V isolated supply. The -8.5V isolated supply is the same as the +8.5V supply except that the ground and output pins are reversed to yield a negative voltage.

associated components are not present on boards prior to Rev. D.) lC34 is the gain select multiplexer. The x2, x1, andxl12 gain selections are developed across a resistor divider network consisting of R94, R96, and R97. Signals 85 and BG determine which input signal at lC34 will be passed to the offset amplifier, |C16. Signal 87 causes a calibration pulse by turning on Q9. This results in a 1mV input at the lead select multiplexel IC1 1
.

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7.1.2 Amplifier
Since the input circutry for each patient lead is the same, only one input is described n detail. The RA input is current limited by resistor R30 and applied to butfer amplifier lC7-D. Diodes D14 and D15 protect against high voltage defibrillator pulses. Diodes D1 2 and D13 are connected to each of the lead protection diodes and provde a current path to the isolated ground. Capacitor C33 filters out high frequencies on the input signal. After being buffered, the limb lead signals pass through a lead weighting resistor network, RN1, and are applied to the lead select multiplexers lClO and |C11. The chest lead signals are muitiplexed by

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lC'17 is an B-bit serial analog to digital converter. The CS signal enables the converter to clock

data out to the isolation network. This network provides the means to interface non-isolated microprocessor circuitry to the isolated amplifier. Signals are sent across the isolation barrier with the aid of a modulator clock.
The isolated modulator clock signal, ISOCLK, runs at 6MHz and is under control from the microprocessor. ISOCLK provides the modulating signal to lC24-8, which drives transformer TB. The output from TB is sensed by lC22-C,

tc12. lC9-B detects when a S-lead patient cable is attached to the input connector. The cable provides continuity between CSA ancj CSB to cause a high at pin 5, lC9-8. Correspondingly, a high is produced at the inputs to lC13-8, lC13-C, and lC13-D. This selects the V.l chest lead independently of lead selector signals B0When a lGlead cable is used, signals 80-83 determine which lead group is selected. The

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which provides the demodulating clock for lC22-A,lC22-8, and lC22-D. The signal is also sent through lC21-A to serve as the modulating clock for the outout from 1C17. lC21-A drives the output through T3. This output is sensed by lC25-D, which provides the demodulating clock for lC25-A.
When the microprocessor needs data from the A/D converter (lC'17), the AD/CNTRL signal is brought low. This control signal is driven across the isolation barrier to enable lC17 via its CS line. lt is also applied to IC3GA at pin 6 to disable the ADSCLK signal and to lC39-F to enable the CTS signal. The CTS signal is driven through T7 and produces the clock input to 1C17. The data output from lC17 at pin 6 is driven through T4 to provide the ADRXD signal, When data is to be sent to the control shift register (1C19), the AD/CNTRL signal is brought high. This signal disables lC17 and enables the

multiplexer outputs from lC10 and lC1'1 are applied to the differential amplifier composed of lC15-A, lC15-8, and lC'15-D. This amplifier provides a gain of twenty. C92 and R123 produce a low frequency response of 0.05H2.
R5B and C45 mute any high frequencies before the signal is applied to |C16, whlch amplifies

the input by a factor of 50. Transistors Q11 and Q10 provide a mutng function. C92 discharges through these transistors when the muting signal, 84, goes low. The signal is delayed through lC35-A, lC35-8, and associated components to cause an additional discharge of C92. This helps prevent a memory etfect in the capacitor. Q14, Q15, and associated components drive the mutino transistors.(Note: Q14, Q15, and

clock to lC'19 through lC20-C and |C2O-D. The clock results from the ADSCLK signal being enabled at lC36-A when the AD/CNTRL signal is hgh. When AD/CNTRL is returned to a low condition, the transition latches data from lc19 into lC1B.

i i i :

EKl 0 Electrocardiograph

7.1.3 Microprocessor
lC33 is a NEC7B310 microprocessor which has 4 analog to digital converters, 3 timers, DMA circuitry, serial l/O, and peripheral interface ports built in. The microprocessor controls the timing of data acquisition, handles input from the front panel keyboard, and sends the appropriate output to the LCD and thermal printhead. A thermister provides temperature information to the microprocessor, which can shut down the system if the printhead becomes too warm. The system clock originates from Y1, a 12MHz crystal. The signal is buffered by lC39 and lC41 before being applied to the microprocessor. lC29 is the system ROM, which contains the operating progranr for the microprocessor. lC30 provides temporary RAM storage for data and processor commands. lC31 latches address lines A0-A7 when the ALE signal from the microprocessor is applied at pin 11. lC2B produces an enable signal for the liquid crystal display when the appropriate address is presented on lines A13-A15.

before being applied to pin 3 of 1C37. A high from P37

causes the motor to stop. Q12 is the motor current driver, which is driven by the output at pin 6 of 1C37.
R101 provides short cicuit protection.

7.1.5a Motor Control (Revision G)


The paper drive can run at either 2Smm/sec or 50mm/ sec. Field effecttransistors Q17 and Q16 selecteither the 25mm/sec potentiometer R121 or the S0mm/sec potentiometer R122,lf the S0mm/sec speed is selected, the 50MM/25MM signalfrom the microprocessor is high. lC39-E inverts this signal so that the base of Q20 is driven low and the base of Q19 is driven high. This in turn causes the gate of Q16 to go high and the base of Q17 to go low. The 50mmlsec potentiometer, R'122, is thereby selected. lf the 2Smm/sec speed is selected, the 50MM/25MM signalgoes low and the opposite action takes place resulting in Q17 turning off and Q17 turning on which selects the 2Smm/sec potentiometer, R121.

T F

7.1.4 Keyboard Interface


Pull-up resistors in RN3 provide +5V to the keyboard. Static discharge protection for the microprocessor port lines, P0-P7, is provided by R85-R93. When a keyboard switch is pressed, both a column and row are taken low and applied to the microprocessor. The four column signals are also sensed by lC38 and 1C39. R105 and CB1 orovide a 1Oms debounce network before the signal is inverted at lC39-A and applied to the microprocessor's lNT2 line.

lC37 provides the constant speed control. The microprocessor (1C33) turns the motor on and off via the PAUSE/RUN signalfrom its P37 line. To turn the motor on, the signal is brought low and inverted by Q13 before being applied to the gate of Q18. When the gate of Q18 is brought high, Q18 turns on which grounds pins 3 and 4 of lC37 thereby turning it on. A high from P37 causes the motor to stop.

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7.1.6 Printhead Control


The printhead timing cycle requires the data to be
clocked into the printhead logic and latched in the printhead buffer. Data is then strobed onto the thermal array grid.

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7.1.5 Motor Control (Revision F and below)


The paper drive motor can run at either 25mm/sec or SOmm/sec. lC40 is an analog switch that selects the speed by grounding pin 1 or 3, depending on the input at pins 5 and 13. When the SOmm/sec speed is selected, the 50MMi25MM signal is high. lC39-E inverts this signal to apply a low at pin 13 of 1C40. This closes the B switch in lC40 to provide a ground for the S0mm/sec adjustment potentiometer, R122. When the 50MM/ 25MM signal is low, the A switch in lC40 is closed to ground the 25mm/sec adjustment potentiometer,
R121.

The SCLK and TXD signals from the microprocessor


provide clock and data signals the amplifier/printhead switch, 1C27. The P13 line on the microorocessor (1C33) controls switch selection. When this line is low, the TXD and SCLK signals are routed through pins 9 and 10 of lC27 to the printhead. When the P13 line is high, the RXD and TXD lines of the microprocessor are directed to the amplifier circuitry from pins 2 and 3 ot lC27 . R104 provides a ground path to the printhead when the amplifier circuitry is selected 6y 1C27. The strobe signal is generated by the microprocessor at P35 and applied to the printhead through R 1 17. The strobe inhibit signal, STRINH, is connected at R1 17 and inhibits the strobe if a failure is detected. The strobe signal is also applied to the strobe width

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lC37 provides the constant speed control. The microprocessor (1C33) turns the motor on and off via the PAUSE/RUN signalfrom its P37 line. To turn the motor on, the signal is brought low and inverted by Q13

24

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detector circuitry, which is comprised of lC23 and 1C32. The falling edge of the strobe triggers one-shot lC23 and is the D input for flip flop 1C32. lf the strobe pulse is less than 2.0ms, pn 2 of lC32 is high when pin 7 of lC23 returns high, and the output at pin 6 of lC32 remains low. lf the strobe pulse is longer than 2.0ms, pin 2 of lC32 is low when lC23 times out. This causes pin 6 of lC32 to go high, sending the STRERR signal to P16 of the microprocessor and to the strobe inhibit circuitry. A reset signal is applied at pin 1 of lC32 during power up to ensure that the printhead is not strobed during this time.

7.1.7 LCD Interface


1C26, 1C43, and lC44 provide the interface between

the microprocessor and the liquid crystal display. The A1 address line to the LCD is high for read operations and low for write operations. The A0 address line high for data and low for the instruction mode. The LDOLD7 data lines interface with lC43 during a write. During a write operation, the output at lC44-8, pin 4, is high. This signal causes data to be clocked into 1C43. When the output from lC44-B returns low, pin B of lC26-C goes low to latch the data into the LCD. The liquid crystal display has an internal controller and drivers which allow it to operate independently of the microprocessor when new data is not being written to or read from the display.

7.1.8 1V Output (Version 2 only)


This circuitry provides a 1V analog ECG output at pin 1 of the external connector, J1. Pin 7 is ground and the other pins are not used. The digitized ECG signal is applied to an B-bit digital{o-analog converter, 1C46, via data bus lines D0-D7. Current output at lC46 pin 1 is converted to a voltage range of 0 to -5V by lC49-D. The 2.5V reference suppled by D4B and associated components is applied to lC49-C, which shifts the signal level to -2.5V. Configured as a single-pole 40Hz filter, lC49-A and associated components smooth the signal for output. The gain of this output tracks with the unit gain. The software filter does not affect the 1V output signal. lC4B and associated components generate -5V, which is filtered by lC49-B to provide -5V op amp supplies.

25

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SCHEMATICS AND COMPONENT DIAGRAMS


POWER SUPPLY CIRCUIT SCHEMATIC INPUT CRCUIT SCHEMATC INPUT CRCUIT SCHEMATIC (Rev. D and after) INPUT CIRCUIT SCHEMATIC (continued)

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EK10 PCB COMPONENT DIAGRAM (Rev.D, E and F) EK10 PCB COMPONENT DIAGRAM (Rev. G and after)

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