Wire Description

Wire Number
101 102 103 105 107 108 109 112 113 114 115 116 118 119 122 124 126 130 134 136 141 144 149 151 152 158 160 165 169 173 176

Connector Location
Wire Color
BR GN OR BR YL BU PU WH PU WH BR GN OR GY GN BU YL WH GN WH BU YL PK PU BU YL BU GN PU PK GN OR YL PK Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Wiper - Rear (Park) Wiper - Rear (Low) Wiper - Rear (HI) Washer - Front Washer - Rear Radio Speaker - Left Radio Speaker - Left (Commom) Radio Speaker - Right Radio Speaker - Right (Common) A/C Compressor/Refrigerant Pressure SW Blower Motor (HI) Blower Motor (Medium) Blower Motor (Law) A/C SW To Refrigerant SW A/C Clutch Ta Thermostat SW Turn Signal SW To Flasher Differential Lock Blade Cushion Sal Wiper - Aux (Park) Wiper - Aux (Low) Wiper - Aux (HI) Washer - Aux Wiper SW Jumper DC/DC Converter Power Output Condensor Fan Relay To Motors A/C HI Press. Coutout SW To Low Press. SW Front Defroster Fan (Low) Rear Defroster Fan (Low) Front Defroster Fan (HI) Rear Defroster Fan (HI) DC/DC Converter Memory Output Lighting Circuits

Component Location
Machine Location
27 27 27 36 41 42 25 43 43 37 37 37 37 37 37 37 37 39 39 10 10 10 10 39 39 39 10 D B B 39 39 39 33 33 33 38 38 38 38 38 B 39 39 39 39 39 38 C 38 38 C 39 39 17 17 17 17 17 17 17 40 40 40 40 44 45 45 45 45 Alarm - Action Alarm - Backup Alternator (60A STD) Arc - Suppressor Battery Beacon Beacon Breaker - Alternator (60A) Breaker - Convertor (1 5A) Breaker - Headlamp (1 5A) Breaker - Lightbar (15A) Control - Engine Shutdown Control - Neutral Start Control - Secondary Steer Control - Transmission Converter - Voltage Converter - Voltage Flasher Fuses Fuses Fuses (10A) Gauge - Articulation Gauge - Engine Coolant Temperature Gauge - Fuel Level Gauge - Speedometer Gauge - System Air Pressure (Left) Gauge - System Air Pressure (Right) Gauge - Tachometer GrOund - Cab Ground - Engine Ground - Front Frame (A) Ground - Front Frame (ZZ) Ground - Localized Stud Ground - Rear Frame Ground - Strap Lamp - AIH Indicator Lamp - C Shift Pin Lamp - Master Action Lamp - Shift Lever Lamp - Transmission Lamp - Turn Indicator (Left) Lamp - Turn Indicator (Right) Meter - Service Monitor - Electronic Monitoring System(EMS) Motor - Blower Motor - Blower (A/C group) Motor - Blower (Heater group) Motor - Blower/Defroster Motor - Secondary Steer Motor - Starter Motor - Washer (Front Lower) Motor - Washer (Front Upper) Motor - Washer (Rear) Motor - Wiper (Front Lower) Motor - Wiper (Front Upper) Motor - Wiper (Rear) Motors - Condenser Relay - Condenser Relay - Main Relay - Secondary Steer Relay - Start Resistor - Blower Speed Resistor - Blower Speed Component Schematic Location B-8 F-15 D-14 E-14 C-14 C-10 A-12 D-13 F-11 D-10 D-10 E-13 A-8 E-13 A-7 F-10 F-12 E-10 D-9 E-10 B-6 F-5 F-5 E-5 F-5 E-5 E-5 E-5 D-5 C-13 D-6 D-6 F-12 C-13 C-12 D-5 E-5 E-5 B-9 D-5 E-5 E-4 E-10 E-6 A-12 B-10 A-10 E-4 F-13 C-13 F-6 F-6 F-6 C-4 D-4 A-11 B-11 C-10 D-14 F-13 D-13 A-11 E-4 Machine Location C 1 2 3 5,6 7 7 8 13 B B 9 10 9 C 12 13 B B B C A A A A A A A 17 19 39 17 D 8 23 A A A C A A A B A 15 14 E 15 20 19 16 16 16 17 17 18 21 21 8 22 8 E E Component Resistor - Blower Speed (A/C) Resistor - Blower Speed (Heater) Resistor - Panel Lamp Dimmer Resistor - Starter/Diag. Conn Sender-Articulation Sender - Engine Coolant Temp Sender- Fuel Level Sender - Transmission Speed Sensor - Engine Speed Solenoid - A/C Clutch Solenoid - Centershift Solenoid - Differential Unlock Solenoid - Dual Horsepower Solenoid - Dual HP/Shutdown Solenoid - Engine Shutdown Solenoid - Forward Horn Solenoid - Park Brake Solenoid - Start Aid Solenoids - Blade Cushion Solenoids - Transmission Valve (8) Switch - A/C Refrigeration Switch - Air Dryer Switch - Beacon Switch - Beacon Switch - Blower (A/C) Switch - Blower (Heater) Switch - Brake Air Pressure Switch - Brake Air Pressure Switch - Centershift Indicator Switch - Centershift Pin Switch - Cushion Blade Switch - Defroster (Front) Switch - Defroster (Rear) Switch - Differential Unlock Switch - Disconnect Switch - Engine Coolant Temp (Monitor) Switch - Engine Coolant Temp (Start Aid) Switch - Engine Oil Pressure Switch - Flood Lamps Switch - Forward Horn Switch - Fuel Pressure Switch - Head/Tail Lamp Switch - Headlamp Dimmer Switch - Hydraulic Oil Temperature Switch - Inching Pedal Pressure Switch - Key Start Switch - Light Bar Low Beam Switch - Monitor (EMS) Test Switch - Panel Lamp Dimmer Switch - Park Brake Pressure Switch - Primary Steer Switch - Start Aid/Monitor Test Switch - Stoplamp Pressure Switch - Secondary Steer Test Switch - Tail Lamp Switch - Transmission Direction & Speed Switch - Transmission Oil Temp Switch - Turn Signal Switch - Wiper (Front Lower) Switch - Wiper (Front Upper) Switch - Wiper (Rear) Thermostat (A/C) Schematic Location B-11 A-11 E-9 C-14 C-12 A-14 A-13 D-15 B-14 A-13 B-3 E-14 A-13 A-12 D-13 F-3 B-11 A-13 E-2 D-15, E-15 A-13 F-14 B-6 B-10 B-10 A-10 A-2 A-2 B-3 B-9 B-9 A-6 B-6 D-9 C-14 B-14 A-14 C-13 D-8 E-9 B-13 E-8 D-9 C-12 C-15 B-9 E-8 E-8 E-9 B-11 F-10 E-10 A-2 B-8 D-8 A-8 E-15 D-9 A-4 B-4 A-4 B-11 Machine Location 15 E B 42 23 24 25 28 26 22 29 4 22 22 22 10 10 25 30 27 22 31 C C C C 11 11 29 C C C C B 6 24 24 32 B B 24 B B 33 27 C B B B 34 35 B 11 C B C 27 B C C C E 101-1759 9G-4365 9W-2739 9G-1950 8T-8610 8T-8808 7T-9074 7T-6517 7T-9073 6T-2217 7N-8532 7T-4003 3T-3123 3E-7985 3E-6424 111-7088 Inching Pedal Pressure 114-5334 Refrigerant Pressure (A/C) 9X-0378 Engine Oil Pressure 8T-8640 Steering Press 9W-3187 Fuel Pressure (EMS) 7N-9785 Engine Coolant Temp 8N-1 693 Coolant Temperature (Start Aid) 8N-2248 Hyd Oil Temperature

Off Machine Switch Specification

Part No. Function Actuate
45 kPa MAX (6.5 psi MAX) 640 kPa MAX (92.0 psi MAX) 107.2 2.8C (225 5F) 37.8 2.8C (100 5F) 101 .7C MIN (215F MIN) 1206 kPa MAX (l75psiMAX) 93 21 kPa (13.5 3.0 psi) 62.0 kPa MAX (9.0 psi MAX) 75.0 kPa MAX (10.9 psi MAX) 275 to 1750 kPa (40 to 255 psi)

Wire Color
RD BU YL BR WH BU OR PU OR GN PK BR GY PK BU ON PK GN YL GN PK GN PU GN BU BR PU YL PK YL OR Bat (+) HdLmp AuxCkt Key SW Eng Shut AuxCkt Alt Output (+) Term.

Description
Power Circuits

Wire Number
500 501 502 503 504 505 506 507 508 509 511 512 513 515 516 517 521 522 537 556 570 575 576 577 578 584 592 593 597 A503 A504

Description
Accessory Circuits

Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 Start and Charge Diag. CONN 7 CONN 8a CONN 8b CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34a CONN 34b CONN 35a CONN 35b CONN 35c CONN 36 CONN 37 CONN 38 CONN 39 CONN 40 CONN 41 CONN 42 CONN 43 CONN 44 CONN 45 CONN 46 CONN 47 CONN 48 Service Tool CONN 49a CONN 49b CONN 50 CONN 51 CONN 52 CONN 53 CONN 54 CONN 55 CONN 56 CONN 57 CONN 58 CONN 59 CONN 60 CONN 61 CONN 62 CONN 63 CONN 64 CONN 65

Schematic Location
D-15 E-15 E-15 F-14 F-14 E-14 A-14 A-14 A-14 B-13 B-13 B-13 D-13 D-13 D-13 E-13 F-12 F-12 E-12 E-12 E-12 E-12 E-12 D-12 D-12 D-12 B-12 F-11 D-10 D-10 D-10 D-10 D-10 C-10 C-10 C-10 A-10 B-11 A-11 B-9 B-9 E-9 E-9 D-8 D-8 D-8 D-8 B-8 A-8 B-7 B-7 B-7 F-7 F-7 E-6 E-6 E-6 D-6 C-6 C-6 C-6 C-5 A-6 C-5 C-5 B-3 E-3 E-3 F-3 F-3

RENR1434 November 1997

Contact Position
Normally Open Normally Open Normally Closed Normally Closed Normally Closed 1-2 NO 1-3 NC Normally Closed Normally Open Normally Open Normally Open
T

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions
Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Deactuate
5 kPa MIN (0.5 psi MIN) 53040 kPa (77.0 6.0 psi) 93.0C MIN (200F MIN) 26.7C MIN (80F MIN) 93.3C MIN (200F MIN) 700 103 kPa (101.5l5psi) 69 21 kPa (10.0 3.0 psi) 38 20 kPa (5.5 3.0 psi) 50.0 kPa MIN (7.3 psi MIN) -

2M-9346 Brake Air Pressure (Stop Lamp) 3E-2033 Brake/Park Brake Air Pressure

Main Power Rly Output Opr Mon Panel B+ Switched Warning Horn (Forward) Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt A/C Xmsn Ctrl Aux Ckt Aux Ckt Suppl Ster Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Ground Circuits

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi). Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications

Part No.
3E-5383

Component Description
Sender - Articulation Position Solenoid - Dual HP Push Coil Pull Coil Solenoid - Engine Shutdown Start (Latch) Coil Stop (Unlatch) Coil Resistor - Panel Dimmer Resistor - Starter/Diagnostic Conn Sender - Engine Coolant Temp Resistor - Power Solenoid - Blade Cushion Solenoid - Differential Unlock Solenoid - Foward Horn/Park Brake Solenoid - Dual HP Solenoid - Centershift Resistor - Blower Speed Solenoid -Start Aid Solenoids - Transmission Solenoids - A/C Clutch

Resistance (Ohms)
Range - 3 to 97 Ohms 4.2 0.42 16.1 1.61 4.2 0.42 16.1 1.61 25.0 .3 150 7.5 54C (130F) - 560 to 716 110C(230F) - 72 to 82 10.0 0.5 20.1 1.0 33.6 1.0 55.17 5.77 13.5 10 343 1.7 Overall 2.00 .10 Tap 1.00 .05 6 31 3 14.4 0.6

A506 A507 A513

12H, 140H And 160H Motor Graders (NA Version) Electrical System
12H: 4XM1-1395 2WR1-641 8MN1-499 140H: 2ZK1-2391 9ZN1-204 9TN1-399 160H: 9EJ1-509 3GM1-79

Harness And Wire Symbols

1 2

200 201 202 203 207 277 278

BK BK BK BK BK BK BK

Main Chassis Operator Monitor Return XMSN Ctrl Chassis Diagnostic Starter Diagnostic XMSN Ctrl Ident Code 1 XMSN Ctrl ldent Code 2 Basic Machine Circuits

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

600 601 603 604 605 606 608 609 611 614 619 629

BR GY PK OR YL GY GN YL PU PU GN PK

Dash Lamp Basic Dash Lamp Hi Rotary Beacon Stop Lamp Turn Lamp Left Turn Lamp - Right Flood Lamp - Rear Flood Lamp - Side HeadLamp Hi Park/Tail/Dash/Lamp Head Lamp Lo Aux Head Lamp Control Circuits

Wire, Cable, or Harness Assembly Identification Single Wire Connector

Component Part Number

301 302 304 306 307 308 310 311 321 322 326 327 334 373

BU OR WH GN OR YL PU WH BR GY PU PK BU GN

Starter No. 1 Sol Starter No. 1 Resistor to Diagnostic Starter Relay No. 1 Output Starter Relay Coil To Neut Start SW Or Key SW Key SW To Neut Start SW Main Power Relay Coil Start Aid SW To Start Aid Sol Start Aid Sal To Temp SW Bckp Alarm Lamp Travel Alarm Warning Horn (Forward) Key SW C Term. Shutdown Sol Start Aid Sol #2 Start Aid Switch To Timer Monitoring Circuits

A
325-PK-14

A 1
Plug

AA
325-PK-14 Receptacle

9X-1123

Socket

710 727 728 751 752 754 755 758 795 B751 F769 892 893 B899 900 901 902 903 921 977 E937 E938 E939 E940 E941 E942 E943 E944 E945 E946 E947 E948 E949 E975

GN GN BU ON YL BU OR GM YL GN BU BR GN OR PU WH BR GY WH YL PU OR WH BU YL GN BR GY PU OR WH BU YL PU

XSMN Speed Pickup Signal Suppl Ster Motor Relay Suppl Ster Cant SW XMSN Shift Sal No. I Or 3 XMSN Shift Sol No. 2 XMSN Shift Sal No. 3 Or 1 XMSN Shift Sal No. 4 Or 5 AWD Clutch SW Dual Hp Sal Centershift Lock Sol AWD Ta Inch Pedal SW Start Mod Right (-) Part/CAT Data Link (-) Start Mad Right (+) Part/CAT Data Link (+) AWO Agressiveness Cant Lever XMSN Shift Sal No. 4 XMSN Shift Sal Na. 6 XMSN Shift Sol No. 7 XMSN Shift Sal No. 8 XMSN Sal Na 1 Or 3 Return CST Autoshift - Auto/Manual SW 1 MG MESH CNTL - Redundant Neutral MG MESH CNTL - First Gear MG MESH CNTL - Second Gear MG MESH CNTL - Third Gear MG MESH CNTL - Fourth Gear MG MESH CNTL - Fifth Gear MG MESH CNTL - Sixth Gear MG MESH CNTL - Seventh Gear MG MESH CNTL - Eigth Gear MG MESH CNTL - Forward Direct MG MESH CNTL - Reverse Direct MG MESH CNTL - Park MG MESH CNTL - Neutral MESH Lamp

Wire Color

2
Ground Pin or Socket Number Circuit Number Identification

200-BK-14 Wire Gauge

403 404 405 406 408 409 410 411 413 415 417 419 439 441 447 449 450 462 467 485 488 A429 G460

GN YL GY PU WH OR WH PK BR GN GY YL YL OR PK BU YL YL WH YL WH YL GN

Alternator (R) Term. Opr Mon Hyd Oil Temp Opr Mon Oil Press. (Low Setting) Opr Mon Coolant Temp Opr Mon System Air Press. Opr Mon Neut Opr Mon Fault Alarm Opr Mon Master Opr Mon Fuel Press. Opr Man Test SW Primary Ster SW Opr Mon Parking Brake Lamp Indicator Eng Coolant Temp Gage Fuel Level Gage Spdom Sender (Signal No. 1) Tach Sender (+) Suppl Ster Motor Indicator System Fault (Xmsn) Opr Mon Panel AWD Fault Air SW to AIR SW Jumper Articulation Indicator Transmission Temperature SW

At room temperature unless otherwise noted.

1997 Caterpillar All Rights Reserved

Printed in U.S.A.

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Machine locations are repeated for components located close together. A = Operators compartment (Dash). B = Operators compartment (Steering console). C = Operators compartment (Right side console). D = Operators compartment (Headliner). E = Operators compartment (Under seat).

Electrical Schematic Symbols And Definitions

Diagnostic Code Conversion
Code Flashed
11 12 21

Symbols

CID - FMI
N/A N/A 641 F05 642 F05 643 F05 644 F05 645 F05 646 F05 647 F05 648 F05 641 F06 642 F06 643 F06 644 F06 645 F06 646 F06 647 F06 648 F06 641 F03 642 F03 643 F03 644 F03 645 F03 646 F03 647 F03 648 F03 637 F06 444 F05 444 F06 444 F03 688 F06 688 F03 668 F02 668 F03 269 F00 269 F01 701 F02 168 F01 520 F02 268 F02 764 F05 764 F06 764 F03 177 F03 177 F04

Description
T

No diagnostics active No logged diagnostic codes Transmission Solenoid A open circuit Transmission Solenoid B open circuit Transmission Solenoid C open circuit Transmission Solenoid D open circuit Transmission Solenoid E open circuit Transmission Solenoid F open circuit

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

16 6 41 4 43 25 1 28 2 8 19 24 22 37 5 3 26 42 21 33 7 32 9 12 13 D 14 35 E 18 B 39 A 20 15 45 17 30 29

22 23 24 25 26 27 28 31 32

Symbols And Definitions

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.).

31 36 27

Transmission Solenoid H open circuit Transmission Solenoid A short to ground Transmission Solenoid B short to ground Transmission Solenoid C short to ground Transmission Solenoid D short to ground Transmission Solenoid E short to ground Transmission Solenoid F short to ground Transmission Solenoid G short to ground Transmission Solenoid H short to ground Transmission Solenoid A short to battery Transmission Solenoid B short to battery Transmission Solenoid C short to battery Transmission Solenoid D short to battery Transmission Solenoid E short to battery Transmission Solenoid F short to battery Transmission Solenoid G short to battery Transmission Solenoid H short to battery Backup alarm short to ground Start Relay Open Circuit Start Relay Short To Ground Start Relay Short To Battery VHP 1 solenoid short to ground VHP 1 solenoid short to battery Shift lever input invalid Shift lever open/short to +battery Sensor supply voltage above normal Sensor supply voltage below normal Transmission output speed signal incorrect System voltage below normal Invalid transmission configuration code Check programmable parameters Transmission indicator lamp open circuit Transmission indicator lamp short to ground Transmission indicator lamp short to battery Transmission oil temperature sender short to battery or open circuit Transmission oil temperature switch short to ground

23 34 10 C

11 38 40 44

33 34 35 36 37 38 41 42 43 44

Switch (Normally Open): A switch that is closed due to an applied condition, and will open again at a specified point (temp, press, etc.).

RENR1434-00

Transmission Solenoid G open circuit

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

Related Electrical Service Manuals

Title
Alternator (6N-9294 35A): STD Consist No. 3T-6352 Consist No. 7N-9720 Consist No. 9G-4574 Alternator (1 00-5047 50A): ATT Electronic Monitoring System Electronic Transmission Shift Control Starting And Charging Systems Starting Motor: (106-8555) Consist No. 6V-5207 Consist No. 6V-5023 Consist No. 6V-5226

45 46 47 48

Switch (Normally Closed): A switch that is open due to an applied condition, and will close again at a specified point (temp, press, etc.).

Form Number
SENR4978 SENR2082 SEN R4130 SENR2082 SENR2945 SENR6982 SENR2947

7 21 18 14 13 E D 40 15

52 54 55 56 58

Screw Terminals: The circle indicates that the component has screw terminals and a wire can be disconnected from it.

SENR3581 SENR3536 SENR4975

B 41 42 43 25 19 26 32 2 1 36 27 31 28 4 8 3 5 6 23 34 24 33 22 37 12 16 38 11 9 C

59 61 62

No Terminals: No circle indicates that the wire cannot be disconnected from the component.

17 45 39 44

30 29

63 64 65 68 71 72 73

35 10 20

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

74 75 76 77

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Machine Harness Connector And Component Locations

24 Page, EAR

15

14

13
24V IN GROUND

12
176-OR-14 200-BK-10 (NOTE E) 113-OR EE 24V TO 12V CONVERTER 3E-8646 25A CONVERTER BREAKER 3T-2662 EE EE 176-OR-14 15A

11
A 728-BU 200-BK 3 2 1 BU RD BK

10
A GROUND + BATTERY GROUND (RADIO) +12V RADIO +24V IN +12V MEMORY 3 2 6 5 1 4 200-BK 113-OR 200-BK 592-BU 102-BU A513-PK 200-BK 200-BK L66

9
L32 L32

6
A A FRONT LOWER WASHER 7T-8891 MOTOR + A A FRONT UPPER WASHER 7T-8891 MOTOR + A REAR WASHER 7T-8891 MOTOR + A 507-WH 200-BK

5
200-BK 200-BK 200-BK 507-WH 506-PU 578-BU 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK L76 L10 L32 L21 L32 L16 200-BK L76

4
L10

EE 1 2

122-BU-14 200-BK CONN 4 D TURN LAMP 7X-6066 RD BK 1 2 605-YL 200-BK 605-YL 604-OR 614-PU 606-GY 321-BR 200-BK D 1 2 3 4 5 6 E L51 REAR FLOOD LAMP 9X-6775 DD HH 1 608-GN 608-GN 2 200-BK 200-BK CONN 5 200-BK 200-BK 200-BK L69 L51 200-BK 556-WH L51 AIR DRYER 8W-3087 E T~ 321-BR 200-BK 200-BK 606-GY 614-PU 604-OR 200-BK BACKUP ALARM 3T-1815 BK BK 1 2 122-BU-14 200-BK L69 L48 L60 200-BK 727-GN 462-YL RD-0

SECONDARY STEERING RELAY 3E-0154 WW YY B B B SECONDARY STEERING MOTOR 117-3915 RD-0 YY XX MOTOR BK-0

LOCALIZED GROUND STUD

12V OUT IGNITION

K 101-RD-14 113-OR

PRIMARY STEER SW 8T-8640

24 TO 12 VOLT CONVERTER 119-1733

CONN 27 12V RADIO 135-5946 L32 K L13 A513-PK 592-BU 200-BK 508-PU 509-WH 511-BR 512-GN 113-OR WH YL BK L16 L65 L75 L13 L35 L13 L16 L65 L75 L35 201-BK 404-YL 619-GN 611-PU 606-GY 606-GY 605-YL 605-YL 614-PU 556-WH 608-GN 310-PU 308-YL L12 YL RD BK WH WH/BK GY GY/BK 5 6 3 2 1 8 7 4 L12 L32 L13 L16 L12 L11 WITH SECONDARY STEERING SWITCH CONN'S A, B CONN 49a 417-GY 1 2 A CONN 49b 417-GY 1 201-BK 2 A A M 1 8 6 4 3 9 7 5 2

L21

D STOP/TAIL LAMP 130-3452 S T G RD WH BK 1 3 2 604-OR 614-PU 200-BK

L69

ANTENNA 9W-3072 CABLE AS. 9W-3073

L13 LAMP 8D-1429 M 614-PU 200-BK 200-BK 113-OR A513-PK 592-BU 200-BK 511-BR 512-GN 509-WH 508-PU

L10 L10 114-GN 322-GY

200-BK

B+ MEMORY B+ GROUND + LH SPEAKER - LH SPEAKER + RH SPEAKER - RH SPEAKER ANTENNA

L75 L35

L11

L65

L11

629-PK 200-BK 200-BK

619-GN

XX

L13 L16 L12 L65 L75 L35

L13 L12

A 606-GY 605-YL 611-PU 619-GN 114-GN 322-GY 629-PK 609-YL A A 1 2 1 2 3 4 5 1 2

CONN 65 606-GY 605-YL 611-PU 619-GN 200-BK 629-PK Q LO BEAM HEADLAMP 9X-7169 619-GN P FORWARD HORN SOLENOID 7T-9074 619-GN 200-BK P 605-YL 200-BK 200-BK 200-BK 200-BK 200-BK 611-PU P P HI BEAM HEADLAMP 9X-7170 1 2 RD BK P LO BEAM HEADLAMP 9X-7169 TURN SIGNAL 7X-6066 L1 611-PU 200-BK 200-BK 200-BK L1

L11 SPEEDOMETER 110-2338 M GRD M 449-BU SEND 450-YL IGN M 113-OR TACHOMETER 110-8468 M LAMP GRD 8D-1429 M 450-YL SIG 614-PU IGN 113-OR M M 200-BK 200-BK K A506-OR 200-BK 614-PU 1 2

629-PK 200-BK Q CONN 64 RD RD

L16

Z MOTOR RELAY OPR PANEL + BATTERY KEY START GN-18 GY-18 WH-18 YL-18 PK-18 BR-18 BK-18 BU-18 PU-18 OR-18 GN-18 1 2 1 2 9 6 8 4 5 3 7 Z 727-GN 417-GY 136-GN 308-YL 200-BK 200-BK 728-BU 403-GN

Z 6 7 1 4 2 3 5

C 727-GN 417-GY 136-GN 728-BU 308-YL 200-BK 403-GN 727-GN

L35

604-OR 614-PU 606-GY 321-BR 200-BK 200-BK 200-BK

L60

L35

462-YL 727-GN 200-BK

200-BK CONN 17

C 9 8 1 2 3 4 5 6 7 C 1 3 5 2 4 6 7 8 9 F L46 1 2 3 4 5 6 7 F 1 2 3 4 6 5 7

A 160-PU 334-BU 462-YL 727-GN 417-GY 136-GN 728-BU A429-YL 200-BK A 403-GN 608-GN 447-PK 405-GY 413-BR 201-BK 441-OR 406-PU 450-YL CONN 18 CONN 19 G 751-GN 752-YL 921-WH 754-BU 755-OR 202-BK 758-GN G 900-PU 901-WH 902-BR 903-GY G865-BU G460-GN F769-BU L75 L35

DOME LAMP 8C-9678

3 1 2 K

L72 606-GY 605-YL 614-PU 608-GN 310-PU 601-GY A J 200-BK 308-YL L30 L30

108-BU 200-BK

L16

COOLANT TEMP GAUGE CLUSTER 124-0384 WH RD OR PU GN GY PK YL BK (24 V) (12 V) (24 V) (12 V) IGN SEND GRD

ARTICULATION

L37

L30

L37 L66 L45 L45

L75

IGN SEND GRD

L66

113-OR 441-OR 614-PU L76 404-YL 201-BK 201-BK 417-GY 201-BK A429-YL 450-YL 403-GN 419-YL 405-GY 406-PU 413-BR 447-PK 201-BK 441-OR 201-BK 467-WH 409-OR 606-GY 605-YL 201-BK 415-GN 439-YL 113-OR 404-YL 614-PU 200-BK 160-PU 408-WH 201-BK 403-GN 449-BU E975-PU 410-WH 201-BK A429-YL 447-PK B426-BU 200-BK 200-BK CONN 50 A M 403-GN 403-GN 1 113-OR 8 441-OR 6 447-PK 4 415-GN 10 405-GY 2 406-PU 7 413-BR 3 201-BK 5 439-YL 9 A M A429-YL 5 CONN 51 10 410-WH 6 201-BK 9 419-YL 2 404-YL 3 408-WH 1 409-OR 7 467-WH 8 417-GY 4 A M 200-BK 2 614-PU 3 605-YL 4 606-GY 1 449-BU 5 449-BU 450-YL 6 450-YL E975-PU 7 E975-PU 201-BK CONN 52 201-BK A 160-PU 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 200-BK CONN 41 165-YL 202-BK B899-OR L6 2 1 M CONN 53 160-PU 113-OR 113-OR

L14

LEFT SPEAKER 6T-7695 K + 508-PU 509-WH K L14 DEFROSTER 9X-9657

619-GN 200-BK

K K

CAB LO BEAM HEADLAMP 133-3037

611-PU K K K CAB HI BEAM HEADLAMP 133-3035

10 1 2 3 4 5 6 7 8 9

CONN 39 NN 608-GN 405-GY 403-GN 413-BR 447-PK 201-BK 441-OR 406-PU 450-YL A429-YL 419-YL 201-BK 1 2 L65 5 6 3 4 J 403-GN SERVICE METER 3E-9359 101-RD R + 601-GY 601-GY 200-BK 614-PU J 200-BK HORN SW 8X-9440 J 2 1 J 322-GY

DIFFERENTIAL UNLOCK SOLENOID 7T-9073 B L50 TRANSMISSION OIL TEMP SW 136-2632 OR-18 V+ BK-18 GROUND YL-18 SIGNAL 1 2 105-8827 DIODE AS. GN GN

GROUND STEER SW ALTERNATOR SECONDARY STEERING 3E-5184

200-BK CONN 16 L55 200-BK A429-YL L54

556-WH 308-YL 322-GY 114-GN 605-YL 606-GY 614-PU 611-PU 619-GN 601-GY

113-OR

L55

403-GN 403-GN

CONN 38

601-GY 601-GY 200-BK 308-YL J J J 5 J 4

L72

IGN LAMP 8M-6176 SEND GRD FUEL LEVEL

L50

556-WH 200-BK N A B C G865-BU 202-BK G460-GN N A B C CONN 3 F G865-BU 202-BK G460-GN

1 2

L54

EMS TEST SW 106-2477 NOTE F 310-PU 201-BK L65 L11 L65

BLOWER 9X-0343 RD BK MOTOR 200-BK 605-YL L10

2 1

BK RD

CAB TURN SIGNAL 7X-6066

619-GN 611-PU 605-YL

L2

L2

L61

608-GN

A506-OR A503-PK

614-PU 200-BK

105-BR

203-BK 207-BK 302-OR 109-OR 101-RD 112-PU 308-YL 306-GN 304-WH

310-PU 311-WH 311-WH

411-PK 201-BK

311-WH 109-OR 112-PU 308-YL 306-GN 304-WH 101-RD 310-PU

107-WH

L46

619-GN

439-YL 200-BK

N SOL 6 9W-2739 1 2 N 1 2 N 1 2 903-GY 921-WH F BK BK INCHING PEDAL PRESSURE SW (TRANSMISSION) 111-7088 1 2 758-GN 202-BK V 902-BR 921-WH 901-WH 921-WH

C L61 308-YL Y 1 2 L61 L68 308-YL 308-YL 200-BK L56 L62 L57 L54 L58 304-WH 304-WH-10 L62 L62 CONN 14 Y C 112-PU-4 109-OR-4 109-OR ALT R Y 200-BK-4 + ALTERNATOR BREAKER 9S-0174 STD 9S-4693 ATCH Y Y 60A PP 80A CONN 12 326-PU Y L55 B 200-BK-10 301-BU-10 B GND B START SHUTDOWN SOL 3E-7985 L56 L56 L55 B STOP 101-RD 101-RD-4 101-RD Y C 101-RD-4 CONN 13 101-RD-4 101-RD-4 CONN 25 CONN 24 C 112-PU-4 C L54 L58 105-BR 326-PU 326-PU L57 L56 10 9 1 2 5 3 4 6 8 7

CONN 23 107-WH 202-BK 105-BR 308-YL 310-PU 306-GN 326-PU 795-YL 597-PU 522-WH

592-BU 511-BR 512-GN 200-BK A513-PK 113-OR

601-GY 200-BK 601-GY 200-BK

L76

SOL 5 9W-2739

1 2

900-PU 921-WH

L61

306-GN 308-YL

710-GN AND 202-BK ARE TWISTED PAIR

LIGHTBAR HEADLAMP LOW BEAM BREAKER BREAKER 3T-2662 3T-2662

TURN SIGNAL SW 9G-5589

103-YL

200-BK 606-GY

605-YL 200-BK

108-BU 200-BK

J 5 J J

200-BK 200-BK

200-BK 200-BK 601-GY 601-GY 601-GY 601-GY 601-GY

SOL 4 9W-2739

EEEE G 202-BK 1 710-GN 2 CONN 22

J 2

OPERATOR STATION

1 2

755-OR 921-WH

1 9 2 3 4 5 10 6 7 8 CONN 2

751-GN 921-WH 752-YL 754-BU 755-OR 900-PU 921-WH 901-WH 902-BR 903-GY 758-GN 202-BK

334-BU 160-PU

L16

CONN 20

L J 537-GN J

E975-PU 200-BK

614-PU 614-PU 614-PU

7 5 8 4 3 2 1 6

SOL 3 9W-2739

1 2

754-BU 921-WH

CONN 6

5 16 17 3 7 2 9 1 12 8 6 4 13 10 11 15 18 19 20 14

629-PK

L29 L28

B B CONN 15

L62

N F

202-BK G460-GN G865-BU N

RESET OFF (KEY) OFF

YL-18 WH-18 OR-18

L75

306-GN 326-PU

614-PU 200-BK

SOL 2 9W-2739

1 2

601-GY 600-BR

619-GN

1 2

752-YL 921-WH

STARTING AND CHARGING DIAGNOSTIC CONNECTOR

L44

L44

J RESISTOR 3T-3123

3 J 6 J

200-BK

L60

L60

+ BATTERY GROUND ENG SOL

RD-18 BK-18 BU-18

ENGINE SHUTDOWN CONTROL 9G-9287

1 2 3 4 5 6 7 JJ

107-WH 200-BK 327-PK

FUSE BLOCK 9G-0747 J 105-BR KEY START 10A J 114-GN 10A J HORN 134-YL 10A SEC STEER 10A J TURN SIGNALS 173-YL 10A J TAIL LAMPS 103-YL 10A J STOP LAMPS 130-GN 10A J SHUTDOWN CNTRL 10A SPARE 10A 101-RD-10

103-YL

103-YL 115-PK

2 5

L27

L27

614-PU L30 L30 L29

TRANS LAMP 7N-5876

MASTER ACTION LAMP 9W-2111 NOTE B

FLASHER 108-0358

601-GY 601-GY 200-BK 200-BK 102-BU

J HEADLAMP/ TAIL SW 1 3E-9317 3 J 619-GN 4 614-PU 6 614-PU

M M M

L/S SYSTEM AIR PRESS M GAUGE 1W-3306 LAMP 7N-5876

609-YL

SOL 1 9W-2739

L48

L48

CONN 21 107-WH 1 200-BK 2 327-PK 3 4 306-GN 5 326-PU 6 7 JJ C

570-BU

629-PK 609-YL

N 1 2 751-GN 921-WH

L46

START AID EMS TEST SW 9X-9628 NOTE F

200-BK 200-BK 200-BK

601-GY 601-GY 601-GY

200-BK

601-GY 200-BK

LIGHT BAR LOW BEAM 9X-9631

200-BK 200-BK

200-BK 200-BK 200-BK 200-BK

RESISTOR 7T-4003 K

609-YL

J 2

PANEL LAMP DIMMER SW 3E-9318 1 J 600-BR 3 601-GY

601-GY 601-GY

415-GN 601-GY 200-BK 200-BK

M 3 15 5 6 13 20 16 4 12 1 10 17 19 7 8 9 2 14 18 11 ALTERNATOR TEST ENG OIL PRESS COOLANT TEMP FUEL PRESS UNUSED UNUSED SHIFT FAULT PRIM STEER + BATTERY ALARM UNUSED BRAKE ON HYD TEMP BK AIR PRESS NEUTRAL GROUND UNUSED UNUSED LAMP 9X-7801

A506-OR K 200-BK 200-BK

403-GN 415-GN 405-GY 406-PU 413-BR 467-WH 417-GY 113-OR 410-WH 485-YL 419-YL 404-YL 408-WH 409-OR 201-BK 201-BK 201-BK 411-PK

L67

L28

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK R/S SYSTEM AIR PRESS GAUGE M M 1W-3306 LAMP C'SHIFT 7N-5876 PIN LAMP 7N-5876 NOTE B LEFT TURN INDICATOR M M LAMP M M 7N-5876 NOTE B

CONN 63 A 609-YL 200-BK 1 2

CC 609-YL 200-BK

BLADE FLOOD LAMP 9X-6775 570-BU 200-BK

619-GN 611-PU 606-GY

200-BK 629-PK

200-BK

611-PU 200-BK

E
T 1 2 T 1 2 GN GN GN GN SYMBOL BLADE CUSHION SOLENOIDS 7T-6517 DESCRIPTION ABBREV RD WH OR YL PK BK GY PU BR GN BU COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT L# CIRCUIT GROUPING DESIGNATION

A RIGHT TURN LAMP 7N-5876 NOTE B M M L14 570-BU 200-BK CONN 62 1 2

T 570-BU 200-BK 570-BU 200-BK

308-YL 200-BK

1 4 6 5 3 2 605-YL 606-GY

J 7 3 2 4 5 1 6 J 3 1 4 5 2 6 7

200-BK 202-BK

CONN 28

AA 1 2 1 2 J 102-BU 101-RD 101-RD 115-PK

Y 2 1 112-PU 112-PU-4 Y Y MAIN RELAY 101-7740 EEEE 1 202-BK 2 710-GN 710-GN AND 202-BK ARE TWISTED PAIR Y Y 109-OR-4 109-OR-4 109-OR-4 START RELAY 3E-7279 109-OR-10 Y Y

BB CONN 29 J 611-PU FUSE BLOCK 9G-0747 10A 10A 10A 10A 10A 10A 10A 15A 10A
J J J J J J J J J

1 B J 2 J

HEADLAMP DIMMER SW 103-5678 619-GN 169-PK 149-PU 116-BR 165-YL 126-PK 136-GN 113-OR 124-GN 122-BU-14 601-GY 200-BK

L66

614-PU

A 609-YL 608-GN 334-BU 373-GN 165-YL

592-BU A513-PK 102-BU

308-YL 795-YL 326-PU 306-GN

L25

SOL 8 9W-2739

L55 A 112-PU-4 A 101-RD-4 L61 101-RD-4 112-PU-10 101-RD-10 592-BU A513-PK 130-GN 112-PU-10 112-PU-8 L38

CONN 30 A 1 CONN 31 A A

J 101-RD-10 J 1 J 3 1 8 5 9 7 6 4 2 10 102-BU 105-BR 134-YL 130-GN 126-PK 136-GN 113-OR 124-GN 122-BU-14 107-WH 112-PU-8 J

CONN 1

165-YL

105-BR

V BK-18 WH-18 1 2 202-BK 710-GN 710-GN AND 202-BK ARE TWISTED PAIR L48 L61 L69 L51 L60

403-GN ALTERNATOR 100-5047 50A ATCH 3E-7577 75A ATCH 6N-9294 35A STD

L67

L67

165-YL 169-PK 570-BU B751-BU

L21

L64

L21

L19 200-BK-8

L19

L63 L37 200-BK ART SENDER 3E-5383 1 2 L63 L37

202-BK 200-BK

202-BK 202-BK

TRANS SPD SENDER 104-6387

601-GY 200-BK

200-BK

3K8782 FUSE (10A) 8M8948 FUSE (15A) 8M0456 FUSE (20A)

DIFFERENTIAL UNLOCK SW 123-5862

J 601-GY 601-GY 200-BK 200-BK J 2 165-YL

A B C

165-YL

1 2 4 3 CONN 42

J CONN 43 202-BK

200-BK 200-BK 200-BK

BLADE CNTRL BLADE FLOODS REAR FLOODS DIFF LOCK XSMN CNTRL SEC STEER GAUGES AIR CNDTR AIR DRYER NOTE J

105-BR

J 149-PU 200-BK 200-BK J 116-BR 601-GY 200-BK 200-BK J

2 5

FLOOD LAMPS 9X-9632 1 J 609-YL 3 4 J 6 609-YL 608-GN 165-YL 165-YL

201-BK L21 200-BK 200-BK 200-BK L21

L62

L15

SOL 7 9W-2739

200-BK 200-BK 306-GN

L68

310-PU 308-YL 306-GN

L45

L45

103-YL

J 2 3 J

TAIL LAMP SW 3E9319

CONN 40 403-GN 310-PU 201-BK 415-GN 629-PK 200-BK 169-PK

L6

ELECTRONIC MONITORING SYSTEM (EMS)

15A

15A

L29

606-GY 160-PU 200-BK M AIH LAMP 7N-5876 NOTE K 614-PU 614-PU 614-PU 614-PU 614-PU 614-PU

IDENT

PART NO.

CHG

LOC

LEVEL

NOTE

200-BK 200-BK L76 L76 L6

308-YL 200-BK 334-BU 373-GN

113-OR A513-PK

L62 4 200-BK-6 202-BK FRONT FRAME 201-BK A ZZ FRONT FRAME ZZ K 200-BK-8 200-BK 200-BK 200-BK 200-BK 200-BK 501-GN 118-GY 500-BR 502-OR K 1 3 4 2

L62

K BK GN GY BR OR

LO GND MOTOR T~ B+ HI WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GAUGE CIRCUIT. VIMS CMS EMS CIRCUIT. PANEL LAMP CIRCUIT. WASHER/WIPER CIRCUIT. OPERATOR STATION

556-WH

CAB GROUND

L19

PARK

PP 101-RD 200-BK PP SOCKET AS. 9R-7941 B 301-BU 302-OR 1 2 RESISTOR 6T-2217

113-OR L63 L39 439-YL 113-OR 113-OR 439-YL 113-OR 113-OR L28

L39

CONN 32

B MTR BAT 301-BU MOTOR B BK-6 200-BK-10 UU PP SS

101-RD-4 WW

A429-YL 200-BK

L28

L71

STARTER 106-8555

301-BU-10 B 304-WH-10

L25

L71

L63 L23 L63

C L67

130-GN A513-PK 112-PU-10 592-BU 101-RD-4 101-RD-10 101-RD

RD-0 RD-00 QQ

126-PK L37 L44 L25 L38 L36 200-BK 200-BK 200-BK L7 L37

126-PK L44 L25 L38 L7 L36 522-WH KK A CONN 34a 597-PU FF GG FF 1 122-BU-14 BK 1 2 158-BR-14 521-YL BK 2 3 521-YL 597-PU 3 4 597-PU 200-BK-14 4 200-BK-14 CONN 34b WITH 103-8519 ROOFTOP CONN 33 CONDENSER GP., REMOVE JUMPER KK AND MATE HARNESS FF TO HARNESS A GG L43 1 2 MM 1 2 BEACON 128-6983 L7 L36 L38 306-GN 795-YL 326-PU 308-YL L26 L43

L71

126-PK L44 L25 L26

207-BK DISCONNECT SW 7N-0718 B 203-BK BK-00 RR RR

POS NEG

BK-00 200-BK-4

BK-00

TT

B LL

L35

200-BK 200-BK

593-GN-14 200-BK-14

593-GN-14 200-BK-14

200-BK

200-BK

RD-00 TT 12V BATTERY 3T-5760 STD 9X-9721 ATCH

POS NEG

12V BATTERY 3T-5760 STD 9X-9721 ATCH

200-BK

HYD OIL TEMP SW 8N-2248

E975-PU 449-BU

BK-00

601-GY

SS REAR FRAME

Y UU

4 T~ 201-BK 404-YL

L43 L64 L7

L43

L35

ENGINE

CONN 54 A K 7 592-BU 113-OR 1 113-OR 605-YL L23 2 A513-PK 606-GY 3 605-YL 611-PU 4 606-GY 619-GN 5 611-PU 601-GY 6 619-GN 101-RD 601-GY A K 3 507-WH 152-BU 1 578-BU 576-PK L18 L18 2 506-PU 577-PU 4 152-BU 575-YL 6 576-PK 507-WH L21 7 577-PU 578-BU 5 575-YL 506-PU 8 101-RD 592-BU 9 A513-PK 10 101-RD-14 101-RD-14 A K CONN 56 CONN 55 112-PU-10 L7 112-PU-10 112-PU-10 K S CONN 57

200-BK L22

200-BK 200-BK 200-BK 200-BK 200-BK L22 200-BK 200-BK A 200-BK L18 576-PK 152-BU 575-YL 577-PU A 1 3 4 2 BK GN GY BR OR L76

FRONT UPPER WIPER 9X-3392

L76 LO GND MOTOR T~ B+ HI

HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. TRANSMISSION CONTROL CIRCUIT. TURN SIGNAL CIRCUIT. START AID CIRCUIT. ENGINE SHUTDOWN CIRCUIT.

HARNESS AS. A 122-8882 B 101-8174 C 101-8170 D 101-8171 E 101-8169 F 137-1717 G 137-1721 H 101-8161 J 123-0957 K 101-8162 L 101-8164 123-0962 M N 137-1120 P 101-8205 Q 101-8194 S 101-8181 T 101-8188 U 123-6633 104-8588 V 101-8200 W X 124-1429 Y 101-8172 101-8185 Z 101-8197 AA 101-8196 BB 101-8190 CC 101-8192 DD 112-0829 EE 8X-9091 FF 9X-4189 GG 101-8193 HH 108-2302 JJ 4E-8715 KK EEEE 136-3153 LL MM NN WIRE AS. 9F4337 6T-6962 8X-9440 CABLE AS. 116-9981 110-6398 110-6399 8W-3630 108-3570 061-7661 7G-1060 8X-9618 115-5322 101-8204 101-8203 1S-2342

02 03 02 02 01 01 00 02 02 04 03 01 01 02 02 03 02 00 02 01 00 05 01 01 01 02 01 02 03 00 03 01 00 00 07 00 03

(PLATFORM) (ENGINE) (R FRAME-ENGINE) (RADIATOR GRILL) (R FRAME) (R FRAME-TRANS) (XSMN CONSOLE) (CAB-REAR) (STEERING CONSOLE) CAB-FRONT) (SW PANEL) (GAUGE CONSOLE) (TRANSMISSION) (HEADLIGHTS-BAR) (LOW BEAMS) (CAB FUSE PANEL) (BLADE CUSHION) (XSMN CONSOLE-SWITCHES) (TRANS SPEED SENDER) (BEACON-OPEN ROPS) (CONDITIONER GP-B) (FUEL TANK) (SECONDARY STEERING) (HEADLAMP BREAKER) (LOW BEAM BREAKER-BAR) (BLADE FLOOD LAMP) (REAR FLOOD LAMP) (2-WAY RADIO CONVERTER) (CONDENSER GP-CAB) (CONDENSER GP-ROOFTOP) (REAR FLOOD LMP-FUEL TNK) (ENGINE SHUTDOWN CNTRL) (CONDENSER JUMPER) (TOS) (START MTR TO ENGINE) (CONDENSER FAN JUMPER) (HORN SWITCH)

120 220 200 203 201 202 170 182 140 181 180 160 270 100 101 183 104 171 271 184 150 230 260 141 142 106 205 208 151 152 206 207 155 201 221 153 143

D
ATCH ATCH

ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH

PARK

ATCH

L71 L7 L62 L7 K CONN 59 L 10 7 8 6 4 3 5 9 1 2 1 5 4 6 3 2 7 K L CONN 60 L19 L7 L71

FRONT LOWER WIPER 9X-3392

ALL DASHED LINES ARE ATTACHMENTS.

521-YL-14 597-PU-14

QQ

CONDENSER RELAY 3E-5239 GG CONDENSER MOTOR 7X-6279 BK-14

601-GY 307-OR 604-OR 321-BR 619-GN 611-PU 606-GY 605-YL 122-BU-14

WH/RD-14

WH/RD-14

B 201-BK 405-GY L48 2 1 BK BK

105-BR 307-OR 326-PU 308-YL 134-YL B751-BU 165-YL 570-BU 169-PK 101-RD

REAR FRAME CONN 11 C Y 6 308-YL 7 310-PU 5 306-GN 1 403-GN 4 608-GN 3 447-PK 2 200-BK B C 2 1 3 4 5 6 8 7 CONN 10 413-BR 405-GY 201-BK 441-OR 406-PU 450-YL 327-PK 202-BK CONN 9 C 795-YL 597-PU 522-WH 105-BR 326-PU 462-YL 727-GN 200-BK

VV

L27

L37

VV

L26

ENGINE OIL SW 9X-0378 L48 310-PU L62

BK-14

S L35 201-BK 410-WH 977-YL 202-BK 373-GN 462-YL 727-GN S CONN 47 CONN 48 D E A B C F G H J S G 893-GN 892-BR 126-PK 202-BK A 2 6 4 3 5 7 1 3 5 1 2 4 7 6 G F769-BU SERVICE TOOL CONNECTOR 9W-1951 S S 101-RD 101-RD L

10A 10A 10A 10A 10A 10A 10A

L L L L L L L

UPPER WIPER/WASHER LOWER WIPER/WASHER REAR WIPER/WASHER FRONT DEFROSTER REAR DEFROSTER DOME LAMP BEACON

118-GY 152-BU 152-BU 152-BU 119-PK

118-GY 118-GY

977-YL 321-BR 307-OR E975-PU 126-PK

603-PK 200-BK

MOTOR STRAP 4 GA STD E 1/0 ATCH 614-PU 606-GY 605-YL L51 122-BU-14 604-OR 321-BR 556-WH 200-BK L56 L56

CONN 46

521-YL 522-WH 124-GN 200-BK 601-GY

601-GY 200-BK

A CONN 37 1 2 3 4 5 6 7 8 9 10 U

RENR1434-00

311-WH 310-PU

W BEACON FUSE 200-BK RESISTOR 9G-1950

118-GY 118-GY

200-BK

200-BK 200-BK 200-BK

L68 L68

L36

L51

L36

W3 CONDITIONER GP-B 8C9788

2 W 144-GN W 601-GY

OPEN ROPS BEACON ATCH

5 4 6 8 2 1 7 3 CONN 26

A G

L55

L55

5 4 3 1 2

CONN 36

A U

151-GN L7

108-BU

200-BK 200-BK

7 6 2 3 4 8 5 1

CONDENSER GP-ROOFTOP 103-8519 611-PU 619-GN 605-YL 606-GY 122-BU-14 604-OR 321-BR 200-BK 200-BK

BEACON SW 9X-9639

PANEL LAMP (SHIFT LEVER) 7N-5876

ACTION ALARM 1 9G-9813

U RD BK 1 2 410-WH 201-BK CONN 44

449-BU 795-YL 306-GN 409-OR 467-WH

MOTOR

200-BK 200-BK

L58 L52 L52

L39

L23 L23

112-PU 112-PU 112-PU 112-PU 112-PU

GG CONDENSER MOTOR 7X-6279

L58

L36

L36

619-GN 611-PU 606-GY 605-YL

4K-5122 HOLDER AS. 3K-8782 FUSE

QQ RR SS TT TT UU VV VV WW XX YY ZZ

00 00 01 00 00 03 00 01 00 01 01 02

(POS BAT TO START MTR) (NEG BAT/DISCONNECT SW) (DISCONNECT SW TO GND) (NEG BAT TO POS BAT) (NEG BAT TO POS BAT) (START MTR TO FRAME GND) (GND-R FRAME TO F FRAME) (GND-R FRAME TO F FRAME) (START MTR/STR RELAY) (STEERING MTR TO GND) (STR RELAY TO STR MTR) (GND-F FRAME TO CAB)

210 211 212 213 213 214 204 204 261 262 263 105

ATCH ATCH ATCH ATCH ATCH

108-BU A503-PK A506-OR 152-BU 576-PK 575-YL 577-PU

101-RD 507-WH 578-BU 506-PU 118-GY 501-GN 500-BR 502-OR 601-GY 200-BK

L52

1 2

1 2

202-BK

200-BK 200-BK 200-BK

L7

141-PK

THIS IS THE SCHEMATIC FOR THE 12H NA AND 140H NA AND 160H NA MOTOR GRADER (146-1836) L7 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL A 439-YL 113-OR 2 1 4 3 1 4 2 3 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE SHELL 8T-9722 NOTE B: SPRING 7V-8390 BUSHING 6D-4162 CONTACT 6D-4161 NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE: TO 24V OUTPUTS GND SOLENOIDS S B D W/ SOL NEU GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET PARK N 1F 2F 3F 4F 5F 6F 7F 8F 1R 2R 3R 4R 5R 6R NOTE D: BATTERIES 9X-9721 MUST BE USED WITH SECONDARY STEERING CONTROL NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION RADIO SHOULD BE SIZE 10 AWG NOTE F: USE 9X-9628 SWITCH WITH START AID AID ATTACHMENT. NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID WITH FUEL AIR RATIO CONTROL NOTE H: 140HNA ONLY PRIOR TO JANUARY 1996 NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER (HEATS AND COOLS) WITH ROOF TOP CONDENSER IS PRESENT NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE MODELS L2

200-BK 200-BK 601-GY 601-GY 601-GY 601-GY 601-GY

144-GN

601-GY 601-GY 200-BK 200-BK 200-BK 601-GY 200-BK 169-PK U CUSHION BLADE SW 9X-9629 3 U 570-BU 134-YL 200-BK 200-BK 200-BK 200-BK 200-BK 462-YL 200-BK

200-BK 200-BK 200-BK

24 Page, Color 1, EAR

101-RD 200-BK 601-GY

L49 413-BR

L5

FUEL SW 9W-3187 B 201-BK B

L49

L57

L57

B 3 5 4 1 2 8 7 6

PARK BRAKE PRESS SW 3E-2033 A

515-GY 200-BK THERMOSTAT SW 3E-5464 T~

1 2

WH/RD-14 BK-14

W MOTOR

F769-BU

201-BK

COOLANT TEMP SWITCH 7N-9785 406-PU 201-BK

308-YL 326-PU 307-OR 105-BR

L61

419-YL 201-BK

1 2

BK-18 BK-18 3 5 CONN 35b 1 4 2

200-BK 200-BK

10A

604-OR 130-GN

ENGINE SPEED SENSOR 3E-7886 B 2 WH 450-YL 1 BK 202-BK

L54

L63

L48

L48

L44

105-BR 326-PU 327-PK 405-GY 727-GN 462-YL 450-YL 202-BK 406-PU 413-BR 441-OR 597-PU 522-WH 795-YL 201-BK

L71 U SEC STER TEST SW U 9X-9633 3 727-GN 467-WH 409-OR 449-BU 126-PK 202-BK 307-OR 795-YL 321-BR G865-BU 758-GN 751-GN 752-YL 754-BU 755-OR 900-PU 901-WH 902-BR 903-GY 921-WH 710-GN E975-PU G460-GN 277-BK 278-BK 977-YL 892-BR 893-GN E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR E947-WH E948-BU E949-YL 8 EMS OUT 7 NEUTRAL BUFF TOS 25 1 +BATTERY 2 GROUND 3 START SW. 6 DUAL HP 5 BU ALARM +12V 19 20 INCH PEDAL 10 SOLENOID 1 11 SOLENOID 2 12 SOLENOID 3 13 SOLENOID 4 14 SOLENOID 5 15 SOLENOID 6 SOLENOID 7 16 SOLENOID 8 17 SOLE RETN 18 9 TOS + INP 4 A/M LAMP TMP SW/DC0 21 DIA CODE 1 22 DIA CODE 2 23 A/M SWITCH 24 CAT LINK 26 27 CAT LINK + 28 RED NEUTR 29 FIRST 30 SECOND 31 THIRD 32 FOURTH 33 FIFTH 34 SIXTH 35 SEVENTH 36 EIGHTH 37 FORWARD 38 REVERSE 39 PARK 40 (N) NEUT G ELECTRONIC SHIFT CONTROL 143-9634 (MANUAL) 152-2899 (AUTO) L 2 L L 501-GN REAR DEFROST SW 9X-9638 1 3 4 L 5 6 584-YL 151-GN 119-PK L L 1 2 3 4 6 CONN 58 119-PK H 2 7 5 3 6 1 8 4 L 200-BK A507-YL A504-GN 603-PK 119-PK 505-BU 503-BR 504-YL 584-YL 141-PK FRONT DEFROST SW 9X-9638 L L 576-PK 575-YL 578-BU L L 584-YL A504-GN 577-PU A507-YL L22 L L P W L FRONT LOWER WIPER SW 3T-6655 605-YL 606-GY 611-PU 619-GN 500-BR 506-PU 152-BU 152-BU L L H B B L L L PW L BEACON SW 9X-9639 3 L 603-PK 502-OR L L H B B L

L71

308-YL

124-GN 521-YL 515-GY 516-GN 517-BU

1 2 5 4 3

L54

WH-18 WH-18

WH-18 WH-18

L42

BLOWER SW 6P-3236 BLOWER 9X-9363 W

200-BK

U 2

601-GY 200-BK

144-GN 601-GY 200-BK

L61

L61 A X X

U 2

308-YL KEY START SW 9G-7641 R U W 3 2 1 OFF C U ON S U ST B U U U 3 5 1 4 2 124-GN 521-YL 200-BK 522-WH 601-GY L42 L42 1 2 3 601-GY 200-BK 101-RD 601-GY 200-BK 977-YL 601-GY 200-BK 165-YL B751-BU U U 2 3 U B751-BU 202-BK CENTERSHIFT PIN SW 9X-9634

601-GY 200-BK

L L 2

FRONT UPPER WIPER SW 3T-6655

CONN 61 A 1 2 A B751-BU 200-BK 1 2

CENTERSHIFT INDICATOR SW 3E-9367 CC 609-YL 200-BK CENTERSHIFT SOLENOID 8T-8808 BLADE FLOOD LAMP 9X-6775 L2 K 606-GY 200-BK 1 2 RD BK

200-BK 200-BK

202-BK 202-BK 202-BK 202-BK 202-BK

COOLANT TEMP SENDER 7N-8532 B 441-OR ~T L60 L51 L63 HH Y 1 608-GN 2 200-BK CONN 7 200-BK 200-BK 606-GY 614-PU 604-OR D STOP/TAIL LAMP 130-3452 S T G RD WH BK 1 3 2 604-OR 614-PU 200-BK B T~ COOLANT SW 8N-1693 L49 795-YL B 522-WH 513-OR 1 2 B L63

201-BK 447-PK 200-BK Y 1 2 GN-18 BK-18 FUEL LEVEL SENDER 120-9588 L52 CONNECT CONN. 8a TO CONN. 8b WHEN USING STARTING/CHARGING ANALYZER WITHOUT START AID ATTACHMENT START AID SOLENOID 9G-4365 NOTE F L49

L60 H 2 1 L60 L51 BEACON 128-6983 200-BK 603-PK

PARK BRAKE SOLENOID 7T-9074

308-YL 373-GN 200-BK

U 373-GN

U BAT + GROUND SOL 1 OUTPUT SW 2 INPUT SW 1 INPUT SOL 2 OUTPUT 1 2 3 4 5 6 G 307-OR 202-BK 306-GN E949-YL E948-BU 306-GN

HEATER GP 8C-9787 200-BK BULB 9X-7849 REAR WIPER 9X-3392 H 200-BK 200-BK H 504-YL 119-PK 503-BR 505-BU 1 3 4 2 BK GN GY BR OR LO GND MOTOR T~ B+ HI RESISTOR 9G-1950 1 2 5 4 3

MATE WITH BEACON HARNESS "W"

200-BK 605-YL 606-GY 611-PU 200-BK 619-GN

611-PU 200-BK

K K

CAB HI BEAM HEADLAMP 133-3035

U U 202-BK

L52

CONN 35a WITH 8C-9788 COND. GP., CONN. 35a MATES TO CONN. 35b WITH 8C-9787 HEATER GP., CONN. 35a MATES TO CONN. 35c BLOWER SW 6P-3236

202-BK 202-BK 202-BK 202-BK

L52

L69

608-GN 200-BK

NEUTRAL START CONTROL 117-9364

601-GY 200-BK

200-BK 200-BK 200-BK

L1

L1

200-BK 200-BK

Y CONN 8a 1 200-BK 2 200-BK 200-BK L63

DUAL HORSEPOWER SOLENOID 8T-8610 NOTE H B 200-BK 795-YL 2 1 BK BK

B 200-BK 327-PK L41

PARK

202-BK E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR E947-WH E948-BU E949-YL

L50

L61 REAR FLOOD LAMP 9X-6775

L50

311-WH 311-WH

311-WH

L15

Y CONN 8b 311-WH 1 BK-18 310-PU 2 BK-18

124-GN 521-YL 515-GY 516-GN 517-BU

L 5

584-YL A503-PK A506-OR 119-PK 119-PK L 119-PK 119-PK L 505-BU H B B L15 504-YL 503-BR 507-WH L L P W L REAR WIPER SW 3T-6655 L15 511-BR 512-GN K + K RIGHT SPEAKER 6T-7695 488-WH 201-BK L6 L6 L

200-BK 619-GN

K K

CAB LO BEAM HEADLAMP 133-3037

611-PU 200-BK

P P P

HI BEAM HEADLAMP 9X-7170

200-BK

BLOWER 9X-9363 X 3 5 CONN 35c 1 4 2 X 515-GY 200-BK 1 2 WH/RD-14 BK-14 MOTOR G

606-GY 200-BK A 408-WH 201-BK 408-WH 488-WH A 1 2 BK-18 BK-18 1 2 BK-18 BK-18 BRAKE AIR SW 3E-2033 BRAKE AIR SW 3E-2033 629-PK 200-BK 619-GN 200-BK P P

1 2

RD BK

TURN SIGNAL 7X-6066 LO BEAM HEADLAMP 9X-7169

611-PU 606-GY 619-GN

T~

L58

200-BK 629-PK

126-PK 200-BK

1 2

RD RD

PANEL LAMP 8D-1429 BASE 200-BK 7G-9730 614-PU

601-GY 200-BK

605-YL 619-GN 611-PU

L44

GN GN

CAB TURN SIGNAL 7X-6066

DD HH 1 608-GN 2 200-BK

BLOWER 9X-0343 H MOTOR BK RD 2 1 200-BK A507-YL DEFROSTER 9X-9657 L41 H RESISTOR 7T-4003 H A504-GN A507-YL 200-BK 504-YL 119-PK 503-BR 505-BU 603-PK

L20

H L

BK BK

1 2

513-OR 597-PU

D TURN LAMP 7X-6066 RD BK 1 2 606-GY 200-BK 3E-9169 DIODE AS. A/C REFRIGERANT SW 114-5334 NOTE A

L20

977-YL SHIFT CONSOLE

L18

PANEL LAMP 8D-1429 BASE 200-BK 7G-9730 614-PU

TRANSMISSION DIRECTION AND SPEED SW. 8C-5337

UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED GROUND RED NEUT FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH EIGHTH FORWARD REVERSE PARK NEUTRAL

L49

1 2

GN GN

AIR CONDITIONER CLUTCH SOL 101-1759

DUAL HORSEPOWER/SHUTDOWN SOLENOID 3E-6424 B NOTE G BK 2 B BK 1 BK 2 BK 1

24 23 22 21 20 19 18 17 16 15 2 1 3 4 5 6 7 8 9 10 11 12 13 14

CONN 45 G G460-GN 202-BK 202-BK 1 2 3 4 G 202-BK G460-GN 277-BK 278-BK

Q Q

LO BEAM HEADLAMP 9X-7169

L18 L5 L20 130-GN 604-OR

L5

597-PU

L20

L20

STOP LAMP SW 2M-9346

E12348 2 1

15

14

13

12

11

10