2

SS400


2.1
(2552 : 9)
(Ultimate Strength)
2.1

2.1
: (2552 : 9)

(Elastic Limit)

6


2.2

2.1

2.2
: (2552 : 9)
2.2

b =
c =
d =
a =

7
2.1
MATERIAL
LEAD
TIN
ALUMINUM
DURALUMIN
ZINC
COPPER
NICKEL
(German)
SILVER
SILVER
SPN 18
SPN 13
MILD STEEL,
DEEP
DRAWING
SS 34
SS 41
STEEL 0.1%C
"
0.2%C
"
0.3%C
"
0.4%C
"
0.6%C
"
0.8%C
"
1.0%C
STAINLEESS
STEEL
NICKEL

SHEAR
STRENGTH
(Kg / mm 2)
SOFT
HARD
2-3
3-4
7 - 11
13 16
22
38
12
20
18 - 22
25 30

TENSILE
STRENGTH
(Kg / mm 2)
SOFT
HARD
2.5 - 4
4-5
8 - 12
17 - 12
26
48
15
25
22 - 28
30 - 40

PENETRATION
%
50
40
60 - 30
50 - 25
30 55

28 - 36

45 56

35 - 45

55 - 70

19

26

60 38
60 38

60 38

26 UP
26 UP

28 UP
28 UP

30 - 35

32 - 28

27 36
33 42
25
32
36
45
56
72
80

32
40
48
56
72
90
105

32
40
45
56
72
90
100

40
50
60
72
90
110
130

40 28
40 28
50 38
40 28
33 32
27 17
20 9
15 5
10 2

52

56

56 - 70

25

44 - 50

57 - 63

55

34 - 44
41 - 52

8
2.1 ()
MATERIAL

SHEAR
STRENGTH
(Kg / mm 2)
SOFT
HARD

MICA t = 0.5 mm.

MICA t = 2 mm.

9 18

FIERE

TENSILE
STRENGTH
PENETRATION
2
(Kg / mm )
%
SOFT
HARD

: (2552 : 12)
2.2
(2552 : 11 - 14)
90




2.1

2.1
Pp = A s

Pp =
A =

s =

l
1,000

()
()
2
Shearing Strength (/ )

A = l (t)
l =
t =

()
()

2.1

9
2.3
(2552 : 13)

2.3
: (2552 : 13)

Pps =

fp
Sh

Sh

()
= ()
= ()
= ()

Pps =
t

Pp (tfp)

2.2

10
2.2 Penetration Steel
MATERIAL THICKNESS

PENETRATION %

IN.

MM.

25.400

25

3/4

19.100

31

5/8

15.900

35

1/2

12.700

37

3/8

9.500

44

5/16

7.900

47

1/4

6.400

50

3/16

4.800

56

1/8

3.200

62

3/32

2.400

67

1/16

1.600

75

1/32

0.800

87

: (2552 : 14)
2.3 Penetration Steel Shearing Strength
MATERIAL
STEEL

THICKNESS (mm)
1-2
2-4
4 AND OVER
70 - 65
65 - 55
50 - 40

( s = 25 - 35kg/mm )

UPTO 1
75 - 70

( s = 35 - 50kg/mm2)
( s = 50 - 70kg/mm2)

65 - 60
50 - 47

60 - 55
47 - 45

55 - 48
44 - 38

45 - 35
35 - 25

ALUMINUM
COPPER

80 - 75

75 -70

70 - 60

65 - 50

: (2552 : 14)
2.4 SS400
SS400 Specification
JIS G3101 ..1987 SS41 JIS G3101
..1996 ..2001 (P) 0.050
(S) 0.050 116 - 152 HB
www.Bssteel.co.th

11

400 - 510
N/mm2. 245 N/mm2. (
16 ) 21 (
5 ) 0.140 - 3.200 600 - 1550
1.000 - 19.000 750 - 1550

2.5
(2552 : 73)

1.
2.
3.
4.
5.
14
2.5.1 (Scrap Strip)
(2552 : 73)
(Lay Out)
3

(Single - Row One Pass)
B C
2.3

B 2.3

12

2.4

: J.R. Paquin. (1962 : 75)

B = 1.5T

B =
C =
L =
T =

C 83

2.3

()
()
()
()

2.5.2 (Die Block)

(2552 : 74)



(Pin)
2.5

13

2.5
: (2552 : 74)
2.6
2.4 2.5
(Die Land)

A=
B =

2.6
: (2552 : 106)

14
2.4
(T)
()
0 - 1.600
1.600 - 3.200
3.200 - 4.800
4.800 - 6.350
Over 6.350
: (2552 : 106)

(B)
()
23.800
28.600
34.900
41.300
47.600

2.5
Strip Thickness

0 - 1.600
1.600 - 4.800
4.800 - 8.000
Over 8
: (2552 : 104)

()

0.250
0.500
0.750
1.000

2.7
Blank (C) (D) (E)
(F)

A - A B - B
Socket 4 (G)
(H) 2
(I) 4 Gage
(J) (K)
6.350

15

(L) Back Gage Back

Gage (L) 4.760
7.940 (J) Gage
Gage

C - C Blank Pierce
(M) 3.180 (N) (O)
(P) 3.180

2.7
: (2552 : 104)

16
2.6 Minimum Distance C
A
Strip
Thickness

B
Die Block
Height

Die Block B

C
Minimum Distance - Die Hole To Outside Edge
1
2
3
Smooth
Insinde
Sharp Insinde
(11/8B)
Corners
Corners
(11/2B)
(2B)

0 - 1.590

23.810

26.800

35.720

47.620

1.590 - 3.170

28.570

32.150

42.860

57.150

3.170 - 4.760

34.920

39.290

52.390

69.850

4.760 - 6.350

41.270

46.430

61.910

82.550

Over 6.350

47.620

53.580

71.440

95.250

: (2552 : 170)
2.5.3 (Blanking Punch)
(2552 : 75)






2.8

2.8
: (2552 : 75)

17

2.9
: (2552 : 131)
A C
A 3 D 4
B E E

2.5.4


1 4 6.250 6.250
1 3 A 2 3
B 2.10

18

2.10
: (2552 : 127)
2.5.5



127 1 127.587 2.11

19

2.11
: (2550 : 128)
2.5.6 (Punch Plate)
(2552 : 77)

2.12

2.7

2.12
: (2552 : 77)

20
2.7
(A)
0-7
7 - 11
11 - 12
12 - 15
15 - 17
17 - 19
19 - 22
22 - 23
23 - 25
: (2552 : 142)

(B)
12
15
19
22
25
28
31
34
38

2.5.7 (Stop Pin)

(2527 : 44 - 45)

2.14
2.13 ()
() 2.13 () ()

()

()

()

()

2.13
: (2527 : 44 - 45)

21
()

()

()

()

(1) (2)
2.14
: (2527 : 44 - 45)
2.5.8 (Stripper Plate)
(2552 : 82)

Knock Out

2.15

2.15
: (2552 : 82)

2.16
2.8

22

2.16
: (2552 : 171)
2.8

Hard Feed Power Feeding
0 - 1.500
1.500
0.800
1.500 - 3.000

2.200

0.800

3.000 - 4.500

3.000

0.800

4.500 - 6.000

3.800

0.800

Over 6.000

4.500

0.800

: (2552 : 171)


A=

()
= ()
= ()

A =
W
T

W
30 + 2T

2.4

23
2.9
1
2

2.9
1
Strip
1.600 76.200
1.600 152.400
1.600 228.600
1.600 304.800
3.200 76.200
3.200 152.400
3.200 228.600
3.200 304.800
4.800 76.200
4.800 152.400
4.800 228.600
4.800 304.800
6.350 76.200
6.350 152.400
6.350 228.600
6.350 304.800
8.000 76.200
8.000 152.400
8.000 228.600
8.000 304.800

2
A
5.715
8.255
10.795
13.335
8.890
11.430
13.970
16.510
12.065
14.605
16.891
19.685
15.240
17.780
20.320
22.860
18.451
20.955
23.495
26.035

Strip
1.600 76.200
1.600 152.400
1.600 228.600
1.600 304.800
3.200 76.200
3.200 152.400
3.200 228.600
3.200 304.800
4.800 76.200
4.800 152.400
4.800 228.600
4.800 304.800
6.350 76.200
6.350 152.400
6.350 228.600
6.350 304.800
8.000 76.200
8.000 152.400
8.000 228.600
8.000 304.800

B
6.350
4.230
12.700
15.875
9.525
12.700
15.875
19.050
12.700
15.875
19.050
22.225
15.875
19.050
22.225
25.400
15.875
19.050
22.225
34.925

: (2552 : 183)

( )
2.17

24

2.17
: (2552 : 193)
2.5.9 (Spring)
(2535 : 81)



25 L0

40 L0

2.18
: (2535 : 81)
2.19

25

2.19
: (2535 : 83)
2.5.10
5

2.10
Code

DF
DL

DM

DH

DB

: . (2549 : 369)

2.11

1
5
3

40.000 %
45.000 %
50.000 %
58.000 %

32.000 %
36.000 %
40.000 %
48.000 %

25.600 %
28.800 %
32.000 %
38.000 %

19.200 %
21.600 %
24.000 %
28.000 %

26
2.11 ()

1
5
3

16.000 %
18.000 %
20.000 %
24.000 %
: . (2549 : 370)

2.20
: . (2549 : 370)
2.5.11
2.21 Spring Stripper Plate
(A) 6
Solid Stripper Plate
Blanking Punch Stripper Bolt 4 Stripper Plate Punch
Shoe Stripper Bolt (B)
(C)



Spring Stripper Plate
Stripper Bolt Stripper Bolt
Stripper Bolt

27

2.21 Spring Stripper

: (2552 : 194)
2.5.12
2.22
Counter Bore
2.21 Counter Bore
2.22

2.22
: (2552 : 195)

28
2.5.13 (Stripper Bolt)
2.23 Stripper Bolt Counter Bore
Stripper Bolt 2.23
Spring Stripper

(Medium Production Dies)

2.23 Stripper Bolt Counter Bore

: (2552 : 196)
2.5.14
(2552 : 209) 2.24
Progressive Die
Dowel Pin

29

2.24 Progressive Die

: (2552 : 210)
1.
(2552 : 210)


1)
2)
3)
4)
5)
6)
7)

30

2.25
: (2552 : 210)
2.
(2552 : 213) 2.26
(Tool Steel) (Machine
Steel)

2.26 (A) (B)

2.26
: (2552 : 213)

31
2.12
A

L = 1.125D

L = 1.500D
H = 1D

L = 1.250D

L = 1.500D
H = 1.125D

: (2552 : 213)
3.
(2552 : 213) 2.27
2

2.27
: (2552 : 213)
2.13

H = 1D

L = 1.125D

: (2552 : 213)

32
2.5.15 (Die Set)
(2552 : 59)


Punch Holder
A. Punch Shank
Ram Ram

B. Punch Holder
Punch
Ram

Punch Holder Punch

Holder Guide Post
Die Holder
D. Guide Post
Die Holder
E. Die Holder Die
Bolster Plate
F. Slots Die Holder Bolster Plate
C. Bushings

2.28
: J. R.

Typical Die Set

Paquin. (1962 : 2)

33
2.5.16 (Die Set)
(2552 : 233)
Die Set

Die Set Blanking &
Piercing Die
1. Die Set
Clearance

2. Die Set
3. Press

2
- (Precision)
- (Commercial)
Die Set Precision
Commercial Tolerance Bushing Guide Post
Precision 0.010 - 0.050 Alignment
Commercial Tolerance Bushing
Guide Post 0.010 - 0.020 Commercial Die Set
Piercing Die Blanking Die
Non - Cutting Die Bend Die Form Die
Die Set 2
1. Die Set

Die Set
FC250 Die Set F
Ferrous Casting
2. Die Set
Die Set
Die Set

34
SS400 Die Set
S50C 30 HRC
(P20) Die Set S Steel



2.29

2.29
: (2552 : 248)
2.14

Space
Holder
Holder
A

Thickness

Thickness

32
45
51
64
76
89
102
114
127
140

38
51
57
76
89
102
114
127
140
152

381
254
762
508
1143
762
1524
1016
1905
1270
2286
1524
2667
1776
3048
2030
3429
2288
3810
2540
: (2552 : 248)

Force In Tons

0
10
30
50
70
90
110
130
150
200

10
30
50
70
90
110
190
150
200
Over

35
. (2549 : 44)
3
1. (Guide Post)

2. (Guide Bushing)



(Ball Retainer)
3. (Components) 3
(Stopper)

2.30

36
: .(2549 : 44)
2.5.17 (Dimension and Note)
(2552 : 86)

(Detail
Drawing)
2.5.18 (Bill of Material)
(2552 : 86)


2.6 (Clearance)
(2552 : 10)

2.31
: (2552 : 10)

(2552 : 10)

37
2.15
CUTTING CLERANCE PER SIDE
PERCENTAGE OF STOCK THICKNESS
MATERIAL

IRREGULAR CONTOUR

ROUND

SOFT LESS THAN 3/64 " THA

3%

2%

SOFT MORE THAN 3/64 " THA

5%

3%

5-8%

4-6%

3%
4%
5-6%

2%
3%
4%

ALUMINUM

HARD
BRASS & STEEL
SOFT
1/2 HARD
HARD
STEEL
LOW CARBON SOFT
1/2 HARD
HARD
SILICON STEEL
STAINLESS STEEL

3%
4%
5%
4-5%
5-8%

2%
2%
3%
3%
4-6%

: (2552 : 10)
2.7
(2552 : 10)


2.7.1 (Shear Plane)
(Cut Band)
1/3
2.32

38

2.32
: (2552 : 10)
2.7.2 (Edge Radius)

2.33

2.33
: (2552 : 10)
2.7.3
2 2.34

2.34
: (2552 : 10)

39


2.35

2.35
: (2552 : 11)
2.8
(2552 : 11)


2.15

1.
2. 8 12
3. 6 8
4.
5.

40
6.


2.36
2.5

2.36
: (2552 : 11)

c =
d =

= d

= d + 2c

2.5

2.37
2.6

41

2.37
: (2552 : 11)

=

c =
d=

2.6

d 2c

2.9
(2538 : 9 - 4)


2.16
2.17
2.16

2
(N/mm )

; ;
7 ~ 210

< 50,000

50,000
500,000

500,000
1,000,000

42
2.16 ()

(N/mm )

< 20,000
210 ~ 490

< 10,000
490 ~ 980
: (2538 : 9 - 4)

20,000
200,000
10,000
100,000

2.17

2

3

4

5
(Backing Plate)
6

7

10

11

12

13

: (2538 : 9 - 4)

200,000
5,000,000
100,000
2,000,000

SS400-SKS3
SS400-SKS3
SKD11
SKD11
S45C-SKD11
SKD11,SKH51
SS400-SKD11
S45C-SKD11
SKD11,SKH51
S45C-SKD11
SS400-SKD11
S45C-SKD11
SS400-SKS3

2.9.1
JIS G3101 .. 1996 .. 2001
(P) 0.050 (S) 0.050

43
116 - 152 HB

2.9.2
SKD11 SKS
SKD11 SKH51

1,000 - 1,050 C 200 - 150 C




2.10
(2545)


X - R
X Cp Cpk

2.10.1 X - R
X - R

X - R 2.7 2.8
X - R 2.18

44
Montgomery Ranger (769) X

UCL
CL

= X + A2 R

2.7

= X

LCL

= X - A2 R

UCL

= D4 R

R
CL
LCL

2.8

= R
= D3 R

2.18
D3
D4

2
3.267
3
2.574
4
2.282
5
2.114
6
2.004
7
0.076
1.924
8
0.136
1.864
: Montgomery Runger (1999 : A33)

X-R

A2

d2

1.880
1.023
0.729
0.577
0.483
0.419
0.373

1.128
1.693
2.059
2.326
2.534
2.704
2.847

2.10.2



(Theory of Run)

45
1.
() 7 10 11 12 14 16 20

2. 7

3.

2.10.3 Cp Cpk


(Process Capability
Study)

Cp
Cpk 2.9,2.10,2.11,2.12 2.13
20
R
d2

2.9

20
=

R
d2

Cp =

Cpk

USL LSL
6

2.10
2.11

(Cpu ; Cpl )
Cpu =

USL X
3

2.12

Cpl =

X LSL
3

2.13

46
d*2 2.19
2.19 d*2 R
n=2
k

d*2

1
1.000
1.414
2.000
2
1.900
1.276
3.800
3
2.900
1.227
5.700
4
3.700
1.206
7.500
5
4.600
1.189
9.300
6
5.500
1.179
11.100
7
6.400
1.172
12.900
8
7.200
1.167
14.800
9
8.100
1.163
16.600
10
9.000
0.159
18.400
11
9.900
1.157
20.200
12
10.800
1.154
22.100
13
11.600
1.152
23.900
14
12.500
1.151
25.700
15
13.400
1.149
27.500
16
14.200
1.148
29.300
17
15.100
1.147
31.100
18
16.000
1.145
33.000
19
16.900
1.145
34.800
20
17.700
1.144
36.600
: (2545 : 453)

n=3

n=4
d*2

d*2

1.906
1.806
1.767
1.749
1.738
1.731
1.726
1.722
1.718
1.716
1.714
1.712
1.711
1.709
1.708
1.707
1.707
1.706
1.705
1.705

2.900
5.700
8.400
11.200
13.900
16.600
19.400
22.100
24.800
27.600
30.300
33.000
35.800
38.500
41.300
44.000
46.800
49.500
52.300
55.000

2.237
2.149
2.120
2.105
2.096
2.090
2.086
2.082
2.080
2.078
2.076
2.075
2.073
2.072
2.071
2.071
2.070
2.069
2.069
2.068

R
; v = R
n =
; d2 = d*2
d2 = R
v =
k =

47
2.9,2.10,2.11,2.12 2.13 Cp Cpk

(USL LSL) (6)
Cp ( X )
Cpu , Cpl Cpk ( X )

Cp



Cpk 1.00
1.33
2.11
(2545 : 290)


(SE)

= P ( H 0 / H 0 )

H 0

2.11.1


1.

48
i2 / 2
i

H0

=
2

i2 =

2.14

n =

a =

2
=

2.

D 2
a
Min =

nD 2

2a 2

nD 2

2 Max =

4 a

; a

nD2 (a 2 1)

4a

2.15

; a

Max D Min
D

Min
3.

Yij i i ij 2 2 2
Y

49

2 i2
a

2.12
(2551)
SS400 SS400 6
40 60 4
10 7 8 - 14
SKD11
60 - 62 HRC
4
Motic Images Plus 2.0

SS400 13
0.032 0.028
41.560 61.560

(2545)
JIS SKD11 60 HRC
AISI430 25 0.500




10,000

50

3
8 18 24.91
23.79 21.17

(2547)
AA6111 - T4 1
0 10 20 5 10
0.025 0.050 0.127
0.254 DEFORM
PC - PRO




20
0