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)(1 :
1 Drive converter
. inverter .
converter .
Encoder
.
1
+ converter + sensor + controller DRIVE
.....
:
:
10 :/
3000/1500 :/
18000 :/ compressors
:Induction Motors-
High Overload Capacity :-
Synchronous Motors
-
Drive
.
.
.
.
Speed Control Torque Control .
Speed Control
. Torque Control .
....
.
Induction Motor
() ....
.
.
.
/ drive master
*** ****************************************
plc
programming logic control = plc
( ) plc plc
( plc
) OS9 plc
quick ladder
plc
inter face plc
plc
on off
5
on off
root
)mean squar = v(rms
.. Direct current DC ..
+ .. ..
..
..
Short Circuit.
AC alternating current
.. AC ;alternating current
" 120 " 60
..
..
Introduction to AC
(AC) . ) (DC
.
.
.
alternator . generator .
.
.
( )
AC Sine Wave :
.
. . .
) magnitude ( direction
. .
.
.
. .
) 360 (
" one cycle . "
hertz . .
. 60
: ( )
Single-Phase and Three-Phase AC Power
three- single-phase :
phase .
.
.
.
) overlapping . (
. 120
) (drive master .
.
) (rotor (stator) , .
. .
, ,
(
) .
) (driver
) (software(hardware) .
)(software .
)(hardware )(driver
) (driver
.
) (inputs )(driver ) (digital )(analog
) (digital ( )4 ( )5 ) (software
, ( ) 0000 ( )0001 ,
0011 , ( )1000 ,
( )1100 ,.
(plc) ,
)(plc ) (digital ( plc ) .
) (analog ( )12 ( )24 1/100 100/100
, ( )24 ( )16 16/24
0666 .
() ,
. (driver) .
) (driver ,
) (plc , ) (plc
(driver) .
)(plc
....
...
. DIGITAL
... ....
RESOLVER
.
: ABSOLUTE
CNCROBOTS
.Drive Master
. rpm 4 3 380 900
rpm 4 1400
15 6
.
.
1400 Damper Gate
drive master
inverter
plc
plc
1016
DRIVES PLC drive
PLC PLC DRIVE PROFIBUS. SERIAL
.
. PLC DRIVE
. DRIVE
RS486 RS323
RS232 MULTI-SLAVE STATIONS RS486
SIEMENS PLC S7 AND SIMOVERT MASTER DRIVES
COMMUNICATION THROUGH PRO
:1
:
:
1 voltage transient dv/dt .
2 .
3 dv/dt 4 mechanical vibration .
V / 60 Hz 460 V / 50 Hz 380
: % 20 6/5 Hz.60
: .
: /
Output Line Filters For PWM inverter Fed
Induction Motor
:
PWM (sinusoidal)
switching
swithing
(fatigue electric insulation failure).
switching . switching
KHz 12 dv/dt
.
1 KHz 6
Hz. 50 ft 750 400 . 1460
!!
transmission line
reflected waves.
dv/dt
. switching frequency
. .
1
NEMA category B
1000 risi time 2 (dv/dt) 500
. dv/dt .
transmission line
. 2 capacitance C inductance L,
reflection switching .
p :
4 reflected wave
HP 25 1.0 0.5
.. switching frequency
.
PWM
. filters
.
( )1 :
.
..
.
.
)(2
low pass sine wave filter reactor
capacitor imp. . 5
.
)(3 Reactor:
reactor 6
. PWM . 4
)(4 snubber
high frequency snubber 7
reactor . 2
KHz 3.75 PWM
1 2 dv/dt 3 4 harmonice5 surge currents6 7
7
switching frequency
( 2 4 )
smoothing
dv/dt IGBT
Soft Switching Technology
IGBT PWM
Khz IGBT 15 .
:
1-
2-
. 3-
IGBT
. dv/dt
PWM
537 peak 50 380 volt
. 1000
1
1 PWM
switching frequency .
2
reflected voltage wave .
peaks
IGBT dv/dt
IGBT 5 dv/dt. 4
10 / 1.5 dv/dt /
.
IGBT IGBT dv/dt
Soft Switching IGBT dv/dt
dv/dt soft switching IGBT
peaks dv/dt .
. .
6
1000
vector Control
--------------------------------------------------------------------------------------------------------------:
V/F Volt/Hertz
. rpm 1000 volt 250
rpm 950 .... ...
blind. .
vector control ... ... ........
... .
rpm 1000 rpm 1000 .
DC
( dc )armature ( dc ) field
100 .
100 .
induction Vector Contol
dc
dc.
:
.
) * ( = Single Quadrant
.
Single Quadrant
Two Quadrant:
. .
.
Four Quadrant:
. two quadrant .
1
1
braking .
.
:
.
generation
.
...
.
.
1
w n
DRIVE
:
power
conveyor : 1-
Fan - Pump : 2-
:
.
.
) ( :
:
single .
: quadrant
: J
:
rpm Nm 1000 Kgm2 800 60
8 !!! .
rmp . Kgm2 1000 Kw 60 90
. 20
. Kw 8
Regeneration
. 50
rpm 1500
Slip) . (
\.
.
speed reference
Regeneration .
diode bridge
.
IGBT
.
.
:
rectifier
. C to AC .
active power.
Ramp Speed reference Decrease to Zero 1-
Ramp deceleration
.
Braking resistor and braking chopper: 2-
.
.
:
:
) (dc-link voltage ( )
. dc-link
.
dc : Chopper Switch. chopper . link
.
.
L1-L2 3
-
-
chopper -
.
-
-
-
-
-
Anti-parallet thyristor brigde 3 .
forward bridge .
. reverse bridge
anti-paralled thyristor bridge 6
. Vdc
: 3-
dc . dc
ramp speed reference .
. ( )
t2 7 3 %2
.
8
. 9
a :
decelerating speed reference b:
%150 c :
%200 d :
.
.
.
Zero
. Vector Control Speed Operation
Vector Control
1-
083 2-
....
0880 0899
s4: 01:
440
.
1 Cage Slipring duty
. cage .
slipring
. application
. .
.
.
cage . Slipring
.
2Slipring:
rotor.
rated.
rotor . 1
2 .
1 Slipring
2 Slipring
.
.
3 Degree of Protection IPxx :
IP 44 , IP 45 , IP 46 , IP 54 , IP 55, IP 56
:
: 1 12
IP 20 :
IP 21 : )(IP 21
IP 22 : 15
: : 1
IP 44 :
IP 45 :
IP 46 :
: Dust
IP 54:
IP 55:
IP 56:
4-
. :
IC 01 :
IC 01 41 :
41 IC 00 :
IC 01 61 :
.
3
5 40
1000 95% .
. 45
)(B
% 96.6 ...
6 : motor heaters
7-
. :
- IP 22
- IP 44
- IP 44/54
- IP 46
- IP 46
- IP 44
- IP 44 / 54
8-
9 :
Terminal Box . 5 8 .
5
10- :
.
6 .9
3 10
10
11- :
:
1 : 2 6
.12 11 36 .
.
11
12
2 /: 6
.
13
13
14
3 Auto-Transformer : .
%50 % 100 .15
. 16 .
15
16
17
S2 :
. S2
18
S3 : . S3
S3 -35
= N/(N+R) ( )
N :
R :
19
S4 : ( starting ).
:
: (D+N)/(D+N+R)
20
S5 : ( )
:
= (D+N+F) / (D+N+F+R)
S5 S5 40 %40
21
S6 :
= ( N ) / ( N+V )
22
.
.
,
220 \ 50
60 .
220 220
= = n
50 60
( )
E=4.44*frequency*Bmax*Iron core area*N
n
( )
( )
( )
.
2.
.
1.
vector Control
--------------------------------------------------------------------------------------------------------------:
V/F Volt/Hertz
. rpm 1000 volt 250
rpm 950 .... ...
blind. .
vector control ... ... ........
... .
rpm 1000 rpm 1000 .
DC
( dc )armature ( dc ) field
100 .
100 .
induction Vector Contol
dc
dc
ACCELERATION TIME
DEACCELERATION TIME
( )
RAMP
RAMP UP
RAMP DOWN
LG
785 85
3 65 3 70
15
2
Te
Tm
J inertia J dw/dt ,
accelerating toruqe
bw :
dw/dt J dw/dt
.
acceleration time
. %100 %120 %150 Maximum Toruqe
SERVICE FACTOR --S. 200%
.
.