NTPC Doc No.

: 4230-405-PVI-M-402
Customer:
National Thermal Power Corporation
Ltd.
Project:
KAHALGAON SUPER THERMAL POWER PROJECT
Stage-II (3 X 500 MW)

abb

ABB Ltd.,
Plot No. 5&6, II Phase,
Peenya Industrial Area,
Bangalore-560 058
DELTON CABLES LIMITED
DELTON HOUSE,4801
BHARAT RAM ROAD,24
DARYAGANJ, NEW DELHI -110002

Order No.:

CS-4230-405-2-FC-COA-4422
CS-4230-405-2-SC-COA-4423
CS-4230-405-2-TC-COA-4424

Title:

Detailed technical specification of

Instrumentation cable

Vendor Doc No. :

ABB Doc No. : YN1G264230-D01
03
Incorporated NTPC comments
02
Incorporated NTPC comments
01
Incorporated NTPC comments
00
First Issue
Revision
Revision Details
Prepared By

Checked By

Rev.
03

Date of Issue
19/10/2005

19/10/05
26/09/2005

Date of Issue
Approved By
SLD

~~

K CHAKRADHAR
Cat II.
2005.10.28 16:12:52
+05'30'

M/S.DELTON CABLES LIMITED

Delton House, 4801,Bharat Ram Road,
24,Daryaganj, New Delhi - 1100 02

Project

REV 02/23.09.2005

TECHNICAL PARTICULARS

: NTPC - KAHALGAON

-------------------------

NTPC DOC NO:- 4230-405-PVI-M-402

ABB DOC NO:- YN1G264230-D01

0.5mm2(7/0.30mm) Individual & O/A Screened U/A Cable

S.No. :
:

PARTICULARS

:
:

UNIT

:
: 2P

0.5mm2(7/0.30mm) Overall Screened Unarmoured Cable

TYPE 'F'
4P

TYPE 'G'
8P

12P

24P

4P

8P

12P

1.

Name of manufacturer

------------------------------------------------------------------------------- DELTON CABLES LTD --------------------------------------------------------------------------------------

2.

Place and country of manufacture

---------------------------------------------------------------------------- FARIDABAD/DELHI(INDIA)---------------------------------------------------------------------------------

3.

Cable Type

--------Individual & O/A Screened & Unarmoured Instrumentation cable-----------------------

4.

Applicable standards

VDE-0815, IS-10810,VDE-0472, IS-5831,ASTMD-2863,IEC-754-I,IEEE-383, SEN 424 1475 F(3),VDE-0207 Pt.4&5 & Spec. YNIG 264230-D01

5.
6.

No.of cores/pair
Conductor:
a) Material

2P

b) Grade

------------------------------------------------------------------------------ Electrolytic Grade -------------------------------------------------------------------------------------------

c) No.of strands/Dia.of each strand:

d) Area of cross section

7.

4P

8P

12P

24P

---Overall Screened & Unarmoured Instrumentation cable-----

4P

8P

12P

---------------------------------------------------------------------------- Annealed Bare Copper -----------------------------------------------------------------------------------------

mm

------------------------------------------------------------------------------- 7/0.3 (Nom.) -------------------------------------------------------------------------------------------------

mm2

------------------------------------------------------------------------------------ 0.5 ------------------------------------------------------------------------------------------------------

e) Shape of conductor

-------------------------------------------------------------------------------- Stranded - Circular ----------------------------------------------------------------------------------------

f) Voltage Grade
g) Temp. Rating

----------------------------------------------------------------------------------------- 225 V ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------70 deg. C Max. ------------------------------------------------------------------------------------------

INSULATION:
a) Material

-------------------------------------------------------------------- PVC Type Y13 of VDE 0207 Type - IV --------------------------------------------------------------------------------

b) Thickness of Insulation

------------------------------------------------------------------------- Min. 0.28 mm, Max. 0.35mm --------------------------------------------------------------------------------------

c)
d)
d)
e)

Method of Application
Dia.over insuslation
Dia.over insuslation
Colour scheme for identification

f) Twisting lay for pairs(mm)

------------------------------------------------------------------------------------- Extruded ---------------------------------------------------------------------------------------------mm

mm

-------------------------------------------------------------------------------------- 1.46 to 1.65mm ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------- As Per Annexure - I -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50 (Max.) -----------------------------------------------------------------------------------------

0.5mm2(7/0.30mm) Individual & O/A Screened U/A Cable

S.No. :
:
8.

PARTICULARS

Screen.:
a) Individual Pair:
i) Material
ii) Type
iii) Thickness of tape
iv) Coverage/overlap
aa)Unit Laying(for Cable Sizes more than 4P

:
:

UNIT

mm
%

a'a') Cable Laying

9.

10.

:
: 2P

0.5mm2(7/0.30mm) Overall Screened Unarmoured Cable

TYPE 'F'
4P

TYPE 'G'
8P

12P

24P

4P

8P

12P

:----------------------- NOT APPLICABLE -------------------------------------------------------------------- Al.Mylar Tape -----------------------------------------------------:

------------------------------------Longetudinal/Helical ------------------------------------------------:
:----------------------- NOT APPLICABLE -------------------------------------------------------------------- Min.0.028mm -----------------------------------------------------:
:----------------------- NOT APPLICABLE -----------------------------------------------------------------100%/20% (Min.) ---------------------------------------------------:
:----------------------- NOT APPLICABLE -----------------------------The required number of four paiars shall be stranded to form a unit & each unit shall be have an open helical lapping of P.P.Binder for the
purpose of binding only.
The required no. of Pairs/Units shall be stranded to form a compact & circular cable & the cable thus formed shall be wrapped with a polyster
tape with 100% coverage & minm.20% overlap.

b) Overall Screen:
i) Material
ii) Type
iii) Thickness of tape
iv) Coverage/overlap

mm
%

----------------------------------------------------------------------------------- Al. Mylar Tape -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Longitudinal/Helical -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Min. 0.055mm -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 100%/20% (Min.) -------------------------------------------------------------------------------------------

Drain Wire: (For I& O/A Scrng.as applicable)

i) Material
ii) Cross section/size
iii) No. of strands/size

mm2
mm

--------------------------------------------------------------------------- Annealed Tinned Copper --------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 0.5 ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 7/0.3 -----------------------------------------------------------------------------------------------------

Outer Sheath:
a) Material
b) Type
c) Thickness
d) Dia.over outer sheath +/-2 mm
e) Colour
f) Ovality on entire length of O.D.
g) Variation of overall dia alongwith
of finished cables.

11.

Standard Length of Drum +/- 5%

12.

Marking on Outer Sheath

13.

Filler

14.

Electrical parameters:
i) Max.Cond.Resistance at 20 deg.C
ii) Min.Volume Resistivity

mm
mm

Mts.

ohm/km
deg. C
ohm-cm

----------------------------------------------- PVC Type YM1 of VDE 0207 Part(V) with FRLS Properties -------------------------------------------------------------------------------------------------------------------------------------------------------------------- Extruded ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 1.8mm (Min.) ---------------------------------------------------------------------------------------------10.5
11.8
17.3
18.3
26.2
10.6
15.5
16.2
Sky Blue
Sky Blue
------------------------------------------------------- Sky Blue ----------------------------------------------------------------------------------------------------------------------------------------------------------- +/- 1.0mm ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- +/- 1mm(Max.) --------------------------------------------------------------------------------------------

--------------------------------------------------- 1000Mtr for cables upto 12Pair & 500 Mtr for cable above 12 Pair ----------------------------------------------------------------Overall qty.tolerance +/- 5% on each item.
Delton Cables Ltd.,70 deg.C,Insulation material,Condt.size No.of Pairs,225V,Type of cable,Progressive marking of the length of cable at every one mtr.,
FRLS (Progressive marking of FRLS at every 5 meter)
------------------------- Shall be provided if required to make the cable circular( if provided fillers shall be of FRLS material)----------------------------------------------------

--------------------------------------------------------------------------------- 73.4 (Loop)--------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 1 x 10

------------------------------------------------------------------------------ 1 x 10

14

at 20 deg.C ----------------------------------------------------------------------------------------11

at 70 deg.C --------------------------------------------------------------------------------------

0.5mm2(7/0.30mm) Individual & O/A Screened U/A Cable

S.No. :
:

PARTICULARS

:
:

UNIT

TYPE 'G'
8P

12P

24P

4P

8P

12P

nf/km

----------------------------------------------120 --------------------------------------------------:

iv) Cross talk at 0.8 KHz

db/500mts

-------------------------------------------------------------------------------- > 60 ---------------------------------------------------------------------------------------------------------

v)Insulation Resistance at 20 deg.C

for completed cable.

M.ohms/km

----------------------------------------------------------------------------------- > 100 -----------------------------------------------------------------------------------------------------

:---------------------------- 100-------------------------------------------------

------------------------------------------------------------------------- 2KV for 1 minute --------------------------------------------------------------------------------------------------

Between conductor & shield

16.

TYPE 'F'
4P

iii) Mutual Capacitance at 0.8KHz

vi)High Voltage test-Between conduts.(KV rms)

15.

:
: 2P

0.5mm2(7/0.30mm) Overall Screened Unarmoured Cable

------------------------------------------------------------------------ 500V for 1 minute --------------------------------------------------------------------------------------------------

vii)Charterstic Impedance at 1KHZ(Max)

Ohms

------------------------------------------ 320 ----------------------------------------------------:

: -------------------------- 340 -------------------------------------------------

viii)Attenuation at 1KHZ

db/km

------------------------------------------------------------------------------------- 1.2 (Max.)-----------------------------------------------------------------------------------------------

ix) Noise Interference test as per

IEEE Transaction March 1967
FRLS PROPERTIES:-

--------------------------------------------------------------------------- Shall pass the test----------------------------------------------------------------------------------------------

i) Oxygen Index-ASTMD-2863

----------------------------------------------------------------------- 29% (Min.) at room temp. -------------------------------------------------------------------------------------------

ii) Temp.Index - ASTMD-2863 (Min.)

------------------------------------------------------------------------ 250 deg.C at O.I 21 ------------------------------------------------------------------------------------------------

iii) HCL Emission -IEC-754-1

------------------------------------------------------------------------------ 20% Max. -----------------------------------------------------------------------------------------------------

iv) Smoke Density rating-ASTMD-2843

------------------------------------------------------------------------ Shall not be more than 60% ---------------------------------------------------------------------------------------

v) Flammability Test -IEC-332-I,

IEEE-383, SS-424 1475 F3

-------------------------------------------------------------------------- Shall pass the test -----------------------------------------------------------------------------------------------

Anti Termite & Rodent test

---------------------------------------------------------------- Presence of Lead shall be detected --------------------------------------------------------------------------------------