Standard Machine Shop Guards

First Choice Solutions for Machine Shop Guards

www.machinesafety.co.uk

Machine guarding systems

contents
2

Slide & Swing Aside

milling machine guards

Just Swing Aside

milling machine guards

Lathe Guards
the major & minor range of sliding lathe guards

10

Lathe Guards
TXS saddle mount lathe shields

11

Lathe Guards
LXS lathe chuck guards

13

Lathe Guards
CLG chuck guards

14

Lathe Guards
TPS steel chuck guards

15

Drill Guards
DXS safetispeed drill guards

19

Chip Guard
magnetic based safety chip guard for minimum interference

20

Grinding Wheel Guards

grinding wheel guard for minimum interference

Machine guarding systems

features
All round visibility Unrestricted front access Ease of installation Optional sliding access door for applications requiring access to quill Suitable for:Horizontal,Vertical, Universal & Turret machines

Slide & Swing Aside

milling machine guards
The patented Slide & Swing Aside Milling Machine Guard has been designed to meet the stringent guidelines laid down by both legal requirements and industrial necessity. It is manufactured using impact resistant clear polycarbonate and gives good visibility, immediate access and maximum operator protection. Its unique design ensures that the guard does not impair the performance or the versatility of the machine. This is the first guard of its kind which enables either small workpieces or large castings fitting and overhanging the milling machine table to be completely protected but at the same time giving immediate and complete access to the piecepart or casting being machined. Each of the front panels can slide to the right or left and swing aside on their own axis out of the way, finishing in a position parallel to the end panels. The advantage of the Slide and Swing Aside movement is that you can obtain immediate access to the whole length of the table for loading and unloading large workpieces, and although the panels slide aside they will not take up any more room than the actual length of the table. Where large castings are being machined that overhang the table, you can slide the guard forward and lock into the position required. This may however leave a gap on the underside of the guard between the table and front panels. To overcome this situation an Infill Guard can be fitted which also keeps the operator and machine clear from swarf and coolant.

Machine guarding systems

the guard
The guard is supplied in two separate assemblies which are mounted at each end of the table. A plate fitted with a rectangular locating block having equivalent width to the table slots is positioned at each end of the table in one of the T slots and the parrallel sole bars are clamped to the mounting plate by two socket cap screws (allen key supplied). The two parallel sole bars support a kingpost to which a pivoting bracket is fitted supporting a ball bearing sliding track to which the polycarbonate transparent front panels are fixed.

Each front panel slides aside giving access to the table and cutter.

Front panels swing aside parallel to the side panels, giving maximum access to the table.

mounting the guard

For mounting in T slots Socket cap screw Washer Table clamp Nut Stud

Retaining washer

Locating block

Table locators

T nut

*If this section of "T" slot is less than 60mm long, use 2J mounting kit (shown on next page). *The guard can slide backwards and forwards along the sole bars. Parallel Sole bars, shown with side windows removed for clarity of fixing details

Spring loaded locking catch

Machine guarding systems

mounting the guard

Standard Mounting
Retaining washer Socket cap screw Washer Table clamp Nut Stud

2J Mounting
Socket cap screw Retaining washer Washer Table clamp Nut Washer Stud T nut

Table End Mounting

Socket cap screw Retaining washer Washer Locating block Table

Locating block

Table locators

T nut

Locating block

Fixed T slot locator

2 x M6 fixings: not supplied

Table clamp

For mounting in T slots

Designed for Bridgeport 21 series and similar machines. Also for use where extension T slots are less than 60mm long

To be used where T slots cannot be interrupted

dimensions
W
PLEASE SPECIFY TEE SLOT SIZE

End elevation showing side guards

L Front view with sliding guards closed

Guard Type SSA/00H SSA/1H SSA/7H SSA/6H SSA/2H SSA/2HEX SSA/3H SSA/3HEX

Description RHS Sliding Door & LHS Formed Panel RHS Sliding Door & LHS Hinged Panel 2 Sliding Doors 2 Sliding Doors 2 Sliding Doors 2 Sliding Doors 2 Sliding Doors 2 Sliding Doors

Min Table Length 610 914 810 1087 1283 1487 1689 1995

Max Table Length 914 1118 1086 1282 1486 1688 1994 2196

Special Guards
Versions of the SSA can be manufactured to suit certain specialised machines and equipment with the options of various heights, widths and lengths.

how to order
Select size of guard from the table opposite by table size. Specify type of mounting and 'T' slot size as fig:1. A risk assessment could necessitate the use of Electrical Interlocks, Back Guards & Infill Guards, details of which are shown on the next page. Our sales engineers are always available to assist in specifying the correct guard.

Machine guarding systems

additional guard items

1 Back Guard
For guarding the rear of the table at either side of the headstock.The two clear panels are both located on a single slide runner assembly which is fixed to the ends of the parallel sole bars. Top support is provided by dual rollers. As the table moves from side to side the two linked panels are free to slide in their mountings thus providing complete rear protection at all times with no hindrance to table movement.The standard back guard is suitable for tables up to 1600mm. For larger tables a telescopic or custom backguard is available.

RHS LHS

2 Electrical Interlock
Additional operator safety can be provided by the installation of this compact yet totally effective and reliable safety switch. As the two front panels are closed the actuator tongue enters the switch body and closes internal contacts linked to the machine controls thus allowing machine operation only when the guard is properly closed. Interlocks are normally fitted to the right hand side on SSA/2/3/6 and to the left hand side on SSA/00/1.

Electrical Interlock Guardmaster Trojan 5

Option of left hand or right hand side fixing of switch. The Safety Switch is supplied fitted to the right hand side as shown unless otherwise stated

Coolant Drip Tray/Infill Guard

3 Coolant Drip Trays (Infill guard)

To protect operators from coolant drip and overspill of swarf from the front of the table and also prevent access underneath the front panel. Particularly relevant when machining large irregular castings which overhang the machine bed.Two types are available, one has an adjustable tray width to cater for different overhangs.The other type is a fixed width tray with a lip on three sides to which can be attached an optional brush strip to seal the small gap between the tray and the bottom edge of the front guard panels. Both types locate to the sole bars. Specials are available upon request.

Flush fitting tray allows tools etc, to sit flush to the machine table

Fixed tray overlap fitting. Length = Table Length. Please state width when ordering

Brush strip included

Fixed tray flush fitting. Length = Table Length. Please state width when ordering

Sliding Access Door

4 Sliding Access Door

A portion of the front panel can be converted to a sliding access door allowing access to the machines operating levers, e.g. Bridgeport Mill for quill feed arm access.The access panel can be positioned on either the right or left panel.The use of two sliding access doors, one on each panel can also be supplied.This option is standard on the SSA7 but is also available on other guards if required.

Machine guarding systems

features
Operator friendly proximity guard Unrestricted front access Ease of adjustment Suitable for: Tool room machines, R & D workshops, small batch production machines

Just Swing Aside

milling machine guards
The JSA-1E Interlocked Vertical Milling Machine Guard is suitable for Bridgeport Series 1 vertical milling machines or similar. Its operator friendly proximity guard provides operator protection without the usual constraints of a full table guard. When not required it simply swings aside allowing full operator access to the machine table for setting and measurement, etc. Not only is it suitable for tool room machines but also R & D workshops, prototype work and small batch production machines. It has a three sided framed polycarbonate screen with support arm and mounting bracket with an optional right hand side cut-out for access to quill feed arms (common to Bridgeport machines). Adjustment is easily attainable in both Z and Y axis. The guard can be fitted to either the left or right hand side of the machine, the standard being on the left.

Machine guarding systems

the guard

670-850 max

Option: Can be supplied as opposite hand version

Machine guarding systems

features
Unique construction allows excellent visibility A range of sizes to suit chucks up to 1200mm Ease of installation

Lathe Guards
the major and minor range of sliding lathe guards
The Major Sliding Lathe shields
These high quality steel lathe shields with a polycarbonate window provide maximum operator protection on standard machines or large C.N.C. lathe applications. Suitable for chucks up to 1200mm (larger sizes are available from our specials department).The four support stands are adjustable for ease of mounting to the headstock.The shield slides over the headstock and out of the way when it is necessary to work at the point of operation for changing tooling, piecepart, etc. The shield can be supplied with an electrical interlock incorporating a safety limit switch working in accordance with EN 1088, which will prevent the machine from running when the guard is in the open position.

The Minor Sliding Lathe shields

These guards are manufactured from steel and feature 2 windows of clear polycarbonate. Being situated on top and front panels, these windows provide good visibility for the operator. The shield slides over the headstock allowing access to the point of operation.This Lathe Shield is designed to guard chucks up to 600mm diameter. (Refer to the Major range for larger chucks).The shield can be supplied with an electrical interlock incorporating a safety limit switch working in accordance with EN 1088, which will prevent the machine from running when the guard is in the open position. The guards are easily fitted and can be adapted to fit almost any machine.

Machine guarding systems major lathe shield dimensions in mm Major Lathe Shield
Safety switch
448 A 300 Centres Fixed

390mm travel

500

150-250mm adjustable height standard (made to order over 250mm height)

Flexible PVC skirt (available upon request)

MNR-001
Safety switch

Major Lathe Shield Selection Chart Model No. with interlock A B Chuck MAJ-700 MAJ-700E 660 536 700 MAJ-800 MAJ-800E 690 584 800 MAJ-1000 MAJ-1000E 750 683 1000 MAJ-1200 MAJ-1200E 860 781 1200 Specials can be manufactured for larger chuck The chuck diameters are shown for guidance only. The effective working diameters and clearances from the control equipment should be taken into consideration when selecting a model guard.

minor lathe shield dimensions in mm

150-250mm adjustable height standard (made to order over 250mm height) Flexible PVC skirt (available upon request)

MNR-001

430

390mm travel

615

325 150 A

300 Centres Fixed

MNR-002
Safety switch

Guard designed to allow access to machine controls when the guard is in the closed position

MNR-002

430 150

405mm travel

515

* 22
240

325

300 Centres Fixed

* optional vertical front flap available on request as models MNR001/002

150-250mm adjustable height standard (made to order over 250mm height)

Machine controls

MNR-003
430 150

510mm travel

400

safety switch Typical wiring diagram

Roller plunger safety switch
150

325

300 Centres Fixed

Safety switch actuated by underside of sliding lathe shield

motor control unit

AllenBradley/Guardmaster Senator limit switch supplied pre-wired with 1.5m flexible conduit

Minor Lathe Shield Selection Chart Model No. with interlock A B Chuck MNR-001 MNR-001E 790 480 Up to 600 MNR-002 MNR-002E 790 360 Up to 600 MNR-003 MNR-003E 790 480 Up to 600 The chuck diameters are shown for guidance only. The effective working diameters and clearances from the control equipment should be taken into consideration when selecting a model guard.

Machine guarding systems

features
Ease of installation Light but very strong and easy to use Good visibility in working conditions Protects when machining away from the headstock

Lathe Guards
TXS saddle mount lathe shields
This protection shield is normally mounted on the cross-slide of the lathe although mounting to other parts of the machine is possible. The steel structure with a 4mm thick polycarbonate window allows protection from chips and coolant, along with visibility to the point of operation.The front portion of the shield hinges up for access.The shield is ideal for applications where a simple chuck guard is insufficient, as it protects the operator when machining is taking place at a distance from the headstock.

Hinges up for access

TXS - Dimensions in mm
A hinge B C

Adjustable mount to saddle

D E

20

TXS-100 & TXS-200 - Dimensions in mm Part No. TXS-100 A 415 B 200 C 200 D 315 E 100 F 300

220

TXS-200 570 305 250 365 100 350

220

TSX-100

10

TSX-200

285

550

Machine guarding systems

features
High impact resistant clear PVC An efficient Lathe Guard which gives maximum operator protection with good visibility, fast & easy access to the workpiece Choice of mounting brackets Electrical Interlocks

Lathe Guards
the LXS lathe chuck guards
The LXS Lathe Chuck Guard consists of a semicircular construction made from high impact resistant transparent material which is mounted on to a chromium plated extension tube, fastened to the headstock of the lathe. The semicircular guard covers the upper half of the lathe chuck as shown above. Access to the workpiece is quick and easy, the guard is lifted and swung away from the operator. The size of the guard required is dependant on the centre height of the lathe and the diameter of the chuck. On lathes up to a centre height of 7" there is only a small variation in diameter between the 3 and 4 jaw chucks, and therefore one size of guard will suffice. On lathes in excess of a centre height of 7" there is a greater variation in the diameter between the chucks. It is therefore advisable to use two guards to give adequate protection, eg. LXS 653 shown on opposite page with LXS 400 and LXS 600.

mounting bracket with safety interlock

The chromium plated extension tube to which the guard is fastened is mounted to the headstock of the lathe by means of a universal mounting bracket incorporating an electrical safety interlock. The interlock incorporates cam operation, is sealed to IP 66 and conforms to EN 1088 and EN 60947-5-1. All units are provided with PVC covered flexible steel conduit and a wiring diagram.

11

Machine guarding systems

F
ax d ia

B inside dia

Am

Model A B C D E F G H *LXS-200 140 200 128 25 165 60 250 35 *LXS-200E 140 200 128 25 165 75 310 35 LXS-300 240 300 178 25 165 60 250 35 LXS-300E 240 300 178 25 165 75 310 35 LXS-400 340 400 228 25 203 60 290 35 LXS-400E 340 400 228 25 203 75 310 35 LXS-500 440 500 278 25 203 60 290 35 LXS-500E 440 500 278 25 203 75 310 35 LXS-600 540 600 328 25 203 60 290 35 LXS-600E 540 600 328 25 203 75 310 35 Model No.s with the letter E at the end represent model with interlock * special fabricated LXS screen

Mounting locations using universal mounting bracket with dafety interlock

Face mounted
Guard mounted to the face of the headstock with universal mounting bracket incorporating Rotacam safety interlock switch.

Recess top mounted

Guard mounted in the top recess of the headstock with universal mounting bracket incorporating Rotacam safety interlock switch.

Back mounted
Guard mounted to the back of the headstock with universal mounting bracket incorporating Rotacam safety interlock switch.

Important: In the best interests of safety we recommends the use of safety interlocks where practically possible.

universal mounting bracket dimensions

Front View
25 25 100 50

mounting locations, Note: no safety interlock

83

Top View
15 80

10

96 105

Mounting locations

End View

15

45 48

68

55

Fixing brackets

72

33

50

50 100

10

31

Front bracket bolts to rear bracket

Chamfer 2 at 45o

38

Mounting holes

59CTS 77

2 Holes 8 Dia

Holes 7 Dia

76 50

25

Bush

2 part bracket

12 24 = 25 Bore

40 25 Bore =

189

12

60

95

40 Dia

Rear bracket bolts to headstock Comments

Type A Model No. LXS 650 Bracket type A is used when mounting to the top or side of the headstock

Type B Model No. LXS 652 Type B2 Model No. LXS 653 Bracket type B is used when mounting to the face of the headstock Bracket type B2 is used where guards with different diameters may be used to accommodate 3 & 4 jaw chucks and is mounted to the face of the headstock

ordering instructions
Select the guard required from the selection chart. If you have selected a guard with an electrical interlock, no further information is required. For guards without interlocks you need to specify the type of mounting bracket required from the above table. If no mounting bracket is specified then a type B bracket will be supplied.

12

Machine guarding systems

features
Ease of installation Light but very strong and easy to use Good visibility in working conditions Electrically Interlocked as standard Optional gas spring to assist guard movement

Lathe Guards
CLG chuck guards
The CLG-300 guard is designed specifically for the Colchester range of lathes and machines of a similar design. This guard will fit the following models. 1800 Student 3100 Student 2500 Master 3250 Master or similar The CLG-301 guard is designed to fit Triumph 2000 or similar. Additional fixing brackets may be required for certain machines. This guard will fit the following models: XYZ 1600 Harrison 300 EMCO Maximat V13
Rotacam, hinge operated interlock switch Hinges up for access

CLG - Dimensions in mm

560mm 125mm 435mm 86mm 300mm

Two types of mounting bracket are available Colchester Triumph 2000

86mm

285mm

30mm

Suitable for 350mm chuck, max Also available, extended sizes to suit application

Type 1 - flat plate

CLG301 only

Type 2 - angle plate

CLG301 only

13

Machine guarding systems

features
Ease of installation Light but very strong and easy to use Good visibility in working conditions Electrically Interlocked as standard

Lathe Guards
TPS steel chuck guards
Nelsa's fabricated steel, double hinged chuck guards are for use on machines with up to 1000mm diameter chucks.These guards come complete with mounting pin, plate and support bar which are both mounted on the face of the headstock.The hinged front panel gives easy access to the chuck.

Dimensions in mm Hinges up for access Hinge

* *
Bolts to headstock *NB. Supplied without fixing holes Support bar fixed to headstock
B A

TPS - Dimensions in mm Model No. A TPS-600 350 TPS-800 350 TPS-1000 350 TPS-1200 350

B 600 800 1000 1200

14

Machine guarding systems

features
Gives complete operator protection and clear vision of the job Smooth telescopic action Patented spiral guide groove gives radial movement to prevent jamming by swarf Unique sprung ball catch allows quick and easy access to the chuck, after slackening the retaining screws

Drill Guards
DXS safetispeed drill guards
The Guard has been specially developed to give maximum all round protection for the operator with a high standard of visibility without adversely affecting operation time. The drill guard consists of two major components.The drill guard mounting which is fitted to the quill of the machine and the drill guard sleeves which clip into the mounting and are held in position by three spring loaded ball catches and retaining screws. IMPORTANT Bushes are only used with the Type A mounting to reduce the bore size from 70mm down to 37.85mm (shown opposite). For quill diameters from 70mm up to 95mm the Type 1L, 2L and 3L mountings should be used. NOTE: NO BUSHES REQUIRED. For other types of mountings Type AS1, B, 1F and 2F should be used. The guard consists of two or three sleeves, the inner sleeve being a ribbed cage which is held stationary in the guard holder. The outer sleeve is free to move up and down on the inner cage and is fitted with a guide groove which gives radial movement to the outer sleeve thus preventing jamming. The outer sleeve is fitted with a transparent acrylic window (as standard) held in position by two slideways and a retaining screw. The window can be quickly removed and replaced at regular intervals giving maximum visibility at all times. The outer sleeve rests on the piecepart or jig. As the drilling operation takes place the inner cage moves down and automatically protects the window from metal slivers which are cut up by the edges of the inner cage. The basic drill guard (i.e. DXS-500) is bored suitable for a quill diameter of 2.75" (70mm). The 13 sizes of reducing bushes will cover any quill diameter down to a minimum of 1.5". Determine your quill diameter or point of fixing at the time of ordering and select the appropriate drill guard. If a bush is required, refer to the table opposite. The bush may be ordered separately. Sizes outside the standard range can be supplied by our 'Specials' department.

15

Machine guarding systems

choosing a Safetispeed drill guard

All Safetispeeds shown below have a Standard Type A mounting. Other mounting types are available and are shown on the following page. Reducing bushes are suitable for all drill guards shown on this page.

Fixed clear acrylic Safetispeed

Measurements taken from the underside of the mounting

Two stage Safetispeed

M5 socket set retaining screw

Three stage Safetispeed

A Measurements taken from the underside of the mounting
115mm (Max)

Order to length

Locking the mounting to the sleeve Measurements taken from the underside of the mounting
95mm (Max)

For all round visibility. Ideal for applications with limited vertical movement. MODEL DXS-525

Measurements taken from the underside of the mounting

63.5mm (Min)

170mm (Max)

265mm (Max)

Adj. clear acrylic Safetispeed

101.6mm (Max)

76.2mm (Min)

D
127mm (Max)

MODEL DXS-500 MODEL DXS-510

Model DXS-530

Model DXS-520

For all round visibility with adjustable height fixing. Two sizes available

Choose which type of Safetispeed you require from the above information then choose appropriate fixing collar for your machine.

A Guard mounting (clamp) B Guard body C Radial telescopic action D Acrylic window

mounting type Standard type A

1 19/32
9/16

reducing bushes for standard type A mounting

2 1/16

The 'standard mounting type A (70mm)' can be bushed to accommodate smaller diameters. Refer to the table below.

23

/4

Bo

re

Shown with two stage Safetispeed MODEL DXS-500 Standard 2 3/4 (70mm) Bore drill guard mounting for use on circular non-rotating Quills of any diameter between 1.5 & 2 3/4 by the use of 13 standard adaptor brushes (right). Quills of smaller diameter can be fitted with a special bush, made to order. A mounting of this type is available for circular Quills 68mm diameter.

16

Quill diameter inches 2.750 to 2.690 2.638 to 2.580 2.579 to 2.516 2.515 to 2.453 2.452 to 2.393 2.392 to 2.330 2.329 to 2.268 2.267 to 2.201 2.200 to 2.135 2.134 to 2.076 2.075 to 2.020 2.019 to 1.960 1.950 to 1.890 1.550 to 1.490

metric (mm) 69.85 to 68.33 67.00 to 65.35 65.52 to 63.91 63.90 to 62.31 62.30 to 60.78 60.77 to 59.18 59.17 to 57.61 57.60 to 55.90 55.89 to 54.23 54.22 to 52.73 52.72 to 51.31 51.28 to 49.78 49.53 to 48.00 39.37 to 37.85

Drill guard bush Model No. No brush needed DXS-010 DXS-015 DXS-020 DXS-025 DXS-030 DXS-035 DXS-040 DXS-045 DXS-050 DXS-055 DXS-060 DXS-065 DXS-070

Machine guarding systems

mounting types - continued Type AS1

Cut Out 130o

Type B
Fixed to underside of quill
B A

2 Bore Drift Slot

3 x 3.3mm holes on 59mm P.C.D.

Standard 2 3/4" Bore drill guard mounting fitted with 2.440" bore bush where a 1/2" recess is machined in the mounting at 130 from the centre of the clamp with a bush clearance of 1/2" for fitting to machines where an oiler is fixed to the Quill, example Meddings Drill L2 Series and M4/MK3 Series.

The above illustrations show a standard 2 3/4" bore mounting fitted with an extension sleeve for machines which have an extended spindle. Sleeves are available where length 'A' is 1 9/16" for Herbert 'V' and 'C' drilling machines. Other lengths can be supplied to customer requirements. 'B' is the overall length of the sleeve.

Type 1F

4 1/4
31/32

Type 2F
0

Clearance Holes
1 5/32

4 4 3/32Bore 2 7/8Bore
11/32 50

3 x M5 Whit-Tapped Holes 30 on 95mm P.C.D.

50

300

3 Clearance holes for 5mm CSK Head Screws on 88mm P.C.D.

Flange Type Mounting:- This mounting has been developed for direct mounting to the non-rotating quill face when clearance holes for M5 screws can be drilled through the quill flange and fixing screws can be fitted from the upper surface of the flange.

Flange Type Mounting:- This mounting has been developed for direct mounting to the non-rotating quill face when there is no access to the upper surface of the quill flange and necessitates tapped holes being provided in the face of the quill flange for fixing purposes. M5 tapped holes for fixing screws (Supplied)
1 27/32 1 1/4ID
23
ID /4

three lug mounting

Three Lug Guard Mounting:- This type of mounting will accommodate quills ranging in general diameter from 2 3/4" to 3 3/4" (70mm to 95mm). For quill sizes exceeding 95mm a special adaptor can be supplied by our specials department.This design of mounting as illustrated has been developed to fit irregular shaped non-rotating quills. The mountings can be fitted to 'pear shaped' quills having projecting bosses which carry the depth adjusting screw and dependent on the angular position of the projection in plan view in relation to the front of the machine the appropriate type can be selected.
Typical Type 3 Lug Mounting Bored to suit

Locating pins Front of machine Pear shaped Quill with obstacle at rear

5/8

Locating pins Front of machine Grease nipple with obstacle at front

Locating pins Front of machine

Pear shaped Quill with obstacle at left

Type 1L

Type 2L

Type 3L

17

The lugs on the fixing collar are bored out to fit your machine. The collar is attached by the fixing screws. STATE BORE SIZE REQUIRED WHEN ORDERING

Machine guarding systems

accessory
Locating slot The clear DXS 100 can be replaced with a chromium plated replacement mesh screen, model no. DXS-100/M

selection chart
Type Acrylic Tube 2 1/2-4
DXS-530 DXS-430

3-5
DXS-520 DXS-420

2 Stage Cage 3 Stage Cage

DXS-500 DXS-400 DXS-600/AS1 DXS-605 DXS-600/1F DXS-600/2F DXS-600/1L DXS-600/2L DXS-600/3L DXS-510 DXS-410 DXS-610/AS1 DXS-615 DXS-610/1F DXS-610/2F DXS-610/1L DXS-610/2L DXS-610/3L

Std Collar (23/4) DXS-525 Std Collar (68mm) DXS-425 Type AS1 Type B Type 1F Type 2F Special Type 1L Type 2L Type 3L

upon application

Clear Acrylic window, DXS 100 as standard

When ordering please specify which mounting is required, eg. DXS-600/2F

Drill guard mounting selection chart

Machine Details Ajax - AIBM16 (66mm Quill) Ajax - AIPM16 (66mm Quill) Ajax - AIBD16 (68mm Quill) Ajax - AIPD16 (68mm Quill) Arboga - GL2512 Arboga - A2508 Arboga - A3008 Arboga - A2508U Arboga - A4008 Arboga - A4008U Arboga - AR4008 Arboga - GM3512 Arboga - E830 Boxford - PD4 & PD8 Elliot - 4E Elliot - Progress 1 & 1S Elliot - Progress 2G & 2GS Elliot - 2379 Herbert V & C Meddings - L2 Series Meddings - M4/MK3 Series Drill Guard Model DXS-500 & DXS-010 Bush DXS-500 & DXS-010 Bush DXS-400 DXS-400 DXS-600/2 (Type 2L, 81mm Bore) DXS-600/2 (Type 2L, 81mm Bore) DXS-600/2 (Type 2L, 81mm Bore) DXS-610/3 (Type 2L, 81mm Bore, 3 Stage Sleeve) DXS-610 (Special adaptor top 94mm Bore, 3 Stage Sleeve) DXS-610 (Special adaptor top 94mm Bore, 3 Stage Sleeve) DXS-610 (Special adaptor top 94mm Bore, 3 Stage Sleeve) DXS-600 (type 2L, 93mm Bore) DXS-600 (Type 2L, 93mm Bore) DXS-500 & DXS-025 Bush DXS-550 (Standard Type A mounting with special extension sleeve & flange) DXS-500 & DXS-020 Bush DXS-600/1L (83mm Bore) DXS-570 (Standard Type A mounting with special extension sleeve) DXS-605 DXS-600AS/1 DXS-600AS/1
18

Machine Details Meddings - M5/MK3 Series Meddings - S32ME Meddings - S68 Meddings - S868 Meddings - CS-30 Meddings - LT/MK3 Series Meddings - LB1/111 Series F.OBrian Co. Ltd Fobco Star 1/2 cap F.OBrian Co. Ltd Fobco Star 5/8 cap F.OBrian Co. Ltd Fobco Seven Eight 7/8 cap F.OBrian Co. Ltd Fobco Ten Eight 1 1/4 cap Pollard - Corona 15EY Stanton Thompson - J.G.H. Stanton Thompson - Gima Stanton Thompson - Oaykay (68mm Quill) Startrite - Mercury MK 2, 5 speed Startrite - Mercury MK 2, 10 speed Startrite - F.C. & F.G.2

Drill Guard Model DXS-600/2L (88mm Bore) DXS-600/2L (85mm Bore with flat at 90o to location pin) DXS-600/2L (77mm Bore) DXS-600/2L (77mm Bore) DXS-600/2L (77mm Bore) DXS-500 & DXS-020 Bush DXS-500 & DXS-020 Bush DXS-500 & DXS-020 Bush DXS-500 & DXS-020 Bush DXS-580 (76.2mm Bore) DXS-600/1L (89mm Bore) DXS-540 (Standard Type A mounting with special extension sleeve) DXS-500 & DXS-010 Bush DXS-600/1L (85mm Bore) DXS-400 DXS-600/1F DXS-500 & DXS-020 Bush DXS-600/2F (with flat at 90o to location pin)

Denford - TDS 22/20 & 23/20 DXS-605

Machine guarding systems

features
Ease of installation Protection without interference Ideal for small milling machines, drills, grinders, bandsaws, etc. when complementing one or more other guards

Chip Guard
magnetic based safety chip guard for minimum interference
The Magnetic Based Safety Chip Guard can be attached to any ferrous part of the machine by means of the powerful magnetic base. The guards can be fitted with a special double arm, each arm having both a longitudinal and swivelling movement and the guard can also be individually adjusted.This combination of movement allows the guard to be positioned at any angle. The guards are made with a top curvature to deflect flying chips but 90% of the guard is a flat optically undistorted window through which the operator can clearly see the work in progress.

Screen

Arm Vertical stem

MAG 100 & MAG 200 - Dimensions in mm Model Screen size Magnetic baseStem length MAG 200 200 x 200 89mm 150mm MAG 300 300 x 300 89mm 150mm

Arm length 150mm 200mm

Magnetic base

19

Machine guarding systems

features
Ease of installation Light but very strong and easy to use Good visibility in working conditions Optional underside strip lighting on GWG 200

Grinding Wheel Guards

grinding wheel guard for minimum interference
The Nelsa Grinding Wheel Guards bolt simply and quickly to the casing of the grinder using an M8 bolt and gives protection with wheels up to 8" diameter using the GWG 100. For wheels larger than 8" the GWG 200 should be used. The GWG 100 has a cast aluminium frame measuring 160mm x 150mm with a 5mm thick replaceable polycarbonate screen.The GWG 200 has a mild steel frame measuring 200mm x 200mm with a 5mm replaceable polycarbonate screen. Both guards have a chromium plated pivot that connects the frame to the curved adjustable mounting pivot allowing ease of placement and adjustment.

M8 Bolt (not supplied)

Fixing bracket 125mm radius

M8 Bolt (not supplied)

GWG 100

GWG 200

20

Further Information
Procter Machine Guarding
Website: www.machinesafety.co.uk Address: Procter Bros Ltd., Pantglas Industrial Estate, Bedwas, Caerphilly CF83 8XD Tel: 029 2088 2222 Fax: 029 2088 7005 Email: guards@procterbedwas.co.uk Address: 1 Beaconsfield Court, Garforth, Leeds LS25 1QH Tel: 02920 882222 Fax: 02920 887005 Email: guards@procterbedwas.co.uk Registered office 1 Beaconsfield Court, Garforth, Leeds LS25 1QH Registered No. 144614

Procter Fencing Systems Comprehensive service for security fencing, gates & barriers. www.fencing-systems.co.uk

Procter Caststone Procter manufacture and supply high quality standard and bespoke cast stone architectural components. www.caststoneuk.co.uk