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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc.

Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

PS-U15-24612/14 : (Pedestal Support)


1.0 Material Properties: Design Condition: Yield stress: Young's modulus: Poison's Ratio: Shear modulus: ULS fy := 210 MPa E := 210000 MPa := 0.3 G := E 2 ( 1 + ) 235 MPa fy kgf m
3

G = 80769 MPa

Yield strain:

:=

= 1.06

Density: Material factor: Load factor:

steel := 7850 M := 1.15 LF := 1.0

For pipe stressed load factor applied

2.0 Design Load: (Pipe Stressed) Maximum Forces; Fx := 0.0 kN Fy := 15.0 kN Fz := 3.0 kN Trunnion height; h t := 1000 mm Thus; Lateral force Vertical force as per pipe stress local axis Lateral force

M x := Fz ( h t) LF M x = 3.0 kN m M z := Fx ( h t) LF M z = 0.0 kN m Figure 1.0

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Loading diagram; Pedestal;

Figure 2.1

Design Values; Maximum shear & moment :-

NEd.p := 15.0 kN VEd.p := 3.0 kN M Ed.p := M x

Axial Shear Moment

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Stringer;

Figure 2.2

Design Values; Maximum shear & moment :-

VEd.s := 13.0 kN M Ed.s := 13.0 kN m

Shear Moment

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

3.0 Geometry: Unsupported length, Stiffener: BF 160x8 h := 160 mm b := 27.3 mm s1 := 600 mm s := s1 + s2 2 tw := 8 mm tf := 17.6 mm s2 := 600 mm s = 600 mm Figure 3.1 Effective plate width, tp := 8.0 mm Se := min Deck plate thickness 2 tp + tw , ( 30 tp) Lu := 3800 mm

65 ksi

fy MPa

Figure 3.2

Se = 240 mm

Stiffened Plate Properties: BF 160x8 b 1 := Se Distance to CoG; ez.el := 49.3 mm ez.pl := 7.4 mm Combined cross-sectional area; Effective shear area; Ax := 3.54 10 mm
3 3 2

t1 := tp

Az := 1.139 10 mm Iy := 1.271 10 mm Wey := Iy ez.el


7

Moment of Inertia; Section Modulus;

4 5 3

Wey = 2.578 10 mm

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

4.0 Analysis: 4.1 Design of Stiffened Plate: 4.1.1 Design Resistance:

Shear: VRd := Bending Moment: M Rd :=

Az

fy 3
M

VRd = 120.1 kN

Wey ( fy) M

M Rd = 47.1 kN m

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

4.1.2 Check Stresses: UC := VEd.s VRd + M Ed.s M Rd - - -> < 1.0 Hence, OK

UC = 0.38 4.1.3 Deflection Check: Lu 800

y allow :=

y allow = 5 mm

Allowable deflection (Dead Load + Live Load)

wa := steel ( Ax) = 0.273 Fy ( Lu)


3

kN m wa ( Lu)
4

y :=

( 192 E Iy) ( 1.3)

384 E Iy - - -> < 5mm, Hence, OK

y = 1.3 mm

4.1.4 Natural Frequency: Where; W := Fy + wa ( Lu) In := Iy In = 1.271 10 mm Thus; fn := 13.86 2


7 4

E In g W ( Lu)
3

Constant where n refers to Mode 1 of vibration; ROARK'S, Table 16.1 Case 2a > 4.0 Hz, Hence O.K.

fn = 12.0 Hz

Therefore;

8mm deck plate with BF 160x8 stiffener are adequate.

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

4.2 Welded connection: 4.2.1 Pedestal/Base Plate interface; Pedestal properties; h p := 254 mm b p := 254 mm tped := 4.5 mm Figure 4.1 fw := 30.5 ksi fw = 210 MPa M.w := 1.3 fu := 530 MPa w := 1.0 tf.1 := 10.0 mm tf.2 := tped twe := max( 0.5 min( tped , tf.2) , 4.0 mm) twe = 4 mm Strength ratios, DNV-OS-C101, Sec. 9; C104 Fillet weld throat size - - - - -> - - - - -> ULS material factor for welded connection N-004, Table 6-1 Lowest ultimate tensile strength for NV 420 steel grade, DNV-OS-C101; Table C4, Sec.9 - Pg.37 Correlation factor for NV 420 steel grade, DNV-OS-C101; Table C4, Sec.9 - Pg.37 Pedestal base plate thickness - - - - -> Characteristic yield stress of stainless steel weld deposit

- - - - ->

- - - - ->

fw fw := 235.MPa fy fr := fw
Thus;
0.75

0.75

= 0.92

Weld metal strength ratio

=1

>

0.75, OK

tw.max := 0.75 fr min( tf.1 , tf.2) tw.max = 3 mm

Maximum throat thickness of fillet weld

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

tw.min := min0.43 fr ( min( tf.1 , tf.2) ) , 3 mm tw.min = 1.933 mm Checkw := "PASS" if ( t w.min < twe < tw.max) "REVISE WELD THICHNESS" otherwise Checkw = "REVISE WELD THICHNESS" Fillet weld leg, legw legw := twe sin( 45)

Minimum throat thickness of fillet weld

legw = 6 mm Weld properties; Where; b := b p + twe d := h p + twe Aw := 2 ( b + b ) twe Aw = 4.1 10 mm ey := Section Modulus; Wey.w := ( b d) + d 3
5 2 3 2

Figure 4.2

b 2

= 129 mm

ez :=

d 2

= 129 mm

twe
3

Wez.w :=

( d b) + b 3

twe
5 3

Wey.w = 1.775 10 mm Required weld length; Shear; fv.wd :=


fw 10

Wez.w = 1.775 10 mm

3 w M.w

fv.wd = 9 MPa

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Lw1 :=

(twe) (fv.wd)
<

VEd.p

Required total length of weld

Lw1 = 80 mm

2 ( b + d ) = 1032 mm

Hence O.K.

Weld Design Resistance: Shear: VRd.w1 := Aw

fy 3

VRd.w1 = 435.2 kN

Bending Moment: M Rd.w1 := Wey.w ( fy) M M Rd.w1 = 32.4 kN m

Interaction formula for combined stresses: UCw1 := VEd.p VRd.w1 + M Ed.p M Rd.w1 < 1.0 Hence O.K.

UCw1 = 0.10

4.3 Design of base plate: Base plate properties; b 1 := h p + ( 2 50) mm b 1 = 354 mm d 1 := b p + ( 2 50) mm d 1 = 354 mm t1 := tf.1 = 10 mm Figure 4.3

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Table 11.4 Formulas for maximum deflection and maximum stress in flat plates with straight boundaries and constant thickness; ROARK'S 7th Edition

Case 8a

Rectangular plate, all edges fixed; uniform load over entire plate

Rectangular plate, all edges fixed;

Figure 1.0

1.2 1.4 1.6 1.8 2.0 1.0 0.3078 0.3834 0.4356 0.4680 0.4872 0.4974 0.5000 Table 8a := 0.1386 0.1794 0.2094 0.2286 0.2406 0.2472 0.2500 0.0138 0.0188 0.0226 0.0251 0.0267 0.0277 0.0284

a/b

1a 2a a

Dimensions, properties and loading:


Plate dimensions: Length: a := b 1 Width: b := d 1 Thickness: t := tf.1

Design Loading: UDL case Applied Load; Fy 6 M Ed.p

q :=

( h p b p)

b p3

Design pressure

q = 1.3 MPa

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Interpolate data values;


Table 8a := Table 8a
T

1a , 2a and a are interpolated from the above data table. a b = 1.00

Fixed on all edges;


0 1 a 1a := linterp Table 8a , Table 8a , b 0 2 a 2a := linterp Table 8a , Table 8a , b 0 3 a a := linterp Table 8a , Table 8a , b 1a = 0.3078 2a = 0.1386 a = 0.0138

Determine maximum bending stress and deflection;


For a plate material with approximately = 0.3, the stress () and deflection (y) are functions of and . At center of long edge: 1a q b M t At center: := 2a q b M t Deflection at center: y max := a q b
4 3 2 2 2 2

max :=

max = 446.41 MPa

= 201.01 MPa

y max = 1.2 mm

< 5.0 Hence, OK

M E t

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Large deflection condition check:


Check to verify that the absolute value of the maximum deflection is less than one-half the plate thickness (an assumption stated in the notation file which must hold true): t 2 = 5 mm y max = 1.2 mm "Pass" if y max y max t 2 b 100

Check1 :=

"Check for large deflection" otherwise Check1 = "Pass" If ymax is greater than t/2 (large deflection), the equations in this table are not applicable. For large deflections, use the equations provided in page 451.

Rectangular plates under uniform load producing large deflection:


Held and fixed; Stress coefficient, C C := q b E t Deflection and Stresses; At center of long edges: d , d := 1.0 MPa Given d b
2 2 4

a b

= 1.00

Use values under 250 max , ref. page 452

C = 10

:= 1.0 MPa

Guess values

= 10.30

d := Find( d) = 1.98 10 MPa


3

M E t Given b
2 2

= 67.00

:= Find( ) = MPa

M E t

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Deflection at center: y := 1 mm Given y t = 1.86 y = 19 mm Guess values

y := Find( y ) Total load required to collapse the plate, Wu

Where depends on the ratio of b to a ; Refer to page 454

Table 1 :=

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 5.48 5.50 5.58 5.64 5.89 6.15 6.70 7.68 9.69
b = 354 mm b a =1

b/a

a = 354 mm

Interpolate data values;


Table 1 := Table 1
T

1 0 b := linterp Table 1 , Table 1 , a Hence, y := fy = 210 MPa ( y) t M


2

= 23.4

Wu :=

= 427.3 kN

For uniform load, edges supported; ref. sec. 11.13, page 453

Tributary Load, WL WL := UC := Wu a b q WL = 0.39 WL = 3.4 MPa

< 1.0 Hence, O.K.

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

4.3.1 Base Plate/Deck interface; tf.1 = 10 mm tf.2 := tp = 8 mm - - - - -> - - - - -> Pedestal base plate thickness Deck plate thickness Fillet weld throat size

twe := max( 0.5 min( tf.1 , tf.2) , 4.0 mm) twe = 4 mm Strength ratios,

DNV-OS-C101, Sec. 9; C104

fw :=

fw 235.MPa fy fw
0.75

0.75

= 0.92

Weld metal strength ratio

fr := Thus;

=1

>

0.75, OK

tw.max := 0.75 fr min( tf.1 , tf.2) tw.max = 6 mm

Maximum throat thickness of fillet weld

tw.min := min0.43 fr ( min( tf.1 , tf.2) ) , 3 mm tw.min = 3 mm Checkw := "PASS" if ( t w.min < twe < tw.max) "REVISE WELD THICHNESS" otherwise Checkw = "PASS"

Minimum throat thickness of fillet weld

Fillet weld leg, legw legw := twe sin( 45)

legw = 6 mm

Figure 4.4

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Weld properties; Where; b := b 1 + twe d := d 1 + twe Aw := 2 ( b + b ) twe Aw = 5.7 10 mm ey := Section Modulus; ( b d) + d 3


5 2 3 2

b 2

= 179 mm

ez :=

d 2

= 179 mm

Wey.w :=

twe
3

Wez.w :=

( d b) + b 3

twe
5 3

Wey.w = 3.418 10 mm Required weld length; Shear; fv.wd :=


fw 10

Wez.w = 3.418 10 mm

3 w M.w

fv.wd = 9 MPa Lw1 := VEd.p Required total length of weld

(twe) (fv.wd)
<

Lw1 = 80 mm

2 ( b + d ) = 1432 mm

Hence O.K.

Weld Design Resistance: Shear: VRd.w1 := Aw

fy 3

VRd.w1 = 603.9 kN

Bending Moment: M Rd.w1 := Wey.w ( fy) M M Rd.w1 = 62.4 kN m

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

Interaction formula for combined stresses: UCw1 := VEd.p VRd.w1 + M Ed.p M Rd.w1 < 1.0 Hence O.K.

UCw1 = 0.05

5.0 Snapshot:

PS-U14-24612

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Client: ConocoPhillips Project Title: EKOFISK 2/4L Doc. No.: EKOL-SMO-S- XXX01 Doc. Title: Pipe Support Design

CALCULATION SHEET
PS-U15-24612/14

Cal. No: G579-A00-CA-xxx Project No: G579 Revision: 1 Date: 3/20/2012 By: FGL Chk:

PS-U14-24614

END OF CALCULATION

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