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Normal Operation
Commercial Utility Power Emergency Generators Transfer Switchgear UPS System
UPS Batteries
Air conditioning, Lighting, Mechanical Loads, etc. Generators Then Feed When Utility Power y Building Loads Through is Restored Switchgear and Transfer Switches
Definition:
An Automatic Transfer Switch (ATS) is a, high speed switching device designed to safely transfer electrical loads from a power source to an alternate power source upon reduction or loss of voltage & to retransfer to the original source when power is restored.
ATS APPLICATIONS
Unloaded Engine Load is fed Utility is engine shuts is y by Utility down y emergency g Restored cool returned power system down toperiod normal operation
Lost
1. Switching Section
3. PLC Control
In an over center, (spring loaded design). The mechanisms which drive the contacts utilize a spring assisted motor operated concept. This design provides for a quick-break, quick-make operation, with full arc quickquickinterruption, interruption under maximum voltage and amperage amperage.
Any PLC Controller should operate with an industry standard open architecture communication protocol for Windows compatible, high speed serial communications via multi-drop multiconnection, fiber optic, or wireless to other controllers and/or to a master terminal. terminal
System settings should be performed locally, through a menu driven touch screen or remotely to master terminal/s remotely, terminal/s.
The Microprocessor (PLC) Controller is designed specifically to be the central operating system for Transfer Switches and will communicate with any open architecture protocol device. hit t t ld i It is integrated into the hard i d i it Opto h d wired circuitry. O t OptoIsolators carry signals between PLC logic and traditional electroelectromechanical controls.
UL LISTED through 4000 amperes for 2, 3, and 4 pole configurations Simple unidirectional motor operator High-Speed transfer mechanism Rapid arc quenching Safe manual operator provides same instantaneous contact opening and contact closing speed as electrical operator (on all open transition transfer switches) Positive mechanical and electrical interlocking (on all open transition transfer switches) 100% Continuous duty rated (6x for motor inrush) The Industrys Highest 3-Cycle Close and Withstand Ratings Open type (switchboard construction available) Open
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Emergency Makes
Before Vs E Overlapping Neutral (One Line of Neutral Bus. or, 4th pole)
Overlapping Neutral
(Other Approach) Normal Source Neutral
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Emergency Source g y Neutral
Before
Breaks B k
Makes
N N N
(One Line of Neutral Bus or, 4th pole)
M1 M2
L L
Definition:
A manually operated device used in conjunction with a transfer switch y p j to provide a means of directly connecting load conductors to a power source and of disconnecting the transfer switch.
Standards
The Applicable Standards are:
Application: pp
RTB(D) - Load Break Design: Where a bypass isolation switch is required and simplicity of operation is critical during an emergency condition
Lets Talk Conceptually About Load Break & No Load Break Load Bypass Switches yp
AUTO AUTO AUTO AUTO AUTO BPE BPN BPN AUTO BPE BPN BPE BPN BPE BPN BPE BPN BPE
Bypass If the transfer Emergency Handle switch Power portion Switch is bypassed & Available Can Bypassed in no rack back isolated to Should Normal matter what position normal and the to thenormal power return ATS is in. Source l Emergency fails an engine switch can EMERGENCY EMERGENCY start signal will EMERGENCY EMERGENCY still EMERGENCY initiate... be EMERGENCY
racked in
Power can be maintained to load during ATS failure Provides a means of bypassing the ATS for maintenance No elaborate system of electrical solenoids electrical solenoids, interlocks or mechanical interlocks Fast, Simple and Easy Operation
Power can be maintained to load during ATS failure Provides a means of bypassing the ATS for maintenance without load interruption
1. Observe - that the source is available 2. Slide - the handle over to the desired/available source 3. Pull - the bypass handle down 4. 4 Pull - isolating handle to isolate ATS
2. Slide - the handle over to the desired/available source and 3 P ll - th b d 3. Pull the bypass h dl d handle down
If Normal Source is lost while Isolated or Racked out - Engine start signal will automatically be given. When Emergency source is available, bypass to Emergency
1212-gauge steel enclosure Plenty of cable bending space No aluminum bus or components Bus connections - Belleville type compression washers SelfSelf-aligning ATS draw-out drawMaintain Engine Start on Bypass to Emergency
1000 - 1200 Ampere 85 000 Amps 85,000 1600 - 4000 Ampere 100,000 Amps
AC P Power M it Monitor
Transducer Section Protective Relay Section
Current Transformers T f
AC Power Monitor
AC Power Monitor
Transducer Section
+True RMS voltage measurement of each phase of both the normal and emergency sources +Frequency of both sources +True RMS current of each phase +Power factor relative to either voltage source +Phase sequence of each source +True and reactive power consumption
AC P Power M it Monitor
Serial Communications
ModBus Communications
Amps Amps Amps
A B C
Amperes
Emergency g y Voltage Normal Voltage o tage
KW, Kvar, KVA, PF
Event #100
Historical Data
Logs the last 100 events In English; No more codes
ATS Control Screens, Ethernet, Fiber Optic or Web Based Main Screen
Types of Systems
Emergency S E Systems P k Shave Peak Sh Utility Parallel Cogeneration g Prime Power Systems
An open transition mode of operation is a method of transferring a load between two sources with an interruption of power during the transfer.
Load Control
Load priority - The load priority scheme in an emergency system is based upon the number of engine generators. i t Load shed - Failure of an engine generator causes the lowest priority level load to be shed. Load shed bypass - Manually override the load shed control so that a previously shed load can be re-added reeven though the emergency system does not have all of the engine generators available. available Load Demand - The number of engine generators required to be on line is based upon the bus kW kW.
A closed transition mode of operation is a method of either: 1) Transferring a facilitys load between the utility and generator or 2) operating a generator in continuous parallel with the utility service, without an interruption of service.
Desire not to interrupt loads during transfers back to the utility after a power outage Participation in a Utility sponsored load reduction program
Active phase lock synchronization of generator to the utility Gradual transfer of load between utility and generator eliminating unwanted system transients Utility involvement and approval Protection of each source from the other while paralleled
UL 891
UL 1558
4000A Rated Bus - UL 891 Switchgear Bus Construction Built To UL Std. 891 Less Robust Construction Rated (but not tested) For 65,000 AIC Short Circuit Withstand
4000A Rated Bus - UL 1558 UL 1558 Switchgear Construction Built To UL Std. 1558 The Most Robust In Terms Of Bus Work, Bracing, Insulation, And Short Circuit Withstand Rated & Tested For 200,000 AIC Short Circuit Withstand
UL 891
UL 1558
Or in the case of protecting data, you may be thinking: The cost of an outage would far exceed that of any price differential in emergency equipment, or maybe even the cost of an entire system
When considering the criticality of protecting facilities from power outages, its prudent to be aware of the differences in design philosophies between the various manufacturers of emergency power equipment.
Depending on the facility, a power control system which provides full manual back-up to insure a means backfor controlling the system in the event of complete PLC failure my be a wise choice.
Digital Control
Manual Controls
Dual Redundant PLCs, running in tandem (Hot Back-up) BackWith Separate and Distributed I/O Rack in the Master Cubicle
In complex and critical applications, where you may someday be reduced to relying on pure manual control as a result of a major failure, you really need an isolated, hardwired fully independent means to be able to perform all functions manually. Its vital to be able to: Be in a quiet area, away from engine noise to calmly navigate your system through a crisis period. Be able to control engines Start them, get them synchronized and paralleled to the Emergency Bus Perform Load Shed, load add functions Be able to control the system as it relates to the Utility side of the infrastructure Utility paralleling, metering, tie breaker control, etc.
Please be aware that: Some manufacturers offer packages with no means of hardwired manual back-up back-up.
Some offer full manual back-up, but only outside of their standard package. backSome offer semi manual back-up, where some functions and controls are hardwired, with metering backremaining digital (virtual).
SCADA
Consider any Existing Site Criteria y g Before Developing the SCADA System
System One-Li S t One-Line O Fully Customizable to your Preference, Line Weights Weights, Colors & Graphics From Simple...
To C T Complex l
Or M O More Complex! C l !
Example E l
Example E l
Example E l
Not All SCADA is the Same, so Our Designs g Meet all Requirements. q
Active alarms show RealReal-time High Priority Situations that need to be Rectified Immediately
Event History Configurable Log File stored on computer hard drive for 365 days, very useful for problem diagnostics diagnostics.
Setpoints are Adjustable Timers Give Actual Values Write Back to PLC
Historical Trending
Trending Files Also Stored St d on Hard H d Drive for Later Review R i 24 hour Load Demand Trending
Communications Screen 1
Communications Screen 2
Switchgear Elevation
Substation Elevation
UPS Elevation #1
Controls Zoom In #1
Controls are password protected and display or control plant status and operations.
Web View for Remote Access & Operation of Plant -Password ProtectedProtected(Web Access Suite Voyager )
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