Professional Documents
Culture Documents
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 6 6 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
Position of Fillet
NA
POST WELD HEAT TREATMENT (QW 407) Temperature : NA Time : NA Other : NA Flowrate Gas Backing Purging TECHNIQUE (QW 410) String or weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 E6013 Dia 3.15 3.15 3.15 Travel Speed mm / min 85 to 100 90 to 125 90 ot 125
ROOT
SUB. PASS AFTER BACK CHIP
STRAIGHT 80 to 120 20 to 24 STRAIGHT 90 to 130 24 to 28 STRAIGHT 90 to 130 24 to 28 HINDUSTAN PETROLUEM CORP. LTD
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 6 6 to 8 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
2G NA NA NA NA NA NA DC 20 to 28 REVERSE 80 TO 140 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
NA
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 E6013 E6013 Dia 3.15 4 4 4 Travel Speed mm / min 80 to 100 100 to 150 100 ot 150 100 ot 150
ROOT
SUB. PASS AFTER BACK CHIP SUB. PASS
STRAIGHT 80 to 115 20 to 24 STRAIGHT 120 to 190 24 to 28 STRAIGHT 120 to 180 24 to 28 120 to 180 24 to 28 STRAIGHT HINDUSTAN PETROLUEM CORP. LTD
Heat Input
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 10 6 to 20 5.1 E 6013 1 2
ESAB/ADVANI/D&H
SKETCH / DETAIL : 1 (B) : : : : SINGLE "V" NO NA SMAW TYPE : MANUAL FIG 1 (B)
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
3G NA NA NA NA NA NA DC 20 to 28 STRAIGHT 80 TO 140 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
NA
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 E6013 E6013 Dia 3.15 4 4 4 Travel Speed mm / min 80 to 100 100 to 150 100 ot 150 100 ot 150
ROOT
SUB. PASS AFTER BACK CHIP SUB. PASS
STRAIGHT 80 to 115 20 to 24 STRAIGHT 120 to 190 24 to 28 STRAIGHT 120 to 180 24 to 28 STRAIGHT 120 to 180 24 to 28 HINDUSTAN PETROLUEM CORP. LTD
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited MAHUL TERMINAL
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
NA
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 E6013 Dia 3.15 3.15 3.15 Travel Speed mm / min 85 to 100 90 to 125 90 ot 125
ROOT
SUB. PASS AFTER BACK CHIP
STRAIGHT 80 to 120 20 to 24 STRAIGHT 90 to 130 24 to 28 STRAIGHT 90 to 130 24 to 28 HINDUSTAN PETROLUEM CORP. LTD
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade : : : SQ BUTT NO NA SMAW IS 2062 / EQ. GR.B 1 1 5 mm 5 mm 5.1 E 6013 1 2
ESAB/ADVANI/D&H
FIG 2 (B)
WELDING PROCESS : BASE METALS (QW 403) Material Specification : Type / Grade No. : P. No. : Group No. : Thick of Coupon : Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
: : : :
2G NA NA NA NA NA NA DC 20 to 28 STRAIGHT 80 TO 140 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
NA
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 E6013 E6013 Dia 3.15 4 4 4 Travel Speed mm / min 80 to 100 100 to 150 100 ot 150 100 ot 150
ROOT
SUB. PASS AFTER BACK CHIP SUB. PASS
STRAIGHT 80 to 115 20 to 24 STRAIGHT 120 to 180 24 to 28 STRAIGHT 120 to 180 24 to 28 STRAIGHT 120 to 180 24 to 28 HINDUSTAN PETROLUEM CORP. LTD
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 7018 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28 STRAIGHT 80 TO 180 NA NA NA NA
Position of Fillet
2F
POST WELD HEAT TREATMENT (QW 407) Temperature : NA Time : NA Other : NA Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Amps Range 100 to 135 120 to 190 : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class Dia E7018 E7018 3.15 4 Type & Pol. REVERSE REVERSE Volts Range 20 to 24 24 to 28 Travel Speed mm / min 80 to 120 90 to 150
ROOT
SUB. PASS
SMAW SMAW
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon Thickness Range FILLER MATERIAL (QW 404) Spec. No. (SFA) AWS No. (CLASS) A. No.: F. No.: Make POSITION (QW 405) Position of Groove AWS No. (CLASS) PREHEAT (QW 406) Preheat Temp. (Min) Interpass Temp. (Max) Preheat Maint GAS (QW 408) Shielding Gas Percentage Comp. Trailing ELECTRICAL CHARACTERISTICS (QW Current Mode Volts Electrical Polarity Amperage Tungsten Electrode Size & Type Mode of Metal Transfer (GMAW) Elect. Wire - Feed,Speed,Range Other : : : : : : : : : : : : : : : : : : : 409) : : : : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 7018 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
NA NA NA NA NA NA DC 20 to 28 STRAIGHT 80 TO 180 NA NA NA NA
Position of Fillet
2F
POST WELD HEAT TREATMENT (QW 407) Temperature : NA Time : NA Other : NA Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Amps Range 100 to 135 120 to 190 120 to 190 120 to 190 : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class Dia E7018 E7018 E7018 E7018 3.15 4 4 4 Type & Pol. REVERSE REVERSE REVERSE REVERSE Volts Range 20 to 24 24 to 28 24 to 28 24 to 28 Travel Speed mm / min 80 to 120 90 to 150 90 to 150 90 to 150
ROOT
SUB. PASS ROOT 2 SUB. PASS ROOT 3 SUB. PASS 4 TO 5
DATE :
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. : : : : IS 2062 / EQ. GR.B 1 1 8 8 5.1 E 7018 1 2
ESAB/ADVANI/D&H
To To To To
Thick of Coupon : Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
NA NA NA NA NA NA DC 20 to 28 STRAIGHT 80 TO 180 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. REVERSE REVERSE REVERSE REVERSE REVERSE REVERSE Amps Range 100 to 135 120 to 190 120 to 190 100 to 135 120 to 190 120 to 190 Volts Range 20 to 24 24 to 28 24 to 28 20 to 24 24 to 28 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
Welding Process
Filler Material Class E7018 E7018 E7018 E7018 E7018 E7018 Dia 3.15 4 4 3.15 4 4
Travel Speed mm / min 80 to 120 90 to 150 90 to 150 90 to 120 100 to 150 100 to 150
DATE :
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. : : : : IS 2062 / EQ. GR.B 1 1 12 mm 12 to 24 mm 5.1 E 7018 1 2
ESAB/ADVANI/D&H
To To To To
Thick of Coupon : Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
: : : :
3G NA NA NA NA NA NA DC 20 to 28 REVERSE 80 TO 180 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. REVERSE REVERSE REVERSE REVERSE REVERSE REVERSE Amps Range 100 to 135 120 to 190 120 to 190 100 to 135 120 to 190 120 to 190 Volts Range 20 to 24 24 to 28 24 to 28 20 to 24 24 to 28 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
Welding Process
Filler Material Class E7018 E7018 E7018 E7018 E7018 E7018 Dia 3.15 4 4 3.15 4 4
Travel Speed mm / min 80 to 120 90 to 150 90 to 150 90 to 120 100 to 150 100 to 150
DATE :
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade : : : SQUARE BUTT WITH BACKING STRIP & FILLET YES NA SMAW IS 2062 / EQ. GR.B 1 1 12 mm 12 to 16 mm 5.1 E 7018 1 4
ESAB/ADVANI/D&H
SKETCH / DETAIL : 5
FIG
WELDING PROCESS : BASE METALS (QW 403) Material Specification : Type / Grade No. : P. No. : Group No. : Thick of Coupon : Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
: : : :
1G NA NA NA NA NA NA DC 20 to 28 REVERSE 90 TO 190 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E7018 E7018 E7018 E7018 Dia 3.15 4 4 3.15 Travel Speed mm / min 90 to 120 100 to 150 100 to 150 90 ot 120
ROOT (1,2)
SUB. PASS (3) SUB. PASS (4)
100 to 135 20 to 24 REVERSE REVERSE 120 to 190 24 to 28 REVERSE 120 to 190 24 to 28 REVERSE 100 to 135 20 to 24 HINDUSTAN PETROLUEM CORP. LTD
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade : : : LAP FILLET NO NA SMAW IS 2062 / EQ. GR.B 1 1 10 mm 10 to 16 mm 5.1 E 6013 1 2
ESAB/ADVANI/D&H
SKETCH / DETAIL : 6
FIG
WELDING PROCESS : BASE METALS (QW 403) Material Specification : Type / Grade No. : P. No. : Group No. : Thick of Coupon : Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
: : : :
NA NA NA NA NA NA DC 20 to 28
Electrode-Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
90 TO 190 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 E6013 Dia 3.15 4 4 Travel Speed mm / min 80 to 120 90 to 150 90 ot 150
ROOT
SUB. PASS
STRAIGHT 80 to 120 20 to 24 STRAIGHT 90 to 190 24 to 28 STRAIGHT 90 to 190 24 to 28 HINDUSTAN PETROLUEM CORP. LTD
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited MAHUL TERMINAL
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 12 mm To To To To IS 2062 / EQ. GR.B 1 1 : : : : LAP FILLET NO NA SMAW TYPE : MANUAL
SKETCH / DETAIL : 7
FIG
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
12 to 16 mm 5.1 E 7018 1 4
ESAB/ADVANI/D&H
: : : :
NA NA NA NA NA NA DC 20 to 28
Electrode-Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
90 TO 190 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E7018 E7018 E7018 Dia 3.15 4 4 Travel Speed mm / min 80 to 120 90 to 150 90 ot 150
ROOT (1)
SUB. PASS (2)
REVERSE 80 to 120 20 to 24 REVERSE 90 to 190 24 to 28 REVERSE 90 to 190 24 to 28 HINDUSTAN PETROLUEM CORP. LTD
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 6 6 5.1 E 7018 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Electrode-Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. REVERSE REVERSE Amps Range 100 to 135 90 to 190 Volts Range 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E7018 E7018 Dia 3.15 4 Travel Speed mm / min 80 to 120 90 to 150
ROOT
SUB. PASS
SMAW SMAW
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited MAHUL TERMINAL
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 6 6 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. ONE SIDE CONT. ROOT (1) Welding Process Filler Material Class E6013 E6013 E6013 E6013 Dia 3.15 4 3.15 4 Travel Speed mm / min 80 to 120 90 to 150 80 to 120 90 to 150
SMAW SMAW 2nd STITCH FILLET 100 (100) 100 ROOT (1) SMAW SUB. PASS (2) SMAW
SUB. PASS (2)
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 6013 1 2
ESAB/ADVANI/D&H
SKETCH / DETAIL : 10 (A) : : : : LAP FILLET NO NA SMAW TYPE : MANUAL FIG 10 (A)
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet
2F
POST WELD HEAT TREATMENT (QW 407) Temperature : Time : Other : Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28 : : : : : : : : : : : : :
NA NA NA NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 Dia 3.15 4 Travel Speed mm / min 80 to 120 90 to 150
ROOT (1)
SUB. PASS (2)
SMAW SMAW
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 6 6 5.1 E 6013 1 2
ESAB/ADVANI/D&H
SKETCH / DETAIL : 10 (B) : : : : LAP FILLET NO NA SMAW TYPE : MANUAL FIG 10 (B)
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 Dia 3.15 4 Travel Speed mm / min 80 to 120 90 to 150
ROOT (1)
SUB. PASS (2)
SMAW SMAW
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28 20 to 24 24 to 28
3F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. ONE SIDE CONT. ROOT (1) Welding Process Filler Material Class E6013 E6013 E6013 E6013 Dia 3.15 3.15 3.15 3.15 Travel Speed mm / min 80 to 120 90 to 150 80 to 120 90 to 150
SMAW SMAW 2nd SITCH FILLET 100 (100) 100 ROOT (1) SMAW SUB. PASS (2) SMAW
SUB. PASS (2)
Note : 1) For 5mm to 16mm joint separate WPS has to be made using E7018 Rod 2) Inner joint bulk head shall have doublers plate
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 16 5 to 16 5.1 E 7018 1 4
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Electrode-Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
90 TO 190 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class Dia Travel Speed mm / min
SMAW SMAW 2nd SITCH FILLET 100 (100) 100 ROOT (1) SMAW SUB. PASS (2) SMAW
SUB. PASS (2)
20 to 24 24 to 28 20 to 24 24 to 28
APPROVAL NAME :
SIGNATURE : DATE :
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 Dia 3.15 4 Travel Speed mm / min 80 to 120 90 to 150
ROOT (1)
SUB. PASS (2)
SMAW SMAW
APPROVAL NAME :
SIGNATURE : DATE :
Note : Submit separate WPS for Bulkhead to Pontoon top / Deck top welding
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited MAHUL TERMINAL
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 6 6 5.1 E 7018 1 4
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. REVERSE REVERSE REVERSE REVERSE Amps Range 100 to 135 130 to 190 100 to 135 130 to 190 Volts Range 20 to 24 24 to 28 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
Welding Process
Filler Material Class E7018 E7018 E7018 E7018 Dia 3.15 4 3.15 4
DATE :
Note : Joint at the point where Outer rim & Lap of Bottom Deck plate meet shall be like a) Bottom deck has to be made Sq Butt joint for 100 mm length WPS Pg (a) should be submitted separately Hence Joggly not needed
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 6 6 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. ONE SIDE CONT. ROOT (1) Welding Process Filler Material Class E6013 E6013 E6013 E6013 Dia 3.15 4 3.15 4 Travel Speed mm / min 80 to 120 90 to 150 80 to 120 90 to 150
SMAW SMAW 2nd STITCH FILLET 100 (100) 100 ROOT (1) SMAW SUB. PASS (2) SMAW
SUB. PASS (2)
APPROVAL NAME :
SIGNATURE :
DATE :
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 16 16 5.1 E 7018 1 4
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
3G UPHILL NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. REVERSE REVERSE REVERSE REVERSE REVERSE Amps Range 80 to 120 90 to 130 90 to 130 90 to 130 90 to 130 Volts Range 20 to 24 24 to 28 24 to 28 24 to 28 24 to 28
NA
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 130 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E7018 E7018 E7018 E7018 E7018 Dia 3.15 3.15 3.15 3.15 3.15 Travel Speed mm / min 80 to 100 90 to 125 90 to 125 90 to 125 90 to 125
ROOT (1)
SUB. PASS (2) SUB. PASS (3,4)
DATE :
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited MAHUL TERMINAL
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Electrode-Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 Dia 3.15 4 Travel Speed mm / min 80 to 120 90 to 150
ROOT (1)
SUB. PASS (2)
SMAW SMAW
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 7018 1 4
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. REVERSE REVERSE REVERSE REVERSE Amps Range 80 to 120 90 to 190 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28 20 to 24 24 to 28
3F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. ONE SIDE CONT. ROOT (1) Welding Process Filler Material Class Dia 3.15 3.15 3.15 3.15 Travel Speed mm / min 80 to 120 90 to 150 80 to 120 90 to 150
SMAW E7018 SMAW E7018 2ND SIDE STITCH FILLET 100 (100) 100 ROOT (1) SMAW E7018 SUB. PASS (2) SMAW E7018
SUB. PASS (2)
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 10 mm To To To To IS 2062 / EQ. GR.B 1 1 : : : : Single V Full Pen Butt Joint NO Chip Back to Sound metal & reweld SMAW TYPE : MANUAL
SKETCH / DETAIL : 18
FIG 18
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
1.76 to 20 mm
5.1 E 6013 1 2
ESAB/ADVANI/D&H
: : : :
3G UPHILL NA NA NA NA NA NA DC 18 to 20
Electrode - Negative
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT STRAIGHT STRAIGHT STRAIGHT STRAIGHT Amps Range 90 to 95 90 to 95 100 to 120 90 to 95 90 to 95 100 to 120 Volts Range 22 to 24 18 to 20 18 to 20 22 to 24 18 to 20 22 to 24
NA
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm 0.275 0.238 0.238 0.275 0.238 0.275
100 TO 120 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 E6013 E6013 E6013 E6013 Dia 3.15 3.15 4 3.15 3.15 4 Travel Speed mm / min 65 to 90 85 to 90 85 to 90 65 to 90 85 to 90 65 to 90
ROOT
HOT PASS FILLING CAPPING
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 5 5 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E6013 E6013 Dia 3.15 4 Travel Speed mm / min 80 to 120 90 to 150
ROOT (1)
SUB. PASS (2)
SMAW SMAW
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 12 mm To To To To IS 2062 / EQ. GR.B 1 1 : : : : SQUARE BUTT WITH BACKING STRIP YES NA SMAW TYPE : MANUAL
SKETCH / DETAIL : 20
FIG
20
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
12 to 16 mm 5.1 E 7018 1 4
ESAB/ADVANI/D&H
: : : :
NA NA NA NA NA NA DC 20 to 28 REVERSE 90 TO 190 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E7018 E7018 E7018 E7018 Dia 3.15 4 4 3.15 Travel Speed mm / min 90 to 120 100 to 150 100 to 150 90 ot 120
ROOT (1,2)
SUB. PASS (3) SUB. PASS (4)
REVERSE 100 to 135 20 to 24 REVERSE 120 to 190 24 to 28 REVERSE 120 to 190 24 to 28 REVERSE 100 to 135 20 to 24 HINDUSTAN PETROLUEM CORP. LTD
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade : : : SQUARE BUTT W/BACKING PLT. FOR COD YES NA SMAW IS 2062 / EQ. GR.B 1 1 12 mm 12 to 16 mm 5.1 E 7018 1 4
ESAB/ADVANI/D&H
SKETCH / DETAIL : 21
FIG
21
WELDING PROCESS : BASE METALS (QW 403) Material Specification : Type / Grade No. : P. No. : Group No. : Thick of Coupon : Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
: : : :
1G NA NA NA NA NA NA DC 20 to 28 REVERSE 90 TO 190 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
: 407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA
String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E7018 E7018 E7018 E7018 Dia 3.15 4 4 3.15 Travel Speed mm / min 90 to 120 100 to 150 100 to 150 90 ot 120
ROOT (1,2)
SUB. PASS (3) SUB. PASS (4)
REVERSE 100 to 135 20 to 24 REVERSE 120 to 190 24 to 28 REVERSE 120 to 190 24 to 28 REVERSE 100 to 135 20 to 24 HINDUSTAN PETROLUEM CORP. LTD
NAME :
SIGNATURE : DATE :
Note : WPS for 10mm to insert plate joint should be submitted separately
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade : : : SQUARE BUTT W/BACKING PLT. FOR COD YES NA SMAW IS 2062 / EQ. GR.B 1 1 12 mm 12 to 16 mm 5.1 E 7018 1 4
ESAB/ADVANI/D&H
SKETCH / DETAIL : 22
WELDING PROCESS : BASE METALS (QW 403) Material Specification : Type / Grade No. : P. No. : Group No. : Thick of Coupon : Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
: : : :
1G NA NA NA NA NA NA DC 20 to 28 REVERSE 90 TO 190 NA NA NA NA
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. Amps Range Volts Range
: 407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA
String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
WELDING PROCEDURE Pass No. Welding Process Filler Material Class E7018 E7018 E7018 Dia 3.15 4 3.15 Travel Speed mm / min 90 to 120 100 to 150 90 ot 120
ROOT (1)
SUB. PASS (2)
FINAL (3 TO 4) APPROVAL
100 to 135 20 to 24 REVERSE REVERSE 120 to 190 24 to 28 REVERSE 100 to 135 20 to 24 HINDUSTAN PETROLUEM CORP. LTD
NAME :
SIGNATURE : DATE :
Note : WPS for 10mm to insert plate joint should be submitted separately
WPS NO.: DATE : PQR NO.: CLIENT : LOCATION : Hindustan Petroleum Corporation Limited MAHUL TERMINAL
WPS-VSPL-026- REV 0
11.11.2009
PQR-VSPL- REV 0
JOINT DESIGN (QW 402) Type Backing Backing Material Type / Grade WELDING PROCESS BASE METALS (QW 403) Material Specification Type / Grade No. P. No. Group No. Thick of Coupon : : : : : IS 2062 / EQ. GR.B 1 1 6 6 5.1 E 6013 1 2
ESAB/ADVANI/D&H
To To To To
mm mm OUTER RIM TO BOTTOM DECK LAP JOINT Filler Size Electrode Flux Type Backing / Storage Consumable Insert : : : : 3.15 / 4 mm As per Manuf. Std. None
Thickness Range : FILLER MATERIAL (QW 404) Spec. No. (SFA) : AWS No. (CLASS) : A. No.: : F. No.: : Make : POSITION (QW 405) Position of Groove : AWS No. (CLASS) : PREHEAT (QW 406) Preheat Temp. (Min) : Interpass Temp. (Max) : Preheat Maint : GAS (QW 408) Shielding Gas : Percentage Comp. : Trailing : ELECTRICAL CHARACTERISTICS (QW 409) Current Mode : Volts : Electrical Polarity : Amperage : Tungsten Electrode Size & Type : Mode of Metal Transfer (GMAW) : Elect. Wire - Feed,Speed,Range : Other :
NA NA NA NA NA NA DC 20 to 28
Straight
Position of Fillet POST WELD HEAT TREATMENT (QW Temperature Time Other Flowrate Gas Backing Purging TECHNIQUE (QW 410) String of weave Bead Orifice or Gas Cup Size Initial / Interpass Cleaning Method of back gauging Oscillation Contact Tube to work distance Multiple of Single Pass (/ side) Multiple of Single Electrode Travel Speed Range Peening Current & Voltage Type & Pol. STRAIGHT STRAIGHT STRAIGHT STRAIGHT Amps Range 80 to 120 90 to 190 80 to 120 90 to 190 Volts Range 20 to 24 24 to 28 20 to 24 24 to 28
2F
407) : NA : NA : NA : : : : : : : : : : : : : NA NA NA String NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kJ / mm
80 TO 180 NA NA NA NA
WELDING PROCEDURE Pass No. ONE SIDE CONT. ROOT (1) Welding Process Filler Material Class E6013 E6013 E6013 E6013 Dia 3.15 4 3.15 4 Travel Speed mm / min 80 to 120 90 to 150 80 to 120 90 to 150
SMAW SMAW 2nd STITCH FILLET 100 (100) 100 ROOT (1) SMAW SUB. PASS (2) SMAW
SUB. PASS (2)
WPS NO.: DATE WPS NO.: CLIENT LOCATION : : HINDUSTAN PETROLEUM CORPORATION LTD. QW-482 - WELDING PROCEDURE SPECIFICATION (REF. SPECIFICATION : ASME SECTION IX) SKETCH / DETAIL: SQ. BUTT NO FIG 1 (A) NA SWAM TYPE MANUAL To To To To IS 2062 / EQ. GR.B 1 1
JOINT DESIGN (QW-402) Type Backing Backing material Type / Grade WELDINHG PROCESS BASE METALS (QW 403) IS 2062 / EQ. Material Specification GR.B Type / Grade No. 1 P. No. 1 Group No. 6 mm Thick of Coupon 6 mm Thickness Range FILLER MATERIAL (QW 404) 5.1 Spec. No. (SFA) E 6013 AWS No. (CLASS) 1 A. No. : 2 F. No. : Make ESAB/ADVANI/D&H POSITION (QW 405) 3G Position of Groove UPHILL Weld Progression PREHEAT (QW 406) NA Preheat Temp.(Min) NA Interpass Temp.(Max) Preheat Maint GAS (QW 408) NA Shielding Gas NA Percentage Comp. NA Trailing ELECTRICAL CHARACTERISTICS (QW 409) DC Current Mode 18 to 30 Volts STRAIGHT Electrical Polarit 80 TO 140 Amperage NA Tungsten Electrode Size & Type NA Mode of Metal Transfer (GMAW) NA Elect. Wire - Feed,Speed,Range NA Other WELDING PROCEDURE Welding Process Material Filler Pass No. Class Dia AFTER BACK CHIP E6013
: : : :
Position of Fillet
POST WELD HEAT TREATMENT (QW 407) Temperature : Time : Others : Flowrate : Gas Backing : Purging : TECHNIQUE (QW 410) String or weave Bead : Orifice or Gas Cup Size : Initial / Interpass Cleaning : Method of back gauging : Oscillation : Contact Tube to work distance : Multiple or Single Pass ( / Side) : Multiple or Single Electrode : Travel Speed Electrode : Peening
Amps Range
Volts Range
mm / min
NA
NA NA NA NA NA NA String / Weaving NA Wire Brushing Grinding NA NA Multiple Single SEE TABLE NA Heat Input kj / mm