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Power Electronic circuits are used to convert AC to DC (Rectifier circuits) or convert DC to AC (Inverter Circuits). Both of these circuits are also called converter circuits.
A transformer that has one of its windings connected to one of these circuits, as a dedicated transformer, is a Converter Transformer
Primary: Star 400 kV AC Secondary: Two windings connected to converter (Thyristors) connected in series to build up required level of DC voltage
Converter Transformer....
Design active part
Valve Winding (Y) Tap Winding Line Winding Valve Winding (D)
HV-Terminal
Neutral-Terminal
Simplified connection of line windings and tap windings Winding and core arrangement
Polarity Reversal Voltage Distribution in Oil Barrier System Impedance variation influence On load Tap Changer Harmonic Currents Losses DC Magnetisation Short Circuit Forces DC Bushings
Beginning voltage stress distributions capacitive Oil is stressed more than PB Successively change over to Resistive distribution PB is stressed more (almost all stress across solid insulation) PD stresses under DC Sporadic pulses at random intervals -Discharges in oil gaps under rapid changes in voltage
-Discharges in cellulose insulation due to imperfections in insulation -Discharges at the oil-cellulose interface
AC
DC
Insulation Design
Valve windings to withstand AC voltages, superimposed DC voltages on AC voltages, DC Voltage Polarity Reversal Composite insulation of Pressboard or Paper (Solid) and oil (liquid) Voltage distribution between paper & oil under AC conditions depends on inverse ratio of dielectric constants of PB/ Oil (2:1) Voltage distribution between oil & paper under steady state DC voltage depends on direct ratio of resistivities (1:10 ~ 500), depends on oil quality, moisture content and temperature
Closer Tolerance in Impedance is required between three phases and also between upper & lower bridges (star-star, star-delta circuits)
( 6% on special tolerance and 2-3% variation between units (Normal transformers 10%)
Losses.
No-Load losses Depends on applied AC voltage, same as normal transformer Load Losses I2R + Stray loss from circulating currents in windings & metallic parts from leakage flux Circulating current depend on rate of change in winding current and thus leakage flux. With stepwise change in load current during commutation from one valve to another, the induced voltages will be fairly high to create circulating currents. So stray losses are increased compared to conventional power transformers. Stray losses in windings Increase as square of harmonic number At 150 Hz, Stray losses (150/50)2 more than at 50 Hz current Stray losses in metal- varies as 0.8 of harmonic number High percentage of harmonic currents in the load current causes higher load losses compared to normal transformers
DC Magnetization.
Due to inaccuracies in valve firing. Results in a small residual DC current oscillating around zero. DC components in magnetizing current lead to core saturation, which results in high levels of vibration increased sound level in transformers marginal increase in no-load loss.
A short circuit across a valve or phase to ground on a valve side terminal can result in a completely asymmetrical current for a few cycles.
Resulting forces on the winding can be larger than for the normal power transformers where the asymmetry decays rapidly.
DC Bushing.
DC withstand voltage of contaminated insulator is 20 ~ 30% of that of AC. To meet this, bushings creepage used are 40 mm/kV or more (Normal bushings are with 25mm / kV of service maximum voltage) To avoid chances of phase to ground short circuits, valve side bushings are located inside the valve hall. This also reduces the pollution related flashovers and consequent short circuit. IEC & IEEE standards for the DC bushings.
Converter Transformer
Design Interface: DC bushings (Basslink)
Converter Transformer
Few Formula..
Rectifier mode
U d = 1 . 35 U cos 3
L Id
Inverter mode
U d = (1.35 U cos 3
L I d )
Overlap
cos( + ) = cos 2 L I d U
+ + =
Converter Transformer
Tests
required acc. to IEC 60076-1, ~-3, IEC61378-2 routine tests meas of DC wind. res. meas. of voltage ratio and check of phase displacement meas. of s/c imp. and load loss meas. of no load loss and current at fr and Ur dielectric routine tests (for Um>300kV) LI (for line & neutral, principal and extr. neg. Ut taps) SI ACLD (AC long duration), sine wave>>fr, 100%Utrms(60s) seperate source AC (applied potential test) seperate source DC volt. withstand incl PD meas. polarity reversal test IEC 60076-1, 10.2 IEC 60076-1, 10.3 IEC 60076-1, 10.4 IEC 60076-1, 10.5 IEC 60076-3 IEC 60076-3, cl.13 & 14 IEC 60076-3, cl.15 IEC 60076-3, cl.12.4 IEC 60076-3, cl.11 IEC 601378-2, cl.10 IEC 601378-2, cl.10
(aux.wiring IEC60076-3, cl.10: 2kV rms) tests on on-load tap- changer (where appropriate) meas. insulation resistance test of magn. circuit insulation and associated ins.
Converter Transformer
Tests
type tests temp.rise test dielectric type tests sound power level sound power level of cooling equipment special tests dielectric special tests (for Um>300kV) (to be agreed see routine tests about) ACSD (AC short duration), 1ph transformer: ph- gr only, 100%Utest for 60s IEC 60076-3 1-ph.: IEC 60076-3, cl.12.2 & U2=1.5*U 12.3 m/Wurzel (3) IEC 60076-2, also 5.2.3 n.a., all tests are routine tests IEC 60076-3 IEC 60076-10 IEC 60076-10
det.of cap. windings-to-earth and between windings det. of transient volt. transfer characteristics meas. of zero-seq. imp. on 3-ph. transformers s/c withstand test (test or calc.) det. of sound levels meas. of harmonics of the no load current meas of power taken by fan and oil pump motors meas. of ins. res. to earth of windings meas of tan(delta) of the ins. sys. capacitances losses and imp.(other taps) load current test
IEC 60076-1, 10.7 calc.: 4.1.2...4.1.5 IEC 60076-5 IEC 60551 IEC 60076-1, 10.6
Standards:
1) IEC 61378-1 (1.0) 1997-09 Converter Transformers Part I Transformers for Industrial Applications 2) IEC 61378-2 (1.0) 2001-02 Converter Transformers Part 2 Transformers for HVDC Applications. 3) IEC 61378-3 (under issue) Converter Transformers Part 3 Application Guide for Converter Transformers 4) IEC 62199: 2004-05 Bushings for DC Application 5) IEEE Std. C57.129-1999 General Requirements and Test code for Oil Immersed HVDC Converter Transformers.
Standards: 6) IEEE Std. 1158-1991 (R 1996) Recommended Practice for Determination of Power losses in HVDC converter stations. 7) IEEE Std. C57.19.03 - 1996 Standard Requirements, Terminology and Test Code for Bushings for DC applications.
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