PROCESS FLOW CHART FOR DISCO JB591033 SIL ASSLY

FORMAT NO.: NPD/F/007

Pipe A assly

Pipe B assly

Body A Cone Assly.

Body Muffler + Mtg Bkt assly

Body A ( Cone ) Bkt. Sil. Mtg.

Inner Pipe

Mouth piece

Outer Pipe

Spacer Pipe A

Connector

CAT

Cover tube

Pipe Bouter

Spacer Pipe B inlet

Baffle A

Connecting Tube

Cup

Body Muffler

End Inner Tube Assly

Baffle B

Tail pipe

Plate Tail End

Resonator box assly

Round Welding

Connector + CAT round weld

Flaring one end

Baffle A connecting tube tacking

Insert flange Flaring other end

Round Welding

Cover tube round weld

Cup tacking

Rolling

Centerless Buffing

Round Welding

Body A con, Baffle A , tube tack welding

Tig welding

Shot Filling & Ramming

Bending

Lug Cutting

Bending

Checking to relation gauge

Body Sizing

Checking to rel gauge

Leakage testing

Body + Mtg bkt tack weld

Shot Removal

Body + Mtg bkt full weld

Pipe Cutting

3 mm dia hole drilling

Insert end inner tube assly in body shell and plug weld

Buffing

Insert Baffle B and plug weld

Spacer Pipe A outlet tack weld & round weld on SPM

Baffle B inside round weld

Remaining plug welding

Leak testing

Insert Body A cone assly in Body muffler assly and cone tack weld

Pipe A & CAT assly tacking

Round weld cone

Pipe A + CAT assly Round Welding

Pipe B assly + Body muffler tack weld on fixture , shield support bracket tacking

Pipe B assly + Body muffler round weld on SPM

Sheild mounting bracket tack welding, & full welding ( 02 stage )

Relation gauge inspection B.M complete

Leakage testing

Buff outer shell at Baffle B round weld area

Surface treatment for internal painting operation

Internal painting and baking

Paint removal at tail pipe weld area

Tail pipe tacking to baffle B

Tail pipe round weld

Leak test for tail pipe round weld run and Paint touch up to Baffle B chamber

Muffler drilling for rivetting holes

Rivvetting of holes 4 Nos

Pipe A assly + Body muffler tack welding

Pipe A assly + Body muffler round welding

Resonator box tack welding

Resonator box and Resonator bkt full

Leakage testing

Inspection to Relation gauge

Visual Inspection

Shot blasting and Painting

Muffler Shield fitment

Inspection and Dispatch to BAL

PROCESS FLOW CHART FOR DISCO JB591033 SIL ASSLY

FORMAT NO.: NPD/F/007

Pipe A assly

Pipe B assly

Body A Cone Assly.

Body Muffler + Mtg Bkt assly

Bkt. Sil. Mtg.

Inner Pipe

Mouth piece

Outer Pipe

Spacer Pipe A

Connector

CAT

Cover tube

Pipe Bouter

Spacer Pipe B inlet

Body Muffler

End Inner Tube Assly

Baffle B

Tail pipe

Plate Tail End

Resonator box assly

Round Welding

Connector + CAT round weld

Flaring one end

Insert flange Flaring other end

Round Welding

Cover tube round weld

Rolling

Centerless Buffing

Round Welding

Tig welding

Shot Filling & Ramming

Bending

Lug Cutting

Bending

Checking to relation gauge

Body Sizing

Checking to rel gauge

Leakage testing

Body + Mtg bkt tack weld

Shot Removal

Pipe b assly & cone assly tack welding

Body + Mtg bkt full weld

Pipe Cutting

Pipe b assly & cone assly round welding

3 mm dia hole drilling

Pipe b assly & connecting tube round welding

Insert end inner tube assly in body shell and plug weld

Buffing

Insert Baffle B and plug weld

Spacer Pipe A outlet tack weld & round weld on SPM

Baffle B inside round weld

Remaining plug welding

Leak testing

Pipe B connecting tube assly & B.M tacking + shield support bracket tacking

Pipe A & CAT assly tacking

cone round welding

Pipe A + CAT assly Round Welding

Shield mounting bracket tack welding

Relation gauge inspection for B.M complete

Leakage testing

Buff outer shell at Baffle B round weld area

Surface treatment for internal painting operation

Internal painting and baking

Paint removal at tail pipe weld area

Tail pipe tacking to baffle B

Tail pipe round weld

Leak test for tail pipe round weld run and Paint touch up to Baffle B chamber

End cap fitment & Muffler drilling for rivetting holes

Rivvetting of holes 4 Nos

Pipe A assly + Body muffler tack welding

Pipe A assly + Body muffler round welding

Resonator box tack welding

Resonator box and Resonator bkt full

Leakage testing

Inspection to Relation gauge

Visual Inspection

Shot blasting and Painting

Muffler Shield fitment

Inspection and Dispatch to BAL