CSWIP 3.1 Training Questions for Plate Sample Training 5.

Answer all 20 questions on the separate Candidate Answer Sheet provided. Your answers to be marked with an X in the appropriate box. Your acceptance criteria is to be based on the requirements of TWI code 02 Name: Signature: ........................................ Date:
The Weld Face. 1. What is the maximum excess weld metal to be found on your sample and would you accept or reject your findings? a) < 1.5mm b) > 5.0mm c) 4.0 mm to 5.0mm d) 2.5 mm e) Accept f) Reject With regards to the surface profile, which of the following comments best matches your assessment and would you accept or reject your findings a) Toe blend generally good b) Good Toe bend and surface profile c) Poor toe blend with good surface profile d) Poor toe blend and poor surface profile e) Accept f) Reject With reference to incomplete filled groove which of the following best matches your findings. Would you accept or reject your findings a) No incomplete filled groove visually detected. b) Length 30mm to 40mm associated with lack of side wall fusion c) Length < 15mm associated with lack of side wall fusion d) Length < 15mm not associated with lack of side wall fusion e) Accept f) Reject With reference to slag inclusions, which of the following best matches your assessment of the total accumulative length and would you accept or reject your findings. a) 25mm to 30mm in length b) >15 mm in length c) < 10mm d) No slag inclusions visible e) Accept f) Reject

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MC Plate TR1. Rev 2. Date: 15-11-11

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With reference to cap undercut, which of the following best matches your findings and would you accept or reject your findings. a) Accumulative length > 50mm, all sharp b) Accumulative length > 50mm both smooth and sharp c) Accumulative length < 50mm all smooth d) No cap undercut visible. e) Accept f) Reject With reference to cap undercut, which of the following best matches your findings and would you accept or reject your findings. a) Maximum depth < 0.5mm b) Maximum depth > 2.0mm c) Maximum depth 1.5mm d) No cap undercut visually detected. e) Accept f) Reject. With reference to surface porosity, what is the maximum single pore size and would you accept or reject your findings. a) > 3mm one area b) < 2.0mm numerous areas c) < 0.5mm one area d) No porosity detected visually e) Accept f) Reject Regarding your samples parent material, which of the following best matches your findings and would you accept or reject. a) One arc strike visible b) Two arc strikes visible c) Three arc strikes visible d) No arc strikes visible. e) Accept f) Reject With reference to cracking which of the following best matches your findings and would you accept or reject your findings a) Longitudinal crack 10 to 12mm in length. b) Longitudinal crack < 5mm in length. c) Transverse crack < 5mm in length. d) No crack visible. e) Accept f) Reject

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MC Plate TR1. Rev 2. Date: 15-11-11

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With reference mechanical damage, which of the following best matches your assessment and would you accept or reject your findings a) No mechanical damage visible b) Hard stamping and light grinding visible c) Heavy grinding throughout d) Chipping marks and heavy grinding throughout e) Accept f) Reject

The Weld Root 11. With reference to lack of root fusion, which of the following best matches your assessment of the total accumulative length and is it acceptable or rejectable. a) > 22mm b) 15mm to 19mm c) < 5mm d) None visually detected e) Accept f) Reject With reference to plate misalignment which of the following best matches your visual assessment of the plate sample a) > 2.5mm b) < 1.5mm c) < 0.5mm d) None of the above e) Accept f) Reject With reference to excessive root penetration which of the following best matches your assessment of the highest individual point measured and would you accept or reject your findings a) 5.0mm b) Flush root. c) < 4.0mm d) <2.5mm e) Accept f) Reject With reference to the parent material condition which of the following best matches your assessment and would you accept or reject the parent material condition a) Light grinding throughout b) Mechanical damage plus tack weld visible c) The parent material condition is generally clean throughout d) Heavy mechanical damage in excess of 2mm in depth. e) Accept f) Reject

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MC Plate TR1. Rev 2. Date: 15-11-11

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With reference to the collapse of the root resulting in a burn through, which of the following best matches your findings and would you accept or reject your findings. a) One visible < 7mm in diameter. b) No burn through visible. c) One visible > 12 in diameter d) Two visible not exceeding 12mm in diameter e) Accept f) Reject With reference to root concavity which of the following best matches your findings and would you accept or reject your findings. a) 48 to 51mm accumulative length, < 1mm depth b) < 10 mm, 2mm depth c) One area 65 to 69mm in length, < 1mm depth d) No root concavity visible e) Accept f) Reject With reference to root cracking which of the following best matches your findings and would you accept or reject the observed defect a) No cracks visible b) One crater crack visible c) One longitudinal crack visible < 5mm in length d) Crater pipe/shrinkage visible, recommend MT/PT inspection. e) Accept f) Reject With reference to lack of root penetration which of the following best matches your findings and would you accept or reject your findings a) 17 to 21mm in total length b) No lack of root penetration visually detected c) 11 to 13mm in length d) None of the above e) Accept f) Reject With reference to root undercut which of the following best matches your findings and would you accept or reject your findings a) Accumulative length 6 to 10mm b) Accumulative length 15 to 20mm c) No root undercut visible d) None of the above e) Accept f) Reject Your overall assessment of the weld sample is: a) Accept b) Reject.
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MC Plate TR1. Rev 2. Date: 15-11-11