LIFTING LUGS ON TOP HEAD FR(x.

z) FR(x,z,y) Fz FR(x,z)

d y Mx

Fy y

Fx

My Mt P B

P H

VIEW Y-Z Lug Dimension: Lug width Lug thickness Lug radius Shackle/bolt pin diameter Pin hole diameter Center of lug from A-A Swing angle Side swing angle Lenght of weld Fillet weld size used Allowable load on weld Lifting Weight & Design Load: Load ( Empty Weight = 4721.50 kg ) Dinamic Factor Total load Number of lifting lug Load per lug Lug material: Lug material selected Yield stress of material

VIEW X-Z

B H R dp d h Lw fw f

= = = = = = = = = = =

140 20 40 21 30 75 60 90 320 9.00 66.19

mm mm mm mm mm mm Deg. Deg. mm mm MPa

W = = Wt = n = P =

46317.92 N 2.00 92635.83 N 3.00 30878.61 N

SA 240 304L Sy = 172.40 MPa

Allowable stress for lug (AISC Code): g Allowable bending stress Allowable shear stress Allowable tension stress Allowable bearing stress Force Acting on the Lug: At View X-Z Resultan force Vertical force Horizontal force At View Y-Z Transverse force Resultan force Required thickness

Fb Fs Ft Fp

= = = =

y 0.66 * Sy 0.25 * Sy 0.66 * Sy 0.9 * Sy

= = = =

113.78 43.10 113.78 155.16

MPa MPa MPa MPa

FR(x,z) = P / Sin () Fz = FR(x,z) * Sin () Fx = FR(x,z) * Cos () Fy = P / Tan () FR(x,z,y) = (Fy + FR(x,z) )^
2 2 0.5

= = = = = = <

35655.55 N 30878.61 N 17827.77 N 0.00 N 35655.55 N 16.55 mm 20.00 mm

t = FR(x,z,y)/(2*Fs*(R - d/2)) Thickness is acceptable, since

Moment Acting on the Lug: Moment in z-direction Moment in y-direction Moment in x-direction Stress Analysis on lug: Section modulus at x-axis Section modulus at y-axis Bending stress Tensile / compressive stress p Unity Check: ft/Ft + fbz/Fb + Fby/Fb < 1 Stress Analysis on weld: Compression load on fillet weld per linier mm Section modulus of fillet weld Bending force at fillet weld Shear force at fillet weld Resultan force at fillet weld Fillet weld size Shear Stress at Pin Hole: Shear area Shear stress Bearing Stress at Pin Hole: Additional check plate thickness to lug Bearing area Bearing stress g WR

Mz = Fy * h My = Fz * h Mx = Torsion

= = =

0.00 N-mm 1337083.03 N-mm 0.00 N-mm

2 Zz-z = B * H / 6 2 Zy-y = B * H / 6

= = = = =

3 9333.33 mm 3 65333.33 mm

fbz = Mz / Zz-z fby = My / Zy-y ft = Fx / ( * H) (B )

0.00 MPa 20.47 MPa 6.37 MPa

= 0.2358 Stress is acceptable, since < 1 L = Fx / Lw Swz = B / 3 Swy Wbz Wby Wsz Wsy = = = = = B*H My / Swz Mz / Swy Fz / Lw Fy / Lw
2

<

1.0000

= = = = = = = = = < = = <

55.71 N/mm
2 6533.33 mm

2800.00 2800 00 204.66 0.00 96.50 0.00

mm2 N/mm N/mm N/mm N/mm

2 2 2 2 2 0.5 = (L +Wbz +Wby +Wsz +Wsy )^ tw = WR / f Fillet weld size is acceptable, since

233.02 N/mm 3.52 mm 9.00 mm

2 1000.00 mm 35.66 MPa 43.10 MPa

A = 2 * (R - d/2) * H fs = FR(x,z,y) / A Shear stress is acceptable, since T = 0 mm

Ap = dp * H fp = FR(x,z,y) / Ap p ( y) p Bearing stress is acceptable

= = <

2 420.00 mm 84.89 MPa 155.16 MPa