Audio & Visual System: Torque Specification

0367
SERVICE SPECIFICATIONS AUDIO & VISUAL SYSTEM
AUDIO & VISUAL SYSTEM

031HB01
TORQUE SPECIFICATION
Part Tightened Amplifier antenna assy x Body Antenna cord subassy x Body Antenna cord subassy No.3 x Body NVm 7.0 7.0 7.0 kgfVcm 71 71 71 ftVlbf 62 in.Vlbf 62 in.Vlbf 62 in.Vlbf
AVENSIS REPAIR MANUAL (RM1018E)
0345
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
AUTOMATIC TRANSMISSION / TRANSAXLE

030A910
SERVICE DATA
U341E (RHD) Line pressure (Wheel locked) Engine idling D range R range AT stall (Throttle valve fully opened) D range R range Engine stall revolution Time lag Engine idle speed (A/C OFF) Drive plate runout Torque converter clutch runout Differential oil seal drive in depth Shift schedule D range (Throttle valve fully opened) D and R range N " D range N " R range N range Max. Max. LH side RH side 370 410 kPa (3.8 4.2 kgfVcm2, 54 60 psi) 540 640 kPa (5.5 6.5 kgfVcm2, 78 92 psi) 1,110 1,230 kPa (11.3 12.5 kgfVcm2, 161 178 psi) 1,700 1,810 kPa (17.3 18.5 kgfVcm2, 246 263 psi) 2,400 " 150 rpm Less than 1.2 seconds Less than 1.5 seconds 650 " 50 rpm 0.20 mm (0.0079 in.) 0.30 mm (0.0118 in.) 2.7 " 0.5 mm (0.106 " 0.020 in.) 0 " 0.5 mm (0 " 0.020 in.)
(Throttle valve fully closed) 2 range (Throttle valve fully opened)
1"2 2"3 3"4 4"3 3"2 2"1 3"4 4"3 1"2 3"2 2"1 3"2 2"1 Throttle valve opening 5 % Lockup ON Lockup OFF Lockup ON Lockup OFF
53 59 km/h (33 37 mph) 100 108 km/h (62 67 mph) 156 165 km/h (97 103 mph) 151 159 km/h (94 99 mph) 91 99 km/h (57 62 mph) 43 47 km/h (27 29 mph) 36 40 km/h (22 25 mph) 31 35 km/h (19 22 mph) 53 59 km/h (33 37 mph) 96 103 km/h (60 64 mph) 43 47 km/h (27 29 mph) 96 103 km/h (60 64 mph) 48 52 km/h (30 32 mph) 67 71 km/h (42 44 mph) 61 66 km/h (38 41 mph) 114 123 km/h (71 76 mph) 109 117 km/h (67 73 mph)
L range (Throttle valve fully opened) Lockup point O/D gear 3rd gear (3 position only) U341E (LHD) Line pressure (Wheel locked)
Engine idling D range R range AT stall (Throttle valve fully opened) D range R range Engine stall revolution Time lag Engine idle speed (A/C OFF) Drive plate runout Torque converter clutch runout Differential oil seal drive in depth D and R range N " D range N " R range N range Max. Max. LH side RH side
370 410 kPa (3.8 4.2 kgfVcm2, 54 60 psi) 540 640 kPa (5.5 6.5 kgfVcm2, 78 92 psi) 1,110 1,230 kPa (11.3 12.5 kgfVcm2, 161 178 psi) 1,700 1,810 kPa (17.3 18.5 kgfVcm2, 246 263 psi) 2,400 " 150 rpm Less than 1.2 seconds Less than 1.5 seconds 650 " 50 rpm 0.20 mm (0.0079 in.) 0.30 mm (0.0118 in.) 2.7 " 0.5 mm (0.106 " 0.020 in.) 0 " 0.5 mm (0 " 0.020 in.)
0346
SERVICE SPECIFICATIONS Shift schedule D range (Throttle valve fully opened) AUTOMATIC TRANSMISSION / TRANSAXLE
L range (Throttle valve fully opened) Lockup point O/D gear 3rd gear (3 position only) Shift schedule(When kick down switch turns ON) D range (Throttle valve fully opened)
L range (Throttle valve fully opened) Lockup point O/D gear 3rd gear (3 position only) U241E (1AZFSE) (RHD) Line pressure (Wheel locked)
Engine idling D range R range AT stall (Throttle valve fully opened) D range R range Engine stall revolution Time lag Engine idle speed (A/C OFF) Drive plate runout Torque converter clutch runout Differential oil seal drive in depth D and R range N " D range N " R range N range Max. Max. LH side RH side
372 412 kPa (3.8 4.2 kgfVcm2, 53 60 psi) 672 742 kPa (6.9 7.6 kgfVcm2, 97 108 psi) 931 1,031 kPa (9.5 10.5 kgfVcm2, 135 150 psi) 1,768 1,968 kPa (18.0 20.1 kgfVcm2, 256 285 psi) 2,550 " 150 rpm Less than 1.2 seconds Less than 1.5 seconds 650 " 50 rpm 0 20 mm (0.0079 in.) 0 30 mm (0.0118 in.) 0 " 0.5 mm (0 " 0.020 in.) 0 " 0.5 mm (0 " 0.020 in.)
0347
SERVICE SPECIFICATIONS Shift schedule D range (Throttle valve fully opened) AUTOMATIC TRANSMISSION / TRANSAXLE
1"2 2"3 3"4 4"3 3"2 2"1 3"4 4"3 1"2 3"2 2"1 2"1 Throttle valve opening 5 % Lockup ON Lockup OFF
53 62 km/h (33 39 mph) 102 111 km/h (63 69 mph) 158 173 km/h (98 108 mph) 150 165 km/h (93 102 mph) 94 103 km/h (58 64 mph) 46 53 km/h (29 33 mph) 36 43 km/h (22 27 mph) 16 22 km/h (10 13 mph) 53 62 km/h (33 39 mph) 102 111 km/h (63 69 mph) 46 53 km/h (29 33 mph) 50 57 km/h (31 35 mph) 59 67 km/h (37 42 mph) 55 63 km/h (34 39 mph)
L range (Throttle valve fully opened) Lockup point O/D gear U241E (1AZFSE) (LHD) Line pressure (Wheel locked)
Engine idling D range R range AT stall (Throttle valve fully opened) D range R range Engine stall revolution Time lag Engine idle speed (A/C OFF) Drive plate runout Torque converter clutch runout Differential oil seal drive in depth Shift schedule D range (Throttle valve fully opened) D and R range N " D range N " R range N range Max. Max. LH side RH side
382 422 kPa (3.9 4.3 kgfVcm2, 55 61 psi) 647 760 kPa (6.6 7.8 kgfVcm2, 94 111 psi) 931 1,031 kPa (9.5 10.5 kgfVcm2, 135 150 psi) 1,768 1,968 kPa (18.0 20.1 kgfVcm2, 256 285 psi) 2,550 " 150 rpm Less than 1.2 seconds Less than 1.5 seconds 650 " 50 rpm 0.20 mm (0.0079 in.) 0.30 mm (0.0118 in.) 0 " 0.5 mm (0 " 0.020 in.) 0 " 0.5 mm (0 " 0.020 in.)
1"2 2"3 3"4 4"3 3"2 2"1 3"4 4"3 1"2 3"2 2"1 2"1
53 62 km/h (33 39 mph) 102 111 km/h (63 69 mph) 158 173 km/h (98 108 mph) 119 133 km/h (74 82 mph) 69 77 km/h (43 48 mph) 8 14 km/h (5 9 mph) 36 43 km/h (22 27 mph) 16 22 km/h (10 14 mph) 53 62 km/h (33 39 mph) 102 111 km/h (63 69 mph) 8 14 km/h (5 9 mph) 50 57 km/h (31 35 mph)
L range (Throttle valve fully opened)
0348
SERVICE SPECIFICATIONS Shift schedule(When kick down switch turns ON) D range (Throttle valve fully opened) AUTOMATIC TRANSMISSION / TRANSAXLE
L range (Throttle valve fully opened) Lockup point O/D gear U241E (1AZFE) (RHD) Line pressure (Wheel locked)
Engine idling D range R range AT stall (Throttle valve fully opened) D range R range Engine stall revolution Time lag Engine idle speed (A/C OFF) Drive plate runout Torque converter clutch runout Differential oil seal drive in depth Shift schedule D range (Throttle valve fully opened) D and R range N " D range N " R range N range Max. Max. LH side RH side
372 412 kPa (3.8 4.2 kgfVcm2, 53 60 psi) 672 742 kPa (6.9 7.6 kgfVcm2, 97 108 psi) 931 1,031 kPa (9.5 10.5 kgfVcm2, 135 150 psi) 1,768 1,968 kPa (18.0 20.1 kgfVcm2, 256 285 psi) 2,550 " 150 rpm Less than 1.2 seconds Less than 1.5 seconds 650 " 50 rpm 0 20 mm (0.0079 in.) 0 30 mm (0.0118 in.) 0 " 0.5 mm (0 " 0.020 in.) 0 " 0.5 mm (0 " 0.020 in.)
L range (Throttle valve fully opened) Lockup point O/D gear
0349
SERVICE SPECIFICATIONS U241E (1AZFE) (LHD) Line pressure (Wheel locked) Engine idling D range R range AT stall (Throttle valve fully opened) D range R range Engine stall revolution Time lag Engine idle speed (A/C OFF) Drive plate runout Torque converter clutch runout Differential oil seal drive in depth Shift schedule D range (Throttle valve fully opened) D and R range N " D range N " R range N range Max. Max. LH side RH side 372 412 kPa (3.8 4.2 kgfVcm2, 53 60 psi) 672 742 kPa (6.9 7.6 kgfVcm2, 97 108 psi) 931 1,031 kPa (9.5 10.5 kgfVcm2, 135 150 psi) 1,768 1,968 kPa (18.0 20.1 kgfVcm2, 256 285 psi) 2,550 " 150 rpm Less than 1.2 seconds Less than 1.5 seconds 650 " 50 rpm 0 20 mm (0.0079 in.) 0 30 mm (0.0118 in.) 0 " 0.5 mm (0 " 0.020 in.) 0 " 0.5 mm (0 " 0.020 in.) AUTOMATIC TRANSMISSION / TRANSAXLE
1"2 2"3 3"4 4"3 3"2 2"1 3"4 4"3 1"2 3"2 2"1 2"1
53 62 km/h (33 39 mph) 102 111 km/h (63 69 mph) 158 173 km/h (98 108 mph) 119 133 km/h (74 83 mph) 83 92 km/h (52 57 mph) 46 53 km/h (29 33 mph) 36 43 km/h (22 27 mph) 16 22 km/h (10 13 mph) 53 62 km/h (33 39 mph) 102 111 km/h (63 69 mph) 46 53 km/h (29 33 mph) 50 57 km/h (31 35 mph)
L range (Throttle valve fully opened) Shift schedule(When kick down switch turns ON) D range (Throttle valve fully opened)
L range (Throttle valve fully opened) Lockup point O/D gear
0350
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
030AA10
U341E Part Tightened Park/neutral position switch x Transaxle Control shaft lever x Park/neutral position switch Battery carrier x Body Engine hanger x Engine Drain plug x Oil pan Transaxle x Engine Bolt A: Bolt B: Bolt C: Bolt Nut NVm 5.4 6.9 13 13 38 49 64 46 23 28 64 64 Bolt A: Bolt B: BoltC: 45 96 52 87 52 52 64 Bolt A: Nut B: 52 80 37 9.8 30 Bolt A: Bolt B: 12 5.5 35 35 12 Bolt A: Bolt B: 5 26 12 12 7.0 7.0 5.4 5.4 Bolt A: Bolt B: 11 11 11 11 11 7.8 12 12 kgfVcm 55 70 130 132 387 500 650 470 235 285 653 653 459 979 530 887 530 530 653 530 815 377 100 302 122 56 357 357 122 51 265 122 122 71 71 55 55 110 110 110 110 110 80 122 122 ftVlbf 48 in.Vlbf 61 in.Vlbf 9 10 28 36 47 34 17 20 47 47 33 71 38 64 38 38 47 38 59 27 87 in.Vlbf 22 9 49 in.Vlbf 25 25 9 44 in.Vlbf 19 9 9 62 in.Vlbf 62 in.Vlbf 48 in.Vlbf 48 8 8 8 8 8 69 in.Vlbf 9 9
Torque converter clutch x Drive plate Engine mounting bracket RR x Transaxle Engine mounting bracket FR x Transaxle Center member x Body Center member x Suspension member Engine mounting insulator RR x Engine mounting bracket RR Engine mounting insulator RR x Suspension member Engine mounting insulator FR x Engine mounting bracket FR Engine mounting bracket LH x Transaxle Engine mounting insulator LH x Body Starter x Transaxle Starter wire x Starter Froor panel brace x Body Oil filler tube x Transaxle Oil cooler tube clamp x Oil filler tube Oil cooler outlet tube x Transaxle Oil cooler inlet tube x Transaxle Wire harness clamp bracket x Transaxle Wire harness x Transaxle Control cable bracket x Transaxle Control cable support x Transaxle Air cleaner assy x Body Cylinder head cover No. 2 x Engine Speed sensor x Transaxle Transmission wire x Transaxle Solenoid valve x Valve body Valve body x Transaxle ATF temperature sensor x Valve body Oil strainer x Valve body Oil pan x Transaxle Floor shift assembly x Body Control cable x Control shaft lever
0351
SERVICE SPECIFICATIONS U241E Part Tightened Park/neutral position switch x Transaxle Control shaft lever x Park/neutral position switch Battery carrier x Body Engine hanger x Engine Drain plug x Oil pan Transaxle x Engine Bolt A: Bolt B: Bolt C: Bolt Nut NVm 5.4 6.9 13 13 38 49 64 46 44 41 64 64 45 Bolt B: Boltc: 96 52 87 52 52 64 Bolt A: Nut B: 52 80 37 9.8 5.5 5.4 34 34 13 Bolt A: Bolt B: 5.0 8.4 12 12 5.0 9.0 5.4 Bolt A: Bolt B: 6.6 11 11 11 11 7.8 12 12 Bolt Nut 5.0 5.0 12 64 kgfVcm 55 70 130 132 387 500 650 470 449 420 652 652 459 979 530 887 530 530 653 530 816 377 100 56 55 347 347 132 51 86 122 122 50 92 55 67 110 110 110 110 80 122 122 50 50 122 650 ftVlbf 48 in.Vlbf 61 in.Vlbf 9 10 28 36 47 34 32 30 47 47 33 71 38 64 38 38 47 38 59 27 87 in.Vlbf 49 in.Vlbf 47 in.Vlbf 25 25 10 44 in.Vlbf 74 in.Vlbf 8 9 49 in.Vlbf 80 in.Vlbf 48 in.Vlbf 58 in.Vlbf 8 8 8 8 69 in.Vlbf 9 9 43 in.Vlbf 43 in.Vlbf 9 47 AUTOMATIC TRANSMISSION / TRANSAXLE
Torque converter clutch x Drive plate Engine mounting bracket RR x Transaxle Engine mounting bracket FR x Transaxle Center member x Body Center member x Suspension member Engine mounting insulator RR x Engine mounting bracket RR Engine mounting insulator RR x Suspension member Engine mounting insulator FR x Engine mounting bracket FR Engine mounting bracket LH x Transaxle Engine mounting insulator LH x Body Starter x Transaxle Starter wire x Starter Oil filler tube x Transaxle Oil cooler tube clamp x Oil filler tube Oil cooler outlet tube x Transaxle Oil cooler inlet tube x Transaxle Wire harness clamp bracket x Transaxle Wire harness x Transaxle Control cable bracket x Transaxle Control cable clamp x Transaxle Air cleaner assy x Body Cylinder head cover subassy No. 1 x Engine Transmission wire x Transaxle Solenoid valve x Valve body Valve body x Transaxle Manual detent spring x Valve body Oil strainer x Valve body Oil pan x Transaxle Floor shift assy x Body Control cable x Control shaft lever Control cable x Body Speed sensor x Transaxle Drive shaft bearing cace x Bearing bracket
0341
SERVICE SPECIFICATIONS BRAKE
BRAKE
030MU02
SERVICE DATA
Brake pedal height (from asphalt sheet) RHD: LHD: M/T A/T 142.5 152.5 mm (5.610 6.004 in.) 148.1 158.1 mm (5.831 6.224 in.) 149.9 159.9 mm (5.902 6.295 in.) 1 6 mm (0.04 0.24 in.) 0.5 2.6 mm (0.020 0.102 in.) More than 60 mm (2.36 in.) 0 mm (0 in.) Standard 12.5 mm (0.492 in.) Minimum 2.0 mm (0.079 in.) Standard 26.0 mm (1.024 in.) Minimum 24.0 mm (0.945 in.) Maximum 0.05 mm (0.0020 in.) Standard 10.0 mm (0.394 in.) Minimum 2.0 mm (0.079 in.) Standard 10.0 mm (0.394 in.) Minimum 8.0 mm (0.315 in.) Maximum 0.05 mm (0.0020 in.)
Brake Pedal free play Stop light switch clearance Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110.2 lbf) Brake booster push rod to piston clearance (w/ SST) Front disc brake pad thickness Front brake disc thickness Front disc runout Rear disc brake pad thickness Rear disc thickness Rear disc runout
0342
SERVICE SPECIFICATIONS BRAKE
030MV02
Part Tightened Wheel nut Brake line union nut Brake booster clevis lock nut Brake master cylinder subassy x Brake booster assy Charcoal canister bracket x Body Brake booster assy x Body Brake pedal support x Instrument panel reinforcement Brake pedale support x Brake pedal Brake pedale support x Body Brake tube clamp x body Vacuum pump x Engine Vacuum pump union nut Vacuum pump check valve subassy x End cover Vacuum pump end cover x vacuum pump housing Front disc brake bleeder plug Front brake cylinder mounting x Steering knuckle Front disc brake cylinder x Front disc brake cylinder mounting Front disc brake caliper x Flexible hose Rear disc brake bleeder plug Rear disc brake cylinder mounting x Steering knuckle Rear disc brake cylinder x Rear disc brake cylinder mounting Rear disc brake caliper x Flexible hose Brake actuator x Brake actuator bracket Front speed sensor wire harness clamp x shock absorber Brake actuator bracket x Body Front speed sensor x Steering knuckle Yawrate sensor bracket set bolt Yawrate sensor x Yawrate sensor bracket Yawrate sensor bracket x Body w/o VSC: w/ VSC: 10 mm 14 mm NVm 103 15 29 19 20 5.4 13 24 37 13 5.4 21 14 74 7.8 10 102 30 29 10 47 30 29 7.0 4.7 29 19 8.0 21 6 21 kgfVcm 1,050 155 296 194 204 55 130 241 375 130 55 214 140 214 80 102 1,040 306 296 102 475 306 296 71 48 296 195 82 214 61 214 ftVlbf 76 11 21 14 15 48 in.Vlbf 9 17 27 9 48 in.Vlbf 15 10 54 69 in.Vlbf 7 75 22 21 7 34 22 21 62 in.Vlbf 42 in.Vlbf 21 14 71 in.Vlbf 15 53 in.Vlbf 15
0355
SERVICE SPECIFICATIONS CLUTCH
CLUTCH
030L103
SERVICE DATA
Pedal height from asphalt sheet LHD steering position type 1CDFTV engine type w/ intercooler Others Pedal height from asphalt sheet RHD steering position type 1CDFTV engine type w/ intercooler Others Clutch pedal free play Clutch pedal push rod play at pedal top Slotted spring pin protrusion Clutch release point from pedal full stroke end position Clutch disc rivet head depth Clutch disc assy runout Diaphragm spring finger wear Flywheel subassy runout Diaphragm tip alignment 158.4 168.4 mm (6.236 6.630 in.) 148.4 158.4 mm (5.843 6.236 in.) 5.0 15.0 mm (0.197 0591 in.) 1.0 5.0 mm (0.039 0.197 in.) 1.5 3.5 mm (0.059 0.138 in.) 25 mm (0.98 in.) or more Maximum 0.3 mm (0.012 in.) Minimum 0.8 mm (0.031 in.) Maximum depth: Maximum width: 0.5 mm (0.020 in.) 6.0 mm (0.236 in.) 154.0 164.0 mm (6.063 6.457 in.) 139.6 149.6 mm (5.496 5.890 in.)
Maximum 0.1 mm (0.004 in.) Maximum 0.5 mm (0.020 in.)
0356
SERVICE SPECIFICATIONS CLUTCH
030L204
Part Tightened Clutch pedal support x Stopper bolt Clutch pedal subassy x Clutch pedal support Clutch pedal support x Body Clutch pedal support x Clutch start switch assy Clutch master cylinder push rod clevis lock nut Clutch master cylinder x Flexible hose tube Clutch master cylinder x Body Clutch release cylinder bleeder plug Clutch release cylinder x Transaxle housing 1CDFTV/1AZFSE/1AZFE engine type Clutch release cylinder x Transaxle housing 1ZZFE/3ZZFE engine type NVm 25 37 19 16 12 15 12 8.4 12 14 5.0 12 15 1CDFTV engine type 1CDFTV engine type 12 15 19 48 37 kgfVcm 250 375 195 160 120 155 120 85 120 141 51 122 155 120 155 195 480 375 ftVlbf 18 27 14 12 9 11 9 74 in.Vlbf 9 10 44 in.Vlbf 9 11 9 11 14 35 27
Clutch release cylinder x Flexible hose tube bracket 1ZZFE/3ZZFE engine type Clutch release cylinder x Clutch line clamp Clutch release cylinder x Flexible hose tube Clutch release cylinder x Clutch accumulator assy Clutch accumulator assy x Flexible hose tube Clutch cover assy x Flywheel subassy Release fork support x Transaxle assy 1AZFSE/1AZFE engine type 1ZZFE/3ZZFE/1CDFTV engine type 1AZFSE/1AZFE engine type
0368
SERVICE SPECIFICATIONS COMMUNICATION SYSTEM
COMMUNICATION SYSTEM
031HJ01
Part Tightened HIGH PITCHED HORN ASSY High pitched horn assy x Body LOW PITCHED HORN ASSY Low pitched horn assy x Body 20 199 15 20 199 15 NVm kgfVcm ftVlbf
0324
SERVICE SPECIFICATIONS COOLING
COOLING
031H301
SERVICE DATA
1ZZFE/3ZZFE:
Thermostat Valve opening temperature Valve lift Radiator cap subassy Standard opening pressure Minimum opening pressure Cooling fan Standard amperage Cooling fan relay Specified condition at 20_C (68_F) Between terminals 1 and 2 Between terminals 3 and 5 86 to 90_C (187 to 198_F) 10 mm (0.394 in.) or more 74 to 103 kPa (0.75 to 1.05 kgf/cm2, 10.7 to 14.9 psi) 59 kPa (0.6 kgf/cm2, 8.6 psi) 8 to 12 A Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2) Continuity Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2)
at 95_C (203_F)
Cooling fan relay No.2 Specified condition
Between terminals 1 and 2 Between terminals 3 and 4 Between terminals 3 and 5
1AZFE:
Thermostat Valve opening temperature Valve lift Radiator cap subassy Standard opening pressure Minimum opening pressure Cooling fan Standard amperage Standard amperage (No.2 (With Air Conditioner)) Cooling fan relay Specified condition at 20_C (68_F) at 20_C (68_F) Between terminals 1 and 2 Between terminals 3 and 5 80 to 84_C (176 to 183_F) 10 mm (0.394 in.) or more 93 122 kPa (0.95 1.25 kgf/cm2, 13.4 17.6 psi) 78 kPa (0.8 kgf/cm2, 11.2 psi) 5.2 to 8.2 A (M/T) 8.3 to 11.3 (A/T) 5.2 to 8.2 A (M/T) 8.3 to 11.3 (A/T) Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2) Continuity Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2) Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2)
at 95_C (203_F)
Between terminals 1 and 2 Between terminals 3 and 5
1AZFSE:
Thermostat Valve opening temperature Valve lift Radiator cap subassy Standard opening pressure Minimum opening pressure 86 to 90_C (187 to 198_F) 10 mm (0.394 in.) or more 74 to 103 kPa (0.75 to 1.05 kgf/cm2, 10.7 to 14.9 psi) 59 kPa (0.6 kgf/cm2, 8.5 psi)
at 95_C (203_F)
0325
SERVICE SPECIFICATIONS Cooling fan Standard amperage Standard amperage (No.2 (With Air Conditioner)) Cooling fan relay Specified condition COOLING
at 20_C (68_F) at 20_C (68_F) Between terminals 1 and 2 Between terminals 3 and 5
5.2 to 8.2 A (M/T) 8.3 to 11.3 (A/T) 5.2 to 8.2 A (M/T) 8.3 to 11.3 (A/T) Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2) Continuity Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2) Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2)
1CDFTV:
Thermostat Valve opening temperature Valve lift Radiator cap subassy Standard opening pressure Minimum opening pressure Cooling fan Standard amperage Cooling fan relay Specified condition at 20_C (68_F) Between terminals 1 and 2 Between terminals 3 and 5 80 84_C (176 183_F) 8.5 mm (0.33 in.) or more 93 122 kPa (0.95 1.25 kgf/cm2, 13.4 17.6 psi) 78 kPa (0.8 kgf/cm2, 11.4 psi) 13.2 A Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2) Continuity Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2) Continuity No continuity Continuity (Apply battery voltage terminals 1 and 2)
at 95_C (203_F)
0326
SERVICE SPECIFICATIONS COOLING
031H401
1ZZFE/3ZZFE:
Part Tightened Radiator drain plug Water pump x Cylinder block Water inlet x Cylinder block subassy Radiator x Radiator support upper Bolt A Bolt B NVm 13 9.0 11 11 19 kgfVcm 130 92 113 112 194 ftVlbf 9 8.0 in.lbf 8 8 14
1AZFE:
Part Tightened Water pump x Cylinder block Water pump x Water pump pulley Water inlet x Cylinder block Radiator support upper x body NVm 9.0 26 9.0 19 kgfVcm 92 265 92 194 ftVlbf 80 in.Vlbf 19 80 in.Vlbf 14
1AZFSE:
Part Tightened Water pump x Cylinder block Water pump x Water pump pulley Water inlet x Cylinder block Radiator support upper x body NVm 9.0 26 9.0 19 kgfVcm 92 265 92 194 ftVlbf 80 in.Vlbf 19 80 in.Vlbf 14
1CDFTV:
Part Tightened Drain plug Water pump x Cylinder block Fuel inlet pipe subassy x Common rail assy Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Fuel inlet pipe subassy x Injection pump Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Engine cover No. 1 x Cylinder head cover subassy Engine cover No. 1 x Intake manifold Timing belt idler Subassy No.1 x Cylinder block Water inlet x Cylinder block Radiator reserve tank assy x Radiator assy Fan assy w/ motor x Fan shroud assy Upper support x Body Relay box x Radiator assy Front wheel 42 46 31 34 8.0 8.0 35 8.8 6.0 7.5 19 5.3 103 428 469 316 347 82 82 357 90 61 76 194 54 1,050 31 34 23 25 71 in.Vlbf 71 in.Vlbf 26 78 in.Vlbf 53 in.Vlbf 66 in.Vlbf 14 47 in.Vlbf 76 42 46 31 34 428 469 316 347 31 34 23 25 NVm 13 31 kgfVcm 133 320 ftVlbf 10 23
0339
SERVICE SPECIFICATIONS DRIVE SHAFT / PROPELLER SHAFT / AXLE
DRIVE SHAFT / PROPELLER SHAFT / AXLE

030KB05
SERVICE DATA
Front axle hub bearing Front axle hub subassy Rear axle hub & bearing assy Backlash Maximum: 0.05 mm (0.0020 in.) Deviation Maximum: 0.05 mm (0.0020 in.) Backlash Maximum: 0.05 mm (0.0020 in.) Deviation Maximum: 0.07 mm (0.0028 in.)
0340
SERVICE SPECIFICATIONS DRIVE SHAFT / PROPELLER SHAFT / AXLE
030KC06
Part Tightened Front wheel set nut Rear wheel set nut Manual transaxle oil drain plug C50/C250: E354/E357: NVm 103 103 39 49 89 49 19 8.0 74 216 8.3 103 220 102 49 64 56 140 5.0 47 74 ball joint side: member side: ball joint side: member side: 60 105 105 74 kgfVcm 1,050 1,050 400 500 908 500 194 82 755 2,200 85 1,050 2,243 1,040 500 650 571 1,428 51 475 755 612 1,071 1,071 755 ftVlbf 76 76 29 36 66 36 14 71 in.Vlbf 55 159 73 in.Vlbf 76 162 75 36 47 41 103 44 in.Vlbf 34 55 44 77 77 55
Lower ball joint assy front x Suspension arm subassy lower No.1 Tie rod end subassy x Steering knuckle Flexible hose and speed sensor front x Shock absorber assy front Speed sensor front x Steering knuckle Front stabilizer link assy x Shock absorber assy front Front axle hub nut Disc brake dust cover front x Steering knuckle Lower ball joint assy front x Steering knuckle Front axle assy x Shock absorber assy front Front disc brake caliper assy x Steering knuckle Automatic transaxle fluid drain plug Drive shaft bearing case x Bearing bracket Rear axle hub & bearing assy x Rear axle carrier subassy Rear axle carrier subassy x Back plate assy Rear axle carrier subassy x Skid control sensor wire Rear disk brake caliper assy x Rear axle carrier subassy Rear axle carrier subassy x Upper control arm assy Rear axle carrier subassy x Lower control arm assy Rear axle carrier subassy x Rear suspension arm assy
0310
SERVICE SPECIFICATIONS EMISSION CONTROL
EMISSION CONTROL
031FP01
SERVICE DATA
1ZZFE/3ZZFE:
Heated oxygen sensor Resistance Bank 1 sensor 1 1 (HT1A) 2 (+B) 1 (HT1A) 4 (E1) Bank 1 sensor 2 1 (HT1A) 2 (+B) 1 (HT1A) 4 (E1) at 20_C (68_F)
5 to 10 W at 20_C (68_F) No continuity
Heated oxygen sensor Resistance
5 to 10 W at 20_C (68_F) No continuity 26 to 30 W
Vacuum switching valve Resistance
1AZFE:
Vacuum switching valve assy No. 1 Resistance Heated oxygen sensor Resistance Resistance Air fuel ratio sensor Resistance at 20_C (68_F) 1 (HT) 2 (+B) 1 (HT) 4 (E1) 1 (HT) 2 (+B) 1 (HT) 2 (+B) 1 (HT) 4 (E1) 26 to 30 W 11 to 16 W at 20_C (68_F) No continuity 1.8 to 3.4 W at 20_C (68_F) 5.0 to 7.5 W at 500_C (932_F) No continuity
1AZFSE:
Vacuum switching valve assy No. 1 Resistance Heated oxygen sensor Resistance Resistance at 20_C (68_F) 1 (HT) 2 (+B) 1 (HT) 4 (E1) 26 to 30 W 11 to 16 W at 20_C (68_F) No continuity
1CDFTV:
EGR valve assy Resistance +B1 +B1 +B1 +B1 EGR1 EGR2 EGR3 EGR4 19.6 " 1.4 W at 20_C (68_F) 19.6 " 1.4 W at 20_C (68_F) 19.6 " 1.4 W at 20_C (68_F) 19.6 " 1.4 W at 20_C (68_F) 10 to 14 W
Vacuum switching valve assy Resistance
at 20_C (68_F)
034
SERVICE SPECIFICATIONS ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM

031DY01
SERVICE DATA
1ZZFE/3ZZFE:
Power steering oil pressure switch Voltage EMPS E2 Not spin the steering wheel at engine idling Spin the steering wheel at engine idling Ignition switch ON 4 (THA) 5 (E2) at 20_C (4_F) at 20_C (68_F) at 60_C (140_F) at 20_C (68_F) VC E2 Approx. 20_C (68_F) Approx. 80_C (176_F) Approx. 20_C (68_F)
8 to 14 V 0 to 1.5 V Half open " fully close " fully open " half open
Idle air control valve Movement Mass air flow meter Resistance
13.6 to 18.4 kW 2.21 to .69 kW 0.49 to 0.67 kW 6.9 to 7.9 W 2.5 to 6.0 kW 2.32 to 2.59 kW 0.310 to 0.326 kW 120 to 280 kW
Camshaft timing oil control valve assy Resistance Throttle position sensor Resistance E.F.I. Engine coolant temperature sensor Resistance Knock control sensor Resistance
1AZFE/1AZFSE:
Power steering oil pressure switch Voltage PSW E2 Not spin the steering wheel at engine idling Spin the steering wheel at engine idling Ignition switch ON
9 to 14 V 0 to 3 V Half open " fully close " fully open " half open 60 % or more 700 " 50 rpm
Idle air control valve Movement Throttle body assy (1AZFSE) Throttle valve opening percentage Idle speed Accelerator pedal position sensor (1AZFSE) Voltage
ACCEL POS Released Depress ACCEL POS #2 Released Depress 4 (THA) 5 (E2) at 20_C (4_F) at 20_C (68_F) at 60_C (140_F) at 20_C (68_F) VC E2 2 (M+) 1 (M) Approx. 20_C (68_F) Approx. 80_C (176_F) Approx. 20_C (68_F)
0.5 to 1.1 V 2.6 to 4.5 V 1.2 to 2.0 V 3.4 to 5.3 V
Mass air flow meter Resistance
13.6 to 18.4 kW 2.21 to .69 kW 0.49 to 0.67 kW 6.9 to 7.9 W 2.5 to 5.0 kW 0.3 to 100 W at 20_C (68_F) 2.32 to 2.59 kW 0.310 to 0.326 kW 120 to 280 kW
Camshaft timing oil control valve assy Resistance Throttle position sensor (1AZFE) Resistance Throttle body assy (1AZFSE) Resistance E.F.I. Engine coolant temperature sensor Resistance Knock control sensor Resistance
035
1CDFTV:
Mass air flow meter Resistance 2 (THA) 1 (E2) at 20_C (4_F) at 20_C (68_F) at 60_C (140_F) at 20_C (68_F) 2 1, 3 5 4, 6 VPA1 EP1 VPA2 EP2 VCP1 EP1 VCP2 EP2 Approx. 20_C (68_F) at cold at hot at cold at hot Approx. 20_C (68_F) Approx. 80_C (176_F) THF E2 Approx. 20_C (68_F) Approx. 80_C (176_F)
12.5 to 16.9 kW 2.19 to 2.67 kW 0.50 to 0.68 kW
Intake shutter assy Resistance
18 to 22 W 18 to 22 W 5.0 kW or less 5.0 kW or less 1.5 to 6.0 kW 1.5 to 6.0 kW 2.21 to 2.65 kW 1630 to 2740 W 2065 to 3225 W 1630 to 2740 W 2065 to 3225 W 2.32 to 2.59 kW 0.310 to 0.326 kW
Accelerator pedal assy (See page 1056) Resistance
Diesel turbo inlet air temperature sensor Resistance Crankshaft position sensor Resistance Camshaft position sensor Resistance Diesel engine engine coolant temperature sensor Resistance Injection or supply pump assy Resistance
2.21 to 2.69 kW 0.287 to 0.349 kW
036
031DZ02
1ZZFE/3ZZFE:
Part Tightened Throttle position sensor x Throttle body assy ISC valve x Throttle body assy Accelerator control cable bracket x Throttle body assy Throttle body assy x Intake manifold Throttle body bracket x Cylinder block subassy (1ZZFE) Manifold stay No. 2 x Throttle body assy (M/T) Accelerator control cable assy x Accelerator control cable bracket Air cleaner hose No. 1 x Throttle body assy Cylinder head cover No. 2 x Cylinder head cover subassy Knock sensor x Cylinder block subassy NVm 2.0 3.7 13 30 30 13 13 1.5 7.0 20 kgfVcm 20 38 133 306 306 133 129 15 71 204 ftVlbf 18 in.Vlbf 33 in.Vlbf 10 22 22 10 9 13 in.Vlbf 62 in.Vlbf 15
1AZFE:
Part Tightened Throttle body assy x Intake manifold Accelerator control cable assy x Throttle body assy Engine cover subassy No. 1 x Cylinder head cover subassy Knock sensor x Cylinder block subassy Intake manifold x Cylinder head subassy Variable resister x Body (Leaded gasoline (Steering position LHD)) NVm 30 13 7.0 20 30 5.0 kgfVcm 306 129 71 204 306 51 ftVlbf 22 9 62 in.Vlbf 15 22 44 in.Vlbf
1AZFSE:
Part Tightened Throttle body assy x Intake manifold Throttle body bracket x Throttle body assy Throttle body bracket x Cylinder head subassy Ground terminal x Throttle body bracket Wire harness protector x Throttle body bracket Air cleaner hose No. 1 x Throttle body assy Engine cover subassy No. 1 x Cylinder head cover subassy Accelerator pedal x Body Knock control sensor x Cylinder block Engine cover bracket x Cylinder head NVm 9.0 21 21 8.4 8.4 1.5 7.0 5.4 20 38 kgfVcm 92 210 210 86 86 15 71 55 204 388 ftVlbf 80 in.Vlbf 15 15 74 in.Vlbf 74 in.Vlbf 13 in.Vlbf 62 in.Vlbf 48 in.Vlbf 15 28
1CDFTV:
Part Tightened Intake shutter assy x Intake air connector Engine cover No. 1 x Cylinder head cover subassy Engine cover No. 1 x Intake manifold Air tube No. 2 x Transmission Air tube No. 1 x Air tube No. 2 Camshaft position sensor x Camshaft oil seal retainer Return tube subassy x Engine hanger No. 1 Crankshaft position sensor x Oil pump assy ECM x Body NVm 21 8.0 8.0 25 25 8.8 9.0 8.8 5.5 kgfVcm 214 82 82 255 255 90 92 90 56 ftVlbf 15 71 in.Vlbf 71 in.Vlbf 18 18 79 in.Vlbf 80 in.Vlbf 79 in.Vlbf 49 in.Vlbf
0373
SERVICE SPECIFICATIONS ENGINE HOOD/DOOR
ENGINE HOOD/DOOR
031GG01
Part Tightened HOOD Hood hinge x Hood Hood hinge x Body Hood lock x Hood FRONT DOOR Door check x Body Door check x Door panel Door frame subassy rear lower x Door panel Door glass x Front door window regulator Door hinge x Body Door hinge x Door panel Door lock x Door panel Door lock striker x Body Door outside handle cover x Door panel Door outside handle frame x Door panel Outer view mirror x Door panel Window regulator x Door panel REAR DOOR Door check x Body Door check x Door panel Door hinge x Body Door hinge x Door panel Door lock x Door panel Door lock striker x Body Door outside handle cover x Door panel Door outside handle frame x Door panel Window division bar subassy x Door panel LAGGAGE COMPERTMENT DOOR Back door striker assy x Body Luggage compertment door x Hinge Luggage lock assy x Luggage compertment door Luggage compertment outside garnish x Luggage compertment door BACK DOOR (LIFTBACK MODEL) Back door femaie stopper x Door panel Back door hinge assy x Body Back door hinge assy x Door panel Back door lock assy x Door panel Back door lock Striker x Body Back door stay subassy x Body Back door stay subassy x Door panel Center stop lamp assy x Door panel BACK DOOR (WAGON MODEL) Back door femaie stopper x Door panel Back door hinge assy x Body Back door hinge assy x Door panel Back door lock assy x Door panel Back door lock Striker x Body Back door stay subassy x Body AVENSIS REPAIR MANUAL (RM1018E) 5.5 19.5 19.5 8.0 11.5 7.0 56 200 200 82 120 71 49 in.Vlbf 14 14 71 in.Vlbf 8.0 62 in.Vlbf 5.5 19.5 19.5 8.0 11.5 7.0 22 5.5 56 200 200 82 120 71 224 56 49 in.Vlbf 14 14 71 in.Vlbf 8.0 62 in.Vlbf 16 49 in.Vlbf 11.5 7.0 5.0 4.9 120 70 51 49 8.0 62 in.Vlbf 44 in.Vlbf 43 in.Vlbf 30 5.5 26 26 5.0 23 4.0 7.0 5.5 306 56 265 265 51 235 41 71 56 22 49 in.Vlbf 19 19 44 in.Vlbf 17 35 in.Vlbf 62 in.Vlbf 49 in.Vlbf 30 5.5 8.0 5.5 26 26 5.0 23 7.0 4.0 10 8.0 306 56 82 56 265 265 51 235 71 41 102 82 22 46 in.Vlbf 71 in.Vlbf 49 in.Vlbf 19 19 44 in.Vlbf 17 62 in.Vlbf 35 in.Vlbf 7 71 in.Vlbf 13 5.5 8.0 133 56 82 10 49 in.Vlbf 71 in.Vlbf NVm kgfVcm ftVlbf
0374
SERVICE SPECIFICATIONS Part Tightened Back door stay subassy x Door panel Center stop lamp assy x Door panel ENGINE HOOD/DOOR NVm 22 5.5 kgfVcm 224 56 ftVlbf 16 49 in.Vlbf
0313
SERVICE SPECIFICATIONS ENGINE MECHANICAL
ENGINE MECHANICAL
031H101
SERVICE DATA
1ZZFE/3ZZFE:
Ignition timing w/ Terminal TC and CG of DLC3 connected W/ Terminal TC and CG of DLC3 disconnected 8 to 12_BTDC 10 to 18_BTDC (1ZZFE) 3.5 to 11.5_BTDC (3ZZFE) 600 to 700 rpm 1,300 kPa (13.3 kgfVcm2, 189 psi) 1,000 kPa (10.2 kgfVcm2, 145 psi) 100 kPa (1.0 kgfVcm2, 14 psi) Standard 146.8 to 148.2 mm (5.780 to 5.835 in.) Maximum 148.5 mm (5.846 in.) Intake Exhaust Intake Exhaust 0.15 to 0.25 mm (0.0059 to 0.0098 in.) 0.25 to 0.35 mm (0.0098 to 0.0138 in.) 0.15 to 0.25 mm (0.0059 to 0.0098 in.) 0.25 to 0.35 mm (0.0098 to 0.0138 in.)
Idle speed Compression Compression pressure Minimum pressure Difference between each cylinder Cylinder head set bolt Length Valve clearance (Cold) No. 1 Cylinder TDC/Compression No. 4 Cylinder TDC/Compression
1AZFE:
Battery specific gravity Ignition timing Idle speed Compression Compression pressure Minimum pressure Difference between each cylinder Cylinder head set bolt Bolt length Valve clearance Intake Exhaust 1,300 kPa (13.3 kgf/cm2, 189 psi) 1,000 kPa (10.2 kgf/cm2, 145 psi) 100 kPa (1.0 kgf/cm2, 14 psi) at 20_C (68_F) w/ Terminals TC and CG of DLC3 connected w/ Terminals TC and CG of DLC3 disconnected 1.25 to 1.29 8 to 12_ BTDC 5 to 15_ BTDC 650 to 750 rpm
Standard 161.3 to 162.3 mm (6.350 to 6.390 in.) Maximum 164.2 mm (6.465 in.) (Cold) 0.19 to 0.29 mm (0.0075 to 0.0114 in.) 0.30 to 0.40 mm (0.0118 to 0.0157 in.)
1AZFSE:
Battery specific gravity Ignition timing Idle speed Compression Compression pressure Minimum pressure Difference between each cylinder Cylinder head set bolt Bolt length Valve clearance Intake Exhaust 1,300 kPa (13.3 kgf/cm2, 189 psi) 1,000 kPa (10.2 kgf/cm2, 145 psi) 100 kPa (1.0 kgf/cm2, 14 psi) at 20_C (68_F) w/ Terminals TC and CG of DLC3 connected w/ Terminals TC and CG of DLC3 disconnected 1.25 to 1.29 8 to 12_ BTDC 5 to 23_ BTDC 625 to 725 rpm
Standard 161.3 to 162.3 mm (6.350 to 6.390 in.) Maximum 164.2 mm (6.465 in.) (Cold) 0.19 to 0.29 mm (0.0075 to 0.0114 in.) 0.30 to 0.40 mm (0.0118 to 0.0157 in.)
0314
1CDFTV:
New drive belt deflection Pressing force: 98 N (10 kgf, 22 lbf) For vane pump V belt (A/C equipped) For vane pump V belt (A/C not equipped) Pressing force: 98 N (10 kgf, 22 lbf) For vane pump V belt (A/C equipped) For vane pump V belt (A/C not equipped) For vane pump V belt (A/C equipped) For vane pump V belt (A/C not equipped) Used drive belt tension For vane pump V belt (A/C equipped) For vane pump V belt (A/C not equipped) Idle speed Maximum speed Compression pressure at 250 rpm. 2,628 kPa (26.8 kgf/cm2, 381 psi) or more Minimum 2,157 kPa (22.0 kgf/cm2, 312 psi) or more 490 kPa (5.0 kgf/cm2, 71 psi) or less Standard 10.75 to 11.00 mm (0.4232 to 0.4331 in.) Minimum 10.40 mm (0.4904 in.) (cold) Mark 2.500 Mark 2.550 Mark 2.600 Mark 2.650 Mark 2.700 Mark 2.750 Mark 2.800 Mark 2.850 Mark 2.900 Mark 2.950 Mark 3.000 Mark 3.050 Mark 3.100 Mark 3.150 Mark 3.200 Mark 3.250 Mark 3.300 0.20 to 0.30 mm (0.008 to 0.012 in.) 0.35 to 0.45 mm (0.014 to 0.018 in.) 2.500 mm (0.0984 in.) 2.550 mm (0.1004 in.) 2.600 mm (0.1024 in.) 2.650 mm (0.1043 in.) 2.700 mm (0.1063 in.) 2.750 mm (0.1083 in.) 2.800 mm (0.1102 in.) 2.850 mm (0.1122 in.) 2.900 mm (0.1142 in.) 2.950 mm (0.1161 in.) 3.000 mm (0.1181 in.) 3.050 mm (0.1201 in.) 3.100 mm (0.1220 in.) 3.150 mm (0.1240 in.) 3.200 mm (0.1260 in.) 3.250 mm (0.1280 in.) 3.300 mm (0.1299 in.) 196 to 392 N (20 to 40 kgf, 44 to 88 lbf) 294 to 441 N (30 to 45 kgf, 66 to 99 lbf) 750 to 850 rpm. 5,100 to 5,250 rpm. 9.5 to 11.5 mm (0.37 to 0.45 in.) 10 to 12 mm (0.39 to 0.47 in.) 12.5 to 15.5 mm (0.49 to 0.61 in.) 14 to 17 mm (0.55 to 0.67 in.)
Used drive belt deflection
New drive belt tension 519 to 755 N (53 to 77 kgf, 117 to 170 lbf) 686 to 784 N (70 to 80 kgf, 154 to 176 lbf)
Difference between each cylinder Cylinder head set bolt Outside diameter Valve clearance Intake Exhaust Adjusting shim thickness
Cylinder head set bolt Outside diameter
Standard 10.75 to 11.00 mm (0.4232 to 0.4331 in.) Minimum 10.40 mm (0.4904 in.)
0315
031H201
1ZZFE/3ZZFE:
Part Tightened Camshaft bearing cap No. 3 x Cylinder head subassy Camshaft bearing cap No. 1 x Cylinder head subassy Camshaft timing gear or sprocket x Camshaft No. 2 Chain tensioner assy No. 1 x Timing chain or belt cover subassy Vribbed belt tensioner assy x Cylinder block subassy Vribbed belt tensioner assy x Cylinder head subassy Engine mounting insulator RH x Body Engine mounting insulator RH x Transverse engine engine mounting bracket Cylinder head cover subassy x Cylinder head subassy Cylinder head cover subassy x Timing chain or belt cover subassy Ignition coil assy x Cylinder head cover subassy Engine wire x Cylinder head cover subassy Cylinder head cover No. 2 x Cylinder head cover subassy Engine hanger x Cylinder head subassy Radio setting condenser x Cylinder head subassy Engine coolant temperature sensor x Cylinder head subassy Exhaust manifold x Cylinder head subassy Exhaust manifold heat insulator No. 1 x Exhaust manifold Manifold stay No. 2 x Exhaust manifold Manifold stay No. 2 x Cylinder block subassy Manifold stay x Exhaust manifold Manifold stay x Cylinder block subassy Transverse engine engine mounting bracket x Timing chain or belt cover subassy Vribbed idler assy No.1 x Cylinder block subassy Knock sensor x Cylinder block subassy Crankshaft position sensor x Timing chain or belt cover Camshaft position sensor x Cylinder head subassy Water inlet x Cylinder block subassy Water bypass pipe No. 1 x Cylinder block subassy Water bypass pipe No. 1 x Cylinder head subassy Oil level gage guide x Water bypass pipe No. 1 Intake manifold x Cylinder head subassy Flywheel subassy x Crankshaft Drive plate & ring gear subassy x Crankshaft Transverse engine engine mounting bracket front x Transverse engine engine mounting insulator front Transverse engine engine mounting bracket rear x Transverse engine engine mounting insulator rear Transverse engine engine mounting bracket LH x Transverse engine engine mounting insulator LH Transverse engine engine mounting bracket RH x Transverse engine engine mounting insulator RH Front suspension crossmember subassy x Body Front suspension member brace x Body A B Bolt A Bolt B 1st 2nd A B Bolt Nut A B NVm 13 23 54 9.0 69 29 52 52 11 9.0 11 9.0 9.0 7.0 38 10 20 37 18 12 49 49 49 37 47 39.2 20 9.0 9.0 11 9.0 9.0 13 30 49 Turn 90_ 88 52 87 80 52 45 133 133 80 kgfVcm 133 235 551 92 704 296 530 530 112 92 112 92 92 71 387 102 204 377 184 122 500 500 500 377 479 400 204 92 92 112 92 92 133 306 500 Turn 90_ 897 530 887 816 530 459 1,356 1,356 816 ftVlbf 10 17 40 80 in.Vlbf 51 21 38 38 8 80 in.Vlbf 8 80 in.Vlbf 80 in.Vlbf 62 in.Vlbf 28 7 15 27 13 9 36 36 36 27 35 29 15 80 in.Vlbf 80 in.Vlbf 8 80 in.Vlbf 80 in.Vlbf 10 22 36 Turn 90_ 65 38 64 59 38 33 98 98 59
0316
SERVICE SPECIFICATIONS Part Tightened Floor panel brace front x Body Battery carrier x Body Battery x Body Air cleaner case x Body Air cleaner case x Transverse engine engine mounting bracket LH Radiator support upper x Body Front wheel RH & LH x Front axle hub subassy RH & LH Camshaft timing gear assy x Camshaft Chain tensioner slipper x Cylinder block subassy Timing chain or belt cover subassy x Cylinder head subassy Timing chain or belt cover subassy x Cylinder block subassy Crankshaft pulley x Crankshaft Cylinder head subassy x Cylinder block subassy Camshaft timing oil control valve assy x Cylinder head subassy Chain vibration damper No. 1 x Cylinder head subassy Chain vibration damper No. 1 x Cylinder block subassy 1st 2nd M6 M8 ENGINE MECHANICAL NVm 30 12.8 5.0 5.0 5.0 19 103 54 19 13 13 19 138 49 Turn 90_ 9.0 9.0 9.0 kgfVcm 306 131 51 51 51 194 1,050 551 194 133 133 194 1,407 500 Turn 90_ 92 92 92 ftVlbf 22 9 44 in.Vlbf 44 in.Vlbf 44 in.Vlbf 14 76 40 14 10 10 14 102 36 Turn 90_ 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf
1AZFE:
Part Tightened Front wheel RH Drain plug (M/T) Engine hanger No.1 x Cylinder head Engine hanger No.2 x Cylinder head Engine coolant temperature sensor x Cylinder head Knock sensor x Cylinder block Engine oil pressure switch assy x Cylinder head Water bypass pipe No.1 x Cylinder block Drive shaft bearing bracket x Cylinder block Vribbed belt tensioner assy x Timing chain cover Ignition coil assy x Cylinder head Water inlet x Cylinder block Exhaust manifold converter x Cylinder head Exhaust manifold stay x Exhaust manifold converter Manifold converter insulator No. 1 x Exhaust manifold converter Intake manifold x Cylinder head Fly wheel (M/T) x Crank shaft Drive plate & ring gear (A/T) x Crankshaft Transverse engine engine mounting bracket front x Transverse engine engine mounting insulator front Transverse engine engine mounting bracket rear x Transverse engine engine mounting insulator rear Front suspension cross member subassy front x Body Front suspension brace RH x Frame Front suspension brace LH x Frame Front Rear Bolt A Bolt B Bolt A Bolt B NVm 103 49 38 38 20 20 15 9.0 54 60 9.0 9.0 37 44 12 30 130 98 87 87 45 133 133 80 133 80 87 52 kgfVcm 1,050 500 387 387 208 208 153 92 551 607 92 92 378 449 122 306 1,327 1,000 887 887 459 1,356 1,356 816 1,356 816 887 530 ftVlbf 76 36 28 28 15 15 11 80 in.Vlbf 40 44 80 in.Vlbf 80 in.Vlbf 27 32 9 22 96 72 64 64 33 98 98 59 98 59 64 38
Transverse engine engine mounting insulator LH x Engine mounting bracket LH Transverse engine engine mounting insulator RH x Engine mounting bracket RH AVENSIS REPAIR MANUAL (RM1018E)
0317
SERVICE SPECIFICATIONS Part Tightened Engine mounting bracket x No, 2 RH x Transverse engine engine mounting insulator Clutch release cylinder x manual transaxle A B Bolt A Bolt B Bolt C ENGINE MECHANICAL NVm 52 113 12 9.0 5.0 43 127 74 30 9.0 9.0 9.0 8.0 8.0 5.0 w/ Air conditioning 25 5.0 7.0 5.0 1st 2nd 79 Turn 90_ 9.0 54 54 30 30 9.0 9.0 12 30 9.0 9.0 9.0 19 Bolt A Bolt B Bolt C Nut 9.0 21 43 9.0 9.0 25 170 Bolt A Bolt B Bolt C 11 14 21 kgfVcm 530 1,152 122 92 51 439 1,296 755 306 92 92 92 82 82 51 255 51 71 51 806 Turn 90_ 92 551 551 301 301 92 92 122 301 92 92 92 194 92 214 438 92 92 255 1,733 112 143 214 ftVlbf 38 83 89 80 in.Vlbf 44 in.Vlbf 31 94 55 22 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf 71 in.Vlbf 71 in.Vlbf 44 in.Vlbf 18 44 in.Vlbf 62 in.Vlbf 44 in.Vlbf 58 Turn 90_ 80 in.Vlbf 40 40 22 22 80 in.Vlbf 80 in.Vlbf 9 22 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf 14 80 in.Vlbf 15 32 80 in.Vlbf 80 in.Vlbf 18 125 8.0 10 15
Vane pump assy x Timing chain cover Front suspension arm subassy lower No. 1 x Lower ball joint Front stabilizer link assy x Front suspension Floor panel brace front x Floor Engine service cover bracket RH x Body w/o Air conditioning RHD (w/ Air conditioning) steering position type Cooler bracket x Body LHD (w/ Air conditioning) steering position type Oil reservoir bracket No. 1 x Body Return tube subassy x Frame Radiator reserve tank x subassy x body Compressor and magnetic clutch x Cylinder block Radiator relay block x Frame Engine cover No. 1 x Cylinder head cover Air cleaner assy x Body Cylinder head x Cylinder block Camshaft timing control valve assy x Cylinder head Camshaft timing gear assy x Camshaft Camshaft timing sprocket x Camshaft Camshaft bearing cap No. 1 x Cylinder head Camshaft bearing cap No. 2 x Cylinder head Camshaft bearing cap No. 3 x Cylinder head Chain tensioner assy No. 1 x Timing chain cover Chain tensioner plate x Stiffening crankcase assy Oil pump drive sprocket x Oil pump Chain vibration damper No. 1 x Cylinder head Chain vibration damper No. 1 x Cylinder block Timing chain guide x Cylinder block Chain tensioner slipper x Cylinder block Timing chain cover (See page 14139)
Oil pan x Stiffening crankcase assy Oil pan drain plug x Oil pan Crankshaft pulley x Crankshaft Cylinder head cover x Cylinder head
1AZFSE:
Part Tightened Front wheel RH Drain plug (M/T) Engine hanger No.1 x Cylinder head Engine hanger No.2 x Cylinder head Engine coolant temperature sensor x Cylinder head AVENSIS REPAIR MANUAL (RM1018E) NVm 103 49 38 38 20 kgfVcm 1,050 500 387 387 208 ftVlbf 76 36 28 28 15
0318
SERVICE SPECIFICATIONS Part Tightened Knock sensor x Cylinder block Engine oil pressure switch assy x Cylinder head Water bypass pipe No.1 x Cylinder block Drive shaft bearing bracket x Cylinder block Oil level gauge guide x Cylinder block Vribbed belt tensioner assy x Timing chain cover Ignition coil assy x Cylinder head Water inlet x Cylinder block Exhaust manifold converter x Cylinder head Exhaust manifold stay x Exhaust manifold converter Manifold converter insulator No. 1 x Exhaust manifold converter Surge tank stay No. 1 x Intake manifold Intake manifold x Cylinder head Throttle Body bracket x Throttle body Fly wheel (M/T) x Crank shaft Drive plate & ring gear (A/T) x Crankshaft Transverse engine engine mounting bracket front x Transverse engine engine mounting insulator front Transverse engine engine mounting bracket rear x Transverse engine engine mounting insulator rear Front suspension cross member subassy front x Body Front suspension brace RH x Frame Front suspension brace LH x Frame Front Rear Bolt A Bolt B Bolt A Bolt B ENGINE MECHANICAL NVm 20 15 9.0 54 9.0 60 9.0 9.0 37 44 12 21 30 21 130 98 87 87 45 133 133 80 133 80 87 52 kgfVcm 208 153 92 551 92 607 92 92 378 449 122 210 306 210 1,327 1,000 887 887 459 1,356 1,356 816 1,356 816 887 530 ftVlbf 15 11 80 in.Vlbf 40 80 in.Vlbf 44 80 in.Vlbf 80 in.Vlbf 27 32 9 15 22 15 96 72 64 64 33 98 98 59 98 59 64 38
Transverse engine engine mounting insulator LH x Engine mounting bracket LH Transverse engine engine mounting insulator RH x Engine mounting bracket RH Engine mounting bracket x No, 2 RH x Transverse engine engine mounting insulator Clutch release cylinder x manual transaxle A B Bolt A Bolt B Bolt C
52 113 12 9.0 5.0 43 127 74 30
530 1,152 122 92 51 439 1,296 755 306 92 92 82 82 51 255 51 71 51 806 Turn 90_ 92 551
38 83 89 80 in.Vlbf 44 in.Vlbf 31 94 55 22 80 in.Vlbf 80 in.Vlbf 71 in.Vlbf 71 in.Vlbf 44 in.Vlbf 18 44 in.Vlbf 62 in.Vlbf 44 in.Vlbf 58 Turn 90_ 80 in.Vlbf 40
Vane pump assy x Timing chain cover Front suspension arm subassy lower No. 1 x Lower ball joint Front stabilizer link assy x Front suspension Floor panel brace front x Floor Engine service cover bracket RH x Body Cooler bracket x Body Oil reservoir bracket No. 1 x Body Return tube subassy x Frame Radiator reserve tank x subassy x body Compressor and magnetic clutch x Cylinder block Radiator relay block x Frame Engine cover No. 1 x Cylinder head cover Air cleaner assy x Body Cylinder head x Cylinder block Camshaft timing control valve assy x Cylinder head Camshaft timing gear assy x Camshaft AVENSIS REPAIR MANUAL (RM1018E) 1st 2nd RHD steering position type LHD steering position type
9.0 9.0 8.0 8.0 5.0 25 5.0 7.0 5.0 79 Turn 90_ 9.0 54
0319
SERVICE SPECIFICATIONS Part Tightened Camshaft timing sprocket x Camshaft Camshaft bearing cap No. 1 x Cylinder head Camshaft bearing cap No. 2 x Cylinder head Camshaft bearing cap No. 3 x Cylinder head Chain tensioner assy No. 1 x Timing chain cover Chain tensioner plate x Stiffening crankcase assy Oil pump drive sprocket x Oil pump Chain vibration damper No. 1 x Cylinder head Chain vibration damper No. 1 x Cylinder block Timing chain guide x Cylinder block Chain tensioner slipper x Cylinder block Timing chain cover (See page 14222) Bolt A Bolt B Bolt C Nut ENGINE MECHANICAL NVm 54 30 30 9.0 9.0 12 30 9.0 9.0 9.0 19 9.0 21 43 9.0 9.0 25 170 Bolt A Bolt B Bolt C 11 14 21 kgfVcm 551 301 301 92 92 122 301 92 92 92 194 92 214 438 92 92 255 1,733 112 143 214 ftVlbf 40 22 22 80 in.Vlbf 80 in.Vlbf 9 22 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf 14 80 in.Vlbf 15 32 80 in.Vlbf 80 in.Vlbf 18 125 8.0 10 15
Oil pan x Stiffening crankcase assy Oil pan drain plug x Oil pan Crankshaft pulley x Crankshaft Cylinder head cover x Cylinder head
1CDFTV:
Part Tightened Idle pulley set nut Air tube No. 1 x Air tube No. 2 Air tube No. 1 x Intake air connector Air tube No. 1 x Cylinder head subassy Air tube No. 1 x Engine mounting bracket FR Engine cover No. 1 x Cylinder head cover subassy Engine cover No. 1 x Intake manifold Front wheel Drain plug (Manual transaxle) Engine hanger No.1 x Cylinder head Engine hanger No.2 x Cylinder head Engine hanger No. 1 UPR x Engine hanger No. 1 Engine coolant temperature sensor x Cylinder head Crankshaft position sensor x Oil pump assy Camshaft position sensor x Camshaft oil seal retainer Fuel filler to injection pump fuel pipe x Cylinder block Oil cooler pipe x Cylinder block Compressor mounting bracket x Cylinder block Injection pump x Water pump Oil level gage guide x Cylinder block Timing belt No.3 cover x Cylinder head Intake manifold x Cylinder head Wiring harness clamp bracket x Intake manifold Power steering idle pulley bracket x Cylinder head Intake manifold insulator No. 1 x Intake manifold Bolt A Bolt B M6 and Nut M8 NVm 38 25 25 25 25 8.0 8.0 103 49 37 37 37 20 8.8 8.8 8.8 21 59 42 21 18 7.4 21 3.9 to 6.9 72 39 5.0 kgfVcm 390 255 255 255 255 82 82 1,050 500 377 377 377 204 90 90 90 209 600 428 214 184 75 214 40 to 70 734 398 51 ftVlbf 28 18 18 18 18 71 in.Vlbf 71 in.Vlbf 76 36 27 27 27 15 78 in.Vlbf 78 in.Vlbf 78 in.Vlbf 15 43 31 15 13 65 in.Vlbf 15 35 to 61 in.Vlbf 53 29 44 in.Vlbf
0320
SERVICE SPECIFICATIONS Part Tightened Injection pipe, Fuel inlet pipe x Common rail Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Injection pipe x Injector Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Injection pipe clamp x Intake manifold Fuel inlet pipe x Common rail Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Fuel inlet pipe x injection pump Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Nozzle leakage pipe No.2 x Cylinder head Vacuum pump x Cylinder head EGR valve assy x Cylinder head Intake air connector with diesel throttle body x Intake manifold Water inlet x Cylinder block Water outlet subassy x Cylinder head Exhaust manifold x Cylinder head EGR pipe subassy x Cylinder head Oil filter bracket x Oil pan subassy Vribbed belt tensioner assy x Oil pump Generator bracket No.1 x Cylinder block Idler pulley Subassy x Vribbed belt tensioner assy Engine mounting bracket RR x Engine mounting insulator RR Engine mounting bracket FR x Engine mounting insulator FR Drive shaft bearing bracket x Cylinder block Rear end plate x Cylinder block Flywheel x Crankshaft Engine mounting member subassy center x Body Front suspension crossmember subassy x Rear engine mounting bracket Front suspension crossmember subassy x Front engine mounting bracket Front suspension crossmember subassy x Body Front suspension member brace x Front suspension crossmember subassy Front suspension member brace x Body Return tube subassy x Body Engine mounting insulator RH x Body Engine mounting bracket LH x Engine mounting insulator LH Injector driver x Engine mounting insulator RH Engine wire x Body Air tube No.2 x Manual transaxle Relay box x Radiator assy Fuel filter assy x Fuel filter support AVENSIS REPAIR MANUAL (RM1018E) Bolt Nut Check valve Bolt 42 46 31 34 21 8.8 21 18 21 8.8 21 47 37 25 34 31 37 40 64 64 64 8.4 71 45 87 52 133 133 80 8.0 52 80 5.0 8.4 25 5.3 18 428 469 316 347 214 90 214 184 214 90 214 479 375 250 347 316 377 408 653 653 653 86 720 459 887 530 1,356 1,356 816 82 530 816 51 85 255 54 178 31 34 23 25 15 78 in.Vlbf 15 13 15 78 in.Vlbf 15 35 27 18 25 23 27 30 47 47 47 74 in.Vlbf 52 33 64 38 98 98 59 71 in.Vlbf 38 59 44 in.Vlbf 74 in.Vlbf 18 46 in.Vlbf 13 42 46 31 34 428 469 316 347 31 34 23 25 42 46 31 34 5.0 428 469 316 347 51 31 34 23 25 44 in.Vlbf 42 46 31 34 428 469 316 347 31 34 23 25 ENGINE MECHANICAL NVm kgfVcm ftVlbf
0321
SERVICE SPECIFICATIONS Part Tightened Air cleaner assy x Body x Engine mounting bracket LH Engine cover No.1 x Cylinder head cover subassy Engine cover No. 1 x Intake manifold Timing belt tensioner x Cylinder block Timing chain cover plate x Cylinder block Transverse engine engine mounting bracket x Cylinder block For 14 mm head bolt For 17 mm head bolt ENGINE MECHANICAL NVm 7.0 8.0 8.0 21 9.0 37 64 7.4 7.4 7.4 7.4 7.4 7.4 180 52 20 8.8 88 13 8.3 45 34 kgfVcm 71 82 82 214 92 375 650 75 75 75 75 75 75 1,835 530 204 90 899 135 85 459 350 ftVlbf 62 in.Vlbf 71 in.Vlbf 71 in.Vlbf 15 80 in.Vlbf 27 47 65 in.Vlbf 65 in.Vlbf 65 in.Vlbf 65 in.Vlbf 65 in.Vlbf 65 in.Vlbf 133 38 15 78 in.Vlbf 65 9.7 73 in.Vlbf 33 25
Timing belt No. 1 cover x Transverse engine engine mounting bracket Timing belt No. 1 cover x Oil pump assy Timing belt No. 2 cover x Transverse engine engine mounting bracket Timing belt No. 2 cover x Cylinder head cover subassy Timing belt No. 2 cover x Camshaft oil seal retainer Timing belt No. 2 cover x Timing belt cover No. 3 Crankshaft pulley x Crankshaft Engine mounting bracket No.2 RH x Transverse engine engine mounting bracket Camshaft bearing cap x Cylinder head Camshaft oil seal retainer x Cylinder head Camshaft timing pulley x Camshaft Cylinder head cover x Cylinder head Vacuum reservoir subassy x Cowl top panel outer Cylinder head x Cylinder block Drain plug (oil pan)
0322
SERVICE SPECIFICATIONS EXHAUST
EXHAUST
031E202
SERVICE DATA
1ZZFE/3ZZFE:
Compression spring Free length Minimum Front x Manifold Front x Tail 41.5 mm (1.634 in.) 38.5 mm (1.516 in.)
1AZFE/1AZFSE:
Compression spring Free length Minimum Front x Manifold Center x Tail 41.5 mm (1.634 in.) 38.5 mm (1.516 in.)
1CDFTV:
Compression spring Minimum length Compression spring Minimum length Exhaust pipe assy front x Exhaust manifold Exhaust pipe assy front x Tail pipe assy 41.5mm (1.634 in) 38.5mm (1.515 in)
0323
SERVICE SPECIFICATIONS EXHAUST
031E302
1ZZFE/3ZZFE:
Part Tightened Exhaust pipe assy front x Exhaust manifold Exhaust pipe assy front x Exhaust pipe assy tail Heated oxygen sensor x Exhaust pipe assy front Floor panel brace front x Body NVm 43 43 44 30 kgfVcm 440 440 449 302 ftVlbf 32 32 33 22
1AZFE/1AZFSE:
Part Tightened Exhaust pipe assy front x Exhaust manifold Exhaust pipe assy center x Exhaust pipe assy front Exhaust pipe assy tail x Exhaust pipe assy center Floor panel brace front x Body NVm 43 43 43 30 kgfVcm 440 440 440 302 ftVlbf 32 32 32 22
1CDFTV:
Part Tightened Exhaust pipe assy front x Exhaust manifold Exhaust pipe assy front x Tail pipe assy Floor panel brace front x Body NVm 43 43 30 kgfVcm 440 440 302 ftVlbf 32 32 22
0375
SERVICE SPECIFICATIONS EXTERIOR/INTERIOR TRIM
EXTERIOR/INTERIOR TRIM
031GY01
Part Tightened FUEL LID CONTROL ASSY Fuel lid control assy x Body REAR BUMPER COVER Rear bumper cover x Body Rear bumper reinforcement No. 1 x Body BACK DOOR GARNISH OUTSIDE Back door garnish y Body REAR SPOILER (WAGON MODELS) Rear spoiler y Body 9.8 99 87 in.Vlbf 4.9 50 43 in.Vlbf 5.5 11.5 56 115 49 in.Vlbf 16 8.0 82 71 in.Vlbf NVm kgfVcm ftVlbf
0334
SERVICE SPECIFICATIONS FRONT SUSPENSION
FRONT SUSPENSION
0313B05
SERVICE DATA
Vehicle height (Normal package) (Rough road package) Toein (total) Wheel angle [Electric motor power steering] (Normal package) (Rough road package) Wheel angle [Oil pressure power steering] (Normal package) Front wheel alignment (Rough road package) Camber Normal package Rough road package Rightleft error Caster Normal package Rough road package Rightleft error Steering axis inclination Normal package Rough road package Rightleft error Front suspension Lower ball joint turning torque Stabilizer bar link ball joint turning torque 1227 45 (12.45 0.75) 1156 45 (11.93 0.75) 45 (0.75) or less 0.98 4.9 Nm (10 50 kgfcm, 9 43 in.lbf) 0.05 1.96 Nm (0.5 20 kgfcm, 0.4 17 in.lbf) 254 45 (2.90 0.75) 240 45 (2.67 0.75) 45 (0.75) or less 034 45 (0.57 0.75) 019 45 (0.32 0.75) 45 (0.75) or less Front: A *1 B *2 Rear: D *4 C *3 Front: A *1 B *2 Rear: D *4 C *3 92 mm (3.62 in.) 61 mm (2.40 in.) 72 mm (2.83 in.) 41 mm (1.61 in.)
0_06 " 12 (0.1_ " 0.2_), 1 " 2 mm (0.04 " 0.08 in.) Rack end length difference 1.5 mm (0.059 in.) or less
Inside wheel Outside wheel: Reference Inside wheel Outside wheel: Reference
3817 2 (38.28 2) 3252 (32.87) 3842 2 (38.70 2) 3316 (33.27)
Inside wheel Outside wheel: Reference Inside wheel Outside wheel: Reference
3547 2 (35.78 2) 3115 (31.25) 3609 2 (36.15 2) 3138 (31.63)
*1: *2:
Ground clearance of front wheel center Ground clearance of lower suspension arm front bolt center *3: Ground clearance of toe control arm inner bolt center *4: Ground clearance of rear wheel center
0335
SERVICE SPECIFICATIONS FRONT SUSPENSION
0313A05
Part Tightened Tie rod end lock nut Steering knuckle x Shock absorber Hub nut Suspension support x Piston rod Suspension support x Body Suspension crossmember subassy x Body Suspension crossmember subassy x Engine mounting insulator Suspension crossmember subassy x Center member Suspension member brace x Body Speed sensor wire harness bracket set bolt Stabilizer bracket No.1 x Suspension crossmember (w/o HID) Stabilizer bracket No.1 x Suspension crossmember (w/ HID) Stabilizer bar link set nut Lower suspension arm x Lower ball joint Lower ball joint x Steering knuckle Lower suspension arm x Suspension crossmember Bolt A: Bolt B: Bolt A: Bolt B: NVm 74 220 103 47 39 133 80 96 80 133 19 19 5.4 19 74 89 103 137 kgfVcm 755 2,240 1,050 479 398 1,360 816 979 816 1,360 192 194 55 194 755 908 1,050 1,400 ftVlbf 55 162 76 35 29 98 59 71 59 98 14 14 48 14 55 66 76 101
037
SERVICE SPECIFICATIONS FUEL
FUEL
031E001
SERVICE DATA
GASOLINE:
Compression spring Free length Minimum Front x Manifold (1ZZFE/3ZZFE) Front x Tail (1ZZFE/3ZZFE) Center x Tail (1AZFE/1AZFSE) 41.5 mm (1.634 in.) 38.5 mm (1.516 in.) 38.5 mm (1.516 in.)
038
SERVICE SPECIFICATIONS FUEL
031E102
1ZZFE/3ZZFE:
Part Tightened Fuel delivery pipe subassy x Cylinder head subassy Bolt A Bolt B NVm 19 9.0 kgfVcm 194 92 ftVlbf 14 80 in.Vlbf
1AZFE:
Part Tightened Fuel delivery pipe subassy x Cylinder head subassy Fuel pressure pulsation damper assy x Fuel delivery pipe subassy NVm 20 9.0 kgfVcm 204 92 ftVlbf 15 80 in.Vlbf
1AZFSE:
Part Tightened Cylinder head cover x Fuel pump assy Fuel pipe subassy No.1 x Fuel delivery pipe subassy Fuel pipe subassy No.1 x Fuel pump assy Fuel pressure pulsation damper assy x Fuel pump assy Engine cover bracket x Cylinder head Engine cover subassy No.1 x Cylinder head cover Nozzle holder clamp x Cylinder head Fuel delivery pipe subassy x Cylinder head Surge tank stay No.1 x Cylinder block Intake manifold x Cylinder head Stud bolt Bolt Nut NVm 25 9.0 30 33 38 7.0 13 19 21 9.5 30 30 kgfVcm 255 92 306 331 388 71 127 194 210 97 306 306 ftVlbf 18 80 in.Vlbf 22 24 28 62 in.Vlbf 9 14 15 84 in.Vlbf 22 22
GASOLINE:
Part Tightened Fuel tank band subassy No. 1 LH x Body Fuel tank band subassy No. 1 RH x Body Parking brake cable assy No. 3 x Body Parking brake cable assy No. 2 x Body Fuel tank protector No. 1 x Body Fuel tank protector No. 1 x Fuel tank band subassy No. 1 RH Exhaust pipe assy front x Exhaust manifold (1ZZFE/3ZZFE) Exhaust pipe assy front x Exhaust pipe assy tail (1ZZFE/3ZZFE) Exhaust pipe assy center x Exhaust pipe assy front (1AZFE/1AZFSE) Exhaust pipe assy center x Exhaust pipe assy tail (1AZFE/1AZFSE) NVm 40 40 5.0 5.0 5.4 5.4 43 43 43 43 kgfVcm 400 400 51 51 54 54 440 440 440 440 ftVlbf 29 29 44 in.Vlbf 44 in.Vlbf 47 in.Vlbf 47 in.Vlbf 33 33 33 33
1CDFTV:
Part Tightened Nozzle holder clamp x Cylinder head subassy Nozzle leakage pipe assy x Injector assy Nozzle leakage pipe No. 2 x Cylinder head subassy Injection pipe subassy No. 1 No. 4 x Injector assy Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Injection pipe subassy No. 1 No. 4 x Common rail assy Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST AVENSIS REPAIR MANUAL (RM1018E) 42 46 31 34 42 46 31 34 428 469 316 347 428 469 316 347 31 34 23 25 31 34 23 25 Hollow screw Union bolt Hollow screw Bolt NVm 26 18 22 21 8.8 kgfVcm 265 184 224 214 90 ftVlbf 19 13 16 16 79 in.Vlbf
039
SERVICE SPECIFICATIONS Part Tightened Injection pipe clamp No. 2 x Intake manifold Fuel inlet pipe subassy x Common rail assy Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Fuel inlet pipe subassy x Injection pump assy Used pipe using SST Used pipe not using SST New pipe using SST New pipe not using SST Air cleaner case x Body Air cleaner case x Transverse engine engine mounting bracket Engine cover No. 1 x Cylinder head cover subassy Engine cover No. 1 x Intake manifold Vacuum reservoir subassy x Cowl top panel outer Injection pump assy x Water pump assy Injection pump drive pulley x Injection pump assy Intake manifold insulator No. 1 x Intake manifold Common rail assy x Cylinder head subassy Transverse engine engine mounting bracket x Water pump assy Transverse engine engine mounting bracket x Cylinder block subassy Idler pulley subassy x Vribbed belt tensioner assy Battery clamp subassy x Body Front wheel Fuel filter assy x Fuel filter support 42 46 31 34 7.0 7.0 8.0 8.0 8.3 21 64 5.0 43 64 37 40 5.0 103 18 428 469 316 347 71 71 82 82 85 210 650 51 438 650 375 408 51 1,050 178 31 34 23 25 62 in.Vlbf 62 in.Vlbf 71 in.Vlbf 71 in.Vlbf 74 in.Vlbf 15 47 44 in.Vlbf 32 47 27 30 44 in.Vlbf 76 13 42 46 31 34 428 469 316 347 31 34 23 25 FUEL NVm 5.0 kgfVcm 51 ftVlbf 44 in.Vlbf
DIESEL:
Part Tightened Fuel tank band subassy x Body Parking brake cable assy x Body Fuel tank protector No. 1 x Body Fuel tank protector No. 1 x Fuel tank band subassy No. 1 NVm 40 5.4 5.4 5.4 kgfVcm 400 55 55 55 ftVlbf 29 48 in.Vlbf 48 in.Vlbf 48 in.Vlbf
0361
SERVICE SPECIFICATIONS HEATER AND AIR CONDITIONING
HEATER AND AIR CONDITIONING

031HH01
SERVICE DATA
Refrigerant charge volume Belt deflection Standard: 440 " 30 g (15.51 " 1.06 oz.) New belt: Used belt: 11 13 mm (0.43 0.51 in.) 13.5 16.5 mm (0.53 0.64 in.)
0362
SERVICE SPECIFICATIONS HEATER AND AIR CONDITIONING
031HI01
Part Tightened V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1 Tighten Fully tighten AIR CONDITIONER RADIATOR ASSY Air conditioning tube assy x Cooler evaporator subassy No. 1 Air conditioner unit assy x Body BLOWER ASSY Blower assy x Body W/PULLEY COMPRESSOR ASSY (3ZZFE) W/pulley compressor assy x Engine Cooler refrigerant discharge hose No. 1 x W/pulley compressor assy Cooler refrigerant suction hose No. 1 x W/pulley compressor assy W/PULLEY COMPRESSOR ASSY (1ZZFE) W/pulley compressor assy x Engine Cooler refrigerant discharge hose No. 1 x W/pulley compressor assy Cooler refrigerant suction hose No. 1 x W/pulley compressor assy W/PULLEY COMPRESSOR ASSY (1AZFSE) W/pulley compressor assy x Engine Cooler refrigerant discharge hose No. 1 x W/pulley compressor assy Cooler refrigerant suction hose No. 1 x W/pulley compressor assy W/PULLEY COMPRESSOR ASSY (1AZFE) W/pulley compressor assy x Engine Cooler refrigerant discharge hose No. 1 x W/pulley compressor assy Cooler refrigerant suction hose No. 1 x W/pulley compressor assy W/PULLEY COMPRESSOR ASSY (1CDFTV) W/pulley compressor assy x Engine Cooler refrigerant discharge hose No. 1 x W/pulley compressor assy Cooler refrigerant suction hose No. 1 x W/pulley compressor assy Suction servic valve x W/pulley compressor assy Cooler refrigerant suction hose No. 1 x Suction servic valve W/RECEIVER CONDENSER ASSY Cap x W/receiver condenser assy Magnet valve x W/receiver condenser assy Discharge tube x Magnet valve Discharge tube x W/receiver condenser assy Liquid tube subassy B x W/receiver condenser assy Discharge hose subassy x W/receiver condenser assy Liquid tube subassy A x W/receiver condenser assy HEAER ASSY Heater assy x Body 7.5 76 66 in.Vlbf 2.9 3.4 3.4 5.4 5.4 5.4 5.4 29 35 35 55 55 55 55 25 in.Vlbf 30 in.Vlbf 30 in.Vlbf 47 in.Vlbf 47 in.Vlbf 47 in.Vlbf 47 in.Vlbf RHD: LHD: 29 9.8 9.8 9.8 9.8 300 100 100 100 100 21 87 in.Vlbf 87 in.Vlbf 87 in.Vlbf 87 in.Vlbf 29 9.8 9.8 300 100 100 21 87 in.Vlbf 87 in.Vlbf 29 9.8 9.8 300 100 100 21 87 in.Vlbf 87 in.Vlbf 29 9.8 9.8 300 100 100 21 87 in.Vlbf 87 in.Vlbf 29 9.8 9.8 300 100 100 21 87 in.Vlbf 87 in.Vlbf Bolt: 9.8 100 87 in.Vlbf 3.5 9.8 35 100 30 in.Vlbf 87 in.Vlbf 2.5 39 25 390 22 in.Vlbf 29 NVm kgfVcm ftVlbf
0330
SERVICE SPECIFICATIONS IGNITION
IGNITION
031E401
SERVICE DATA
1ZZFE/3ZZFE:
Spark plug Recommended spark plug Electrode gap Camshaft position sensor Resistance Crankshaft position sensor Resistance DENSO made NGK made K16RU11, BKR5EYA11 Cold Hot Cold Hot K16RU11 BKR5EYA11 1.0 to 1.1 mm (0.039 to 0.043 in.) 835 to 1,400 W 1,060 to 1,645 W 1,630 to 2,740 W 2,065 to 3,225 W
1AZFE:
Spark plug Recommended spark plug Electrode gap Camshaft position sensor Resistance Crankshaft position sensor Resistance DENSO made NGK made K20RU11, BKR6EYA11 Cold Hot Cold Hot K20RU11 BKR6EYA11 1.0 to 1.1 mm (0.039 to 0.043 in.) 835 to 1,400 W 1,060 to 1,645 W 985 to 1,600 W 1,265 to 1,890 W
1AZFSE:
Spark plug Recommended spark plug Electrode gap Camshaft position sensor Resistance Crankshaft position sensor Resistance DENSO made SK20BR11 Cold Hot Cold Hot SK20BR11 1.0 to 1.1 mm (0.039 to 0.043 in.) 835 to 1,400 W 1,060 to 1,645 W 985 to 1,600 W 1,265 to 1,890 W
0331
SERVICE SPECIFICATIONS IGNITION
031E501
1ZZFE/3ZZFE:
Part Tightened Spark plug x Cylinder head Ignition coil (with igniter) x Cylinder head cover Camshaft position sensor x Cylinder head subassy Crankshaft position sensor x Timing chain cover subassy Cord clamp x Timing chain cover subassy NVm 18 9.0 9.0 9.0 9.0 kgfVcm 184 92 92 92 92 ftVlbf 13 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf
1AZFE/1AZFSE:
Part Tightened Spark plug x Cylinder head Ignition coil (with igniter) x Cylinder head cover Camshaft position sensor x Cylinder head subassy Crankshaft position sensor x Timing chain cover subassy NVm 19 9.0 9.0 9.0 kgfVcm 194 92 92 92 ftVlbf 14 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf
0370
SERVICE SPECIFICATIONS INSTRUMENT PANEL/METER
INSTRUMENT PANEL/METER
031I301
Part Tightened Instrument Panel Reinforcement y Passenger Airbag NVm 20 kgfVcm 204 ftVlbf 15
0311
SERVICE SPECIFICATIONS INTAKE
INTAKE
031FQ01
SERVICE DATA
1AZFSE:
Vacuum switching valve assy No. 1 Resistance at 20_C (68 _F) 33 to 39 W
1CDFTV:
Turbocharging pressure Standard pressure Turbo pressure sensor Voltage Voltage drop 3 (VC) 1 (E2) apply vacuum 13.3 kPa (100 mmHg, 3.94 in.Hg) apply vacuum 26.7 kPa (200 mmHg, 7.87 in.Hg) apply vacuum 40.0 kPa (300 mmHg, 11.81 in.Hg) apply vacuum 57.3 kPa (400 mmHg, 15.75 in.Hg) apply vacuum 66.7 kPa (500 mmHg, 19.96 in.Hg) applied vacuum 19.6 kPa (0.20 kgf/cm2, 2.84 psi) applied vacuum 39.2 kPa (0.40 kgf/cm2, 5.69psi) applied vacuum 58.8 kPa (0.60 kgf/cm2, 8.53psi) applied vacuum 78.5 kPa (0.80 kgf/cm2, 11.4psi) applied vacuum 98.0 kPa (1.00 kgf/cm2, 14.2psi) 15 to 45 kPa (0.15 to 0.46 kgf/cm2, 2.2 to 6.5 psi) 4.5 to 5.5 V 0.1 to 0.3 V 0.3 to 0.5 V 0.5 to 0.7 V 0. 7 to 0.9 V 0. 9 to 1.0 V 0.1 to 0.4 V 0.4 to 0.7 V 0.7 to 1.0 V 1.0 to 1.3 V 1.3 to 1.6 V
Voltage up
0312
SERVICE SPECIFICATIONS INTAKE
031FR02
1CDFTV:
Part Tightened Turbo water pipe subassy No.1 x Turbocharger subassy Turbocharger subassy x Exhaust manifold Turbo oil outlet pipe x Turbocharger subassy Manifold converter subassy x Turbocharger subassy Manifold stay x Manifold converter subassy Manifold stay x Cylinder block subassy Turbohcharger stay x Turbocharger subassy Turbocharger stay x Cylinder head subassy Manifold stay No. 2 x Manifold converter subassy Manifold stay No. 2 x Cylinder head subassy Exhaust manifold heat insulator No. 2 x Turbocharger subassy Turbo insulator No. 1 x Manifold converter subassy Turbo insulator No. 1 x Turbocharger subassy Turbo insulator No. 2 x Manifold converter subassy Exhaust pipe assy x Heater bracket subassy Exhaust pipe assy x Body Heater bracket x Body Heater pump assy x Heater bracket Air tube No. 1 x Air tube No. 2 Air tube No. 1 x Intake air connector Air tube No. 1 x Cylinder head cover Air tube No. 1 x Engine mounting bracket FR Air cleaner case x Body Intercooler assy x Body Intercooler cooling air duct x Intercooler assy Air cleaner case x Engine mounting insulator LH Engine cover No. 1 x Cylinder head cover subassy Engine cover No. 1 x Intake manifold Vacuum reservoir subassy x Cowl top panel outer w/ Cold area w/ Cold area w/ Cold area w/ Cold area 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd NVm 13 53 13 8.0 25 8.0 61 8.0 61 8.0 56 8.0 56 8.0 56 8.0 56 12 20 20 20 7.5 7.5 7.5 7.5 25 25 25 25 7.0 7.0 5.0 7.0 8.0 8.0 8.3 kgfVcm 135 540 135 82 255 82 622 82 622 82 571 82 571 82 571 82 571 122 204 204 204 76 76 76 76 255 255 255 255 71 71 51 71 82 82 85 ftVlbf 9.7 39 9.7 71 in.Vlbf 18 71 in.Vlbf 45 71 in.Vlbf 45 71 in.Vlbf 41 71 in.Vlbf 41 71 in.Vlbf 41 71 in.Vlbf 41 8.9 15 15 15 66 in.Vlbf 66 in.Vlbf 66 in.Vlbf 66 in.Vlbf 18 18 18 18 62 in.Vlbf 62 in.Vlbf 44 in.Vlbf 62 in.Vlbf 71 in.Vlbf 71 in.Vlbf 73 in.Vlbf
0365
SERVICE SPECIFICATIONS LIGHTING
LIGHTING
031HC01
Part Tightened Height control sensor subassy Fr RH x Body Height control sensor subassy Fr RH x Stabilizer bar rear Height control sensor subassy Rr RH x Suspension menber Height control sensor subassy Rr RH x Upper control arm assy NVm 7.9 5.8 7.9 5.8 kgfVcm 81 59 81 59 ftVlbf 70 in.Vlbf 51 in.Vlbf 70 in.Vlbf 51 in.Vlbf
0327
SERVICE SPECIFICATIONS LUBRICATION
LUBRICATION
031H501
SERVICE DATA
1ZZFE/3ZZFE:
Oil pressure Adhesive at idle speed at 3,000 r/min 29 kPa (0.3 kgfVcm2, 4.2 psi) or more 294 to 539 kPa (3.0 to 5.5 kgfVcm2, 43 to 78 psi) or more Part No. 08833 00080, THREE BOND 1344, LOCTITE 242, or equivalent
1AZFE:
Oil pressure Adhesive at idle speed at 3,000 rpm 29 kPa (0.3 kgfVcm2, 4.3 psi) or more 245 to 539 kPa (2.5 to 5.5 kgfVcm2, 36 to 78 psi) or more Part No. 08833 00080, THREE BOND 1344, LOCTITE 242, or equivalent
1AZFSE:
Oil pressure Adhesive at idle speed at 3,000 rpm 29 kPa (0.3 kgfVcm2, 4.3 psi) or more 245 to 539 kPa (2.5 to 5.5 kgfVcm2, 36 to 78 psi) or more Part No. 08833 00080, THREE BOND 1344, LOCTITE 242, or equivalent
1CDFTV:
Oil pressure Adhesive at idle speed at 4,500 rpm 29 kPa (0.3 kgfVcm2, 4.3 psi) or more 245 588 kPa (2.5 6.0 kgfVcm2, 36 85 psi) Part No. 08833 00080, THREE BOND 1344, LOCTITE 242, or equivalent
0328
SERVICE SPECIFICATIONS LUBRICATION
031H601
1ZZFE/3ZZFE:
Part Tightened Oil pressure switch x Cylinder head Oil pan drain plug x Oil pan Oil pump x Cylinder block NVm 15 37 9.0 kgfVcm 153 377 92 ftVlbf 11 27 80 in.Vlbf
1AZFE:
Part Tightened Oil pressure switch x Cylinder head Oil pan drain plug x Oil pan Oil pump x Cylinder block Timing chain guide x Cylinder block Chain vibration damper No.1 x Cylinder block Oil pan subassy x Cylinder block Transverse engine engine mounting insulator x Cylinder block Engine service cover bracket RH x Body w/o Air conditioning RHD (w/ Air conditioning) steering position type Cooler bracket RH x Body Engine x wire Oil reservoir bracket No. 1 x Body Cooler refrigerant suction hose No. 1 x cooler bracket No, 1 LHD (w/ Air conditioning) steering position type Return tube x Body Ignition coil assy x Cylinder head cover Vane pump x Cylinder block Engine cover subassy x Cylinder block Front wheel RH LHD (w/ Air conditioning) steering position type NVm 15 25 19 9.0 9.0 9.0 52 9.0 9.0 9.0 7.0 8.0 9.0 8.0 9.0 37 7.0 103 kgfVcm 153 250 195 92 92 92 530 92 92 92 71 82 92 82 92 377 71 1,050 ftVlbf 11 18 15 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf 38 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf 62 in.Vlbf 71 in.Vlbf 80 in.Vlbf 71 in.Vlbf 80 in.Vlbf 27 62 in.Vlbf 76
1AZFSE:
Part Tightened Oil pressure switch x Cylinder head Oil pan drain plug x Oil pan Oil pump x Cylinder block Timing chain guide x Cylinder block Chain vibration damper No.1 x Cylinder block Oil pan subassy x Cylinder block Transverse engine engine mounting insulator x Cylinder block Engine service cover bracket RH x Body Cooler bracket RH x Body Engine x wire Oil reservoir bracket No. 1 x Body Cooler refrigerant suction hose No. 1 x cooler bracket No, 1 LHD steering position type Return tube x Body Ignition coil assy x Cylinder head cover Vane pump x Cylinder block Engine cover subassy x Cylinder block Front wheel RH RHD steering position type LHD steering position type NVm 15 25 19 9.0 9.0 9.0 52 9.0 9.0 7.0 8.0 9.0 8.0 9.0 37 7.0 103 kgfVcm 153 250 195 92 92 92 530 92 92 71 82 92 82 92 377 71 1,050 ftVlbf 11 18 15 80 in.Vlbf 80 in.Vlbf 80 in.Vlbf 38 80 in.Vlbf 80 in.Vlbf 62 in.Vlbf 71 in.Vlbf 80 in.Vlbf 71 in.Vlbf 80 in.Vlbf 27 62 in.Vlbf 76
1CDFTV:
Part Tightened Oil drain plug x Oil pan subassy No. 2 Oil pump x Cylinder block AVENSIS REPAIR MANUAL (RM1018E) NVm 34 31 kgfVcm 350 320 ftVlbf 25 23
0329
SERVICE SPECIFICATIONS Part Tightened Crankshaft position sensor x Oil pump assy Oil pan subassy x Cylinder block Bolt A Bolt B Bolt C Bolt D LUBRICATION NVm 8.8 42 21 11 12 7.5 Bolt Nut 21 13 12 7.0 18 31 35 47 52 52 8.0 8.0 103 45 kgfVcm 90 428 214 112 122 76 209 135 119 71 184 320 357 479 530 530 82 82 1,050 454 ftVlbf 78 in.Vlbf 31 15 8 9 66 in.Vlbf 15 10 9 62 in.Vlbf 13 23 26 35 38 38 71 in.Vlbf 71 in.Vlbf 76 33
Oil pan insulator x Oil pan subassy Oil strainer subassy x Oil pan subassy Oil pan Subassy No.2 x Oil pan subassy Engine oil level sensor x Oil pan subassy No.2 Oil level gage guide x Cylinder block Vribbed belt tensioner assy x Oil pump assy Timing belt idler subassy No. 1 x Cylinder head Timing belt idler subassy No. 2 x Oil pump assy Engine mounting insulator subassy RH x Transverse engine engine mounting bracket Engine mounting insulator subassy RH x Body Engine cover No. 1 x Cylinder head cover subassy Engine cover No. 1 x Intake manifold Front wheel RH Oil cooler assy x Cylinder block
0352
SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
MANUAL TRANSMISSION / TRANSAXLE

030NC02
SERVICE DATA
C50, C250 Transmission case oil seal drive in depth Transaxle case oil seal drive in depth E354, E357 Transmission case oil seal drive in depth Transaxle case cover oil seal drive in depth 3.5 " 0.5 mm (0.138 " 0.020 in.) 0 " 0.5 mm (0 " 0.020 in.) 9.9 " 0.3 mm (0.390 " 0.012 in.) 1.9 " 0.3 mm (0.075 " 0.012 in.)
0353
SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
030ND02
Part Tightened FLOOR SHIFT TRANSMISSION CONTROL CABLE ASSY Floor shift transmission control cable assy x Body Front floor heat insulator No.1 x Body FLOOR SHIFT SHIFT LEVER ASSY Floor shift shift lever assy x Body MANUAL TRANSAXLE ASSY (1ZZFE/ 3ZZFE) Filler and drain plugs Engine hanger set bolt Engine mounting bracket RR x Transaxle Engine mounting bracket RR x Engine mounting insulator RR Engine mounting bracket FR x Transaxle Engine mounting bracket FR x Engine mounting insulator FR Manual transaxle assy x Engine Bolt A: Bolt B: Bolt C: Bolt A: Nut B: 39 38 64 87 64 52 64 47 23 64 52 80 37 13 Bolt A: Bolt B: Bolt C: Bolt A: Bolt B: Bolt A: Bolt B: 25 14 5.0 26 19 26 40 13 Bolt: Nut: 5.0 3.5 5.0 7.0 13 49 38 18 64 87 64 52 Bolt A: Bolt B: Bolt C: Bolt A: Nut B: Bolt A: Bolt C: 64 46 44 64 52 80 26 40 8.4 Bolt A: Bolt B: 9.0 12 400 387 653 887 653 530 650 480 230 653 530 816 380 130 250 141 21 260 195 260 410 131 51 36 51 71 133 500 387 184 653 887 653 530 650 470 449 653 530 816 260 410 85 92 120 29 28 47 64 47 38 47 35 17 47 38 59 27 9 19 10 44 in.Vlbf 19 14 19 30 9 44 in.Vlbf 31 in.Vlbf 44 in.Vlbf 62 in.Vlbf 10 36 28 13 47 64 47 38 47 34 32 47 38 59 19 30 74 in.Vlbf 80 in.Vlbf 9 12 122 9 5.0 5.5 51 56 44 in.Vlbf 49 in.Vlbf NVm kgfVcm ftVlbf
Transverse engine engine mounting bracket LH x Transaxle Engine mounting bracket LH x Engine mounting insulator LH Starter assy x Manual transaxle assy Starter wire set nut Clutch release cylinder assy x Transaxle
Manual transaxle assy x Wire harness clmap Manual transaxle assy x Ground cable Battery carrier x Body Battery clamp subassy x Body Air cleaner assy x Body Cylinder head cover No.2 x Engine Hood set bolt MANUAL TRANSAXLE ASSY (1AZFE/ 1AZFSE) Filler and drain plugs Engine hanger x Engine Transmission case protector x Transaxle Engine mounting bracket RR x Transaxle Engine mounting bracket RR x Engine mounting insulator RR Engine mounting bracket FR x Transaxle Engine mounting bracket FR x Engine mounting insulator FR Manual transaxle assy x Engine
Transverse engine engine mounting bracket LH x Transaxle Engine mounting bracket LH x Engine mounting insulator LH Manual transaxle assy x Ground cable Manual transaxle assy x Wire harness clamp Clutch release cylinder assy x Transaxle
0354
SERVICE SPECIFICATIONS Part Tightened Battery carrier x Body Battery clamp subassy x Body Air cleaner assy x Body Engine cover subassy No.1 x Engine Hood set bolt MANUAL TRANSAXLE ASSY (1CDFTV) Filler and drain plugs Engine hanger x Engine Transmission case protector x Transaxle Engine mounting bracket RR x Transaxle Engine mounting bracket RR x Engine mounting insulator RR Engine mounting bracket FR x Transaxle Engine mounting bracket FR x Engine mounting insulator FR Manual transaxle assy x Engine Bolt A: Bolt B: Bolt C: Bolt D: Bolt E: Bolt A: Nut B: Bolt A: Bolt B: Bolt C: 49 37 18 64 87 64 52 64 46 40 20 8.0 64 52 80 12 5.0 9.0 13 25 37 13 6.0 25 Bolt: Nut: 5.0 3.5 7.0 8.0 13 500 377 184 653 887 653 530 653 469 408 200 82 653 530 816 120 51 92 131 255 380 130 61 255 51 36 71 82 133 36 27 13 47 64 47 38 47 34 30 14 71 in.Vlbf 47 38 59 9 44 in.Vlbf 80 in.Vlbf 9 18 27 9 53 in.Vlbf 18 44 in.Vlbf 31 in.Vlbf 62 in.Vlbf 71 in.Vlbf 10 Bolt: Nut: MANUAL TRANSMISSION / TRANSAXLE NVm 13 5.0 3.5 5.0 9.0 13 kgfVcm 131 51 36 51 92 132 ftVlbf 9 44 in.Vlbf 31 in.Vlbf 44 in.Vlbf 80 in.Vlbf 10
Transverse engine engine mounting bracket LH x Transaxle Engine mounting bracket LH x Engine mounting insulator LH Accumulator to flexible hose tube x Transaxle
Manual transaxle assy x Ground cable Air tube No.2 x Transaxle Starter assy x Transaxle Starter wire set nut Radiator reserve tank assy x Body Air tube No.1 x Engine Battery clamp subassy x Body Air cleaner assy x Body Engine cover No.1 x Engine Hood set bolt
0343
SERVICE SPECIFICATIONS PARKING BRAKE
PARKING BRAKE
031FV01
SERVICE DATA
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf): Rear brake disc inside diameter Parking brake shoe lining thickness 6 9 clicks Standard 173 mm (6.81 in.) Maximum 174 mm (6.85 in.) Standard 3.5 mm (0.138 in.) Maximum 1.0 mm (0.039 in.)
0344
SERVICE SPECIFICATIONS PARKING BRAKE
031FW01
Part Tightened Wheel nut Parking brake lock nut Parking brake lever subassy x Body Front floor heat insulator No.2 x Body Front floor heat insulator No.1 x Body Exhaust pipe installation bolt Front floor panel brace x Body Fuel tank protector No.1 x Body Parking brake cable assy No.3 x Fram NVm 103 5.0 13 5.5 5.5 43 30 5.5 5.0 kgfVcm 1,050 51 127 56 56 440 302 56 51 ftVlbf 76 44 in.Vlbf 9 49 in.Vlbf 49 in.Vlbf 32 21 49 in.Vlbf 44 in.Vlbf
0359
SERVICE SPECIFICATIONS POWER STEERING
POWER STEERING
030G604
SERVICE DATA
POWER STEERING FLUID Fluid level rise Fluid pressure at idle speed with valve closed STEERING WHEEL Steering effort at idle speed VANE PUMP ASSY Vane pump rotating torque Vane pump shaft and vane pump housing oil clearance Vane plate thickness Clearance between the rotor groove and plate Spring free length STEERING GEAR ASSY Total preload (Tie rod rotating torque) Total preload (Control valve rotating torque) RACK & PINION POWER STEERING GEAR ASSY Total preload (Tie rod rotating torque) (Turning) 0.49 to 3.43 Nm (5 to 35 kgfcm, 4.34 to 30.38 in.lbf) (Turning) 0.29 to 1.96 Nm (3 to 20 kgfcm, 2.57 to 17.35 in.lbf) (Turning) 0.6 to 1.1 Nm (6 to 11 kgfcm, 5.3 to 9.7 in.lbf) 0.27 Nm (2.8 kgfcm, 2.4 in.lbf) or less Maximum 0.07 mm (0.0028 in.) Minimum 1.405 to 1.411 mm (0.05531 to 0.05555 in.) Maximum 0.03 mm (0.0012 in.) Minimum 36.9 mm (1.453 in.) (Reference) 5.5 Nm (56 kgfcm, 49 in.lbf) Maximum 5 mm (0.20 in.) AZ Series: 1CDFTV: 8,300 to 9,000 kPa (85 to 92 kgf/cm2, 1,204 to 1,305 psi) 8,800 to 9,500 kPa (90 to 97 kgf/cm2, 1,276 to 1,378 psi)
0360
SERVICE SPECIFICATIONS POWER STEERING
030G704
Part tightened VANE PUMP ASSY (AZ Series) Vane pump housing subassy rear x Vane pump housing subassy front Power steering oil pressure switch Pressure port union subassy Power steering suction port union set bolt Vane pump assy x Pump bracket rear Vane pump assy set bolt Pressure feed tube assy x Vane pump assy Pressure feed tube assy clamp set bolt VANE PUMP ASSY (1CDFTV) Vane pump housing subassy rear x Vane pump housing subassy front Pressure port union subassy Power steering suction port union set bolt Vane pump assy set bolt Bolt A: Bolt B: 22 69 12 72 39 41 (44.1) 8.0 224 704 122 734 398 414 (450) 82 16 51 9 53 29 30 (33) 71 in.Vlbf 22 21 69 12 44 26 (37) 52 8.0 224 214 704 122 449 264 (377) 525 82 16 15 51 9 32 19 (27) 38 71 in.Vlbf NVm kgfVcm ftVlbf
Pressure feed tube assy x Vane pump assy Pressure feed tube assy clamp set bolt STEERING GEAR ASSY Engine hanger set bolt Steering rack x Steering rack end subassy Tie rod end subassy lock nut Steering gear assy set bolt Steering intermediate shaft x Steering pinion shaft RACK & PINION POWER STEERING GEAR ASSY Engine hanger set bolt Tie rod end subassy lock nut Rack & pinion power steering gear assy set bolt Steering intermediate shaft x Control valve pinion shaft Front suspension crossmember subassy x Frame Crossmember bracket x Frame Bolt A: Bolt B: AZ Series: 1CDFTV:
38 60 (83.5) 74 49 35
387 616 (851) 750 500 360
28 45 (62) 54 36 26
38 37 74 49 35 113 113 80 52 45 52 89 74 41 (44.1) 41 (44.1) 8.0 49 35 103
390 375 750 500 360 1,356 1,356 816 530 459 530 908 755 414 (450) 414 (450) 82 500 360 1,050
28 27 54 36 26 98 98 59 38 33 38 66 55 30 (33) 30 (33) 71 in.Vlbf 36 26 76
Crossmember x Engine mounting insulator RR Center member x Frame Center member x Engine mounting insulator FR Front suspension arm subassy lower No.1 x Lower ball joint Front stabilizer link assy set nut Pressure feed tube assy x Rack & pinion steering gear assy Steering gear outlet return tube x Rack & pinion steering gear assy Outlet return tube clamp set bolt (LHD) Tie rod end subassy x Steering knuckle Steering intermediate shaft assy No.2 set bolts Front wheel hub nut
( ): For use without SST(s)

0336
SERVICE SPECIFICATIONS REAR SUSPENSION
REAR SUSPENSION
031HF01
SERVICE DATA
Toein (total) Normal package: Rough road package: Rear wheel alignment Camber Normal package: Rough road package: Rightleft error 054 30 (0.9 0.5) 030 30 (0.5 0.5) 30 (0.5) or less 0_18 " 12 (0.3_ " 0.2_, 3.0 " 2.0 mm, 0.12 " 0.08 in.) 0_18 " 12 (0.3_ " 0.2_, 3.0 " 2.0 mm, 0.12 " 0.08 in.)
0337
SERVICE SPECIFICATIONS REAR SUSPENSION
031HG01
Part Tightened Hub nut Piston rod set nut Shock absorber x Body Shock absorber x Rear suspension arm Parking brake cable set bolt Skid control sensor wire harness bracket set bolt Rear suspension arm bracket x body Rear suspension arm x Rear suspension member Rear suspension arm bracket x Rear suspension arm Rear axle carrier (front side) x Rear suspension arm Rear axle carrier (rear side) x Rear suspension arm Upper control arm x Rear axle carrier Upper control arm x Suspension member Lower control arm x Rear axle carrier Lower control arm x Suspension member Stabilizer bar x Stabilizer link Stabilizer link x Suspension arm Stabilizer bar bracket x Suspension member NVm 103 56 80 160 5.0 5.0 65 74 110 105 74 74 74 60 105 44 44 35 kgfVcm 1,050 571 816 1,632 51 51 663 755 1,122 1,071 755 755 755 612 1,071 449 449 357 ftVlbf 76 41 59 118 44 in.Vlbf 44 in.Vlbf 48 55 81 77 55 55 55 44 77 32 32 26
0371
SERVICE SPECIFICATIONS SEAT
SEAT
031HN01
Part Tightened FRONT SEAT Seat Inner belt assy x Seat adjuster assy Seatback cover bracket x Seat adjuster assy (w/ Side airbag) Seat assy x Body Seat position airbag sensor x Seat adjuster assy Power seat motor assy (Reclining) x Seat adjuster assy Power seat motor assy (Slide) x Seat adjuster assy Power seat motor assy (lifter) x Seat adjuster assy Power seat motor assy (Front vertical) x Seat adjuster assy Front seatback spring assy x Front seat adjuster REAR SEAT Armrest assy x Seatback assy Seat belt assy outer center x Seatback frame Seat belt assy outer center x Body Seatback lock assy x Seatback frame Seatback hinge x Seatback frame Seatback hinge x Body Seatback hinge center x Body Seatback hinge center x Seatback frame Side seatback assy x Body Bench type seatback assy x Body Seat cushion frame x Body 8.0 42 42 30 18 18 18 18 18 18 18 82 428 428 306 185 185 185 185 185 185 185 71 in.Vlbf 31 31 22 13 13 13 13 13 13 13 Bolt Nut Bolt Nut Bolt Nut 42 6.0 37 8.0 4.5 4.0 3.5 2.5 25 2.5 25 25 428 61 375 82 46 41 36 25 255 25 255 255 31 53 in.Vlbf 27 71 in.Vlbf 40 in.Vlbf 35 in.Vlbf 31 in.Vlbf 22 in.Vlbf 18 22 in.Vlbf 18 18 NVm kgfVcm ftVlbf
0364
SERVICE SPECIFICATIONS SEAT BELT
SEAT BELT
031H801
Part Tightened FRONT SEAT BELT Front seat outer belt assy RH (Upper bolt) x Body Front seat outer belt assy RH (Lower bolt) x Body Front seat inner belt assy RH x Front seat assy Front shoulder belt anchor adjuster assy x Body Front seat outer belt (Floor anchor side) x Body Front seat outer belt (Shoulder anchor side) x Body REAR SEAT BELT Rear seat 3 point type belt assy inner x Body CRS anchor bracket subassy RH x Body Rear seat belt assy outer center (Retractor side) x Body Rear seat belt assy outer center (Floor anchor side) x Body Rear seat 3 point type belt assy outer (Upper bolt) x Body Rear seat 3 point type belt assy outer (Lower bolt) x Body Rear seat 3 point type belt assy outer (Floor anchor side) x Body 42 31 42 42 7.5 42 42 430 316 430 430 76.5 430 430 31 23 31 31 66 in.Vlbf 31 31 7.5 42 42 42 42 42 76.5 430 430 430 430 430 66 in.Vlbf 31 31 31 31 31 NVm kgfVcm ftVlbf
0372
SERVICE SPECIFICATIONS SLIDING ROOF/CONVERTIBLE
SLIDING ROOF/CONVERTIBLE
031GX01
Part Tightened Sliding roof glass assembly y Drive cable Sliding roof housing subassy y Body Bolt Nut 5.0 5.5 51 56 44 in.Vlbf 49 in.Vlbf NVm 4.0 kgfVcm 40 ftVlbf 35 in.Vlbf
031
SERVICE SPECIFICATIONS STANDARD BOLT
STANDARD BOLT
030LK05
HOW TO DETERMINE BOLT STRENGTH

Bolt Type Hexagon Head Bolt Normal Recess Bolt Deep Recess Bolt Stud Bolt Weld Bolt Class
4
No Mark No Mark No Mark
4T
5T
6
w/ Washer w/ Washer
6T
7T
8T
9T
10
10T
11
11T
B06431
033
030LM05
HOW TO DETERMINE NUT STRENGTH

Nut Type Present Standard Hexagon Nut Old Standard Hexagon Nut Cold Forging Nut Cutting Processed Nut Class
4N
No Mark
5N (4T)
No Mark (w/ Washer) No Mark (w/ Washer) No Mark
6N
6N
7N (5T) *
8N
8N
10N (7T)
10N
No Mark
11N
11N
12N
12N
*: Nut with 1 or more marks on one side surface of the nut.
HINT: Use the nut with the same number of the nut strength classification or the greater than the bolt strength classification number when tightening parts with a bolt and nut. Example: Bolt = 4T Nut = 4N or more
B06432
032
030LL05
SPECIFIED TORQUE FOR STANDARD BOLTS

Specified torque Class Diameter mm 6 8 10 12 14 16 6 8 10 12 14 16 6 8 10 12 14 16 6 8 10 12 14 16 8 10 12 8 10 12 8 10 12 8 10 12 Pitch mm Nm 1 1.25 1.25 1.25 1.5 1.5 1 1.25 1.25 1.25 1.5 1.5 1 1.25 1.25 1.25 1.5 1.5 1 1.25 1.25 1.25 1.5 1.5 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 5 12.5 26 47 74 115 6.5 15.5 32 59 91 140 8 19 39 71 110 170 10.5 25 52 95 145 230 29 61 110 34 70 125 38 78 140 42 87 155 Hexagon head bolt kgfcm 55 130 260 480 760 1,150 65 160 330 600 930 1,400 80 195 400 730 1,100 1,750 110 260 530 970 1,500 2,300 300 620 1,100 340 710 1,300 390 800 1,450 430 890 1,600 ftlbf 48 in.lbf 9 19 35 55 83 56 in.lbf 12 24 43 67 101 69 in.lbf 14 29 53 80 127 8 19 38 70 108 166 22 45 80 25 51 94 28 58 105 31 64 116 Nm 6 14 29 53 84 7.5 17.5 36 65 100 9 21 44 80 125 12 28 58 105 165 33 68 120 37 78 140 42 88 155 47 97 175 Hexagon flange bolt kgfcm 60 145 290 540 850 75 175 360 670 1,050 90 210 440 810 1,250 120 290 590 1,050 1,700 330 690 1,250 380 790 1,450 430 890 1,600 480 990 1,800 ftlbf 52 in.lbf 10 21 39 61 65 in.lbf 13 26 48 76 78 in.lbf 15 32 59 90 9 21 43 76 123 24 50 90 27 57 105 31 64 116 35 72 130
4T
5T
6T
7T
8T
9T
10T
11T
0332
SERVICE SPECIFICATIONS STARTING & CHARGING
STARTING & CHARGING

031E601
SERVICE DATA
1ZZFE/3ZZFE:
Starter assy Rated voltage and output power Specified current Starter relay Specified condition Battery Voltage Voltage regulator 12 35 at 20 C (68 F) Regulating voltage Standard amperage 12 V 1.3 kW 85 A or less at 11.5 V Continuity No continuity 12.5 to 12.9 V 12.9 to 14.9 V 10 A or less
1AZFE:
Starter assy Rated voltage and output power Specified current Starter relay Specified condition Battery Voltage Voltage regulator 12 35 at 20 C (68 F) Regulating voltage Standard amperage 12 V 1.3 kW 85 A or less at 11.5 V Continuity No continuity 12.5 to 12.9 V 12.9 to 14.9 V 10 A or less
1AZFSE:
Starter (1.3 kW type) Noload characteristics Starter (1.6 kW type) Noload characteristics Starter relay Specified condition Battery Voltage Voltage regulator Rated voltage and output power 12 V 1.6 kW Current 75 A or less at 11.5 V 12 35 at 20 C (68 F) Regulating voltage Standard amperage Continuity No continuity 12.5 to 12.9 V 12.9 to 14.9 V 10 A or less Rated voltage and output power 12 V 1.3 kW Current 85 A or less at 11.5 V
1CDFTV:
Starter assy Rated voltage and output power Specified current Starter relay Specified condition Battery Except maintenancefree battery Voltage Voltage regulator Glow plugs Resistance Glow plug relay Specified condition 12 35 Standard specific gravity at 20 C (68 F) Regulating voltage Standard amperage at 20 C (68 F) 12 34 12 V 2.0 kW 190 A or less at 11.5 V Continuity No continuity 1.25 to 1.29 at 20 C (68 F) 12.5 to 12.9 V 13.2 to 14.8 V 10 A or less Approx. 0.72 W No continuity Continuity
0333
SERVICE SPECIFICATIONS STARTING & CHARGING
031E703
1ZZFE/3ZZFE:
Part Tightened Starter assy x Transaxle housing Starter wire x Starter assy Generator assy x Transverse engine engine mounting bracket Generator assy x Cylinder block subassy Generator wire x Generator assy Lead wire of field coil x Terminal C NVm 37 9.8 25 54 9.8 5.9 kgfVcm 378 100 255 551 100 60 ftVlbf 28 7 18 40 7 52 in.Vlbf
1AZFE/1AZFSE:
Part Tightened Wire harness clamp bracket x Starter assy Starter assy x Cylinder block subassy Starter wire x Starter assy Battery carrier x Body Battery clamp subassy x Body Battery clamp subassy x Battery clamp bolt Terminal x Battery Wire harness clamp bracket x Generator assy Generator assy x Cylinder block subassy Generator wire x Generator assy Lead wire of field coil x Terminal C Bolt A Bolt B NVm 8.4 37 9.8 13 5.0 3.6 5.4 8.4 52 21 9.8 5.9 kgfVcm 86 380 100 131 51 36 55 86 530 214 100 60 ftVlbf 74 in.Vlbf 28 7 9 44 in.Vlbf 31 in.Vlbf 48 in.Vlbf 74 in.Vlbf 38 16 7 52 in.Vlbf
1CDFTV:
Part Tightened Starter x Transaxle Generator assy x Engine Bolt Terminal 30 M8 M10 Alternator wire Wire harness Glow plug Nut NVm 37 9.8 31 47 9.8 5.0 12.3 2.2 8.0 8.0 103 kgfVcm 377 100 320 475 100 51 125 22 82 82 1,050 ftVlbf 27 7.2 23 34 7 44 in.Vlbf 9 19 in.Vlbf 71 in.Vlbf 71 in.Vlbf 76
Glow plug assy x Cylinder head Engine cover No. 1 x Cylinder head cover subassy Engine cover No. 1 x Intake manifold Front wheel RH
0357
SERVICE SPECIFICATIONS STEERING COLUMN
STEERING COLUMN
031FX01
SERVICE DATA
STEERING SYSTEM Steering wheel freeplay Maximum 30 mm (1.18 in.)
0358
SERVICE SPECIFICATIONS STEERING COLUMN
031FZ01
Part Tightened Steering intermediate shaft assy No. 2 x Oil pressure power steering column assy (LHD steering positoin type) Steering sliding yoke subassy x Oil pressure power steering column assy (RHD steering positoin type) Steering intermediate shaft assy No. 2 x Electric power steering column assy (LHD steering positoin type) Steering sliding yoke subassy x Electric power steering column assy (RHD steering positoin type) Steering sliding yoke subassy x Steering intermediate shaft assy No. 2 Steering column assy set bolt Steering sliding yoke subassy x Steering gear assy (LHD steering positoin type) Steering intermediate shaft assy No. 2 x Steering gear assy (RHD steering positoin type) Steering wheel set nut Steering wheel pad set screw (Torx screw) Steering column cover LWR x Steering column assy Instrument panel airbag assy Power steering ECU assy (Bolt A) Power steering ECU assy (Bolt B) NVm 28 28 35 35 35 21 35 35 50 8.8 5.0 18 8 15.5 kgfVcm 286 286 360 360 360 214 360 360 510 90 51 184 82 158 ftVlbf 21 21 26 26 26 15 26 26 37 78 in.lbf 44 in.lbf 13 71 in.lbf 11
0363
SERVICE SPECIFICATIONS SUPPLEMENTAL RESTRAINT SYSTEM
SUPPLEMENTAL RESTRAINT SYSTEM

031HM01
Part Tightened Horn button assy x Steering wheel assy Steering wheel assy x Steering column assy Instrument panel passenger airbag assy x Instrument panel reinforcement Curtain shield airbag assy x Body Instrument panel airbag assy x Instrument panel reinforcement Airbag sensor assy center x Body Airbag front sensor set bolt Side airbag sensor assy LH x Body Airbag sensor rear LH x Body Seat position airbag sensor x Front seat NVm 8.8 50 20 3.5 14 18 17.5 7.5 17.5 17.5 8.0 kgfVcm 90 510 200 36 143 184 178 76 178 178 82 ftVlbf 78 in.Vlbf 37 14 31 in.Vlbf in. lbf 10 13 13 66 in.Vlbf 13 13 71 in.Vlbf
0338
SERVICE SPECIFICATIONS TIRE & WHEEL
TIRE & WHEEL

0313C05
SERVICE DATA
Engine type: 3ZZFE, 1ZZFE, 1AZFE Tire size 195/65R16 91V: 205/55R16 91V: with 4 or less occupants with 5 or more occupants Front kPa (kgf/cm2, psi) Rear kPa (kgf/cm2, psi)
220 (2.2, 32) *1 240 (2.4, 35) *2 220 (2.2, 32) *1 250 (2.5, 36) *2 Engine type: 1CDFTV
220 (2.2, 32) *1 240 (2.4, 35) *2 220 (2.2, 32) *1 280 (2.8, 41) *1
Tire size 205/55R16 91V: with 4 or less occupants Cold tire inflation pressure with 5 or more occupants
Front kPa (kgf/cm2, psi) 240 (2.4, 35) *1 270 (2.7, 39) *2 240 (2.4, 35) *1 280 (2.8, 41) *2 Engine type: 1AZFSE
Rear kPa (kgf/cm2, psi) 240 (2.4, 35) *1 270 (2.7, 39) *2 240 (2.4, 35) *1 290 (2.9, 42) *2
Tire size 205/55R16 91V: with 4 or less occupants with 5 or more occupants 215/45R17 87W: with 4 or less occupants with 5 or more occupants
Front kPa (kgf/cm2, psi) 220 (2.2, 32) *1 250 (2.5, 36) *2 220 (2.2, 32) *1 270 (2.7, 39) *2 240 (2.4, 35) *1 290 (2.9, 42) *2 240 (2.4, 35) *1 310 (3.1, 45) *2 1.4 mm (0.055 in.) or less 8.0 g (0.018 lb) or less
Rear kPa (kgf/cm2, psi) 220 (2.2, 32) *1 250 (2.5, 36) *2 220 (2.2, 32) *1 280 (2.8, 41) *2 240 (2.4, 35) *1 290 (2.9, 42) *2 240 (2.4, 35) *1 330 (3.3, 48) *2
Tire runout Imbalance after adjustment
*1: *2:
For driving under 160 km/h (100 mph) For driving at 160 km/h (100 mph) or over
0369
SERVICE SPECIFICATIONS WINDSHIELD/WINDOWGLASS/MIRROR
WINDSHIELD/WINDOWGLASS/MIRROR
031HO01
Part Tightened OUTER REAR VIEW MIRROR ASSY LH Outer rear view mirrror assy x Front door 10 102 7 NVm kgfVcm ftVlbf
0366
SERVICE SPECIFICATIONS WIPER & WASHER
WIPER & WASHER

031HA01
Part Tightened Wiper motor x Wiper link Wiper link x Body Wiper arm x Wiper link Rear wiper motor x Body Rear wiper motor x Rear wiper arm NVm 7.5 5.5 21 5.5 5.5 kgfVcm 76 56 210 56 56 ftVlbf 66 in.Vlbf 49 in.Vlbf 15 49 in.Vlbf 49 in.Vlbf

Audio & Visual System: Torque Specification

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Audio & Visual System: Torque Specification

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0367

SERVICE SPECIFICATIONS AUDIO & VISUAL SYSTEM

AUDIO & VISUAL SYSTEM

AVENSIS REPAIR MANUAL (RM1018E)

AUTOMATIC TRANSMISSION / TRANSAXLE

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

AVENSIS REPAIR MANUAL (RM1018E)

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

AVENSIS REPAIR MANUAL (RM1018E)

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

L range (Throttle valve fully opened)

AVENSIS REPAIR MANUAL (RM1018E)

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

L range (Throttle valve fully opened) Lockup point O/D gear

AVENSIS REPAIR MANUAL (RM1018E)

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

(Throttle valve fully closed) 2 range (Throttle valve fully opened)

L range (Throttle valve fully opened) Lockup point O/D gear

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

Maximum 0.1 mm (0.004 in.) Maximum 0.5 mm (0.020 in.)

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

Cooling fan relay No.2 Specified condition

Between terminals 1 and 2 Between terminals 3 and 4 Between terminals 3 and 5

Cooling fan relay No.2 Specified condition

Between terminals 1 and 2 Between terminals 3 and 4 Between terminals 3 and 5

Cooling fan relay No.3 Specified condition

Between terminals 1 and 2 Between terminals 3 and 5

AVENSIS REPAIR MANUAL (RM1018E)

Cooling fan relay No.2 Specified condition

Between terminals 1 and 2 Between terminals 3 and 4 Between terminals 3 and 5

Cooling fan relay No.3 Specified condition

Between terminals 1 and 2 Between terminals 3 and 5

Cooling fan relay No.2 Specified condition

Between terminals 1 and 2 Between terminals 3 and 4 Between terminals 3 and 5

Cooling fan relay No.3 Specified condition

Between terminals 1 and 2 Between terminals 3 and 5

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

DRIVE SHAFT / PROPELLER SHAFT / AXLE

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

5 to 10 W at 20_C (68_F) No continuity

Heated oxygen sensor Resistance

5 to 10 W at 20_C (68_F) No continuity 26 to 30 W

Vacuum switching valve Resistance

Vacuum switching valve assy Resistance

AVENSIS REPAIR MANUAL (RM1018E)

ENGINE CONTROL SYSTEM

0.5 to 1.1 V 2.6 to 4.5 V 1.2 to 2.0 V 3.4 to 5.3 V

Mass air flow meter Resistance

AVENSIS REPAIR MANUAL (RM1018E)

12.5 to 16.9 kW 2.19 to 2.67 kW 0.50 to 0.68 kW

Intake shutter assy Resistance

Accelerator pedal assy (See page 1056) Resistance