SIHILPH-X - Liquid Ring Vacuum Pump

One Stage

LPH 40106, LPH 40411, LPH 40516

Pressure Range: Suction Range:

150 to 1013 mbar 50 to 270 m/h

CONSTRUCTION Sterling SIHI liquid ring vacuum pumps have a simple but robust construction with the following features and benefits: Near isothermal compression Oil free, with no internal lubrication Capable of handling almost all gases and vapours Able to handle quantities of liquid carry over Low maintenance and safe operation Low noise and almost vibration free Available in a wide range of materials Broad range of applications O-ring sealing as standard Cavitation protection as standard Drain hole as standard Built-in solids drain Rotating metallic parts are non contacting to minimise wear ATEX compliance Sterling SIHI liquid ring vacuum pumps of the range LPH 40106, LPH 40411 and LPH 40516 are one stage pumps. They can be used as compressors up to a pressure of 1.2 bar without any modification (see the Technical Catalogue - Liquid Ring Compressors Part K). APPLICATIONS Evacuation and pumping of dry gases and saturated vapours. The pumps can also handle liquids. These units offer pressures in the range of 150900 mbar(a) to atmospheric. Typical application areas include: Chemical and pharmaceutical industry for distillation, drying and degassing. Electronic industry for impregnation and drying. Plastics & Rubber industry for degassing.

NOTE By continuously feeding the pump with a small amount of service liquid (usually water), the heat due to gas/vapour compression is conducted away. This also replenishes the liquid ring and ensures that it does not become saturated with process media. The condensed gas and fluid can be separated in a liquid separator (see Accessories Catalogue). Recharging the pump with service liquid at ambient temperature enables the unit to condense evacuated gases/vapours. It can therefore be used for solvent recovery. More information is provided in the accessory catalogues. The integrated solids drain permits the removal of any entrained solids whilst the pump is operating. The service liquid can, therefore, simply be recirculated. The rotation of the pump is clockwise when viewed from the drive end.

GENERAL TECHNICAL DATA Pump Type Speed Maximum overpressure on compression Maximum permissible pressure difference Water pressure test (Overpressure) Moment of inertia of rotating parts of pump and of water content Noise level at 200 mbar suction pressure Minimum permissible pulley diameter for V belt drive Max. Gas temperature: Service liquid: Max. permissible temperature Max. viscosity Max. density Liquid capacity up to middle of shaft Maximum flow resistance of the heat exchange dry saturated 50 Hz 60 Hz Units rpm rpm bar bar bar kg m dB (A) mm C C C mm/s kg/m litre bar
.

LPH 40106

LPH 40411 1450 1740

1)

LPH 40516

0.8 1.5 0.0375

1.5 1.5 3.0 0.05 65 160 240 120 100 90 1200 4.5 0.2

1.5 1.5 or 1.2 0.065

2)

3.5

5.5

In selecting a pump, avoid choosing one which is likely to be operating at a combination of its maximum permissible limits e.g. maximum 1) 2) Normal speed With material execution 4B at 60Hz viscosity and maximum permissible pressure difference.

133.71120.61.01 E

VACUUM TECHNOLOGY LPH LI 2 03/2008

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Materials
Materials Position Number 10.60 10.90 13.70 23.50 21.00 43.30, 43.31 43.30, 43.31 43.30, 43.31 Casing Central Body Guide Disc Impeller Shaft Mechanical Seal, Type SIHI FK (AG) Mechanical Seal, Type Sterling GNZ (AF) Double Mechanical Seal 2.1096.01 0.6025 1.0619 1.4021 Cr-Steel / Carbon / Butadiene rubber SiC / Carbon / Viton on request Component 0A 0B 0.6025 0.6025 1.4404 1.4517 1.4401 Cr Ni Mo-Steel / Carbon / Viton SiC / Carbon / Teflon SZ 4B 1.4408 1.4408

Cut-away diagram LPH 40106, LPH 40411, LPH 40516 with single and double mechanical seal

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Performance Characteristics LPH 40106

120 m/h 100

1 740 rpm

suction volume flow

80
1 450 rpm

60

40

20 LPH 40106 0 100 200 300 400 600 mbar 1000

suction pressure

3,5 kW power absorption 3 2,5 2 1,5 1 0,5 0 100

1 450 rpm 1 740 rpm

LPH 40106 200 300 400 suction pressure 600 mbar 1000

The operating data is valid under the following conditions: Process media: Service liquid: - dry air: - steam saturated air: - water: 20C 20C 15C

Pressure of gas to be evacuated: 1013 mbar (Atmospheric pressure) The suction volume is related to the suction pressure Tolerance for the suction volume flow is 10% and for power 5% The maximum consumption of make up water occurs at the lowest suction pressure

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Performance Characteristics LPH 40411

200 m/h 175 150 suction volume flow

1 450 rpm 1 740 rpm

125 100 75 50 25 LPH 40411 0 100 200 300 400 600 mbar 1000

suction pressure

5 4,5 kW power adsorption 4 3,5 3 2,5 2 1,5 1 0,5 0 100 200 300 400 suction pressure LPH 40411 600 mbar 1000
1 450 rpm 1 740 rpm

The operating data is valid under the following conditions: Evacuated medium: Working liquid: - dry air: - steam saturated air: - water: 20C 20C 15C

Pressure of gas to be evacuated: 1013 mbar (Atmospheric pressure) The suction volume is related to the suction pressure Tolerance for the suction volume flow is 10% and for power 5% Maximum consumption of make up water occurs at the lowest suction pressure

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Performance Characteristics LPH 40516

300 m/h 250

1 740 rpm

suction volume flow

200

1 450 rpm

150

100

50 LPH 40516 0 100 200 300 400 600 mbar 1000

suction pressure

7 kW power adsorption 6 5
1 740 rpm

4 3
1 450 rpm

2 1 0 100

LPH 40516 200 300 400 suction pressure 600 mbar 1000

The operating data is valid under the following conditions: Evacuated medium: Working liquid: - dry air: - steam saturated air: - water: 20C 20C 15C

Pressure of gas to be evacuated: 1013 mbar (Atmospheric pressure) The suction volume is related to the suction pressure Tolerance for the suction volume flow is 10% and for power 5% Maximum consumption of make up water occurs at the lowest suction pressure

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Dimensions LPH 40106, LPH 40411, LPH 40516 with single mechanical seal

1) = Connection on both sides is only necessary for LPH 40516 N1 N2 uB ue use uL um um1 = Gas-Inlet DN 40 = Gas-Outlet DN 40 = Connection for Service Liquid G 1/2 = Connection for Drain G 1/8 = Connection for Dirt Drain G 1/8 = Connection for Air Cock G 1/2 = Connection for Pressure Gauge G 1/4 = Connection for Drainage Valve or Liquid Level Sensor G 1/4 a [mm] LPH 40106 LPH 40411 LPH 40516 144 194 244 m1 [mm] 258 308 358 m2 [mm] 204 254 304 o3 [mm] 431 481 531 Approx. Weight [kg] 55 60 65

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LPH 40106, LPH 40411, LPH 40516 with single mechanical seal and Top-Mounted Liquid Separator

1) = N1 N2 uA uF = = = =

Pipework to second side is only for LPH 40516 Gas-Inlet DN 40 Gas-Outlet DN 50 Liquid Drain G 1 for LPH 40106, G 1 for LPH 40411 and 40516 Connection for Make Up Water G /2
1

Size LPH 40106 LPH 40411 LPH 40516 100 L 100 L 100 L 112 M 112 M 132 S 132 S 132 M

E-Motor 50 Hz kW IP 55 EEx e ll T3 2.2 3.0 4.0 5.5 2.5 3.6 5.0 6.8

Baseplate S301

a [mm] 144

f1 [mm]

f2 [mm] 116

e1 [mm] 480

h1 [mm] 877

l [mm] 730

l1 [mm] 224

v [mm] 125

o1 * [mm] 305

Approx. Weight [kg] 115 120 120 140 145 175 165 200

178 194 S303 244 230 72 600 997 920 324 274 160 405 320

* Dimensions dependent upon motor supplier Flange dimensions according to DIN 2501 PN 10 [mm] DN k D Number x d2 40 110 150 4 x 18 50 125 165 4 x 18

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LPH 40106, LPH 40411 with single mechanical seal and Side-Mounted Liquid Separator

N1 N2 uA ue1 uF uFl

= = = = = =

Gas-Inlet DN 40 Gas-Outlet DN 50 Liquid Drain G1 Connection for Drainage G /2 Connection for Make Up Water 18 mm Connection for Liquid Level Indicator G /2
1 1

Size LPH 40106 LPH 40411 100 L 100 L 100 L 112 M 112 M 132 S

E-Motor 50 Hz kW IP 55 EEx e ll T3 2.2 3.0 4.0 2.5 3.6 5.0

Baseplate S301

a [mm] 144

e1 [mm] 480

l [mm] 730

l1 [mm] 224

v [mm] 125

o1 * [mm] 305

Approx. Weight [kg] 135 140 140 160 165 195

S303

194

600

920

274

160

320 405

* Dimensions dependent upon motor supplier Flange dimensions according to DIN 2501 PN 10 [mm] DN k D Number x d2 40 110 150 4 x 18 50 125 165 4 x 18

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LPH 40516 with single mechanical seal and Side-Mounted Liquid Separator

N1 N2 uA ue1 uF uFl

= = = = = =

Gas-Inlet DN 40 Gas-Outlet DN 80 Liquid Drain DN 32 Connection for Draining G /2 Connection for Make Up Liquid 18 mm Connection for Liquid Level Indicator G /2
1 1

Size LPH 40516 132S 132 M

E-Motor 50 Hz kW IP 55 EEx e ll T3 5.5 6.8

Baseplate S 303

Approx. Weight [kg] 185 220

* Dimensions dependent upon motor manufacturer Flange dimensions according to DIN 2501 PN 10 [mm] DN k D Number x d2 32 100 140 4 x 18 40 110 150 4 x 18 80 160 200 8 x 18

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Make-up Liquid Consumption
Suction Pressure in [mbar] KB Pump Type Speed [rpm] 1450 1740 LPH 40411 1450 1740 LPH 40516 1450 1740 Temperature Difference [C] 20 10 5 2 0.08 0.11 0.12 0.16 0.19 0.24 0.15 0.19 0.21 0.26 0.35 0.43 0.25 0.31 0.33 0.39 0.58 0.70 0.42 0.49 0.51 0.57 0.98 1.10 1.8 0.8 FB 150 KB Temperature Difference [C] 20 10 5 2 0.08 0.10 0.11 0.14 0.18 0.22 0.14 0.17 0.19 0.23 0.32 0.39 0.22 0.27 0.30 0.34 0.52 0.60 0.37 0.41 0.44 0.48 0.83 0.92 1.4 0.65 FB 20 0.06 0.08 0.09 0.12 0.16 0.20

in [m/h] dependent upon suction pressure, speed, drive type and temperature difference.
400 KB Temperature Difference [C] 10 5 0.11 0.14 0.16 0.19 0.27 0.33 0.17 0.20 0.24 0.28 0.42 0.49 FB 2 0.26 0.29 0.35 0.38 0.65 0.71 1.0 0.5 0.4 600 KB Temperature Difference [C] 20 10 5 0.04 0.06 0.05 0.07 0.08 0.10 0.06 0.09 0.08 0.11 0.11 0.13 0.10 0.13 0.12 0.14 0.14 0.16 FB 2 0.14 0.16 0.16 0.17 0.17 0.18 0.2 900

LPH 40106

FB = Total service liquid flow rate on once-through system KB = Flow of makeup water when combined with partial recirculation liquid at a temperature of 20C, 10C, 5C, 2C warmer than make-up water.

Product Code order details

Range + Size Hydraulic and Bearings A B 1.Hydraulic Two greased roller bearings AG1 AGE Shaft Seal Mechanical seal type SIHI FK, O-Rings Butadiene rubber Mechanical seal type SIHI FK, O-Rings Viton Mechanical seal type Sterling GNZ, O-Rings Viton Mechanical seal type Sterling GNZ, O-Rings Teflon coated (Viton heart) AGE, AG1, AFJ, AFK 4B 0A Materials Main parts from cast iron (GG) and impeller in bronze Similar to 0A, but impeller in steel Similar to 0A, however impeller and guide discs are in stainless steel Main parts out of stainless steel 1 Casing Sealing O-Ring Sealing

0B

SZ AFJ

AFK

40106 LPH 40411 40516 AB 0A, 0B, SZ, 4B 1

Motor Selection
For our products we offer a lot of different motor types. To identify the right motor please specify frequency, voltage and protection class.

Example of an Order:
LPHX 40106 AB AGE 0A 1 with 3.0 kW AC motor, 50 Hz, 400V , IP55

10

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Spare Parts Order Number

Material Design 0A Group Spare parts kit 10.00 20.00 49.99 49.99 Hydraulic Shaft Basic Repair AGE Basic Repair AFJ LPH 40106 65 006 835 65 006 715 LPH 40411 65 006 836 65 006 714 65 008 221 65 008 222 LPH 40516 65 006 837 65 006 713 Group 10.00 20.00 49.99 49.99 Spare parts kit Hydraulic Shaft

Material Design SZ LPH 40106 65 006 748 65 006 715 LPH 40411 65 006 749 65 006 714 65 008 221 65 008 222 LPH 40516 65 006 750 65 006 713

Basic Repair AGE Basic Repair AFJ

Material Design 0B Group 10.00 20.00 49.99 49.99 Spare parts kit Hydraulic Shaft Basic Repair AGE Basic Repair AFJ LPH 40106 65 006 740 65 006 715 LPH 40411 65 006 741 65 006 714 65 008 221 65 008 222 LPH 40516 65 006 742 65 006 713 Group 10.00 20.00 49.99 49.99 Spare parts kit Hydraulic Shaft

Material Design 4B LPH 40106 65 006 748 65 006 754 LPH 40411 65 006 749 65 006 755 65 008 223 65 008 224 LPH 40516 65 006 750 65 006 756

Basic Repair AG1 Basic Repair AFK

11

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Accessories
Recommended Accessory Top mounted separator Service liquid pipework, standard execution Material Execution Type / Weight SIHI-Part No. SIHI-Part No. SIHI-Part No. Type / Weight SIHI-Part No. SIHI-Part No. SIHI-Part No. SIHI-Part No. SIHI-Part No. 20 058 982 20 058 990
Steel, galvanised

LPH 40106 XBa 1040 / 10 kg 35 000 388 35 000 389 20 054 515 20 054 517

LPH 40411 35 000 408 35 000 409 20 058 985 20 058 993 20 059 008 20 048 978

LPH 40516

Top Mounted Liquid Separator 1.4571

Steel, galvanised

XBa 1340 / 14 kg

1.4571

20 058 986 20 058 995 On Request XBp 0414 / 31 kg 35 000 504 35 000 505 20 058 984 20 058 992 On request On request 35 023 751 35 023 750

Service liquid pipework with Steel, galvanised + Brass 1.4571 + Brass thermostatic control Side Mounted Liquid Separator Side mounted separator Service liquid pipework, standard execution
Steel, galvanised

XBp 0413 / 28 kg 35 000 502 35 000 503 20 058 983 20 058 991 20 059 099 20 059 100 35 003 165 35 003 166 43 014 911 43 040 384 20 072 746 / 2.8 kg 20 072 745 / 2.8 kg 20 029 494 / 5.2 kg

1.4571
Steel, galvanised

1.4571

Service liquid pipework with Steel, galvanised + Brass 1.4571 + Brass thermostatic control Pressure pipework (bend) Liquid level indicator 1.0254 1.4571 Brass / Plexiglas 1.4571 / Plexiglas 0.6025 + Butadiene Rubber 0.6025 + Teflon 1.4408 + Teflon 0.6025 + Butadiene Rubber 0.6025 + Teflon 1.4408 + Teflon Steel 1.4571 Steel 1.4571
Steel, galvanised

Sterling SIHI - Non Return Ball Valve Intermediate flange execution XCk 40 SIHI-Part No. Weight

Flange execution with glass cylinder XCk 406

SIHI-Part No. Weight

20 072 835 / 7.0 kg 20 072 836 / 7.0 kg 20 072 834 / 7.0 kg

Adapter Flange Drain Valve XCg 015 Double nipple - Air Inlet Valve Motor

SIHI-Part No. SIHI-Part No. SIHI-Part No. SIHI-Part No.

Not Necessary

1 x 20 059 826 1 x 20 060 458 43 014 545 43 014 546 43 049 216 43 013 084 43 014 257 + 43 060 102 43 014 271

2 x 20 059 827 2 x 20 060 489

1.4571 Brass 1.4408

Motor standard execution IP 55

Size Power Weight Type / Weight SIHI-Part No.

100 L 2.2 kW 18 kg

100 L 3.0 kW 20 kg B 80 / 1.5 kg 43 021 414 43 021 417

112 M 4.0 kW 28 kg

132 S 5.5 kW 45 kg B 95 / 2.6 kg 43 021 426 43 021 433

Coupling for motor IP 55 Pump side Motor side Coupling guard Motor in EEx e ll T3 execution Steel

SIHI-Part No. Size Power Weight Type / Weight SIHI-Part No. SIHI-Part No. Type / Weight SIHI-Part No. S 301 / 27 kg 43 040 634 100 L 2.5 kW 22 kg

43 042 248 112 M 3.6 kW 30 kg 132 S 5.0 kW 65 kg 132 M 6.8 kW 80 kg

Coupling for Motor EEx e ll T3 Pump side Motor side Coupling guard Baseplate Brass Steel

BDS 88 / 2.0 kg 43 028 112 43 024 707 43 042 249

BDS 103 / 3.1 kg 43 026 564 43 025 941

S 303 / 34 kg 43 040 635

Designs subject to change without prior notice.

Sterling SIHI GmbH Lindenstrae 170, D-25524 Itzehoe, Germany, Tel. +49 (0) 48 21 / 7 71 - 01, Fax +49 (0) 48 21 / 7 71-274 12