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PART NO 971533 REVISION NO. 3 DATED 15 NOVEMBER 2008 HIGHLIGHTS Revised pages are outlined below together with the highlights of the revision. Please delete the affected pages and add new pages. Enter date revised on the Record of Revision Sheet and initial. Chapter/Section and Page No. All Pages: Title Page: Record of Revisions: Record of Temporary Revisions: Service Bulletin List Chronological Service Eng.Change Record List of Effective Pages Page 101 Page 102 Page 122 Page 127 Page 401 Page 402 Page 601 Page 604 Page 610 Page 701 Page 802 Page 1002 Page 1003 Page 1010 Description of Change Added new page header to reflect Eaton Aerospace Changed copyright date Added Revision 3. Added Temporary Revision 29-3. Added Service bulletin 971533-29-02 (Eaton Ref: 910386-2) Add Modification letter B Reliability Improvement
Added revision date of Nov. 15/08 for all applicable Revision 3 change pages. Changed paragraph reference to 7 and removed space Added Optional to Electric Motor SA test Added Optional to Electric Motor SA test record Corrected reference in paragraph 7.A and 7.B Removed Trichloroethane (O-T-620) and added SkyKleen 1000 Removed Trichloroethane (O-T-620) and added SkyKleen 1000 Removed outdated materials Corrected typing error Added Corrosion Reduction-Filter Box Repair Corrected typing error Changed Item 2-110 Overall Thickness to .266 inches Corrected Eaton address Changed Nut AN345-416 to MS35650-3252 Corrected part number Item 45 to 342211 Corrected part number Item 55 to 331495
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EATON CORPORATION -CONFIDENTIAL AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND/OR TECHNICAL INFORMATION This document, (which includes the drawings and information contained there on), is confidential and the exclusive property of Eaton Corporation, and is merely on loan for evaluation, inspection, or configuration control purposes and subject to recall by Eaton at any time.Disclosure of this data to the designated recipient is expressly conditioned upon the recipients consent that the use is limited to said use only within the recipients company. By taking possession of this document, the recipient acknowledges and agrees that the document cannot be used in anymanner adverse to the interests of Eaton,and that any other use, including (1) reproduction, either in part or in whole, by any means; (2) release to a third party; (3) dissemination for competitive reprocurement; (4) manufacturing purposes; or (5) for use in obtaining parts manufacturing authority (PMA) is strictly prohibited without prior written consent of Eaton Corporation. In the case of conflicting contractual provisions, this notice shall govern the status of this document.
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TP 1 Nov 15/08
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BY Eaton
BY Eaton
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PAGE
DATE Nov 15/08 Nov 15/08 Blank Nov 15/08 Blank Nov 15/08 Blank Nov 15/08 Blank
SUBJECT
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Title Page Record of Revisions Record of Temporary Revisions Service Bulletin List Chronological Service Engineering Change Record List of Effective Pages
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DATE Nov 15/08 Nov 15/04 Nov 15/08 Nov 15/08 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/08 Blank Nov 15/08 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Blank
Disassembly
301 302 303 304 305 306 307 308 309 310 311 312 401 402 403 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520
Repair
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Assembly
Cleaning
Check
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DATE Nov 15/04 Nov 15/08 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Blank Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Nov 15/04 Blank
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1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021
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Description and Operation Testing and Fault Isolation (Not applicable) Disassembly Cleaning Check Repair Assembly Fits and Clearances Special Tools, Fixtures and Equipment Illustrated Parts List
1 101 201 301 401 501 601 701 801 901 1001
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INTRODUCTION This publication is issued as a Component Maintenance Manual for Hydraulic Motorpump Assembly, Part Number 971533 (Model Number MPEV3-008-6) manufactured by Eaton Aerospace, Hydraulics Systems Division, Jackson, Mississippi 39206. Throughout the remainder of this manual, this assembly will be referred to as a motorpump assembly. This publication establishes the requirements for acceptance testing, disassembly, cleaning, checking, repair and assembly of this hydraulic motorpump assembly. An illustrated parts list is also included to provide a part number identification of assembly components.This publication contains data converting U.S. Standard system of measurements to the metric system.Throughout this publication, metric equivalents (in parentheses) follow the U.S.Standard measurements. The maintenance and test procedures contained in this publication have been verified in actual shop practices at Eaton. These procedures should be used as a guide to develop the necessary skills for proper expedient maintenance of these hydraulic motorpump assemblies. However some degree of flexibility is permissible since user experience will result in equally acceptable procedures to accomplish the same end. The assembly and test areas assigned for the repair and maintenance of these hydraulic motorpump assemblies should be isolated from particle generating equipment such as grinders, lapping machines, paint spray booths and sandblasting machines. Adequate ventilation and good housekeeping practices should be maintained at all times to assure minimum contamination. Verification: Testing/Fault Isolation: Disassembly: Assembly: Sep 94 Sep 94 Sep 94
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Figure 3. Compensator Operation Operation of the compensator valve is shown on Figure 3. With no load on the pump the yoke will be at maximum angle. As load increases, outlet pressure (Ps) increases. When (Ps) is sufficient to overcome the force of the compensator spring, the compensator valve spool moves downward, metering increasing control pressure (Pc) to the yoke actuator piston. This causes the yoke angle to decrease. Decreased yoke angle shortens the stroke of the pistons within the cylinder block bores and reduces outlet flow. As outlet pressure (Ps) continues to increase, yoke angle and pump output flow continues to decrease. At or near maximum pressure, outlet fluid flow continues to be metered through the pressure compensator to yoke actuator piston, until extension of actuator piston moves the yoke to the zero flow position. The yoke remains in the zero flow position until aircraft system demand for flow is initiated. Upon demand, outlet pressure decreases to a value that allows the yoke control springs to override metered fluid pressure (Pc) to the yoke actuator piston, this allows yoke angle and flow to increase as necessary to satisfy system demand.
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Motorpump connections Seep drain Inlet Outlet Case drain Electrical connectors Motor Thermal switch Hydraulic Pump Characteristics:
Rated output flow (min) with 40 psia (276 kPa) (absolute) inlet pressure and 2750 psig (18 960 kPa) outlet pressure. Theoretical displacement Rated pressure at zero flow 1.5 gpm (5.7 l/m) 0.050 cu. in/rev. (0.82 ml/rev) 2925 psig (20167 kPa)
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12 teeth, external involute, flat root, side fit, 32/64 pitch, 0.3750 pitch diameter, 30 pressure angle. 0.3960/ 0.3930 major diameter, 0.3335/0.3255 minor diameter. 12 teeth, external involute, flat root, side fit,32/64 pitch, 0.3750 pitch diameter, 30 pressure angle. 0.3960/ 0.3930 major diameter 0.3335/0.3255 minor diameter.
Electric motor characteristics: Direction of rotation (Viewing drive end) Cooling Input voltageVDC rated VDC operating Weight (motor only) Mounting pad Drive spline data Clockwise Internal fan 28 20-32 15.0 lbs. (8.2 kg) AND 20000 12 teeth, internal involute, flat root, side fit, 32/64 pitch, 0.3750 pitch diameter, 30 pressure angle, 0.4143/0.4063 major diameter, 0.3496/0.3466 min or diameter
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Pin A of MS3459L-12P requires 28 VDC with pin C being ground. Pins B,D and E are not used. Indirect acting normally closed thermal switch connected to pins A and B of connector MS3470L833P. 18.7 lbs (8.5 kg) max SL to 35,000 ft (SL to 10 668 M) Alkyl Phosphate Ester Base
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3. Test Electric Motor Subassembly (Optional). A. Test equipment shall include a 28 vdc power supply capable of 500 amperes starting surge and regulated operation at 130 amperes sustained. B. A precision dynamometer capable of operation at 25 pound inches (2.8 Nm) torque and at 7,950 rpm is required to load motor for test. A mating spline and coupling is also required to adapt motor to dynamometer. C. The test stand shall be equipped with suitable instrumentation to measure torque, speed, voltage and current. All equipment shall be certified to industry standards. 4. Test Conditions. A. Motor brushes shall be seated 100% in the direction of rotation and 90% in the axial direction. B. The test load shall not be maintained for more than twenty (20) seconds with out allowing the motor to cool to room temperature. CAUTION: DO NOT HI-POT FINAL MOTOR SUBASSEMBLY. INTERNAL DAMAGE WILL OCCUR TO RFI FILTER CAPACITORS. C. Direction of motor rotation shall be clockwise when viewed from drive end. 5. Acceptance Test. The motor shall meet the following minimum performance criteria: A. Load (Pound Inches/Nm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.0 (2.8) B. RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,950 500 C. Current (Max. Amps., Continuous Operation) . . . . . . . . . . . . . 130 D. Voltage, VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Page 102 Nov 15/08
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NOMENCLATURE Flow meter Load Valve Relief Valve Filter High Pressure Pressure Gage Pressure Gage Load Valve Relief Valve Shutoff Valve Beaker 2000 cc Capacity Filter Low Pressure Pressure Gage Temperature Gage Filter Low Pressure Supercharge Source Pump Test Stand Frequency (RPM) Power Drive
DESCRIPTION 0 to 2.0 gpm (0 to 7.6 L/m) Manual Control (high pressure) Adjustable, Set at 3100 psig (21 374 kPa) 10 micron (absolute), 3 gpm (11.4 L/m) capacity 0 to 4000 psig (0 to 27 579 kPa) 0 to 100 psig (o to 689 kPa) Manual Control (low pressure) Adjustable, set at 50 psig (345 kPa Manual Control (low pressure) Graduated in 25 cc increments 10 micron (absolute), 3 gpm (11.4 L/m) capacity 0 to 100 psig (0 to 689 kPa) 32 to 200F (0 to 93C) Range 10 micron (absolute), 3 gpm (11.4 L/m) capacity 0 to 50 psig (0 to 345 kPa) at 3 gpm (11.4 L/m) capacity 10 gal. (37.9 l) capacity Reservoir 0 to 12,000 rpm range Counter 20 horsepower (15 kw), variable to 12,000 rpm
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(6) During run-in observe unit for unusual noise or chatter. Stop test and investigate trouble observed. G. Compensator Adjustment. (1) With unit operating at 9350 25 rpm and load valve (2) closed (zero flow), adjust compensator adjusting screw (35, IPL Fig. 2) to obtain 2900 + 50, - 0 psig (19995 + 345, -0 kPa). Torque locking nut (30, IPL Fig. 2) 35 to 40 pound inches(4.0 to 4.5Nm). NOTE: Make all pressure compensator settings on rising pressure. (2) Alternately open and close load valve (2, Fig. 101) rapidly. This will purge any air that may have become trapped in the compensator. After this operation, repeat step(1). H. Pressure Shift. (1) With unit operating at 9350 rpm, adjust load valve (2) to cycle from zero flow (2900 + 50, - 0 psig (19 995 + 345, -0 kPa) to 2700 + 50, -0 psig (19 995 + 345,-0kPa) to 2700 50 psig (18 616 + 345, - 0 kPa) five times. (2) Operate unit for three minutes at 9350 25 rpm with zero delivery. Outlet pressure, as shown on pressure gage (5), shall not shift more than 25 psig (172 kPa) above or below pressure assumed at the time of shutoff. I. Stability Check. NOTE: During the following check, minimum time for the sweep shall be 60 seconds from maximum to minimum speed and 60 seconds from minimum to maximum speed.
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NOTE: Shock mounts shall not be installed on motor during test. Refer to DISASSEMBLY, paragraph 3B(3) for shock mount removal and to ASSEMBLY, paragraph 5A for reinstallation after test. D. Break-In. (1) Set power supply voltage at 28 vdc. (2) Open load valve (2, Fig. 102), start hydraulic supercharge source (15) and adjust supercharged inlet pressure as shown on pressure gage (12) to 25 5 psig (172 34 kPa). (3) Close load valve (7) and adjust relief valve (8) to provide a case drain pressure of 15 5 psig (103 34 kPa) above inlet pressure. (4) Operate test unit for three minutes with load valve (2) adjusted to provide 0.3 gpm (1.1 L/m) as indicated on flowmeter (1). During this period, observe, motorpump for any unusual noise or indication of possible malfunction. (5) Uniformly adjust load valve (2) to increase flow on flow meter (1) to obtain full flow pressure, (2700 50 psig (18616 345 kPa)) over a thirty second period. Operate at full flow for one minute. E. Outlet Pressure Check. (1) With test unit operating at 28 vdc, adjust load valve (2) for zero delivery (outlet flow) and check outlet pressure on gage (5). If pressure is not within 2900 + 50,-0 psig (19 995 + 345, - 0 kPa), adjust compensator adjusting screw (35, IPL Fig.2) as necessary to obtain zero delivery outlet pressure. (2) Torque locking nut (30, IPL Fig. 2) 35 to 40 pound inches (4.0 to 4.5 Nm) and secure with lockwire MS20995C32.
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NOMENCLATURE Flow meter Load Valve Relief Valve Filter High Pressure Pressure Gage Pressure Gage Load Valve Relief Valve Shutoff Valve Beaker 2000 cc Filter Low Pressure Pressure Gage Pressure Gage Filter Low Pressure Supercharge Source Pump Reservoir
DESCRIPTION 0 to 2.0 gpm (0 to 7.6 L/m) Manual Control (high pressure) Adjustable, Set at 3100 psig (21 374 kPa) 10 micron (absolute), 3 gpm (11.4 L/m) capacity 0 to 4000 psig (0 to 27 579 kPa) 0 to 100 psig (0 to 689 kPa) Manual Control (low pressure) Adjustable, set at 50 psig(345 kPa) Manual Control (low pressure) Graduated in 25 cc increments 10 micron (absolute), 3 gpm (11.4 L/m) capacity 0 to 100 psig (0 to 689 kPa) 32 to 200F (0 to 93C) 10 micron (absolute), 3 gpm (11.4 L/m) capacity 0 to 50 psig (0 to 345 kPa) at 3 gpm (11. 4 L/m) capacity 10 gal. (37.9 l) capacity
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Motorpump Mounting Dimensions Figure 103 F. Current Draw. (1) With test unit operating at voltages, pressures and/or flows as specified in the following steps, measure parameters listed as follows: (a) Amperage (b) Outlet pressure (c) Case drain flow (d) Delivery (outlet flow) (e) Inlet pressure (2) Zero flow check- operate test unit at 28 vdc and zero flow (2900 + 50, -0 psig (19 995 + 345, - 0 kPa). Maximum current draw shall not exceed 65 amperes. Case flow shall not exceed 0.47 gpm (1780 cc/min.).
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REMEDY Provide required input power to electric motor connector. Refer to TESTING Inlet to test unit blocked or Remove restriction from hydraulic insufficient fluid in hydraulic lines. Maintain correct fluid level in circuit. reservoir. Inlet pressure to test unit too Provide required inlet pressure test low. unit. Refer to TESTING. Yoke stuck in minimum flow Remove pump housing (135, IPL position. Fig. 2) and check movement of control piston (140). Piston shall move freely in pump housing. Correct any malfunction and reassemble unit. Electric motor not wired for Check correct wiring of electric proper rotation. motor. Refer to Fig. 702. Electric Insufficient heat dissipation in Assure inlet fluid temperature does motor hydraulic circuit not exceed value specified in overheating TESTING. or drawing Insufficient electric power to Provide required electrical power current in motor. input to motor connector specified in excess of TESTING. 130 amps. Insufficient clearance for pis- Disassemble pump components ton and shoe subassemblies check piston and shoe clearance (210, IPL Fig. 2). Refer to ASSEMBLY. Correct malfunction and re-assemble unit. Fault Isolation and Repair Procedure Chart Table 101 (Sheet 1 of 6)
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TROUBLE
PROBABLE CAUSE Damaged drive shaft (Cont'd) bearing (285, IPL Fig. 2)and/ or (245 and 265, IPL Fig. 3). Compensator adjustment screw (35, IPL Fig. 2) improperly Fig. 2) improperly Insufficient end play for cylinder block (180, IPL.Fig. 2).
Readjust compensator adjusting screw (35, IPL Fig. 2) as required. Refer to TESTING Disassemble pump components and check cylinder block end play specified in ASSEMBLY Correct malfunction and re--assemble unit. Brushes are not properly Check electric motor brushes as seated. specified in TESTING Excessive preload on bear- Check bearing preload as outlined ing (245 and 265, IPL Fig. 3). in ASSEMBLY.
5 6
Interference between fan and end bell. Thermostat Switch remains closed at switch room temperature Shaft seal Sealing faces of shaft leakage Seal element (125, IPL exceeds Fig. 2) and/or mating ring limits (320) are worn or specified in damaged. TESTING.
Check fan (180, IPL Fig. 3) for proper installation. Check switch as specified in Fig.501 Remove shaft sealing element (125) and mating ring (110). Lap sealing faces of each part as described in REPAIR. Reassemble and test unit.
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TROUBLE
PROBABLE CAUSE REMEDY Shaft seal wave spring (145, Remove wave spring and test part IPL Fig. 2) compression as specified in Fig. 501 and 801. relaxed. Correct malfunction and reassemble unit Insufficient electrical power Provide proper electrical power to trical power to input. Refer to TESTING Pressure control not properly Readjust pressure compensator as set, allowing yoke to move to specified in TESTING. zero flow position before full volume and pressure develops. Spool (70,IPL Fig. 2) not operating freely in valve block (60). Remove pilot valve and check for freedom of movement in valve bore.If necessary, lap as specified in Fig. 501. Reassemble unit after correction of malfunction. Remove pump housing (155, IPL Fig. 2) and check for freedom of movement of actuator piston. Refer to Fig. 801 for clearance requirement. Correct malfunction and reassemble unit
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TROUBLE
PROBABLE CAUSE Bowed or broken Bowed or broken control springs (265 and 260, IPL Fig. 2).
REMEDY Remove pump housing (155, IPL Fig. 2) and check springs as specified in Fig. 501. Replace damaged springs and reassemble unit. Excessive clearance Remove pump housing (155, IPL Fig. 2). between piston and shoe Refer to Figs. 501 and 801 for fit of pissubassemblies (225, IPL Fig. ton to bore.Replace piston and shoe 2) and piston bores in cylin- subassemblies as necessary, being sure der block (180). to preserve matched fit of all piston shoes, and reassemble unit. Scored valving faces of valve Remove pump housing (155, IPL Fig. 2). block (60, IPL Fig. 2) and/or Inspect sealing surfaces of valve block cylinder block (180). and cylinder block for requirements specified in Figs 501 and 801. If necessary, lap damaged face of each part as described in REPAIR Cylinder block (180, IPL Remove pump housing (155, IPL Fig. 2). Fig. 2)partially lifting from Inspect sealing surfaces of valve block valve block(60). and cylinder block for requirements specified in Figs 501 and 801. If necessary, lap dam aged face of part as described in REPAIR Fault Isolation and Repair Procedure Chart Table 101 (Sheet 4)
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REMEDY Bleed all air from test circuit and test unit. Remove pump housing (155, IPL Fig. 2) and check for freedom of movement of actuator piston. Refer to Figs. 501 and 801 for clearance requirements. Correct malfunction and reassemble unit. Maintain constant case drain pressure during test period. Remove pump housing (155, IPL Fig. 2). Refer to Figs. 501 and 801 for fit of piston to bore. Replace piston and shoe subassemblies as necessary, being sure to preserve match fit of all piston shoes, and reassemble unit Remove pump housing (155, IPL Fig. 2). Inspect sealing surfaces of valve plate and cylinder block for requirements specified in Figs 501 and 801. If necessary, lap damaged face of each part as described in REPAIR
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TROUBLE
10
PROBABLE CAUSE REMEDY Cylinder block (180, IPL Fig. Remove pump housing (155, IPL 2)partially lifting from valve Fig. 2). Inspect sealing surfaces of block (60) valve block and cylinder block for requirements specified in Figs.501 and 801. If necessary, lap dam aged face of part as described in REPAIR Trapped air in test circuit and/ Bleed trapped air. Refer to TEST. or pressure control Foreign matter in pressure Disassemble pressure compensator compensator. and clean parts. Refer to CLEANING. Burr on spool (70, IPL Fig. 2) Disassemble pressure compensator and remove burrs. and/or valve block(60). Sticky actuator piston (175, Remove control piston and check IPL Fig.2) for clearance and surface finish as specified in Figs. 501 and 801. Cylinder block (180, IPL Remove pump housing (155, IPL Fig. 2) partially lifting rom Fig. 2). Inspect sealing surfaces of valve block(60) valve block and cylinder block for requirements specified in Figs.. 501 and 801. If necessary, lap dam aged face of part as described in REPAIR. Fault Isolation and Repair Procedure Chart Table 101 (Sheet 6)
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Date: Model: Model Name: Serial No.: Customer No.: Work Order: Para Test Performed 3 Test Electric Motor Subassembly (Optional) 3.A., B&C Test setup, see Para 3. Test Conditions,see Para 4. 4
_______Comply _______Comply
CAUTION: DO NOT HI-POT FINAL MOTOR SUBASSEMBLY. INTERNAL DAMAGE WILL OCCUR TO RFI FILTER CAPACITORS Acceptance Test: The motor shall meet the following minimum RPM: Performance criteria: Test hydraulic Pump Subassembly (Optional). Test Conditions. See para 6A (1) thru (3) External Leakage. Shaft Seal. Shaft Seal shall not exceed ______Accept two (2) drops per minute during all phases of testing. One drop is equal to approximately 1/20 ml. External leakage other than ______Accept a slight wetting insufficient to form a drop, through andy seal or gasket (except shaft seal) shall be cause for rejection. Test Record Table 102 (Sheet 1 of 8) ______Comply Load: 25.0 lbs. in. (2.8 N.m)7,950 500 Current: 130 amps max. Voltage: 20 vdc _______Accept _______Accept _______Accept _______Accept
6.B.(2)
External Leakage.
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Para 6.C
Test Performed
Limits
Actual Data
Preliminary Tests. NOTE: Conduct the following tests prior to installing the pump in the test circuit. Binding. Rotate drive shaft of test unit manually to psig (1034 kPa) to the case drain connection for two minutes. Proof Test. Plug inlet and outlet ports and apply 150 psig (1034 kPa) to the case drain connection for two minutes. Test Circuit. Connect the test unit in a hydraulic test circuit as illustrated in Fig. 101. Make certain test unit and test circuit are completely full of clean phosphate ester hydraulic fluid or equivalent Preliminary Compensator Adjustment. Prior to starting test unit in operation, be sure that adjusting screw (35, IPL Fig.2) is turned in sufficiently to allow: Full flow and 1500 psig (10 342 kPa) from outlet port when test unit is started up in the following run-in test. Do not run test unit below 1500 psig (10 342 kPa) If binding is noted, disassemble pump and correct the trouble before proceeding There shall be no evidence of external leakage except at the drive shaft seal. Shaft seal leakage shall not exceed ten drops in five minutes. ____Accept
6.C(1)
6.C(2)
____Accept
6.C(3) 6.D
6.E
____Accept
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Para 6.F
Test Performed
Limits
Actual Data
Run-In. NOTE: During any of the following tests, external leakage shall be as specified in paragraph 4B With load valve (2, Fig. 101) open, start hydraulic supercharge source and power drive to drive test unit at: Adjust supercharge pup (15) to provide inlet pressure Close load valve (7) and adjust relief valve (8) to provide a case pressure of: Gradually close load valve (2) to increase outlet pressure, as shown on pressure gage (5), from: During the next five minutes, gradually increase speed to 9350 50 rpm. Continue at this speed and zero flow for five minutes 3600 rpm for five minutes. ___Comply
6.F(1)
6.F(2)
25 5 psig (172 34 kPa) as indicated on inlet pressure gage (12). 15 5 psig (103 34 kPa) above inlet pressure as indicated on case pressure gage (6). 1500 psig (10 342 kPa) to 2950 psig (20 340 kPa) and zero flow on flowmeter (1) during the first five minutes During this run-in, open shutoff valve (9) and measure case drain flow in beaker (10).
___Comply
6.F(3)
___Comply
6.F(4)
___Comply
___Comply
6.F(5)
NOTE: Case drain flow at 9350 rpm and 2950 psig (20340 kPa) outlet pressure shall not exceed 0.47 gpm (1780 cc/min.). 6.F(6) 6.G 6.G(1) During run-in observe unit for unusual noise or chatter Compensator Adjustment. With unit operating at 9350 25 rpm and load valve (2) closed (zero flow), adjust compensator adjusting screw (35, IPL Fig. 2) to obtain: 2900 + 50, - 0 psig (19 995 + 345, - 0 kPa). Torque locking nut (30, IPL Fig. 2) 35 to 40 pound inches (4.0 to 4.5 Nm). ___Comply Stop test and investigate trouble observed. ___Comply
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Para 6.G(2)
Test Performed Alternately open and close load valve (2, Fig. 101 rapidly. in the compensator. After this operation, repeat step 4.G(1) Pressure Shift. With unit operating at 9350 rpm, adjust load valve (2) to cycle from: to 2700 + 50, Operate unit for three minutes at 9350 25 rpm with zero delivery. not shift more than 25 psig
Limits This will purge any air that may have become trapped
6.H 6.H(1)
Zero flow (2900 + 50, - 0 psig (19 995 + 345, - 0 kPa to) 18 616 + 345, - 0 kPa) five times. Outlet pressure, as shown on pressure gage (5), shall (172 kPa) above or below pressure assumed at the time of shutoff
___Comply
6.H(2)
____Accept
6.I
Stability Check. NOTE: During the following check, minimum time for the sweep shall be 60 seconds from maximum to minimum speed and 60 seconds from minimum to maximum speed. While operating test unit at zero flow (2900 + 50, - 0 psig (19995 + 345, - 0kPa), vary pump speed from 9350 rpm to 6000 rpm and back to 9350 rpm. There shall be no indications of any persistent oscillations lasting more than one second. __Accept
Delivery Check. Reduce test unit speed to: Adjust load valve (2) as necessary to obtain 2700 50 psig (18 616 345 kPa) 7950 25 rpm. Delivery of the pump shall not be less than 1.32 gpm (5.0 L/ m) or greater than 1.72 gpm (5.5 L/m) as shown on flowmeter (1). ___Comply ____Accept
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Test Performed Case Flow Check. Continue to operate test unit at conditions established in paragraph 4.J. Open shutoff valve (9) and measure case drain flow. Operate test unit at 9350 25 rpm and 2900 + 50, - 0 psig (19 995 + 345, - 0 kPa) gpm.outlet pressure (zero flow).
Limits
____Accept
6.K(2)
____Accept
6.L
Cylinder Block Lift Test. NOTE: During the following tests monitor case drain leakage (flow) and outlet flow (delivery) to ascertain that cylinder block lift does not occur during acceleration and steady state conditions. Cylinder block lift will be indicated by high case drain leakage, low outlet flow (pump delivery) and pressure oscillations. Operate test unit at 9350 25 rpm and reduce outlet pressure as low as possible (full flow). Uniformly accelerate test unit to 10,300 rpm within two seconds. Continue to operate at low pressure and high speed for thirty seconds. Friction Test. After test unit has passed all tests specified in this paragraph, hand torque required to turn pump drive shaft shall be measured Record pressure for reference during test Decelerate unit to zero rpm. There shall be no evidence of cylinder block lift. ___Comply
6.L(1)
6.L(2)
____Accept
6.M
Breakaway torque shall not exceed 7.0 pound inches (0.8 Nm) and turning torque shall not exceed 4.0 pound inches (0.45 Nm).
____Accept
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Para 7.
Test Performed
Limits
Actual Data
Test Motorpump Assembly. CAUTION: A LIGHT SHALL BE INSTALLED (SEE FIG. 102) TO ALERT OPERATING PERSONNEL OF OVERTEM PERATURE CONDITION IN BRUSH AREA. IF OVERTEMPERATURE CONDITION IS EXPERIENCED THE TESTS SHALL BE DISCONTINUED UNTIL THE MOTOR HAS HAD ADEQUATE TIME TO COOL. THE THERMAL PROTECTION DEVICE FOR THE MOTOR IS LOCATED IN THE BRUSH AREA. THIS DEVICE IS NORMALLY CLOSED; THEREFORE, OVERTEMPERATURE CONDITION WILL BE INDICATED WHEN PILOT LIGHT GOES OFF DURING OPERATION. CAUTION: ELECTRIC MOTOR IS NOT RATED FOR CONTINUOUS- DUTY AT FULL-FLOW (MAXIMUM CURRENT DRAW) CONDITIONS. MOTOR-PUMP SHALL NOT BE OPERATED CONTINUOUSLY IN FULL-FLOW FOR MORE THAN ONE (1) MINUTE.
7.A
Test Conditions. Refer to paragraphs 3B and 4A. External leakage shall be as specified in paragraph 6.B Test Equipment. Refer to paragraph 7.B Test Circuit. Connect test unit into a test circuit as illustrated in Fig.102. Be sure hydraulic pump and test circuit are completely full of clean phosphate ester hydraulic fluid
___Comply
7.B
___Comply
7.C
___Comply
NOTE: Shock mounts shall not be installed on motor during test. Refer to DISASSEMBLY, paragraph 3B(3) for shock mount removal and to ASSEMBLY, paragraph 5A for reinstallation after test. Test Record Table 102 (Sheet 6)
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Test Performed Break-In. Set power supply voltage at: Open valve (2, Fig. 102),start hydraulic supercharge source (15) and adjust supercharged inlet pressure as shown on pressure gage (12) to: Close load valve (7) and adjust relief valve (8) to provide a case drain pressure of: Operate test unit for three minutes with load valve (2) adjusted to provide 0.3 gpm (1.1 L/m) as indicated on flowmeter (1). Uniformly adjust load valve (2) to increase flow on flowmeter (1) to obtain full flow pressure, (2700 50 psig (18 616 345 kPa)) over a thirty second period Outlet Pressure Check. With test unit operating a 28 vdc, adjust load valve (2) for zero delivery (outlet flow) and check outlet pressure on gage (5).
Limits
Actual Data
___Comply ___Comply
7.D(3)
15 5 psig (103 34 kPa) above inlet pressure. During this period, observe motorpump for any unusual noise or indication of possible malfunction Operate at full flow for one minute.
___Comply
7.D(4)
___Accept
7.D(5)
___Comply
7.E 7.E(1)
If pressure is not within 2900 + 50, -0 psig (19 995 + 345,-0 kPa), adjust compensator adjusting screw (35, IPL Fig2) as necessary to obtain zero delivery outlet pressure. 35 to 40 pound inches (4.0
____Accept
7.E(2)
Torque locking nut (30, IPL Fig. 2). to 4.5 Nm).Secure with lockwire MS20995C32.
___Comply ___Comply
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Test Performed Current Draw. With test unit operating at voltages, pressures and/or flows as specified in the following steps, measure parameters listed as follows Zero flow check-operate test unit at 28 vdc and zero flow (2900 + 50, - 0 psig (19 995 + 345, - 0 kPa). Full flow check- operate test unit at 28 vdc and full flow (2700 50 psig (18 616 345 kPa).
Limits
Actual Data
(a) Amperage (b) Outlet pressure (c) Case drain flow (d) Delivery (outlet flow) (e) Inlet pressure Maximum current draw shall not exceed 65 amperes. Case flow shall not exceed 0.47 gpm (1780 cc/min.). Full flow delivery shall not be less than 1.32 gpm (5.0 L/m) or greater than 1.72 gpm(5.5L/m) Maximum current draw shall not exceed 130 amperes. Case drain flow shall not exceed 0.22 gpm (835cc/ min.). ___Accept ___Accept ___Accept
7.F(2) 7.F(3)
____Accept ____Accept
7.G
(1) Remove test unit from test setup and install shock mounts as instructed in ASSEMBLY paragraph 5A. (2) Drain pump of test fluid and flush unit (3) Be sure sealing screws (20, IPL Fig. 2) and locking nut (30) are secured with lockwire. (4) Prepare motorpump for shipment or storage as instructed in ASSEMBLY, paragraph 6. Test Record Table 102 (Sheet 8)
___Comply
___Comply ___Comply
___Comply
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DISASSEMBLY
1. General. See TESTING AND FAULT ISOLATION for operational test and fault isolation to establish the condition of the unit or the most probable cause of malfunction. This is to determine the extent of disassembly required without completely tearing down and rebuilding the unit. 2. Special Tools. See SPECIAL TOOLS, FIXTURES AND EQUIPMENT for a complete list of special tools and test equipment recommended for maintenance of these hydraulic motorpump assemblies and a description of their function. Tooling and test equipment other than herein specified may be used provided they perform the required operations. Refer to following table for special tools recommended for disassembly. T-300664 T-304103 T-304104 T-304105 T-304106 T-304165 T-443364 T-443827 Mechanical Positioner Adapter Bearing Removal Plate Bearing Driver Bearing Puller Holding Clamp Bearing Puller Assembly Fixture Spring Compressing Tool List of Special Tools Table 301 NOTE: Always use the proper tool for the job. Be sure wrenches fit properly on nutsor bolt heads. Do not use pliers to remove nuts or bolts. Do not use screwdrivers to separate mating parts. Use a soft faced rod or mallet for tapping around binding area. 3. Disassemble Motorpump Assembly. NOTE: The abbreviation IPL refers to the ILLUSTRATED PARTS LIST of this manual.Refer to IPL Fig. 1 for disassembly of hydraulic motorpump assembly. NOTE: Discard all packings and backup rings removed during disassembly operations.
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Figure 301. Pump/Power Arm Assembly (2) Remove sealing screws (20, IPL Fig. 2) from pump and remove packings (25) from sealing screws. (3) Remove locking nut (30) from adjusting screw (35). (4) Remove adjusting screw (35) from pump and remove packing (40) from adjusting screw. (5) Disassemble spring seat (45), compensator spring (50), and spring guide (55) from valve block (60). C. Remove Valve Block and Spool Subassembly. (1) Remove screws (65) securing valve block and spool subassembly (60) to housing and insert subassembly (155). (2) Carefully separate valve block and spool subassembly (60) from housing and insert subassembly (155) and remove spool (70). (3) Secure mounting flange of pump to adapter as shown in Fig. 301 to facilitate disassembly.
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Fig. 304. Compressing Control Springs. (3) Using bearing puller T-304165, remove pintle bearings (235, IPL Fig. 2). NOTE: It may be necessary to lift up on drive shaft to allow room for yoke removal. (4) Carefully remove yoke (240) from mounting flange (295). (5) Release holding clamp tension on control springs and disassemble spring guide (255), outer spring (260), inner spring (265) and control spring seat (270). (6) Do not remove locating pin (245) nor inserts (250) unless replacements are necessary. I. Remove and Disassemble Drive Shaft and Components. (1) Carefully remove shaft and bearing subassembly (280, IPL Fig. 2) from mounting flange (295). (2) Using bearing driver T-304104 and bearing removal plate T-304103 as shown in Fig. 305, press drive shaft (290) out of ball bearing (285).
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Fig. 305. Removing Drive Shaft. 5. Disassemble Electric Motor Subassembly. NOTE: Refer to IPL Fig. 3 for disassembly of electric motor. A. Remove Filter, Conduit and Connector Assembly. (1) Remove cap plugs (5, IPL Fig. 3), nuts (10A), lock washers (15) and detach electrical terminals (20), lead wires (25) and sleevings (30), from filter assembly (40A). Do not remove terminals sleevings or grommets (35A) unless replacement is required. (2) Remove filter assembly (40A) from cover (135) by removing screws (45) and lock washers (50).
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CLEANING
1. Cleaning of Hydraulic Pump. A. The consumable materials listed in Table 401 are required during cleaning operations. Equivalent substitutes may be used.
MATERIAL Cleaner, Ultrasonic Containers, Parts, Sealable Solvent, Dry cleaning (P-D-680) Skykleen 1000 Wipers, Cotton Fluid, Hydraulic (Alkyl Phosphate Ester) Cleaning Materials Table 401
AVAILABILITY Commercially available Commercially available Commercially available Solution, St. Louis, MO Commercially available Commercially available
B. After lapping operations, thoroughly brush lapped surface of part with a bristle brush in a soap and water solution. Follow this operation cleaning part in a sonic or ultrasonic cleaner. WARNING: USE CLEANING SOLVENTS IN WELL VENTILATED AREA TOPREVENT INJURY. AVOID PROLONGED BREATHING OF FUMES.KEEP SOLVENTS AWAY FROM OPEN FLAME. CAUTION: DO NOT APPLY SONIC OR ULTRASONIC CLEANING OPERATIONSTO PARTS THAT CONTAIN OR ARE COMPOSED OF NON-METALLIC MATERIAL. CAUTION: DO NOT IMMERSE HYDRAULIC MOTORPUMP ASSEMBLY IN CLEANING FLUID. MAKE CERTAIN ALL PORTS ARE PLUGGED DURING CLEANING OPERATION. NOTE: Steel parts may require demagnetizing.
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CHECK
1. General. In most cases a visual parts check will disclose damage necessitating repair or replacement. However, because of very close tolerances that must be maintained between certain parts, the checks covered in Fig. 501 are supplemented by those outlined in Fits and Clearances Table, Fig. 801. 2. Special Tools. See SPECIAL TOOLS, FIXTURES AND EQUIPMENT for a complete list of all special tools recommended for maintenance and a description of their function. However, tooling and test equipment, other than those specified, may be used providing they perform the required operation. Refer to the following table for special tools recommended for checks. T-108684 T-219352 T-415408 T-441647 Air Gage Master Ring Air Gage Master Ring Air Gage Spindle End Play Checking Tool
3. Detailed. A. In addition to a visual check, a magnetic particle check of all steel parts shall be made in accordance with Specification ASTM E 1444. Use the wet continuous process, with either longitudinal or circular magnetization, and a current magnitude of 800 to 1200 amperes per inch of part. Any evidence of cracks that will destroy the soundness of the part is cause for rejection. Parts that have passed this check shall be passed through a demagnetizing field then cleaned as instructed in CLEANING. NOTE: Small cracks or inclusions may be removed providing the metal removed will not affect the integrity of the part. B. All non-steel metal parts shall be fluorescent penetrant checked as instructed in Specification ASTM E 1417. Any evidence of cracks that will destroy the soundness of the part is cause for parts rejection. After this, thoroughly clean part as instructed in CLEANING.
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CHECK Stud (40) threads. Shock mount (45) core for damage. Packing groove. Cracks. Splines for wear or damage. Visual.
METHOD
REQUIREMENT No stripped or crossed threads permitted. Repair to serviceability or replace. Replace shock mount if damaged. No nicks or burrs permitted. No cracks permitted Refer to paragraph 3B. Replace coupling shaft if it cannot meet dimensions specified in Fig 801. If damaged, replace part.
Visual.
Visual. Fluorescent penetrant. Visual and measured over standard over standard 0.0600 inch (1.524 mm) diameter pins Visual.
Check for damaged threads or packing groove Check for damaged threads or packing groove.
Visual.
Visual.
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PART Valve Block and Spool Subassembly (60, IPL Fig. 2).
CHECK
METHOD
REQUIREMENT
NOTE: This subassembly consists of spool (70) and valve block (60) which are matched at initial assembly to very close tolerances. Do not intermix these parts with like parts of other subassemblies. Check for is wear on ID block (60) and OD of spool (70). Standard visual amplifier and surface finish analyzer. Refer to paragraphs 3D and 3E. Replace subassembly if clearance is greater than that specified in Fig. 801.of valve Surface shall not exceed 4 micro inch (0.1 micron). There shall be no evidence of sticking or rough operation. If necessary, perform a light lapping operation using jewelers rouge. Do not destroy close tolerance fit specified in Fig. 801 Thoroughly clean parts after lapping. Replace valve block if it cannot pass this check. Replace valve block if hole or groove is damaged.
Cracks. Check for damaged locating pin hole and/or sealing groove.
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CHECK Check for wear and damage on valving surface that mates with cylinder.block (185Fig. 2)
METHOD Surface flatness tester and surface finish analyzer. Refer to paragraphs 3C and 3D.
REQUIREMENT Surfaces shall be flat within three helium light bands and have a surface finish not exceeding four micro inch (0.1 micron Lap face as instructed in REPAIR. After lapping part shall meet dime sions specified in Fig. 801. Remove any evidence of bronze smearing by lapping as instructed in REPAIR. Nital etch surface as called for in CHECK paragraph 3I to assure that localized annealing has not occurred. If annealing has occurred, additional lapping will be required to remove discolored area. Replace part if it cannot meet requirements specified in Fig.801. Replace part if it fails this check.
Visual.
Cracks.
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CHECK Check for wear or damage on sealing face that mates with seal element (125)
METHOD Surface flatness tester and surface finish analyzer. Refer to paragraphs 3C and 3D.
REQUIREMENT Surface shall be flat within four helium light bands and have a surface finish not exceeding four micro inch (0.1 micron) If necessary, lap part as instructed in REPAIR. After lapping, part shall meet dimensions specified in Fig. 801. Replace or grind spacer (300) to obtain dimension specified in Fig. 801. Refer to ASSEMBLY, paragraph 4F Replace part if it cannot pass this check. Replace part if it cannot meet requirements specified in Fig801 Cracks that destroy soundness of part will require replace unless it can be repaired as called for in REPAIR.
Shaft Seal Subassembly (120,IPL Fig. 2) Seal Element (125, IPL Fig. 2)
Fluorescent penetrant. Refer to paragraph 3B. wave Spring load tester. Ref to for paragraph 3H.
Wave Check Spring spring (145, IPL fatigue Fig. 2) Housing and Inserts Subassembly (155,IPL Fig. 2) Cracks.
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PART Housing and Inserts Subassembly (155 IPLFig.2) (contd) Actuator Piston (175,IPL Fig. 2) Cylinder Block (180IPL Fig. 2)
REQUIREMENT Bore shall be free of abrasions and have a surface finish of 32 micro inch (0.8 micron).Replace housing if ID dimensions specified in Fig. 801 cannot be met Surface finish shall not exceed eight micro inch (0.2 micron).Replace part if it cannot meet dimensions specified in Fig. 801 Replace part if it fails to pass this check. Replace cylinder block if piston bores cannot meet dimensions specified in Fig. 801.
Surface finish analyzer and standard visual amplifier. Refer to paragraphs 3D and 3E. Fluorescent penetrant Refer to paragraph 3B. Use air gage spindle T415408 and air gage rings T-108684 and T-219352. See Fig. 503 and refer to paragraph 3E. Surface flatness tester and surface finish analyzer. Refer to paragraphs 3C and 3E
Check for we ar or damage on valving face that mates with valve block(60)
Surface shall be flat within four helium light bands and have a surface finish not exceeding 4 micro inch (0.1 micron). Lap face as instructed in REPAIR paragraph 8A. After lapping part shall meet dimensions specified in Fig. 801
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PART Cylinder Block (180, IPL Fig. 2) (contd) Spring (195,IPL Fig. 2) Retainer Plate (215,IPL Fig. 2)
CHECK Check for wear on internal splines. Check spring for distortion and fatigue. Cracks.
METHOD Use standard 0.0540 inch (1.372 mm) diameter pin gages and standard gage blocks. Spring load tester. Refer to paragraph 3H. Fluorescent penetrant.Refer to paragraph 3B. Surface flatness tester and surface finish analyzer. Refer to paragraphs 3C and 3E
REQUIREMENT Replace cylinder block if not within limits specified in Fig 801. Replace spring if it cannot meet limits specified in Fig. 80l. Replace part if it fails to pass this check. Surface shall be flat within 0.001 inch (0.03 mm) and have surface finish not exceeding 16 micro inches (0.4 micron). Lap face as instructed in REPAIR After lapping, part shall meet dimensions specified in Fig. 801 Plate thickness shall not be less than 0.005 inch (0.13 mm). Replace part if it cannot pass this check.
Bronze plate thickness. Piston Shoe Retaining Plate (220,IPL Fig. 2) Cracks.
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METHOD Surface flatness tester and surface finish analyzer. Refer to paragraphs 3C and 3E.
REQUIREMENT Both surfaces shall be flat within 0.0002 inch (0.005 mm) and finish shall not exceed 16 micro inch (0.4 micron). If necessary lap part as instructed in REPAIR After lapping, part shall meet dimensions specified in Fig. 801. Refer to ASSEMBLY for selection of part thickness. Piston surface finish shall not exceed eight micro inch (0.2 micron). Replace piston and shoe subassembly if it can not meet tolerances specified in Fig. 801. Surface finish shall not exceed eight micro inch (0.2 micron). If necessary, lap surface as instructed in REPAIR.After lapping, be sure all piston and shoe subassemblies meet tolerances specified in Fig. 801.
Surface finish analyzer and standard visual amplifier Refer to paragraphs 3D and 3E. Surface finish analyzer Refer to paragraph 3D.
Check piston shoe surface that mates with shoe bearing plate (230) for finish and wear.
End play checking tool End play shall not exceed T-441647. See Fig. 505. tolerance dimensions specified in Fig. 801. If tolerances are exceeded, replace subassembly
NOTE: When replacing individual piston and shoe subassemblies, observe shoe thickness as specified in REPAIR General Check Requirements Figure 501 (Sheet 7)
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CHECK Cracks.
Check for flatness and wear on face that mates with piston and shoe subassemblies.
Surface shall be flat within four helium light bands, parallel with back side within 0.0002 inch (0.005mm) and have a surface finish not exceeding four micro inch (0.1 micron). If necessary, lap part as instructed in REPAIR. After lapping, part shall meet dimensions specified in Fig. 801. Replace part if it cannot pass this check. OD of trunnions shall meet tolerance dimensions specified in Fig. 801. Surface finish shall not exceed 32 micro inch (0.8 micron) as specified in 801.Fig. 801. Ball shall be secure in yoke.
Cracks Check wear and surface finish on trunnions for pintle bearings (235) Check security of ball that mates with spring guide (255).
Magnetic particle. Refer to paragraph 3A. Surface finish analyzer and standard visual amplifier.Refer to paragraphs 3D and 3E
Visual.
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PART Yoke, Ball and Pin Subassembly (240, IPLFig. 2)(Contd) Outer Yoke Spring (260,IPL Fig. 2) Inner Yoke Spring (265,IPL Fig. 2) Drive Shaft (290, IPLFig. 2)
CHECK Check locating pin extension and shoe bearing plate (230) parallelism. Check spring for distortion and fatigue. Check spring for distortion and fatigue. Cracks. Check internal splines for wear. Check external splines for wear Visual.
METHOD
Magnetic particle. Refer to paragraph 3A. Use standard 0.05774 inch (1.466 mm) diameter pin gages and standard gage blocks. Use standard 0.0600 inch (1.524 mm) diameter pin gages
Replace part if it cannot pass this check. Replace drive shaft if dimensions between pins exceed limits specified in Fig. 801. Replace drive shaft if dimensions over pins, is less than limits specified in Fig. 801.
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CHECK Check diameter of surface that mates with needle bearing (90). Check diameter of surface that mates with ball bearing (275) and 3E.
METHOD Surface finish analyzer and standard visual amplifier.Refer to paragraphs 3D and 3E Surface finish analyzer and standard visual amplifier Refer to paragraphs 3D Fluorescent penetrant Refer to paragraph 3B.
REQUIREMENT Replace drive shaft if surface finish exceeds eight micro inches (0.2 micron) or diameter is less than limit specified in Fig. 801. Replace drive shaft if surface finish exceeds 16 micro inches (0.41 micron) and/or diameter is less than limit specified in Fig. 801. Replace part if it cannot pass this check.
Cracks.
Check for loose or damaged inserts. Check for worn or damaged bores for pintle bearings
Visual.
Replace loose or damaged inserts.Refer to REPAIR. Replace part if it cannot meet dimensions specified in Fig. 801.
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CHECK Check surface finish of mating ring (110) bore. Check for damage in seal groove area. Check for damaged case, connector or terminals
REQUIREMENT Replace part if it cannot meet dimensions specified in Fig.801 Replace part if damage cannot be repaired without affecting sealing ability. Replace filter if defective.
Visual.
CAUTION: DO NOT HI-POT FILTER, INTERNAL RFI FILTER CAPACITORS WILL BE DAMAGED Thermostat (75, IPLFig. 3) Check for physical damage and continuity. Check for dents, cracks or broken welds Check for dents, cracks or broken welds. Visual and ohmmeter. Replace thermostat if defective Thermostat is normally closed Replace shroud if defective
Visual.
Visual.
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CHECK Check for chipped, cracked or broken blades. Check for cracks or discoloration Brush guides for damage. Spring tension.
Visual.
Replace part if cracked or discolored Replace part if damage is noted Replace spring if spring tension is not within 28 to 35 ounces (794 to 992 gm).
NOTE: To check springs, connect a scale to spring and pull straight out until contact point of spring is in line with top of brush guide Commutat or End Bell (230, IPL Fig. 3) Check for cracks or other damage Check bore ID of bear ing (225A) for wear Check for worn, pitted or burned commutator bars Visual. Replace end bell if defective. Replace part if bore exceeds limits specified in Fig. 801 Replace part if it cannot be repaired as outlined in REPAIR paragraph 10. Must meet requirements specified in Fig. 801 after repair.
Micrometer.
Visual.
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METHOD
(1) Check armature for shorted turns, using a growler. Hold a piece of steel (such as hacksaw blade) loosely on core of armature,move it slowly all the way around core while growler is energized. Turn armature as required. If piece of steel is attracted to any point in armature, there is a short circuit, replace armature. (2) Hi-pot armature between commutator and shaft with 600 VAC RMS, 60Hz for 1.0 second. If armature fails this test replace armature. Field Housing Assembly (240, IPLFig. 3) Check for cracks, burned or damaged Check for loose pole shoes, damaged coils and frayed wires. Visual. Replace part if damage is noted.
Visual.
NOTE: If above checks are satisfactory, perform the following electrical check: Hi-Pot field coils from No.10 AWG white wire to field housing with 600 VAC RMS, 60 Hz for 1.0 second. Replace field housing if it fails this check. General Check Requirements Figure 501 (Sheet 13)
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CHECK Check for cracks or other damaged. Check bore ID for bearing (245A) for wear. Visual.
METHOD
REQUIREMENT Replace end bell if defective,except studs which may be replaced individually if dam aged. Replace end bell if bore exceeds limits specified in Fig. 801.
Micrometer.
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REPAIR
1. General. A. The consumable materials listed in tabular form in Table 601 are required during repair operations called for in this manual. Equivalent substitutes may be used. TYPE OR GRADE 9 micron
MATERIAL Polishing Paper Alodine (MIL-A-8625) Lapping powder (Aluminum oxide) Onion Skin Paper Lapmaster powder Lubricant Loctite
AVAILABILITY Commercially available Commercially available Commercially available Commercially available Lapmaster InternationalInc.Morton Grove, Illinois Commercially available Loctite Aerospace 2850 Willow Pass Road P. O. Box 312, Bay Point, CA 94565-0031 Beacon Chemical Co. Mt. Vernon, N.J. Beacon Chemical Co. Mt. Vernon, N.J. Commercially available Ablap Corp., Franklin, PA Abrasive Diamond Tool Co.Madison Heights, M Commercially available
Epoxy resin Curing Agent Solvent, Dry cleaning Lapping Plate Diamond Lapping Compound EPO Dynaweight Balancing Compound
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ASSEMBLY
1. General. A. The consumable materials listed in Table 701 are required during assembly operations.Equivalent substitutes may be used. MATERIAL Fluid, Hydraulic, Skydrol 500-B4 Lockwire, Corrosion Resistant Round Steel Wire, Type 302, MS20995C20 and MS20995C32 Grease, Molybdenum Disulfide, MIL-G-21164 Dry, Cleaning Solvent, P-D-680 Retaining Compound (Loctite 242) Solder, Resin Core (60/40) PR-1440 B-2 (Sealant) AVAILABILITY Commercially available Commercially available
Commercially available
Commercially available Loctite Aerospace Bay Point, CA 94565-0031 USA Commercially available Products Research and Chemical Corp. Glendale, CA 91203 Assembly Materials Table 701
B. Use all new packings, backup rings, gaskets and bearings (if bearings were removed from their mountings). Lubricate packings and backup rings with hydraulic fluid before installation. C. Clean and lubricate all hydraulic pump parts in clean alkyl phosphate ester base hydraulic fluid just prior to assembly to provide initial pump lubrication. Also, in the case of screws, to assure more accurate torque readings. Refer to Table 801 for applicable torque values. D. The assembly area should be void of materials and equipment not directly associated with the assembly of these units. Normal room temperature and humidity conditions should prevail. Ventilation should be such that outside small particle debris is not allowed to settle in the area. The area should be isolated or removed from particle generating equipment such as grinders, lapping machines paint spray booths, sand blasting machines, etc. Good house keeping practices that assure minimum contamination should be maintained at all times.
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Hydraulic Pump Cross Section View Figure 702 (Sheet 2 of 2) (3) After completing the assembly, allow parts to cool. Clean parts thoroughly in dry cleaning solvent P-D-680. Lubricate the ball bearing in clean hydraulic fluid. Slowly rotate the outer race of the bearing to assure it was not damaged during assembly. C. Calculate Cylinder Block End Play. (1) Attach mounting flange (295, IPL Fig. 2) to mechanical positioner adapter T-300664 (attached to power arm), position with mounting flange face horizontal and yoke ears Up. (2) Position drive shaft (290), with ball bearing (285) installed, in mounting flange (295) as shown in Fig. 703. CAUTION: IN THE FOLLOWING STEPS, USE CAUTION TO PREVENT DMAGE TO VALVING FACES OF VALVE BLOCK (60) AND CYLINDER BLOCK (180). Page 709 Nov 15/04
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Installing Drive Shaft Ball Bearing Figure 703 (3) Temporarily assemble retainer (190) and retaining ring (185) in cylinder block (180). Install these assembled parts down over drive shaft (290). Be sure retainer (190) is seated on drive shaft shoulder. (4) Temporarily assemble housing (155) onto mounting flange (2955). Secure with several screws (160) and washers (165). (5) Takemeasurements A and B (Fig. 704) in several locations to obtain an average difference between the two dimensions A and B). Use this difference to grind sufficient stock from spring side (flat side) of retainer (190) to provide 0.006 to 0.010 inch (0.15 to 0.25 mm) clearance between face of valve block (60) and cylinder block (180). Thickness of retainer (100) = B - A0.006 to 0.010 inch (0.15 to 0.25 mm). (6) Demagnetize and deburr retainer after grinding. Clean retainer as instructed in CLEANING. Tag retainer for subsequent use. (7) Disassemble housing (155), cylinder block (180) and drive shaft (290) from mounting flange.
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NOTE: Index numbers are the same as those shown on IPL Fig. 2. 60. Valve Block 155. Housing 180. Cylinder Block 185. Retaining Ring 190. Retainer 290. Drive Shaft 295. Mounting Flange
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225. Piston & Shoe Subassembly 230. Bearing Plate 240. Yoke Measurements to Determine Piston Shoe Clearance Figure 705
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Installation of Roller Bearing Figure 706 (3) Install packing (90) in groove in valve block pilot. (4) Install valve block (60) on housing (155) and secure with screws (65) finger tight. (5) Using a criss -cross method, torque screws (75) first to 30 - 35 pound inches (3.4 - 4.0 Nm) and then 60 - 65 pound inches (6.8 - 7.3 Nm). (6) Install spool (70) in valve block pressure compensator bore. J. Assemble Shaft Seal Subassembly. NOTE: Fig. 707 provides a cross section view of shaft seal subassembly. See this figure for parts location and IPL Fig. 2 of parts identification. CAUTION: USE CARE NOT TO SCORE SEALING DIAMETEROF DRIVE SHAFT IN THE FOLLOWING STEPS. (1) Measure depth of shaft seal cavity, dimension A, as shown in Fig. 707. (2) Subtract thickness of mating ring (110, IPL Fig. 2), dimension B, from depth of shaft seal cavity, dimension A, to obtain shaft seal working cavity, dimension C.
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100. Retaining Plate 110. Mating Ring 115. Preformed Packing 125. Shaft Seal Element
130. Grommet 135. Garter Spring 140. Shaft Seal Spacer 145. Wave Spring
Shaft Seal Subassembly, Cross Section View Figure 707 (3) Remove stock from shaft seal spacer (140) to obtain a shaft seal load of 8.0 -10.0 lbs. (3.63 - 4.53 kg) in the shaft seal working cavity dimension C. (4) Carefully install retainer (150) on end of shaft and bearing subassembly (280). Be sure tongue of retainer engage drilled holes in drive shaft properly. (5) Insert wave washer (145) and shaft seal spacer (140) into retainer (150). CAUTION: USE CARE WHEN HANDLING SHAFT SEAL ELEMENT (125). THIS PART HAS A LAPPED FACE THAT MATES WITH MATING RING (110). (6) Install garter spring (135) on grommet (130). Using shaft seal guide, T-420868, install grommet and spring on shaft. Remove seal guide from shaft and install shaft seal element (125) in retainer (150) on drive shaft. (7) Carefully install shaft seal element (1255) on shaft.
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In-Service Wear Limits Name Coupling Shaft Both ends measured over standard 0.600 inch (1.524 mm) diameter pin gages: Compensator Spring Load at compressed height of: Load at compressed height of: Inches Millimeters
2-50
2-60 A
Valve Block and Spool Subassembly Diametral clearance between valve block bore and spool (70):
B C D
Surface finish on mating valving block bore and spool 4 micro inch OD: Surface finish of valving 4 micro inch face: 3 helium light Flatness of valving face: bands max. 0.5007 max. Needle bearing bore ID: Fits and Clearances Table Table 801 (Sheet 1 of 6)
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In-Service Wear Limits Name Mating Ring Overall Thickness Sealing face flatness: Inches 0.266 min. 2 helium light bands max. Millimeters 6.76 min, 2 helium light bands max. 0.013 max. 0.05 micron
Sealing face parallel with 0.0005 max. back face within: Surface finish on sealing face: 2 micro inch Shaft Seal Subassembly Load at compressed height of 0.321 inch (8.15mm): (See Fig. 707 and refer to ASSEMBLY). Shaft Seal Element Sealing face extension: Sealing face surface finish: Overall thickness: Back face flatness within: Sealing face flatness: Surface finish on backface: 2-145 Spring Wave Washer Load at compressed height of 0.050 inch (1.27 mm):
Do not compress below:
2-125 J K L M N O
0.005 min. 4 micro inch 0.155 min. 0.0005 max. 3 helium light bands max. 16 micro inch
0.13 min. 0.1 micron 3.94 min. 0.013 max. 3 helium light bands max. 0.4 micron
2-155 P Q
Housing Subassembly Surface finish of actuator piston (175) bore: Clearance between piston bore ID and actuator piston (175) OD:
32 micro inch
0.8 micron
0.0013 max.
0.033 max.
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In-Service Wear Limits Name Actuator Piston Surface finish of piston OD: Clearance between piston OD and housing bore ID: Cylinder Block (Measure piston bore size as shown in Fig. 503 (9 places)): Clearance between bore ID and piston OD: Center recess depth: Valving face flatness: Inches 8 micro inch 0.0013 max. Millimeters 0.2 micron 0.033 max.
T U V W X
0.0010 max. 0.005 min. 4 helium light bands max. 4 micro inch 0.3317 max. between 0.0540 diameter pins 0.450 inch at 30 3.0 lbs. 0.001 max. 16 micro inch 0.005 min.
0.025 max. 0.13 min. 4 helium light bands max. 0.1 micron 8.425 max. between 1.372 diameter pins 11.43 mm at 13.6 1.4 kg. 0.03 max. 0.4 micron 0.13 min.
Surface finish of valving face: Internal splines measured between standard diameter gage pins:
2-195
Spring (Cylinder Block) Load at compressed height of: Retainer Plate Surface flatness on bronze face: Surface finish on bronze face: Thickness of bronze plating: Piston Shoe Retaining Plate Both faces flat within: Surface finish (both faces): Fits and Clearances Table Table 801 (Sheet 3)
2-215 Y Z AA 2-220
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In-Service Wear Limits Name Piston and Shoe Subassembly Clearance between piston OD and ID bore of cylinder block: Surface finish on OD of piston: Piston-to-shoe end play: Surface finish on shoe bearing face: Surface finish on shoe to retainer plate (220) mating surfaces: Depth of shoe counter bore: Thickness of all shoes in one set within: Inches Millimeters
2-230 AI AJ AK 2-240 AL AM AN
Shoe Bearing Plate Surface finish on shoe mating face: Flatness of shoe mating face: Surface parallel within: Overall thickness: Yoke, Ball and Pin SubassemblySurface finish on yoke trunnions: Diametral clearance between ID of pintle bearing (235) and OD of trunnion: Extension of locating pin (245): Fits and Clearances Table Table 801 (Sheet 4)
4 micro inch 4 helium light bands max. 0.0002 max. 0.057 min.
0.1 micron 4 helium light bands max. 0.005 max. 1.45 min.
32 micro inch
0.8 micron
0.0010 max.
0.025 max.
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In-Service Wear Limits Name Outer Yoke Control Spring Load at compressed height of 0.743 inches (18.87mm): Load at compressed height of 1.075 inches (27.31mm): Inner Yoke Control Spring Load at compressed height of 0.673 inches (17.09mm): Load at compressed height of 1.005 inches (25.53mm): Drive Shaft Internal splines measured between 0.0574 inch (1.4666 mm) pin gages: External splines measured over 0.0600 inch (1.524 mm) pin gages: AQ OD for needle bearing: AR OD for ball bearing: Mounting Flange Subassembly Diametral clearance between ID of mounting flange and OD of pintle bearings (220) Surface finish of mating ring (320) bore OD: Diametral clearance between ID of mounting flange and OD of shaft bearing (275) Commutator End Bell Bearing (225A) bore ID: Fits and Clearances Table Table 801 (Sheet 5) Inches Millimeters
2-265
2-290 AO
0.2896 max.
7.356 max.
AP AQ AR 2-295 AS AT AU
3-230
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In-Service Wear Limits Name Armature Bar-to-bar concentricity within: Commutator-to-shaft concentricity within: Commutator diameter Drive End Bell Bearing (245A) bore ID: Fits and Clearances Table Table 801 (Sheet 6) Inches 0.0002 max. 0.0008 max. 1.900 min. Millimeters 0.005 max. 0.020 max. 48.25 min.
3-250
1.2610 max.
32.029 max.
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TOOL NO. NAME APPLICATION T-108684 Master Ring, Air Used with spindle T-415408 to check cylinder Gage block bores for wear. This ring calibrates low limit reading of air gage.See Fig. 503. T-219352 Master Ring, Air Gage Set, Flushing Adapter, Mechanical Positioner A Frame Test Stand Plate, Bearing Removal Driver, Bearing Used with spindle T-415408 to check cylinder block bores for wear. This ring calibrates low limit reading of air gage. See Fig. 503. Used to flush hydraulic pump before and after testing. Used with Power Arm to support hydraulic pump during ASSEMBLY and DISASSEMBLY. See Fig. 301. Used to secure unit during TESTING. Used with T-304104 driver to remove ball bearing (285) from pump drive shaft. See Fig. 305. Used with bearing removal plate T-304103 to remove ball bearing (285) from pump drive shaft. See Fig. 305. Used to remove needle bearing (80) from pump valve block. See Fig. 302. Used to compress control springs (260 and 265) to remove pintle bearings (235). See Fig. 304.
T-233247 T-300664
T-302537 T-304103
T-304104
T-304105 T-304106
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APPLICATION Used to hold drive shaft (290) while assembling shaft seal subassembly (120). See Fig. 708. Used to remove pintle bearings (235). See Fig. 302.
Adapter, Mechanical Used with Power Arm to support hydraulic pump Positioner during ASSEMBLY and DISASSEMBLY. See Fig. 301. Spindle, Air Gage Guide, Grommet Driver, Valve Plate Bearing Fixture, Assembly Fixture, End Play Check Test Plate Wrench, Spanner Fixture, Assembly Fixture, Gang Lap Outspreading Compression Used with air gage rings T-108684 and T-219352 to check bores in cylinder block (180). See Fig. 503. Used to install shaft seal grommet (130) on pump drive shaft. See Fig. 708. Use with assembly fixture T-443364 to install needle bearing (80) in valve block (60). See Fig. 709. Used with arbor press to install ball bearing (285) on pump drive shaft (290).See Fig. 704. Used to check end play of piston and shoe subassemblies (225). See Fig. 505. Used with T-302537 to secure unit during TESTING. Used to remove mounting feet. Used with bearing driver T-24768 to install needle bearing (80) into valve block (60). See Fig. 709. Used to lap shoes of piston and shoe subassemblies (225). See Fig. 602. Used to remove and install cylinder block spring (195) and retaining ring (185). SeeFig. 303.
T-415408 T-420868 T-424768 T-439664 T-441647 T-442698 T-442754 T-443364 T-443826 T-443827
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62983
E. Explanation of Symbols and Abbreviations The abbreviation REF is used in the UNITS PER ASSEMBLY column in lieu of unit quantity. For the total quantity of the item (and all components of the item) refer to the first listing of the item. The abbreviation AR is used in the UNITS PER ASSY column to indicate the quantity of parts to use is As Required. The abbreviation NP is used in the Units Per Assembly column to indicate the parts are not procurable. 2. Numerical Index. The following numerical index is provided to assist the user in locating part numbers in the Detail Parts List. The index is compiled in accordance with accepted procedure.
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PART NUMBER AN3-54A MS35360-3252 AN363-428 AN565DC428H24 AN960-8 BPF-5/8 C004AA1420AC C007DX1420AC C120AA2420AC F2010A00 MIL-W-22759/41-6-9 MS16998-28 MS21083-N08 MS21209F0-620 MS21209F1-15 MS3456L24-12P MS3470L833P MS35206-245 MS35265-14 MS35265-27 MS35266-78 MS35275-215 MS35333-37 MS35333-39 MS35333-40
FIG. ITEM 3-215 3-10 3-100 1-10 1-30 3-255 3-170 3-285 3-5 3-60 3-85 3-55 3-65 3-90 3-95 2-65 2-160 3-165 2-250 2-310 2-170 2-305 3-70 3-51 3-275 3-52 3-45 3-140 3-265 3-52A 3-50 3-145 3-130 3-15A
TTL REQ. 4 2 2 4 4 4 4 4 2 1 1 1 1 1 1 4 8 4 8 4 4 8 1 NP 4 NP 2 4 5 NP 2 4 4 2
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FIG. ITEM 3-280 3-220 3-15 3-105 3-270 3-35 3-10A 3-100A 3-155 3-195 2-105 2-25 2-95 2-10 2-40 2-90 2-115 2-330 2-340 2-350 2-360 3-40 3-35A 3-40A 3-120 3-125 3-135 3-150 3-160 3-190 3-230 3-235 3-240
TTL REQ. 4 4 2 2 5 2 2 2 1 1 4 2 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1 1 4 1 1 1
NAS1612-6/-6A 48-11-7000-1 48-17-1001-1 48-18-7000-1 48-5-1009-2 48-5-1010 48-5-1001 48-1-1032 48-5-1005 48-5-3000 48-5-6001 48-5-2000 48-5-5000-1
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PART NUMBER 48-5-4000 48-5-1006 55-14-3003-1 414-66 1250-1000-3 1250-1000-5 1250-1000-20 3100-1-065 7000 7017-02-10 7017-06-10 7022-10-00 7022-12-00 7028-02-1 7028-6-1 9000-17 9000-96 9000-18 9000-97 32994 33461 33465 34108 122658 152048 162442 186104
FIG. ITEM 3-250 3-260 3-185 3-305 3-200 3-205 3-210 3-75 3-300 3-30 3-115 3-25 3-290 3-80 3-310 3-225 3-225A 3-245 3-245A 3-175 3-295 3-20 3-110 3-180 2-205 2-15 2-185 2-325 2-335 2-345 2-285
TTL REQ. 1 1 4 1 AR AR AR 1 1 AR AR 1 2 AR 1 1 1 1 1 4 1 1 3 2 8 1 1 1 1 1 1
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PART NUMBER 212662 217438 See MS21209F0-620 224946 See MS16998-28 248774 271085 See NAS1612-4 271087 See NAS1612-6 271128 See NAS1611-008 271131 See NAS1611-011 271135 See NAS1611-015 271147 See NAS1611-027 271157 See NAS1611-118 279326 283606 297009 312468 331495 331753 332539 332566 332956 342047 342211 342245 344947 344952
TTL REQ. 1
2-85 2-300
1 2
2-30 1-20 2-235 2-70 2-45 2-20 2-80 2-150 2-145 2-135 2-55 2-50 2-315 2-320
1 1 2 NP 1 2 1 1 1 1 1 1 1 1
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PART NUMBER 371687 388159 406746 417355 417355 570794 571500 571503 571509 571528 571529 571534 571537 571538 571588 622119 622137 622181 622182 622183 622184 622185 622186 622187 622262 622342 622556 623980 623981
FIG. ITEM 2-130 1-60 2-35 1-15 1-35 2-125 1-55 2-180 2-225 2-200 2-190 2-230 2-265 2-260 2-245 2-210 1-40 2-155 2-280 2-60 2-175 2-240 2-290 2-75 2-5 2-195 2-215 2-270 2-255
TTL REQ. 1 1 1 4 4 1 1 1 9 1 1 1 1 1 1 8 4 1 1 1 1 1 1 NP 1 1 1 1 1
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PART NUMBER 624057 624058 624059 624060 624061 628040 914926 914927 971533 971676
FIG. ITEM 2-220 2-220A 2-220B 2-220C 2-220D 2-165 2-365 2-370 1-1 1-5 2-1 1-50 3-1 2-120 2-140 2-275 2-295 2-110 2-100 1-45 1-25
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971676
10 15 20 -25
4 4 1 4
30 35 40 45 50
4 4 4 4 1
55 60
331495 388159
1 1
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5 10 15 20 25 30 35 40 45 50 55 60
622262 NAS1611-011/ 011A 152048 331753 NAS1611-008/ 008A 279326 406746 NAS1611-015/ 015A 342211 342245 331495 622183
1 1 1 2 2 1 1 1 1 1 1 1
65 70 75 80 85 90 95 100 105
MS16998-28 312468 622187 332539 248774 NAS1611-027/ 027A NAS1611-011/ 011A 971687 NAS1101E06-6
4 NP NP 1 1 1 1 1 4
. . SPOOL . . VALVE BLOCK AND BEARING SUBASSEMBLY . . BEARING, NEEDLE . . PIN, ALIGNMENT . PACKING, PREFORMED (62983 271147) . PACKING, PREFORMED (62983 271131) . PLATE, RETAINER (ATTACHING PARTS) . SCREW (62983 971554)
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FIG. PART ITEM NUMBER 2110 115 -120 125 130 135 140 145 150 155 971686 NAS1611-118/ -118A 971678 570794 371687 342047 971679 332956 332566 622181
NOMENCLATURE 1234567
-- -- -- * * * -- -- --
EFFECT CODE
160 165 170 175 180 185 190 195 200 205 210 215
MS16998-28 628040 MS21209F1-15 622184 571503 162442 571529 622342 571528 122658 622119 622556
.RING, MATING .PACKING, PREFORMED (62983 271157) . SHAFT SEAL SUBASSEMBLY . . ELEMENT, SHAFT SEAL . . GROMMET . . SPRING, GARTER . . SPACER, SHAFT SEAL . . SPRING, WAVE . . RETAINER . HOUSING AND INSERTS SUBASSEMBLY (ATTACHING PARTS) . SCREW (62983 224946) . WASHER
-- -- -- * * * -- -- --
1 1 1 1 1 1 1 1 1 1
8 8 4 1 1 1 1 1 1 8 8 1 1 AR
. .INSERT (62983 186159) .PISTON, ACTUATOR .CYLINDER BLOCK .RING, RETAINING .RETAINER .SPRING .SEAT .SCREW .WASHER .RETAINER .PLATE, PISTON SHOE RETAINING .PLATE, PISTON SHOE RETAINING (0.003 (0.08 MM) OVERSIZE)
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FIG. ITEM 2-
PART NUMBER
NOMENCLATURE 1234567 .PLATE, PISTON SHOE RETAINING (0.005 (0.13MM) OVERSIZE) .PLATE, PISTON SHOE RETAINING (0.007 (0.18MM) OVERSIZE) .PLATE, PISTON SHOE RETAINING (0.010 (0.25MM) OVERSIZE) .PISTON AND SHOE SUBASSEMBLY .PLATE, SHOE BEARING .BEARING, PINTLE .YOKE, BALL, AND PIN SUBASSEMBLY . .PIN, LOCATING . .INSERT (62983 217438) .GUIDE, SPRING .SPRING, OUTER .SPRING, INNER .SEAT, CONTROL SPRING .PACKING, PREFORMED .SHAFT AND BEARING SUBASSEMBLY .. BEARING, BALL ..SHAFT, DRIVE .MOUNTING, FLANGE SUBASSEMBLY . .PIN, ALIGNING . .INSERT (62983 186159) . .INSERT (62983 217438) .PLATE, ROTATION .PLATE, INSTRUCTION .PLUG, OUTLET
EFFECT CODE
-220B 624059
-220C 624060
AR
-220D 624061
AR
225 230 235 240 245 250 255 260 265 270 275 -280 285 290 -295 300 305 310 315 320 -325
571509 571534 297009 622185 571588 MS21209F0620 623981 571538 571537 623980 971680 622182 211753 622186 971681 248774 MS21209F1-15 MS21209F0620 344947 344952 186104
9 1 2 1 1 8 1 1 1 1 1 1 1 1 1
2 8 4 1 1 1
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FIG. PART ITEM NUMBER 2-330 -335 -340 -345 -350 -355 -360 -365 -370 NAS1612-4/ -4A 186104 NAS1612-4/ -4A 186104 NAS1612-4/ -4A 212662 NAS1612-6/ -6A 914926 914927
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5 10
3032681-300 AN345-416
2 2 2 2 1 1
30 35
3032681-303 MS35489-93
AR 2 2 1
40A 3032681-306
45 50 51 52
2 2 NP NP NP 1
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FIG. PART ITEM NUMBER 3 60 65 70 75 80 85 90 3032681-308 3032681-309 MS3456L24-12P 3032681-310 3032681-311 3032681-312 MIL-W-22759/ 41-6-9 MIL-W-22759/ 41-6-9 AN345-416
95
100
2 2 2 3 AR 1
100A MS35650-3252 105 110 115 120 MS35338-44 3032681-313 3032681-314 3032681-315
4 4 1
MS35265-27 MS35333-37
MS51964-49
4 4
1
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225A 3032681-329
1 1 1 1
245A 3032681-334
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3032681-336 MS35266-78
270A MS35338-40 271 275 280 285 290 AN960-416L MS35206-245 MS35338-42 AN960-8 3032681-337
1 1 1 1 2 AR AR
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