Professional Documents
Culture Documents
January 2012
LNG Markets Perspective is a periodic paper looking at key issues and events. Developments in the LNG market are discussed in more depth in our LNG Brief and quarterly LNG Markets Updates
TRI-ZEN International 30 Cecil Street Prudential Tower 15-00 Singapore 049712 Main: +65 6734 5550 www.tri-zen.com James Ashworth james.ashworth@trizen.com
However no new liquefaction capacity came on stream in 2011, while potential demand is projected to continue to grow well ahead of supply capability. Even in the most optimistic scenario for planned new production capacity, the future LNG supply balance will remain very tight. Insufficient new liquefaction capacity is coming on stream over the next several years. Based on what is under construction plus projects recently sanctioned, liquefaction capacity would reach only 340 million tonnes by 2018, whilst potential demand is expected to rise to more than 450 million tonnes, and that is without factoring in LNG bunker demand . Adoption of LNG in the maritime sector will drive the need for significant further LNG liquefaction capacity.
Page 2
EMISSIONS COMPLIANCE
It is perhaps surprising that, given all the warnings, there remain those in the maritime community that appear to be sleepwalking their way into future emissions compliance problems in the dream that somehow, business as usual will prevail. It will not. Maritime emissions controls stem from the United Nations Framework Convention on Climate Change (UNFCCC) Kyoto Protocol in 1997, most recently updated at the COP17 meeting in Durban. Since Kyoto, we have seen the development and adoption of a range of national, trans-national and international legislation that is converging under the International Maritime Organisation (IMO) MARPOL Annex VI regulations. Since 2006, 136 countries, representing 98% of the world's shipping tonnage, are party to the Convention. The list of pollutants is long, but prime suspects are CO2, SOx, NOx and PM. Why is this important?
SHIPPING WATERSHEDS
There are three watershed events due before the end of the decade, which will profoundly affect shipping operations. The first is in June 2012, when a new Environmental Control Area (ECA) will be declared 200nm around the North America coastline and the Hawaiian Islands. New ECAs are also under consideration, including Australia and New Zealand, Japan and South Korea, Pearl River in China and Dubai.
Page 3
Compared with HFO, per unit of energy, natural gas reduces NOx emissions by around 80%, SOx by virtually 100%, CO2 by around 29% and PM by 90%. This means that LNG fuelled vessels meet all current and currently planned emissions criteria.
Oct-09
Oct-09
Oct-10
Oct-11
Oct-10
Dec-09
Aug-09
Aug-10
Aug-11
Aug-09
Aug-10
Dec-10
Dec-09
Dec-10
Dec-11
1% fuel oil NW
Gasoil
LNG
Gasoil
Page 4
Aug-11
Apr-10
Apr-11
Apr-10
Feb-10
Feb-10
Feb-11
Feb-11
Apr-11
LNG
Oct-11
Jun-10
Jun-11
Jun-10
Jun-11
COST
Significant investment has been made in LNG infrastructure and this is continuing globally. Financing for LNG projects has been traditionally secured against long term supply contracts, typically Take or Pay, with gas distributors or power generators, however the amount of LNG traded on short term contracts has been increasing and now accounts for about 20% of supply globally. The market for LNG bunkers will be less predictable and thus more challenging as a basis for investment security. While the means exist for larger players to establish facilities and initiate a market, it could prove difficult for smaller players to secure financing until the LNG bunker market becomes established and understood. What is certain is that shipowners will not create a market by specifying LNG fuel for ocean going vessels without the assurance that there will be a global LNG bunker network in place to refuel them. Notwithstanding the challenge of investment, the drivers for LNG bunker adoption are strong. Options and solutions are available and these are discussed further in this publication. Assuming there is a market for LNG bunkers and infrastructure is in place, what further challenges and opportunities are there? For Bunker Service Providers Providing an LNG bunker service comes at a cost. The set up will vary from port to port and, whilst it might be necessary in certain circumstances to go for a large, sophisticated barges that could cost as much as US$100 million, there will be cases where smaller barges of 5,000, or 10,000 cu m capacity might be all that is needed.
At the high end, costing possible supply options shows that were the construction of a new large 3 million tonne per annum LNG storage terminal with latest technology, needed it could require a capital investment of up to US$1.5 billion. Again at the high end, 3 3 to service the equivalent 7.3 million m annual LNG volume, ship-to-ship bunkering via two large 25,000 m bunker barges might be assumed, costing up to US$100 million each. In this case amortising this investment over 15 years and assuming a 10% per annum finance cost would require around US$2.3/MMBtu for the storage terminal and US$0.3/MMBtu for the bunker barges. Thus the amortised supply cost for a large new terminal and sophisticated large barges could be up to US$2.6/MMBtu. However these costs could be less as significant LNG storage is already in place globally and where it is not there is the option to use floating LNG storage. The use of floating storage (LNG carriers) removes the high cost of a shore terminal. This drops the storage cost to around US$0.19/MMBtu for a berthed carrier and about US$0.12/MMBtu for an anchored carrier. With these modest into-ship charges, LNG would be competitive with HFO and have a significant cost advantage over diesel. This is sensitive to throughput and in practice the costs might be spread over time and in line with market growth. Infrastructure options are considered in some detail later. For Shipowners While LNG provides a cost-effective solution for ship owners to meet environmental demands, there are technical challenges to be met. LNG handling and containment systems are made from specialised alloys to withstand the very low temperatures and to very high standards of reliability as components such as tanks, pipes and machinery that are in continuous contact with LNG are effectively inaccessible whilst vessels are in service. The estimated cost for a LNG fuelled vessel compared with an equivalent oil fuelled vessel is around 20-25% greater. However this premium would reduce as LNG fuelled vessels become more widespread and economies of scale are achieved.
CAPACITY
Comparing energy density (adjacent table), LNG requires around 1.6 times the volume compared with oil fuels. Bunker tanks on a LNG fuelled vessel have to be bigger to provide the same operating range. Larger tanks can be difficult to fit into smaller vessels or can displace cargo volume. Additionally, LNG tanks have to be insulated to keep the contents cool adding more volume.
Page 5
Conventional atmospheric LNG containment systems rely on thick insulation to keep the gas liquid at around -162C. This is impractical for LNG fuel tanks adding up to 4x the total volume. The solution has been to move to IMO Type C tanks. These can tolerate limited pressure build as 3 the LNG warms. They are double skinned cylinders (10-10,000 m ) or 3 bilobe tanks (100-20,000 m ), mounted internally or on deck, with the inner skin containing the LNG, separated from the outer skin by a vacuum space, sometimes filled with insulating material.
Source: TGE
Current designs operate up to around 5 bar and concepts are available with a design pressure up to 10 bar. New and more space efficient Membrane and Type C tank designs are under development for use with LNG bunkers.
CONVENIENCE
The conundrum for shipowners is that, today, there are few locations to fill a LNG fuelled vessel and these are all in North Europe. The conundrum for potential LNG bunker service providers is that there only relatively few LNG fuelled ships. So who blinks first? The answer is probably both and repeatedly. The use of LNG bunkers is established in Norway and is spreading to other parts of the Baltic. The next drive for LNG adoption will be the declaration of the North America ECA in June 2012. This is a much larger area and will affect a higher proportion of the worlds shipping.
EMISSIONS TREATMENT
Exhaust Gas Scrubber (EGS) technology is being considered to remove sulphur and particulate matter. It does work, but must also be operated in conjunction with Selective Catalytic Reduction (SCR) technology to neutralise NOx. SCR is the injection of ammonia or urea into hot exhaust gas over a catalyst (e.g. titanium dioxide). This converts the NOx back into component nitrogen and oxygen. There are issues with this approach.
Exhaust Gas Scrubber (EGS) schematic
Although EGS technology has been around for many years in land based power generation applications, it is untested over time in corrosive marine environments. The equipment is large and there may not be space available, especially on smaller vessels. Depending on the technology used, it may be necessary to store effluent, requiring dedicated tank space. And progressive ocean acidification could become a new environmental issue. But the biggest deterrent may be cost. Some EGS systems require injection of caustic soda. Ammonia and urea costs for SCR are in the region of US$600/mt. The stoichiometric treat rate is 1 mt ammonia/urea per mt of NOx produced. Burning diesel generates around 40kg of NOx per mt of fuel and HFO around 140kg. Operating EGS + SCR increases fuel consumption by around 3%. There are questions about future availability of ammonia and urea to meet demand if this solution was adopted widely. And there are questions about the required shipyard capacity for conversion of existing tonnage to fit EGS + SCR.
Page 6
FLOATING STORAGE
An alternative to land based terminals, existing LNG carriers can also be berthed or anchored and used as Floating Storage and Offloading (FSO) vessels for LNG bunkers. This approach has a number of advantages over construction of shore terminals: good option, particularly if land availability and operating permits are a challenge investment costs are significantly lower delivery into service is faster it is highly scalable (adding or removing storage vessels is quick and easy) replenishment can be directly from liquefaction terminals by shuttle carriers or the FSO can refill at a production terminal in the latter case, a second carrier may be required, but costs of double handling of LNG are avoided
On the downside, service life with a floating facility will likely be more limited than with a shore base. Typically, 25 year old vessels are suitable with a 15 year life expectancy limited by hull corrosion. Floating facilities may be more susceptible to adverse weather away from sheltered locations. With high charter rates for LNG tonnage predicted to continue, vessel availability for FSO operation at reasonable cost could be limited.
Source: TGE
Service standards for LNG bunkering will need to be developed within the industry. Time to refuel a vessel becomes important if restrictions, such as bunkering location dependency or refuelling on passenger craft with passengers onboard interfere with normal 3 3 vessel operations. The largest post-Panamax container vessels have bunker tanks of around 7,600 m for HFO and 450 m for diesel. 3 If we assume maximum 7,000 m bunker delivery parcels, to deliver the equivalent energy content into the main fuel tank via LNG 3 will require about 11,500 m , too large for practical delivery by truck. It is also likely that most LNG bunkering will need to be carried out away from busy berths or by ship-to-ship transfer in anchorage points. The speed at which LNG can be transferred is determined to the rated pumping capacity and smallest pipeline, but unlike conventional liquid fuels, also by the ability and capacity to capture boil off gas (BOG) assuming venting is to be avoided. For terminal loading, this is not a problem. In ship-to-ship transfer, this can be achieved by compression and storage in a holding tank onboard the bunker barge, then delivered into the BOG return stream ashore during replenishment operations. Alternatively, small re-liquefaction plants could be installed onboard larger bunker barges to return BOG into the cargo tanks as LNG. BOG production is a function of many things including temperature of the receiving tank, degree of splashing and more. 3 Singapore, the worlds largest bunker port, specifies a minimum bunker transfer rate for bunker service providers of 800 m /h. 3 3 Based on an 11,500 m fill, at this rate it would take over 14 hours, with the maximum BOG generation around 10.5 m /h. Increasing 3 the transfer rate to, say, 2,000 m /h would shorten the bunkering time to just under 6 hours but will increase BOG generation to 3 around 21 m /h. LNG bunkering has another key difference from conventional oil bunkering. For safety, it is important that, after use, the LNG transfer lines are natural gas free and filled with inert gas. On large LNG carriers, inert gas generators are fitted. There are various designs, but all use exhaust gas from main engines, generator engines, or included burners that is scrubbed to remove sulphur and particulates and chilled and dried to remove moisture. The resulting oxygen depleted gas can then be fed to deck for use as inert gas. Inert gas generators can be large and, unless small versions are developed, depending on the inert gas demand, it may be more practical to load and store liquid nitrogen onboard in insulated tanks and use boil off nitrogen instead, for inert gas purging.
SHIPOWNERS
Ship design and engine options for owners considering LNG as a fuel have increased substantially over the past few years. The range of vessels covered now includes virtually every type. The largest marine engine manufacturers offer a range including single and dual fuel 2 and 4-stroke engine options and conversion kits for existing machines, providing the flexibility with dual fuel to switch seamlessly between gas and oil based fuels. Gas only propulsion is suitable for limited service, such as ferries and offshore support vessels, while dual fuel allows operators of wider service to hedge their bets on fuel supply.
Fuel system for a gas only LNG fuel system on a RO/RO vessel
Page 8
REGULATORY DRIVERS
The main driver for adoption of LNG as a fuel in ships is the need for environmental compliance. The pace of adoption over the next few years will be influenced to a large extent by the state of the global economy and its impact on the pace of legislation adoption. The declaration of an ECA of 200 nautical miles around the North America coastline in 2012 is of considerable importance, increasingly driving operators of vessels, obliged to spend much of their time within its constraints, towards LNG. Much is riding also on the introduction of a global sulphur cap on marine fuels of 0.5% in 2020, subject to review in 2018. If adopted and unless refiners pull a rabbit out of the hat, if EGS + SCR technology does not penetrate significantly, this will effectively spell the end of heavy fuel oil use in ships. Set against the high cost of the only alternative, diesel, LNG becomes an attractive choice. Another influencer will be the location and pace of growth in ECAs. No firm dates have yet been set beyond implementation of the North America ECA in June 2012, but the list of candidates is growing. Perhaps the most influential future ECA adoptions will be the Mediterranean, Straits of Malacca, and locations through which much of the worlds international shipping trade is obliged to pass.
GEOGRAPHY DRIVERS
Continued growth of LNG as the fuel of choice is expected for new buildings in all classes of vessels that operate in The Baltic, North Sea and English Channel. This will be predominantly work boats and fast ferries, but increasingly, larger coastal vessels such as tankers, smaller container vessels and large ferries. The introduction of the North American ECA will drive an accelerated adoption of LNG fuelled new buildings of Offshore Support Vessels (OSVs) and other work boats that burn diesel, for service in the US Gulf. As two of todays largest bunker ports, Rotterdams construction of a LNG bunker terminal and Singapores proposed capability are significant. Future LNG availability at such popular bunker destinations is bound to influence fuel choice.
CATEGORY DRIVERS
Conversion of existing vessels from oil to gas is a challenge in many cases. But any new vessel can be considered a candidate for LNG bunkers, perhaps hedged by dual-fuel capability. We have already seen work boats and fast ferries leading the way and this trend will continue. We also expect to see cruise ships as early adopters, as they spend a large part of their time in port or coastal waters which will be increasingly subject to tight emissions controls. Eco tourism has been able to command a premium and cruise lines offering green shipping have benefitted. A substantial part of the cruise industry is based in the USA and cruise ships tend to spend a lot of time in coastal waters and in port. The advent of the new North America ECA is an important development. For other classes of vessel, LNG bunkers would be adopted once emissions legislation adoption drives the changes. There will then emerge a two-tier charter market for vessels that can go anywhere and those that are forced to the margins of the oceans. In the finest maritime traditions, we may well see a last minute scramble to order new and compliant tonnage as shippers struggle to meet the growing demands of a growing and greener post-recession world.
CONCLUSIONS
MARKETS AND LEGISLATION
The combination of tightening emissions legislation for ships, the price advantage gas has over oil and increasing gas availability makes LNG a realistic and prospective choice of fuel for new ships. The drivers for a large scale adoption of LNG as a fuel for ships are the introduction of the North America ECA in June 2012, the reduction of maximum fuel sulphur limits for use in ECAs to 0.1% in 2015 and the proposed global fuel sulphur cap of 0.5% in 2020. This is compounded by new emissions limits on CO2, NOx and Particulate Matter. The pace of LNG bunkers adoption will be governed by the evolution of environmental legislation and particularly, the location and introduction of new ECAs. This, in turn, will likely be influenced by the global economic climate.LNG Page 9 Update January 2012
Page 10
We are located across Asia with a global extended network and our energy, oil & gas industry, experience includes: Natural gas, LNG & CBM Upstream exploration/development Refining, logistics & distribution Oil trading, risk management, storage & shipping Downstream marketing Aviation Base stocks, lubes & special products Utilities - power & water Chemicals
Our approach is to . . . Work closely with decision-makers to structure, analyze, and enact critical choices Provide the right mix of world class experts Conduct objective analysis and evaluations Enhance clients capabilities through knowledge transfer Support execution and measure success by results
Positioning clients to . . . Identify, develop and secure opportunities Facilitate the closure of deals, providing guidance on structure, risks and finance Improve competitiveness and profitability through performance enhancement Drive significant revenue growth
www.tri-zen.com
Page 11