Manual de Soldadura Weld Office

WeldOffice
Code Intelligent QA/QC Software
Copyright C-spec 1985 - 2005 All rights reserved worldwide
C-spec P .O. Box 27604 Concord, California 94527, USA (877) 977-7999 www.cspec.com
Table of Contents
1 General 1.1 Finding / Opening Records (Record Selection Manager) 1.2 Creating Records (Record Creation Manager) 1.3 Navigating Records & Properties (Navigation Bar) 1.4 Drawings & Sketches (Sketch Selection Manager) 1.5 Material Databases (Base Metals, Filler Metals, Pipe Schedules) 1.6 Importing & Exporting Records 1.7 Customizing (Options) 1.7.1 Directories tab 1.7.2 Security Settings tab 1.7.3 Default Settings tab 1.7.4 Selection Lists tab 1.7.5 Amend Menus tab 1.7.6 Notepad & Keywords tab 2 WeldOffice - Procedure Module 2.1 Creating a PQR (Procedure Qualification Record Page 1) 2.2 Creating a PQR (Procedure Qualification Record Page 2) 2.2.1 PQR Printout (Page 1) 2.2.2 PQR Printout (Page 2) 2.2.3 PQRD Printout (Page 1) 2.2.4 PQRD Printout (Page 2) 2.3 Creating a WPS (Welding Procedure Specification Page 1) 2.4 Creating a WPS (Welding Procedure Specification Page 2) 2.4.1 WPS Printout (Page 1) 2.4.2 WPS Printout (Page 2) 2.5 Creating a pWPS (Prequalified Welding Procedure Specification) 2.5.1 pWPS Printout 3 WeldOffice - Performance Module 3.1 Creating a WPQ (Welder Performance Qualification) 3.1.1 WPQ Printout 3.2 Managing Welders (Welder Profile Database) 3.2.1 Reporting on Expiration Dates & Qualified Ranges 3.2.1.1 Expiration Report Printout 3.2.1.2 Qualification Report Printout 3.3 Finding Qualified Welders 3.4 Expiration Date Maintenance (Welder Maintenance Log) 3.4.1 WML Printout 4 WeldOffice -NDE Module 4.1 Creating RT Reports (Radiographic Testing) 4.1.1 RT Report Printout 4.2 Creating UT Reports (Ultrasonic Testing) 4.2.1 UT Report Printout 4.3 Creating MT Reports (Magnetic Particle Testing) 4.3.1 MT Report Printout 4.4 Creating PT Reports (Penetrant Testing) 4.4.1 PT Report Printout 4.5 Creating General Reports (Custom Testing Report) 4.5.1 General Report Printout 4.6 Source & Film Databases

1 General
1.1 1.2 1.3 1.4 1.5 1.6 Finding / Opening Records (Record Selection Manager) Creating Records (Record Creation Manager) Navigating Records & Properties (Navigation Bar) Drawings & Sketches (Sketch Selection Manager) Material Databases (Base Metals, Filler Metals, Pipe Schedules) Importing & Exporting Records
Finding and Opening Records

Using the Record Selection Manager
To open 1 File and the Record.Selection Manager, click on then Open
1.1
Select the code 2 Then specify theapplicable to the desired record. type of record to be opened. WPQ = (Welder Performance Qualification) WML = (Welder Maintenance Log)
To easily locate specific records, use 3 more of the following Sorting/Filteringone or tools:
A Clicking on a column header will sort the
records alphabetically by that column. Use this feature to quickly scroll through all of the records.
B A series of filtering icons have been provided

to hide undesirable records from view. By selecting one of these you can:
Allow only templates to be visible Allow only active and/or inactive records to be visible. Allow only metric and/or imperial records to be visible.
C For the most comprehensive searching
capabilities, click on one of the search buttons to convert the Record Selection Manager into a Search Engine.
Using this specify one or more 4 the known search feature,the desired record in of parameters of order to filter the data. The more information specified, the fewer records will appear.
Once filtering information 5 click on the Filter recordshas been specified, icon. Records will appear based on the information that you specified. If a new search is desired, simply press the Clear filter icon. When the 6 select it bydesired record has been located, clicking the cursor in the box immediately to the left of the record. To select multiple records, hold the Ctrl key and click on any additional records. With all desired record(s) selected, click on the Accept icon at the bottom right corner of the screen.
(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.
Creating Records
Using the Record Creation Manager
To open the 1 click on File Record Creation Manager, / New.
1.2
In the upper left hand 2 required standard forcorner, select the the new record.
For each program the choices will be: WeldOffice-WPS: EN288, ASME, AWS WeldOffice-WPQ : EN288, ASME, AWS WeldOffice-NDE: n/a
new record 3 Then select theeach programtype choices required. For the will be: WeldOffice-WPS: PQRD, PQR, WPS, pWPS WeldOffice -WPQ : no choice, WPQ only WeldOffice -NDE: PT, MT, RT, UT,
The next selection new 4 based upon what?isSelect:record is to be Blank: To create a blank (empty) record. Based on single: To create a new record based on the data from another record. Based on multiple : To create a new record based on the data from multiple records (only applicable when creating a WPS off of multiple PQRs).
If you are creating a record off of one 5 more other records, select the desiredor record(s) from the list. Note: To select multiple records, hold the Ctrl key down while clicking on each of the desired records.
When ready to begin creating 6 record,you arethe Accept button in thethe press lower right corner of the screen.
Navigating Records and Properties

Using the Navigation Bar
To open the Navigation 1 View / Navigation Bar. Bar, click on This will enable the view of the Navigation Bar. Depending on the settings of the monitor, this bar may appear at the side or bottom of the screen. At the bottom of the 2 to show the Record bar, click on the first tab Selection List. This provides a quick list of the records in the system. If a grouping sequence other than that provided is desired, the Navigation Bar grouping may be changed in the Options. For more information, refer to page 1.7.3 Default Settings. Click on the second tab 3 Record Search Resultsto show the List. Selection The list of records that will be displayed are the records meeting the criteria of the last search performed. For more information on using the search features, see page 1.1 Finding / Opening Records . Click on tab to show 4 Current the third Properties. the tab Record This displays several settings and properties of the record that is currently in view. Changes to these setting may be necessary in certain circumstances. For example: -Record template may need to be checked in order to turn a new record into a template. By indicating that a record is a template, it will be kept separate from all other records. Implement record checking allows control over the code checking. Turn this setting off if it is desired to keep the software from automatically entering code information into the records. Click on the tab to display the 5 Status. Thisforth show all the usersNetwork will that are currently logged on and all of those that are currently logged off of the network. Another specific function of 6 Bar is found on the Currentthe Navigation Record Properties (third tab) while viewing an NDE General Report . The setting entitled Report headings will appear which allows the user to input custom labels on all the fields in the Equipment and Technique details box. To change one of these labels, simply click on one of the Report headings and begin to type the new name. All eight labels may be changed allowing the creation of a custom NDE report.
1.3
Drawings and Sketches

Using the Sketch Selection Manager
To open the Sketch Selection 1 NDE Module. Drawing boxes Manager, click inside any drawing box within WeldOffice -WPS or are found in the following locations:
1.4
PQR form - Joint design diagram PQR form - Weld sequence diagram PQRD form - Joint design diagram PQRD form - Welding sequence diagram WPS form - Joint section on page two RT Report - Technique sketch box UT Report - DAC Curve box All NDE Reports - Diagram page (page two) Rather than drawing sketches manually, the Sketch Selection Manager 2 drawing. This includes being able to modify a copy of a sketch from theallows several options from whichato begin your database of templates or modify copy of a sketch located on one of your previous records. Here are the drawing options:
A Blank drawing. This will provide you
with a blank page from which you can draw your entire sketch manually
B Modify a copy of a drawings already

located on your current record.
C Modify a copy of a template included

in our Sketch Database.
D Modify a copy of a drawing previously

placed on another record.
Note: Upon selecting a sketch to modify, a preview of the sketch will appear in the Preview Window.
3 When you are ready to begin modifying the sketch, press the Accept button.
Before modifying the sketch, you 4 given an Overwrite File warning will first be message. Verify that you wish to overwrite the current drawing by pressing OK.
C:\PROGRAMFILES\WELDOFFICE\WPS\RECORDS\ ASME-PQR00012-DESIGN.bmp
Next taken into the drawing program 5 that isyou will be in Tools/Options (If you have specified not changed this setting, Window Paint Brush is the default drawing program). You can now make any necessary modifications to the sketch. When you are finished, save your changes, close the drawing program, and your sketch will automatically be placed on the form with your modifications included.
C:\PROGRAMFILES\WELDOFFICE\SHARED\TEMPLATES\DRAWINGS\ JOINTDESIGNDIAGRAMS\BACKEDSINGLEBEVELGROOVE.bmp ASME-PQR00012-DESIGN.bmp
Material Databases
Access can done by 1 clicking to the materials databasesin one of the on the database icon following fields on any form in WeldOffice WPS or WPQ Module: Base metal specification (Base material database) Base metal P-no. (Base material database) Base metal G-no. (Base material database) Filler metal specification (Filler material database) Filler metal classification (Filler material database) Filler metal F-number (Filler material database) Filler metal A-number (Filler material database) Base metal Size (Pipe schedule log) Base metal Sch. (Pipe schedule log) Base metal Thick. (Pipe schedule log) Base metal Dia. (Pipe schedule log) The base metal databases contain over 2 2000filler andand AWS materials each. To easily ASME locate the desired material, use one of the following Sorting/Filtering methods:
1.5
Using the databases of Base Metals, Filler Metals, and Pipe Schedules
A Several fields are provided on the left side of
these databases to allow filtering of the data. From one or more of these fields, select known variables (such as P# or SFA). This will narrow the database down allowing easier location of the desired materials. the materials alphabetically by that column. Use this feature to quickly scroll through all displayed materials.
B Clicking on the header of any column will sort
The Filler material database offers 3 filtering capabilities. Based on the even more base materials and process specified on the record (P1 and P8 with GTAW in this example) the database has offered two additional filtering buttons. The first one allows filtering the database to show only those filler metals possible to weld with GTAW and P1 while the second button shows only those filler metals possible to weld with GTAW and P8. The Pipe to read 4 matrix for schedule log offers an easy and finding the desired pipe size schedule. Locate the diameter in the left hand column and then move to the right to find the proper schedule. The Pipe schedule log also offers three different tables for Carbon steel, Stainless steel, and Tube gauge/thickness. When the material has been 5 any one ofdesireddatabases, click on located in these the material to select it and then press the Accept button in the lower right corner. This will input all associated data in the appropriate fields on the record.
Importing and Exporting

Using the Import and Export utilities
1.6
Importing the WeldOffice 1 software isand exporting inrecords between used to share computers that are not utilizing the networking capabilities. Additionally, the export feature is also used to publish the records to an HTML format for web display or an ASCII Text format for a simple data display. To open 2 Import. the Import dialog box, click on File / Importing may only be 3 database files exporteddone with Access from other WeldOffice software installations. To import a file, locate it on your hard drive using the Import from... dialog box. When the file has been located, double-click on it and the software will begin the import process.
4 When the Import Progress bars disappear, the import will be complete. To open the imported
files, click on File / Open and double-click on the new record(s). Export. To records, click 5 willexport up the Recordon File / manager.This export bring If more information is needed on how to select records in a Record Manager, see page 1.1 Finding / Opening Records . Locate the desired record(s) to 6 Then specify the style of reportbe exported. to be exported. -Welding records will export a complete welding record. -Record summary will export a summary of the selected record(s). -Summary card will export a summary card of the selected record(s). For more information on the content that appears on summary reports and cards, see page 1.7.4 Selection Lists. The final step is 7 the reports into.to specify a format to export -MS Access is to be used when exporting a file that is to be imported into WeldOffice software. -HTML files are to be used when the report format is to be viewed on a web browser (such as web posting or emailing). -Text files are to be used when a simple When 8 made, the desired selections have been press the Accept button and an Export to... dialog box will appear. Specify a location to save the exported file and then press Save.
1.7
1.7 Customizing (Options)

1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 1.7.6 Directories tab Security Settings tab Default Settings tab Selection Lists tab Amend Menus tab Notepad & Keywords tab
Directories
1.7.1
Specifying the program directories

The WeldOffice software holds all of the users data and settings in remote locations such as on a network. The path to these locations are held in the Directories tab in the Options. Additionally, the Directories tab also holds the path to the drawing program that the user prefers to use.
To access the Directories tab, click on 1 Tools / Options. The Options window will automatically open to the Directories tab.
2 Three database directories will be listed:

Standard data - The path to the users main records database. Menu store - The path to the users custom drop-down menus. Configuration - The path to the users custom settings. These three databases must be 3 by all users when the software isshared to be shared on a network. To do this, all three database will have to be placed in a network location that is accessible to all users. Then, the directories listed in this Options window will have to be edited in order to point to that network location. To edit the data 4 path to the directories, click onthe Edit highlight it. Then click selected directory icon on the right hand side. This will bring up a Select file dialog box. Assuming copy of all the 5 databasesthat a been placed in a have common location on the network, use this dialog box to locate the new database on the network. When it has been found, double click on the desired file and the new path will be set. Repeat these steps for each of the three main database directory paths.
WeldOffice file
c:\program files\weldoffice\wps\records
c:\program files\weldoffice\shared\menus c:\program files\weldoffice\shared\settings
When all 6 set, pressof the new paths have been the Accept button. Upon restarting the program, the software will then be supported by the network databases. In user databases, 7 theaddition to the mainpackage may Preferred drawing also be specified in the Directories tab. By default, the software will already be set to use standard Windows Paint. However, any other OLE compliant drawing package may be specified by the user.
Security Settings
Specifying the User details and security access
1.7.2
The Security Settings tab holds all of the details of each user that has access to the WeldOffice software. To create or edit a User profile, go to the Security settings by clicking on Tool / Options, and then select the Security settings tab.
With a new installation, one user profile 2 is already established; the System administrator. This is a profile that holds the highest level of security clearance allowing the ability to make changes to critical system settings that no other user may change. The person(s) given access to the System Administrator password should be selected appropriately.
To add 3 click onor edit a User profile, double-The the desired User number . following changes may be made: 1 Placing a red x in the User active box will make this profile an active user in the system. 2 Name of the user may be changed by selecting that item and then clicking Edit selected setting . 3 Description of the user may be changed by selecting that item and then clicking Edit selected setting. 4 Password may be changed by selecting that item and then clicking Edit selected setting . This will bring up the New user password box. Enter a new password and then press the Enter key. Repeat this step to confirm the password and then press the Accept button. The new password will now be set. 5 Signature may be changed by selecting that item and then clicking Edit selected setting . This will bring up a standard Windows File-open box. Use this box to specify the location of a scanned bitmap file of the users signature. When the file has been located, double-click on it and the new signature will now be set. 6 Within the Access rights folder are settings for Write access and Signature access. Place a red x next to all items appropriate for the current user.
Default Settings
1.7.3
Specifying the program default settings

The Default settings tab in the WeldOffice software holds many of the settings that users will wish to change. Below are instructions for how to change some of these settings. The function of most of these settings are fairly obvious so the instructions below are intended for only those items that will likely need further explanation. To access the Default settings, 1 Tools / Options. Then click onclick on the Default settings tab.
Program wide settings 2 settings that apply to the are systemthe function of whole program. Several of these settings will only be changeable by the System Administrator. Navigation bar grouping changes the 3 grouping order of the records displayed in the Navigation bar. Specifying a desired grouping sequence will make the best use of finding records with the Navigation bar. Initial record settings are 4 settings that will be applied default to all new records created. These settings may also be changed on an individual record by utilizing the Current record properties tab on the Navigation bar (see page 1.3, Item 4). Printing / screen defaults contains 5 much of the default information that will automatically appear on the records as well as the manner in which the records will display and print. Form settings also contains settings 6 that control default information that will appear on the records. There are a different set of form settings for each type of record. These settings include: 1 Page titles - To change the default title that will appear at the top of a form, select the desired title and then click on Edit selected setting. 2 Certification statement - To change this statement that appears near the bottom of most records, select the statement and then click on Edit selected setting. This setting may also be changed on an individual record by utilizing the Current record properties tab on the Navigation bar (see page 1.3, Item 4). 3 Form signatures - To change the title of a Signature box, select the desired signature and the click on Edit selected setting . A signature box may also be removed from the forms by removing the red check that appears next to it.
Selection Lists
appear on various Reports and Selection lists in the WeldOffice software. These include:
1.7.4
Specifying the content of Selection lists and reports

The Selection lists tab 1 is used to specify which in the Options columns will
Record selection list - The manager window that appears when selecting a record to open, delete, print, export, etc. Main summary form - The form that prints out when creating a summary of one or more records. Search list - The fields available to search upon when using the Record Search Manager. Summary card list - The wallet-sized summary form that prints out when creating a Summary card. Qualification report - The Qualified ranges report available in the Welder Profiles database. Welder Instruction Sheet - The printout of basic WPS details that is provided to the welder. To make one 2 Reports /changes toselectof the Lists, first the
applicable code. Then select the desired Report / List to be edited. Next, select the applicable record type (i.e. WPQ, PQR, WPS, RT)
With 3 fieldsthese selections made, two lists of will appear: Master list - This is the list of all fields available to be placed on the selected Report / List. Selected list - This is the list of fields that are already included on the Report / List specified. To add fields from the Master list to the Selected list, click on the desired field to select it and then press the red arrow pointing toward the right. To remove a field from the Selected list, click on the field to select it and then press the red arrow pointing toward the left. For all the reports that are to 4 printed,ofthe number of availablebe characters on one page width is a consideration. For this, the amount of used space is listed just above the Selected list. In the example shown here, 315 of the 350 available characters have been used.
Amend Menus
Changing the content of the drop-down menus
The Amend menus tab allows 1 modification of the content that the user adds to any drop-down menu available on all WeldOffice forms.
1.7.5
To access this option, click on 2 Tools / Options and then click on the Amend menus tab.
For 3 typeeach available code and record in the software, a specific list of menu fields will appear. First select the applicable code and then select that applicable record type.
With specific record type 4 fieldsawill appear that have selected, all userdefinable drop-down menus. Select one of the fields in order to make changes to its menu content.
When a selected, the 5 contentsmenu field is(supplied by the of that field user) will appear in the right hand window. To edit or delete one of the listed items, select it by clicking on the item. Then click on either: Delete selected menu item or Edit selected menu item .
To 6 theadd an item to the menu list, click on icon titled: Add new menu item.
When all of 7 been made,the desired changes have simply press the Exit button.
Notepad & Keywords

Specifying the content of the Notepad and Keywords databases
The 1 user WeldOffice software allows theto to store typical notes and hard
1.7.6
find characters eliminating the need to produce these items more than once. To access the Notepad, click on 2 Tools / Options and then click on the Notepad tab. To add a click on the Add 3 new notenew note, then type the name icon and of the new note. When the name of the note has been entered, the note must be edited in order to add the contents of the note. To new or existing note, click 4 theedit a selected note icon. Enter on Edit or edit the new contents of the selected note. To delete a 5 select it andnote, click on the note to then press the icon titled Delete selected note. When changes have 6 made, all desiredAccept button. been press the Access the Keywords by 7 Tools / Options and thenclicking on click on the Keywords tab. To add a new the 8 new keywordkeyword, click onnew Add icon. Enter the keyword or character by using the Windows paste feature or by pressing the appropriate ASCII character code. For more information on ASCII Characters, look up Character Map in the Windows help system. To edit 9 click onor delete a selected keyword, the icon entitled: Delete selected keyword or Edit selected keyword. When all of changes have 10 been made,the desiredAccept button. press the
2 WeldOffice - Procedure Module - WPS
2.1 Creating a PQR (Procedure Qualification Record Page 1) 2.2 Creating a PQR (Procedure Qualification Record Page 2) 2.2.1 PQR Printout (Page 1) 2.2.2 PQR Printout (Page 2) 2.2.3 PQRD Printout (Page 1) 2.2.4 PQRD Printout (Page 2) 2.3 Creating a WPS (Welding Procedure Specification Page 1) 2.4 Creating a WPS (Welding Procedure Specification Page 2) 2.4.1 WPS Printout (Page 1) 2.4.2 WPS Printout (Page 2) 2.5 Creating a pWPS (Prequalified Welding Procedure Specification) 2.5.1 pWPS Printout
Creating a PQR
2.1
Procedure Qualification Record

On Tool Bar, the small drop-down 1 nextthe the Newclick onSelect ASME IX PQR.arrow to icon. Begin filling record by entering the header 2 information. out the filling out this record, make sure to While take advantage of the drop-down menus and databases rather than typing the information manually. As you fill out this grows 3 dynamically basedrecord, you will notice that it enter. on the information that you For example, the Post Weld Heat Treat section does not appear until you select With PWHT. WeldOffice with a 4 database of is equipped details comprehensivefor you. typical joint already drawn
C-spec
P.O.Box27604, Concord,CA 94527, (888)673-9777
C-specWeldOffice Software
For more information on selecting sketches refer to page 1.4 Drawings & Sketches As you select grow 5 supplying you a welding process, the form will to the with the required fields specific process selected. Notice that WeldOffice allows the use of up to three separate processes on a single PQR. When specifying the filler metal, 6 from the Filler Material Databaseremember to select it instead of manually typing the information. To do this, place the cursor in the SFA specification field and click on the database icon. Locate the desired material and double-click on it. Notice that WeldOffice enters the proper SFA, AWS, F and A numbers automatically. In addition processes, also 7 allows you to three weldingfive differentWeldOffice sizes to specify up to filler metal
for each process. To do this, click inside the filler metal size field and then locate the Add Column icon on the Tool Bar at the top of the screen. Click this icon and watch how this field splits with each click. This will also split all other applicable fields allowing specific information to be entered for each filler metal size. Notice Gas 8 This is that there are noof the fields available for SMAW. another feature dynamic forms. WeldOffice prevents entry of non-relevant information and minimizes potential introduction of errors. After entering values in Volts and Travel 9 speed fields, notice thatthe Amperes,instantly calculates WeldOffice
the Maximum heat input for you. Time saving features like this are included everywhere in the WeldOffice software . See next page for page two data entry instructions.
WeldOffice 2005.01.001 Catalog n

o
Copyright 2005 C-spec Software. All rights reserved worldwide.
Creating a PQR
(Page 2)
To enter data the second page of 10 PQR, click on into tab at the top of the the the page entitled PQR - Test Results. WeldOffice automatically 11 Notice howArea and Ultimate Unit calculates
2.2
C-spec
P.O.Box27604, Concord,CA 94527, (888)673-9777
Stress for you. Note: If the calculated Ultimate unit stress is below the specified requirements for the base metals on page one, WeldOffice will prompt you with a Code Checking warning after selecting the Type of failure and location.
Bend test information is already entered 12 for you. Based on the information entered on page one, WeldOffice s Code Checking automatically specifies the required testing.
13 When entering Toughness Test line of information, enter ONLY the top
data. When the first line is completed, click the cursor in the Specimen Number field on the second line. WeldOffice automatically replicates the test information from the previous line. For Welders name, normally 14 you entering aable to simply select a would be name from your own database of welders. But unless you have already entered a welders profile, you can enter this information manually or just leave this box blank.
15 Printing this PQR:

To print this record, go to the top of the screen and click on File. Select the second print option which will say something like Print Unassigned ASME PQR 00001 .
16 Instantly create a WPS from this PQR:

Now that you are finished creating this PQR, WeldOffice can automatically create a WPS using the data on this record. To do this, go to the top of the screen and click on File / Save As New . Then select WPS. WeldOffice will then take all applicable data from this PQR and place it on the WPS. Additionally, notice how the Code Checking supplies you with even more data straight out of the code such as the Thickness and Diameter ranges qualified.
2.2.1
C-spec
P.O. Box 27604, Concord, CA 94527
ASME IX Procedure Qualification Record (PQR)

C-spec WeldOffice Software Weld specforWindows
PQR record number Date BASE METALS (QW-403) Product form Weldedto: and tested: Notes Plate Plate Specification (typeorgrade) SA-53(TypeS,Gr.B) SA-53(TypeS,Gr.B) P no. 1 1 Grp-no. 1 1 Size Sch. Thick. .375 .375
(in.) Dia. (in.)
PQR-101 3/30/01
Revision 0
WPS record number Company name
WPS-101 C-spec
Revision 0
Without PWHT, With PWHT, With impacts
POST WELD HEAT TREATMENT (QW-407) Temperature Heating rate Cooling rate Notes JOINTS (QW-402) Joint design Backing: Retainers Groove angle Root opening Root face Single-V-groove None None 60 .125 .125
(F) 800 (F/hr) 200 (F/hr) 200
Time Method Method
(hrs) 8
Type
Stress relief
Furnace Still air
(deg.) (in.) (in.)
WELDING PROCESSES Welding process Type FILLER METALS (QW-404) SFA specification AWS classification Filler metal F-number Weld metal A-number Filler metal nominal composition Filler metal trade name Filler metal size Deposited thickness Maximum pass thickness Weld deposit chemistry Supplemental filler metal Supplemental filler metal vol. POSITION (QW-405) Position of groove Weld progression PREHEAT (QW-406) Preheat temperature Maximum interpass temperature GAS(QW-408) Shielding: Trailing: Backing: Gas type Flow rate Gas type Flow rate Gas type Flow rate
(cfh) (cfh) (cfh) (F) (F)
SMAW Manual
FCAW Semi-automatic
5.1 E6010 3 1
5.20 E70T-12 6 11
(in.) (in.) (in.)
3/32 0.125 0.063 -
1/8
1/8 0.250 0.125 -
3/32
i (.n)
1G 70 325
1G 200 350
75% Argon, 25% CO2 30 None None 30
ELECTRICAL(QW-409) Filler metal size Amperes Volts Travel speed Maximum heat input Current/polarity Wire feed speed Arc transfer mode TECHNIQUE(QW-410) String or weave Orifice/gas cup size C.T.W.D Multi/single pass Peening Initial/interpass cleaning Back gouging method Stringer and Weave Single and Multiple passes Not used Brushing None Stringer and Weave .5 .75 Single and Multiple passes Yes Brushing and Grinding None
(in.)
(in./min) (kJ/in.) (in./min)
3/32 100 28 6 28.0 DCEP (reverse polarity) -
1/8 110 - 115 28-30 7-8 29.5714 DCEP (reverse polarity)
1/8 135 30 7 34.7143 DCEP (reverse polarity) 120 Spray
3/32 130-170 28 7-9 40.8 DCEP (reverse polarity) 138
(in.)
Weldspec4.01.184 WeldOffice 2005.01.001 Catalogn PQR00001
Page 1 o f 2
2.2.2
C-spec
ASME IX Procedure Qualification Record (PQR) - Test results (PWHT)

C-spec WeldOffice Software Weld specforWindows
PQR record number Date TENSILE TESTS (QW-150) Specimen number

T-1 T-2
PQR-101 3/30/01 Width

(in.)
Revision 0
WPS record number Company name Area

(in)
WPS-101 C-spec Ultimate unit stress

(psi)
Revision 0 Reduced section Type of failure and location Brittle-Base Metal Brittle-Base Metal
Thickness
(in.)
Ultimate total load

(lb)
1.5 1.5
.375 .375
0.5625 0.5625
33000 32000
58500 57000
Comments
2 reduced section tension tests perQW-151.1 and QW-462.1(a) Type of test 2 transverse face bends per QW-161.2 and QW-462.3(a) 2 transverse root bends per QW-161.3 and QW-462.3(a) Acceptance criteria QW-163 QW-163 Result Acceptable Acceptable Comments see-ASMEIX-QW-451.1 see-ASMEIX-QW-451.1
GUIDED BEND TESTS (QW-160)
Comments TOUGHNESS TESTS (QW-170) Specimen Notch location number BM001 BM002 BM003 BM004 BM005 HZ001 HZ002 HZ003 HZ004 HZ005 WM001 WM002 WM003 WM004 WM005 Base Metal Base Metal Base Metal Base Metal Base Metal HAZ HAZ HAZ HAZ HAZ Weld Metal Weld Metal Weld Metal Weld Metal Weld Metal Specimen size
(in.)x(in.)
Notch type V-notch V-notch V-notch V-notch V-notch V-notch V-notch V-notch V-notch V-notch V-notch V-notch V-notch V-notch V-notch
Test temperature
(F) (ft lb)
Impact values
(%Shear) (Mils)
Drop weight break -
0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098 0.394x0.098
-20 -20 -20 -20 -20 -20 -20 -20 -20 -20 -20 -20 -20 -20 -20
125 125 125 125 125 125 125 125 125 125 125 125 125 125 125
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
45 45 45 45 45 45 45 45 45 45 45 45 45 45 45
Comments OTHER TESTS Type of test Visual examination per QW-302.4 Radiographic examination per QW-191 and QW-302.2 Acceptance criteria QW-194 QW-191.2 Result Acceptable Acceptable Comments see - A S M E I X - QW-452.1 Note (8) see - A S M E I X - QW-142, QW-304
Comments CERTIFICATION Welder's name Rod Laver ID Number 5555 Stamp number 500 Mechanical testing by Laboratory test number Test file number Tests conducted by Nick Mossman PQR-101 PQR-101 Nick Mossman
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.
Welding Engineer Name Signature
QA Manager Name Signature
Date
Date
WeldOffice 2005.01.001
Catalog n PQR00001
Page 2 of 2
2.2.3
C-spec
P.O. Box 27604, Concord, C A 94527
ASME IX Record of Welding Data ( PQRD)

C-spec WeldOffice Software
PQRD number PQR number WPS number WELDING PROCESSES Welding process Type BASE METALS (QW-403) Product form Material control number Specification (type orgrade) Nominal composition Trade name P number G number AWS group number Nominal pipe/tube size Schedule Length Width (OD) Thickness JOINTS (QW-402) Joint design Backing: Retainers Groove angle Root opening Root face Single-V-groove None None (deg.) 60 (in.) .125 (in.) .125 Plate SA-36 (UNSK02600) C-Mn-Si 1 1 I (in.) 18 (in.) 7 (in.) .375 Welded to: Product form Material control number Specification (type or grade) Nominal composition Trade name P number G number AWS group number Nominal pipe/tube size Schedule Length Width (OD) Thickness Plate SA-36 (UNSK02600) C-Mn-Si 1 1 I (in.) 18 (in.) 7 (in.) .375 SMAW Manual FCAW Manual PQRD-101 PQR-101 WPS-101 Revision 0 Revision 0 Revision 0 Date To be tested Company name 3/30/01 With PWHT C-spec
CLEANING/ROOT TREATMENT Surface preparation Initial/interpass cleaning Back gouging method POST WELD HEAT TREATMENT(QW-407) Temperature Heating rate Cooling rate Notes
(F) 800 (F/hr) 200 (F/hr) 200
None Brushing and Grinding None
Time Method Method
(hrs) 2
Type
Below lower transf. temp.
Furnace Air
Catalog n PQD00001
Page 1 o f 2
2.2.4
C-spec
ASME IX Record of Welding Data (PQRD)

PQRD number PASS INFORMATION Pass number Layer number WELDING PROCESSES Welding process Type FILLER METALS (QW-404)
PQRD-101
Revision 0
Date
3/30/01
1 1
2 2
3 3
4 4
5 5
6 5
SMAW Manual
SMAW Manual
FCAW Semi-automatic
FCAW Semi-automatic
FCAW Semi-automatic
FCAW Semi-automatic
Material control number SFA specification AWS classification Filler metal F-number Weld metal A-number Fille rmetal nominal composition Filler metal trade name Filler metal size Length of filler metal consumed Deposited thickness Maximum pass thickness Weld deposit chemistry Supplemental filler metal Supplemental filler metal vol. POSITION (QW-405) Position of groove Weld progression PREHEAT (QW-406) Preheat temperature Maximum interpass temperature GAS (QW-408) Shielding: Trailing: Backing: Gas type Flow rate Gas type Flow rate Gas type Flow rate
5.1 E6010 3 1
5.1 E6010 3 1
5.20 E70T-12 6 11
5.20 E70T-12 6 11
5.20 E70T-12 6 11
5.20 E70T-12 6 11
(in.) (in.) (in.) (in.)
3/32 15 .063 .063 -
1/8 15 .063 .063 -
1/8 36 .125 .125 -
3/32 36 .063 .063 -
3/32 36 .063 .063 -
3/32 36 .063 .063 -
(ft)
1G -
1G -
1G -
1G -
1G -
1G -
(F)
(F)
70 300
70 325
70 325
70 325
70 340
70 345
(cfh) (cfh) (cfh)
75% Argon, 25% CO2 30 None None -
75% Argon, 25% CO2 75% Argon, 25% CO2 75% Argon, 25% CO2 30 30 30 None None None None None None -
ELECTRICAL (QW-409) Filler metal size Amperes Volts Travel speed Maximum heat input Current/polarity Wire feed speed Arc transfer mode TECHNIQUE (QW-410) String or weave Orifice/gas cup size C.T.W.D Multi/single pass Peening Initial/interpass cleaning Back gouging method PASS PERFORMED/WITNESSED BY Welders name Recorded/witnessed by Date Data entry by Rod Laver Nick Mossman 3/30/01 Nick Mossman Rod Laver Nick Mossman 3/30/01 Nick Mossman Rod Laver Nick Mossman 3/30/01 Nick Mossman Rod Laver Nick Mossman 3/30/01 Nick Mossman Rod Laver Nick Mossman 3/30/01 Nick Mossman Rod Laver Nick Mossman 3/30/01 Nick Mossman Stringer Single pass Not used Brushing None Weave Multiple passes Not used Brushing None Weave Weave .5 .5 .75 .75 Single pass Multiple passes Yes Yes Brushing and Grinding Brushing and Grinding None None Stringer Stringer .5 .5 .75 .75 Multiple passes Multiple passes Yes Yes Brushing and Grinding Brushing and Grinding None None 3/32 1/8 1/8 3/32 3/32 3/32 100 110 135 170 140 135 28 30 30 30 28 28 (in./min) 6 7 7 7 8 8 (kJ/in.) 28.0 28.2857 34.7143 43.7143 29.4 28.35 DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity) DCEP(reverse polarity) (in./min) 120 138 138 138 Spray Spray Spray Spray
(in.)
(in.)
Catalog n PQD00001
Page 2 o f 2
Creating a WPS
Select ASME IX WPS.
2.3
Welding Procedure Specification

On the on the small 1 arrow Tool Bar, clickNew icon. drop-down next to the
C-spec
P.O. Box 27604, Concord, CA 94527, (888)673-9777
C-spec
For automatic creation of a WPS, please see item 16 on page 2.2. Begin 2 headerfilling out the record by entering the information. While filling out this record, make sure to take advantage of the drop-down menus and databases rather than typing the information manually. Take notice of the check marks in the 3 section of this example. The dynamicScope forms in WeldOffice use these marks to determine which fields are needed. For example, when With PWHT is not selected, WeldOffice will not require data to be entered for PWHT.
When specifying the filler metal, remember 4 select it from the Filler Material Database to instead of manually typing the information. To do this, place the cursor in the SFA field and click on the database icon . Locate and select the desired filler metal(s) and then press the Accept button. Notice that WeldOffice enters the proper SFA, Classification, F and A numbers automatically. Note: Multiple filler metal classifications may be specified. Everything that is selected will appear in the Notes section on page 2. WeldOffice allows up 5 welding processes. you to specifyyou to three Additionally, can also
specify up to five filler metal sizes for each process. To do this, click inside the Filler metal size field and then locate the Add Column icon on the Tool Bar at the top of the screen. Click this icon and watch how this field splits with each click. This will also split all other applicable fields allowing specific data to be entered for each filler metal size. Notice that are no Gas fields 6 for SMAW. there is another feature available This of the dynamic forms. WeldOffice prevents entry of non-relevant information and minimizes potential introduction of errors. See next page for page two data entry instructions.
Catalog n
o
(c)Copyright C-spec 1985 - 2005. All rights reserved worldwide.
Creating a WPS
(Page 2)
C-spec
P.O. Box 27604, Concord, CA 94527, (888)673-9777
2.4
To enter data into the second page of the WPS, click on the tab at the top of the page entitled WPS - Page Two.
WeldOffice is 8 comprehensiveequipped with a database of
typical joint details already drawn for you. For more information on these sketches refer to page 1.4 Drawings & Sketches .
To preheat 9 for specify the applicable on page the materials entered one, simply select up to four standards from WeldOffices dropdown lists and the Code Checking will supply the appropriate data.
10Printing this WPS:
When you are ready to print this record, go to the top of the screen and click on File . Then select the second print option which will say something like Print Unassigned ASME WPS 00001.
Automatically 11 from a PQR: create a WPS Another way to create a WPS is to have WeldOffice automatically generate the WPS off of a PQR. To do this you will need to open a completed PQR. If you have not yet made a PQR, please follow the instruction on page 2.1. With a PQR opened, go to the top of the screen and click on File / Save As New. Then select WPS. WeldOffice will begin to take all applicable data from the PQR and place it on the WPS. Additionally, notice how the Code Checking supplies you with even more data straight out of the code such as the Thickness and Diameter ranges qualified.
Catalog n
o
2.4.1
C-spec
ASME IX Welding Procedure Specification (WPS)

C-spec WeldOffice Software Wel dspecforWindows
WPS record number Date Supporting PQR(s) Reference docs.
WPS-101 1/25/02 PQR-101-Rev0
Revision 0
Qualified to Company name
ASMEIX C-spec
Scope
Shielded metal arc and Flux cored arc welding of carbon steel for impact tested and PWHT application Groove, fillet, no PWHT(As-welded), impact testing, with PWHT
Joint
Joint details for this welding procedure specification in: JOINTS section of this WPS, Production drawings, Engineering specifications, Reference documents
BASE METALS (QW-403) Type Welded to Backing: Retainers Notes Carbon steel(P1) Carbon steel(P1) None None P-no. 1 P-no. 1 P-no. Grp-no. 1 Grp-no. 1 Grp-no. Complete pen. Impact tested Partial pen. Fillet welds
THICKNESS RANGE QUALIFIED As-welded

Min. Max.
(in.)
With PWHT
Min. Max.
0.063 0.375 0.063 no min.
0.75 0.75 0.75 no max.
0.063 0.375 0.063 no min.
0.75 0.75 0.75 no max.

(in.)
DIAMETER RANGE QUALIFIED As-welded

Min. Max.
With PWHT
Min. Max.
Nominal pipe size FILLER METALS(QW-404) SFA SMAW FCAW Sup. filler WELDING PROCEDURE Welding process Type Preheat temperature Maximum interpass temperature Filler metal size Layer number Position of groove Weld progression Current/polarity Amperes Volts Travel speed Maximum heat input Wire feed speed Arc transfer mode Shielding: Trailing: Backing: String or weave Orifice/gas cup size C.T.W.D Multi/single pass Maximum pass thickness Weld deposit chemistry Notes Single or multiple passes 0.500 Gas type Flow rate Gas type Flow rate Gas type Flow rate
(cfh) (cfh) (cfh) (in./min) (kJ/in.) (in./min) (F) (F) (in.)
no min.
no max.
no min.
no max.
(in.)
THICKNESSRANGEQUALIFIED Classification E6010 (smaw note) E70T-12 (fcaw note) F-no. 3 6 A-no. 1 11 Chemical analysis or Trade name As-welded
Min. Max.
With PWHT
Min. Max.
5.1 5.20 -
no min. no min.
0.25 0.5
no min. no min. -None-
0.25 0.5
SMAW Manual 70 425 3/32 All All Uphill DCEP(reverse polarity) 100-115 28-32 6-8 28.0 Stringer or Weave 30 1/8 All All Uphill DCEP(reverse polarity) 110-135 27-33 7-9 29.5714 1/8 All All Uphill&Downhill DCEP(reverse polarity) 110 - 1 3 5 27-32 7-10 34.7143 120-145 Spray
FCAW Semi-automatic 200 450 3/32 All All Uphill&Downhill DCEP(reverse polarity) 120-180 28-34 7 - 11 40.8 130-160 Spray 75% Argon, 25% CO2 30 None None Stringer or Weave .5 .75 Single or multiple passes 0.500
WeldOffice Catalog n
2005.01.001 WPS00001
Page 1 o f 2
2.4.2
C-spec
WeldspecforWindows
ASME IX Welding Procedure Specification (WPS)

C-spec WeldOffice Software WeldspecforWindows
WPS record number Date
WPS-101 1/25/02
Revision 0
Qualified to Company name
ASMEIX C-spec
JOINTS(QW-402) Typical joint(s). See actual production drawings and engineering specifications for details.
PREHEAT TABLE Applicable standard ASME Section VIII Div.1 175(F) for thickness over 1(in.) and specified maximum carbon content over 0.30%. 50(F) for all other materials.
ASME Section III Div.1-NB
250(F) for thickness over 1(in.) and specified maximum carbon content over 0.30%. 200(F) for thickness over 1.5(in.) and maximum carbon content of 0.30% or less. 50(F) for fillet welds 1/2(in.) and less used to attach parts not carrying loadings due to internal pressure. 50(F) for all other materials.
ASME B31.1
175(F) for thickness over 1(in.) and specified maximum carbon content over 0.30%. 50(F) for all other materials.
ASME B31.3
50(F) for thickness less than 1(in.) and specified minimum tensile strength not over 71000(psi). 175(F) for 1(in.) and greater thickness, or if specified minimum tensile strength is over 71000(psi).
POST WELD HEAT TREATMENT (QW-407) Temperature Heating rate Cooling rate Notes TECHNIQUE (QW-410) Peening Surface preparation Initial/interpass cleaning Back gouging method NOTES NOTES: The following AWS/SFA classifications can be used with this procedure: (smaw note) E6010,E6011 (fcaw note) E70T-12,E70T-12M,E71T-12,E71T-12M Not used None Brushing and Grinding Thermal
(F) (F/hr) (F/hr)
800 200 200
Time Method Method
(hrs)
1hr/(in.) Furnace Still air
Type
Stress relief
Date
Date
WeldOffice 2005.01.01 Catalog n WPS00001
Page 1 o f 2
Creating a pWPS
Prequalified Welding Procedure
On the Tool click on the small drop1 down arrow Bar,next to the New icon. Select AWS D1.1 pWPS.
C-spec
2.5
C-spec
P.O.Box27604, Concord,CA 94527, (888)673-9777
In one simple step, most of the 2 prequalified WPS will be filled out automatically. Place the cursor in the Joint type field and click on the database button. Locate the desired joint from the database of prequalified joints and double-click on it.
For were not 3 filledthe fields that necessaryautomatically in, enter the information. Whenever possible, select the desired data from the drop-down menus or databases rather than typing the information manually.
When specifying the 4 remember to select itfiller metal, from the Filler Material Database instead of manually typing the information. To do this, place the cursor in the AWS Specification field and click on the database icon . Locate and select the desired filler metal and then press the Accept button. This will enter the proper AWS Specification and AWS Classification numbers
WeldOffice has provided a 5 Notice that sketch for you. WeldOffice completed
is equipped with a comprehensive database of pre-drawn typical joint details. For more information on these sketches refer to page 1.4 Drawings & Sketches.
Based on the information entered, 6 Code Checking in WeldOffice the
automatically supplies the proper Preheat/Interpass data. These Code Checking features will greatly reduce (or eliminate) the need to look up information in the code.
7 Printing this WPS:
When you are ready to print this record, go to the top of the screen and click on File. Then select the second print option which will say something like Print Unassigned ASME PWP 00001.
WeldOffice 2005.01.01 Catalog n
2.5.1
C-spec
AWS D1.1 Prequalified Welding Procedure Specification (pWPS)

Identification # Company name Welding process Process type Joint design used Joint type Joint design Backing Backing material Root opening (R)* Root face (f)* Groove angle (a)* Radius(J-U)* Backgouging Backgouging method Base metals Spec., type or grade Thickness: Groove Fillet Diameter(Pipe) Filler metals AWS Specification AWS Classification Shielding Flux Electrode-flux (class) Gas composition Gas flow rate Gas cup size Welding procedure Layer Pass Process Filler metal class Filler metal diameter
(in.) (in.) (in.) (in.)
FC-H-1 8/20/01 8/20/01 Groove F,V,OH Fillet F,V,OH Up
Rev.
C-spec GMAW Semi-automatic
Originated b y Date Authorized b y Date Position Welding position: Vertical progression Electrical characteristics Transfer mode(GMAW) Current type Other Technique Stringer or weavebead Multi/single pass (perside) Number of electrodes Spacing: Longitudinal Lateral Angle Contact tube to work Peening Interpass cleaning Preheat Preheat temp.: Interpass temp.: Min. Min. Max.
(F) (F) (F)
(in.) (in.) (deg.) (deg.)
B-Butt joint Single V groove(2) Yes AWS D1.1 Table 3.1 Group I 3/16, +1/16,-0 (+1/4,-1/16) n/a 30, +10, - 0 (+10,-5) n/a No n/a
*Datum, As Detailed (AsFit-Up)
Globular DCEP
AWS D1.1 Table 3.1 Group I T1:unlimited T1:unlimited Unlimited
(in.) (in.) (deg.) (in.)
5.18 ER70S-2
Stringer or Weave Single or Multiple Single electrode 0.5 - 1 Not permitted Brushing or grinding
(cfh) (in.)
75% Argon, 25% CO2 25-40 5
See notes See notes See notes
Postweld heat treatment Temperature Time

(F) (hrs)
None -
Current type / polarity

DCEP
Amps
Wirefeed speed
(in./min)
Volts
Travel speed
(in./min)
Joint details
All
All
GMAW
ER70S-2
.035
100-135
120-150
25-35
4-10
Designation Notes PREHEAT/INTERPASS For thickness 1/8 to 3/4(in.): 32(F). Preheat to 70(F) if the base metal temperature is below 32(F). Over 3/4 thru 1-1/2(in.): 150(F). Over 1-1/2 thru 2-1/2(in.): 225(F). Over 2-1/2(in.): 300(F).
B-U2a-GF
Welding Engineer Name Date Signature
QA Manager Name Date Signature
Signature 3 Name Date Signature
Signature 4 Name Date Signature
2005.01.001 PWP00001
(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide. P a g e 1 of 1
3.
WeldOffice - Performance Module - WPQ

3.1 Creating a WPQ (Welder Performance Qualification) 3.1.1 WPQ Printout 3.2 Managing Welders (Welder Profile Database) 3.2.1 Reporting on Expiration Dates & Qualified Ranges 3.2.1.1 Expiration Report Printout 3.2.1.2 Qualification Report Printout 3.3 Finding Qualified Welders 3.4 Expiration Date Maintenance (Welder Maintenance Log) 3.4.1 WML Printout
Creating a WPQ
3.1
Welder Performance Qualification

C-spec
On the Tool Bar, the 1 arrow next to theclick onicon.small drop-down New Select ASME IX WPQ. Begin filling out the record by entering the 2 Welders information. While filling out this record, make sure to take advantage of the drop-down menus and databases rather than typing the information manually. Do manually. 3 Thenot enter Range Qualified data take care Code Checking in WeldOffice will
P.O. Box 27604, Concord, CA 94527, (888)673-9777
of all of these fields for you. All you need to enter is the Actual Values of the welder qualification test and the Code Checking will fill in the qualified ranges based on the Actual Values that you enter. As you select a welding 4 grow supplying you with process, the form will the required fields specific to the process selected. Notice that WeldOffice allows the use of up to three separate processes on a single WPQ. When specifying the filler metal, remember to 5 select it from the Filler Material Database instead of manually typing the information. To do this, place the cursor in the Filler metal specification field and click on the database icon . Locate the desired filler metal and double-click on it. Notice that WeldOffice enters the proper Spec.#, Class.# and F# automatically. Testing information is already entered for you. 6 Based on the information previously entered, WeldOffices Code Checking automatically specifies the required testing.
7 Printing this WPQ:
To print this record, go to the top of the screen and click on File. Select the second print option which will say something like: Print Unassigned ASME WPQ 00001.
8 Instantly create a WPQ from another WPQ:
One of the best time-saving features in WeldOffice is the ability to create duplicates of a completed WPQ. To do this, go to the top of the screen and click on File / Save As New. Then select WPQ. WeldOffice will then create a duplicate of this current record. This feature allows incredible speed of data entry when entering identical WPQs.
2005.01.001
3.1.1
C-spec
P.O. Box 27604, Concord, CA 94527, (888) 673-9777
ASME Section IX - Welder Performance Qualification (WPQ)

Welder's name ID Number Date of birth Stamp number Company name Division BASE METALS(QW-403)
Rod Laver 5555 4/17/23 500 C-spec Concord
Test date WPQ record number Standard test number WPS record number Qualification code
1/6/02 500-5555 Rev. Rev. ASME Section IX
Product form Welded to: Joint type VARIABLES Type of weld joint Base metal BASE METALTHICKNESS Plate thickness Pipe/tube thickness Pipe diameter PROCESS VARIABLES Welding process Type Backing Filler metal specification Filler metal classification Filler metal F-number Number of layers deposited (in.) Weld deposit thickness (Actual position tested) Weld position
Groove-Plate&Pipe>24" Groove-Pipe2.875"to24" Groove-Pipe<2.875" Fillet-Plate&Pipe>24" Fillet-Pipe2.875"to24" Fillet-Pipe<2.875" (in.) (in.) (in.)
Specification (type or grade) SA-106(B) SA-106(B)
Pno. 1 1
Grp-no. 1 1
Size 6 6
Sch. XX XX
Thick. 0.864 0.864
(in.) Dia.
(in.)
Pipe Pipe Groove
6.625 6.625
Actual values Pipe-Groove P1toP1 Groove 0.864 6.625 Fillet Actual values SMAW Manual Without 5.1 E6010 3 2 0.250 6G FCAW Semi-automatic With 5.20 E71T-12M 6 3 min 0.614 6G SMAW Manual With,without 5.xx Any 3(1..3w/backing) 0.5max All All All All All Up Overlay Groove no limit no limit 2.875 min
RANGE QUALIFIED Groove and Fillet welds P-no./S-no.1 thru 11, 34, 4X Fillet no limit no limit no limit RANGE QUALIFIED FCAW Semi-automatic With 5.xx Any 6 nolimit All All All All All Up With,without Spray,pulse,globular Overlay -
Progression Backing gas GMAW transfer mode (QW-409) TESTS Type of test
Up -
Without Globular
Acceptance criteria QW-163 QW-194
Result Acceptable Acceptable
Comments see-ASMEIX-QW-452.1Note(4) see-ASMEIX-QW-452.1Note(8)
4 transverse side bends per QW-161.1 and QW-462.2 Visual examination per QW-302.4
Notes CERTIFICATION Tests conducted by Mechanical tests by Nick Mossman Nick Mossman Laboratory test number Test file number 001 001
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in ac cordance with the requirements of Section IX of the ASME Code.
Date
Date
Signature 3 Name Signature
Signature 4 Name Signature
Date
Date
WeldOffice 2005.01.001 Catalog n WPQ00012
Page1 of 1
Managing Welders
Using the Welder Profiles Database
To open the Welder Profiles Database, click on 1 Tools and then Welder Profiles. To the Profile 2 theadd a Welder towelder icondatabase, click on Create a new and the Welder details box will appear. Fill in the details about the welder and then press the Accept button. To edit a welders profile, double-click 3 welders name and the Welder detailson the box will appear. Make the desired changes and then press the Accept button. Assigning welders 4 organization to the to groups can add managing database and ease tasks. To add a group, click on the View welders in each group icon. Next click on the Add a new group icon. This will bring up the Welder Group details box where you can type in the group name. When a name has been assigned, press the Accept button. Examples of these groups may include: -Welders qualified to weld with a special process. -Welders qualified to weld a critical component. -Welders approved to work for a special client. Once groups have been created, welders 5 then have one or more groups assigned tocan them. To do this, first click on the icon entitled Assign groups to individual welders. Next, select a welder that is to have a group assigned by clicking on the welders name. Grouping information will appear in the two large boxes at the bottom of the screen. The left box contains the groups that are assignable to the selected welder and the right box contains the groups that are currently assigned to the selected welder. To assign a group click on the desired item in the left box Then click on the red arrow that points to the right in order to move that group into the right box. To remove a group that is assigned to a welder, click on the desired group in the right box and then click the red arrow that points to the left. This will remove the selected welder from that group. For more instructions related 6 welders, refer to the followingto managing instruction pages and click on the associated icon at the top of this screen: 3.2.1 Creating an Expiration Report 3.2.2 Creating a Qualification Range Report
3.2
Managing Welders (continued)

Reporting on Expiration Dates and Qualified Ranges
Open the Welder Profiles 1 on Tools and then WelderDatabase.by clicking Profiles Select welder for which an Expiration 2 Report theQualified Range Report is to be or generated. Note: To select multiple welders, hold the Ctrl key down while clicking on each of the desired welders names.
3.2.1
To generate the Expiration 3 selected welder(s), click onReport for the the Show welder expiration report icon.
Several icons are provided to 4 content being displayed in thechange the Qualification Expiration Report. Hover the pointer over these icons and a Tool Tip will appear specifying the function of each icon.
Based on in 5 upper rightthe dates that are specifiedthe the hand corner, the dates in Expiration Report are displayed in various colors. -Black dates are those that will expire after the specified dates. -Red dates are those that will expire within the specified dates. -Gray dates are those that are already expired These dates are changeable in order to allow a custom report of expiration dates.
To generate Qualified Ranges Report, go 6 back into theamain Welder Profiles database and click on the Show welder qualification ranges report icon.
As with the 7 provided to Expiration report, several icons are change the content being displayed in the Qualified Ranges Report. Hover the pointer over these icons and a Tool Tip will appear specifying the function of each icon.
To print either one of these reports, click the 8 Print icon located in the lower left corneron the of screen.
Finding Qualified Welders

Searching welder qualifications based on production parameters
3.3
Open the Welder Selection Database by clicking on Tools and then Find qualified welders.
In the fields provided, enter some of the welding variables for which qualified welders are needed. Typically these will be actual variables that will be encountered on work that is to be performed.
When one or more variables has been specified, click on the Find button in the lower right hand corner of the screen. This will display a list of the welders that have qualified ranges covering the variables that you have specified.
Several icons are provided in the top Tool Bar of the Find Qualified Welders report which allow the displayed content to be changed. Hover the mouse pointer over these icons and a Tool Tip will appear specifying the function of each icon.
As with most of the database reports generated in WeldOffice , the columns that appear in this report are changeable in order to fit a wide variety of needs. For more information on customizing columns that appear in reports, please refer to page 1.8.4 Selection Lists.
To print out this report, click on the Print icon located in the lower left corner of the screen.
Expiration Date Maintenance

Using the Welder Maintenance Log
The Welder Maintenance Log is designed to maintain a continuous history of a welders use of a process. Use the Welder Maintenance Log to document a welders use of a process and to provide evidence that qualifications have not expired. Note: These logs are created automatically when a welder is added to the Welder Profile database. Manual creation of a Welder Maintenance Log is not necessary.
3.4
The four items in this example that have 1 WPQ/WPS number, were all entered a automatically. These items are provided as soon as a Welder Performance Qualification(WPQ) has been entered. Note: Entries linked to a WPQ can not be altered or deleted.
All other 2 manually.WML entries need to be entered In this example, the manually entered items have a Job reference number listed. This is to provide evidence or a reminder of why the item was entered.
made for a single 3 Notice that all entries type are grouped process and process together. This grouping allows WeldOffice-WPQ to calculate the current Expiration date by adding 6 months to the highest date in the group. Note: If a date other than 6 months is desired, this setting can be changed in Tools/Options.
To add an WML, click 4 icon titled entry to the job weld. on the Enter new This will bring up the Weld log entry details box.
Fill in the details of the weld log entry and 5 then press the Accept button. This will add another entry to the WML. Note: By default the current date is automatically entered in the Weld log entry details box. If back dated entries are to be entered, the date must be changed manually.
3.4.1
C-spec
P.O. Box 27604, Concord, C A 94527, (888)673-9777
ASME - Welder Maintenance Log (WML)

Welder's name ID Number Date of birth Stamp number Company name Division Rod Laver 5555 4/17/23 500 C-spec Concord Status Active
Welding process FCAW
Process type Semi-automatic
WPQ/WPS number 500-5555 WPS-101 WPS-101 102-500 WPS-101 WPS-101 102-500
WQT/Job reference number
Approved/Entered by (wpq-00012) Sys Sys
Date 1/6/02 8/2/01 2/25/01 9/13/00 8/2/01 2/25/01 9/13/00 9/20/00 4/10/00 11/15/99 1/6/02 10/8/00 4/10/00 11/15/99
Expiration date 7/6/02
102 Sys Sys 102 103 102 101 (wpq-00012) 103 102 101
GMAW
Semi-automatic
2/2/02
GTAW
Manual 101-500 500-5555
10/10/00
SMAW
Manual
7/6/02
101-500
WeldOffice 2005.01.001 Catalog n WML00001
Page1 of 1
4 WeldOffice- NDE Module

4.1 Creating RT Reports (Radiographic Testing) 4.1.1 RT Report Printout 4.2 Creating UT Reports (Ultrasonic Testing) 4.2.1 UT Report Printout 4.3 Creating MT Reports (Magnetic Particle Testing) 4.3.1 MT Report Printout 4.4 Creating PT Reports (Penetrant Testing) 4.4.1 PT Report Printout 4.5 Creating General Reports (Custom Testing Report) 4.5.1 General Report Printout 4.6 Source & Film Databases
Creating an RT Report
Radiographic Examination Report
On the Tool Bar, the 1 arrow next to theclick onicon.small drop-down New Select Radiographic Report. Begin out the record by the 2 Projectfilling Client information.enteringfilling out and While this record, make sure to take advantage of the drop-down menus and databases to select your data rather than typing the information manually. When , make 3 sure toentering the Examination resultsthe enter the welder that performed welding, the length of the examined area, length of rejectable welding, and the process used. Tracking this data will enable the use of Performance Reports which determine reject rates and helps to monitor production weld quality.
4.1
The Examination results section of this form 4 never ending. Continue adding as many lineis items as needed and WeldOffice-NDE will automatically span your report over as many pages as necessary.
Based on the number of techniques specified 5 the Examination results section (A,B,C,D), in WeldOffice-NDE provides the proper number of Equipment and Technique details sections.
When the 6 details,filling outand Equipment and Techniques Source Film data can be entered straight out of the Source and Film Profile databases preventing the need to ever enter the same information twice. Additionally, Curies will be automatically calculated based on the date at the top of the record. See page 4.6 Source & Film Databases
Instead of drawing an NDE Technique sketch, 7 database of these images are already includeda in the Sketch Selection Manager. See page: 1.4 Drawings & Sketches To click 8 thesign the record, simply box. your cursor in appropriate Signature This will input
the name and signature of the person currently logged in, as well as the current date. For more information on electronic signatures, see page 1.7.2 Security Settings
(c) Copyright C-spec 1985 -2005. All rights reserved worldwide.
4.1.1
C-spec
P.O. Box 27604, Concord, CA 94527, (888) 673-9777
Radiographic Examination Report (RT)

NDE procedure number Client Project Location Project specification Acceptance standards Examination results Weldpiece ID Weld001 Area Result Discontinuity Comments Tech. Power Plant Company ABC Power Plant Boonyville, USA ABCPP-001 ASME Section 1 Exam date Projet ID number Job/serial number Drawing number NDE reference number
RT 001 3/14/01 Project 001 Job # 0 0 1 Drawing 001 N/A
Welder ID
Weld Area 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5
Defect length 0 .75 .25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Process
Weld002
Weld003
Weld004
Weld005
Weld006
0-1 1-2 2-3 3-0 0-1 1-2 2-3 3-0 0-1 1-2 2-3 3-4 0-1 1-2 2-3 3-0 0-1 1-2 2-3 3-4 4-5 5-0 0-1 1-2 2-3 3-4 4-5 5-0
ACC REJ REJ ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC
A Incomplete penetration Incomplete penetration A
5555
SMAW
7777
SMAW
7777
SMAW
5555
SMAW
5555
FCAW
5555
FCAW
Equipment and Technique details - Technique "A" SourceS/N Type / kV Curies/mA Size IQI type IQI size IQI side Dev. time/temp Density range 91010 Iridium 192 62 0.10 Hole 15-2T Film 5 min/68F 2.8 - 3.2 Source to film Object to film Material Pipe dia./Plate Thickness Shim. Screen type 13 .75 C-Fe 12 .375 .125 Lead Screen size Film type Film make Film speed Film size Film per cassette Total film Unsharpness Ug Exposure time .005 / .010 1 Kodak T 3.5x8.5 1 16 .004 45Sec.
Double Wall Exposure/Single Wall View
Equipment and Technique details - Technique "B" SourceS/N Type / kV Curies/mA Size IQI type IQI size IQI side Dev. time/temp Density range 91010 Iridium 192 62 0.10 Hole 20-2T Source 5min/68F 2.4 - 2.9 Source to film Object to film Material Pipe dia./Plate Thickness Shim. Screen type 13 .5 C-Fe 26 .375 .125 Lead Screen size Film type Film make Film speed Film size Film per cassette Total film Unsharpness Ug Exposure time .005 / .010 1 Kodak T 3.5 x 1 7 1 12 .006 32Sec.
Single Wall Exposure/Single Wall View
We, the undersigned, certify that the statements in this record are correct and that the welds and/or pieces were examined in accordance with the requirements of the above specified project specification and acceptance standard.
NDE Technician
Name Date Level Name Date
Signature
Client
Signature
Certifying Authority
Name Date
Signature
WeldOffice 2005.01.01 Catalog n RT-00001
Page1 of 1
Creating a UT Report
Ultrasonic Examination Report
On the Tool Bar, the 1 arrow next to theclick onicon.small drop-down New Select Ultrasonic Report.
4.2
Begin out the record by the 2 Projectfilling Client information.enteringfilling out and While this record, make sure to take advantage of the drop-down menus and databases to select your data rather than typing the information manually.
When 3 sure toentering the Examination results, make enter the welder that performed the welding, the length of the examined area, length of rejectable welding, and the process used. Tracking this data will enable the use of Performance Reports which determine reject rates and helps to monitor production weld quality.
The Examination 4details sections onresults and Disontinuity this form are never ending. Continue adding as many line items as needed and WeldOffice-NDE will automatically span your report over as many pages as necessary.
Based on the number of techniques specified 5 the Examination results section (A,B,C,D), in WeldOffice-NDE provides the proper number of Equipment and Technique details sections.
To draw a 6 AmplitudeDAC curve, click inside the Distance Correction Curve box. This will bring you into the Sketch Selection Manager. Double-click on Blank drawing at the top of the list of files. This will bring you into your Default Drawing program with a new blank DAC graph. Draw the desired curve on the graph and then close the drawing program. This will place the new DAC Curve onto your record. For more information on the drawings, See page: 1.4 Drawings & Sketches
To click 7 thesign the record, simply box. your cursor in appropriate Signature This will input the name and signature of the person currently logged in, as well as the current date. For more information on electronic signatures, see page 1.7.2 Security Settings
4.2.1
C-spec
P.O. Box 27604, Concord, CA 94527, (888)673-9777
Ultrasonic Examination Report (UT)

NDE procedure number Client Project Location Project specification Acceptance standards Examination results Weldpiece ID Weld001 Weld002 Weld003 Weld004 Weld005 Weld006 Weld007 Weld008 Weld009 Weld010 Weld011 Weld012 Area Result Discontinuity Comments Tech. Power Plant Company ABC Power Plant Boonyville, USA ABCPP-001 ASME Section 1 Exam date Project ID number Job/serial number Drawing number NDE reference number
UT 001 3/14/01 Project 001 Job # 0 0 1 Drawing 001 N/A
Welder ID
Weld Area 10 10 10 10 10 10 10 10 10 10 10 10
Defect length 0 0 0 0 0 .75 .25 0 0 0 0 0
Process
All All All All All All All All All All All All
ACC ACC ACC ACC ACC REJ REJ ACC ACC ACC ACC ACC
Incomplete penetration Incomplete penetration
A A A A A A A A B B B B
5555 5555 5555 5555 5555 5555 5555 5555 7777 7777 7777 7777
FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW
Discontinuity details Weldpiece ID 50% DAC or 1/2Max. amplitude Discontinuity
Weld006 Weld007
1 1
70 70
Up Up
100 90
2.25 2.25
2.00 2.00
18" 3.5"
2.00 2.1
1.80 1.88
2.50 2.35
2.30 2.20
.75 .25
.25 .20
.75 .75
Rej Rej
Equipment and Technique details - Technique "A" Instrument make Model/Serial number Transducer angle/freq. Transducer size Cal.block-type Cal.block-material Exam material type Exam material thickness Surface condition Scr. height linearity cal.date Ampl.control linearity cal.date Beam spread meas.cal.date Epoch III EIII/001 70/2.25 .5x.5 IIW SS C-Fe 1 As welded 2/14/01 2/14/01 2/14/01 Reference d B Scanning d B Delay Range Frequency Damping Reject Filter Zero Velocity Energy Memory 55 75 0 10 2.25 None Off Off .150 .323 Hi #1
Equipment and Technique details - Technique "B" Instrument make Model/Serial number Transducer angle/freq. Transducer size Cal.block-type Cal.block-material Exam material type Exam material thickness Surface condition Scr. height linearity cal.date Ampl. control linearity cal.date Beam spread meas. cal. date Epoch III EIII/001 45 .5x.5 IIW SS C-Fe 1 Aswelded 2/14/01 2/14/01 2/14/01 Reference d B Scanning d B Delay Range Frequency Damping Reject Filter Zero Velocity Energy Memory 50 68 0 10 2.25 None Off Off .240 .323 Hi #2
We, the undersigned, certify that the statements in this record are correct and that the welds and/or pieces were examined in accordance with the requirements of the above specified project specification and acceptance standard.
NDE Technician
Signature
Client
Signature
Name Date
Signature
WeldOffice 2005.01.001 Catalog n UT-00001
(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide. Page1 of 1
Creating an MT Report
Magnetic Particle Examination Report
On the Tool click on the small drop1 down arrow Bar,next to the New icon. Select MPI Report.
4.3
Begin filling out the record by entering 2 the Project and Client information. While filling out this record, make sure to take advantage of the drop-down menus and databases to select your data rather than typing the information manually.
When entering the 3 results, make sureExamination to enter the welder that performed the welding, the length of the examined area, length of rejectable welding, and the process used. Tracking this data will enable the use of Performance Reports which determine reject rates and helps to monitor production weld quality.
The Examination 4 this form is never results section of ending. Continue adding as many line items as needed and WeldOffice-NDE will automatically span your report over as many pages as necessary.
Based on the number of techniques 5 specified in the Examination results section (A,B,C,D), WeldOffice-NDE provides the proper number of Equipment and Technique details sections.
To sign the record, simply click your 6 cursor in the appropriate Signature box. This will input the name and signature of the person currently logged in, as well as the current date. For more information on electronic signatures, see page 1.7.2 Security Settings
4.3.1
C-spec
P.O. Box27604, Concord,CA 94527, (888) 673-9777
Magnetic Penetrant Examination Report (MT)

NDE procedure number Client Project Location Project specification Acceptance standards Examination results Weldpiece ID Weld001 Weld002 Weld003 Weld004 Weld005 Weld006 Weld007 Weld008 Weld009 Weld010 Weld011 Weld012 Weld013 Weld014 Weld015 Weld016 Weld017 Weld018 Weld019 Weld020 Weld021 Weld022 Weld023 Weld024 Weld025 Weld026 Weld027 Weld028 Weld029 Weld030 Weld031 Weld032 Weld033 Weld034 Weld035 Weld036 Weld037 Weld038 Area Result Discontinuity Comments Tech. Power Plant Company ABC Power Plant Boonyville, USA ABCPP-001 ASME Section 1 Exam date Project ID number Job/serial number Drawing number NDE reference number
MT001 3/14/01 Project 001 Job # 0 0 1 Drawing 001 N/A
Welder ID
Weld Area 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
Defect length .25 .25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Process
All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All
REJ REJ ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC
Porosity Porosity
A A A A A A A A A A A A A A A A B B B B B B B B B B B A A A A B B B B B B B
1111 1111 1111 1111 2222 2222 2222 2222 3333 3333 3333 3333 4444 4444 4444 4444 7777 8888 8888 8888 8888 1111 1111 2222 2222 3333 3333 5555 5555 5555 5555 6666 6666 6666 6666 7777 7777 7777
FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW
Equipment and Technique details - Technique "A" Description of equipment Type of magnetic particles Magnetizing process Magnetic field strength AC Yoke Dry visible Continuous Field indicator satisfactory Magnetic field direction Magnetizing current Material type Surface condition Longitudinal AC C-Fe As Welded
Equipment and Technique details - Technique "B" Description o fequipment Type o f magnetic particles Magnetizing process Magnetic field strength DC Yoke Wet fluorescent Continuous Field indicator satisfactory Magnetic field direction Magnetizing current Material type Surface condition Circular/Longitudinal DC C-Fe As Welded
We,the undersigned, certify that the statements in this record are correct and that the welds and/or pieces were examined in accordance with the requirements of the above specified project specification and acceptance standard.
NDE Technician
Signature
Client
Signature
Name Date
Signature
WeldOffice 2005.01.001 Catalog n MT-00001
(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide. Page1 of 1
Creating a PT Report
Liquid Penetrant Examination Report
On the Tool click on the small drop1 down arrow Bar,next to the New icon. Select LPI Report.
4.4
Begin filling out the record by entering 2 the Project and Client information. While filling out this record, make sure to take advantage of the drop-down menus and databases to select your data rather than typing the information manually.
When entering the 3 results, make sureExamination to enter the welder that performed the welding, the length of the examined area, length of rejectable welding, and the process used. Tracking this data will enable the use of Performance Reports which determine reject rates and helps to monitor production weld quality.
The Examination 4 this form is never results section of ending. Continue adding as many line items as needed and WeldOffice-NDE will automatically span your report over as many pages as necessary.
Based on the number of techniques 5 specified in the Examination results section (A,B,C,D), WeldOffice-NDE provides the proper number of Equipment and Technique details sections.
To sign the record, simply click your 6 cursor in the appropriate Signature box. This will input the name and signature of the person currently logged in, as well as the current date. For more information on electronic signatures, see page 1.7.2 Security Settings
4.4.1
C-spec
P.O. Box 27604, Concord, CA 94527, (888) 673-9777
Liquid Penetrant Examination Report (PT)

NDE procedure number Client Project Location Project specification Acceptance standards Examination results Weldpiece ID Weld001 Weld002 Weld003 Weld004 Weld005 Weld006 Weld007 Weld008 Weld009 Weld010 Weld011 Weld012 Weld013 Weld014 Weld015 Weld016 Weld017 Weld018 Weld019 Weld020 Weld021 Weld022 Weld023 Weld024 Weld025 Weld026 Weld027 Weld028 Weld029 Weld030 Weld031 Weld032 Weld033 Weld034 Weld035 Weld036 Weld037 Weld038 Area Result Discontinuity Comments Tech. Power Plant Company ABC Power Plant Boonyville, USA ABCPP-001 ASME Section 1 Exam date Project ID number Job/serial number Drawing number NDE reference number
PT001 3/14/01 Project 001 Job # 0 0 1 Drawing 001 N/A
Welder ID
Weld Area 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
Defect length .25 .25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Process
All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All
REJ REJ ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC ACC
Porosity Porosity
A A A A A A A A A A A A A A A A B B B B B B B B B B B A A A A B B B B B B B
1111 1111 1111 1111 2222 2222 2222 2222 3333 3333 3333 3333 4444 4444 4444 4444 7777 8888 8888 8888 8888 1111 1111 2222 2222 3333 3333 5555 5555 5555 5555 6666 6666 6666 6666 7777 7777 7777
FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW
Equipment and Technique details - Technique "A" Penetran tmethod Penetrant type Penetrant dwell time Developer type Visible Solvent removable 5 Min. Non-Aqueous Developer dwell time Pre cleaning method Surface condition Material type 5 Min. Solvent cleaning As welded C-Fe
Equipment and Technique details-Technique"B" Penetrant method Penetrant type Penetrant dwell time Developer type Fluorescent Water washable 8 Min. Aqueous Developer dwell time Precleaning method Surface condition Material type 8 Min. Detergent cleaning As welded C-Fe
NDE Technician
Signature
Client
Signature
Name Date
Signature
WeldOffice 2005.01.001 Catalog n PT-00001
Page1 of 1
Creating a General Report

Customizable NDE Report
On the Tool click on the small drop1 down arrow Bar,next to the New icon. Select General Report. Begin out the record by the 2 Projectfilling Client information.enteringfilling and While out this record, make sure to take advantage of the drop-down menus and databases to select your data rather than typing the information manually. When entering the 3 make sure to enter Examination results, the welder that performed the welding, the length of the examined area, length of rejectable welding, and the process used. Tracking this data will enable the use of Performance Reports which determine reject rates and helps to monitor production weld quality. The of this 4 formExamination results sectionadding as is never ending. Continue many line items as needed and WeldOfficeNDE will automatically span your report over as many pages as necessary. Based on the number of techniques 5 specified in the Examination results section (A,B,C,D), WeldOffice-NDE provides the proper number of Equipment and Technique details sections. In 6 theorder to cover any type of NDE reporting, General Report allows the ability to customize the Equipment and Technique details box. There are eight available fields in this box and each are able to be assigned names specific to the type of inspection being reported. To rename the fields, click on View / Navigation panel. When it comes up, click on the third tab entitled Current record properties . Scroll down until you get to the section called Report headings. The items in this section are the titles of the fields in the Equipment and Technique details box. To change a title, click on the icon next to the item. Then type the new name for that field. Once the changes are complete, the fields on this current record will be labeled with the specified names. To sign this record, simply click your cursor 7 in the appropriate Signature box. This will input the name and signature of the person currently logged in, as well as the current date. For more information on electronic signatures, see 1.7.2 Security Settings
4.5
4.5.1
C-spec
P.O. Box 27604, Concord,CA 94527, (888)673-9777
General Examination Report (GN)

NDE procedure number Client Project Location Project specification Acceptance standards Examination results Weldpiece ID Weld001 Weld002 Weld003 Weld004 Weld005 Weld006 Weld007 Weld008 Weld009 Weld010 Weld011 Weld012 Weld013 Weld014 Weld015 Weld016 Weld017 Weld018 Weld019 Weld020 Weld021 Weld022 Weld023 Weld024 Weld025 Weld026 Weld027 Weld028 Weld029 Weld030 Weld031 Weld032 Weld033 Weld034 Weld035 Weld036 Weld037 Weld038 Equipment and Custom Custom Custom Custom label label label label Area Result Discontinuity Comments Tech. Power Plant Company ABC Power Plant Boonyville, USA ABCPP-001 ASME Section 1 Exam date Project ID number Job/serial number Drawing number NDE reference number
VT001 3/14/01 Project 001 Job # 0 0 1 Drawing 001 N/A
Welder ID
Weld Area 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5 13.5
Defect length 0 .75 .25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Process
ACC All REJ All Incomplete penetration REJ All Incomplete penetration ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All ACC All Technique details - Technique " A " Custom Custom Custom Custom label label label label 5 6 7 8
A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B B B B B B B
7777 7777 7777 7777 7777 7777 7777 7777 7777 7777 7777 7777 7777 7777 7777 7777 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555 5555
SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW FCAW
1 2 3 4
Equipment and Technique details - Technique "B" Custom Custom Custom Custom label label label label 1 2 3 4 Custom Custom Custom Custom label label label label 5 6 7 8
NDE Technician
Signature
Client
Signature
Name Date
Signature
WeldOffice 2005.01.001 Catalog n GN-00001
Page1 of 1
Storing Source and Film Details

Using the Source and Film profile databases
Open 1 Tools the Source Database by clicking on / Radiographic Source Profiles.
4.6
This database is to store 2 information aboutusedradiographic the sources. Storing sources in this database will eliminate the need to type this data more than once and will also calculate the current curies of any radiographic source automatically.
To enter new source, click 3 Create aanew source icon. on the This will bring the Radiographic source details window where the new source details may be entered.
Fill in the details of the 4 then press the Accept new source and button. This will add a new source to the database. Notice that it displays the Present curies based on the current date. Additionally, when this source is added to an RT report, the current curies will be based on the report date of that specific record.
To open the Film Database, 5 of the Source Database and first exit out return to the main WeldOffice-NDE window. Then click on Tools / Film Profiles.
As with the 6 Database isSource Database, the Film used to store commonly used film in order to prevent typing the same information twice.
To enter a new film 7 titled Create a new item,. click on the icon film This will bring up the Film details box where the new film details may be entered.
When the details of 8 been entered, pressthe new film have the Accept button. This will add a new film to this database.

Manual de Soldadura Weld Office

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Manual de Soldadura Weld Office

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WeldOffice

Code Intelligent QA/QC Software

Copyright C-spec 1985 - 2005 All rights reserved worldwide

Finding and Opening Records

A Clicking on a column header will sort the

B A series of filtering icons have been provided

C For the most comprehensive searching

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

Navigating Records and Properties

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

Drawings and Sketches

A Blank drawing. This will provide you

B Modify a copy of a drawings already

C Modify a copy of a template included

D Modify a copy of a drawing previously

C:\PROGRAMFILES\WELDOFFICE\SHARED\TEMPLATES\DRAWINGS\ JOINTDESIGNDIAGRAMS\BACKEDSINGLEBEVELGROOVE.bmp ASME-PQR00012-DESIGN.bmp

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

A Several fields are provided on the left side of

B Clicking on the header of any column will sort

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

Importing and Exporting

1.7 Customizing (Options)

Specifying the program directories

2 Three database directories will be listed:

c:\program files\weldoffice\shared\menus c:\program files\weldoffice\shared\settings

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

Specifying the program default settings

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

Specifying the content of Selection lists and reports

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

Notepad & Keywords

2 WeldOffice - Procedure Module - WPS

Procedure Qualification Record

WeldOffice 2005.01.001 Catalog n

Copyright 2005 C-spec Software. All rights reserved worldwide.

(c) Copyright C-spec 1985 - 2005. All rights reserved worldwide.

15 Printing this PQR:

16 Instantly create a WPS from this PQR:

ASME IX Procedure Qualification Record (PQR)

WPS record number Company name

Without PWHT, With PWHT, With impacts

Time Method Method

Furnace Still air

(deg.) (in.) (in.)

(in.) (in.) (in.)

3/32 0.125 0.063 -

1/8 0.250 0.125 -

75% Argon, 25% CO2 30 None None 30

(in./min) (kJ/in.) (in./min)

3/32 100 28 6 28.0 DCEP (reverse polarity) -

1/8 110 - 115 28-30 7-8 29.5714 DCEP (reverse polarity)

1/8 135 30 7 34.7143 DCEP (reverse polarity) 120 Spray

3/32 130-170 28 7-9 40.8 DCEP (reverse polarity) 138

Weldspec4.01.184 WeldOffice 2005.01.001 Catalogn PQR00001

ASME IX Procedure Qualification Record (PQR) - Test results (PWHT)

PQR record number Date TENSILE TESTS (QW-150) Specimen number

PQR-101 3/30/01 Width

WPS record number Company name Area

WPS-101 C-spec Ultimate unit stress

Ultimate total load

GUIDED BEND TESTS (QW-160)

Drop weight break -