Professional Documents
Culture Documents
Acquisition of Apparel
Industry
Agenda
1. Introduction
2. Sample Development
3. Fitting Technique
4. Measurement Providing Consideration for Paper Pattern Making
5. Pattern Size and Type
6. Fabric
7. Cutting
8. Interfacing
9. Needle Accommodation
10. General Technique
11. Lab-Testing
12. Quality Assurance ( Mini QA Center / KWIQ Test )
Quality Assurance
( Colby )
Physical / Performance
Fitting / Technical
Fashion Design
Colorfastness
Regulatory
G i lb e r t H o
G e n e ra l M a n a g e r
G lo b a l Q A
C a r r ie W u
O p e r a t i o n S u p e r v is o r
M a cu a / G u an g zh ou
M ic h a e l L a m G in a M a n g a s e r J u li e B a s c o n R a ym o nd C h o ng
S e n io r Q A A Q M / R e g io n a l Q A A Q M / R e g io n a l Q A G a r m e n t T e c h n ic ia n
H K / M a ca u / G uan gzh ou A s ia C e n t r a l A s ia / A m e r . G lo b a l Q A
E r ic W o n g / Q A S im o n W o n g / Q A
Q A / B a n g la d e s h Q A / B a h r a in H K O f f ic e T a iw a n O f f ic e K o r e a O f f ic e C e n t r a l A m e r ic a I n d ia
Q A / C a m b o d ia Q A / G u a t e m a la
L a b D ip L a b D ip L a b D ip L a b - D ip L a b D ip
Q A / I n d o n e s ia Q A / J o rd a n C o lo r is t C o lo r is t C o lo r is t C o lo r is t C o lo r is t
Q A / M a l a y s ia Q A / N ic a r a g a
P ro d u c t P ro d u c t P ro d u c t P ro d u c t P ro d u c t
Q A / P a k is t a n Q A / S a ip a n T e s t in g T e s t in g T e s t in g T e s t in g T e s t in g
Q A / S r i- L a n k a Q A / E l S a lv a d o r
S a m p le S a m p le S a m p le S a m p le S a m p le
Q A / B ru n e i Q A / H o n d u ra s A p p ro v a l A p p ro v a l A p p ro v a l A p p ro v a l A p p ro v a l
Q A / I n d ia Q A / M a c e d o n ia
T e c h n ic a l T e c h n ic a l T e c h n ic a l T e c h n ic a l T e c h n ic a l
S u p p o rt S u p p o rt S u p p o rt S u p p o rt S u p p o rt
Q A / M adagascar Q A / P h i li p p in e s
Q A / M a u r i t iu s Q A / T u rk e y
Q A / S in g a p o r e
Q A / T h a ila n d
Pakistan
Bangladesh
Turkey Sri-Lanka
Vietnam
C. AmericaIndiaPhilippines SingaporeKorea Taiwan
Thailand Kong Kong
Singapore
Turkey IndiaBangladesh C. America
Korea
C. America Kong Kong
TaiwanPakistanThailand Vietnam PakistanThailandKong Kong
Korea C. America TaiwanPhilippines
SingaporeC. America
Sri-Lanka
Turkey India Bangladesh
They had have their own technical design team, which their
technical designers would work with the fashion designers
closely on technical area such issuing the specification design
sheets based on the life model figure, doing fitting, and give
technical advice on styling details, construction, workmanship
as well as measurements.
Fashion Design
Hourglass
Inverted triangle
Triangle
Rectangle
Would you like to look shorter and broader ?! Then choose these :
Color
Country Group
Essential Group
Classic Group
You have to know the clothes for what kind of consumers you
will fit for as you will get more idea about the human body
figure
shape for different ages.
PS : Remember to have
Saddle width at underarm
front and back.
Prepared by : Raymond Chong ( Global QA ) 37
Armhole and sleeve cap looks clean on red, and bunching
excess fabric on pink one.
Prepared by : Raymond Chong ( Global QA ) 38
Prepared by : Raymond Chong ( Global QA ) 39
Bunching at armhole / sleeve cap :--
Proper measurement
provided to accommodate
with body figure.
Pattern Maker
Formula :--
Minimum ease:
Underwear
These eases are not given in the table hereunder but the
differences correspond to bust ease.
If you want the garments you sew to fit properly, you must
have the correct pattern size, and that depends on your
body Figure measurements and your figure / build type.
That is very important to have a fit garment.
Live model for fitting garment must be kept with his / her
body figure shape to be stable. It is very difficult to fit the
proper garment on the live model for maternity, newborn and
infant style.
Once the silhouette have been taken accurately, that means the
fit is approved on the Base Size, then the next step is Grading
to have all size range for production to be the same proportion
/ fit in the different sizes.
Actually, Technical Designer has set the proper grade rule, and
the graded measurements will be automatically filled in, once
the accurate data of base size have been inputted.
Remarks :
PS :
Sweater factory will just press what measurement they
want by using the wooden board that cause another big
problem – Shrinkage.
Prepared by : Raymond Chong ( Global QA ) 123
( I ) Shrinkage
( I ) Woven Fabrics
There are several weaves of fabric. The plain weave is the most
basic of all weaves, with one weft yarn going over and under
one warp yarn. Many fabrics are produced in the plain weave.
Needed
2 1-3/4 1-3/4 1-5/8 1-1/2 1-3/8 1-1/4
1. Pull a crosswise thread near the end and cut along the
pulled line.
2. Clip through selvage and tear across the width. You will
have to press out the ruffles caused by tearing.
Some fabrics have a finish that does not allow the fabric to
be straightened in this manner, and these fabrics will never
line up squarely at the ends and selvages. This will result in a
slightly off-grain garment.
That you should return the fabric to the mill for re-finishing
to be proper grain.
Notches on the edges of a pattern show you how the pieces fit
together. Cut a little notch away from the pattern instead of
toward it. When two notches are together, cut as a double one.
Leave the pattern pinned to the fabric until you are ready to use
the pieces.
The first thing you should do to the fabric you are going to
sew is put it in the washer. Take your new fabric and launder
it according to the care instructions and the way you plan to
treat your finished garment. This takes care of any shrinkage
that might occur. Of great importance to you, the home sewer,
is the fact that many fabrics will stitch better and with fewer
skipped stitches if they are laundered before sewing.
Some fabrics are not washable, and you should follow label
instructions for their care. Wool may be preshrunk by various
methods, but not in the washer. Some other dry-cleanable
fabrics need no preshrinking before using them.
Freudenberg / Vilene
The pattern will give you guidelines and the pattern piece to
use. Generally, detail areas -- collars, cuffs, pockets, necklines,
bands, and opening edges, such as button/buttonhole areas –
need extra shaping and support.
Two major types of interfacing are based on the way they are
applied. These are fusible and sew-ins. Woven interfacing has
grain. Follow the pattern layout for cutting.
SOSHEER ivory
ARMO RITE Contents: 100% polyester
Contents: 100% polyester
ARMO WEFT white and black TOUCH O' GOLD white, black
Contents: 60% polyester, 40% Contents: 100% rayon
rayon
3. Facing
4. Pocket Opening
5. Back Shoulder
6. Sleeve Vent
3. Facing
4. Armhole Front and Back
5. Armhole Facing
6. Back Neck
7. Back Neck Facing
( I ) Facings
For most knits and a few firmly woven fabrics that do not
ravel, a seam finish is usually not needed. Most other woven
fabrics will need a seam finish to keep edges from fraying.
Pinked You can pink seam edges when the fabric frays very little.
Be sure you cut only along the edge, leaving most of the
seam. Be careful and do not snip the wrong place !!! Do this
only after you are sure the garment fits.
Pinked and Pink and stitch close to each seam edge on fabrics that need
Stitched a little extra protection. You may need to loosen tension as
you sew on this single thickness of fabric.
Turned and For lightweight fabric, turn under 1/8 inch, and stitch close
stitched to edge.
1 Keep the shape true. You may mark seam lines so you can stitch in exactly
the right place.
2 Stitch collar to prevent under collar from showing. You may trim the under
collar a scant 1/8 inch along outside edges ( not neck edge ). Pin it to upper
collar with outer edges even and stitch, easing upper collar to under collar.
This is called bubbling a collar!
3 Sharp corners. Take one or two stitches diagonally across corners to make
them easier to turn. Trim corners diagonally.
4 Smooth corners. Clip or notch curves to eliminate bulk. Grade seam
allowance. Another method is simply to trim close to stitching of curved area.
5 Hide under collar. Under stitch the seam at the outer edge. Under stitching
should be on under collar close to seam; catch the graded seam allowance.
Prepared by : Raymond Chong ( Global QA ) 181
( V ) Zippers
•YKK
•Talon
( a ) Set-In Sleeves
Pull the ease lines slightly, and then roll seamline over fingers as
you pin the sleeve in the garment. Stitch with sleeve up and
garment next to feed dog. A second line of stitching ¼ inch
inside the first can be used to reinforce underarm between
notches, or it can be used around the entire sleeve seam. Trim
seam underarm or all around.
Hems should be as
inconspicuous as
possible and not
detract from outside
appearances.
Mark the hemline of skirts. Put on the garment with the shoes
you normally will wear with it. Have someone use a hem
marker or yardstick and put a row of pins where the button
fold of the hem will come. Stand still while your hem is being
marked.
Grade seams from hem fold and raw edge. Reduce fullness in
flared skirts. Baste stitch by machine about ¼ inch from the
edge; begin and end at each seam line. Pull bobbin thread to
ease hem and make it fit flat against skirt.
Cut off excess fabric below line 2. Fold hem and press. If hem
seems too narrow to fit back into trouser leg, steam and stretch
the top of hem to make it fit. Add hem finish, and hand stitch.
Use your fine needle and single thread. The part of the stitch
that catches the outside of the garment should be very small
and about ½ inch apart.
More and more sewers are becoming owners of this fast and
exciting sewing invention. A serger, in regard to the sewing
machine, is often compared with the microwave to the oven.
It does many things, and does many things fast, but doesn't
take the place of the basic machine. A serger uses three, four,
or five threads instead of the two threads used by a regular
sewing machine. Because of the extra threads, the serger
looks more complicated, but you will be delighted how easy
it is to operate. Give it a try. In no time, you'll make
sensational serged projects.
Sergers will not jam if sewing without fabric. They have two
to five spools of thread, one for each needle and / or looper.
The sewing machine and some mending aids save time and
energy, but handwork is also an important part of repairing
clothes.
When you let out a hem, check to see that the original hem
fold has not left a line or crease. If it has, try one of the
following:
( I ) Button :
Ball
Shank
Two-Hole
Four-Hole
Covered
When you let out a hem, check to see that the original hem
fold has not left a line or crease. If it has, try one of the
following:
Iron -- irons that can be used dry or with steam are preferable.
Clean the sole plate or bottom of the iron as often as needed.
Press cloth -- Many fabrics need this protection from the iron so
they will not burn or become shiny. A piece of clean muslin or
old sheet may be used as well as a clean diaper or cotton
handkerchief. Launder these frequently.
Press mitt -- This fits over the end of the ironing board. It
allows you to press some hard-to-reach areas.
Start your sewing with pressing. The pattern and fabric may
need to be pressed before you cut out a garment, because both
should stay flat. The amount of heat and moisture and need
for press clothe depends on the fabric.
Hem to be folding
upwards with 1/3 total
length, and fold upward
to waistband.
Lab-Testing
Items Test
Childrenwear ( 0-8 years ) -- ( Fabric + Garment )
Lightweight garments of fabric less than 2.6 ( Fabric + Garment )
oz/sq. yd. --
Color blocked garments -- ( Fabric + Garment )
Garment of high loft / brushed fabrics -- ( Fabric + Garment )
Sweaters -- ( Garment only )
Wrinkle free/ resinated/ washed or wet ( Garment only )
processed garments --
Down filled garments -- ( Fabric + Garment )
Leather & Suede garments -- ( Garment only )
Cold weather -- ( Garment only )
Formaldehyde :--
PS :
YKK zipper is the
ONLY one zipper that
using for production no
need for testing.
Quality :--
F a c t o r y Q A C h ie f
F a b r ic & D y e L o t S e w in g
I n s p e c t io n Q A
A c c e s s o ry I n - lin e R o v in g
I n s p e c t io n Q A
W a s h in g F in a l S t a t io n
T e s t in g Q A Q A
P r e s s in g A Q L
P a c k in g Q A F in a l A u d it
In-line QA
Sewing Line Final QA
AQL QA
C. Physical Needs
1. Aesthetics
a. Appearance & look
b. Balance and color etc.
2. Fashion trends
3. Market need and consumer’s behavior
4. Self esteem / confidence
5. Conformity
1. Product value
2. Customer’s services
3. Exchange / return policy
1. Consumer’s right
2. Consumer’s health
3. Product Safety