Installation and Operation Manual

adds BaCnet MSTP Capability to TempTracker mod+ Hybrid Controls

Interface Module

BACnet

BACnet Interface Module

MSTP

HYBRID
OUTPUT RATINGS:

A GND B 1 2 3

PRODUCT COMM

RS485

SYSTEM

120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS

A B C D

INPUT RATINGS:
USE COPPER WIRE, CLASS 1 WIRE ONLY.

115VAC 60Hz , 30VA MAX

CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing.

PROGRAM A
+

RUN B
+

DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS

PWR L N 1 2

SYS

CUR / VLT CUR / VLT CUR / VLT CUR / VLT

GND

C
+

D
+

OUTDOOR TEMP T O

SYSTEM TEMP T O

PROVE SHUTDOWN /TSTAT /DHW /SETBACK O O

EXTENSION MODULE RS-485

3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24

mA

VLT

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

25 26 27 28 29 30 31 32

To BACnet MSTP

RJ45 Communication Cable

A (+) Ground B (-)

ENCLOSED ENERGY MANAGEMENT EQUIPMENT

99RA

This raypak control is strictly an operating control; it should never be used as a primary limit or safety control. all equipment must have its own certified limit and safety controls required by local codes. The installer must verify proper operation and correct any safety problems prior to the installation of this raypak control.

WarnIng

Cat.# 5000.71

05/01/11

P/N 241441 REV.1

HT# HT# 059119-00B

COnTenT
COnTenT . . . . . . . . . . . . . . . . . OvervIeW . . . . . . . . . . . . . . . . ITeM LIST . . . . . . . . . . . . . . . . . InSTaLLaTIOn . . . . . . . . . . . . . . WIrIng . . . . . . . . . . . . . . . . . . BaCnet MS/TP Wiring . . . . . . . . . Connecting to Control . . . . . . . . . Connecting to extension . . . . . . . . BaCneT STarTuP Menu SeTuP . . . . LeD . . . . . . . . . . . . . . . . . . . TrOuBLeSHOOTIng . . . . . . . . . . . No LED Light . . . . . . . . . . . . . . No Communication . . . . . . . . . . SPeCIfICaTIOn . . . . . . . . . . . . . . WIrIng TO COnTrOL anD exTenSIOn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . 3 . 3 . 3 . 3 . 3 . 4 . 4 . 5 . 5 . 6 . 6 . 6 . 6 . 7

HT# 059119-00B

BaCnet Interface Module Installation and Configuration Manual

OvervIeW

The BACnet Interface Module adds BACnet MS/TP communication capability to the Raypak TempTracker mod+ Hybrid (Hybrid) control. It does that by connecting to both, the control and the BACnet MS/TP network. All the BACnet settings are configured through the control. The BACnet Interface Module has LEDs that can help in displaying communication status.

BACnet Interface Module

MSTP A GND B 1 2 3 PRODUCT COMM RS485

Mounting Tab

RS485 to EMS

Operation RJ45 LEDs Communication to Control

RJ11 to Extension

ITeM LIST

BACnet Interface Module, RJ45 cables (Ethernet Cable),

InSTaLLaTIOn

The BACnet Interface Module communicates with the Raypak Hybrid control using the RJ45 cable. Thus, it needs to be installed in close proximity to the control. Mount the BACnet Interface Module on a flat surface next to the control. The module can be mounted horizontally or vertically. Keep the module away from extreme heat, cold, or humidity. Screw the module to the flat surface using the two side tabs with holes. No need to remove the BACnet Interface Module cover.

BACnet Inter

WIrIng

MSTP A GND B 1 2 3

No power wiring is required for the BACnet Interface Module. It gets its power through the control's RJ45 connection. The module's MS/TP terminals are of the removal type. That facilitates easy wiring. Just unscrew the terminal block side screws to remove the full terminal block.

PROD COM

BaCnet Interface Module Installation and Configuration Manual

HT# 059119-00B

Use 18# AWG Twisted Pair cable. The cable length must not exceed 3500 feet. Connect the MS/TP cable coming from the BACnet MS/TP network to the MS/TP terminals on the BACnet Interface Module. Communication on the BACnet MS/TP network is polarity sensitive. The ground terminal (GND) MUST be connected to the BMS Ground.

To BACnet MSTP

A (+) Ground B (-)

BaCnet MS/TP Wiring

BACnet Interface Module

MSTP

HYBRID
OUTPUT RATINGS:

A GND B 1 2 3

PRODUCT COMM

RS485

SYSTEM

120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS

A B C D

INPUT RATINGS:
USE COPPER WIRE, CLASS 1 WIRE ONLY.

115VAC 60Hz , 30VA MAX

More than one disconnect switch may be required to de-energize the equipment before servicing.

CAUTION: RISK OF ELECTRIC SHOCK

PROGRAM A
+

RUN B
+

DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS

PWR L N 1 2

SYS

CUR / VLT CUR / VLT CUR / VLT CUR / VLT

GND

C
+

D
+

OUTDOOR TEMP T O

SYSTEM TEMP T O

PROVE SHUTDOWN /TSTAT /DHW /SETBACK O O

EXTENSION MODULE RS-485

3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24

mA

VLT

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

25 26 27 28 29 30 31 32

To BACnet MSTP

RJ45 Communication Cable

Connecting to Control

The BACnet Interface Module communicates all of its information to the control using RJ45 cable (the cable is provided with the module). Both the BACnet Interface Module and the control have RJ45 sockets.

Connecting to extension

Unlike the Hybrid control, the extension has a RJ11 Socket. In addition, each extension is packaged with an RJ11 cable to connect to the control. See "Wiring to Control and Extension" on page 7. If an extension is being used, use the RJ11 (RS485) socket on the BACnet module to connect to the extension. See "Item List" on page 3.

HT# 059119-00B

BaCnet Interface Module Installation and Configuration Manual

A (+) Ground B (-)

ENCLOSED ENERGY MANAGEMENT EQUIPMENT

99RA

BaCneT STarTuP Menu SeTuP

-------- SETTINGS ---Season Winter System Target 140oF <System Settings> <Maintenance> <System Startup> BACK SELECT ---[ BACK BACNET ID ---] SAVE -- ARE YOU SURE? -No Yes BACK SAVE --- BACNET MODE --Disable Enable BACK SAVE

----MS/TP [ BACK

ADDRESS----

477000

] SAVE

- BACNET BAUDRATE 9600 19200 38400 BACK SAVE

BaCnet Mode

Enable, Disable Default: Disable Button: MENU/<System Startup>/.... Sensor Fault/BACnet Mode
This menu option enables or disables the BACnet MSTP capability. When enabled, additional BACnet settings shall be available for further customizing.

--- BACNET MODE --Disable Enable BACK SAVE

BaCnet Baud rate

9600, 19200, 38400 Default: 19200 Button: MENU/<System Startup>/.... Sensor Fault/BACnet Mode/BACnet Baudrate
For the control to communicate over a BAcnet MS/TP network, it must use the same Baud rate as the rest of the network. The control offers three Baud Rates. If communication was not successful, the baud rate could be the cause. Check with the network administrator for the network baud rate. Then match it on the control.

- BACNET BAUDRATE 9600 19200 38400 BACK SAVE

MS/TP address

1 to 127 Default: 64 Button: MENU/<System Startup>/.... /BACnet Mode/BACnet Baudrate/ MSTP Address
Each device on the MS/TP network must have a unique address. This is the MS/TP address on a RS485 network. Its MS/TP range is 1 though 127. The MS/TP address must be provided by the Network Administrator.

----MS/TP [ BACK

ADDRESS----

] SAVE

BaCnet ID

1 to 4,000,000 Default: 477,000 Button: MENU/<System Startup>/.... / MSTP Address / BACnet ID

The BACnet ID is a unique 32 bit number that identifies the control within the BACnet network. No two ID shall be the same even if dealing across networks. It must be provided by the BACnet Network Administrator.

---[ BACK

BACNET

ID

---] SAVE

477000

BACnet Interface M
MSTP 1 2 3 PRODUCT COMM

LeD

Yellow LED Green LED Red LED

BaCnet Interface Module Installation and Configuration Manual

HT# 059119-00B

Flashes on communication between the BACnet Interface Module and the control. Flashes on communication between the BACnet Interface Module and the BACnet network. Flashes steadily to indicate the BACnet Interface Module is operational.

A GND B

TrOuBLeSHOOTIng
no LeD Lights

The RJ45 connection to the control powers the BACnet Interface Module. If all LEDs are off, then check the cable connecting the module to the control. The cable consist of 8 wires. Check each of the color-coded wires continuity in the cable using a continuity meter.
no Communication

Check the Yellow and Green LEDs. If the Yellow LED is continuously On or Off, then check the cable connecting the module to the control. If the Green LED is continuously On or Off, then check the cable connecting the module to the BACnet network. Make sure that the control's Baud Rate and the BACnet Network's are the same. See "BACnet Baud Rate" on page 5.

SPeCIfICaTIOn

Control Communication . . . . . BACnet MS/TP Communication Extension Communication. . . . LEDs . . . . . . . . . . . . . . . Dimension . . . . . . . . . . . . Weight . . . . . . . . . . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . . . . . . . . . . RJ45 to control (Cable is provided) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-wire RS485 (RJ11) to Extension (Cable packaged with Extension) . . . . . . . . . . . . . . . . . . . . Red, Yellow, and Green . . . . . . . . . . . . . . . . . . . . . . . . 6- x 3- x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Pound

HT# 059119-00B

BaCnet Interface Module Installation and Configuration Manual

WIrIng TO COnTrOL anD exTenSIOn

BACnet Interface Module

MSTP

HYBRID
OUTPUT RATINGS:

A GND B 1 2 3

PRODUCT COMM

RS485

SYSTEM

120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS

A B C D

INPUT RATINGS:
USE COPPER WIRE, CLASS 1 WIRE ONLY.

115VAC 60Hz , 30VA MAX

RJ45 Cable

RJ45

RJ11

CAUTION: RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de-energize the equipment before servicing.

PROGRAM A
+

RUN B
+

DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS

PWR L N 1 2

SYS

CUR / VLT CUR / VLT CUR / VLT CUR / VLT

GND

C
+

D
+

OUTDOOR TEMP T O

SYSTEM TEMP T O

PROVE SHUTDOWN /TSTAT /DHW /SETBACK O O

EXTENSION MODULE RS-485

3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24

mA

VLT

GND

mA

VLT

GND

mA

VLT

GND

mA

VLT

25 26 27 28 29 30 31 32

To BACnet MSTP

RJ45

Extension

RJ45 Communication Cable

EK GM I O Comm
ENCLOSED ENERGY MANAGEMENT EQUIPMENT

F L HN J P Power

OUTPUT RATINGS:

120VAC, 6A RESISTIVE 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS 115VAC 60Hz, 12VA MAX

INPUT RATINGS:

Use Copper Conductors Only.

CAUTION: Risk of Electric Shock.

99RA

More than one disconnect switch may be required to de-energize the equipment before servicing.

Ext A
PWR L N 1 2 3 4 5 6 7 8 9 10 11 12 11 12
E K F L G M H N I O J P E K
mA

Ext B
F L
mA

CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT CUR / VLT
GND VLT GND VLT GND mA VLT GND mA VLT GND mA VLT GND mA VLT

G M

H N

I O

J P

A (+) Ground B (-)

EXTENSION MODULE RS-485

ENCLOSED ENERGY MANAGEMENT EQUIPMENT

99RA

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 16

RJ11

RJ11 Extension Cable

BaCnet Interface Module Installation and Configuration Manual

HT# 059119-00B

HT# 059119-00B

Raypak, Inc . 2151 Eastman Ave ., Oxnard, CA 93030 PH: (805) 278-5300 FAX: (805) 278-5468