Lifting & Tailing Lug Calculation

> INPUT VALUES

According to JPI-7S-80-94

> OUTPUT VALUES

Item No.

D75-D-117/217/317/417

Selected Lifting Lug Type from ARAMCO Std.PP-502206

Max. Lifting Capacity For TYPE 17 As per PP-502206
Shackle Selected
Shackle Capacity Rating As per PP-502206

TYPE "17"
17 tons
Crosby G-2130
13.5 tons

No. of Lifting Lugs

No. of Tailing Lugs
Base to hole center of lifting lug
Base to Center of Gravity of Vessel
Vessel center line to edge of base

N=
M=
Y=
G=
R=

2
1
6925
3594.19
1005

(mm)
(mm)
(mm)

Material of Lug
Yield Strength of Material
Young's Modulus

y=
Eo=

A-36
261.937
20389

(MPa)
(MPa)

0.450

W=
IF=
W'=
A=
LL=
Wh'=LH
Wv'=LV
=
=
Fh'=Wh'/cos
Qh'=Wh' * tan
Fv'=Wv'/cos
Qv'=Wv' * tan
TL=
TV=
TH=

8800
1.4
120822.2167
0
31354.3684
31354.368
0.0000
5
5
31474.1370
2743.137
0.0000
0.0000
58113.480
58113.480
0.000

Dp=
W=
J=
h=
D=
T=
t=

57.15
250
83
160
62
38
0

Joint Efficiency (Fillet weld)

Erection Weight
Impact factor
Design Load=IF * W
Inclination angle (tower center line to horizontal)
Force acting on each lifting lug

Lifting Angle (In vertical Position)

Lifting Angle (In Horizontal Position)

Components of Wh' & Wv'

Force acting on the base (tailing lug)

Tailing Lug Dimensions:
Shackle's pin diameter
Width of lug at the base
End of lug to the hole center
height of hole center to the base of lug
Diameter of lug hole for pin
Thickness of lug
Thickness of cheek plate

(kg)
(N)
(deg)
(N)
(N)
(N)
(deg)
(deg)
(N)
(N)
(N)
(N)
(N)
(N)
(N)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)

(From GA DWG.)
(From GA DWG.)
(From GA DWG.)
(From PV-Elite Calculations)

(From GA DWG.)

(SEE FIGURE 1)

Outer radius of cheek plate

Weld length at the base to skirt wall
Weld length to the skirt compression ring
Weld length to the skirt base ring
Total weld length

r=
L1=
L2=
L3=
L=

0
250
0
57.5
307.5

Modulus of weld
Size of weld lug

Z=
w=

31518.75
12

Modulus of lug

z=

395833.3333

Stress Analysis of Tailing Lug

(mm)
(mm)
(mm)
(mm)
(mm)
(mm2)
(mm)
(mm3)

FIGURE 1

FROM TABLE:
Maximum possible tailing force in line with lug center line

TV=

58113.47978

(N)

Shear of lug at eye

Ss=

14.70482788

(MPa)

Should be Less Than

104.7748
OK

(MPa)

Bearing at pin

Sp=

26.75944181

(MPa)

Should be Less Than

235.7433
OK

(MPa)

Tensile stress in lug at eye

St=

8.134585636

(MPa)

Should be Less Than

157.1622
OK

(MPa)

Tensile stress of fillet weld at lug

Sw=

7.874455255

(MPa)

Should be Less Than

70.72299
OK

(MPa)

FROM TABLE:
Maximum possible tailing force perpendicular to lug center line

TH=

40309.57574

(N)

Shear of lug at eye

Ss=

10.19979143

(MPa)

Should be Less Than

104.7748
OK

(MPa)

Bearing at pin

Sp=

18.56130024

(MPa)

Should be Less Than

235.7433
OK

(MPa)

Bending stress at lug base

Sb=

16.29355482

(MPa)

Should be Less Than

172.87842
OK

(MPa)

Shear stress in fillet weld at lug

Sw1=

5.462002132

(MPa)

Should be Less Than

47.14866
OK

(MPa)

Bending stress in fillet weld at lug

Sw2=

17.05210422

(MPa)

Should be Less Than

77.795289
OK

(MPa)

Maximum value of

(TV & TH)

73470.34703

(N)

Shear of lug at eye

Ss=

18.59067485

(MPa)

Should be Less Than

104.7748
OK

(MPa)

Bearing at pin

Sp=

33.83079939

(MPa)

Should be Less Than

235.7433
OK

(MPa)

Bending stress at lug base

Sb=

29.69748764

(MPa)

Should be Less Than

172.87842
OK

(MPa)

Shear stress in fillet weld at lug

Sw1=

9.955331575

(MPa)

Should be Less Than

47.14866
OK

(MPa)

Bending stress in fillet weld at lug

Sw2=

31.08005955

(MPa)

Should be Less Than

77.795289
OK

(MPa)

FROM TABLE:

Lifting Lug Dimensions:

Vessel 'O.D'
Shackle length 'Ls'
T''=
E=

1866
130
20
83

(mm)
(mm)
(mm)
(mm)

(SEE FIGURE 2)

C=
F=C-E
H=
J'=H+100
B=
D'=
S=
W''=
G'=
P=
Ri=
T'=

255
172
102
202
60
45
85
280
51
32
140
13

(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)

(SEE FIGURE 2)

Stress Analysis of Lifting Lug

Case:1:- Vessel in vertical position:
FROM TABLE:
Maximum value of

LV=

60411.10832

(N)

FIGURE 2

b=

105.8265514

(MPa)

Should be Less Than 174.6246649 (MPa)

25.7068546

(MPa)

Should be Less Than 100.8195983 (MPa)

t=

12.8534273

(MPa)

Should be Less Than 174.6246649 (MPa)

Bending stress (Inplane)

b1=

38.98872948

(MPa)

Should be Less Than 174.6246649 (MPa)

Bending stress (Outplane)

b2=

43.85663788

(MPa)

Should be Less Than 174.6246649 (MPa)

Bending stress

b=

10.78769791

(MPa)

Should be Less Than 174.6246492 (MPa)

Tensile stress

t=

60.30890134

(MPa)

Should be Less Than 174.6246492 (MPa)

6.754372576

(MPa)

Should be Less Than 45.36881924 (MPa)

Fc=

11830.43921

(N)

Should be Less Than

''A'' Section:
Bending stress
Shear stress
''B'' Section:
Tensile stress

''C'' Section:

''D'' Section:
Shear stress

Rib Analysis:
Induced compressive force
Moment of inertia of rib

I=

186666.6667

(mm )

2608554.72 (MPa)

Allowable axial load

Pk=

2608554.72

(N)

Tensile stress

t=

2.112578431

(MPa)

Should be Less Than 174.6246649 (MPa)

Fc /WT=

2.112578431

(MPa)

Should be Less Than

LH=

31626.22399

(N)

1.167292415

(MPa)

Should be Less Than 100.8195983 (MPa)

Tensile stress

t=

0.583646207

(MPa)

Should be Less Than 174.6246492 (MPa)

Shear stress

1.167292415

(MPa)

Should be Less Than 100.8195983 (MPa)

Tensile stress

t=

0.489845924

(MPa)

Should be Less Than 174.6246492 (MPa)

Bending stress

b1=

10.04455328

(MPa)

Bending stress

b2=

12.19716351

(MPa)

Total Bending stress

b=

22.24171679

(MPa)

1=

5.620381607

(MPa)

2=

1.364570789

(MPa)

o=

5.783661716

(MPa)

1=

-1.604717556

(MPa)

2=

-4.791462994

(MPa)

3=

0.217986107

(MPa)

o=

5.057741987

(MPa)

261.937

(MPa)

Case:1:- Vessel in horizontal position:

FROM TABLE:
Maximum value of

''A'' Section:
Shear stress
''B'' Section:

''C'' Section:

Shear stress

Should be Less Than 174.6246649 (MPa)

Should be Less Than 100.8195983 (MPa)

''D'' Section:
K=

355

I=

36586666.67

I'=
e=

36586666.67
21.49586777

(mm4)

Rmax=

161.4958678

Jw=

6311562.325

(mm)
(mm3)

R'=

45978.81781

(N)

Shear stress

(mm)
(mm4)
(mm)

Should be Less Than 45.36881924 (MPa)

Mo=

-1278928.929

(N-mm)

Torsion

T=

-2161672.758

(N-mm)

Shear stress due to torsion

t=

-4.254721485

(MPa)

Should be Less Than 45.36881924 (MPa)

Fc=

6193.43248

(N)

Should be Less Than 511276725.2 (MPa)

Moment at fillet weld

Rib Analysis:
Induced compressive force
Moment of inertia of rib
Allowable axial load
Shear stress
Tensile stress

RESULT:
LIFTING LUG IS SATISFIED.
TAILING LUG IS SATISFIED.

I=
Pk=

36586666.67

(mm )

511276725.2

(N)

=
t=

12.63154335

(MPa)

Should be Less Than 45.36881924 (MPa)

1.160550428

(MPa)

Should be Less Than 174.6246649 (MPa)

Fc /WT=

1.105970086

(MPa)

Should be Less Than

261.937

(MPa)

> INPUT VALUES

> OUTPUT VALUES

SKETCH OF ERECTING DIMENSIONS.

TABLE: TABULATION OF FORCES ACTING ON LIFTING AND TAILING LUG.

ANGLE. 'A'
0.00
2.50
5.00
7.50
10.00
12.50
15.00
17.50
20.00
22.50
25.00
27.50
30.00
32.50
35.00
37.50

LL
31354.3684
31537.3230
31718.6737
31899.1254
32079.3689
32260.0919
32441.9893
32625.7743
32812.1895
33002.0193
33196.1039
33395.3546
33600.7727
33813.4712
34034.7011
34265.8841

LH
31354.3684
31507.3064
31597.9746
31626.2240
31592.0112
31495.3989
31336.5553
31115.7540
30833.3724
30489.8902
30085.8874
29622.0413
29099.1227
28517.9923
27879.5950
27184.9536

LV
0.0000
1375.6387
2764.4646
4163.6714
5570.5240
6982.3618
8396.6047
9810.7595
11222.4298
12629.3260
14029.2797
15420.2587
16800.3863
18167.9648
19521.5026
20859.7486

TL
58113.4798
57747.5708
57384.8692
57023.9658
56663.4788
56302.0329
55938.2381
55570.6681
55197.8377
54818.1780
54430.0089
54031.5076
53620.6713
53195.2743
52752.8144
52290.4485

TV
58113.4798
57692.6079
57166.5025
56536.1179
55802.6333
54967.4499
54032.1888
52998.6881
51869.0007
50645.3926
49330.3409
47926.5325
46436.8635
44864.4393
43212.5757
41484.8020

TH
0.0000
2518.9137
5001.4209
7443.1211
9839.5098
12185.9903
14477.8814
16710.4222
18878.7723
20978.0085
23003.1158
24948.9737
26810.3357
28581.8001
30257.7713
31832.4081

(LV & LH)

31354.3684
32882.9451
34362.4392
35789.8954
37162.5352
38477.7607
39733.1600
40926.5135
42055.8021
43119.2162
44115.1671
45042.2999
45899.5091
46685.9572
47401.0976
48044.7022

(TV & TH)

58113.4798
60211.5215
62167.9234
63979.2390
65642.1431
67153.4402
68510.0702
69709.1103
70747.7731
71623.4012
72333.4567
72875.5062
73247.1992
73446.2394
73470.3470
73317.2101

40.00
42.50
45.00
47.50
50.00

34508.6522
34764.8989
35036.8430
35327.1121
35638.8506

26435.1613
25631.3721
24774.7893
23866.6510
22908.2116

22181.7341
23486.8253
24774.7893
26045.8792
27300.9435

51804.9122
51292.4189
50748.5306
50167.9924
49544.5154

39684.8652
37816.7380
35884.6301
33893.0044
31846.6006

33299.5557
34652.6559
35884.6301
36987.7238
37953.3007

48616.8953
49118.1973
49549.5786
49912.5302
50209.1551

72984.4209
72469.3939
71769.2602
70880.7282
69799.9013

52.50
57.50

35975.8636
36745.4666

21900.7181
19743.3248

28541.5716
30990.8122

48870.4894
47331.2835

29750.4690
25431.0801

38771.5660
39918.7996

50442.2897
50734.1370

68522.0350
65349.8797

60.00
62.50
65.00
67.50
70.00
72.50
75.00
77.50
80.00
82.50
85.00
87.50
90.00

37191.0953
37688.9643
38251.1040
38893.4312
39637.4699
40513.0749
41562.9096
42850.1621
44472.5982
46589.9932
49482.5992
53691.1400
60411.1083

18595.5477
17402.8270
16165.6151
14883.8717
13556.8132
12182.5166
10757.2726
9274.4725
7722.5856
6081.2144
4312.6927
2341.9746
0.000

32208.4333
33430.5197
34667.2734
35932.8450
37247.0380
38638.0062
40146.6878
41834.4422
43796.9595
46191.4093
49294.3030
53640.0379
60411.1083

46440.0261
45444.2880
44320.0086
43035.3543
41547.2768
39796.0669
37696.3975
35121.8925
31877.0202
27642.2303
21857.0183
13439.9367
0.000

23220.0130
20983.8370
18730.4450
16468.9171
14210.0056
11966.9081
9756.5456
7601.7688
5535.3865
3608.0351
1904.9647
586.2418
0.0000

40218.2423
40309.5757
40167.5689
39759.4830
39041.6694
37954.1836
36411.9239
34289.3634
31392.7366
27405.7472
21773.8457
13427.1449
0.000

50803.9810
50833.3467
50832.8885
50816.7167
50803.8512
50820.5228
50903.9604
51108.9147
51519.5452
52272.6237
53606.9957
55982.0125
60411.1083

63438.2553
61293.4127
58898.0139
56228.4001
53251.6750
49921.0917
46168.4695
41891.1322
36928.1231
31013.7823
23678.8104
14013.3867
0.000

LIFTING LUG

LL
LH

75000.0000

LV

FORCES (N)

(LV & LH)

50000.0000

25000.0000

0.0000
0.0

5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 55.0 60.0 65.0 70.0 75.0 80.0 85.0 90.0

ANGLE 'A' (Degress)

TAILING LUG

TAILING LUG

FORCES (N)

100000.0000
75000.0000
TL
TV

50000.0000

TH
(TV & TH)

25000.0000
0.0000
0.0

5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 55.0 60.0 65.0 70.0 75.0 80.0 85.0 90.0
ANGLE 'A'(Degrees)

FIGURE 2

OK
OK

OK
OK
OK

OK
OK

OK

OK

OK
OK

OK

OK
OK

OK

OK

OK

OK

OK

OK

OK