DRIVE SYSTEMS

A500 SERIES

Advanced inverters for the next generation 1.5 kW t o 5 5 kW

Yo u r p a r t n e r i n i n d u s t r i a l a u t o m a t i o n s y s t e m s

ADVA N C E D D R I V E S F O R T O M O R R O W S W O R L D

Mitsubishi Electric is driving technology into the 21st Century with a superior range of inverters that will set the world standard for the next generation. With the A500 Series, the industry leader in automation products has achieved advanced dynamic performance that is simpler to use, more flexible and even more powerful than ever before. Specifically designed as a control solution for applications such as high speed lifting gear, air conditioning, line control and extrusion, the A500 Series combines sophisticated RISC (Reduced Instruction Set Computer), ASIC (Application Specific Integrated Circuit) and Advanced Flux Vector Control technology to enable dynamic control of any situation.
ONLINE AUTO-TUNING
+9 r/m

The Mitsubishi patented soft PWM system provides much reduced levels of audible motor noise allowing for the use of lower carrier frequencies and associated benefits of lower earth leakage. smoother low speed operation and reduced RFI levels. If required
Motor rpm (r/m)

LOW SPEED ROTATION

20 15 10 5 0 -5
FR-A200 FR-A500

-10 -15 -20

Run time (min)

a full 14.5 kHz carrier frequency with no de-rating is also possible. A full range of independently tested RFI filters allows the EMC

310

directive to be quickly and simply complied with without increasing

With tuning

305

the footprint of the drives.

Motor rpm (r/m)
300
Speed

295
9 r/m

q The parameters can be saved

290 285
Motor Temp Without tuning

in the control panel, so when replacing the inverter, the new inverter can be set-up
60

280 0 10 40 20 30 Run time (min) 50

just by resetting the control panel and downloading the parameters. Shown here is

A major new feature is On Line Tuning OLAT which makes sure that the drives sensorless vector control is constantly optimised to keep it in tune with the motor as its operating temperature changes. This allows high precision performance and stable high torque operation throughout any duty cycle without an encoder. When an encoder is used with the motor, speed control increases from 120:1 to an incredible 1000:1, speed variation rate falls to 0.02% and zero speed holding torque of 150% is achieved (using FR-A5AP option card).

parameter unit FR-PU04 with backlit LCD display (option) Eight different languages are available). A simple control panel (FR-DU04) is mounted as standard on all models.

q Open fieldbus option

Major Features
Advanced Magnetic Flux Vector Control Smart Driver High Response Current Limit Simple Operation Simple Maintenance Soft-PWM control International standards Compliance Ability to communicate Global Use

Smart and Friendly

The innovative smart driver ASIC helps the drive think for itself. Self-monitoring and control of the current allows for smoother rotation at low speeds and the increased current detection responsiveness greatly reduces tripping, particularly when switching occurs and when starting a reverse coasting motor.

q The life of the cooling fan has

been lengthened with new ONOFF control, and replacement has also been made easier in the form of a cassette.

Feature
Power down braking function

Benefit
Safely ramps down motor even if supply power to drive is cut Pump and fan operation perfect for applications in the water industry and HVAC Passenger elevators, hoisting Simple changeover to DOL operation e.g. for multiple pump sequencing Ideal for routers, spindle drives, woodworking machines etc.

PID control
q The parameter user group

function has been included as standard, so the required parameters can be selected and read or written. This makes control of parameters easier.

Brake sequencing function Contactor scheduling for isolator bypass

q Wiring is simple with

High-output frequencies (400Hz)

detachable terminal block

Options
FR-A5AX 12 bit digital input function FR-A5AY Digital output, expansion alanolgue output FR-A5AR Relay output function (3 circuits) FR-A5AP Orientation Control, Encoder Feedback, Pulse Train Input FR-A5NR RS 485 Communication, (additional)

FR-A5NP Serial Communication, Profibus DP FR-A5ND Serial Communication, DeviceNET TM FR-A5NC Serial Communication, CC Link FR-A5NM Serial Communication, Modbus plus FR-PU04 Interactive 10 button Parameter Programming Unit

Global communication
Sophisticated communications options allow the drives to communicate in most international areas. RS485 is fitted as standard, with built-in options of DeviceNet, Modbus Plus, Profibus DP, and, of course, Mitsubishis own CC-Link protocols and MxSoft.

S P E C I F I C AT I O N S
Specifications Part No: FR-A540-K-EC Motor Power (Variable Torque) Motor Power (Constant Torque) Rated Capacity (kVA) *Note 1 Rated Current (A) Current Overload Capacity Output Voltage *Note 2 Regenerative Braking Torque *Note 3 Permissable Duty Control System Output Frequency Frequency Setting Signal Analogue Digital Frequency Accuracy Starting Torque Acceleration/Deceleration times DC Injection Braking (independent settings) Power Supply to Drive Permissable AC Voltage Fluctuation Permissable Frequency Fluctuation Power Supply System Capacity Protective Structure Note 4 Cooling System Multi - Speed Selection Operation Functions Self 1.5 2.2 1.5 3 4 2.2 3.7 2.2 4.2 6 3.7 5.5 3.7 6.9 9 5.5 7.5 5.5 9.1 12 7.5 11 7.5 13 17 11 15 11 17.5 23 15 18.5 15 23.6 31 18.5 22 18.5 29 38 22 30 22 32.8 43 30 37 30 43.4 57 37 45 37 54 71 45 55 45 65 86 55 75 55 84 110

150% 60 secs, 200% 0.5 secs 3 Phase 380 - 480 V 50 Hz/60Hz 100% 5 secs 2% High Carrier Frequency sine-wave PWM (V/F) or Advanced Flux Vector Control 0.2 - 400 Hz 0 to 5 V d.c., 0 to 10 V d.c. , 4 - 20 mA d.c. 3 - digit BCD or 12 bit binary using op. panel or PU with FR-A5AX option Within +/ - 0.2% of max. output frequency (25 deg. C +/1 10 deg.C) - analogue input Within +/ - 0.1% of set output frequency for digital input Minimum 150% at 0.5 Hz - Using Advanced Flux Vector Control 0 - 3,600 secs, linear or S pattern (3 different sets available together) Operation Frequency (upto 120 Hz), operation time (0 to 10 secs), applied voltage (0-30%) 3 Phase 380 - 480 V 50 Hz/60Hz 323 to 528 V 50 Hz/60 Hz +/ - 5% 4.5 5.5 9 12 IP 20 Forced Air Cooling 17 20 28 34 41 52 66 IP00 80 100 20% Continuous

Upto 15 speeds. Running speed can be changed from PU04/DU04 during operation Max/Min Frequency, External Thermal Relay, Input selection, Polarity reversible, Auto. restart, isolator bypass changeover status, forward/reverse rotation prevention, slip compensation, operation mode selection, offline /online auto - tuning, PID Control, time scheduling, computer link operation (RS485) 5 may be selected from : Inverter running, Up to frequency, inst. power failure, 1st ,2nd, 3rd frequency detection, drive in program/ PU mode, Overload alarm, pre-alarm, dynamic brake pre-alarm, zero current detection, output current detection, PID Upper/Lower limit reached, PID for/rev. rotation, isolator bypass operation ready, brake release request, fan fault and fin overheat pre-alarm minor fault. Relay output: Changeover contact 230 V a.c. 0.3 A, 30V d.c. 0.3 A Open Collector: alarm code (4 bit ) output 1 signal can be selected from output frequency, motor current, (steady/peak), output voltage, frequency setting, running speed, motor torque, converter output voltage (steady/peak), regen brake duty, thermal overload factor, input power, output power, load meter, and motor excitation current. Independent values as pulse train output (1440 pulse/sec) and analogue output ( 0 to 10 V d.c.) Output frequency, motor current (steady/peak), output voltage, frequency setting, running speed, motor torque, converter output voltage (steady/peak), dynamic brake duty, thermal overload factor, input power, output power, load meter, motor excitation current, cumulative energisation time, actual operation time, kWh, dynamic brake duty, motor load factor, last 8 error messages - held in non-volatile memory Control terminal status, open collector status, option fitting status, terminal assignment status Output voltage/current/frequency/operating time immediately before protective function is activated Interactive operation and troubleshooting using help menus. -10 deg C - + 50 deg. C (non freezing)/90% RH or less - non condensing. No oil mist or dirt. No corrosive gases Emissions EN50082 (EN55022A) Immunity EN50082 *Note 4 Complies with EN 50178 when correctly installed. *Note 4 150 260 140 3.5 150 260 140 3.5 150 260 140 3.5 220 260 170 6 220 260 170 6 250 400 190 13 250 400 190 13 250 400 190 13 250 400 190 13 340 550 195 24 450 550 250 35 450 550 250 35 450 550 250 36

Operation Status (Open Collector Output)

Alarm (inverter trip) Meter Display

LED display (from DU04) or LCD display (from PU04) Additional Display (Using PU04) Operating Alarm User Guide Ambient Temperature/humidity EC Directives EMC Directive 89/336 Low Voltage Directive 73/23 Dimensions Width Height Depth Approx.Weight with DU (kg)
Notes:

1. The rated capacity assumes an output voltage of 440V 2. The maximum output voltage does not exceed the supply voltage. Can be set with Pr 19

3. Indicates torque when the inverter is decelerated from 50 Hz. Depends on motor losses Drives upto 7.5 kW provided with built in brake resistors 4. This inverter is intended for use inside an earthed metal enclosure. EMC compliance depends on the use of an RFI filter refer to manual

T H E P O W E R T O I N T E G R AT E

Mitsubishi Electric Europe, Industrial Automation Systems Division UK, Travellers Lane, Hatfield, Hertfordshire, AL10 8XB. Tel: 01707 276100 Fax: 01707 278695 Mitsubishi Electric Europe, Westgate Business Park, Ballymount, Dublin 24, Ireland. Tel: (01)- 4505007 Fax (01)- 4564422 Connect with our Web Site - www.industrial.meuk.co.uk
Catalogue No: BRO-A500-0298-GKL