Professional Documents
Culture Documents
Written by the J&J Technical Team Kevin Bell, Dan Hansen, Steve Eves, Eric Hahl. Manual Design & Layout Eric Hahl Part # 1-60-0059 FunParts Xpress 4897 Indian School Rd NE Suite 150 Salem, OR 97305-1126 Toll Free Phone: 1-800-854-3140 Phone: 1-503-304-8899 Toll Free Fax: 1-800-366-7505 Fax: 1-503-304-1899
Updated 4-6-2012
Also from FunParts Xpress For Honda engine parts & pricing information see: FPX GX 140-160-200 Parts & Price Guide - Vol. 1, #1-60-0060 FPX GX 240-270 Parts & Price Guide - Vol. 1, #1-60-0061 Visit our website for updated manuals (PDF Format) www.jjamusements.com and www.funpartsxpress.com FunParts Xpress 2012
Safety First
Proper service and repair procedures are vital to safe, reliable operation of Go-Karts and Bumper Boats as well as personal safety of those performing repairs. Refer to your Service Manual for servicing and repair information. Always use safe and effective methods. The Parts Guide contains many NOTES, CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could be damaging to your equipment or compromise its safety. It is important to note that repair procedures, techniques, tools and parts for servicing Go-Karts and Bumper Boats as well as the skill and experience of the individual performing work vary widely. It is not possible to anticipate all conceivable ways or conditions under which Go-Karts and Bumper Boats may be serviced or to provide cautions to all possible hazards that may result. Standard precautions should be used when handling toxic or ammable uids, and safety goggles or other protection should be used during cutting, grinding, chiseling, prying or any other process that can cause material removal or projectiles. J&J recommends use of safety goggles or approved glasses during all servicing. All information contained in this Parts Guide is based on the latest product information and prices available at time of printing. We reserve the right to make changes at any time without notice. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of J&J Amusements, Inc. A Corporation of Oregon and Funparts Xpress. This includes text, gures and tables.
Before Servicing
To eliminate unnecessary work, careful reading of the applicable section is recommended beforestarting to service a go-kart, Photographs, diagrams, notes, cautions, warnings, and detailed descriptions have been included wherever necessary. Nevertheless, even a detailed account has limitations, a certain amount of basic knowledge is also required for successful work.
Tightening Sequence
Generally, when installing a part with several bolts, nuts or screws, start them all in their holes and tighten them to a snug t. Then tighten them evenly in a cross pattern. This is to avoid distortion of the part and/or causing gas or oil leakage. Conversely when loosening the bolts, nuts or screws, rst loosen all of them by about a quarter of turn and then remove them. Where there is a tightening sequence indication in this Service Manual, the bolts, nuts or screws must be tightened in the order and method indicated.
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
Torque
When torque values are given in this Service Manual, use them. Either too little or too much torque may lead to serious damage. Use a good quality, reliable torque wrench.
Force
Common sense should dictate how much force is necessary in assembly and disassembly. If a part seems especially difcult to remove or install, stop and examine what may be causing the problem. Whenever tapping is necessary, tap lightly using a wooden or plastic-faced mallet. Use an impact driver for screws (particularly for the removal of screws held by a locking agent) in order to avoid damaging the screw heads. It also may be necessary to apply heat to some parts held with locking compound.
Edges
Watch for sharp edges, especially during major engine disassembly and assembly. Protect your hands with gloves or a piece of thick cloth when lifting the engine or turning it over.
Gasket, O-Ring
Do not reuse a gasket or 0-ring once it has been in service. The mating surfaces around the gasket should be free of foreign matter and perfectly smooth to avoid oil or compression leaks.
Press
A part installed using a press or driver, such as a wheel bearing, should rst be coated with oil on its outer or inner circumference so that it will go into place smoothly.
Cotter Pin
Replace any cotter pins that were removed with new ones since removal deforms and breaks them.
Lubrication
Engine wear is generally at its maximum while the engine is warming up and before all rubbing surfaces have an adequate lubricative lm. During assembly, oil or grease (whichever is more suitable) should be applied to any rubbing surface which has lost its lubricating lm. Old grease and dirty oil should be cleaned off. Deteriorated grease has lost its lubricating quality and may contain abrasive foreign particles. Do not use just any oil or grease. Some oils and greases in particular should be used only in certain applications and may be harmful if used in an application for which they are not intended. This manual makes reference to molybdenum disulde grease (MoS2 ) in the assembly of certain engine and chassis parts. Always check manufacturer recommendations before using such special lubricants.
Replacement Parts
When there is a replacement instruction, replace these parts with new ones every time they are removed. These replacement parts will be damaged or lose their original function once removed.
Inspection
When parts have been disassembled, visually inspect these parts for following conditions or other damage. If there is any doubt as to condition of them, replace them with new ones. Abrasion Bent Color change Crack Dent Deterioration Hardening Scratch Seizure Warp Wear
Specications
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
Specication terms are dened as follows: Standards: Show dimensions or performances which brand-new parts or systems have. Service Limits: Indicate the usable limits. If measurement shows excessive wear or deteriorated performance, replace the damaged parts.
SHORTAGES: Must be reported at the time the package is opened - NO EXCEPTIONS. All orders are checked for accuracy after picking and are weighed to 1/10th of an ounce to give us three ways of checking. HIDDEN DAMAGE: Must be reported at the time the package is opened - NO EXCEPTIONS. ALL BOXES AND PACKING MUST BE SAVED to receive credit for damages. We will pay shipping charges. FREIGHT DAMAGE: If packages delivered by freight carrier arrive in broken or mutilated boxes or if shipments are incomplete, be sure the driver notes on your bill of lading. Claims against freight carriers are made by the recipient, not J&J Amusements, Inc.. RETURNED GOODS POLICY: A Return Merchandise Authorization (RMA#) is required for all returns. NO EXCEPTIONS. The RMA# must be displayed on exterior of return shipping carton. Only items authorized (listed) on RMA# may be returned. Obsolete and discontinued merchandise cannot be returned (current merchandise is that which appears in current annual catalog/price book). A 15% restocking fee will be charged on all returns, except for errors made by J&J Amusements, Inc. Freight will be paid by customer except for shipping errors caused by J&J Amusements, Inc. Returned merchandise must be in good resale condition, in original J&J Amusements, Inc. package (where applicable) and cannot be altered with customer labels, stickers, numbers etc.. Returned goods which do not have an RMA# will be refused. WARRANTY RETURN POLICY: All warranty item returns must be authorized by the Warranty Department and have an assigned RMA# before any adjustment or credit will be given. The RMA# must appear next to the shipping label on all returned items for proper credit to be issued. All credits issued will be applied fo future purchases TAXES: Prices in this book do not include your state, local, or other applicable sales taxes or any other taxes that may be required. The purchaser is responsible for all tax associated with purchasing goods and must take all steps required to pay directly all taxes due. DOUBLE CHECK ALL PART NUMBERS AND DESCRIPTIONS BEFORE PLACING ORDER Please call or e-mail us at parts@funpartsxpress.com, Toll Free at 1-800-854-3140 or 1-503-304-8899 for assistance.
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
Ordering Information
To Place An Order:
J&J & FPX makes it easy to place your order anytime. Order online, send us a fax, e-mail or give us a call. All orders receive immediate attention and ship straight to your facility. The preferred method of ordering is at our Online Store http://www.funpartsxpress.com. If you fax your order, its very important to order all parts by correct part number. This will speed your order and help eliminate errors. You may phone your order using our toll free number, 1-800-854-3140 or fax your order to 1-800-366-7505. For customers outside the US, call 503-304-8899 or fax 503-304-1899. E-Mail, our address is parts@funpartsxpress.com **NOTE ON FAX ORDERS: Fax forms in the back of this book must be lled out completely with customer number, bill to, ship to, phone number and shipping (ground, 2nd day, overnight, overnight Saturday). Every line item must have the part number, quantity and description. See next page for an order form example.
Ofce Hours
Our ofces are open to receive phone orders Pacic Mountain Central Eastern Greenwich Geneva Buenos Aires Tokyo Sydney 8:00am to 4:30pm 9:00am to 5:30pm 10:00am to 6:30pm 11:00am to 7:30pm 4:00pm to 12:30am 5:00pm to 1:30am 1:00pm to 9:30pm 1:00am to 9:30am 2:00am to 10:30am
Return Policy
ABSOLUTELY NO RETURNS PERMITTED AFTER 30 DAYS. RMA NUMBER REQUIRED FOR ALL RETURNS, ALL ITEMS RECEIVED WITHOUT RMA NUMBER DISPLAYED ON OUTSIDE OF PACKAGE WILL BE REFUSED. NO RETURNS WITHOUT PRIOR AUTHORIZATION.
Ordering Procedures:
Follow these simple guidelines, whether you order Online, Call, Fax or E-mail. When you Order Online: Go to http://www.funpartsxpress.com Use your customer number Fill out all information correctly Note shipping method desired When you call, please have: Your customer number Item number and description Current Parts Manual for quick reference When you fax: List customer number, phone number, and proper bill to and shipping address. List quantity, item number and description clearly Note shipping method desired. When you e-mail: List customer number and proper bill to and shipping address. List quantity, item number and descriptions clearly. Note shipping method desired. List return e-mail address and phone number. Orders will ship UPS Regular if not stated otherwise.
Note:
The follow page depicts the Fax Order Form found in the back of this book. It is important that you include all the information as show on this diagram to ensure properprocerssing of your order in a timely manner.
T PERBOA
Bill to:
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
Card Number:
M
Discover AMEX
(Print name exactliy as it appears on the credit card.)
Name on card:
SA
Ship via UPS (please one) Part # Qty 1 2 3 4 5 6 7 8 Special instructions: pecial
PL
Ship to: Ext. FAx # ( ) Expires: Signature: Sign here UPS Ground (3-7 days) UPS Orange (3 days) UPS Blue (2 days) Description
Date: E-mail:
Time:
AM/PM Customer #
Please be sure to fill in all the required information on this form in a clear manner. (please print neatly) Make sure all credit card information is accurate. Make sure you select the type of shipping otherwise the default shipping is UPS Ground. You are responsible for all content and accuracy. Please note: Your order may not be processed if you have left out any required information.
10
E
(Required for all orders)
Photocopy this order form. If you wish to conrm receipt call or e-mail: Phone: 1503-304-8899 or 1-800-854-3140 E-mail: parts@funpartsxpress.com
FAX ANYTIME - Day or Night Tool Free (USA) 1-800-366-7505 International 1-503-304-1899
BU
UPS Red (1 Day) UPS Red Saturday (Select areas only) INTERNATIONAL Price
Contents
Safety First 3 Before Servicing 4 General Order and Shipment Policy 7 Ordering Information 9 Contents 11 Bumpers and Frame - Double wide 14 Bumpers and Frame - Single wide 16 Frame Components (Bolt-On) - Double wide 18 Frame Components (Bolt-On) - Single wide 20 Steering Components - (1999-present) 22 Steering Components - 1993-98 24 Steering Components - 1991-92 26 Steering Components - Spindle & Hub, Front 28 Spindle & Hub(1992) 30 Steering Components - Spindle (1991) 32 Brake Components 34 SWD Axle 34 Live Axle 34 Brake Components - Master Cylinders 36 Calipers - 2007 38 Brake Components - Wilwood (1999-2001) 40 Brake Components - Brake ttings 44 Brake Components - Brake Lines 46 Safety & Comfort - Seatbelts & Pads, Single wide 48 Safety & Comfort - Seatbelts & Pads, Double wide 50 Safety & Comfort - Seatbelts 52 Throttle - Single wide, Present 54 Throttle - Double wide, Present 56 Throttle Cables 58 Throttle - 1993 - 2001 60 Throttle - Single, 1991 - 1992 62 Throttle - Double wide, 1992 - 2001 64 Throttle Arm - UHMW style 66 Engines - 5hp, 5.5hp, 6.5hp 66 Fuel Tanks 70 Fittment 71 Fuel Tanks - 3.3 Gallon 72 Fuel Tanks - 4.75 Gallon 74 Fuel Tanks - Fuel Line Fittings 78 Axle - Live 80 Axle - Single Wheel Drive (Floater) 82 Axle(s) - Single, 1991, 92-93 84 Axle(s) - 1993-94 85 Axle(s) - 1994-96 86 Axle(s) - 1994-96 87 Axle(s) 88 Axle(s) - 1-1/4 Drive Hub 89 Axle(s) - Tight Race 90 Key Stock 91 Floater Hubs 92 Drive Chain 94 Drive Pulley - Cog 96 Drive Pulley - V-Belt 98 Bodies Bodies - Viper (Single Wide) 101 Bodies - Sidewinder (Double Wide) 102 Bodies - Scorpion (Single Wide) 103 Bodies - King Scorpion (Double Wide) 104 Bodies - Can-AM (Single wide) 105 Bodies - Sidekick (Double Wide) 106 Bodies - Eagle (Electric) 108 Bodies - Eagle (Gas) 110 Bodies - Eagle (Wing) 112 Bodies - Double Eagle (Double Wide, Electric) 110 Body Supports - Single Wide 114 Body Supports - Double Wide 116 Electric Go-Kart, Component Board 118 Electric Go-Kart - Cables & Batteries 120 Electric Go-Kart - Electrical Components 122 Battery Compartment - Bodied Go-karts 124 Electric Go-Kart - Motor & Mount 126 Stinger - Version 1 128 Stinger Stinger 132 Stinger Stinger Stinger Version 1 - Brakes 130 Version 1 - Chassis & Chassis Components Version 1 - Bumper Version 1 - Spindle Version 1 - Wheels & Tires 134 136 138
11
Steering (See pages 22-27) Hubs & Spindles (See pages 28-33
12
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
Bumper System and Frame Components (See pages 14-17) Brake System (See pages 34-47) Wheels & Tires (See pages 28-29)
Wheels & Tires (See pages 28-29) Brake System (See pages 34-47)
13
14
11
10
12 5 11 6 5
14
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
13 6 2 3 6 5 9 6 8 1 4 6 5 7 8 5 11 16 5
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 010127 00824 100046 00954 00975 00960 009520 00963 008302KIT 00826 00833 81300 009520 008305 00827 00956 Qty 1 1 2 1 48 48 14 26 1 2 26 1 14 1 1 14 Description Guard, Bumper Nerf Bar (Double) Black Bumper, Front (Dbl) Bumper Wrap, 3 x 120 x 1/4 UHMW Bolt, 5/16-18 x 2 Z FHSC Plate, 3 Inner or Outer Nut, 5/16-18 Z Nylock Bolt, 5/16-18 x 1 3/4 Z-5 HCS Washer, 5/16 Z Flat Angle W/Gusset, Master Cyl. (3) Bumper, Side 93-Current (Sgl or Dbl) Rubber, A 4 x 4 x 3 (Cut/Drilled) Frame, Double Wide Standard Bolt, 5/16-18 x 1 3/4 Z-5 HCS Angle, Rear Bolt-On Double Kart Bumper, Rear (Dbl) Bolt, 5/16-18 x 1-3/4 Z FHSC Price $109.00 $45.34 $3.83 $0.91 $2.75 $0.13 $0.29 $0.13 $25.00 $190.74 $8.50 $1,200.00 $0.29 $29.73 $39.49 $0.57
15
12
13
14
15
7 8 6 11 4 4 5
10
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
16
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 010126 00825 00954 00975 00960 00833 1-50-0065 00963 008302KIT 00826 81310 00827 008303 009520 00956 Qty 1 1 10 40 40 22 10 22 1 2 1 1 1 12 12 Description Guard, Bumper Nerf Bar (Single) Black Bumper, Front (Sgl karts 1993-current) Bolt, 5/16-18 x 2 Z FHSC Plate, 3 Inner or Outer Nut, 5/16-18 Z Nylock Rubber, A 4 x 4 x 3 (Cut/Drilled) Bolt, 5/16-18 x 2 HCS G5Z Washer, 5/16 Z Flat Angle W/Gusset, Master Cyl. (3) Bumper, Side 93-Current (Sgl or Dbl) Frame, Single Wide Standard kart Bumper, Rear (Dbl) Angle, Rear Single/Front Double B5973-23 009520 Bolt, 5/16-18 x 1-3/4 Z FHSC Price $109.00 $40.39 $0.91 $2.75 $0.13 $8.50 $0.27 $0.13 $25.00 $190.74 $1,100.00 $39.49 $27.49 $0.29 $0.57
17
9 10 8 7
11
13
14 15 16 18 17 19 20 21
6
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
5 4
2 3 22 23
24 25 26 27
18
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 011071 00951 00962 1-50-0077 1-70-0130 1-50-0025 1-70-0129 1-50-0134 00963 0085330 009500 008554 2-50-0051 00960 009500 00966 00948 00855 1-50-0057 1-50-0154 00960 00966 1-70-0131 00951 00966 00966 00960 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Support, Body Front (DBL Sidewinder) Bolt, 5/16-18 x 1 B5-Z Washer, 5/16 Z Lock Bolt, 1/4-20 x 1 Z Flange Steering, Column Bolt In (Sgl/Dbl) Bolt, 1/4-20 x 3/4 Flange Mount, Double Back Panel Roll Bar(Pre 2009.5)(Back Pad/Roll Bolt, 5/16-18 X 1 SS BHSCS Washer, 5/16 Z Flat Bracket, Rollbar Mount (DBL Sidewinder) Screw, 5/16-18 x 1/2 SSS Knurl Point Rollbar, DBL Sidewinder Washer, 5/16 Flat SS Nut, 5/16-18 Z Nylock Screw, 5/16-18 x 1/2 SSS Knurl Point Washer, 1/4 Z Flat (33004) Nut, 1/4-20 Z Nylock Rollbar, Double 93-Current DNU/ Washer, 5/16 Flat Steel (ID .377, OD .632 Thickness .06 Bolt, 5/16-18 X 2 BHSCS S/S Nut, 5/16-18 Z Nylock Washer, 1/4 Z Flat (33004) Pin, Back Panel Alignment (Sgl/Dbl/Talon) Bolt, 5/16-18 x 1 B5-Z Washer, 1/4 Z Flat (33004) Washer, 1/4 Z Flat (33004) Nut, 5/16-18 Z Nylock Price $45.70 $0.23 $0.15 $0.39 $84.15 $0.23 $141.78 $1.90 $0.13 $183.59 $0.23 $140.76 $0.06 $0.13 $0.23 $0.20 $0.13 $110.00 $0.66 $1.01 $0.13 $22.44 $0.23 $0.20 $0.20 $0.13
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
$0.20
19
21
22
23
24
25
20
26 6
13
14
12
18
19
15
16
10
11
17
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
20
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1-70-0099 00951 00962
1-70-0130
Qty 1 8 8 1 4 1 1 8 16 1 2 1 8 1 6 6 6 1 1 1 1 1 1 1 1
Description Mount, Body Front Receiver Double (Bolt On) Bolt, 5/16-18 x 1 B5-Z Washer, 5/16 Z Lock Steering, Column Bolt In (Sgl/Dbl) Bolt, 1/4-20 x 1 Z Flange Pin, Back Panel Alignment (Sgl/Dbl/Talon) Bolt, 5/16-18 X 1 SS BHSCS Bolt, 5/16-18 X 1 SS BHSCS Mount, Single Back Panel Roll Bar(Pre 2009.5)(Back Pad/Roll Bracket, Rollbar Mount (SGL Sidewinder) Rollbar, SGL Sidewinder Washer, 5/16 Flat SS Nut, 5/16-18 Z Nylock Bolt, 5/16-18 X 1 SS BHSCS Washer, 1/4 Z Flat (33004) Nut, 1/4-20 Z Nylock Bolt, 1/4-20 x 3/4 Flange Bolt, 5/16-18 X 2 BHSCS S/S DNU/ Washer, 5/16 Flat Steel (ID .377, OD .632 Thickness .06 Rollbar, Single 93-Current Nut, 5/16-18 Z Nylock Washer, 1/4 Z Flat (33004) Bolt, 5/16-18 x 1 B5-Z Washer, 1/4 Z Flat (33004) Nut, 5/16-18 Z Nylock
Price $45.90 $0.23 $0.15 $84.15 $0.39 $22.44 $1.90 $1.90 $141.18 $127.77 $96.58 $0.06 $0.13 $1.90 $0.20 $0.13 $0.23 $1.01 $0.66 $92.00 $0.13 $0.23 $0.20 $0.13
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
1-50-0077 1-70-0131 1-50-0134 1-50-0134 1-70-0128 0085331 008553 2-50-0051 00960 1-50-0134 00966 00948 1-50-0025 1-50-0154 1-50-0057 00853 00960 00966 00951 00966 00966
$0.20
21
8 15 3a 16 3 1 2a 2 1c 1
1a
17
1a
22
Parts Table
Ref # FPX #
1 1a 1c 2 2a 3 3a 4 5 6 6a 6a 6b 6c 6d 6e 7 8 9 10 11 12 13 14 15 16 17 1-10-0084 1-10-0083
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description
Rod End, 3/8 Male Stud x 3/8 Male Stud (Left Hand Thread) Rod End, 3/8 Male Stud x 3/8 Male Stud (Right Hand Thread) Screw, 10-32 X 1/2 Flat Head Tie Rod, 11 Shaft Style L/R Male Threads Tie Rod, 16 Left/Right Steering Shaft Assy, 3/4 Dia. W/Split Bushing & Sleeve Bushing, Steering Shaft UHMW 3/4 Dia. Pair (Split Style) Nut, 3/8-24 Left-Hand Z Hex Washer, 1/4 Z Lock Cover, Steering (Single) Cover, Steering (Single) Indy Only Cover, Steering (Single Eagle)(1/4 ABS W/ Acrylic Cap) Cover, Steering (Single Eagle)(1/4 ABS W/ Acrylic Cap) Cover, Steering (Double) Cover, Steering (Double Eagle) (Fiberglass) Cover, Steering (Double Eagle)(1/4 ABS W/ Acrylic Cap) Sleeve, Steering Shaft (3/4 Steering Shaft) Nut, 1/4-20 Z Nylock Screw, 8 x 1-1/2 P/P/H S/M/S Zinc Steering Wheel, Round 10 (Current) Pad, Steering Wheel (Round) Formed Pad, Steering Wheel (Buttery) Formed Bolt, 1/4-20 x 1 B5-Z Steering Wheel, Buttery Steering, Column Bolt In (Sgl/Dbl) Bolt, 1/4-20 x 1 B5-Z Tie Rod, 11 Shaft Style L/R Male Threads
Price
$11.17 $11.17 $0.21 $28.51 $20.76 $78.99 $24.48 $0.92 $0.17 $81.46 $77.19 $81.46 $81.46 $92.00 $81.46 $81.46 $2.24 $0.13 $0.12 $40.00 $21.32 $26.47 $0.24 $52.99 $84.15 $0.24 $28.51
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
1-50-0049
00589 00590 A0088013 0088014 009281 00968 008973 0089731 1-40-0146 1-40-0146 008972 1-40-0127 1-40-0147 008821 00948 009670 01098 00862A 00864A 00877 00863 1-70-0130 00877 00589
23
10
12 5a
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
8 13 14
5b 4 3 7 9
11
15 18
5c
5d 7
19
16
17
24
Parts Table
Ref # FPX #
1 2 3 4 5a 5b 5c 5d 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1-50-0047 00963 010580N 010590N 1-10-A0094 1-10-A0095 1-10-A0064 1-10-A0065 01375 01061 1-60-0042 009251 00837 009513 1-10-0063 00838 007880COMBO 3824L 01102 00940 00964 00904
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description
Nut, 3/8-24 Nylock Washer, 5/16 Z Flat Clip, Spindle Bearing New (T.O.) Used with 010590N Bearing Bearing, Spindle Cap (New) Has marking of GME IJ027 Spindle Assy., 1 Left Radius Cut 3/4 W/Sleeve & Mount (93-C Spindle Assy., 1 Right Radius Cut 3/4 W/Sleeve & Mount (93Spindle Assy., Left Tapered Roller Bearing W/Mount 93-C Spindle Assy., Right Tapered Roller Bearing W/Mount 93-C Bolt, 3/8-24 x 1-1/4 B5-Z Seal, Front Hub Grease Taper Bearing Bearing, Tapered Roller Inner 1 Bolt, 3/8-16 x 3/4 B5-Z Rim Half, 5 3/8 Lug-Bolt Male(W/O Valve Hole) 3/8 Bolt Bolt, 3/8-24 x 1 SHCS (Wheel Stud for Front & Rear Hubs) Hub, Front HD Tapered Spindle 4 bolt steel wheel 3_8 stu Rim Half, 5 3/8 Lug-Bolt Female (W Valve Hole) 3/8 Bolt Tire, 12 x 4.00 - 5 SL72 Bigfoot COMBO (W/Tube) Nut, 3/8-24 Z (Lug Nut) Post 98 Pre-09 Washer, 3/4 SAE Flat Z Nut, 3/4-16 Castle Pin, Split Cap, Dust Cover Front Hub (Metal)
Price
$0.12 $0.13 $0.27 $1.12 $115.00 $115.00 $101.95 $101.95 $0.41 $11.53 $39.99 $0.23 $8.98 $0.68 $158.20 $8.98 $22.99 $0.32 $0.64 $0.87 $0.22 $2.94
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
25
Brake Components
24
25
SWD Axle
19
Live Axle
28 20 29 22 26 27 30 31 32
7 8 1 2 6 9
11
21
10
26
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
16
23 12 3 4 5 17 13 14 15 18 33 34
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1-80-0034 2-50-0014 010870 010871 009481 00930 009581 009581 009220 009581 009220 1-80-0034 1-80-0041 009556 A010412 1-50-0171 009582 1-80-0035 009582 00960 1-80-0029 1-80-0039 A010941T 00901 101091 01387KIT 01085 00960 00966 00951 01374 008302KIT Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 Description Bolt, 5/16-18 x 3 3/4 SS Washer, 5/16 x 3/4 S/S Flat Guard, Eagle Master Cylinder Washer, 5/16 x 3/4 S/S Flat Nut, 5/16-18 Z Nylock SUP/ 1-80-0129 Gasket, Master Cylinder FPX Cap (OEM) Cap, FPX Master Cylinder (Steel) Master Cylinder Assy, FPX 3/4 Bore W/ Fitting Spring, Pedal 7 Brake Adjuster, Master Cylinder Brake (304 stainless) Pedal, Brake (Single/Double) Fitting, 1/8 npt x #4 jic 90deg. Nut, 5/16-18 Z Nylock Washer, 1/4 Z Flat (33004) Bolt, 5/16-18 x 1 B5-Z Bolt, 3/8-16 x 3/8 Strip SS Angle W/Gusset, Master Cyl. (3) See page(s) 46-47 for brake lines Caliper, Brake Silver FPX Washer, Spherical (Brake Caliper set up) Bracket, Caliper (1 OR 1-1/4 Axle) Spacer, Dual Brake Assembly (Long) 1.80L x 1 OD x .391 ID Nut, 1/4-20 Top Lock Nut, 3/8-16 Z Flange Washer, 5/16 USS PFC9 Flat (GR-8) Washer, 5/16 USS PFC9 Flat (GR-8) Bolt, 3/8-16 x 4-1/4 B8-Z Washer, 5/16 USS PFC9 Flat (GR-8) Bolt, 3/8-16 x 4-1/4 B8-Z Caliper, Brake Silver FPX NLA/ 01043 Disc, Brake .190 x 7.50 Stainless Steel (STD) Bolt, 5/16-18 x 1 SHCS Zinc Sup/1-80-A0030 Hub Assy., Brake 1-1_4 (Alum) (With 3/16 Di $75.00 $4.67 $16.00 $0.13 $0.38 $0.14 $0.14 $2.28 $0.14 $2.28 $75.00 $39.27 $0.39 $93.82
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Price $2.48 $0.23 $18.51 $0.23 $0.13 $2.19 $7.80 $72.88 $4.71 $13.75 $22.63 $3.25 $0.13 $0.20 $0.23 $2.82 $25.00
$9.21
27
4 6
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
16 17
18 5 1
7 12 11 8 9 10 13 14 15
28
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 N/A N/A A010941T 1-80-0039 1-80-0029 010846 1-80-0032 010847 010941 01085 00960 00966 00951 010848 009710 101091 01374 00927 01091 01369 1-80-0038 010851-A Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Master Cylinder Assy, FPX 3/4 Bore W/ Fitting Cap, FPX Master Cylinder (Steel) SUP/ 1-80-0129 Gasket, Master Cylinder FPX Cap (OEM) NLA/Cap, Wilwood Master Cylinder (Black Plastic Type) Diaphram, Wilwood Master Cylinder Aluminum Type NLA/Diaphram, Wilwood Master Cylinder (Flat Type) Plastic Ty Master Cylinder, Wilwood 3/4 (No ttings) Fitting, 1/8 npt x #4 jic 90deg. Nut, 5/16-18 Z Nylock Washer, 1/4 Z Flat (33004) Bolt, 5/16-18 x 1 B5-Z NLA/ Boot, Wilwood Master Cylinder Nut, 5/16-24 Z Hex Brake Adjuster, Master Cylinder Brake (304 stainless) Bolt, 3/8-16 x 3/8 Strip SS Nut, 3/8-16 All Steel Lock (Top Lock) Sleeve, w/nut (M/C Pedal) Bolt, 3/8-16 x 4 HCS Z 5 Rebuild Kit, M/C FPX 3/4 Bore Rebuild Kit, M/C Wilwood Master Cylinder (Aluminum) Price $72.88 $7.80 $2.19 $14.18 $9.99 $6.83 $85.67 $3.25 $0.13 $0.20 $0.23 $5.16 $0.13 $13.75 $2.82 $0.17 $5.10 $0.77 $18.00
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29
Calipers
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30
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 12 13 010844 010942 009581 1-80-0034 010945 011130 01112 010820A 01114 1-80-0034 01094 Qty 2 1 1 1 1 2 2 2 1 1 1 Description Caliper, Kit Bridge Bolt (Wilwood) Clip, Brake Pad Retainer Washer, 5/16 USS PFC9 Flat (GR-8) Caliper, Brake Silver FPX O-Ring, Seal Wilwood Caliper Halves O-Ring, Wilwood Caliper Piston Piston, Caliper Wilwood/FPX Brake Pad, Black Square (FPX/Wil) Bleeder Valve, Enginetics/Wilwood Caliper, Brake Silver FPX Caliper, Brake Silver Wilwood Price $16.16 $2.86 $0.14 $75.00 $2.36 $2.85 $16.08 $7.80 $3.54 $75.00 $89.75
Caliper Assemblies
31
10
11
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32
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 8a 9 10 11 01085 00930 01114 01085 N/A 1-80-0034 010870 010871 010871-B A11036 009581 009220 Qty 1 1 1 1 1 1 1 2 2 1 1 1 Description Fitting, 1/8 npt x #4 jic 90deg. Nut, 3/8-16 Z Flange Bleeder Valve, Enginetics/Wilwood Fitting, 1/8 npt x #4 jic 90deg. See page(s) 46-47 for brake lines Caliper, Brake Silver FPX Bracket, Caliper (1 OR 1-1/4 Axle) Spacer, Dual Brake Assembly (Long) 1.80L x 1 OD x .391 ID Spacer, Dual Brake Assembly (Short) 1.30L x 1OD x .391 ID Brake Line, 11 #4 Straight x #4 Straight Washer, 5/16 USS PFC9 Flat (GR-8) Bolt, 3/8-16 x 4-1/4 B8-Z $75.00 $16.00 $9.21 $5.50 $12.52 $0.14 $2.28 Price $3.25 $0.38 $3.54 $3.25
33
11 10
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34
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 01085 013960 010290 01106 01039 01034 01397 01396 013989 010291 Qty 1 1 1 1 1 1 1 1 1 1 Description Fitting, 1/8 npt x #4 jic 90deg. Fitting, #3 To #4 (Used To Update From Girling) Fitting, Male Branch - T (steel) Fitting, 1/8 npt x #4 jic 45deg. Fitting, Union Tee #4 Fitting, Male Branch - Tee (Brass) Fitting, 45 Deg. #3 Fitting, #3 Straight Fitting, Brass Elbow 1/8 Fitting, #4 Straight 1/8 Pipe Brass Price $3.25 $16.95 $7.92 $7.50 $6.12 $5.45 $12.75 $7.40 $2.83 $1.59
35
Cant nd the size you need? We build custom brake lines. Give us a call.
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36
Parts Table
Ref # FPX # N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 01033 01036 A010961 A01107 A01108 A01395 A11034 A11035 A11036 1-80-A0001 1-80-A0002 1-80-A0003 1-80-A0006 1-80-A0007 1-80-A0008 1-80-A0009 1-80-A0010 1-80-A0300 1-80-A0301 1-80-A0302 7-201637 A01032 A010320 A010330 A01034 A010355 A01091 A010921 A01093 A010931 A01095 A01096 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Brake Line, 18 #3 (Female Ends)92-94 Manifold to calipe Brake Line, 24 #3 Brake Line, 105 SGL (TWD) (F-Series) Brake Line, 3-1/2 #4 X 1/8 Pipe Brake Line, 5-1/2 #4 Ends Brake Line, 18 #4 Brake Line, 9 #4 end & 1/8 Pipe end Brake Line, 04 #4 1/8 Pipe Brake Line, 11 #4 Straight x #4 Straight Brake Line, 09 #4 Straight x 1/8 Pipe Brake Line, 17 with #4 Straight x 1/8 Pipe (Spartan) Brake Line, 48 with #4 Straight x #4 Straight(Spartan) Brake Line, 9 1/2 with #4 Straight x 1/8 Pipe (Spartan) Brake Line, 39 with #4 Straight x #4 Straight (Spartan) Brake Line, 42 #4 (90 Degree) x #4 (90 Degree) Brake Line, 58 #4 (Straight) x #4 (Straight) Brake Line, 72 #4 (Straight) x #4 (Straight) Brake Line, 16 with #4 Straight x 1/8 Pipe - FKL/CanAm Brake Line, 30 with #4 Straight x 1/8 Pipe - FKL/CanAm Brake Line, 30 with #4 Straight x #4 Straight - FKL/CanAm Brake Line, 10 #4 (Each End) MGP-201637 Brake Line, 24 #4 Brake Line, 28 #4 Brake Line, 21 #4 Brake Line, 9 #4 Brake Line, 105 #4x#4 SWD (T-Bolt, F-Series) Brake Line, 82 #4 (Straight)x #4 (90 deg.) SGL (SWD) Brake Line, 80 #4 (Single SWD)(Girling) Brake Line, 90 #4 x 90 Deg. DBL (SWD) Brake Line, 92 #4 W/Two 90 Deg. DBL (TWD) DBL Thunder (SWD) Brake Line, 94 #4 x 90 Deg. DBL Thunder (TWD) Brake Line, 104 #4 x 90 Deg. (TWD T-BOLT ) Price $32.26 $18.54 $49.44 $9.55 $9.18 $10.20 $13.55 $8.90 $12.52 $10.48 $12.24 $21.28 $11.78 $42.96 $33.10 $25.76 $33.96 $11.75 $19.07 $19.07 $10.27 $11.87 $11.66 $9.79 $40.13 $48.48 $38.27 $51.31 $56.13 $63.64 $51.57
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$10.95
37
10
1
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
11
12
2 3
9 13
14
38
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 10a 11 12 13 13a 14 14a N/A 00862A 01098 00927 00932 00925 00864A 008613 008642 008560A 1-90-0008 00966 00960 008580A 1-90-0006 008600A 1-90-0013 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description See page(s) 52-53 for seatbelt information Pad, Steering Wheel (Round) Formed Steering Wheel, Round 10 (Current) Nut, 3/8-16 All Steel Lock (Top Lock) Washer, 3/8 Z Flat Bolt, 3/8-16 x 1 B5-Z Pad, Steering Wheel (Buttery) Formed Pad, Steering Post (Zip Tie Type) Pad, Steering Column (Formed) 3/4 Steering Column Pad, Single (Rollbar) Formed (Bolt On) Pad, Single (Rollbar) Formed (Bolt On) Heavy Duty Washer, 1/4 Z Flat (33004) Nut, 5/16-18 Z Nylock Pad, Single (Back) Formed (Bolt On) Pad, Single (Back) Formed (Bolt On) Heavy Duty Pad, Single (Seat) Formed Pad, Single (Seat) Formed Heavy Duty $21.32 $40.00 $0.17 $0.17 $0.33 $26.47 $65.03 $25.00 $58.00 $84.00 $0.20 $0.13 $90.00 $109.00 $82.00 $100.98 Price
39
10
11
12
1 2 3
40
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
15 8 14
11 13
12
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 9a 10 10a 11 12 13 13a 14 15 N/A 00862A 01098 00927 00932 00925 008613 008642 008610A 1-90-0009 008570A 1-90-0007 00966 00960 008590A 1-90-0005 1-40-0047 019930 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Qty Description See page(s) 52-53 for seatbelts Pad, Steering Wheel (Round) Formed Steering Wheel, Round 10 (Current) Nut, 3/8-16 All Steel Lock (Top Lock) Washer, 3/8 Z Flat Bolt, 3/8-16 x 1 B5-Z Pad, Steering Post (Zip Tie Type) Pad, Steering Column (Formed) 3/4 Steering Column Pad, Double (Seat) Formed Pad, Double (Seat) Formed Heavy Duty Pad, Double (Rollbar) Formed (Bolt On) Pad, Double (Rollbar) Formed (Bolt On) Heavy Duty Washer, 1/4 Z Flat (33004) Nut, 5/16-18 Z Nylock Pad, Double (Back) Formed (Bolt On) Pad, Double (Back) Formed (Bolt On) Heavy Duty Guard, Eagle Seat Back Double (Rubber) Strip, 5/8 Aluminum (Body Seal Gasket) $21.32 $40.00 $0.17 $0.17 $0.33 $65.03 $25.00 $127.91 $170.77 $100.00 $107.98 $0.20 $0.13 $110.00 $126.67 $11.22 $0.52 Price
41
1/2" HOLES
A2
B1
A1
1-1/2"
Shoulder pad
A2
B1
B2
B2
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42
Parts Table
Part #
Description
Length
Width
Anchor plate
Buckle
Price
A1
Orange release, green tighten raspberry release, 23-1/2 green tighten n/a n/a n/a n/a n/a 7-1/2 23 19 15 12 Length 15 20 3 1-3/4 1-3/4 3 3 3 3 20-1/2 15 22 3 1-3/4
A2 B1 B2
1/2 hole, use 3/8 or 5/16 bolt 1/2 hole, use 3/8 or 5/16 bolt n/a n/a n/a n/a n/a Metal center, ip top release Metal center, ip top release Metal center, ip top release n/a n/a n/a n/a $84.15 $84.15 $38.99 $25.50 $22.20 $26.16 $19.75
01077
010778
010771
11077
110779
110777
110778
43
44
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
2 1
11 12 5 6 7 8 7 9 10 13 14
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 009524 1-50-0070 002865 1-30-0005 00961 00966 KDZ9320 00960 00901 HCM06X1X02018 HCM06X1X02018 00913 01369 01369 Qty 1 1 2 1 1 2 1 1 1 1 1 1 1 1 Description Bolt, 5/16-18 x 3 1/2 HCS B5-Z Nut, 6mm Nylock SS Washer, #12 Z Flat Spring, Throttle Cable Overide Nut, 5/16-18 Z Hex Washer, 1/4 Z Flat (33004) Nut, 3/8-16 Nylock Nut, 5/16-18 Z Nylock Spring, Pedal 7 Bolt, 6 x 20mm S/S BM Bolt, 6 x 20mm S/S BM Sleeve, Pedal Bolt, 3/8-16 x 4 HCS Z 5 Bolt, 3/8-16 x 4 HCS Z 5 Price $0.54 $0.32 $0.08 $3.99 $0.12 $0.20 $0.09 $0.13 $4.71 $0.59 $0.59 $5.46 $0.77 $0.77
45
9 6
10
7 2 1 4
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46
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 009571 1-50-0070 Qty 1 1 Description Bolt, 5/16-24 x 1 3/4 (HCS Z5) Nut, 6mm Nylock SS Price $0.42 $0.32
See Page(s) 58-59 for throttle cables 1-30-0005 HCM06X1X02018 KDZ9320 00901 01388KIT 00913 01369 1 1 1 1 1 1 1 Spring, Throttle Cable Overide Bolt, 6 x 20mm S/S BM Nut, 3/8-16 Nylock Spring, Pedal 7 Pedal, Gas (Double) Sleeve, Pedal Bolt, 3/8-16 x 4 HCS Z 5 $3.99 $0.59 $0.09 $4.71 $44.05 $5.46 $0.77
47
Throttle Cables
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48
Parts Table
Ref # FPX # 1-30-0014 00428 00426 21020 00425 1-30-0002 1-15-0091 1-15-0113 Qty 1 1 1 1 1 1 1 1 Description Cable, Throttle 18 1/2 HL 18 3/8 inner wire Cable, Throttle 29 (New Barnett) Cable, Throttle 30 (Round End) Cable, Throttle 64 3_4in Grey (Sting, Spartan & Post 200 Cable, Throttle 83 Black Housing 63mm Free Length Cable, Throttle 98 Black Housing (Pre 2000 F16 & Roadwarror Cable, Throttle Electric Eagle Cable, Throttle Electric Talon Price $32.09 $18.84 $19.10 $34.80 $17.90 $42.08 $31.48 $26.95
49
9 8
12 13 5 4 22 3 23 15 16 2 1 25 17 18 19 20 21
GX 140, 160, 200, 240 and 270 Heavy Duty Motor Mount. Will work with Honda & Robin up to 13.5 hp
50
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14
24
26
Parts Table
Ref # FPX # 1 2 2a 3 3a 4 5 6 7 8 9 10 10a 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25a 26 010692 002968 Call 00868 00966 1-60-A0023B 1-60-A0023 01991 00966 00968 00868 24411 00948 00960 00877 1-61-0032 00966 00952 00877 00968 009071 009690 1-60-0013 1-61-0032 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 00296 01073 010732 01073 2 1 1 1 Qty Description See J&J Honda parts guide Screw, 10-24 x 3/4 PPH MS Meter, Tiny Tach (Hour & RPM) Meter, Analog Hour Only J&J Meter, Tiny Tach (Hour & RPM) See J&J Honda parts guide Bracket, Stop Switch & Meter Mount Nut, 10-24 Z Nylock See J&J Engine Guides Bolt, 1/4-20 x 1-1/4 B5-Z Washer, 1/4 Z Flat (33004) Tank, Fuel Assy 2.2 Gal. BLACK (5.5 or 6.5HP Motor)Vent Tank, Fuel Assy 2.2 Gal. Clear(5.5/6.5HP Motor)(Production) Gasket, Kelch Cap Washer, 1/4 Z Flat (33004) Washer, 1/4 Z Lock Bolt, 1/4-20 x 1-1/4 B5-Z Nut, 1/4-20 S/S Acorn Nut, 1/4-20 Z Nylock Nut, 5/16-18 Z Nylock Bolt, 1/4-20 x 1 B5-Z Mount, Motor Honda/Robin HD (5.5-13.5hp) Washer, 1/4 Z Flat (33004) Bolt, 5/16-18 x 1-1/2 B5-Z Bolt, 1/4-20 x 1 B5-Z Washer, 1/4 Z Lock Bushing, Body Mount (Flat) Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt Decal Pkg, Numbers Only, Spartan Mount, Motor Honda/Robin HD (5.5-13.5hp) $0.18 $0.20 $157.07 $157.07 $0.48 $0.20 $0.17 $0.18 $0.77 $0.13 $0.13 $0.24 $142.00 $0.20 $0.23 $0.24 $0.17 $2.99 $4.24 $40.73 $142.00
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51
6 6
7
4.75 Gallon Fuel Tank
Parts Table
Ref # FPX # 1 2 3 4 5 6 6a 7 01991 1-60-A0180 1-60-0111-T 1-60-A0023B 1-60-A0022B 1-60-A0022 1-60-A0022B 1-60-A0029B Qty 1 1 1 1 1 1 1 1 Description Gasket, Kelch Cap Cap, Fuel FPX Anti-Spill Tip Over Cap Vent, Anti Spill Threaded 1/16 NPT-27 Tank, Fuel Assy 2.2 Gal. BLACK (5.5 or 6.5HP Motor)Vent Tank, Fuel Assy 3.3 Gal. BLACK (8 or 9HP Motor)Vent Styl Tank, Fuel Assy 3.3 Gal. Clear (8 or 9HP Motor)Vent Styl Tank, Fuel Assy 3.3 Gal. BLACK (8 or 9HP Motor)Vent Styl Tank, Fuel Assy 4.75 Gal. BLACK Eagle Vent Style Price $0.48 $16.78 $20.20 $157.07 $134.63 $106.59 $134.63 $196.35
5 6
7 8 9
Parts Table
Ref # FPX # 1 2 3 3a 4 5 6 7 8 9 10 11 2-50-0086 00932 1-60-A0022 1-60-A0022B 2-50-0004 00948 00289 00963 KDZ9320 1-70-0102 1-60-A0180 01991 Qty 4 1 1 1 4 4 4 4 4 1 1 1 Description Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel Washer, 3/8 Z Flat Tank, Fuel Assy 3.3 Gal. Clear (8 or 9HP Motor)Vent Styl Tank, Fuel Assy 3.3 Gal. BLACK (8 or 9HP Motor)Vent Styl Bolt, 1/4-20 x 3/4 BHSC SS Nut, 1/4-20 Z Nylock Washer, 1/4 X 5/8 S/S Flat Washer, 5/16 Z Flat Nut, 3/8-16 Nylock Mount, Fuel Tank (Eagle/Talon) 3.5gal Cap, Fuel FPX Anti-Spill Tip Over Cap Gasket, Kelch Cap Price $4.77 $0.17 $106.59 $134.63 $0.30 $0.13 $0.15 $0.13 $0.09 $49.00 $16.78 $0.48
1 2 3
8 9
14
12 6 7
13
10
11
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2-50-0086 00932 1-50-0164 1-60-A0029B 10889 00963 KDZ9320 1-60-A0180 01991 00963 00948 00289 2-50-0004 1-70-0071 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel Washer, 3/8 Z Flat Washer, 5/8 Lock Internal Tooth Tank, Fuel Assy 4.75 Gal. BLACK Eagle Vent Style Bracket, Fuel Tank (4.75 Gallon) (DBL Sidewinder, DBL Eagle) Washer, 5/16 Z Flat Nut, 3/8-16 Nylock Cap, Fuel FPX Anti-Spill Tip Over Cap Gasket, Kelch Cap Washer, 5/16 Z Flat Nut, 1/4-20 Z Nylock Washer, 1/4 X 5/8 S/S Flat Bolt, 1/4-20 x 3/4 BHSC SS Bracket, Fuel Tank (4.75 Tank) Support (Rev. 2) (SGL Eagle) Price $4.77 $0.17 $0.34 $196.35 $100.47 $0.13 $0.09 $16.78 $0.48 $0.13 $0.13 $0.15 $0.30 $57.22
5 1
8 2 6
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 PMCD17-03 PMC22-03 1288 H-173 09498830 14274590 001840 001841 32001 Qty 1 1 2 1 1 4 2 1 1 Description Coupler, Female 3/16 Fuel Shutoff (Used with PMC22-03 Ma Coupler, Male 3/16 Fuel hose (Use With PMCD17-03 Female) Clamp, Fuel Line Spring (3/16) Hose, Fuel Line 3/16 (Go-Kart & Bumper Boats) 91353-671-003 O-Ring, 14mm 16955-ZE1-000 Joint, Fuel Tank Coupler, Quick Release Shutoff 1/4 npt Female Coupler, Quick Release 1/4 Barb Male(Polypropylene W/Viton) Hose, Fuel Line 1/4 (sold by the inch) Price $12.02 $4.44 $0.22 $0.15 $2.11 $9.47 $11.18 $5.28 $0.15
Axle - Live
2 4 7 8 13 14 1 3 5 6 9 10 27 6 20 9 16 19 10 9 24 10 1a 21 22 25 17 18 15 12
60
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11
23 3 2
Dont forget to order the spanner wrench (#1-60-0193) for the Sleeve-Lock style axle bearings.
Parts Table
Ref # FPX # 1 1a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 009410 00941 00965 008473 A009188 1-50-0163 1-20-0080 00930 010870 00932 00935 A009188 1-80-0034 00926 1-80-0041 009556 010411 00871 516x58 1-20-0097 1-50-0087 010125 00934 1-20-A0005 1-20-A0015 00871 1-60-0193 009481 Qty 1 1 1 2 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 Description Nut, 3/4-16 Z Jam Nut, 3/4-16 Z Hex Washer, 3/4 Z Lock Hub, Rear Bare 1 1_4 Bore 3_8 Stud 4 Lug Rev A Key Stock, 1/4 x 3 1/4 Bolt, 7/16-14 x 2 YZ8 HCS Bearing, Axle 1-1/4(Sleeve-Lock Ring Style) Ductile Housing Nut, 3/8-16 Z Flange Bracket, Caliper (1 OR 1-1/4 Axle) Washer, 3/8 Z Flat Nut, 7/16-14 Z Nylock Key Stock, 1/4 x 3 1/4 Caliper, Brake Silver FPX Bolt, 3/8-16 x 1-1/2 B5-Z NLA/ 01043 Disc, Brake .190 x 7.50 Stainless Steel (STD) Bolt, 5/16-18 x 1 SHCS Zinc SUP/1-80-0053 Hub, Brake 1-1_4 (Alum) 2 bolt Rev B (No Hard Screw, 1/4-20 x 1/2 Soc/Set/Scrw Knurl Point Bolt, 5/16 x 1/2 Shoulder 1/4-20 Thread Axle, SGL 1-1/4 TWD L=36-3/8 (Chrome Plated) Bolt, 7/16-14 x 1-1/2 B8-Z Guard, Cog Pulley Skid Bolt, 7/16-14 x 1-3/4 B8-Z Pulley Assy., 80T Cog Steel with 1 Clamp On Hub Key Stock, 1/4 x 4 3/4 Screw, 1/4-20 x 1/2 Soc/Set/Scrw Knurl Point Tool, Bearing Spanner Wrench (zinc) Nut, 1/4-20 Top Lock Price $0.38 $0.57 $0.26 $66.00 $0.34 $1.00 $39.00 $0.38 $16.00 $0.17 $0.33 $0.34 $75.00 $0.30 $39.27 $0.39 $70.69 $0.38 $1.01 $143.62 $0.80 $0.65 $213.73 $0.67 $0.38 $16.83 $0.13
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
$17.00
61
7 10 9 11
8 7 5 13
12
15 16 17
6 22 14 23
18 19 20 21
62
Parts Table
Ref # FPX # 1 2 3 4 5 6 6a 7 8 9 9a 10 11 12 13 14 15 16 17 18 19 20 21 22 23 00968 00950 00965 00941 009513 008473 1 1 1 1 1 1 1-80-0041 1-50-0163 1-20-0080 00883P 00932 00935 1-60-0065 00891 1 1-80-0041 010411 A00918 010125 1-50-0030 010154 1 1 3 3 2 1 1 1 1 1 1 1 1 1 1 1-50-0108 1-20-0016 Qty 1 1 Description Nut, 3/4-16 Nylock Jam Washer, Axle Cupped-Acroloy See Floater Hubs, page 90 NLA/ 01043 Disc, Brake .190 x 7.50 Stainless Steel (STD) Bolt, 7/16-14 x 2 YZ8 HCS Bearing, Axle 1-1/4(Sleeve-Lock Ring Style) Ductile Housing Bearing, Axle 1-1/4 Eccentric Collar Washer, 3/8 Z Flat Nut, 7/16-14 Z Nylock Split Collar, 1 1/4 (2 Piece) Split Collar, 1 No Match! NLA/ 01043 Disc, Brake .190 x 7.50 Stainless Steel (STD) SUP/1-80-0053 Hub, Brake 1-1_4 (Alum) 2 bolt Rev B (No Hard Key Stock, 1/4 x 12 Guard, Cog Pulley Skid Bolt, 1/4-28 x 1 HCS ZHub, Cog 1 1/4 (Clamp on Style) See Pulleys (Pages 96-97) Washer, 1/4 Z Lock Nut, 1/4-28 Z Hex Washer, 3/4 Z Lock Nut, 3/4-16 Z Hex Bolt, 3/8-24 x 1 SHCS (Wheel Stud for Front & Rear Hubs) Hub, Rear Bare 1 1_4 Bore 3_8 Stud 4 Lug Rev A $0.17 $0.13 $0.26 $0.57 $0.68 $66.00
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
Price $1.80 $11.00 $39.27 $1.00 $39.00 $144.89 $0.17 $0.33 $7.53 $7.07 No Match! $39.27 $70.69 $1.35 $17.00 $0.17 $103.00
63
Axle #009141 Diameter: 1.25 Type: Single Length: 35.625 Production year: (tight race)
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
Axle #009131 Diameter: 1.25 Type: Double Length: 45.625 Production year: (tight race)
64
Key Stock
Parts Table
Ref # FPX # 1 2 3 4 5 6 6a 7 8 9 9a 10 11 12 13 14 15 LU-KEY-03 LU-KEY-02 LU-KEY-01 14410620G 01919 A00918 1-20-A0014 1-20-A0017 A009188 A009180 1-20-A0016 00919 1-20-A0015 KDZ9200 1-20-0018 1-20-A0006 01819 Qty 1 1 1 1 1 3 3 2 1 1 1 1 1 1 1 1 1 Description Key 1/4 x 1/4 x .50 Robin Lunde Key 1/4 x 1/4 x 1.00 Robin Lunde Key 3/16 x 3/16 x .45 Robin Lunde Key 5x5x30(JD160/200) AM Key Stock, 1/4 Round Key Stock, 1/4 x 12 Key Stock, 1/4 x 2 1/2 Key Stock, 1/4 x 3 1/2 Key Stock, 1/4 x 3 1/4 Key Stock, 1/4 x 4.375 Key Stock, 1/4 x 6 Key Stock, 1/4 (Purchase Only 12) Key Stock, 1/4 x 4 3/4 Key Stock, 1/8 Key Stock, 3/16 THICK,1/4 WIDE Key Stock, 3/16 THICK,1/4 WIDTH, 4 LENGTH Key Stock, 7 x 7 x 1m Price $2.04 $2.04 $2.04 $1.30 $0.33 $1.35 $2.24 $0.67 $0.34 $1.57 $0.67 $0.12 $0.67 $0.34 $8.64 $24.66
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
$0.43
65
22
23
19
27
24
23
21
20
19
24
25
26
28
18 8 9 6 11 7 5 6 7 14 3 2 3 2 12 13 4 16 17
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
66
10
Parts Table
Ref # FPX # 1 2 3 4 5 6 6a 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27a 28 00877 1-80-0041 010594 010595 009521 010597 A010591 010602 010630 009410 1 010612 01063 009521 0105971 1 01060 01061 01063 010611 008511 009521 0105971 1-20-0016 010611 008511 009481 0105971 0105971 1-50-0108 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Bolt, 1/4-20 x 1 B5-Z NLA/ 01043 Disc, Brake .190 x 7.50 Stainless Steel (STD) Bearing, Floater Hub (Set Screw Type) DIS/Spacer, Inner 94 Floater Hub (2-3/64 Length) Nut, 1/4-20 Jam Hub, Floater - Snap Ring Style (Fits Screw In 3/8 Stud) Hub Assy., Floater Set Screw (W/3/8 Studs WO/Disc) Bearing, Floater Hub (7/8 ID Snap Ring Style) Spacer, 94 Fltr. 15/16 Nut, 3/4-16 Z Jam No Match! Snap Ring, Floater Hub (Internal 2) Spacer, Outer 1 15/16 Nut, 1/4-20 Jam Hub, Floater Disc Brake(Tight Race)(3/8 Studs) Rev F No Match! Bearing, Floater Hub (Taper Bearing Type) Seal, Front Hub Grease Taper Bearing Spacer, Outer 1 15/16 Bearing, Floater Hub (Tight Race) Spacer, Front Hub Inner Bearing Nut, 1/4-20 Jam Hub, Floater Disc Brake(Tight Race)(3/8 Studs) Rev F Washer, Axle Cupped-Acroloy Bearing, Floater Hub (Tight Race) Spacer, Front Hub Inner Bearing Nut, 1/4-20 Top Lock Hub, Floater Disc Brake(Tight Race)(3/8 Studs) Rev F Hub, Floater Disc Brake(Tight Race)(3/8 Studs) Rev F Nut, 3/4-16 Nylock Jam Price $0.24 $39.27 $32.64 $4.94 $0.13 $142.23 $195.13 $34.67 $3.37 $0.38 No Match! $1.48 $3.98 $0.13 $73.30 No Match! $10.77 $11.53 $3.98 $12.44 $5.00 $0.13 $73.30 $11.00 $12.44 $5.00 $0.13 $73.30 $73.30 $1.80
Notes
67
Drive Chain
4
9 10 11
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
2 3
Clip style shown
7 6 8
68
Parts Table
Ref # FPX # 1 2 3 3a 4 5 5a 5b 5c 5d 5e 6 6a 6b 6c 6d 6e 6f 7 7a 7b 8 9 10 11 1-50-0030 010154 1-20-0503 1-20-0504 10640390 1-20-0510 1-20-0516 1-20-0500 1-20-0512 1-20-0513 1-20-0514 1-20-0506 1-20-0515 1-20-0507 1-20-0093 1-20-0094 1-20-0095 1-20-0096 1-20-0501 1-20-0508 1-20-0509 00950 01013 00962 01016 Qty 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Bolt, 1/4-28 x 1 HCS ZHub, Cog 1 1/4 (Clamp on Style) DNU/Chain, Master Link 520 O-Ring Clip Style DNU/Chain, Master Link 520 O-Ring Rivet Style 90741-889-810 Key, 7x7x33 Sprocket, 520C 10T 22mm bore 7mm x 3.3mm (Engine) Sprocket, 520C 10T 22mm bore 7mm x 3.3mm (Engine)(Shaller) Sprocket, 520C 11T 22mm bore 7mm x 3.3mm (Engine) Sprocket, 520C 12T 22mm bore 7mm x 3.3mm (Engine) Sprocket, 520C 13T 22mm bore 7mm x 3.3mm (Engine) Sprocket, 520C 14T 22mm bore 7mm x 3.3mm (Engine) DNU/Chain Loop, 520 O-Ring (52 links)31 7/8(809.625mm)(Endl DNU/Chain Loop, 520 O-Ring (54 links) DNU/Chain Loop, 520 O-Ring (56 links)34 3/8(873.125mm)(Endl Chain Loop, 520 RK XSO-Ring (52 links) Endless - Rivet Chain Loop, 520 RK XSO-Ring (56 links) Endless - Rivet Chain Loop, 525 RK XSO-Ring (56 links) Chain Loop, 530 RK XSO-Ring (56 links) Sprocket, 520C 40T W/(6)1/4 bolt holes 5 1/4BC (Lower) STD Sprocket, 520C 45T W/(6)1/4 bolt holes 5 1/4BC (Lower Sprocket, 520C 50T W/(6)1/4 bolt holes 5 1/4BC (Lower) Nut, 1/4-28 Z Hex Washer, H.D. Steel Engine Pulley Washer, 5/16 Z Lock Bolt, 8mm x 1.25 x 35mm 10.9z HCS Tap Price $0.17 $103.00 $6.73 $6.73 $7.20 $52.55 $93.05 $38.30 $58.53 $69.56 $71.69 $30.80 $28.56 $31.98 $38.15 $55.07 $48.00 $48.00 $75.42 $76.54 $77.66 $9.00 $0.15 $0.45
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
$0.13
69
Decals
1 1a 7
Go-karts have rotating parts.
For your safety, longer hair must be secured above the shoulder and any personal items (clothing, jewelry, etc) must be secured and contained within the seating area.
WARNING!
2a
8 3 3a 9
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
4a 9a
5 10 5a
5b 6
www.jjamusements.com
70
Parts Table
Ref # FPX #
1 1a 2 2a 3 3a 4 4a 5 5a 5b 6 7 7a 8 8a 8b 8c 8d 8e 8f 8g 8h 8i 8j 8k 9 9a 10 00980 00980S
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description
Decal, Warning-Keep Hands And Arms in Car At All Times Decal, Spanish Warning-Keep Hands And Arms In Car At All Decal, Remain Seated Until (RED) Decal, Spanish Remain Seated Til All Cars Stop! Decal, No Bumping Allowed (Blue) Decal, Spanish No Bumping Allowed! Decal, Use Dot 4 Brake Fluid Decal, Use Dot 5 Brake Fluid Decal, Gas & Brake Decal, Stop & Go Decal, Spanish Brake & Gas Decal, www.jjamusements.com Decal, Warning Hair/Rotating Parts 3.75 x 5.0 Decal, Warning Hair/Rotating Parts 8.5 x 11 Decal, Name King Scorpion White (Large) Decal, Name King Scorpion Black (Large) Decal, Name Can Am White (Large) Decal, Name Can Am Black (Large) Decal, Name Scorpion White (Large) Decal, Name Scorpion Black (Large) Decal, Name Sidekick White (Large) Decal, Name Sidekick Black (Large) Decal, Name Stinger White (Large) Decal, Name Stinger Black (Large) Decal, Name, Sidekick (Front) Decal, Name, Sidekick (Front) White Decal, F-16 Dash Decal, Eagle Dash-Hair longer shoulder length...Brake Gas
Price
$1.99 $1.41 $1.55 $1.41 $1.55 $3.58 $1.41 $1.41 $1.89 $1.41 $1.41 $0.56 $4.07 $6.46 $8.99 $6.99 $6.73 $6.73 $6.73 $6.73 $6.73 $6.73 $7.65 $6.73 $28.05 $28.05 $2.20 $6.99
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
00978
00978S 00979 00979S 009810 009811 00981 009815 00981S 009800 1-60-0288 1-60-0282 1-40-0105 1-40-0106 1-40-0101 1-40-0102 1-40-0103 1-40-0104 1-40-0107 1-40-0108 1-40-0109 1-40-0110 009713 0097130 1-60-0020 1-60-0020-EAGLE
Call for numbers, too many sizes to list. Complete decal packages available, call for current pricing.
71
Decals
1
72
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Parts Table
Reference# 1 1A 2 2A 3 3A 4 4A 5 5A FPX # 1-40-0140 1-40-0141 1-40-0148 1-40-0149 1-40-0143 1-40-0144 1-44-0004 1-44-0005 1-44-0001 1-44-0002 Description Decal, Eagle, Red, White, Blue Left Side Eagle Head Decal, Eagle, Red, White, Blue Right Side Eagle Head Decal, Eagle, XX Left Side Eagle Head Decal, Eagle, XX Right Side Eagle Head Decal, Eagle, Electric Left Side Eagle Head Decal, Eagle, Electric Right Side Eagle Head Decal, Talon Electric Left Side (Eagle and Talon Name) Decal, Talon Electric Right Side (Eagle and Talon Name) Decal, Talon Left Side (Eagle and Talon Name) Decal, Talon Right Side (Eagle and Talon Name) Price $49.37 $49.37 $36.98 $36.98 $33.79 $33.79 $49.67 $49.67 $23.94 $23.94
Parts Table
FPX # A01300 1-40-A0007 Description Body Assy, Stinger W/O Wing Body Assy, Stinger W/Wing Price $942.22
73
Parts Table
A013800 FPX #
$1,222.39 Price
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74
Parts Table
FPX # A013810 Description Body Assy, DBL Sidewinder Complete W/Safety Decals (Part) Price $1,405.34
75
76
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
Parts Table
FPX # A01357 A013570-NOWING Description Body Assy, Scorpion Complete W/Decals & Wing (Production Onl Body Assy, Scorpion W/Safety Decals No Wing (NO Num.) Price $1,121.79 $795.64
Parts Table
FPX # 1-40-A0003 Description Body Assy, King Scorpion Complete w/ Wing Price $1,214.22
77
Parts Table
A013540 FPX #
$691.64 Price
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
78
Parts Table
FPX # A008150 Description Body Assy, Sidekick W/Safe Decals (W/O Numbers)(Parts) Price $931.14
79
7 6
4 5
9 10
80
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
11 3 1 2 12
6 14
15 13
Parts Table
Ref # FPX # 1 1a 2 3 4 5 6 7 8 9 10 11 12 12a 13 14 15 010126 010127 00963 1-50-0107 1-70-A0004 1-15-0064 1-70-A0006 1-15-0060 1-15-0060 FIW025018
MSP0250C100018
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Guard, Bumper Nerf Bar (Single) Black Guard, Bumper Nerf Bar (Double) Black Washer, 5/16 Z Flat Bolt, 3/8-24 x 1 1/2 HCS Fender, Eagle/Talon Front Right Panel, Electric Eagle Right Running Board W/ Battery Box Fender, Eagle/Talon Rear Right (Passenger Side) Cover, Battery Box Fiberglass Left/Right (Electric Eagle) Cover, Battery Box Fiberglass Left/Right (Electric Eagle) Washer, #14 S/S Finish Screw, 1/4-20 x 1 S/S Phil Oval Nut, 3/8-24 Nylock Cover, Steering (Single Eagle)(1/4 ABS W/ Acrylic Cap) Cover, Steering (Double Eagle) (Fiberglass) Plate, Eagle Safety Decals/Spatan Fuel Tank Hole Cover Panel, Eagle left running board (Rev. 2) Fender, Eagle/Talon Front Left
Price $109.00 $109.00 $0.13 $0.33 $50.49 $215.00 $46.00 $123.42 $123.42 $0.93 $0.93 $0.12 $81.46 $81.46 $9.99 $170.00 $50.49
4 5 11
9 3 1 2 10
6 13
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
12 14 8
Parts Table
Ref # FPX # 1 1a 2 3 4 5 6 7 8 9 10 10a 11 12 12A 13 14 010126 010127 00963 1-50-0107 1-70-A0004 1-70-0079 1-70-A0006 1-60-0161 1-40-0027 00963 1-60-0157 1-60-0156 1-60-0155 1-60-0157 1-60-0156 1-70-0078 1-70-A0005 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Guard, Bumper Nerf Bar (Single) Black Guard, Bumper Nerf Bar (Double) Black Washer, 5/16 Z Flat Bolt, 3/8-24 x 1 1/2 HCS Fender, Eagle/Talon Front Right Panel, Eagle right running board w/throttle mount (Rev. 2) Fender, Eagle/Talon Rear Right (Passenger Side) Panels, Eagle Diamond Plate Side (Right) Plate, Eagle Safety Decals/Spatan Fuel Tank Hole Cover Washer, 5/16 Z Flat Panels, Eagle Diamond Plate Front (Single) Panels, Eagle Diamond Plate Front (Double) Panels, Eagle Diamond Plate Side (Left) Panels, Eagle Diamond Plate Front (Single) Panels, Eagle Diamond Plate Front (Double) Panel, Eagle left running board (Rev. 2) Fender, Eagle/Talon Front Left Price $109.00 $109.00 $0.13 $0.33 $50.49 $170.00 $46.00 $39.22 $9.99 $0.13 $20.29 $34.57 $39.22 $20.29 $34.57 $170.00 $50.49
81
2 3
17
4 5
82
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
1 4 5 9 9 10 16 11 12 17 13 14 15 16 3
Parts Table
Ref # FPX # 1 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 15 16 17 1-70-0057 1-70-0073 1-70-0074 1-60-0145 1-50-0180 00818 1-40-0003 1-60-0145 1-70-0072 00960 009582 1-50-0118 1-50-0078 00943 1-70-0058 1-50-0134 1-50-0119 1-70-0075 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Mount, Eagle right rear fender and wing
10
Price $18.02 $44.88 $37.00 $115.00 $1.06 $127.40 $170.36 $115.00 $44.88 $0.13 $0.23 $2.94 $0.40 $0.15 $18.02 $1.90 $1.73 $12.34
Bracket, Eagle Wing Main Support Right DBL or SGL (Rev. 2) Bracket, Eagle Wing Upright Support DBL or SGL (Rev. 2) Bracket, Eagle Wing Main Support DBL or SGL Bolt, 6 x 16mm SHCS A-2 Body Wing, Eagle/Indy Body Wing, Double Eagle Bracket, Eagle Wing Main Support DBL or SGL Bracket, Eagle Wing Main Support Left DBL or SGL (Rev.2) Nut, 5/16-18 Z Nylock Washer, 5/16 x 3/4 S/S Flat Nut, 1/2-13 Acorn Nut SS Washer, 7/16 Z Lock Washer, 1/2 SAE Z Flat Mount, Eagle left rear fender and wing Bolt, 5/16-18 X 1 SS BHSCS Bolt, 5/16-18 x 3/4 BHSS SS Bracket, Eagle Wing Support Base DBL or SGL (Rev. 2)
83
29 28
26
30 31
25 27 15
12
23
14
21
22
24
19
20
18
18
17
16
15
12
14
12
13
11
32
10
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
84
Parts Table
Ref # FPX #
1 2 3 4 4a 5 6 7 8 9 10 11 12 13 13a 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 00962 00951 1-70-0098 009070 009071 1-70-A0003 00877 00966 1-40-0145 002679T 00297 00966 00948 0097801 009780 A0085562 0094611 011062 00948 00966 009071 00877 009071 00948 01412 009690 00966 00948 24411 1-60-0187 00944 00943 00907 009500
Qty
1 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description
Washer, 5/16 Z Lock Bolt, 5/16-18 x 1 B5-Z Mount, Body Front Receiver Single (Bolt On) Bushing, Body Mount (Angled) Bushing, Body Mount (Flat) Rubber, 2x2 x 12 SGL Sidewinder Bolt, 1/4-20 x 1 B5-Z Washer, 1/4 Z Flat (33004) Latch, Body - Flexible (Latch Only) (Heavy Duty) Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) Nut, 10-24 S/S Nylock Washer, 1/4 Z Flat (33004) Nut, 1/4-20 Z Nylock Plate, Left D-Rubber Rear Mount(SGL Sidewinder/DBL Sidewinde Plate, Right D-Rubber Rear Mount(Sgl Sidewinder/DBL Sidewind Rubber, 2x2 5 for SGL Sidewinder/DBL Sidewinder Bolt, 1/4-20 x 2-1/2 G5-Z Support, Body Rear (Sgl/Dbl) Bare Nut, 1/4-20 Z Nylock Washer, 1/4 Z Flat (33004) Bushing, Body Mount (Flat) Bolt, 1/4-20 x 1 B5-Z Bushing, Body Mount (Flat) Nut, 1/4-20 Z Nylock Plug, 1 Square (F-16 Pull Rope) Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt Washer, 1/4 Z Flat (33004) Nut, 1/4-20 Z Nylock Nut, 1/4-20 S/S Acorn Support, Pull Rope Eagle 1 tubing x 12 Nut, 1/2-13 Z Nylock Washer, 1/2 SAE Z Flat Bushing, Body Mount (T) Screw, 5/16-18 x 1/2 SSS Knurl Point
Price
$0.15 $0.23 $25.50 $7.39 $2.99 $7.98 $0.24 $0.20 $10.18 $27.00 $0.38 $0.20 $0.13 $17.24 $17.24 $4.77 $0.13 $26.24 $0.13 $0.20 $2.99 $0.24 $2.99 $0.13 E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140 $0.56 $4.24 $0.20 $0.13 $0.77 $15.66 $0.31 $0.15 $2.89 $0.23
85
12
18
22
23
24
11
15
19
20
21
25 13 15 16 17 18
14
12
10
11
27
27
26
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
86
Parts Table
Ref # FPX # 1 1a 2 3 4 4a 4b 5 6 7 8 8a 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27a A0085552 A0085561 009071 00966 KDZ9215 009523 009461 1-40-0145 002679T 00966 0097801 009780 00944 A0085562 00948 009461 009071 1-60-0187 00966 00948 009690 00966 00877 011062 01412 00948 24411 00907 00296 002968 00948 00960 Qty 2 2 1 2 1 2 2 1 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Rubber, 3x3x4 Rubber, 2 X 2 X 7 SGL Sidewinder, Scorpion King Bushing, Body Mount (Flat) Washer, 1/4 Z Flat (33004) Bolt, 1/4-20 x 2 G5Z Bolt, 5/16-18 x 2 1/4 B8-Z (F-50) Bolt, 1/4-20 x 1-3/4 B5-Z Latch, Body - Flexible (Latch Only) (Heavy Duty) Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) Washer, 1/4 Z Flat (33004) Plate, Left D-Rubber Rear Mount(SGL Sidewinder/DBL Sidewinde Plate, Right D-Rubber Rear Mount(Sgl Sidewinder/DBL Sidewind Nut, 1/2-13 Z Nylock Rubber, 2x2 5 for SGL Sidewinder/DBL Sidewinder Nut, 1/4-20 Z Nylock Bolt, 1/4-20 x 1-3/4 B5-Z Bushing, Body Mount (Flat) Support, Pull Rope Eagle 1 tubing x 12 Washer, 1/4 Z Flat (33004) Nut, 1/4-20 Z Nylock Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt Washer, 1/4 Z Flat (33004) Bolt, 1/4-20 x 1 B5-Z Support, Body Rear (Sgl/Dbl) Bare Plug, 1 Square (F-16 Pull Rope) Nut, 1/4-20 Z Nylock Nut, 1/4-20 S/S Acorn Bushing, Body Mount (T) Screw, 10-24 x 3/4 PPH MS Nut, 10-24 Z Nylock Nut, 1/4-20 Z Nylock Nut, 5/16-18 Z Nylock Price $4.94 $4.78 $2.99 $0.20 $0.30 $0.36 $0.20 $10.18 $27.00 $0.20 $17.24 $17.24 $0.31 $4.77 $0.13 $0.20 $2.99 $15.66 $0.20 $0.13 $0.20 $0.24 $26.24 $0.56 $0.13 $0.77 $2.89 $0.38 $0.12 $0.13 $0.13
E-MAIL: parts@funpartsxpress.com Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140
$4.24
87
Component Board
3 4 5 6
2
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
Parts Table
Ref # FPX # 1 2 3 3a 4 4a 5 5a 6 7 8 1-15-0019 1-15-0009 1-60-9026 1-60-9028 1-15-0021 1-15-0106 1-15-0005 1-15-0004 1-15-0102 1-15-0105 1-15-0011 Qty 1 1 1 1 1 1 2 2 4 2 1 Description
8
Price $20.98 $630.00 $426.99 $463.99 $181.76 $168.30 $21.32 $15.23 $78.24 $145.00 $195.23
Standoff, Electronics Cover Sevcon, Controller D&D Motor (Millipak SEM REG,HP,48V,450A) Kartrol EXE, Kart Control Receiver Bare(Gas Or Elec. No Pit) Kartrol EXE, Kart Control Receiver Electric Bare W/ Pit Mount, Plate Electronics Double Mount, Plate Electronics Single Fuse Holder, ANL 50-300 AMP (Electric Kart) Fuse, 300 Amp ANL (Electric Kart) Box, Elect Kart Charging Indicator Light Board, Interconnect W/Jumpers (Rev.2) Sevcon, Throttle Controller (Linear Accelerator)
88
Fuse
10
11
Fuse
12
Positive
Battery
Battery
SB-175
10
Positive
18
Positive
15
19
Sevcon Controller
M2
14
Ground
Charger Pickups
Ground
Po
sitiv e
13
Positive
Ground
16
Positive
F2 A2+
F1 A1+
Positive
Battery
Battery
B1
F2
Ground
F1
Ground
Ground
Ground
Motor
M1
d un ro G
B+
itive Pos
Ground
Ground
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 10a 11 12 13 14 15 16 17 17a 18 19 1-15-0036 1-15-A0007 1-15-A0009 1-15-0009 1-15-A0006 1-15-A0006 1-15-A0012 1-15-A0051 1-15-A0013 1-15-0001 1-15-0004 1-63-0001 1-15-0001 1-15-A0002 1-15-A0003 1-61-0034 1-15-A0005 1-15-A0008 1-15-A0008E 1-15-A0001 1-15-A0011
Qty 4 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description Battery, 12V Optima Deep Cycle (Blue Top) Cable Assy, Battery Positive to Battery Negitive 8 Red Cable Assy, Left Side Battery To Neg Controller B. Blk 24 Sevcon, Controller D&D Motor (Millipak SEM REG,HP,48V,450A) Cable Assy, Fuse Block To Controller 17 Black Cable Assy, Fuse Block To Controller 17 Black Cable Assy., Brush to Controller Charging Assy, Floor Kart Brush Kit Cable Assy., Brush to Fuse Block (positive) Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) Fuse, 300 Amp ANL (Electric Kart) Plug, SBX175 Housing and Terminals (Green) Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) Cable Assy, Fuse Block to Solinoid Red 6 Cable Assy, Sevcon Controller to Motor 20 Red Motor, Electric Kart 48VDC ES-117 D&D (22mm Shaft 7mm Key) Cable Assy, Controller F1 to Motor 15 Red Cable Assy, Solinoid to Right Side Battery Pos. 26 Red Cable Assy, Eagle Right Side Battery Pos. to Solinoid 30 Cable Assy, Fuse Block To Controller 11 Red Cable Assy, Frt Battery Pos to Frt Battery Neg Red 78
Price $243.83 $3.14 $9.00 $630.00 $4.55 $4.55 $39.22 $566.10 $28.00 $69.14 $15.23 $39.23 $69.14 $2.87 $7.04 $1,037.85 $5.45 $7.50 $9.55 $3.43 $15.00
Parts Table
Ground
Positive
Po sit ive
Relay
Positive
Po sit ive
Positive
89
Electrical Components
13 12
13
14 13
15
21 17 18 3 9 20 10 11 19 16
90
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
22 23
4 5
Parts Table
Ref # FPX #
1 2 2a 3 4 5 6 7 8 9 9a 10 11 12 13 14 15 16 17 18 18a 18b 19 20 21 21a 22 23 1-15-0091 1-15-0021 1-15-0106 1-15-0019 2-50-0004 1-15-0009 002865 00968 HCM06X1X02018 1-60-9026 1-60-9028 1-15-0032 2-50-0102 2-15-0102 1-15-0005 1-15-0004 1-15-0001 009582 1-50-0018 1-15-0105 1-15-0046 1-15-0105 1-15-0011 HCM06X1X02018 1-15-0107 1-15-0018 00962 1-50-0119
6 7 8
Qty
1 1 1 4 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Description
Cable, Throttle Electric Eagle Mount, Plate Electronics Double Mount, Plate Electronics Single Standoff, Electronics Cover Bolt, 1/4-20 x 3/4 BHSC SS Sevcon, Controller D&D Motor (Millipak SEM REG,HP,48V,450A) Washer, #12 Z Flat Washer, 1/4 Z Lock Bolt, 6 x 20mm S/S BM Kartrol EXE, Kart Control Receiver Bare(Gas Or Elec. No Pit) Kartrol EXE, Kart Control Receiver Electric Bare W/ Pit Male-Female, Thread Hex Standoff 1/2Hex 1/2Length 1/4-20 Bolt, 1/4-20 x 1-1/2 Strip SS Shoulder Bolt No Match! Fuse Holder, ANL 50-300 AMP (Electric Kart) Fuse, 300 Amp ANL (Electric Kart) Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) Washer, 5/16 x 3/4 S/S Flat Screw, 10-32 x 1-1/2 PPHMS Board, Interconnect W/Jumpers (Rev.2) Board, Interconnect (Rev.1) Board, Interconnect W/Jumpers (Rev.2) Sevcon, Throttle Controller (Linear Accelerator) Bolt, 6 x 20mm S/S BM Cover, Electronics Single Cover, Electronics Double Washer, 5/16 Z Lock Bolt, 5/16-18 x 3/4 BHSS SS
Price
$31.48 $181.76 $168.30 $20.98 $0.30 $630.00 $0.08 $0.17 $0.59 $426.99 $463.99 $12.34 $4.69 No Match! $21.32 $15.23 $69.14 $0.23 $0.12 $145.00 $261.09 $145.00 $195.23 $0.59 $25.76 $42.64 $0.15 $1.73
5 1 6
7 8 1 9 4 8
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 1 1 1-15-0029 1 1-15-0043 1-15-0036 00951 00966 00960 Qty 1 1 2 1 1 4 2 1 1 Description No Match! No Match! Battery, Box (Electric Kart Battery Holders) No Match! Brace, Battery Box Battery, 12V Optima Deep Cycle (Blue Top) Bolt, 5/16-18 x 1 B5-Z Washer, 1/4 Z Flat (33004) Nut, 5/16-18 Z Nylock Price No Match! No Match! $232.25 No Match! $56.10 $243.83 $0.23 $0.20 $0.13
91
Electrical Components
13
12
10
11
This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com Specications and prices subject to change without notice.
92
Parts Table
Ref # FPX # 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 00925 00933 1-20-0088 1-15-0027 Sprocket 1-61-0034 009511 00966 00962 1-15-0028 1-61-0032 1-50-0170 00963 1-15-0125 1-15-0126 1-15-0127 1-15-0128 1-15-0129 1-15-0130 1-15-0131 1-15-0132 1-15-0133 1-15-0136 1-15-0137 1-15-0123 1-15-0138 1-15-0139 1-15-0124 Qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Bolt, 3/8-16 x 1 B5-Z Washer, 3/8 Z Lock Guard, Drive Sprocket (Electric) Mount, Motor D&D No Match! Motor, Electric Kart 48VDC ES-117 D&D (22mm Shaft 7mm Key) Bolt, 5/16-18 x 1-1/4 B5-Z Washer, 1/4 Z Flat (33004) Washer, 5/16 Z Lock Plate, Motor Mount D&D & ASMO Adapter Mount, Motor Honda/Robin HD (5.5-13.5hp) Bolt, 3/8-16 x 3/4 LHSCS SS Washer, 5/16 Z Flat Motor, Elec D&D Hole Plug Motor, Elec D&D Commutator End Head Motor, Elec D&D Head Band Motor, Elec D&D Wavy Washer Motor, Elec D&D Bearing Armature Motor, Elec D&D Lead Wire Assembly Motor, Elec D&D Brush Motor, Elec D&D Brush Box Assy Motor, Elec D&D Motor Frame Motor, Elec D&D Pole Shoe Assy Motor, Elec D&D Shunt Coil Assy Motor, Elec D&D Armature Assy Motor, Elec D&D Retaining Ring Motor, Elec D&D Bearing Drive Head Motor, Elec D&D Drive Head Assy $1,037.85 $0.20 $0.20 $0.15 $147.74 $142.00 $4.59 $0.13 $1.69 $75.85 $30.00 $2.10 $5.85 $10.00 $8.35 $41.69 $138.35 $20.00 $76.69 $385.00 $2.69 $9.69 $80.00
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93
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