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FOREWORD

New Products Industries (Nepro), National Factory for Plastic pipes and fittings took the early initiative in 1969 of introducing uPVC pipes production to the Saudi Market, becoming the first Saudi local uPVC pipes manufacturer. Ever since Nepro implemented a strict policy of providing high quality uPVC pipes manufactured under strict quality control for the growing market. Nepro had committed itself to install most modern machinery, acquiring the best technical know how besides its highly qualified technical staff. Nepro at the early stages introduced to the Saudi market uPVC pipes manufactured according to Bristish Standard namely BS 3505, followed by ISO uPVC pipes. Nepro worked actively with Saudi Arabian Standard Organization (SASO) on a new Saudi Standard in early 70s until the SAS 14 and 15 came to effect, uPVC pipes were then manufactured to SASO standard, followed by the introduction of ASTM rigid PVC and the production of ASTM conduit pipes as well as CPVC pipes for Hot and Cold water systems. Early 90 's had seen two very important development at Nepro, the expansion of factory area by 50 of it original space and its association with B.F. Goodrich world leader of CPVC raw materials manufacturer to produce under their license the new Nepro FlowGuard CPVC pipes and fittings. Nepro pipes and fittings are marketed locally by National Marketing Establishment through its ten (10) fully established branches and overseas through a number of appointed agents.Nepro is committed to the welfare and development of Saudi Arabia and other GCC Countries building and infrastructure sectors through manufacturing and introducing high quality products to the end user.

Issam Kairy Kabbani

Chairman of IKK Group of Companies

Nepro ASTM standard Rigid PVC pipes are manufactured at our Jeddah Factory to meet the ever growing demand in the Commercial, Housing, Irrigation and Industrial sectors as well as the various amenities in the Kingdom of Saudi Arabia. To assure Nepro clients of its quality over finished products, Factory is maintaining through out its operation a Quality Assure System based on ISO 9002 over raw materials as well as finished products to guarantee the right products for a safe, tough & reliable system. Nepro materials fully meet or exceed the requirements of class 12454-B in accordance with ASTM D 1784 Type 1, Grade 1 compound designated as PVC 1120.

NEPRO RIGID PVC PIPES PHYSICAL DIMENSIONS

A PVC Pipes schedule 40 (white) and schedule 80 (grey) series meet the requirements of ASTM standard specification ASTM D-1785. B PVC SDR Pipes (white) series meet the requirements of ASTM D 2241 C PVC DWV Pipes (Drain, Waste and Vent) (White) series meet the requirements of ASTM D 2665.

NEPRO PVC PIPES RANGE

Nepro ASTM Rigid PVC Pipes are offered between inch through 8 inch diameters.

MARKETING
Nepro ASTM PVC Pipes are marked as prescribed in the various ASTM standards indicating manufacturer name, material designation code, nominal pipe size, schedule size with pressure rating in PSI water at 73 0F and manufacturing date as follows. PVC 1120 Sch 80 690 PSI for water at 73F ASTM 1785 NEPRO Jeddah KSA 21-05-97

APPLICATIONS
Nepro ASTM Rigid PVC Pipes are suitable for: Cold drinking water, irrigation systems, internal & external drainage (DWV) systems, as well as ventilation systems. Nepro ASTM Rigid PVC pipes are suitable and compatible with ASTM standard fittings. Nepro ASTM Rigid PVC Pipes approval includes: Saudi Aramco, Sceco,Royal Commission, Sabic, Hotels, Industrial Factories and several Consulting offices as well as ministries, etc.

PROPERTIES OF NEPRO ASTM PVC PIPES

Table 1 All values are registered at 23 0C (73 0F) Test Method as per ASTM

Properties
Mechanical Tensile Strength @ 73 0F Modulus of Elasticity in Tension @ 73 0F Comprehensive Strength @ 73 0F Flexural Strength @ 73 0F Izod Impact @ 73 0F Hardness @ 73 0F Thermal Properties Coefficient of Thermal Linear Expansion per 0F Thermal Conductivity Max. Operating Temp. Heat Deflection Temp. @ 264 PSI Electrical Properties Dielectric Strength Dielectric Constant 60 Hz @ 30 0 F Special Volume Resistively @ 73 0 F General Properties Specific Gravity Water Absorption Cell Designation Flame Spread E-84 Poisons Ration @ 73 0 F Smoke Density Friction Coefficient

Unit

Values
7,500 7,280 420,00 9,600 12,700 0.65 80+3 110-120

D-638 D-639 D-695 D-790 D-256 D-2240 D-785

PSI PSI PSI PSI Ft-Lbs/In Of Notch DurometerD Rockwell R

D-696 D-177

In/in/0F BTY/hr/ft2 /0 F/in 0 F

0

2.8x10-5 1.3 140 158 1400 3.25

D-648 D-147 D-150 D-257 D-792 D-570 D-1784

Volts/Mil

Ohms/cm g/cc %

3-5 x10 15 1.42 <0.05% 12454-B < 25 0.38 500 150

Hazen William

Factor C

DIMENSIONAL SPECIFICATION
Dmintions in table # 2 is based on ASTM D 1785 and ASTM D 2665

Table # 2
Nominal Pipe size Inch 1 1 1 2 2 3 4 6 8 Outside Dimameter Inch mm 0.840 21.336 1.050 26.670 1.315 33.401 1.660 42.164 1.900 48.260 2.375 60.325 2.847 73.02 3.500 88.900 4.500 114.300 6.625 168.275 8.625 219.075

Schedule 40
Min. Wall Thickness Inch mm 0.109 2.77 0.113 2.87 0.133 3.38 0.140 3.56 0.145 3.68 0.154 3.91 0.203 5.16 0.216 5.49 0.237 6.02 0.280 7.11 0.322 8.18 Nominal weight kg./m 0.248 0.329 0.483 0.652 0.779 1.040 1.65 2.160 3.070 5.14. 8.150 Max W.P PSI 600 480 450 370 330 280 300 260 220 180 160

Schedule 80
Min Wall Thickness Inch mm 0.147 3.37 0.154 3.91 0.179 4.55 0.191 4.85 0.200 5.08 0.218 5.54 0.276 7.01 0.300 7.62 0.337 8.56 0.432 10.97 0.500 12.70 Nominal weight kg./m 0.309 0.418 0.614 0.850 1.030 1.430 2.18 2.910 4.260 8.130 12.40 Max W.P PSI 850 690 630 520 470 400 420 370 320 280 250

Size and dimension of schedule 40 pipes fully confirm the requirements of ASTM D 2665

Dmintions in table # 3 is based on ASTM 2241

Table # 3
Nominal Pipe size Inch mm 1 1 1 2 3 4 6 8 Outside Dimameter Inch mm 0.840 1.050 1.315 1.660 1.990 2.375 3.500 4.500 6.625 8.625 21.336 26.670 33.401 42.164 48.260 60.325 88.900 114.300 168.275 219.075

SDR 32.5 W.P : 125 PSI Bars :8.6

Min. Wall Thickness Inch Inch

SDR 26 W.P : 160 PSI Bars :11

Min. Wall Thickness Inch PSI

SDR 21 W.P : 200 PSI Bars :13.8

Min. Wall Thickness Inch mm 0.059 0.063 0.079 0.091 0.114 0.165 0.213 0.315 0.409 1.5 1.6 2.0 2.3 2.9 4.2 5.4 8.0 10.4

SDR 17 W.P : 250 PSI Bars :17.2

Min. Wall Thickness Inch mm 0.063 0.079 0.098 0.114 0.142 0.205 0.264 0.390 0.508 1.6 2.0 2.5 2.9 3.6 5.2 6.7 9.9 12.9

SDR 13.5 W.P : 315 PSI Bars :21.7

Max W.P Inch 0.063 0.079 0.098 0.122 0.142 0.177 0.260 0.330 0.492 0.000 mm 1.6 2.0 2.5 3.1 3.6 4.5 6.6 8.5 12.5 0.00

0.59 0.59 0.075 0.106 0.138 0.205 0.264

1.5 1.5 1.9 2.7 3.5 5.2 6.7

0.059 0.063 0.075 0.091 0.135 0.173 0.255 0.332

1.5 1.6 1.9 2.3 3.4 4.4 6.5 8.4

The maximum pressure rating given above is based on water at 73F at 23C and for unthreaded pipes.

TEMPRATURE PRESSURE RELATIONSHIP

In case of operating Temperature is above 73 0 F / 23 0 C, working pressure must be derated as shown in Table # 4.

Temperature Correction Factor

Table # 4 0 C Operating Temperature(0 F) % Correction 23 73 1.00 26.7 80 0.88 32.2 90 0.75 37.8 100 0.62 43.3 110 0.50 46.1 115 0.45 48.9 120 0.40 51.7 125 0.35 54.4 130 0.30 60 140 0.22 65.5 150 71.1 160 76.7 170 82.2 180 93.3 200

Not Recommended

ADVANTAGES OF NEPRO PIPES OVER CONVENTIONAL PIPING MATERIALS

Corrosion Resistance - Nepro PVC pipes are chemically resistance to nearly all acids, Alkalis, Alcohol, halogens as well as many other corrosive fluids. Being non-conductor of electricity, it eliminates galvanic or electrolytic corrosion which is the cause of expensive repairs. Fluid Friction - Nepro PVC pipes being a mirror-smooth inner surface has lower friction loss as compared to metals. ie. Lower pressure losses. Thermal Conductivity - Nepro PVC pipes lower thermal conductivity than for metal which reduces heat losses and offer better uniform fluid temperature (Insulation is normally not required). Mechanical Strength - Nepro PVC pipes have great strength yet are flexible to withstand displacement in the pipe lines. Pipes are not dented or flattened under pressure. Weight - Nepro PVC pipes are light in weight, having a specific weight which is one fifth of steel pipes. This will cut down transportation costs and facilitate pipes installation. Ease of Installation & Maintenance - Nepro PVC pipes are quick and easy to install and maintained with complete range of solvent cement fittings saving time, effort and money as it is light in weight and easy to handle. Fire Proof - Nepro PVC pipes do not support combustion and are self extinguishing. In case of fire, flames are unable to travel along the pipe. Non-Toxic - Nepro PVC pipes are non-toxic and will not affect taste, smell or color of drinking water or any other liquid.

H A N D L I N G & S T O R A G E OF P V C P I P E S
Nepro PVC pipes should be adequately supported during handling and storage, pipes should not come into severe contact with sharp objects such as corners of truck beds, buildings, forklift trucks or other obstacle on the ground. Forklifts forks must never be inserted into the ends of pipes as a means of lifting or moving. Pipes to be stacked in layers with the socket, placed at alternative ends with socket protruding outside. PVC Pipes should not be exposed to solar radiation for any length of time, ultraviolet rays may cause discoloration. It is recommend to stock pipes in a cool ventilated and shady palce. For in field storage, where racks are not available, the ground should be leveled flat, free from coarse stones and dry. Pipes stored should not exceed 1.5 meter height.

SOLVENT WELDING PVC PIPES AND FITTINGS

INITIAL SET TIMS FOR SOLVENT CEMENT

Temperature Range 60 0 - 100 0 F 40 0 - 60 0 F 0 0 - 40 0 F Pipe Sizes to 1 2 minutes 5 minutes 10 minutes Pipe Sizes 1 to 2 3 minutes 8 minutes 15 minutes Pipe Sizes 2 to 8 30 minutes 2 hours 12 hours

*Note: Initial set schedule is the necessary time to allow before the joint can be carefully handled.

RECOMMENDED JOINT CURING CHART

RELATIVE HUMIDITY 60% OR LESS Temperature Range During Assembly and cure periods 60 0 - 100 0 F 40 0 - 60 0 F 0 0 - 40 0 F Test Pressures for Pipe Sizes to 1 Up to 180 psi 1 hr. 2 hr. 8 hr. Above 180 to 370 psi 6 hrs 12 hrs 48 hrs Test Pressures for Pipe Sizes 1 to 3 Up to 180 psi 2 hrs 4 hrs 16 hrs Above 180 to 315 psi 12 hrs 24 hrs 96 hrs Test Pressures for Pipe Sizes 4 to 8 Up to 180 psi 6 hrs 12 hrs 48 hrs Above 180 to 315 psi 24 hrs 48 hrs 8 days

In damp or humid weather allow 50% more cure time. *NOTE: Joint cure schedule is the necessary time to allow before pressurizing system.

AVERAGE NUMBER OF JOINTS/QUART OF CEMENT

PIPE DIAMETER NUMBER OF JOINTS 300 200 1 125 11/2 90 2 60 3 40 4 30 6 10 8 5

*NOTE: All above figures are estimates.

HYDROSTATIC PRESSURE TESTING

1. 2. The last assembled joint should be fully cured before filling the system with water. All valves and air relief mechanisms should be opened at the ends and elevations. The system should be filled slowly, flow velocities should not exceed 1 foot per second. This will prevent surge, water hammer, and air entrapment. Water flow should continue until all entrapped air is completely flushed out of every branch of the system. Maintain the 1 ft/s velocity until every valve is checked. A rapidly fluctuating gauge needle during pressure rise may be an indication that entrapped air still remains in the system. System should include the appropriate air relief and vacuum breaker valves to vent air during normal operation after installation. Entrapped air is major cause of surge and burst failure in plastic piping systems. 4. After filing the system, do not pressurize until the responsible engineer is present to witness the test. All personnel in the vicinity of the system should wear safety glasses and hard hats. High voltage electrical equipment should be shield from a possible spray. The piping, system should be pressurized to 125% of its maximum design operating pressure. This pressure must not exceed the working pressure of the lowest rated component in the system, i.e.. flanges, unions, thread parts, valves, etc. The pressure test should not exceed 1 hours. This should provide enough time to inspect all joints for leaks. If leaks are found, pressure must be relieved and the leak repaired. The system should then be recharged and re-tested. Consult the factory if you have any questions concerning these steps.

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INSTALLATIONS

General Recommendations
1. Handling Compared to steel, iron or copper pipe, PVC pipe and fittings have a lower impact resistance (especially at low temperatures) Care should be exercised during transportation and installation of PVC Pipe installed in high impact areas should be protected accordingly. Solvent Cement Welding This method of joining is very simple and reliable if it is followed correctly, but any deviations from the recommended basic steps may reduce the strength and integrity of the joint. The procedures for preparation, insertion, and curing should be followed very carefully. Expansion and Contraction The coefficient of linear expansion of PVC pipe is greater than that of metallic piping: therefore, take this factor into consideration when designing and installing a PVC piping system. Hanging and Supporting The modulus of elasticity of PVC pipe is smaller than it is for metal pipes. Maximum working temperature and room temperature should be considered when determining the required support spacing. 8. 5. Trench Preparation When laying PVC pipe below the ground, care should be taken to remove all rocks, boards, empty primer and cement cans, brushes, bottles and other debris from the trench. Smaller diameters of pipe should be snaked in the trench to allow for expansion and contraction. If solvent cement welding is used for the method of joining, snaking, pressure testing, and pipe movement should not be done until after the joints have been given sufficient time to dry. Temperature/Pressure The working pressure of PVC pipe and fittings varies with changes in temperature. Before putting a piping system into service, the maximum working temperature and the maximum working pressure should be verified. (Table 4) PVC for Non-Liquid Transport The manufacturer does not recommend its PVC products for use in air or compressed gas systems. PVC pipes and fittings are excellent products for the transport of water and corrosive chemicals, but there are a number of other piping products that are especially designed and suitable for compressed air and gases. Testing Never use air of gas for pressure testing PVC piping systems. Before water-testing a system, flush out all entrapped air (see above Hydrostatic Pressure System).

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NEPRO ASTM Standard Fabricated Fittings

Table # 5 Register and Repair Coupling

Nominal Pipe Size Inch Coupling Length (mm) 60 65 1 75 1 95 1 95 2 125 3 160 4 185 6 250 8 360

P / S Couplin with regester

P / S Couplin without regester

Table # 6 Long Radius Bends

Nominal Pipe Size Inch Outside Diameter Radius Inch mm Inch mm
0.840 21.33 3 76.20

1.050 26.67 3.5 88.90

1
1.315 33.40 4.5 114.30

1
1.660 42.16 5.5 139.70

1
1.900 48.26 7 177.80

2
2.375 60.30 8.8 223.52

3
3.500 88.90 12.5 317.50

4
4.500 114.30 15 381

6
6.625 168.28 22 558.80

8
8.625 219.08 31 787.40

Above long radius bends are available in 900 , 450 , 221/20 and 111/40 . *Note: Various Angles and Radius are available upon requests.

Table #5 Regester and repair couplings 8' x 8" 8' x 6" 8' x 4"

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