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System General

POWER SUPPLY Supervisor + Regulator + PWM

Product Specification

SG6105
PIN CONFIGUREATION

FEATURES OVERVIEW

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PC half-bridge (or 494) power supply supervisor + two 431 + PWM High integration & few external components Over-voltage protection for 3.3V, 5V and 12V Under-voltage protection for 3.3V, 5V and 12V UV protection for 12V and/or 5V Over-power and short-circuit protection Power-down warning circuitry Power good circuitry Delay time for PSON and PG signal Remote ON/OFF function On-chip oscillator and error amplifier Two shunt regulator for 3.3V and 5V-Standby Latching PWM for cycle -by-cycle switching Push-pull PWM operation and totem pole outputs Soft-start and maximum 93% duty cycle
PSon V33 V5 OPp UVac NVp V12 OP2 OP1 PG 1 2 3 4 5 6 7 8 9 10 20 19 18 17 16 15 14 13 12 11 Vcc Ri SS IN Comp GND Fb1 Vref1 Vref2 Fb2

APPLICATIONS Switching mode power supply for Computers, such as:

ATX

NLX

SFX (micro-ATX)

DESCRIPTION

SG6105 controller is designed for switching mode power supply for desktop PCs. It provides all the functions necessary to monitor and control the output of the power supply. Remote ON/OFF control, power good circuitry, some protection features against over-voltage and over-power are implemented. It directly senses all the output rails for OVP without the need of external dividers. An innovated AC-signal sampling circuitry provides a sufficient power-down warning signal for PG. A built-in timer generates accuracy timing for control circuit including the PS-off delay. The cycle -by-cycle PWM switching prevents the power transformer from the saturation and ensures the fastest response for the short-circuit protection which greatly reduce the stress for power transistors. Two internal precision TL431 shunt regulators provide stable reference voltage and driver for 3.3V and 5V-standby regulation. Utilizing minimum number of external components, the SG6105 includes all of the functions for push-pull and/or half-bridge topology, decreasing the production cost and PCB space, and increasing the MTBF for power supply.

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

System General
POWER SUPPLY Supervisor + Regulator + PWM

Product Specification

SG6105

PIN DESCRIPTIONS Name Pin Type


Vcc PG V33 V5 V12 OPp PSon NVp UVac COMP IN SS OP1/OP2 Fb1 Vref1 Fb2 Vref2 Ri GND 20 10 2 3 7 4 1 6 5 16 17 18 9/8 14 13 11 12 19 15 Supply Logic output Analog input Analog input Analog input Analog input Logic input Analog input Analog input Analog output Analog input Analog input Analog output Analog output Analog input Analog output Analog input Program. Analog input Supply

Function
Supply voltage. 4.5V ~ 5.5V. It is connected to 5V-standby. Power Good logic output, 0 or 1 (open-collect). Power Good = 1 means that the power is good for operation. The Power Good delay is 300 msec. 3.3V over-voltage/under-voltage control sense input. 5V over-voltage/under-voltage control sense input. 12V over-voltage/under-voltage control sense input. Over-power sense input. This pin is connected to driver transformer or the output of current transformer. When not in use, this pin should be grounded. Remote On/Off logic input for CPU or controller. Turn on/off the PWM Output after the 7.5 msec / 26 msec delay. PSon = 0 means that the main SMPS is operational. PSon =1 means that the main SMPS is off and the latch is reset. The protection input for negative output, such as 12V and/or 5V. Trip voltage = 2.1V AC fail detection, detect main AC voltage under-voltage and/or failure Error amplifier output and the input of the PWM comparator. The negative input of error amplifier. The positive input of error amplifier is a 2.5V reference voltage. The soft-start. It is settable through external capacitor. The current source output at this pin is 8uA and the voltage is clamped at 2.5V. The totem-pole output drivers of push-pull PWM. The output are enabled (low) only when the NAND gate inputs are high, the maximum duty cycle on an output (OP1 or OP2) is 46%. Output for first converter regulation loop Reference comparison input for first converter regulation loop. 2.5V Output for second converter regulation loop Reference comparison input for second converter regulation loop. 2.5V Connected to external resistor for the reference setting. Ri = 75k ohms Ground.

BLOCK DIAGRAM

V33
2

V5
3

V12
7

UVac
5

Vcc
20

Ri
19

PG
10

DSD UV Detector
0.7V 2uA _ Vref

14

Fb1 Vref1

13 COMP Delay 300 msec 11

OV Protector
Delay 3 sec

Fb2 Vref2

12

UV Protector
V5 3.2V 64uA _

V2.5

8uA

+
COMP 2.1V _ Vcc Delay 7 msec COMP D
Delay 7 msec

+
_ Q Error Amp

NVP

Buffer _

CK _ Q COMP

OP1

2.4V

OPP

Buffer 1.4V

+
COMP _

CK R

O.S.C
On/Off Delay 26 msec 7.5 msec
Delay 2 msec

Pson

+
COMP Vcc

S Delay 15 msec R

OP2

15

18

17

16

GND

SS

IN

Comp

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

System General
POWER SUPPLY Supervisor + Regulator + PWM TIMING DIAGRAM Vcc

Product Specification

SG6105

Pson

3.3V,5V,12V

Tpson(on)

Tuvp Tpson(off) Tnvp

NVP

SS(on/off)

Tpsoff

PG
Tpg

Vcc

Pson
Voltage<UVac

UVac

OPP
Topp

SS(on/off)

PG

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

System General
POWER SUPPLY Supervisor + Regulator + PWM

Product Specification

SG6105

ABSOLUTE MAXIMUM RATINGS Symbol Parameter


Vcc Vfb Iout Pd Tstg Iin
DC Supply Voltage pin 20 note 1 Shunt Regulator Output Output Current Power Good, Fpo. Fb Power Dissipation Storage Temperature Range Input Current ESD Capability, HBM model

Value
16 16 30 1 -55 to +150 30 3.0

Unit
V V mA W mA kV

Note: All voltage values, except differential voltage, are with respect to network ground terminal.

OPERATING CONDITIONS Symbol Parameter


Vcc Vfb Toper Ik
DC Supply Voltage pin 20 Shunt Regulator Output Operating Free Air Temperature Range Operating Cathode Current, Vref1 and Vref2

Value
4.5 to 5.5 4 to 16 -25 to +85 10

Unit
V V mA

ELECTRICAL CHARACTERISTICS Symbol Parameter


Icc Vovp1 Vovp2 Vovp3 Vuvp1 Vuvp2 Vuvp3 Vuvs1 Vuvs2 Vuvs3 Vopps* 1 Vnvp Invp Tovp Tuvp Tuvs Topp Tnvp
Total Supply Current Over-voltage Protection 3.3V Over-voltage Protection 5V Over-voltage Protection 12V Under-voltage Protection 3.3V Under-voltage Protection 5V Under-voltage Protection 12V Under-voltage Sense 3.3V for PG Under-voltage Sense 5V for PG Under-voltage Sense 12V for PG Over-power Protection. Negative Voltage Protection Negative Voltage Protection Timing Ovp to Protection Timing Uvp to Protection Timing Uvs to Sense Timing Opp to Protection Timing Nvp to Protection

Test Condition
PG Low Vuvac=1.5V Ri = 75KOhms Ri = 75KOhms Ri = 75KOhms Ri = 75KOhms Ri = 75KOhms Ri = 75KOhms

Min.
3.9 5.8 13.9 2.0 3.0 6.0 2.5 4.0 9.4 2.14 2.0 57 0.37 0.8 0.37 3.3 3.3

Typ.
4.1 6.1 14.5 2.6 3.6 7.2 2.8 4.3 10.1 2.4 2.1 64 0.7 2.4 1.2 7 7

Max.
10 4.3 6.5 14.9 2.8 3.9 8.0 3.0 4.5 10.4 2.66 2.2 72 1.35 3.75 1.88 11.3 10.2

Unit
mA V V V V V V V V V V V uA ms ms ms ms ms

Note-1: Vopps = (2/3) x Vopp + (1/3) x Vuvac ; UVAC=1.5V

SHUNT REGULATOR (FB1, VREF1, FB2, VREF2) Symbol Parameter


Vref Ifb *2 Tref * 2 Regli-fb *2 Iout-fb *2
Reference Voltage Current Stability Temperature Stability Line Regulation Output Sinking Current Capability

Test Condition
Ifb=0.5mA, T=25 Ifb=0.5mA to 10mA -25 ~ 85 4 < Vcc < 16V Vout > 2V

Min.
2.475 10

Typ.
2.5 10 1 -

Max.
2.525 20 30 -

Unit
V mV mV mV/V mA

note 2: Not tested in production test.

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

System General
POWER SUPPLY Supervisor + Regulator + PWM

Product Specification

SG6105

POWER GOOD SECTION Symbol Parameter


Tpg Vuvac Tr*2 Tf*2 Vol2 Ion2

Test Condition

Min.
200 0.65 -

Typ.
300 0.7 1 300 -

Max.
400 0.75 0.5 1

Unit
ms V us ns V uA

Timing PG delay Ri=75Kohm UVac Voltage Sense for Power-down-warning Signal (PG) PG Good Output Rise Time CL = 100pF PG Good Fall Time CL = 100pF Power Good Output Saturation Level Ic = 5mA Power Good Leakage Current Collector Vout = 5V

REMOTE ON/OFF Symbol Parameter


Vpson Ipson Tpson Tpsoff
PSon Input threshold Level Remote Input driving Current Timing PSon to On/Off On Off (PS-off) Timing PG low to Power Off

Test Condition
Ri=75Kohm Ri=75Kohm

Min.
1 17 5 1.5

Typ.
1.4 26 7.5 2

Max.
2.0 0.5 45 28.8 6.3

Unit
V mA ms ms

PWM SECTION: ERROR AMPLIFIER, Symbol Parameter


V2.5 Iib *2 Avol * 2 BW * 2 PSRR * 2
Reference Voltage Input Bias Current Open-Loop Voltage Gain Unity Gain Bandwidth Power Supply Rejection Ratio

Test Condition
TA=25 -

Min.
2.45 50 0.3 50

Typ.
2.5 60 1 -

Max.
2.55 0.1 -

Unit
V uA dB MHz dB

note 2: Not tested in production test.

OSCILLATOR SECTION Symbol Parameter


Fosc
Frequency

Test Condition
TA=25 Ri=75KOhms

Min.
60

Typ.
65

Max.
70

Unit
KHz

SOFT-START SECTION Symbol Parameter


Iss
Charge Current

Test Condition
Ri=75KOhms

Min.
6

Typ.
8

Max.
9.3

Unit
uA

COMPARATOR SECTION Symbol Parameter


DC
Duty Cycle

Test Condition
-

Min.
85

Typ.
-

Max.
93

Unit
%

OUTPUT SECTION Symbol Parameter


Vol Voh Ro
Output Voltage Low Output Voltage High Output Impedance of Voh

Test Condition
Io=5mA V12=12V -

Min.
4 1.5

Typ.
-

Max.
0.5 3.3

Unit
V V Kohm

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

System General
POWER SUPPLY Supervisor + Regulator + PWM APPLICATION 1

Product Specification

SG6105

MAIN Transformer

-12V

12V

5V

3.3V

UVac

V33 V5

3.3V V12 Vcc Vref2 5Vsb STBY Transformer Fb2 PG PSon NVp Pok PSon -12V -5V 5Vsb

Vref1

SG6105

FB1 OP1

Ri

GND 5V Vdd IN 12V

Comp OP2 OPp SS

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

System General
POWER SUPPLY Supervisor + Regulator + PWM APPLICATION 2

Product Specification

SG6105

OPP

R61 CN2 R62 C39 1 F2 1 OP1 D26 C45 1 1 1 D27 Q12 L11 D28 2 2 1 2 2 3 1 1 D30 HHV R68 R69 1 R71 2 1 Q13 3 C44 2 4 2 1 T5 C46 4 3 2 D32 2 1 1 3 Q14 2 2 6 5 10 D33 8 T6 C47 9 1 TR2 4 2 C49 R74 2 D38 R73 R77 C50 R75 1 1 4 2 2 1 1 1 3 C54 + R82 VZ4 1 2 1 HHV C58 C59 R88 T8 R89 C61 1 D43 1 D44 2 1 L15 2 10 1 2 L16 C71 2 + L19 -12V R111 2 2 1 R105 R106 R109 GND VO + 3 C77 VI 2 U7 LM7905 -5V 2 BD1 R65 D29 2 + L12 3 R64 5 RI 6 7 8 2 C40 R63 1 2 2 2 D34 T7 E16-D + D35 + R78 R79 R80 C53 + C55 1 VREF1 R86 C56 C57 + R87 R83 R84 1 L13 2 2 R85 3 Q15 D39 1 2 2 3 Q16 D40 1 2 2 VZ3 1 R81 7 11 10 12 13 5 V5 R104 U6 PSON 3.3V 5V -5V 2 -12V OPP D42 R92 R96 6 1 7 8 9 10 NVP V12 OP2 OP1 PG SG6105 2 GND FB1 VREF1 VREF2 FB2 15 R97 1 14 13 12 11 L14 3 1 FB1 VREF1 VREF2 FB2 1 R98 3 1 R99 UVAC 4 5 OPP UVAC IN COMP 17 16 R93 C63 R94 12V R95 C64 1 2 3 PSON V33 V5 VCC RI SS 20 R90 19 2 18 C62 R91 5V 2 R103 1 1 D45 D46 C65 2 Q17 2 2 Q18 C66 D48 R101 Q19 C67 D47 1 C68 2 3 1 R102 9 7 5 3 C70 + 8 6 4 1 1 V5 L18 R112 2 1 + Q20 3 C73 2 1 + C72 2 + L17 R107 R115 L20 R110 C75 + C76 2 12V 5V + R116 3.3V NC F GND U4 B SG6848 C42 SEN NC VDD Gate C78 + 1 C48 D31 R70 10 4 3 2 1 R66 R67 2 OP2 3 4 5 U5 2 6 8 D37 R76 C51 + FB1 C52 + 1 1 D41 5VSB C69 UVAC 3 12V OP2 OP1 R100 1 VR3 2 PG FB2 C79 + C74 VREF2 R113 3.3VSENCE

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

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C60

3 2 1

System General
POWER SUPPLY Supervisor + Regulator + PWM

Product Specification

SG6105

Example of Using SG6105 for the ATX Power Supply

Protection against over-voltage, short circuits and fault conditions is mandatory in PC power supplies. These protection circuits can be realized by using many discrete components and comparators, which occupy a lot of PCB space and also add to assembling costs. SG's single chip SG6105 controller provides a complete protection circuits, shunt regulators, PWM control and with less number of components. SG6105 is an ideal controller IC for PC switching mode power supplies. The features and benefits of this device are listed below: a. Over-voltage and under-voltage protection for 3.3V, 5V and 12V without external divider b. Over-power protection. c. UV protection for 12V and/or 5V. d. Power-down warning for power good signal. e. Power good signal and power-fail lockup f. Remote on/off control. g. Delay time for PSON and PS-off signal. h. Two shunt regulator for 3.3V and 5V-Standby regulation. i. Complete pulse width modulation (PWM) control circuitry. j. On-chip oscillator. k. Programmable Soft-Start. l. Maximum 93% duty cycle m. Few external components n. More reliable system o. Little space on PCB p. Easy trouble -shooting and implementation
Feature Descriptions

a. b. c. d. e. f.

Over voltage protection can be implemented without any additional components. Over-voltage sense Levels or 3.3V, 5V, 12V are 4.1V, 6.1V, 14.5V respectively. Over current and/or short circuit protection can also be achieved by using over-power protection, in which OPp pin is connected to the current transformer (driver transformer). The power good signal is asserted to indicate the 3.3V, 5V and 12V is above the under voltage threshold level. PG pin goes high when the above condition is reached. A 2K pull up resistor may connect to 5V. The Vcc can be supplied from the 5V-standby. When the Vcc voltage is higher than 7V, besides the shunt regulator, the circuit of SG6105 will be shutdown and reset. No extra power supply is needed. Two internal high precision 431 shunt regulators are built-in. It provides stable reference voltages. Complete PWM control circuitry including the error amplifier for push-pull or half-bridge operation.

Supervisory Circuit Operation

The PC generates the remote ON/OFF logic (PSON), which is Low for power supply On and High to switch off the power supply. The remote ON/OFF is connected to PSon input.

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

System General
POWER SUPPLY Supervisor + Regulator + PWM

Product Specification

SG6105

APPLICATION GUIDES

Introduction
The application guide shows the key-feature of SG6105 and illustrates how to use in an ATX switching mode power supply (SMPS). SG6105 is suitable for half-bridge, push-pull topology. It incorporates with a 4-channel supervisor, including 5V-standby. The PWM section of SG6105 com prises a built-in 65kHz oscillator and high immunity circuits, which protect the system from noise interference and provide more noise margins for improper PCB layout. SG6105 has OVP and UVP for 12V, 5V and 3.3V. Besides, the NVP is used for negative voltage protection, such as 12V and/or 5V. The UVAC (AC fails detection) is applied to detect AC line condition. Two built-in internal precision TL431 shunt regulators can be used for 3.3V or 5V auxiliary standby power.

AC fails detection
Through a resistor divider, UVAC is connected to the secondary power transformer for detecting the AC line condition. Once the voltage of UVAC is lower than 0.7V for a period of time, such as 200usec, the PG (power good) signal will be pulled low to indicate an AC line power-down condition. The voltage amplitude of the
R1 Vin VS Vo

PWM switching signal in the secondary power transformer is proportional to the AC line voltage. Adjust the ratio of resistor divider to decide the threshold of power-down warning. A small capacitor is connected from UVAC to ground for filtering the switching noise.
R2 C1 0.7V

UVac

Over Power Protection (OPP)


The OPP (over power protection) is used for detecting over power and/or short-circuit conditions. When OPPS voltage (p.4, Note-1) is higher than 2.1V and this situation existed for longer than 7 msec, 6105 will pull the PG low and lock off the power outputs.
R1 R2 Vdd

OP1

OP2 OPp

C1

R3

Negative Voltage Protection


The NVP provides an UVP (under voltage protection) for negative voltage outputs. An under-voltage represents the phenomenal of the overload condition in negative
64uA R1 R2 -12V

situation. A resistor determining the threshold of the protection is connected from pin NVP to the negative voltage output. Via this resistor, NVP outputs a 64uA constant current to the negative voltage output. When the NVP voltage is over 2.1V and the situation kept for longer than 7 msec, 6105 will lock the power outputs off. VNVP = 64 uA (R1 + R2) V-12V The power outputs will be locked off when VNVP 2.1V.
2.1V -5V

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

voltage output. For example, the 12V output may drop to 10V during the overload

System General
POWER SUPPLY Supervisor + Regulator + PWM

Product Specification

SG6105

Mechanical Dimensions 20 PINS PLASTIC DIP (D)

R10Max.

312+/-12 R40 55+/-20 100+/-20

256+/-4

350+/-20

10 75+/-20 60+/-4 60+/-4

90+/-20

310Max

1020+/-10

15Max.

35+/-5

15Max. 115Min.

100Typ.

16+/-2Typ

60+/-5Typ.

Unit=mil

Version 2.2 http://www.sg.com.tw

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Sept./27/2002 System General Corp., 2001

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