BRC

F BRAKES
SECTION
BRAKE CONTROL SYSTEM
BRC
CONTENTS
ABS
PRECAUTIONS ......................................................... 3 . Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................................. 3 . Precautions for Brake System ................................. 3 . Wiring Diagrams and Trouble Diagnosis ................. 3 . GENERAL INFORMATION ........................................ 4 . Description .............................................................. 4 . PURPOSE ............................................................ 4 . OPERATION ........................................................ 4 . Fail Safe .................................................................. 4 . Hydraulic Circuit ...................................................... 4 . System Components ............................................... 5 . Control Unit ............................................................. 5 . ABS Actuator and Electric Unit (Control Unit) ......... 5 . ABS ACTUATOR OPERATION ............................ 5 . Wheel Sensors ........................................................ 6 . TROUBLE DIAGNOSIS ............................................. 7 . How to Perform Trouble Diagnoses for Quick and Accurate Repair ...................................................... 7 . INTRODUCTION .................................................. 7 . WORK FLOW ....................................................... 8 . ASKING COMPLAINTS ....................................... 9 . EXAMPLE OF DIAGNOSIS SHEET .................... 9 . ComponentParts and HarnessConnectorLocation 10 ... Schematic ............................................................. 11 . Wiring Diagram ABS .................................... 12 . CONSULTII Function ........................................... 15 . CONSULT-II APPLICATION TO ABS ................. 15 . SELF-DIAGNOSIS PROCEDURE ..................... 15 . SELF-DIAGNOSTIC RESULTS MODE .............. 17 . DATA MONITOR PROCEDURE ......................... 18 . DATA MONITOR MODE ..................................... 20 . ACTIVE TEST PROCEDURE ............................ 20 . ACTIVE TEST MODE ........................................ 21 . Self-Diagnosis (Without CONSULTII) .................. 22 . SELF-DIAGNOSIS PROCEDURE ..................... 22 . HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES) ................................. 22 . HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES) ................ 23 . Preliminary Check ................................................. 23 . Ground Circuit Check ............................................ 25 . ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND ...................................... 25 . Malfunction Code/Symptom Chart ........................ 25 . TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ....................................................................... 27 . Wheel Sensor or Rotor .......................................... 27 . DIAGNOSTIC PROCEDURE ............................. 27 . ABS Actuator Solenoid Valve or Solenoid Valve Relay ..................................................................... 28 . DIAGNOSTIC PROCEDURE ............................. 28 . Motor Relay or Motor ............................................. 31 . DIAGNOSTIC PROCEDURE ............................. 31 . Abnormal Battery Voltage ...................................... 33 . DIAGNOSTIC PROCEDURE ............................. 33 . Control Unit ............................................................ 34 . DIAGNOSTIC PROCEDURE ............................. 34 . TROUBLE DIAGNOSES FOR SYMPTOMS ............ 36 . 1. ABS Works Frequently ...................................... 36 . 2. Unexpected Pedal Action .................................. 36 . 3. Long Stopping Distance .................................... 37 . 4. ABS Does Not Work .......................................... 37 . 5. Pedal Vibration and Noise ................................. 38 . 6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On .................................. 38 . 7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On .............................................. 40 . WHEEL SENSORS .................................................. 42 . Removal and Installation ....................................... 42 . SENSOR ROTOR ..................................................... 43 . Removal and Installation ....................................... 43 . REMOVAL .......................................................... 43 . INSTALLATION ................................................... 43 . ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 44 Removal and Installation ....................................... 44 . REMOVAL .......................................................... 44 . INSTALLATION ................................................... 44 .
BRC
BRC-1
TCS/ABS
PRECAUTIONS ........................................................ 45 . Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................................ 45 . Precautions for Brake System ............................... 45 . Wiring Diagrams and Trouble Diagnosis ................ 45 . GENERAL INFORMATION ...................................... 46 . Description ............................................................. 46 . PURPOSE .......................................................... 46 . ABS (ANTI-LOCK BRAKE SYSTEM) OPERATION ................................................................... 46 . TCS (TRACTION CONTROL SYSTEM) OPERATION ................................................................. 46 . Fail Safe ................................................................. 46 . Hydraulic Circuit ..................................................... 47 . System Components ............................................. 47 . Control Unit ............................................................ 48 . ABS FUNCTION ................................................. 48 . TCS FUNCTION ................................................. 48 . ABS Actuator and Electric Unit .............................. 48 . ABS ACTUATOR OPERATION ........................... 48 . Wheel Sensors ...................................................... 48 . CAN Communication System Description ............. 49 . FOR TCS MODELS ............................................ 49 . FOR A/T MODELS ............................................. 51 . FOR M/T MODELS ............................................. 52 . TROUBLE DIAGNOSIS ........................................... 54 . How to Perform Trouble Diagnoses for Quick and Accurate Repair ..................................................... 54 . INTRODUCTION ................................................ 54 . WORK FLOW ..................................................... 55 . ASKING COMPLAINTS ...................................... 56 . EXAMPLE OF DIAGNOSIS SHEET ................... 56 . Component Parts and Harness Connector Location 57 ... Schematic .............................................................. 58 . Wiring Diagram TCS ..................................... 59 . CONSULTII Function ........................................... 62 . CONSULT-II APPLICATION TO ABS/TCS .......... 62 . SELF-DIAGNOSIS PROCEDURE ...................... 62 . SELF-DIAGNOSTIC RESULTS MODE .............. 64 . DATA MONITOR PROCEDURE ......................... 65 . DATA MONITOR MODE ..................................... 66 . ACTIVE TEST PROCEDURE ............................. 67 . ACTIVE TEST MODE ......................................... 68 . Self-Diagnosis (Without CONSULTII) .................. 68 . FUNCTION ......................................................... 68 . SELF-DIAGNOSIS PROCEDURE ...................... 69 . HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES) ................................. 69 . HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES) ................ 70 . Preliminary Check ................................................. 70 . Ground Circuit Check ............................................ 72 .
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND .......................................72 . ABS WARNING LAMP. TCS OFF INDICATOR LAMP, SLIP INDICATOR LAMP ON/OFF TIMING ...72 Malfunction Code/Symptom Chart .........................73 . TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS .......................................................................75 . CAN Communication Line or ABS Actuator and Electric Unit (Control Unit) .....................................75 . DIAGNOSTIC PROCEDURE ..............................75 . Engine System .......................................................75 . DIAGNOSTIC PROCEDURE ..............................75 . Wheel Sensor or Rotor ..........................................76 . DIAGNOSTIC PROCEDURE ..............................76 . ABS Actuator Solenoid Valve or Solenoid Valve Relay ......................................................................78 . DIAGNOSTIC PROCEDURE ..............................78 . Motor Relay or Motor .............................................80 . DIAGNOSTIC PROCEDURE ..............................80 . Abnormal Battery Voltage ......................................82 . DIAGNOSTIC PROCEDURE ..............................82 . Control Unit ............................................................84 . DIAGNOSTIC PROCEDURE ..............................84 . Stop Light Switch and Circuit .................................85 . DIAGNOSTIC PROCEDURE ..............................85 . Shift Position Error is Indicated in the Self-Diagnosis item Display ..................................................85 . DIAGNOSTIC PROCEDURE ..............................85 . Emergency Brake is Displayed in the Self-Diagnosis item Display ..................................................86 . DIAGNOSTIC PROCEDURE ..............................86 . TROUBLE DIAGNOSES FOR SYMPTOMS ............87 . 1. ABS Works Frequently .......................................87 . 2. Unexpected Pedal Action ...................................87 . 3. Long Stopping Distance .....................................88 . 4. ABS Does Not Work ..........................................88 . 5. Pedal Vibration and Noise ..................................89 . 6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On ..................................89 . 7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On ...............................................91 . 8. During ABS/TCS Control, Vehicle Behavior is Jerky. ......................................................................92 . WHEEL SENSORS ..................................................94 . Removal and Installation ........................................94 . SENSOR ROTOR .....................................................95 . Removal and Installation ........................................95 . REMOVAL ...........................................................95 . INSTALLATION ...................................................95 . ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ...96 Removal and Installation ........................................96 . REMOVAL ...........................................................96 . INSTALLATION ...................................................96 .
BRC-2
PRECAUTIONS
[ABS]
PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
EFS0016G
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. C WARNING: q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be perD formed by an authorized NISSAN/INFINITI dealer. q Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air E Bag Module, see the SRS section. q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connectors. BRC
Precautions for Brake System
EFS0011D
CAUTION: q Recommended fluid is brake fluid DOT 3. q Never reuse drained brake fluid. q Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately. q To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid. q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. q Use flare nut wrench when removing and installing brake tube. q If a brake fluid leak is found, the part must be disassembled without fail. Then it has to be replaced with a new one if a defect exists. q Turn the ignition switch OFF and remove the connector of the ABS actuator control unit or the battery terminal before performing the work. q Always torque brake lines when installing. q Burnish the brake contact surfaces after refinishing or SBR686C replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Refer to BR-25, "Brake Burnishing Procedure" WARNING: q Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Wiring Diagrams and Trouble Diagnosis

When you read wiring diagrams, refer to the following: q GI-11, "How to Read Wiring Diagrams" q PG-3, "POWER SUPPLY ROUTING CIRCUIT" When you perform trouble diagnosis, refer to the following: q GI-9, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" q GI-24, "How to Perform Efficient Diagnosis for an Electrical Incident"
EFS0011E
BRC-3
GENERAL INFORMATION
[ABS]
GENERAL INFORMATION Description

PURPOSE
PFP:00000
EFS0019Z
The ABS consists of electronic and hydraulic components. It allows for control of braking force so that locking of the wheels can be avoided. The ABS: q Ensures proper tracking performance through steering wheel operation. q Enables obstacles to be avoided through steering wheel operation. q Ensures vehicle stability by preventing flat spins.
OPERATION
q q
When the vehicle speed is less than 10 km/h (6 MPH) this system does not work. The Anti-lock Brake System (ABS) has self-test capabilities. The system turns on the ABS warning lamp for 1 second after turning the ignition switch ON. The system performs another test the first time the vehicle reaches 6 km/h (4 MPH). A mechanical noise may be heard as the ABS performs a self-test. This is a normal part of the self-test feature. If a malfunction is found during this check, the ABS warning lamp will come on. During ABS operation, a mechanical noise may be heard. This is a normal condition.
EFS001A0
Fail Safe
If trouble occurs in the ABS, the ABS warning lamp in the combination meter comes on. At the same time, the vehicle stops the ABS control and braking becomes the same as that of a vehicle without ABS.
Hydraulic Circuit
EFS001A1
SBR984D
1. 2. 3.
Inlet solenoid valve Outlet solenoid valve Reservoir
4. 5. 6.
Pump Motor Inlet valve
7. 8. 9.
Outlet valve Bypass check valve Damper
BRC-4
GENERAL INFORMATION
[ABS]
System Components
EFS001A2
BRC
LFIA0087E
Control Unit
The control unit computes the wheel rotating speed by the signal sent from the sensor. Then it supplies a DC current to the actuator solenoid valve. It also controls ON-OFF operation of the valve relay and motor relay. If any electrical malfunction should be detected in the system, the control unit causes the warning lamp to light up. In this condition, the ABS will be deactivated by the control unit, and the vehicle's brake system reverts to normal operation.
EFS001AB
J
LFIA0099E
ABS Actuator and Electric Unit (Control Unit)
EFS001AC
The ABS actuator and electric unit (control unit) contains: q An electric motor and pump q Two relays q Eight solenoid valves, each inlet and outlet for LH front RH front LH rear RH rear q ABS control unit This components controls the hydraulic circuit and increases, holds or decreases hydraulic pressure to all or individual wheels. The ABS actuator and electric unit (control unit) cannot be disassembled and must be replaced as an assembly.
ABS ACTUATOR OPERATION

Inlet solenoid valve Normal brake operation OFF (Open) Outlet solenoid valve OFF (Closed) Master cylinder brake fluid pressure is directly transmitted to caliper via the inlet solenoid valve.
BRC-5
GENERAL INFORMATION
[ABS]
Pressure hold Pressure decrease Pressure increase ON (Closed) OFF (Closed) Hydraulic circuit is shut off to hold the caliper brake fluid pressure. Caliper brake fluid is sent to reservoir via the outlet solenoid valve. Then it is pushed up to the master cylinder by pump. Master cylinder brake fluid pressure is transmitted to caliper.
EFS001A9
ABS operation
ON (Closed)
ON (Open)
OFF (Open)
OFF (Closed)
Wheel Sensors
The front sensor units consist of a gear-shaped sensor rotor and a sensor element. the element contains a magnet around which a coil is wound. The front wheel sensors are installed on the front of the wheel knuckles. As the wheel rotates, the sensor generates a square-wave signal. The frequency increases as the wheel speed increases.
LBR333
The rear sensor units consist of wheel hubs with a series of internal magnets and a sensor element. The rear wheel sensors are installed on the inner side of the wheel knuckles. As the wheel rotates, the sensor generates a square-wave signal. The frequency increases as the wheel speed increases.
WFIA0033E
BRC-6
TROUBLE DIAGNOSIS
[ABS]
TROUBLE DIAGNOSIS How to Perform Trouble Diagnoses for Quick and Accurate Repair
INTRODUCTION
The ABS system has an electronic control unit to control major functions. The control unit accepts input signals from sensors and controls operation of the actuator. It is also important to check for conventional problems such as air leaks in the booster or lines, lack of brake fluid, or other problems with the brake system. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electrical connections or faulty wiring. In this case, careful checking of suspicious circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the problem, so a road test should be performed. Before undertaking actual checks, take just a few minutes to talk with a customer who approaches with an ABS complaint. The customer is a very good source of information on such problems, especially intermittent ones. Through the talks with the customer, find out what symptoms are present and under what conditions they occur. Start your diagnosis by looking for conventional problems first. This is one of the best ways to troubleshoot brake problems on an ABS controlled vehicle. Also check related Service Bulletins for information.
PFP:00000
A
EFS0011Y
SEF233G
BRC
H
SEF234G
BRC-7
TROUBLE DIAGNOSIS
[ABS]
WORK FLOW
LFIA0105E
BRC-8
TROUBLE DIAGNOSIS
[ABS]
ASKING COMPLAINTS
q
Complaints against a malfunction vary depending on each person. It is important to clarify the customer complaints. Ask the customer about what symptoms are present under what conditions. Use the information to reproduce the symptom while driving. It is also important to use the diagnosis sheet to understand what type of trouble the customer is having.
SBR339B
EXAMPLE OF DIAGNOSIS SHEET

E
BRC
SFIA0029E
BRC-9
TROUBLE DIAGNOSIS
[ABS]
Component Parts and Harness Connector Location
EFS0011Z
LFIA0101E
BRC-10
TROUBLE DIAGNOSIS
[ABS]
Schematic
EFS00120
BRC
LFWA0001E
BRC-11
TROUBLE DIAGNOSIS
[ABS]
Wiring Diagram ABS
EFS00121
LFWA0002E
BRC-12
TROUBLE DIAGNOSIS
[ABS]
A
BRC
LFWA0003E
BRC-13
TROUBLE DIAGNOSIS
[ABS]
LFWA0004E
BRC-14
TROUBLE DIAGNOSIS
[ABS]
CONSULTII Function
CONSULT-II APPLICATION TO ABS
ITEM Front right wheel sensor Front left wheel sensor Rear right wheel sensor Rear left wheel sensor Stop lamp switch Front right inlet solenoid valve Front right outlet solenoid valve Front left inlet solenoid valve Front left outlet solenoid valve Rear right inlet solenoid valve Rear right outlet solenoid valve Rear left inlet solenoid valve Rear left outlet solenoid valve Actuator solenoid valve relay Actuator motor relay (ABS MOTOR is shown on the ACTIVE TEST screen.) ABS warning lamp Battery voltage Control unit X: Applicable : Not applicable SELF-DIAGNOSTIC RESULTS X X X X X X X X X X X X X X X X DATA MONITOR X X X X X X X X X X X X X X X X X
EFS0011X
A
ACTIVE TEST X X X X X X X X X
BRC
ECU (ABS Control Unit) Part Number Mode

Ignore the ECU part number displayed in the ECU PART NUMBER MODE. Refer to parts catalog to order the ABS actuator and electric unit (control unit).
K
SELF-DIAGNOSIS PROCEDURE
1. 2. Turn ignition switch OFF. Connect CONSULT-II to data link connector.
L
BBIA0002E
3. 4.
Start engine. Drive vehicle over 30 km/h (19 MPH) for at least one minute.
BRC-15
TROUBLE DIAGNOSIS
[ABS]
5. Stop vehicle with engine running and touch START on CONSULT-II screen.
PBR455D
6.
Touch ABS.
PBR385C
7.
Touch SELF-DIAG RESULTS. q The screen shows the detected malfunction and how many times the ignition switch has been turned since the malfunction.
PST412B
8. 9.
Make the necessary repairs following the diagnostic procedures. After the malfunctions are repaired, erase the self-diagnostic results stored in the control unit by touching ERASE. 10. Check ABS warning lamp for deactivation after driving vehicle over 30 km/h (19 MPH) for at least one minute. NOTE: SELF-DIAG RESULTS screen shows the detected malfunction and how many times the ignition switch has been turned since the malfunction.
SBR561E
BRC-16
TROUBLE DIAGNOSIS
[ABS]
SELF-DIAGNOSTIC RESULTS MODE
Diagnostic item FR RH SENSOR [OPEN]*1 FR LH SENSOR [OPEN]*1 RR RH SENSOR [OPEN]*1 RR LH SENSOR [OPEN]*1 FR RH SENSOR [SHORT]*1 FR LH SENSOR [SHORT]*1 RR RH SENSOR [SHORT]*1 RR LH SENSOR [SHORT]*1 ABS SENSOR [ABNORMAL SIGNAL]
q
Diagnostic item is detected when ... Circuit for front right wheel sensor is open. Circuit for front left wheel sensor is open.
Reference Page
C
q
Circuit for rear right sensor is open. Circuit for rear left sensor is open. Circuit for front right wheel sensor is shorted. Circuit for front left wheel sensor is shorted. Circuit for rear right sensor is shorted. Circuit for rear left sensor is shorted. Teeth damage on sensor rotor or improper installation of wheel sensor. BRC-27
BRC
BRC-17
TROUBLE DIAGNOSIS
[ABS]
Diagnostic item FR RH IN ABS SOL [OPEN] FR LH IN ABS SOL [OPEN] RR RH IN ABS SOL [OPEN] RR LH IN ABS SOL [OPEN] FR RH IN ABS SOL [SHORT] FR LH IN ABS SOL [SHORT] RR RH IN ABS SOL [SHORT] RR LH IN ABS SOL [SHORT] FR RH OUT ABS SOL [OPEN] FR LH OUT ABS SOL [OPEN] RR RH OUT ABS SOL [OPEN] RR LH OUT ABS SOL [OPEN] FR RH OUT ABS SOL [SHORT] FR LH OUT ABS SOL [SHORT] RR RH OUT ABS SOL [SHORT] RR LH OUT ABS SOL [SHORT] ABS ACTUATOR RELAY [ABNORMAL] ABS MOTOR RELAY [ABNORMAL] BATTERY VOLT [ABNORMAL] CONTROL UNIT*2
q
Diagnostic item is detected when ... Circuit for front right inlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for front left inlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for rear right inlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for rear left inlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for front right inlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for front left inlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for rear right inlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for rear left inlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for front right outlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for front left outlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for rear right outlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for rear left outlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for front right outlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for front left outlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for rear right outlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for rear left outlet solenoid valve is shorted. (An excessively high output voltage is entered.) Actuator solenoid valve relay is ON, even control unit sends off signal. Actuator solenoid valve relay is OFF, even control unit sends on signal. Circuit for actuator motor is open or shorted. Actuator motor relay is stuck. Power source voltage supplied to ABS control unit is too high or too low. Function of calculation in ABS control unit has malfunctioned.
Reference Page
BRC-28
q q q q q
BRC-31 BRC-33 BRC-34
*1: Be sure to confirm the ABS warning lamp illuminates when the ignition switch is turned ON after repairing the shorted sensor circuit, but the lamp goes out when driving the vehicle over 30 km/h (19 MPH) for one minute in accordance with SELF-DIAGNOSIS PROCEDURE. *2: When CONTROL UNIT 5 is displayed, check to see if the ABS warning lamp is burned out, and check the circuit between the ABS warning lamp and ABS actuator and electric unit (control unit) for open or short. Then check the ABS actuator and electric unit (control unit) and circuit.
DATA MONITOR PROCEDURE

1. Turn ignition switch OFF.
BRC-18
TROUBLE DIAGNOSIS
[ABS]
2. Connect CONSULT-II to data link connector.
A
C
BBIA0002E
3. 4.
Turn ignition switch ON. Touch START on CONSULT-II screen.
BRC
G
PBR455D
5.
Touch ABS.
I
K
PBR385C
6.
Touch DATA MONITOR.
PST412B
7. 8. 9.
Touch SETTING on SELECT MONITOR ITEM screen. Touch LONG TIME on SET RECORDING COND screen. Touch START on SELECT MONITOR ITEM.
BRC-19
TROUBLE DIAGNOSIS
[ABS]
DATA MONITOR MODE
MONITOR ITEM FR RH SENSOR FR LH SENSOR RR RH SENSOR RR LH SENSOR STOP LAMP SW FR RH IN SOL FR RH OUT SOL FR LH IN SOL FR LH OUT SOL RR IN SOL RR OUT SOL RL IN SOL RL OUT SOL ACTUATOR RLY MOTOR RELAY WARNING LAMP BATTERY VOLT Ignition switch is turned ON or engine is running. CONDITION Drive vehicle. (Each wheel is rotating.) Turn ignition switch ON and depress brake pedal. SPECIFICATION Displays computed vehicle speed from wheel sensor signal. Almost the same speed as speedometer. Depress the pedal: ON Release the pedal: OFF
Ignition switch is turned ON or engine is running.
Operating conditions for each solenoid valve are indicated. ABS is not operating: OFF
Displays ON/OFF condition of ABS actuator relay. When turning ignition switch ON, ABS actuator relay is operated. ABS is not operating: OFF ABS is operating: ON Warning lamp is turned on: ON Warning lamp is turned off: OFF Power supply voltage for control unit
ACTIVE TEST PROCEDURE

q q
1. 2.
When conducting active test, vehicle must be stationary. When ABS warning lamp stays on, never conduct active test. Turn ignition switch OFF. Connect CONSULT-II to data link connector.
BBIA0002E
3. 4.
Start engine. Touch START on CONSULT-II screen.
PBR455D
BRC-20
TROUBLE DIAGNOSIS
[ABS]
5. Touch ABS.
A
C
PBR385C
6.
Touch ACTIVE TEST.

E
BRC
G
PST412B
7.
Select active test item by touching screen.
PBR976C
8. 9.
Touch START. Carry out the active test by touching screen key.
ACTIVE TEST MODE

TEST ITEM CONDITION JUDGEMENT Brake fluid pressure control operation FR RH SOLENOID FR LH SOLENOID RR RH SOLENOID RR LH SOLENOID IN SOL UP (Increase): Ignition switch is turned ON. KEEP (Hold): DOWN (Decrease): ABS MOTOR ABS actuator motor ON: Motor runs OFF: Motor stops OFF ON ON OUT SOL OFF OFF ON
NOTE: Active test will automatically stop ten seconds after the test starts. (TEST IS STOPPED monitor shows ON.)
BRC-21
TROUBLE DIAGNOSIS
[ABS]
Self-Diagnosis (Without CONSULTII)
EFS00122
When a problem occurs in the ABS, the ABS warning lamp on the instrument panel comes on. To activate the self-diagnostic results mode, ground the self-diagnostic (check) terminal located on data link connector. The location of the malfunction is indicated by the ABS warning lamp flashing.
1. 2. 3. 4. Drive vehicle over 30 km/h (19 MPH) for at least one minute. Turn ignition switch OFF. Ground terminal 9 of data link connector with a suitable harness. Turn ignition switch ON while grounding terminal 9. Do not depress brake pedal. Do not start engine.
BBIA0002E
5. 6.
7.
8.
After 3.0 seconds, the ABS warning lamp starts flashing to indicate the malfunction code No. (See NOTE.) Verify the location of the malfunction with the malfunction code chart. Refer to BRC-25, "Malfunction Code/Symptom Chart" . Then make the necessary repairs following the diagnostic procedures. After the malfunctions are repaired, erase the malfunction codes stored in the control unit. Refer to BRC-23, "HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)" . Rerun the self-diagnostic results mode to verify that the malfunction codes have been erased.
LFIA0099E
9. Disconnect the check terminal from the ground. The self-diagnostic results mode is now complete. 10. Check ABS warning lamp for deactivation after driving vehicle over 30 km/h (19 MPH) for at least one minute. 11. After making certain that ABS warning lamp does not come on, test the ABS SELF-DIAGNOSIS in a safe area to verify that it functions properly. NOTE: The indication terminates after five minutes. However, when the ignition switch is turned from OFF to ON, the indication starts flashing again.
HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)

1. 2. 3. Determine the code No. by counting the number of times the ABS warning lamp flashes on and off. When several malfunctions occur at one time, up to three code numbers can be stored; the latest malfunction will be indicated first. The indication begins with the start code 12. After that a maximum of three code numbers appear in the order of the latest one first. The indication then returns to the start code 12 to repeat (the indication will stay on for five minutes at the most).
BRC-22
TROUBLE DIAGNOSIS
[ABS]
4. Refer to BRC-25, "Malfunction Code/Symptom Chart" .
A
SBR457D
HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)

1. 2. Disconnect the check terminal from ground (ABS warning lamp will stay lit). Within 12.5 seconds, ground the check terminal 3 times. Each terminal ground must last more than 1 second. The ABS warning lamp goes out after the erase operation has been completed. Perform self-diagnosis again. Refer to BRC-22, "SELF-DIAGNOSIS PROCEDURE" . Only the start code should appear, no malfunction codes.
ABR256
BRC
3.
Preliminary Check
EFS00123
1. CHECK BRAKE FLUID LEVEL

Low fluid level may indicate brake pad wear or leakage from brake line. Is brake fluid filled between MAX and MIN lines on reservoir tank and is brake fluid uncontaminated? OK >> GO TO 2. NG >> Repair. GO TO 2.
L
SBR451D
2. CHECK BRAKE LINE

Is leakage present at or around brake lines, tubes or hoses or are any of these parts cracked or damaged? OK >> GO TO 3. NG >> Repair. GO TO 3.
SBR389C
BRC-23
TROUBLE DIAGNOSIS
[ABS]
3. CHECK BRAKE BOOSTER OPERATION

Check brake booster for operation and air tightness. Refer to BR-18, "AIRTIGHT CHECK" . Is brake booster airtight and functioning properly? Yes >> GO TO 4. No >> Replace. GO TO 4.
SBR058C
4. CHECK BRAKE PADS AND ROTORS

Check brake pads and rotors. Refer to BR-21, "FRONT DISC BRAKE" and BR-27, "REAR DISC BRAKE" . Are brake pads and rotors functioning properly? Yes >> GO TO 5. No >> Replace.
SBR059C
5. RECHECK BRAKE FLUID LEVEL

Check brake fluid level in reservoir tank again. Is brake fluid filled between MAX and MIN lines on reservoir tank and is brake fluid uncontaminated? OK >> GO TO 6. NG >> Fill up brake fluid.
SBR451D
6. CHECK WARNING LAMP ACTIVATION

Does warning lamp turn on when ignition switch is turned ON? Yes >> GO TO 7. No >> Check fuse, warning lamp bulb and warning lamp circuit.
LFIA0099E
BRC-24
TROUBLE DIAGNOSIS
[ABS]
7. CHECK WARNING LAMP DEACTIVATION

Does warning lamp turn off when engine is started? Yes >> GO TO 8. No >> Go to Self-diagnosis. Refer to BRC-22, "SELF-DIAGNOSIS PROCEDURE" .
8. DRIVE VEHICLE
Drive vehicle at speeds over 30 km/h (19 MPH) for at least one minute. Does warning lamp remain off after vehicle has been driven at 30 km/h (19 MPH) for at least one minute? Yes >> INSPECTION END. No >> Go to Self-diagnosis. Refer to BRC-22, "SELF-DIAGNOSIS PROCEDURE" .
Ground Circuit Check

ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND
q
EFS00124
Check continuity between terminals and ground. Continuity should exist.

BRC
H
SFIA0296E
Malfunction Code/Symptom Chart

Code No. (No. of LED flashes) 12 18 21, 22 25, 26 31, 32 35, 36 41 42 45 46 51 52 55 56 57* 61 63 71 Malfunctioning part Self-diagnosis could not detect any malfunctions. Sensor rotor malfunction Front right sensor Front left sensor Rear right sensor Rear left sensor Actuator front right outlet solenoid valve Actuator front right inlet solenoid valve Actuator front left outlet solenoid valve Actuator front left inlet solenoid valve Actuator rear right outlet solenoid valve Actuator rear right inlet solenoid valve Actuator rear left outlet solenoid valve Actuator rear left inlet solenoid valve Power supply (Abnormal voltage) Actuator motor or motor relay Solenoid valve relay Control unit Reference page BRC-27 BRC-27 BRC-27 BRC-27 BRC-27 BRC-28 BRC-28 BRC-28 BRC-28 BRC-28 BRC-28 BRC-28 BRC-28 BRC-33 BRC-31 BRC-28 BRC-34
I
EFS001AF
BRC-25
TROUBLE DIAGNOSIS
[ABS]
Code No. (No. of LED flashes) Malfunctioning part Control unit power supply circuit Warning lamp bulb circuit Control unit or control unit connector Solenoid valve relay stuck Power supply for solenoid valve relay coil Control unit Fuse, warning lamp bulb or warning lamp circuit Control unit Control unit Reference page
ABS warning lamp stays on when ignition switch is turned on.
BRC-34
ABS warning lamp stays on, during self-diagnosis. ABS warning lamp does not come on when ignition switch is turned on. ABS warning lamp does not come on during self-diagnosis. Pedal vibration and noise Long stopping distance Unexpected pedal action ABS does not work. ABS works frequently.
BRC-33 BRC-38 BRC-37 BRC-36 BRC-37 BRC-36
*: Under voltage that is too low, the control unit will disable the ABS. It does not set the ABS in fail-safe condition. Instead, the ABS becomes a conventional brake system. After the power supply has resumed, the warning lamp goes off, making it possible for the ABS to be re-engaged.
BRC-26
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS

[ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS Wheel Sensor or Rotor

DIAGNOSTIC PROCEDURE
Malfunction code No. 21, 22, 25, 26, 31, 32, 35, 36 or 18 NOTE: Wheel position should be identified by code No. except code No. 18 (sensor rotor).
PFP:00000
A
EFS001AG
1. INSPECTION START
Wheel sensor inspection.
D
BRC
G
LFIA0106E
>> GO TO 2.
2. CHECK CONNECTOR
1. Disconnect connectors from ABS actuator and electric unit (control unit) and wheel sensor of malfunction code No. Check terminals for damage or loose connections. Then reconnect connectors. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 3. No >> INSPECTION END.
I J
3. CHECK TIRE
Check for inflation pressure, wear and size of each tire. Are tire pressure and size correct and is tire wear within specifications? Yes >> GO TO 4. No >> Adjust tire pressure or replace tire(s).
L
4. CHECK WHEEL BEARING

Check wheel bearing axial end play. Is axial end play within specifications? Yes >> GO TO 5. No >> Repair as necessary. Refer to FAX-5, "Front Wheel Bearing" or RAX-5, "Rear Wheel Bearing" . Then retest.
BRC-27

[ABS]
5. CHECK WIRING HARNESS FOR SHORT CIRCUIT

1. 2. Disconnect connector from wheel sensor of malfunction code No. Check resistance between harness connector terminal and ground. Continuity should not exist. OK or NG? OK >> GO TO 6. NG >> Repair harness or connectors.
SFIA0298E
6. CHECK WIRING HARNESS FOR OPEN CIRCUIT

1. 2. Disconnect ABS actuator and electric unit (control unit) connector and wheel sensor connector of malfunction code No. Check continuity between both wiring harness ends.
Sensor ABS actuator and electric unit (control unit) Connector - terminal Front LH E125 - 6 E125 - 7 Front RH E125 - 4 E125 - 5 Rear LH E125 - 9 E125 - 8 Rear RH E125 - 3 E125 - 1 Wire color G R B W P L PU LG Wheel sensor Connector - terminal E18 - 1 E18 - 2 E117 - 1 E117 - 2 B123 - 1 B123 - 2 B122 - 1 B122 - 2 Wire color G R B W P L PU LG Yes Continuity
Continuity should exist. OK or NG? OK >> GO TO 7. NG >> Repair harness or connectors.
7. CHECK SENSOR ROTOR

Check sensor rotor for teeth damage. Is sensor rotor free from damage? Yes >> 1. Check ABS actuator and electric unit (control unit) pin terminals for damage or the connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. 2. If retest is NG, replace wheel sensor. No >> Replace sensor rotor.
ABS Actuator Solenoid Valve or Solenoid Valve Relay

Malfunction code No. 41, 45, 55, 42, 46, 56, 63, 51, 52
EFS001AH
BRC-28

[ABS]
1. INSPECTION START
Solenoid valve relay inspection.
BRC
SFIA0299E
>> GO TO 2.
2. CHECK SOLENOID VALVE POWER SUPPLY CIRCUIT

Check 40A [j ] fusible link (ABS ACTR) for ABS solenoid valve relay. For fusible link layout, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fusible link OK? Yes >> GO TO 3. No >> GO TO 7.
3. CHECK FUSE
Check 10A fuse No. 45. For fuse layout, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fuse OK? Yes >> GO TO 4. No >> GO TO 9.
BRC-29

[ABS]
4. CHECK CONNECTOR
1. Disconnect connectors from ABS actuator and electric unit (control unit). Check terminals for damage or loose connection. Then reconnect connectors. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 5. No >> INSPECTION END.
5. CHECK GROUND CIRCUIT

Refer to BRC-25, "ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND" . Is ground circuit OK? Yes >> GO TO 6. No >> Repair harness and connectors.

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between ABS actuator and electric unit (control unit) connector terminal 18 and ground. Does battery voltage exist? Yes >> Replace ABS actuator and electric unit (control unit). No >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fusible link If NG, repair harness or connectors.
SFIA0300E
7. REPLACE FUSIBLE LINK

Replace fusible link. Does the fusible link blow out when ignition switch is turned ON? Yes >> GO TO 8. No >> INSPECTION END.
8. CHECK RELAY UNIT POWER SUPPLY CIRCUIT

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check continuity between ABS actuator and electric unit (control unit) connector terminal 18 and ground. Does continuity exist? Yes >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fusible link If NG, repair harness or connectors. No >> q Replace ABS actuator and electric unit (control unit).
SFIA0301E
BRC-30

[ABS]
9. REPLACE FUSE
Replace fuse. Does the fuse blow out when ignition switch is turned ON? Yes >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fuse If NG, repair harness or connectors. No >> INSPECTION END.
Motor Relay or Motor

Malfunction code No. 61
EFS00128
1. INSPECTION START
ABS motor relay inspection.
BRC
SFIA0302E
>> GO TO 2.
2. CHECK MOTOR POWER SUPPLY CIRCUIT

Check 40A [i ] fusible link (ABS MTR) for ABS motor relay. For fusible link layout, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fusible link OK? Yes >> GO TO 3. No >> GO TO 6.
BRC-31

[ABS]
3. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector. Check terminals for damage or loose connection. Then reconnect connectors. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 4. No >> INSPECTION END.
4. CHECK MOTOR RELAY POWER SUPPLY CIRCUIT

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between ABS actuator and electric unit (control unit) connector terminal 17 and ground. Does battery voltage exist? Yes >> GO TO 5. No >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fusible link If NG, repair harness or connectors.
SFIA0303E
5. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Refer to BRC-25, "ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND" . Is ground circuit OK? Yes >> Replace ABS actuator and electric unit (control unit). No >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and ground If NG, repair harness or connectors.

7. CHECK ABS ACTUATOR MOTOR POWER SUPPLY CIRCUIT

1. 2. Disconnect battery cable and ABS actuator and electric unit (control unit) connector. Check continuity between ABS actuator and electric unit (control unit) connector terminal 17 and ground. Does continuity exist? Yes >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fusible link If NG, repair harness or connectors. No >> Check ABS actuator and electric unit (control unit) pin terminals for damage or the connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest.
SFIA0304E
BRC-32

[ABS]
Abnormal Battery Voltage

EFS001AI
1. INSPECTION START
ABS actuator and electric unit (control unit) power supply and ground circuit inspection. >> GO TO 2.
SFIA0305E
BRC
2. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector. Check terminals for damage or loose connections. Then reconnect connector. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 3. No >> INSPECTION END.
G
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT
1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between ABS actuator and electric unit (control unit) connector terminal 15 and ground. Does battery voltage exist when ignition switch is turned ON? Yes >> GO TO 4. No >> GO TO 5.
SFIA0306E
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND

Refer to BRC-25, "ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND" . Is ground circuit OK? OK >> Check ABS actuator and electric unit (control unit) pin terminals for damage or the connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. NG >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and ground If NG, repair harness or connectors.
BRC-33

[ABS]
5. CHECK FUSE
Check 10A fuse 45 (Engine control) for ABS actuator and electric unit (control unit). Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fuse OK? Yes >> GO TO 6. No >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse.
1. Turn ignition switch to ON position. 2. Check continuity between battery and ABS actuator and electric unit (control unit) connector terminal 15. Does continuity exist? Yes >> Check battery. Refer to SC-4, "BATTERY" . No >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fuse If NG, repair harness or connectors.
Control Unit
EFS001AJ
1. INSPECTION START
ABS actuator and electric unit (control unit) power supply and ground circuit inspection >> GO TO 2.
SFIA0307E
2. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector. Check terminals for damage or loose connections. Then reconnect connectors. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 3. No >> INSPECTION END.
Check voltage. Refer to BRC-33, "DIAGNOSTIC PROCEDURE" . Does battery voltage exist when ignition switch is turned ON? Yes >> GO TO 4. No >> Repair.
BRC-34

[ABS]
4. CHECK WARNING LAMP INDICATION

Does warning lamp indicate code No. 71 again? Yes No >> Replace ABS actuator and electric unit (control unit). >> Inspect the system according to the code No.
BRC
BRC-35
TROUBLE DIAGNOSES FOR SYMPTOMS

[ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS 1. ABS Works Frequently
PFP:99999
EFS0012B
1. CHECK BRAKE FLUID PRESSURE

Check brake fluid pressure distribution. Refer to BR-32, "Inspection" . Is brake fluid pressure distribution normal? Yes >> GO TO 2. No >> Perform Preliminary Check. Refer to BRC-23, "Preliminary Check" .
2. CHECK WHEEL SENSOR

1. 2. Check wheel sensor connector for terminal damage or loose connections. Perform wheel sensor check. Refer to BRC-27, "Wheel Sensor or Rotor" . Are wheel sensors functioning properly? Yes >> GO TO 3. No >> Repair.
3. CHECK FRONT AXLE

Check front and rear axles for excessive looseness. Refer to FAX-5, "Front Wheel Bearing" or RAX-5, "Rear Wheel Bearing" . Are front axles installed properly? Yes >> Go to BRC-36, "2. Unexpected Pedal Action" . No >> Repair.
2. Unexpected Pedal Action
EFS0012C
1. CHECK BRAKE PEDAL STROKE

Check brake pedal stroke. Is stroke excessively large? Yes No >> Perform Preliminary Check. Refer to BRC-23, "Preliminary Check" . >> GO TO 2.
SBR540A
2. CHECK CONNECTOR AND PERFORMANCE

1. Disconnect ABS actuator and electric unit (control unit) connector. 2. Check whether brake is effective. OK or NG Yes >> GO TO 3. No >> Perform Preliminary Check. Refer to BRC-23, "Preliminary Check" .
BRC-36

[ABS]

Ensure warning lamp remains off while driving. Is warning lamp turned off? Yes >> GO TO 4. No >> Carry out self-diagnosis. Refer to BRC-15, "SELFDIAGNOSIS PROCEDURE" .
D
LFIA0099E
1. Check wheel sensor connector for terminal damage or loose connection. 2. Perform wheel sensor mechanical check. BRC Is wheel sensor mechanism OK? Yes >> Check ABS actuator and electric unit (control unit) pin terminals for damage or the connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and G electric unit (control unit) harness connector. Then retest. No >> Repair.
3. Long Stopping Distance
EFS0012D

1. Cancel ABS by disconnecting ABS actuator and electric unit (control unit) connector. 2. Check whether stopping distance is still long. OK or NG? OK >> Perform Preliminary Check and air bleeding. NG >> Go to BRC-36, "2. Unexpected Pedal Action" . NOTE: Stopping distance may be longer than vehicles without ABS when road condition is slippery.
4. ABS Does Not Work
EFS0012E

Does the ABS warning lamp activate? Yes >> Carry out self-diagnosis. Refer to BRC-15, "SELF-DIAGNOSIS PROCEDURE" . No >> Go to BRC-36, "2. Unexpected Pedal Action" . NOTE: ABS does not work when vehicle speed is under 10 km/h (6 MPH).
BRC-37

[ABS]
5. Pedal Vibration and Noise
EFS0012F
1. INSPECTION START
Pedal vibration and noise inspection. >> GO TO 2.
SAT797A
2. CHECK SYMPTOM
1. Apply brake. 2. Start engine. Does the symptom appear only when engine is started? Yes >> Carry out self-diagnosis. Refer to BRC-15, "SELF-DIAGNOSIS PROCEDURE" . No >> GO TO 3.
3. RECHECK SYMPTOM
Does the symptom appear when electrical equipment switches (such as headlamp) are operated? Yes >> INSPECTION END. No >> Go to BRC-36, "2. Unexpected Pedal Action" . NOTE: ABS may operate and cause vibration under any of the following conditions. q Applying brake gradually when shifting or operating clutch. q Low friction (slippery) road. q High speed cornering. q Driving over bumps and pot holes. q Engine speed is over 5,000 rpm with vehicle stopped.
6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On
EFS0012G
1. INSPECTION START
Warning lamp circuit inspection. >> GO TO 2.
SFIA0308E
BRC-38

[ABS]
2. CHECK FUSE
Check 10A fuse No. 14 for warning lamp. For fuse layout, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fuse OK? Yes >> GO TO 3. No >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse.
1. 2. 3. 4. Install 10A fuse. Remove solenoid valve relay. Disconnect connectors from ABS actuator and electric unit (control unit). Check voltage between ABS actuator and electric unit (control unit) connector terminal 21 and ground after turning ignition switch ON. Does battery voltage exist after turning ignition switch ON? Yes >> GO TO 5. No >> GO TO 4.
BRC
SFIA0309E

Disconnect ABS actuator and electric unit (control unit) connector. Does the ABS warning lamp activate? Yes >> GO TO 6. No >> GO TO 5.
I
LFIA0099E
5. CHECK HARNESS FOR SHORT

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between ABS actuator and electric unit (control unit) connector terminal 21 and ground. Does battery voltage exist? Yes >> Check combination meter. Refer to DI-4, "COMBINATION METERS" . No >> Repair harness and connectors between fuse and ABS actuator and electric unit (control unit) connector terminal 21.
SFIA0310E
BRC-39

[ABS]
6. CHECK HARNESS CONNECTOR

Check ABS actuator and electric unit (control unit) pin terminals for damage or connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then reset. OK NG >> INSPECTION END. >> Replace ABS actuator and electric unit (control unit).
EFS0012H
7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On
1. INSPECTION START
ABS actuator and electric unit (control unit) inspection. >> GO TO 2.
SFIA0311E
2. CHECK WARNING LAMP

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Connect suitable wire between ABS actuator and electric unit (control unit) connector terminal 21 and ground. Does warning lamp activate? Yes >> GO TO 3. No >> Repair combination meter. Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fuse. If NG, repair harness or connector.
SFIA0312E

Check ABS actuator and electric unit (control unit) pin terminals for damage or the connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. OK NG >> INSPECTION END. >> GO TO 4.
BRC-40

[ABS]
4. CHECK ABS MOTOR GROUND

1. Turn ignition switch OFF. 2. Check continuity between ABS motor and ground. Does continuity exist? Yes >> Replace ABS actuator and electric unit (control unit). No >> Check the following. q ABS motor ground harness q ABS motor ground harness for open or short between ABS motor and ground If NG, repair harness.
BRC
BRC-41
WHEEL SENSORS
[ABS]
WHEEL SENSORS Removal and Installation
PFP:47910
EFS00125
LFIA0078E
CAUTION: Be careful not to damage sensor edge and sensor rotor teeth. When removing the front or rear wheel hub assembly, first remove the ABS wheel sensor from the assembly. Failure to do so may result in damage to the sensor wires making the sensor inoperative. CAUTION: Pull out the sensor being careful to turn it as little as possible. Do not pull on the sensor harness. Installation should be performed while paying attention to the following, and then tighten mounting bolts and nuts to the specified torque. q Check if foreign objects such as iron fragments are adhered to the pick-up part of the sensor or to the inside of the hole for mounting the sensor, or if a foreign object is caught in the surface of the mounting for the rotor. If something wrong is found, fix it and then install the sensor.
BRC-42
SENSOR ROTOR
[ABS]
SENSOR ROTOR Removal and Installation
PFP:47970
A
EFS00126
NOTE: The rear wheel sensor rotor is built into the rear wheel hub. For removal and installation procedure, refer to RAX-6, "Removal and Installation" .
REMOVAL
1. 2. Remove the front wheel hub. Refer to FAX-6, "Removal and Installation" . Remove the sensor rotor using suitable puller.
C
BRC
LFIA0079E
INSTALLATION
Install the sensor rotor using a hammer and a wooden block. q Always replace sensor rotor with new one.
J
LFIA0083E
BRC-43
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)

[ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) Removal and Installation
PFP:47660
EFS00127
LFIA0085E
REMOVAL
1. 2. 3. 4. 5. 6. Disconnect battery cable. Remove windshield wiper motor and linkage assembly. Refer to WW-25, "REMOVAL" . Drain brake fluid. Refer to BR-9, "Changing Brake Fluid" . Disconnect harness connectors from ABS actuator and electric unit (control unit). Disconnect brake pipes. Remove fixing nuts and bolts for ABS actuator and electric unit (control unit) and remove from vehicle.
INSTALLATION
CAUTION: After installation of ABS actuator and electric unit (control unit), refill brake fluid. Then bleed air from system. Refer to BR-9, "Bleeding Brake System" . 1. Position ABS actuator and electric unit (control unit) in vehicle. 2. Connect brake pipes and fixing nuts temporarily. 3. Tighten fixing nuts, bolts and brake pipes. 4. Connect ABS actuator and electric unit (control unit) harness connectors. 5. Install windshield wiper motor and linkage assembly. Refer to WW-25, "INSTALLATION" . 6. Reconnect battery cable.
BRC-44
PRECAUTIONS
[TCS/ABS]
PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
EFS0016H
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. C WARNING: q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be perD formed by an authorized NISSAN/INFINITI dealer. q Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air E Bag Module, see the SRS section. q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connectors. BRC
Precautions for Brake System
EFS00129
CAUTION: q Recommended fluid is brake fluid DOT 3. q Never reuse drained brake fluid. q Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately. q To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid. q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. q Use flare nut wrench when removing and installing brake tube. q If a brake fluid leak is found, the part must be disassembled without fail. Then it has to be replaced with a new one if a defect exists. q Turn the ignition switch OFF and remove the connector of the ABS actuator control unit or the battery terminal before performing the work. q Always torque brake lines when installing. q Burnish the brake contact surfaces after refinishing or SBR686C replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Refer to BR-25, "Brake Burnishing Procedure" WARNING: q Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Wiring Diagrams and Trouble Diagnosis

When you read wiring diagrams, refer to the following: q GI-11, "How to Read Wiring Diagrams" q PG-3, "POWER SUPPLY ROUTING CIRCUIT" When you perform trouble diagnosis, refer to the following: q GI-9, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" q GI-24, "How to Perform Efficient Diagnosis for an Electrical Incident"
EFS0012A
BRC-45
GENERAL INFORMATION
[TCS/ABS]
GENERAL INFORMATION Description

PURPOSE
PFP:00000
EFS001A4
The ABS consists of electronic and hydraulic components. It allows for control of braking force so that locking of the wheels can be avoided. The ABS: q Ensures proper tracking performance through steering wheel operation. q Enables obstacles to be avoided through steering wheel operation. q Ensures vehicle stability by preventing flat spins.
ABS (ANTI-LOCK BRAKE SYSTEM) OPERATION

q q
When the vehicle speed is less than 10 km/h (6 MPH) this system does not work. The Anti-Lock Brake System (ABS) has self-test capabilities. The system turns on the ABS warning lamp for 1 second after turning the ignition switch ON. The system performs another test the first time the vehicle reaches 6 km/h (4 MPH). A mechanical noise may be heard as the ABS performs a self-test. This is a normal part of the self-test feature. If a malfunction is found during this check, the ABS warning lamp will come on. During ABS operation, a mechanical noise may be heard. This is a normal condition. This system is designed to limit wheel slip during acceleration by cutting fuel to selected engine cylinders and changing the transmission shift schedule. The ABS actuator and electric unit (control unit) monitors wheel speed slips through the ABS wheel speed sensors and determines the desired torque reduction needed to minimize wheel spin. The torque reduction by the ABS actuator and electric unit (control unit) may result in a combination of fuel cutoff and transmission shift timing adjustments. The torque reduction is sent from the ABS actuator and electric unit (control unit) through the CAN (Controller Area Network) to the ECM and the TCM. The ECM will cut fuel and/or the TCM will change transmission shift schedule to achieve torque reduction. The TCS will be enabled when the TCS switch is in the ON position (TCS OFF indicator not illuminated), and if the catalytic converter temperature is within the normal operating range. During TCS operation, the system informs the driver of system operation by flashing the SLIP indicator lamp. This system has a self-diagnostic function. When the ignition switch is initially turned ON, the SLIP indicator lamp and TCS OFF indicator lamp will illuminate. If the ABS/TCS system is operating correctly, both indicator lamps will go out as soon as the engine starts. The TCS OFF switch cancels the TCS function. The TCS OFF indicator lamp then illuminates to indicate that the TCS system is not operating. This system utilizes a fuel-cut function to control drive torque. If fuel cut continues for an extended period of time during high-speed operation, the catalyst may melt and deteriorate. During continued TCS operation, the system will sometimes suspend the drive torque control function, preventing catalyst damage.
EFS001A5
TCS (TRACTION CONTROL SYSTEM) OPERATION

q
Fail Safe
If trouble occurs in the ABS, the ABS warning lamp in the meter comes on. At the same time, the vehicle stops the ABS control and braking becomes the same as that of a vehicle without ABS.
BRC-46
GENERAL INFORMATION
[TCS/ABS]
Hydraulic Circuit
EFS001A6
BRC
SBR984D
1. 2. 3.
Inlet solenoid valve Outlet solenoid valve Reservoir
4. 5. 6.
Pump Motor Inlet valve
7. 8. 9.
Outlet valve Bypass check valve Damper

EFS001A7
System Components
LFIA0086E
BRC-47
GENERAL INFORMATION
[TCS/ABS]
Control Unit
ABS FUNCTION
The control unit computes the wheel rotating speed by the signal sent from the sensor. Then it supplies a DC current to the actuator solenoid valve. It also controls ON-OFF operation of the valve relay and motor relay. If any electrical malfunction should be detected in the system, the warning lamp is turned on. In this condition, the ABS will be deactivated, and the vehicle's brake system reverts to normal operation.
EFS001AE
LFIA0099E
TCS FUNCTION
Drive wheel slippage is detected by the 4-wheel rotating speed signal. When the wheel slip becomes excessive, the TCS operates, causing the SLIP indicator lamp to flash. At the same time, a fuel-cut signal to be sent to the ECM and a signal requiring a change in the shift schedule is sent to the TCM. When the TCS OFF switch is used to cancel TCS function, the TCS OFF indicator lamp will light. (TCS does not activate.) In case of a malfunction in the TCS, both the SLIP indicator lamp and the TCS OFF indicator lamp will light, while shutting down the TCS system operation. The vehicle will operate in the same way as a vehicle not equipped with TCS.
LFIA0100E
ABS Actuator and Electric Unit
EFS001AD
The ABS actuator and electric unit (control unit) contains: q An electric motor and pump q Two relays q Eight solenoid valves, each inlet and outlet for LH front RH front LH rear RH rear q ABS control unit These components control the hydraulic circuit. The ABS actuator and electric unit (control unit) directs the actuator to increase, hold or decrease hydraulic pressure to all or individual wheels. The ABS actuator and control unit (control unit) cannot be disassembled and must be replaced as an assembly.
ABS ACTUATOR OPERATION

Inlet solenoid valve Normal brake operation Pressure hold Pressure decrease Pressure increase OFF (Open) ON (Closed) Outlet solenoid valve OFF (Closed) OFF (Closed) Master cylinder brake fluid pressure is directly transmitted to caliper via the inlet solenoid valve. Hydraulic circuit is shut off to hold the caliper brake fluid pressure. Caliper brake fluid is sent to reservoir via the outlet solenoid valve. Then it is pushed up to the master cylinder by pump. Master cylinder brake fluid pressure is transmitted to caliper.
EFS001AA
ABS operation
ON (Closed)
ON (Open)
OFF (Open)
OFF (Closed)
Wheel Sensors
BRC-48
GENERAL INFORMATION
[TCS/ABS]
The front sensor units consist of a gear-shaped sensor rotor and a sensor element. the element contains a magnet around which a coil is wound. The front wheel sensors are installed on the front of the wheel knuckles. As the wheel rotates, the sensor generates a square-wave signal. The frequency increases as the wheel speed increases.
A
C
LBR333
The rear sensor units consist of wheel hubs with a series of internal magnets and a sensor element. The rear wheel sensors are installed on the inner side of the wheel knuckles. As the wheel rotates, the sensor generates a square-wave signal. The frequency increases as the wheel speed increases.
BRC
G
WFIA0033E
CAN Communication System Description
EFS001AO
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent error detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
FOR TCS MODELS System diagram
LKIA0015E
Input/output signal chart

T: Transmit R: Receive Signals Engine speed signal Engine coolant temperature signal Accelerator pedal position signal Fuel consumption monitor signal A/T warning lamp signal A/T position indicator signal R ECM T T T T T R R R R(R range only) R TCM COMBINATION METER R R BCM ABS/TCS control unit R IPDM E/R
BRC-49
GENERAL INFORMATION
[TCS/ABS]
Signals ABS operation signal TCS operation signal Air conditioner switch signal Air conditioner compressor signal A/C compressor request signal Cooling fan motor operation signal Cooling fan speed request signal Position lights request Position lights status Low beam request Low beam status High beam request High beam status Front fog lights request Front fog light status OD cancel switch signal Brake switch signal Vehicle speed signal Oil pressure switch Sleep request1 Sleep request2 N range switch signal P range switch signal Seat belt buckle switch signal Door switch signal Tail lamp request Turn indicator signal Buzzer output signal Trunk switch signal ASCD main switch signal ASCD cruise signal Wiper operation Wiper stop position signal Rear window defogger switch signal Rear window defogger control signal R T T R R T T T R R R R R R R R R T R T T R T R T T T T T R R R R R R T T R R T T R R T T T R R R ECM R R R R T R T R T R T R T R T R R T T R T R R T R T R T R T R TCM COMBINATION METER BCM ABS/TCS control unit T T IPDM E/R
BRC-50
GENERAL INFORMATION
[TCS/ABS]
FOR A/T MODELS System diagram
A
D
LKIA0017E

T: Transmit R: Receive Signals Engine speed signal Engine coolant temperature signal Accelerator pedal position signal Fuel consumption monitor signal A/T warning lamp signal A/T position indicator signal Air conditioner switch signal Air conditioner compressor signal A/C compressor request signal Blower fan switch signal Cooling fan motor operation signal Cooling fan speed request signal Position lights request Position lights status Low beam request Low beam status High beam request High beam status Front fog lights request Front fog light status OD cancel switch signal Brake switch signal Vehicle speed signal Oil pressure switch Sleep request1 Sleep request2 N range switch signal P range switch signal Seat belt buckle switch signal Door switch signal R R T T T R R T R R R R R T T R R T T R R T T T R R R R R R T R(QR25DE) R T R T R T R T R T R T T R R T R T R T R T R ECM T T T T T T R R R R(R range only) T T R TCM COMBINATION METER R R R BCM IPDM E/R
BRC
BRC-51
GENERAL INFORMATION
[TCS/ABS]
Signals Tail lamp request Turn indicator signal Buzzer output signal Trunk switch signal ASCD main switch signal ASCD cruise signal Wiper operation Wiper stop position signal Rear window defogger switch signal Rear window defogger control signal R T T ECM TCM COMBINATION METER R R R R R R R R T R T T R T BCM T T T T IPDM E/R R
FOR M/T MODELS System diagram
LKIA0018E

T: Transmit R: Receive Signals Engine speed signal Engine coolant temperature signal Fuel consumption monitor signal Air conditioner switch signal Air conditioner compressor signal A/C compressor request signal Blower fan switch signal Cooling fan motor operation signal Cooling fan speed request signal Position lights request Position lights status Low beam request Low beam status High beam request High beam status Front fog lights request Front fog light status Vehicle speed signal Oil pressure switch R T R T R R R ECM T T T R R T R(QR25DE) R T R T R T R T R T R T T R R T R T R T R T T T R COMBINATION METER BCM IPDM E/R
BRC-52
GENERAL INFORMATION
[TCS/ABS]
Signals Sleep request1 Sleep request2 Seat belt buckle switch signal Door switch signal Tail lamp request Turn indicator signal Buzzer output signal Trunk switch signal ASCD main switch signal ASCD cruise signal Wiper operation Wiper stop position signal Rear window defogger switch signal Rear window defogger control signal R T T T R R R R R R R R R T R T T R T ECM COMBINATION METER R BCM T T R T T T T T R R R IPDM E/R
BRC
BRC-53
TROUBLE DIAGNOSIS
[TCS/ABS]
TROUBLE DIAGNOSIS How to Perform Trouble Diagnoses for Quick and Accurate Repair
INTRODUCTION
The ABS/TCS system has an electronic control unit to control major functions. The control unit accepts input signals from sensors and controls actuator operation. It is also important to check for conventional problems such as air leaks in the booster or lines, lack of brake fluid, or other problems with the brake system. It is much more difficult to diagnose a problem that occurs intermittently rather than continuously. Most intermittent problems are caused by poor electrical connections or faulty wiring. In this case, careful checking of suspicious circuits may help prevent the replacement of good parts. A visual check only may not find the cause of the problem, so a road test should be performed. Before undertaking actual checks, take just a few minutes to talk with a customer who approaches with an ABS/TCS complaint. The customer is a very good source of information on such problems, especially intermittent ones. Through the talks with the customer, find out what symptoms are present and under what conditions they occur. Start your diagnosis by looking for conventional problems first. This is one of the best ways to troubleshoot brake problems on an ABS/ TCS controlled vehicle. Also check related Service Bulletins for information.
PFP:00000
EFS0013B
SEF233G
SEF234G
BRC-54
TROUBLE DIAGNOSIS
[TCS/ABS]
WORK FLOW
A
BRC
LFIA0107E
BRC-55
TROUBLE DIAGNOSIS
[TCS/ABS]
ASKING COMPLAINTS
q
Complaints against a malfunction vary depending on each person. It is important to clarify the customer complaints. Ask the customer about what symptoms are present under what conditions. Use the information to reproduce the symptom while driving. It is also important to use the diagnosis sheet to understand what type of trouble the customer is having.
SBR339B
EXAMPLE OF DIAGNOSIS SHEET
SFIA0029E
BRC-56
TROUBLE DIAGNOSIS
[TCS/ABS]
Component Parts and Harness Connector Location
EFS0015R
BRC
LFIA0102E
BRC-57
TROUBLE DIAGNOSIS
[TCS/ABS]
Schematic
EFS0015S
LFWA0005E
BRC-58
TROUBLE DIAGNOSIS
[TCS/ABS]
Wiring Diagram TCS
EFS0015T
BRC
LFWA0006E
BRC-59
TROUBLE DIAGNOSIS
[TCS/ABS]
LFWA0007E
BRC-60
TROUBLE DIAGNOSIS
[TCS/ABS]
A
BRC
LFWA0008E
BRC-61
TROUBLE DIAGNOSIS
[TCS/ABS]
CONSULTII Function
CONSULT-II APPLICATION TO ABS/TCS
ITEM Front right wheel sensor Front left wheel sensor Rear right wheel sensor Rear left wheel sensor ABS sensor Stop lamp switch Front right inlet solenoid valve Front right outlet solenoid valve Front left inlet solenoid valve Front left outlet solenoid valve Rear right inlet solenoid valve Rear right outlet solenoid valve Rear left inlet solenoid valve Rear left outlet solenoid valve Actuator solenoid valve relay Actuator motor relay (ABS MOTOR is shown on the ACTIVE TEST screen.) ABS warning lamp Battery voltage Control unit Engine speed signal ABS motor A/T gear position signal TCS OFF indicator lamp SLIP indicator lamp ECM CAN communication X: Applicable : Not applicable SELF-DIAGNOSTIC RESULTS X X X X X X X X X X X X X X X X X X X X X DATA MONITOR X X X X X X X X X X X X X X X X X X X X X X X
EFS0015N
ACTIVE TEST X X X X X X X X X
ECU (ABS/TCS Control Unit) Part Number Mode

Ignore the ECU part number displayed in the ECU PART NUMBER MODE. Refer to parts catalog to order the ECU.
1. Turn ignition switch OFF.
BRC-62
TROUBLE DIAGNOSIS
[TCS/ABS]
2. Connect CONSULT-II to data link connector.
A
C
BBIA0002E
3. 4. 5.
Start engine. Drive vehicle over 30 km/h (19 MPH) for at least one minute. Stop vehicle with engine running and touch START on CONSULT-II screen.
BRC
PBR455D
6.
Touch ABS.
PBR385C
7.
Touch SELF-DIAG RESULTS. q The screen shows the detected malfunction and how many times the ignition switch has been turned since the malfunction.
PST412B
8.
Make the necessary repairs following the diagnostic procedures.
BRC-63
TROUBLE DIAGNOSIS
[TCS/ABS]
9. After the malfunctions are repaired, erase the self-diagnostic results stored in the control unit by touching ERASE. 10. Check ABS warning lamp for deactivation after driving vehicle over 30 km/h (19 MPH) for at least one minute. NOTE: SELF-DIAG RESULTS screen shows the detected malfunction and how many times the ignition switch has been turned since the malfunction.
SBR561E
SELF-DIAGNOSTIC RESULTS MODE

Diagnostic item FR RH SENSOR [OPEN]*1 FR LH SENSOR [OPEN]*1 RR RH SENSOR [OPEN]*1 RR LH SENSOR [OPEN]*1 FR RH SENSOR [SHORT]*1 FR LH SENSOR [SHORT]*1 RR RH SENSOR [SHORT]*1 RR LH SENSOR [SHORT]*1 ABS SENSOR [ABNORMAL SIGNAL] FR RH IN ABS SOL [OPEN] FR LH IN ABS SOL [OPEN] RR RH IN ABS SOL [OPEN] RR LH IN ABS SOL [OPEN] FR RH IN ABS SOL [SHORT] FR LH IN ABS SOL [SHORT] RR RH IN ABS SOL [SHORT] RR LH IN ABS SOL [SHORT] FR RH OUT ABS SOL [OPEN] FR LH OUT ABS SOL [OPEN] RR RH OUT ABS SOL [OPEN]
q
Diagnostic item is detected when ... Circuit for front right wheel sensor is open. Circuit for front left wheel sensor is open. Circuit for rear right sensor is open. Circuit for rear left sensor is open. Circuit for front right wheel sensor is shorted. Circuit for front left wheel sensor is shorted. Circuit for rear right sensor is shorted. Circuit for rear left sensor is shorted. Teeth damage on sensor rotor or improper installation of wheel sensor. Circuit for front right inlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for front left inlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for rear right inlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for rear left inlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for front right inlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for front left inlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for rear right inlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for rear left inlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for front right outlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for front left outlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for rear right outlet solenoid valve is open. (An excessively low output voltage is entered.)
Reference Page BRC-76 BRC-76 BRC-76 BRC-76 BRC-76 BRC-76 BRC-76 BRC-76 BRC-76 BRC-78 BRC-78 BRC-78 BRC-78 BRC-78 BRC-78 BRC-78 BRC-78 BRC-78 BRC-78 BRC-78
q q
BRC-64
TROUBLE DIAGNOSIS
[TCS/ABS]
Diagnostic item RR LH OUT ABS SOL [OPEN] FR RH OUT ABS SOL [SHORT] FR LH OUT ABS SOL [SHORT] RR RH OUT ABS SOL [SHORT] RR LH OUT ABS SOL [SHORT] ABS ACTUATOR RELAY [ABNORMAL] ABS MOTOR [ABNORMAL] BATTERY VOLTAGE [ABNORMAL] CONTROL UNIT
q
Diagnostic item is detected when ... Circuit for rear left outlet solenoid valve is open. (An excessively low output voltage is entered.) Circuit for front right outlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for front left outlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for rear right outlet solenoid valve is shorted. (An excessively high output voltage is entered.) Circuit for rear left outlet solenoid valve is shorted. (An excessively high output voltage is entered.) Actuator solenoid valve relay is ON, even control unit sends off signal. Actuator solenoid valve relay is OFF, even control unit sends on signal. Circuit for actuator motor is open or shorted. Actuator motor relay is stuck. Power source voltage supplied to ABS control unit is too high or too low. Function of calculation in ABS control unit has malfunctioned.
Reference Page BRC-78 BRC-78 BRC-78 BRC-78 BRC-78 BRC-80
q q q q
BRC-80
BRC
q q
BRC-82 BRC-84
*1: Be sure to confirm the ABS warning lamp illuminates when the ignition switch is turned ON after repairing the shorted sensor circuit, but the lamp goes out when driving the vehicle over 30 km/h (19 MPH) for one minute in accordance with SELF-DIAGNOSIS PROCEDURE.
DATA MONITOR PROCEDURE

1. 2. Turn ignition switch OFF. Connect CONSULT-II to data link connector.
BBIA0002E
3. 4.
Turn ignition switch ON. Touch START on CONSULT-II screen.
PBR455D
BRC-65
TROUBLE DIAGNOSIS
[TCS/ABS]
5. Touch ABS.
PBR385C
6.
Touch DATA MONITOR.
PST412B
7. 8. 9.
Touch SETTING on SELECT MONITOR ITEM screen. Touch LONG TIME on SET RECORDING COND screen. Touch START on SELECT MONITOR ITEM.
DATA MONITOR MODE

MONITOR ITEM FR RH SENSOR FR LH SENSOR RR RH SENSOR RR LH SENSOR STOP LAMP SW ENGINE SPEED FR RH IN SOL FR RH OUT SOL FR LH IN SOL FR LH OUT SOL RR IN SOL RR OUT SOL RL IN SOL RL OUT SOL ACTUATOR RLY MOTOR RELAY WARNING LAMP BATTERY VOLT THRTL OPENING The throttle valve opening rate (%) Ignition switch is turned ON or engine is running. CONDITION Drive vehicle. (Each wheel is rotating.) Turn ignition switch ON and depress brake pedal. Engine is running. (rpm) SPECIFICATION Displays computed vehicle speed from wheel sensor signal. Almost the same speed as speedometer. Depress the pedal: ON Release the pedal: OFF Engine speed: 0 - 8,000 (rpm)
Ignition switch is turned ON or engine is running.
Operating conditions for each solenoid valve are indicated. ABS is not operating: OFF
Displays ON/OFF condition of ABS actuator relay. When turning ignition switch ON, ABS actuator relay is operated. ABS is not operating: OFF ABS is operating: ON Warning lamp is turned on: ON Warning lamp is turned off: OFF Power supply voltage for control unit Opening rate: 0 - 100%
BRC-66
TROUBLE DIAGNOSIS
[TCS/ABS]
MONITOR ITEM CONDITION The operating cylinder ratio to fuel injected, calculated and sent by ABS/TCS control unit to ECM, is displayed. A/T gear position signal detected by TCM via ECM is displayed. ON/OFF condition of signal from TCS switch is displayed.
q
SPECIFICATION
A
TCS is not operating: 0 TCS is operating: 0 - 6* * Displays the number of cylinders to which fuel supply is cut. Gear position: P, N: N.P 1st: 1 2nd: 2 3rd: 3 4th: 4 TCS OFF S/W (all the time switch is pressed): ON TCS OFF S/W (released): OFF TCS OFF indicator OFF: OFF TCS OFF indicator ON: ON
TRQ RDUC SIG
GEAR
TCS SW
TCS OFF LAMP

q
TCS OFF condition is displayed. The condition of malfunctioning TCS is displayed.
SLIP LAMP
The TCS functioning state is displayed by detecting rear wheel slip. TCS operating condition
SLIP indicator ON: ON SLIP indicator OFF: OFF TCS is not operating: OFF TCS is operating: ON
BRC
TCS OPR SIG
ACTIVE TEST PROCEDURE

q q
1. 2.
When conducting active test, vehicle must be stationary. When ABS warning lamp stays on, never conduct active test. Turn ignition switch OFF. Connect CONSULT-II to data link connector.
BBIA0002E
3. 4.
Start engine. Touch START on CONSULT-II screen.
PBR455D
BRC-67
TROUBLE DIAGNOSIS
[TCS/ABS]
5. Touch ABS.
PBR385C
6.
Touch ACTIVE TEST.
PST412B
7.
Select active test item by touching screen.
PBR976C
8. 9.
Touch START. Carry out the active test by touching screen key.
ACTIVE TEST MODE

TEST ITEM CONDITION JUDGEMENT Brake fluid pressure control operation FR RH SOLENOID FR LH SOLENOID RR RH SOLENOID RR LH SOLENOID IN SOL UP (Increase): Ignition switch is turned ON. KEEP (Hold): DOWN (Decrease): ABS MOTOR ABS actuator motor ON: Motor runs OFF: Motor stops OFF ON ON OUT SOL OFF OFF ON
NOTE: Active test will automatically stop ten seconds after the test starts. (TEST IS STOPPED monitor shows ON.)
Self-Diagnosis (Without CONSULTII)

FUNCTION
q
EFS0015O
When a problem occurs in the ABS, the ABS warning lamp on the instrument panel comes on. When a problem occurs in the TCS, the TCS OFF indicator lamp and SLIP indicator lamp on the instrument panel
BRC-68
TROUBLE DIAGNOSIS
[TCS/ABS]
come on. To activate the self-diagnostic results mode, ground the self-diagnostic (check) terminal located on data link connector. The location of the malfunction is indicated by the ABS warning lamp or SLIP indicator lamp flashing.
A
1. 2. 3. 4. Drive vehicle over 30 km/h (19 MPH) for at least one minute. Turn ignition switch OFF. Ground terminal 9 of data link connector with a suitable harness. Turn ignition switch ON while grounding terminal 9. Do not depress brake pedal. Do not start engine.
B
BBIA0002E
BRC
5. 6.
7.
8. 9.
After 3.0 seconds, the SLIP indicator lamp starts flashing to indicate the malfunction code No. (See NOTE.) Verify the location of the malfunction with the malfunction code chart. Refer to BRC-64, "SELF-DIAGNOSTIC RESULTS MODE" . Then make the necessary repairs following the diagnostic procedures. After the malfunctions are repaired, erase the malfunction codes stored in the control unit. Refer to BRC-70, "HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)" . Rerun the self-diagnostic results mode to verify that the malfunction codes have been erased.
I
LFIA0103E
Disconnect the check terminal from the ground. The self-diagnostic results mode is now complete. 10. Check ABS warning lamp, TCS OFF indicator lamp and SLIP indicator lamp for deactivation after driving vehicle over 30 km/h (19 MPH) for at least one minute. 11. After making certain that ABS warning lamp, TCS OFF indicator lamp and SLIP indicator lamp do not come on, test the ABS/ TCS SELF-DIAGNOSIS in a safe area to verify that it functions properly. NOTE: LFIA0104E The indication terminates after five minutes. However, when the ignition switch is turned from OFF to ON, the SLIP indication starts flashing again. The TCS OFF indicator lamp and ABS warning lamp remain lighted.
HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)

1. 2. 3. Determine the code No. by counting the number of times the ABS warning lamp or SLIP indicator lamp flashes on and off. When several malfunctions occur at one time, up to three code numbers can be stored; the latest malfunction will be indicated first. The indication begins with the start code 12. After that a maximum of three code numbers appear in the order of the latest one first. The indication then returns to the start code 12 to repeat (the indication will stay on for five minutes at the most).
BRC-69
TROUBLE DIAGNOSIS
[TCS/ABS]
4. Refer to BRC-64, "SELF-DIAGNOSTIC RESULTS MODE" .
SBR457D
HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)

1. Under the self-diagnostic results mode, the malfunction memory erase mode starts when the check terminal is disconnected from the ground. 2. The self-diagnostic results (malfunction codes) can be erased by grounding the check terminal more than three times in succession within 12.5 seconds after the erase mode starts. (Each grounding must be longer than one second.) The ABS warning lamp or SLIP indicator lamp stays on while the self-diagnosis is in the erase mode, and goes out after the erase operation has been completed. SBR631D 3. Perform self-diagnosis again. Refer to BRC-65, "DATA MONITOR PROCEDURE" . Only the start code should appear, no malfunction codes. After the erase operation is completed, it is necessary to rerun the self-diagnostic mode to verify that malfunction codes no longer appear. Only the start code (12) should be indicated when erase operation is completed and system is functioning normally. NOTE: The TCS OFF indicator lamp and ABS warning lamp remain lighted.
Preliminary Check
EFS0015U
1. CHECK BRAKE FLUID LEVEL

Low fluid level may indicate brake pad wear or leakage from brake line. Is brake fluid filled between MAX and MIN lines on reservoir tank and is brake fluid uncontaminated? OK >> GO TO 2. NG >> Repair. GO TO 2.
SBR451D
BRC-70
TROUBLE DIAGNOSIS
[TCS/ABS]
2. CHECK BRAKE LINE

Is leakage present at or around brake lines, tubes or hoses or are any of these parts cracked or damaged? OK >> GO TO 3. NG >> Repair. GO TO 3.
D
SBR389C
3. CHECK BRAKE BOOSTER OPERATION

Check brake booster for operation and air tightness. Refer to BR-18, "AIRTIGHT CHECK" . Is brake booster airtight and functioning properly? Yes >> GO TO 4. No >> Replace. GO TO 4.
BRC
SBR058C
4. CHECK BRAKE PADS AND ROTORS

Check brake pads and rotors. Refer to BR-21, "FRONT DISC BRAKE" and BR-27, "REAR DISC BRAKE" . Are brake pads and rotors functioning properly? Yes >> GO TO 5. No >> Replace.
M
SBR059C
5. RECHECK BRAKE FLUID LEVEL

Check brake fluid level in reservoir tank again. Is brake fluid filled between MAX and MIN lines on reservoir tank and is brake fluid uncontaminated? OK >> GO TO 6. NG >> Fill up brake fluid.
SBR451D
BRC-71
TROUBLE DIAGNOSIS
[TCS/ABS]
6. CHECK WARNING LAMP AND INDICATOR LAMPS ACTIVATION

Do ABS warning lamp, TCS OFF indicator lamp and SLIP indicator lamp turn on when ignition switch is turned ON? Yes >> GO TO 7. No >> Check fuses, warning lamp bulbs and warning lamp circuits.
LFIA0104E
7. CHECK WARNING LAMP AND INDICATOR LAMPS DEACTIVATION

Do lamps turn off when engine is started? Yes >> GO TO 8. No >> Go to Self-diagnosis. Refer to BRC-62, "SELF-DIAGNOSIS PROCEDURE" .
8. DRIVE VEHICLE
Drive vehicle at speeds over 30 km/h (19 MPH) for at least one minute. Do warning lamp and indicator lamps remain off after vehicle has been driven at 30 km/h (19 MPH) for at least one minute? Yes >> INSPECTION END. No >> Go to Self-diagnosis. Refer to BRC-62, "SELF-DIAGNOSIS PROCEDURE" .
Ground Circuit Check

ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND
q
EFS0015V
Check continuity between terminals and ground. Continuity should exist.
SFIA0296E
ABS WARNING LAMP. TCS OFF INDICATOR LAMP, SLIP INDICATOR LAMP ON/OFF TIMING
: ON : Lamp OFF Condition When the ignition switch is OFF After the ignition switch is turned ON For approx. 0.5 seconds Ignition switch ON Approx. 0.5 seconds later When the TCS OFF switch turns ON (TCS function OFF). ABS warning lamp TCS OFF indicator lamp SLIP indicator lamp Remarks Lamp goes off approx. 2 seconds after the engine start.
BRC-72
TROUBLE DIAGNOSIS
[TCS/ABS]
Condition ABS warning lamp TCS/ABS malfunction TCS OFF indicator lamp SLIP indicator lamp Remarks When the TCS/ABS control unit is malfunctioning (power supply or ground malfunction).
When the TCS is malfunctioning.
Malfunction Code/Symptom Chart

Code No. (No. of LED flashes) 12 18 21, 22 25, 26 31, 32 35, 36 41 42 45 46 51 52 55 56 57* 61 63 71 77 83 84 86 87 88 Malfunctioning part Self-diagnosis could not detect any malfunctions. Sensor rotor malfunction Front right sensor Front left sensor Rear right sensor Rear left sensor Actuator front right outlet solenoid valve Actuator front right inlet solenoid valve Actuator front left outlet solenoid valve Actuator front left inlet solenoid valve Actuator rear right outlet solenoid valve Actuator rear right inlet solenoid valve Actuator rear left outlet solenoid valve Actuator rear left inlet solenoid valve Power supply (Abnormal voltage) Actuator motor or motor relay Solenoid valve relay Control unit CAN communication (CAN initialize, Bus-off, Receive) CAN ATMSG1 receive timeout CAN TRQDNINH fault CAN ETCOK fault CAN FCOK fault CAN CANOK fault Control unit power supply circuit Warning lamp bulb circuit Control unit or control unit connector Solenoid valve relay stuck Power supply for solenoid valve relay coil Control unit Fuse, warning lamp bulb or warning lamp circuit Control unit Control unit Reference page BRC-27 BRC-27 BRC-27 BRC-27 BRC-27 BRC-28 BRC-28 BRC-28 BRC-28 BRC-28 BRC-28 BRC-28 BRC-28 BRC-33 BRC-31 BRC-28 BRC-34
C
EFS001AQ
BRC
K
LAN-7 LAN-7 LAN-7 LAN-7 LAN-7 LAN-7
ABS warning lamp stays on when ignition switch is turned on.
BRC-34
ABS warning lamp stays on, during self-diagnosis. ABS warning lamp does not come on when ignition switch is turned on. ABS warning lamp does not come on during self-diagnosis. Pedal vibration and noise Long stopping distance Unexpected pedal action
BRC-33 BRC-38 BRC-37 BRC-36
BRC-73
TROUBLE DIAGNOSIS
[TCS/ABS]
Code No. (No. of LED flashes) ABS does not work. ABS works frequently. Malfunctioning part Reference page BRC-37 BRC-36
*: Under voltage that is too low, the control unit will disable the ABS. It does not set the ABS in fail-safe condition. Instead, the ABS becomes a conventional brake system. After the power supply has resumed, the warning lamp goes off, making it possible for the ABS to be re-engaged.
q
Depending on the malfunction points in the ABS actuator and electric unit (control unit), only the SLIP indicator lamp will turn OFF. If an electronic malfunction occurs in the system components, the fail-safe function turns the ABS warning lamp ON. Depending on the malfunction condition, ABS and EBD operate as follows. ABS is inactive, and EBD is active. Both ABS and EBD are inactive (normal braking status) With the above status, the self-diagnosis when the ignition switch is turned on and the vehicle is initially started is performed. ABS self-diagnosis noise may be heard as usual.
BRC-74

[TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS PFP:00000 CAN Communication Line or ABS Actuator and Electric Unit (Control Unit)
EFS00170
B
1. INSPECTION START
CAN communication line inspection.
BRC
LKIA0015E
>> Print out self-diagnosis results by CONSULT-II. GO TO 2.
2. CAN COMMUNICATION SYSTEM CHECK

Check CAN diagnosis support monitor of the data monitor items. OK pattern CAN communication: OK CAN communication 1: OK CAN communication 2: OK CAN communication 3: OK CAN communication 4: OK CAN communication 5: UNKWN CAN communication 6: OK NG pattern (Example) CAN communication: OK CAN communication 1: UNKWN CAN communication 2: UNKWN CAN communication 3: UNKWN CAN communication 4: UNKWN CAN communication 5: UNKWN CAN communication 6: UNKWN
Is inspection result OK? >> After printing the monitor items, go to CAN SYSTEM. Refer to LAN-7, "CAN SYSTEM (FOR TCS MODELS)" .
Engine System
Malfunction code No. 7, 8, 9, 11, 13
EFS00171
BRC-75

[TCS/ABS]
1. SELF-DIAGNOSIS RESULT CHECK 1

Check the self-diagnosis results. CONSULT-II indication item Engine system 2 Engine system 3 Engine system 4 Engine system 5 Engine system 6 Are any items other than above indicated in self-diagnosis results? Yes >> Repair or replace harness or connector for the detected item. No >> GO TO 2. Diagnostic trouble code 7 8 9 13 11
2. SELF-DIAGNOSIS RESULT CHECK 2

1. Perform the ECM self-diagnosis and repair or replace harness or connector for the detected item. Then perform the ECM self-diagnosis again. 2. Perform the ABS actuator and electric unit (control unit) self-diagnosis again. Is inspection result OK? OK >> INSPECTION END. NG >> Repair or replace harness or connector for the detected item. Perform the self-diagnosis again.
Wheel Sensor or Rotor

Malfunction code No. 21, 22, 25, 26, 31, 32, 35, 36 or 18 NOTE: Wheel position should be identified by code No. Except code No. 18 (sensor rotor).
EFS0016O
1. INSPECTION START
Wheel sensor inspection.
LFIA0106E
>> GO TO 2.
2. CHECK CONNECTOR
1. Disconnect connectors from ABS actuator and electric unit (control unit) and wheel sensor of malfunction code No. Check terminals for damage or loose connections. Then reconnect connectors. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 3. No >> INSPECTION END.
BRC-76

[TCS/ABS]
3. CHECK TIRE
Check for inflation pressure, wear and size of each tire. Are tire pressure and size correct and is tire wear within specifications? Yes >> GO TO 4. No >> Adjust tire pressure or replace tire(s).
4. CHECK WHEEL BEARING

Check wheel bearing axial end play. Is axial end play within specifications? Yes >> GO TO 5. No >> Repair as necessary. Refer to FAX-5, "Front Wheel Bearing" or RAX-5, "Rear Wheel Bearing" . Then retest.
5. CHECK WIRING HARNESS FOR SHORT CIRCUIT

1. 2. Disconnect connector from wheel sensor of malfunction code No. Check resistance between harness connector terminal and ground. Continuity should not exist. OK or NG OK >> GO TO 6. NG >> Repair harness or connectors.
SFIA0298E
BRC
6. CHECK WIRING HARNESS FOR OPEN CIRCUIT

1. 2. Disconnect ABS actuator and electric unit (control unit) connector and wheel sensor connector of malfunction code No. Check continuity between both wiring harness ends.
Sensor ABS actuator and electric unit (control unit) Connector - terminal Front LH E125 - 6 E125 - 7 Front RH E125 - 4 E125 - 5 Rear LH E125 - 9 E125 - 8 Rear RH E125 - 3 E125 - 1 Wire color G R B W P L PU LG Wheel sensor Connector - terminal E18 - 1 E18 - 2 E117 - 1 E117 - 2 B123 - 1 B123 - 2 B122 - 1 B122 - 2 Wire color G R B W P L PU LG Yes Continuity
Continuity should exist. OK or NG OK >> GO TO 7. NG >> Repair harness or connectors.
BRC-77

[TCS/ABS]
7. CHECK SENSOR ROTOR

Check sensor rotor for teeth damage. Is sensor rotor free from damage? Yes >> 1. Check ABS actuator and electric unit (control unit) pin terminals for damage or the connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. 2. If retest is NG, replace wheel sensor. No >> Replace sensor rotor.
ABS Actuator Solenoid Valve or Solenoid Valve Relay

Malfunction code No. 41, 45, 55, 42, 46, 56, 63, 51, 52
EFS0016P
1. INSPECTION START
Solenoid valve relay inspection.
SFIA0299E
>> GO TO 2.

Check 40A [j ] fusible link (ABS ACTR) for ABS solenoid valve relay. For fusible link layout, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fusible link OK? Yes >> GO TO 3. No >> GO TO 7.
BRC-78

[TCS/ABS]
3. CHECK FUSE
Check 10A fuse No. 45. For fuse layout, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fuse OK? Yes >> GO TO 4. No >> GO TO 9.
4. CHECK CONNECTOR
1. Disconnect connectors from ABS actuator and electric unit (control unit). Check terminals for damage or loose connection. Then reconnect connectors. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 5. No >> INSPECTION END.
5. CHECK GROUND CIRCUIT

Refer to BRC-72, "ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND" . Is ground circuit OK? Yes >> GO TO 6. No >> Repair harness and connectors.
BRC

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between ABS actuator and electric unit (control unit) connector terminal 18 and ground. Does battery voltage exist? Yes >> Replace ABS actuator and electric unit (control unit). No >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fusible link If NG, repair harness or connectors.
SFIA0300E

M
BRC-79

[TCS/ABS]
8. CHECK RELAY UNIT POWER SUPPLY CIRCUIT

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check continuity between ABS actuator and electric unit (control unit) connector terminal 18 and ground. Does continuity exist? Yes >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fusible link If NG, repair harness or connectors. No >> Replace ABS actuator and electric unit (control unit).
SFIA0301E
9. REPLACE FUSE
Replace fuse. Does the fuse blow out when ignition switch is turned ON? Yes >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fuse If NG, repair harness or connectors. No >> INSPECTION END.
Motor Relay or Motor

EFS001AK
BRC-80

[TCS/ABS]
1. INSPECTION START
ABS motor relay inspection.
BRC
SFIA0302E
>> GO TO 2.
2. CHECK MOTOR POWER SUPPLY CIRCUIT

Check 40A [i ] fusible link (ABS MTR) for ABS motor relay. For fusible link layout, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fusible link OK? Yes >> GO TO 3. No >> GO TO 6.
3. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector. Check terminals for damage or loose connection. Then reconnect connectors. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 4. No >> INSPECTION END.
BRC-81

[TCS/ABS]
4. CHECK MOTOR RELAY POWER SUPPLY CIRCUIT

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between ABS actuator and electric unit (control unit) connector terminal 17 and ground. Does battery voltage exist? Yes >> GO TO 5. No >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fusible link. If NG, repair harness or connectors.
SFIA0303E
5. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Refer to BRC-72, "ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND" . Is ground circuit OK? Yes >> Replace ABS actuator and electric unit (control unit). No >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and ground If NG, repair harness or connectors.

7. CHECK ABS ACTUATOR MOTOR POWER SUPPLY CIRCUIT

1. 2. Disconnect battery cable and ABS actuator and electric unit (control unit) connector. Check continuity between ABS actuator and electric unit (control unit) connector terminal 17 and ground. Does continuity exist? Yes >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fusible link If NG, repair harness or connectors. No >> Check ABS actuator and electric unit (control unit) pin terminals for damage or the connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest.
SFIA0304E
Abnormal Battery Voltage

EFS0016R
BRC-82

[TCS/ABS]
1. INSPECTION START
D
SFIA0322E
2. CHECK CONNECTOR
1.
Disconnect ABS actuator and electric unit (control unit) connector. Check terminals for damage or loose BRC connections. Then reconnect connector. 2. Carry out self-diagnosis again. Does warning lamp activate again? G Yes >> GO TO 3. No >> INSPECTION END.
1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between ABS actuator and electric unit (control unit) connector terminal 15 and ground. Does battery voltage exist when ignition switch is turned ON? Yes >> GO TO 4. No >> GO TO 5.
SFIA0306E
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND

Refer to BRC-72, "ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND" . Is ground circuit OK? OK >> Check ABS actuator and electric unit (control unit) pin terminals for damage or the connection of ABS actuator and electric unit (control unit) harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. NG >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and ground If NG, repair harness or connectors.
M
BRC-83

[TCS/ABS]
5. CHECK FUSE
Check 10A fuse 45 (Engine control) for ABS actuator and electric unit (control unit). Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fuse OK? Yes >> GO TO 6. No >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse.
1. Turn ignition switch to ON position. 2. Check continuity between battery and ABS actuator and electric unit (control unit) connector terminal 15. Does continuity exist? Yes >> Check battery. Refer to SC-4, "BATTERY" . No >> Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fuse If NG, repair harness or connectors.
Control Unit
EFS001AL
1. INSPECTION START
SFIA0307E
2. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector. Check terminals for damage or loose connections. Then reconnect connectors. 2. Carry out self-diagnosis again. Does warning lamp activate again? Yes >> GO TO 3. No >> INSPECTION END.
Check voltage. Refer to BRC-82, "DIAGNOSTIC PROCEDURE" . Does battery voltage exist when ignition switch is turned ON? Yes >> GO TO 4. No >> Repair.
BRC-84

[TCS/ABS]

Does warning lamp indicate code No. 71 again? Yes No >> Replace ABS actuator and electric unit (control unit). >> Inspect the system according to the code No.
EFS0017U
Stop Light Switch and Circuit

1. SELF-DIAGNOSIS RESULT CHECK

Check the self-diagnosis results. Self-Diagnosis Results CONSULT-II indication item Stop lamp switch system Diagnostic trouble code 15
G BRC E
Is STOP LAMP SWITCH SYSTEM indicated in the self-diagnosis item display? >> GO TO 2.
2. STOP LAMP INSPECTION

1. Disconnect the connectors for the stop lamp switch and the ABS actuator and electric unit (control unit). 2. Securely connect them again. 3. Start the engine. 4. Repeat depressing the brake pedal carefully several times, then carry out the self-diagnosis again. Are self-diagnosis item displays indicated? Yes >> GO TO 3. No >> Repair or replace the poorly connected connector.
H I
3. STOP LAMP SWITCH CIRCUIT CHECK

1. 2. Disconnect the connectors for the stop lamp switch and the ABS actuator and electric unit (control unit). Check for continuity between the stop lamp switch and the ABS actuator and electric unit (control unit) connector terminal 14. Continuity should exist. Is inspection result OK? OK >> Carry out self-diagnosis again. NG >> Check harness for open or short between ABS actuator and electric unit (control unit) and the stop lamp switch.
Shift Position Error is Indicated in the Self-Diagnosis item Display

EFS0017V
BRC-85

[TCS/ABS]

Check the self-diagnosis results. Self-Diagnosis Results CONSULT-II indication item Shift position malfunction Is SHIFT POSITION ERROR indicated in the self-diagnosis item display? >> GO TO 2. Diagnostic trouble code 97
2. DATA MONITOR CHECK

1. 2. Connect CONSULT-II and start the engine. Select ITEM MENU in data monitor. Check the P position signal. Selector lever position P position Not P position Is inspection result OK? Yes >> Carry out self-diagnosis again. No >> GO TO 3. P position signal (data monitor) ON OFF
3. A/T PNP SWITCH INSPECTION

Perform the A/T PNP switch inspection. Are self-diagnosis items indicated? Yes >> Carry out ABS actuator and electric unit (control unit) self-diagnosis again. No >> After repairing the detected malfunctions, Carry out ABS actuator and electric unit (control unit) self-diagnosis.
Emergency Brake is Displayed in the Self-Diagnosis item Display

EFS0017W

Check the self-diagnosis results. CONSULT-II indication item Emergency Brake Diagnostic trouble code 79
EMERGENCY BRAKE is indicated when the control unit (control unit) itself has detected internal error. Is EMERGENCY BRAKE indicated in the self-diagnosis? >> Replace ABS actuator and electric unit (control unit) and perform the self-diagnosis again.
BRC-86

[TCS/ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS 1. ABS Works Frequently
PFP:99999
A
EFS001AM
1. CHECK BRAKE FLUID PRESSURE

Check brake fluid pressure distribution. Refer to BR-32, "Inspection" . Is brake fluid pressure distribution normal? Yes >> GO TO 2. No >> Perform Preliminary Check. Refer to BRC-70, "Preliminary Check" .

Check wheel sensor connector for terminal damage or loose connections. Perform wheel sensor mechanical check. Refer to BRC-76, "Wheel Sensor or Rotor" . Are wheel sensors functioning properly? Yes >> GO TO 3. No >> Repair. 1. 2.
E
BRC
3. CHECK FRONT AXLE

Check front and rear axles for excessive looseness. Refer to FAX-5, "Front Wheel Bearing" or RAX-5, "Rear Wheel Bearing" . Are front axles installed properly? Yes >> Go to BRC-87, "2. Unexpected Pedal Action" . No >> Repair.
2. Unexpected Pedal Action
EFS001AN
1. CHECK BRAKE PEDAL STROKE

Check brake pedal stroke. Is stroke excessively large? Yes No >> Perform Preliminary Check. Refer to BRC-70, "Preliminary Check" . >> GO TO 2.
K
SBR540A

1. Disconnect ABS actuator and electric unit (control unit) connector. 2. Check whether brake is effective. OK or NG Yes >> GO TO 3. No >> Perform Preliminary Check. Refer to BRC-70, "Preliminary Check" .
BRC-87

[TCS/ABS]

Ensure warning lamp remains off while driving. Is warning lamp turned off? Yes >> GO TO 4. No >> Carry out self-diagnosis. Refer to BRC-62, "SELFDIAGNOSIS PROCEDURE" .
LFIA0099E

1. Check wheel sensor connector for terminal damage or loose connection. 2. Perform wheel sensor mechanical check. Is wheel sensor mechanism OK? Yes >> Check ABS actuator and electric unit (control unit) pin terminals for damage and the connection of harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. No >> Repair.
3. Long Stopping Distance
EFS0016V

1. Cancel ABS by disconnecting ABS actuator and electric unit (control unit) connector. 2. Check whether stopping distance is still long. OK or NG? OK >> Perform Preliminary Check and air bleeding. NG >> Go to BRC-87, "2. Unexpected Pedal Action" . NOTE: Stopping distance may be longer than vehicles without ABS when road condition is slippery.
4. ABS Does Not Work
EFS0016W

Does the ABS warning lamp activate? Yes >> Carry out self-diagnosis. Refer to BRC-62, "SELF-DIAGNOSIS PROCEDURE" . No >> Go to BRC-88, "4. ABS Does Not Work" . NOTE: ABS does not work when vehicle speed is under 10 km/h (6 MPH).
BRC-88

[TCS/ABS]
5. Pedal Vibration and Noise
EFS0016X
1. INSPECTION START
Pedal vibration and noise inspection. >> GO TO 2.
B
SAT797A
2. CHECK SYMPTOM
1. Apply brake. 2. Start engine. Does the symptom appear only when engine is started? Yes >> Carry out self-diagnosis. Refer to BRC-62, "SELF-DIAGNOSIS PROCEDURE" . No >> GO TO 3.
BRC
3. RECHECK SYMPTOM
Does the symptom appear when electrical equipment switches (such as headlamp) are operated? Yes >> INSPECTION END. No >> Go to BRC-87, "2. Unexpected Pedal Action" . NOTE: ABS may operate and cause vibration under any of the following conditions. q Applying brake gradually when shifting or operating clutch. q Low friction (slippery) road. q High speed cornering. q Driving over bumps and pot holes. q Engine speed is over 5,000 rpm with vehicle stopped.
6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On
EFS0016Y
1. INSPECTION START
Warning lamp circuit inspection. >> GO TO 2.
SFIA0308E
BRC-89

[TCS/ABS]
2. CHECK FUSE
Check 10A fuse No. 14 for warning lamp. For fuse layout, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" . Is fuse OK? Yes >> GO TO 3 No >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse.
1. 2. 3. 4. Install 10A fuse. Remove solenoid valve relay. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between connector terminal 21 and ground after turning ignition switch ON. Does battery voltage exist after turning ignition switch ON? Yes >> GO TO 5. No >> GO TO 4.
SFIA0309E

Disconnect ABS actuator and electric unit (control unit) connector. Does the ABS warning lamp activate? Yes >> GO TO 6. No >> GO TO 5.
LFIA0099E
5. CHECK HARNESS FOR SHORT

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Check voltage between ABS actuator and electric unit (control unit) connector terminal 21 and ground. Does battery voltage exist? Yes >> Check combination meter. Refer to DI-4, "COMBINATION METERS" . No >> Repair harness and connectors between fuse and ABS actuator and electric unit (control unit) connector terminal 21.
SFIA0310E
BRC-90

[TCS/ABS]

Check ABS actuator and electric unit (control unit) pin terminals for damage and the connection of harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then reset.
OK NG
>> INSPECTION END. >> Replace ABS actuator and electric unit (control unit).
C
EFS0016Z
7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On
1. INSPECTION START
ABS control unit inspection. >> GO TO 2.
BRC
G
SFIA0311E
2. CHECK WARNING LAMP

1. 2. Disconnect ABS actuator and electric unit (control unit) connector. Connect suitable wire between ABS actuator and electric unit (control unit) connector terminal 21 and ground. Does warning lamp activate? Yes >> GO TO 3. No >> Repair combination meter. Check the following. q Harness connector E125 q Harness for open or short between ABS actuator and electric unit (control unit) and fuse If NG, repair harness or connector.
SFIA0312E

Check ABS actuator and electric unit (control unit) pin terminals for damage and the connection of harness connector. Reconnect ABS actuator and electric unit (control unit) harness connector. Then retest. OK NG >> INSPECTION END. >> GO TO 4.
M
4. CHECK ABS MOTOR GROUND

1. Turn ignition switch OFF. 2. Check continuity between ABS motor and ground. Does continuity exist? Yes >> Replace ABS actuator and electric unit (control unit). No >> Check the following. q ABS motor ground harness q ABS motor ground harness for open or short between ABS motor and ground If NG, repair harness.
BRC-91

[TCS/ABS]
8. During ABS/TCS Control, Vehicle Behavior is Jerky.
EFS00173
1. ENGINE SPEED SIGNAL INSPECTION

Perform data monitor with CONSULT-II for the ABS/TCS control unit. Is the engine speed at idle 400 rpm or higher? Yes >> Condition is normal. No >> GO TO 2.
2. SELF-DIAGNOSIS RESULT ITEM CHECK 1

Perform the TCS/ABS control unit self-diagnosis. Is the self-diagnosis result displayed? Yes >> After checking and repairing the applicable item, perform the ABS/TCS control unit self-diagnosis again. No >> GO TO 3.
3. ECM SELF-DIAGNOSIS RESULT ITEM CHECK

Perform the ECM self-diagnosis. Refer to EC-108, "CONSULT-II INSPECTION PROCEDURE" (QR25DE) or EC-740, "CONSULT-II INSPECTION PROCEDURE" (VQ35DE). Does the self-diagnosis result indicate camshaft position sensor? Yes >> Repair or replace the camshaft position sensor system. No >> GO TO 4.

Disconnect the connectors for the ABS actuator and electric unit (control unit) and ECM, and reconnect them correctly to perform the self-diagnosis again. Is inspection result OK? OK >> Connector malfunction. Repair or replace the connector. NG >> GO TO 5.

Perform the A/T self-diagnosis. Is inspection result OK? OK >> GO TO 6. NG >> Repair or replace the applicable part.
6. SELF-DIAGNOSIS RESULTS ITEM CHECK 4

Perform the ABS/TCS control unit self-diagnosis again. Is the self-diagnosis result displayed? Yes >> Repair or replace the applicable item. No >> GO TO 7.
BRC-92

[TCS/ABS]
7. CIRCUIT CHECK BETWEEN THE ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) AND
ECM 1. 2. Disconnect the connectors for the ABS actuator and electric unit (control unit) and ECM. Check the engine speed signal harness between the ABS actuator and electric unit (control unit) and ECM for an open/shorted circuit. 3. Check the connectors for the ABS actuator and electric unit (control unit) and ECM. Is inspection result OK? OK >> INSPECTION END. NG >> Connect the connectors to perform the ABS actuator and electric unit (control unit) self-diagnosis again.
BRC
BRC-93
WHEEL SENSORS
[TCS/ABS]
WHEEL SENSORS Removal and Installation
PFP:47910
EFS00131
LFIA0078E
CAUTION: Be careful not to damage sensor edge and sensor rotor teeth. When removing the front or rear wheel hub assembly, first remove the ABS wheel sensor from the assembly. Failure to do so may result in damage to the sensor wires making the sensor inoperative. CAUTION: Pull out the sensor being careful to turn it as little as possible. Do not pull on the sensor harness. Installation should be performed while paying attention to the following, and then tighten mounting bolts and nuts to the specified torque. q Check if foreign objects such as iron fragments are adhered to the pick-up part of the sensor or to the inside of the hole for mounting the sensor, or if a foreign object is caught in the surface of the mounting for the rotor. If something wrong is found, fix it and then install the sensor.
BRC-94
SENSOR ROTOR
[TCS/ABS]
SENSOR ROTOR Removal and Installation
PFP:47970
A
EFS0016J
NOTE: The rear wheel sensor rotor is built into the rear wheel hub. For removal and installation procedure, refer to RAX-6, "Removal and Installation" .
REMOVAL
1. 2. Remove the front wheel hub. Refer to FAX-6, "Removal and Installation" . Remove the sensor rotor using suitable puller.
C
BRC
LFIA0079E
INSTALLATION
Install the sensor rotor using a hammer and a wooden block. q Always replace sensor rotor with new one.
J
LFIA0083E
BRC-95
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)

[TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) Removal and Installation
PFP:47660
EFS0016I
LFIA0085E
REMOVAL
1. 2. 3. 4. 5. 6. Disconnect battery cable. Remove windshield wiper and linkage assembly. Refer to WW-25, "REMOVAL" . Drain brake fluid. Refer to BR-9, "Changing Brake Fluid" . Disconnect harness connectors from ABS actuator and electric unit (control unit). Disconnect brake pipes. Remove fixing nuts and bolts for ABS actuator and electric unit (control unit) and remove from vehicle.
INSTALLATION
CAUTION: After installation of ABS actuator and electric unit (control unit), refill brake fluid. Then bleed air from system. Refer to BR-9, "Bleeding Brake System" . 1. Position ABS actuator and electric unit (control unit) in vehicle. 2. Connect brake pipes and fixing nuts temporarily. 3. Tighten fixing nuts, bolts and brake pipes. 4. Connect ABS actuator and electric unit (control unit) harness connectors. 5. Install windshield wiper and linkage assembly. Refer to WW-25, "INSTALLATION" . 6. Reconnect battery cable.
BRC-96

BRC

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F BRAKES

BRAKE CONTROL SYSTEM

Precautions for Brake System

Wiring Diagrams and Trouble Diagnosis

GENERAL INFORMATION Description

Inlet solenoid valve Outlet solenoid valve Reservoir

Pump Motor Inlet valve

Outlet valve Bypass check valve Damper

ABS Actuator and Electric Unit (Control Unit)

ABS ACTUATOR OPERATION

EXAMPLE OF DIAGNOSIS SHEET

Component Parts and Harness Connector Location

Wiring Diagram ABS

ECU (ABS Control Unit) Part Number Mode

BRC-31 BRC-33 BRC-34

DATA MONITOR PROCEDURE

Turn ignition switch ON. Touch START on CONSULT-II screen.

Touch DATA MONITOR.

Ignition switch is turned ON or engine is running.

ACTIVE TEST PROCEDURE

Start engine. Touch START on CONSULT-II screen.

Touch ACTIVE TEST.

Select active test item by touching screen.

ACTIVE TEST MODE

Self-Diagnosis (Without CONSULTII)

HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)

HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)

1. CHECK BRAKE FLUID LEVEL

2. CHECK BRAKE LINE

3. CHECK BRAKE BOOSTER OPERATION

4. CHECK BRAKE PADS AND ROTORS

5. RECHECK BRAKE FLUID LEVEL

6. CHECK WARNING LAMP ACTIVATION

7. CHECK WARNING LAMP DEACTIVATION

Ground Circuit Check

Check continuity between terminals and ground. Continuity should exist.

Malfunction Code/Symptom Chart

ABS warning lamp stays on when ignition switch is turned on.

BRC-33 BRC-38 BRC-37 BRC-36 BRC-37 BRC-36

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS Wheel Sensor or Rotor

4. CHECK WHEEL BEARING

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS

5. CHECK WIRING HARNESS FOR SHORT CIRCUIT

6. CHECK WIRING HARNESS FOR OPEN CIRCUIT

Continuity should exist. OK or NG? OK >> GO TO 7. NG >> Repair harness or connectors.

7. CHECK SENSOR ROTOR

ABS Actuator Solenoid Valve or Solenoid Valve Relay

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS

2. CHECK SOLENOID VALVE POWER SUPPLY CIRCUIT

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS

5. CHECK GROUND CIRCUIT

6. CHECK SOLENOID VALVE POWER SUPPLY CIRCUIT

7. REPLACE FUSIBLE LINK

8. CHECK RELAY UNIT POWER SUPPLY CIRCUIT

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS

Motor Relay or Motor

2. CHECK MOTOR POWER SUPPLY CIRCUIT

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS

4. CHECK MOTOR RELAY POWER SUPPLY CIRCUIT

6. REPLACE FUSIBLE LINK

7. CHECK ABS ACTUATOR MOTOR POWER SUPPLY CIRCUIT