New Product Development Process (Turtle Diagram)

APPLICABLE LEGAL REQUIREMENTS (If any): All child part should comply ELV & IMDS requirements.
S/N

Responsibility involved (generic position/ designation & function/section/cell)

Competence needs Minimum qualification Essential knowledge Essential practical skills Basic Knowledge of Design Software (as Auto Cad,Cap-H,IHS, Pro-E,Catia) whereas applicable. Knowledge of W/h layout & Child parts, QFD,Value Engineering, FMEA (Design & Process),Manufacturing process of W/h. Knowledge of Auto-CAD (2004) & 2D drgs

EXTERNAL ORIGIN DOCUMENTS (If any)

Asst. Manager

Grad./Dip.in Electrical/Electronics & Knowledge of STDs, SOPs & WINs, Mech. Engg. (Refer WIN/RD/14) Automotives & Problem Solving Techniques

Drawings/ SOR/ Schemetics & STDs 2 Engineer -DO-

Knowledge of design software ie.AutoCad, Catia, Pro-E, Cap-H etc.

INVOLVEMENT OF OUTSOURCE PROCESS (If any): None In case of Outsource Process, controls are defined in LST/MR/05.

Sr.Cad Operator / Cad Operator /Executive

ITI or Certified Cad Operator

Basic know-how of MS office

Customer enquiry

Customer Approval for Pilot Lot.

OUTPUTS FOR OFP READINESS.

INPUT RECEIVED FROM MARKETING

Customer Requirements Interpretation Mannual (If any) (Customer Standards & Specifications) Development Request from Mktg (DR) Other Design Development inputs (i.e.Customer Drawings) Customer' s Major Engineering Changes

PROCESS: New Product Development Process

Customer Standards & Specifications (CSR) Requirement for Material Planning & Infrastructure Development DFMEA,Customer Drawings, APL,Samples.

OWNER: HOD: Product Engineering (Mr. Deepak Tyagi)

Critical & Special parameters identification in design.

IMPORTANCE RANKING 1

INTERACTING PROCESSESCUSTOMER ENQUIRY HANDLING SUB PROCESS [SOP/MK/01] PRODUCT DESIGN & DEVELOPMENT SUB PROCESS [SOP/RD/01]-DESIGN [SOP/RD/02]-DEVELOPMENT [SOP/RD/08]- PACKAGING DESIGN PROCESS DESIGN & DEVELOPMENT SUB PROCESS [SOP/PE/01] PRODUCT APPROVAL SUB PROCESS [SOP/RD/09]

S.NO.

MOP (Measure of Performance effectiveness & efficiency) Customer concerns (Internal/ External)

DATA COLLECTION MECHANISM & RESP. Correspondence/GL Monthly

REVIEW FREQUENCY

REVIEW MECHANISM & RESP.

Deptt. HEAD

Sample approval attempts

Continuous/Group Leader

Continuous

Group Leader/Prod. Engr

3 4

3 4

VA-VE Batting Average

Continuous/Group Leader

Continuous

Group leader Project Leader

Weekly/Project Management Team Weekly

Prepared By : Kavita Bora FORM NO.: FRM/MR/16 REVISION DETAILS REV. No. '01'

Checked By: Mr. Shailesh Kr. Chauhan REV.NO. 01/15.12.2009

Approved By: Mr. Deepak Tyagi

DATE 12/25/2009

CHANGE DETAILS as per the new format

Engineering Change Management Process (Turtle Diagram)

APPLICABLE LEGAL REQUIREMENTS (If any):
S/N

All child part should comply ELV & IMDS requirements. 1 EXTERNAL ORIGIN DOCUMENTS (If any) Drawings/ SOR/ Schemetics & STDs

Responsibility involved (generic position/ designation & function/section/cell) Minimum qualification Grad./Dip.in Electrical/Electronics & Mech. Engg. (Refer WIN/RD/14)

Competence needs Essential knowledge Essential practical skills

Asst. Manager

Basic Knowledge of Design Software (as Knowledge of STDs, SOPs & WINs, Auto Cad,Cap-H,IHS, Pro-E,Catia) Automotives & Problem Solving Techniques whereas applicable.

Engineer

-DO-

Knowledge of design software ie.Auto- Knowledge of W/h layout & Child parts, QFD,Value Engineering, FMEA (Design & Cad, Catia, Pro-E, Cap-H etc. Process),Manufacturing process of W/h.

INVOLVEMENT OF OUTSOURCE PROCESS (If any): None In case of Outsource Process, controls are defined in LST/MR/05.
Development Request from Mktg. with Engineering Change Note

Sr.Cad Operator / Cad Operator /Executive

ITI or Certified Cad Operator

Basic know-how of MS office

Knowledge of Auto-CAD (2004) & 2D drgs

Change implementation outputs

Change implementation approvals from

Unique Part List/ Requirement for Tooling Development

INPUT RECEIVED FROM MARKETING

Customer's minor Engineering change / Customer Drawings & Change Communicated through Mail Internally originated change requirements Supplier originated change requirements

PROCESS: Engineering Change Management Process OWNER: HOD: Product Engineering (Mr. Deepak Tyagi)

Inspection Standard i.e.Customer Drawings, Visual Drawings

Packaging Requirement & any special or Critical process)

IMPORTANC E RANKING 1

INTERACTINGPROCESSES

S.NO.

MOP (Measure of Performance effectiveness & efficiency) Customer concerns (Internal/ External)

DATA COLLECTION MECHANISM & RESP. Correspondence/GL Monthly

REVIEW FREQUENCY

REVIEW MECHANISM & RESP.

CUSTOMER ENQUIRY HANDLING SUB PROCESS [SOP/MK/01] PRODUCT DESIGN & DEVELOPMENT SUB PROCESS [SOP/RD/01]-DESIGN [SOP/RD/02]-DEVELOPMENT [SOP/RD/08]- PACKAGING DESIGN PROCESS DESIGN & DEVELOPMENT SUB PROCESS [SOP/PE/01] PRODUCT APPROVAL SUB PROCESS [SOP/RD/09]

Deptt. HEAD

Sample approval attempts

Continuous/Group Leader

Continuous

Group Leader/Prod. Engr

3 4

3 4

VA-VE Batting Average

Continuous/Group Leader Weekly/Project Management Team

Continuous Weekly

Group leader Project Leader

Made By: Kavita Bora FORM NO.: FRM/MR/16 REVISION DETAILS REV. No. '01'

Checked By: Mr. Shailesh Kr. Chauhan REV.NO. 01/15.12.2009

Approved By: Mr. Deepak Tyagi

DATE 12/25/2009

CHANGE DETAILS as per the new format