Professional Documents
Culture Documents
Gland Selection
It is imperative that the correct cable gland to suit the fitting environment is selected. Hazardous Areas must have compliant Hazardous Area Glands See the following page or refer to page 2 of the Alco catalogue for classifications. This information is also available online at www.wattmaster.com.au
HAW GLANDS
Typically this style of gland not only offers IP68 weather protection but also offers tortuous path or mechanical securing and earth bonding of the Steel Wire Armour. In addition to the primary function of this gland is the suitability to Hazardous area fitment. Flame path threads and seals are different to the normally used AW gands.
HAW Assembly
5.
6.
7. 8.
Maintaining pressure, so that the inner seal, cone and armour remain in place, slide the clamping ring, and sleeve against the SWA and tighten. Slide the OD seal into the fitted gland assembly. Apply a small amount of cable pulling lubricant onto the exposed surface of the OD seal to allow for easy assembly when the gland nut is now pushed up to meet the threads of the gland assembly. Tighten the gland nut as per specifications supplied. These instructions are also printed in the Alco Gland Catalogue and are also available on the website; www.wattmaster.com.au
9.
HAW To B or not to B
Barrier glands are typically used in applications where standard glands featuring elastomeric seals are insufficient. Barrier glands are similar to standard hazardous area cable glands, except an epoxy compound sealant (insulputty) is required to be used to seal around the individual cores and the gland. This is done to ensure the inside and outside of the cable remain liquid tight. Furthermore, the following questions need to be answered to establish whether a barrier gland is required.
Is the cable round, compact and effectively filled? Yes-> move to next question No-> barrier gland is required Does the enclosure have an internal source of ignition? Yes-> move to next question No-> standard gland may be used Does the hazardous gas require IIC apparatus? Yes-> barrier gland should be used No-> standard to next question Is the installation area zone 1? Yes-> move to next question No-> standard gland may be used Is the volume of the enclosure greater than 2 litres? Yes-> barrier gland should be used No-> standard gland may be used
HAW-B GLANDS
In addition the primary function of this gland and its suitability to Hazardous area fitment, application of epoxy putty can be applied between the cores of a multicore cable to ensure the integrity of the flame path. This is important where in cable construction, the inner cores do not allow for symmetrical or regular diameters for ordinary seals to fit well.
HAWB ASSEMBLY
7.
8.
The epoxy filling compound is a two part product that must be thoroughly mixed so that it has an even colour. Where larger glands are supplied with multiple packets of compound, mix each pack separately and then apply collectively whilst all fill is pliable in one application. The compound has a working life of around 40 minutes at ambient temperatures of 25 degrees. Use of the supplied disposable gloves is not essential however, is recommended for those with sensitive skin or where prolonged exposure is anticipated. Mix the epoxy compound. 9. Pack the compound between the exposed cores starting at the centre and working outwards, for the length of cable equal to the length of the supplied brass insert. Ensure that as you work the epoxy compound inwards to outwards, the cable cores return to their original position and all are fully coated with the compound. Additionally ensure there is sufficient compound to completely fill the bell shaped end of the brass insert. 10. Slide the insert over the epoxy filled cores, removing excess compound as required, until the brass insert mates onto the cone. 11. Slide the cable through the fitted gland body, ensuring that the brass insert remains mated with the cone and that the SWA butts up against the cone face.
12. Slide the clamping ring and sleeve onto the SWA. Tighten the sleeve whilst ensuring that the SWA is not allowed to slip back from the cone face or that the brass insert does not part from the cone during this tightening process. 13. Slide the OD seal into the fitted gland assembly. Apply a small amount of cable pulling lubricant onto the exposed surface of the OD seal to allow for easy assembly when the gland nut is now pushed up to meet the threads of the gland assembly. 14. Tighten gland nut as per specifications supplied. 15. Leave the assembled gland for three hours to allow for the epoxy compound to cure. After curing, the gland may be disassembled for inspection or maintenance. These instructions are also printed in the Alco Gland Catalogue and are also available on the website; www.wattmaster.com.au