RENR7306-01 February 2009

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

14 25
BB AA

FF

19

GG
PUMP OR MOTOR FLUID CONDITIONER SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

CC
VENTED PRESSURIZED

FLUID STORAGE RESERVOIRS

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

PILOT MANIFOLD

365C Excavator Hydraulic System

DD EE
ELC1-UP MEM1-UP FEN1-UP MCS1-UP MCY1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

17

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

HH

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

14

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

SWING PUMP GP

MAIN PUMP GP

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

10 27

13 23

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

M
ELECTRIC MOTOR

Description

25 21 22 24 2

Accumulator Gp Cylinder Gp - Boom Cylinder Gp - Bucket Cylinder Gp - Stick Filter Gp - Oil - Oil (Return) - Case Drain - Oil (Return) Motor Gp - Piston (Hydraulic Fan) Motor Gp - LH Travel Motor Gp - RH Travel Motor Gp - Swing (Front) Motor Gp - Swing (Rear) Pump - Gp - Piston (Main Hydraulic) Pump Gp - Gear (Pilot) Pump Gp - Piston (Fan Motor) Pump Gp - Piston (Swing)

160-4138 Note A Note A Note A 185-0336 259-0681 6E-5534 234-4454 225-4613 147-5784 147-5784 234-4525 234-4527 259-0782 155-9222 247-8968 259-0783 221-8869 221-8869 156-0622 201-9381 201-9382 241-8928 230-0081 140-0736 116-3420 143-8067 143-8067

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

E-4 F-6 F-7 B-7 B-7 B-7 B-7 B-6 F-5 F-6 F-3 F-4 B-5, E-1 B-4 B-4 B-3 B-3 B-5 E-5 C-2 C-7 E-4 D-2 thru D-7 E-4, E-5 E-3 E-3 E-4, E-5
WIRE WIRE COLOR CIRCUIT NUMBER IDENTIFICATION WIRE COLOR WIRE GAUGE 325-AG135 PK-14

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

14 15 16 17 18 19

11 28

5 7 6 8

12 20 26 3

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

Sensor As - Pressure (Swing Pump) Sensor As - Pressure (Main Pump) Swivel Gp Valve Gp - Check (Return) Valve Gp - Control (Swing)

RENR7306-01

F-7

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

15 16 17 18

5 7

1 25

Valve Gp - Main Control Valve Gp - Manifold & Reducing (Pilot Oil) Valve Gp - Swing Cushion Valve Gp - Travel Counterbalance LH Valve Gp - Travel Counterbalance RH

325-PK

PREVIOUS STANDARD

NOTE A: Check the parts manual for the correct cylinder part number.
325-PK-14

B
WIRE GAUGE

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

9 14 19
Tap Locations Pressure, Sampling, and Sensor
Tap Number Description
Pilot Pump Delivery Pressure Front Pump Power Shift Pressure Front Pump Load Sensing Pressure Front Pump Delivery Pressure Rear Pump Delivery Pressure Rear Pump Load Sensing Pressure Rear Pump Power Shift Pressure Swing Pump Delivery Pressure

Schematic Location
E-4 B-6 B-5 B-5 B-5 B-4 B-4 C-3

10 11 27 28

13 23

8 21 22 24 20

12 26 3

AA BB CC DD EE FF GG HH

MACHINE COMPONENT LOCATIONS

24 Page,

(Dimensions: 34 inches x 28 inches)

Component Locations
Part Number Machine Schematic Location Location

TRANSDUCER (FLUID)

TRANSDUCER (GAS / AIR)

GENERATOR

6
MOTOR GP RH TRAVEL 147-5784

5
MOTOR GP LH TRAVEL 147-5784
TRAVEL MOTOR - RIGHT TRAVEL MOTOR - LEFT

4
MOTOR GP SWING (REAR) 234-4527

2
DR1

BUCKET CYLINDER

STICK CYLINDER

BOOM CYLINDER

SWING MOTOR - RIGHT PG DB

PG1

PG2 PR PD DB

SWING MOTOR - LEFT

X
T1

X T1 T2

MOTOR GP SWING (FRONT) 234-4525

B A BL3 AL3 AL4 BL4 AR3 BR3

BR

T2

BR

B PB A PA M PB M PA

AG

BG

BG

AG

VALVE GP CONTROL (SWING) 241-8928

M1

M2

VALVE GP SWING CUSHION 116-3420

PF

LS

VALVE GP RH TRAVEL COUNTERBALANCE 143-8067

SP SDr1 T P SDr2

A PR

BL1 AL1 AR1

BR1

SWIVEL GP 156-0622
PSA4 PSA3

VALVE GP LH TRAVEL COUNTERBALANCE 143-8067

PF LS1g LS1 M1 SA1 P1 M1g M2g P2

PR M2 SA2 LS2 LS2g

ACCUMULATOR GP 160-4138
PAC PS1g

Pi5

PSA2

PSA1

Pi3 Pi2

Pi4

Pi1

PS4

DR4 DR2

VALVE GP MANIFOLD AND REDUCING (PILOT OIL) 140-0736

PS2g

Pi6

PS1 DR3

PS2

PG

PS2 TOUT DR5 DR2 DR6 DR4 DR3 DR1

PS3

Qmax Qmin

Qmax Qmin

AA
aL4 bR1 bL1 R1 D1 M1g' S1 M2g' D2 R2

aL2

aL3

aR3

DR1

DOWN

OPEN

PIN

OUT

REV

REV

Part #239-8660, HPC-ON, Duplicated Load Signal

BUCKET

BOOM

ATCH

TRAVEL(R)

TRAVEL(L)

STICK

VALVE GP MAIN CONTROL 230-0081

CLOSE

FWD

(Dimensions: 34 inches x 28 inches)

bL2

bL3

bR3 DR5 PF DR4

IN

R1

LS

FWD

UP

R2 aL1

bL4

aR1

RENR7306-01

PR

VALVE GP CHECK (RETURN) 201-9382

BR3 BL2 AL2 BL3 AL3 AR3 AL4 BL4 BR1 AR1 BL1 AL1

VALVE GP CHECK (RETURN) 201-9381

HH
FILTER GP OIL 185-0336 FILTER GP OIL (RETURN) 234-4454 FILTER GP CASE DRAIN 6E-5534
A L2 LS1g L3 DR DR1 B LS1 M1 SA1 P1 M1g P2 M2g

SENSOR AS PRESSURE (MAIN PUMP) 221-8869

CC

PF

DD

EE
M2 SA2

PR LS2

FF
LS2g

SENSOR AS PRESSURE (SWING PUMP) 221-8869

A

R M AS

T1 T2

24 Page,

BB
PS1

PS1g

PS2g

GG

PUMP GP SWING 259-0783

MOTOR GP PISTON (HYDRAULIC FAN) 225-4613

PS2

Qmax Qmin Qmax Qmin Qmax Qmin

L1

PUMP GP PISTON (MAIN HYDRAULIC) 259-0782 FILTER GP OIL (RETURN) 259-0681

PUMP GP GEAR (PILOT) 155-9222

R1 D1 M1g' S1 M2g' D2 R2 S DR1 DR S M1

L2

Part #230-2751 CHG 03, HPC-OFF, True Load Signal

PUMP GP FAN MOTOR 247-8968

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
MAIN PUMP OUTPUT PILOT PUMP OUTPUT FAN PUMP OUTPUT

Air Line

CALLOUTS
YY

SWING PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT RIGHT HAND TRAVEL MOTOR CONTROL CIRCUIT MAIN PUMP LOAD SENSE CIRCUIT SUPPLY LINE DRAIN / RETURN TO TANK DRAIN / RETURN TO SUPPLY SWING BRAKE CONTROL CIRCUIT SWING MOTOR CONTROL CIRCUIT MAIN PUMP LOAD SENSE PRESSURE BOOM CYLINDER CONTROL CIRCUIT BUCKET CONTROL CIRCUIT STICK CYLINDER CONTROL CIRCUIT LEFT HAND TRAVEL MOTOR CONTROL CIRCUIT

Taps (Pressure, Sampling, Sensor - by letter) Components (By number)

52

THIS SCHEMATIC IS FOR THE 365C EXCAVATOR

MEDIA NUMBER: RENR7306-01

PART NUMBER: 230-2751, CHANGE: 04, VERSION: HE HPC OFF, TRUE LOAD SIGNAL PART NUMBER: 239-8660, CHANGE: 00, VERSION: HE HPC ON, DUPLICATED LOAD SIGNAL
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.