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INTRODUCTION
1.1 General
Safe drinking water is a basic need of all humans. To protect the human health, community water supply must be reliable, adequate of assured quality and readily accessible to all segments of the consumers. In India as well as in many countries, the expected level of progress in providing one of the most basic services to the people viz. safe and affordable drinking water and sanitation have not yet been achieved. The current practices of water purification are seldom adequate to produce secured water supply. It is essential to develop various tools to improve water purification and distribution system to achieve the goal of providing safe drinking water. A very large demand of civic amenities which have to keep with increasing demand of rising population. Therefore, identification of source of water supply its conservation and optimum utilization is of almost importance. Even the present scale of water supply to urban and rural population is grossly inadequate and not all communities are provided with safe water supply. In old day, population was very thin and also in the absence of industrial and agricultural development, a little amount of waste used to be disposed in water bodies. Water resources have maintained quality of natural self-cleaning mechanism. Today the human activity causes pollution and contamination of river and lake water, sea water, ground water and even treated piped drinking water, which is challengeable. The objective of present study was to evaluate the performance of the water treatment Plant at Gadchiroli District to focus the attention operation and maintenance agency of plant on gaps and deficiencies in operation and maintenance, if any and to suggest practical measure for possible improvement. To implement performance assessment, it is necessary to develop adequate and representative performance indicators. Good performance indicators can specify the measurable evidence that is necessary to document the achievement of a goal. To provide the higher quality and stable water to the customers, the water utilities themselves should establish the proper maintenance and management programs to enhance the availability of plant facilities and equipments in the water treatment plant. The aim of this research work is to set up the performance evaluation system for the Gadchiroli water treatment plant.
Performance Evaluation of WTP at Gadchiroli The rapid growth of population has exerted the portable water demand, which requires exploration of raw water sources, developing treatment and distribution systems. The raw water quality available in India varies significantly, resulting in modifications to the conventional water treatment scheme consisting of aeration, chemical coagulation, flocculation,
sedimentation, filtration and disinfection. The backwash water and sludge generation from water treatment plants are of environment concern in terms of disposal. Therefore, optimization of chemical dosing and filter runs carries importance to reduce the rejects from the water treatment plants. Also there is a need to study the water treatment plants for their operational status and to explore the best feasible mechanism to ensure proper drinking water production with least possible rejects and its management. With this backdrop, the Central Pollution Control Board (CPCB), studied water treatment plants located across the country, for prevailing raw water quality, water treatment technologies, operational practices, chemical consumption and rejects management. The collected information was processed & broad observations on various treatment plants are as follows. At many water treatment plants, the raw water is very clean having turbidity less than 10
NTU during non-monsoon period. Whenever the turbidity is so low, alum or Poly Aluminium Chloride (PAC) is not added, although the water passes through all the units such as flocculators and settling tanks before passing through rapid sand filters. Alum is being added as coagulant in almost all Water Treatment Plants, however,
recently water treatment plant at Nasik and Pune have started using PAC instead of alum, which is in liquid form. The water treatment plant personal appeared to prefer PAC as no solution is to be prepared, as in case of alum. Bhandup water treatment complex, Mumbai is using aluminium ferric sulphate, which is one of the biggest water treatment plant in India. In few plants, non mechanical devices such as hydraulic jumps are being used for mixing
of chemicals. Also, paddles of flash mixer were non functional in some water treatment plants. Some of the water treatment plants are using bleaching powder for chlorination, while
majority are using liquid chlorine. The operation and maintenance of chlorinator was far from satisfactory and chlorine dosing is often on approximation. Instrumentation part in terms of chemical addition and chlorination appeared to be imperfect in most of the plants. Some water treatment plants were using alum bricks directly instead of making alum
Performance Evaluation of WTP at Gadchiroli In few plants, tapered flocculation units with flocculator of varying speeds are in use. In
this case the settling tanks are rectangular with hopper bottom. These tanks do not have mechanical scraping arrangement and are cleaned during the period of filter backwash. Pre-chlorination dose, in case of Agra water treatment plant was reported to be high as 60
mg/l, which is a matter of great concern for water treatment plant authorities. This is because raw water BOD is very high due to discharge of industrial effluents on the upstream side of water treatment plant intake. All the water treatment plants (except defluoridation plants) have rapid sand filters. In
addition to rapid sand filters, slow sand filters were in operation at Aish Bagh, Lucknow and Dhalli, Shimla. At Nasik, water treatment plant had dual media filter using coconut shell as second medium, which is being replaced by sand. Filter runs are generally longer about 36 to 48 Hrs. during non-monsoon period except
Sikandara WTP, Agra where filter runs are shorter during this period due to algae problem all though rapid sand filters are located in a filter house. This is due to high pollution (BOD) of raw water. Normally, wherever rapid sand filters are located in filter house, algae problem is not encountered. Some of water treatment plants, where rapid sand filters are in open, algae problem is overcome by regular cleaning of filter walls or pre-chlorination. Mostly, filter backwash waters & sludge from water treatment plants are being
discharged into nearby drains, which ultimately meet the water source on downstream side of intake. However, exception is at Sikandara water treatment plants, Agra, where sludge and filter back wash waters are discharged on upstream side of water intake in Yamuna River. In some of the water treatment plants, clarifiers are cleaned once in a year and the sludge
are disposed off on nearby open lands. AT Haiderpur Water Works in Delhi, reuse of sludge and filter back wash water is under consideration. In case of Dew Dharam water treatment plant at Indore and Narayangiri water treatment plant at Bhopal, the backwash water is being sused for gardening, while at Balaganj water treatment plant, Lucknow, filter backwash water is recycled by way of sedimentation and feeding them at inlet of water treatment plant. In many cases, details of water treatment plant units such as their sizes, specifications,
layout etc are not available. This is possibly because of water treatment plant executing agency and water supply system operation & maintenance agency are different. Water treatment plant operation manual were also not available at many plants.
Performance Evaluation of WTP at Gadchiroli In most of the cases, adequacy of water treatment from health point of view is ensured by
maintaining residual chlorine of 0.2 to 0.1 mg/l at the farthest point of distribution system. Very few water treatment plants have facilities for MPN testing. Water treatment plants are either operated or maintained by Public Health Engineering
Departments or local municipal corporations. At Shimla, water treatment plant is under Irrigation and Public Health (IPH) of the Himachal State Government, whereas water distribution is looked after by Shimla Municipal Corporation. Operation and maintenance of Sikandara, Agra Red Hills, Chennai, Peddapur,
Hyderabad, Kotarpur, Ahmedabad etc. water treatment plants have been assigned to the private organizations. In Uttar Pradesh, execution of water treatment plant is carried out by UP Jal Nigam and operation & maintenance is carried out by UP Jal Sansthan, not by local municipalities. Okhla water works, Delhi gets raw water from rainy well and is subjected to ozonation
and denitrification. Operation and maintenance of ozonators and denitrification plant is being looked after by a private organization. It has been learned that ozonation is being carried out principally for iron removal and not for disinfection. Typical problem of excess manganese is faced at Kolar water treatment plant, Bhopal
during May to October. This problem is being tackled by adding KMNO4 and lime at the inlet. In Surat, at Katargam water works, raw water is coloured. The treatment plant is having proper O & M, could remove colour. Mundali water treatment plant at Bhubaneswar has a capacity to treat 115 MLD, but in
practical operated for 1 shift to treat 40 MLD water. Whereas, Palasuni water works at Bhubaneshwar is having capacity of 81.8 MLD, but plants are overloaded to a total of 106.5 MLD. Kotarpur water treatment plant located at Ahmedabad has a capacity of 600 MLD, but
treating only 300 MLD, due to shortage of raw water. State of art water treatment plant exists at T.K. Halli, Bangalore, which has all the
operation computerized. This plant has pulsator type clarifiers and plant authorities appeared to be worried about excess chemical consumption and dilute sludge from these clarifiers. At this plant, clarifier sludge is being conditioned with polyelectrolyte and dewatered by vacuum filters.
Performance Evaluation of WTP at Gadchiroli Filter backwash waters are discharged into the nearby drain. The distance of Water treatment plant is more than 80 kms from Bangalore city. Looking at the distance, it may be appropriate to have chlorination facility near to the city and near the point from where distribution starts.
II. To produce water that is appealing to the consumer III. To produce water - using facilities which can be constructed and operated at a reasonable cost. Production of biologically and chemically safe water is the primary goal in the design of water treatment plants; anything less is unacceptable. A properly designed plant is not only a requirement to guarantee safe drinking water, but also skillful and alert plant operation and attention to the sanitary requirements of the source of supply and the distribution system are equally important. The second basic objective of water treatment is the production of water that is appealing to the consumer. Ideally, appealing water is one that is clear and colorless, pleasant to the taste, odorless, and cool. It is none staining, neither corrosive nor scale forming, and reasonably soft. The consumer is principally interested in the quality of water delivered at the tap, not the quality at the treatment plant. Therefore, water utility operations should be such that quality is not impaired during transmission, storage and distribution to the consumer. Storage and distribution system should be designed and operated to prevent biological growths, corrosion, and contamination by cross-connections. In the design and operation of both treatment plant and distribution system, the control point for the determination of water quality should be the customers tap. The third basic objective of water treatment is that water treatment may be accomplished using facilities with reasonable capital and operating costs. Various alternatives in plant design should be evaluated for production of cost effective quality water. Alternative plant designs developed should be based upon sound engineering principles and flexible to future conditions, emergency situations, operating personnel capabilities and future expansion.
LETERATURE REVIEW
2.1 General
From the public health point of view, it is necessary that all water supplies must be invariably free from all types of impurities whether suspended or dissolved in water and no untoward risk should occur to the health of the public as a result of any water contamination. When the surface waters as from rivers or lakes were used, the method employed was to let such waters remain undisturbed or quiescent for some time till all the turbid suspended particles settled down and clear potable water drawn off from upper layers. This led to the construction of impounding reservoirs. The next development in the purification methods was through the process of Filtration i.e., allowing water to pass through beds of which could not be removed earlier were caused to be removed. It was found that the process of filtration was greatly accelerated if waters were pretreated with certain substances which when added formed large masses of precipitates or flocs out of the impurities present and which in the process settled down and were ultimately removed. The water pre-treatment process is now called Coagulation, but this process was equally known to the ancients who used solutions of certain vegetable called nirmali. Nowadays, alum is chiefly used for this purpose. The water having undergone through filtration was still found to contain minutely-sized living organisms as were apparently not visible to the naked eye. These were later found to be responsible for breeding germs causing diseases like cholera, typhoid, dysentery etc. In order, therefore, to thoroughly ensure protected supplies devoid of any health hazard, it was found necessary to remove these organisms by disinfecting water through the process of adding chlorine or chlorinous compounds to water i.e., chlorination. Other methods of disinfecting water viz., treatment through ozone or ultra-violet rays or excess-lime are also in use nowadays, but in the treatment of large public water supplies, we still stick to chlorination, being the most effective of all. Thus, it may be seen of what great importance, a public water supply or waterworks system has to be both from the point of view of providing an adequate and reliable supply of water catering to all the public needs and also ensuring that the supplies so made are not only potable but are fully protected against every infection which might otherwise pollute water and cause epidemics resulting in untold human sufferings and sufferings and loss.
Performance Evaluation of WTP at Gadchiroli The various physio-chemical and bacteriological parameters which concerns with healths are needed to study, so an effort is done by following studies. Baroniya Mamata, Baroniya Sanjay Singh, Jain Monica (2012) This paper highlights the Characteristics of raw water were obtained from BNP water treatment plant.In this the primary parameters concern with turbidity. The level of pollution is not too high that its use as raw water source is not a major issue of concern. The raw water quality at this location may be considered suitable in respect of ability of treatment plants to produce good quality treated water. The water treatment plant at BNP campus, Dewas, India revealed that a set pattern of operation and maintenance is being followed due to which it continues to fulfil the requirement of the people. The alum dose ranges from 30-80 mg/l and the dosing equipments were also found satisfactory. Algae growth was not significant in the filters. However, in open filters, frequent cleaning of filter bed walls is required. Use of ozone, potassium permanganate, copper sulphate etc., may be explored through research and development activity for algae problem or any other contamination of water source. Regular training to the plant operators for proper functioning of the system is suggested. Efficient MIS (Management information system) should also be developed to cater to all the activities of the plant.
M.A. EIDib, Mahmod A. AzeemEIDayoumy (2003) The findings of this research may be applicable for other WTP either under design or under operation. The finding of investing of the treatment plant in Dakahlia (Meet Fares). The research conducted in this topic was carried out by observing the engineering design to assure matching of standards and codes. The biological and bacteriological analysis was conducted to investigate water quality. The results drawn in this paper outlines comes with the importance of accurate engineering design and need for continuous and analysis of each unit performance regularly.
E.E. Chang , Chiang Peng-Chi, Huang Shu-Mei (2007) This paper highlights performance evaluation systems for the water production department in the Taipei Water treatment plant which were developed throughout this
Performance Evaluation of WTP at Gadchiroli investigation. To achieve high quality and stable water to customer, the water utility themselves should be establish the proper maintenance program, to enhance the availability of planned facilities and equipment. Water production cost and removal efficiency are developed and analyzed to draw out an implementation plan for optimizing the performance of the Taipei water treatment plant.
In
potential and existing problems so that correction action could be immediately taken, developing a sound database program, and cooperating with the stakeholders for source water protection are the major tasks that should be implemented to achieve the objectives of safe drinking water and clean water.
R. S. Dhaneshwar, V. P. Sharma, R. K. Gupta, P. S. Kelkar and R. Paramasivam (1991) The supply water work with single hand to enhance the problem of supplying adequate quantity of potable water to the public. This paper highlights the performance of various plant units, the status of operation and maintenance plant feature with laboratory facilities of overall management of water at Varanasi, Lucknow, Agra, Kanpur, and Nainital in Uttar Pradesh.
S.B. Parjane, M.G. Sane (2011) This paper highlights the finding for performance of Grey water treatment plant & laboratory scale system. The evaluation conducted for three seasons & research work carried out by reviewing the other treatment plant to assure matching of standards & codes. The results
presented in this study establish the potential applicability of the developed methodology. This laboratory scale grey water treatment plant is a combination of natural and physical operations such as settling with cascaded water flow, aeration, agitation and filtration, hence called as hybrid treatment process. All the natural and easily available low cost materials were used for the treatment process.
S. J. Kardile, S. K. Gajendragadkar (1993) This paper highlights the evaluation of the performance of water Treatment Plant in Trimbakeshwar, Nasik during the monsoon of the year 1991. Today most of the surface water are treated in adequate amount irrespective of drinking water. Mostly in recent years, there are the awareness of clean drinking water in small towns & villages. Actually most of conventional facilities has limitations, thats why most of world engineers are trying their best to improve this condition.
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Performance Evaluation of WTP at Gadchiroli flow is due to the flow of ground water into the river, resulting in the decrease of turbidity but increase of dissolved impurities. The river water is also usually found to be contaminated with sewage or industrial waters from towns and cities. thoroughly treated before supplying for public use. The river water, therefore, must be
Performance Evaluation of WTP at Gadchiroli protected from any kind of pollution or contamination, activates which adversely affected on human health, economy or good environment.
2.2.6 Aeration
This is the process of bringing waters into intimate contact with air with the object of driving out objectionable dissolved gases and oxidizing other soluble compounds present in the ground waters or in stagnant waters of pools and reservoirs. Aeration is effected in many ways- (i) by causing the waters to flow over weirs and waterfalls called Cascade aerators, (ii) by dropping water through perforated plates, (iii) by forcing it through spray nozzles, (iv) by filtering through perforated trays, coke beds, and (v)
through special devices which aspirate air by diffusion through porous plates. The spray nozzle is the most effective aerator. Aeration is effective in removing 70 to 75 percent of the odours. Removal of carbon dioxide is equally high. Aeration is the one of the important unit operation of gas transfer. The aim of the aeration is to create extensive, new, and self-renewing interfaces between air and water, to keep interfacial films from building up in thickness. The objectives of aeration are as follows It removes tastes and odours caused by gases due to organic decomposition. It increases the dissolved oxygen content of the water. It removes hydrogen sulphide, and hence odour due to this is also removed.
Performance Evaluation of WTP at Gadchiroli It decreases the carbon dioxide content of water, and thereby reduces its corrosiveness and raises its pH value. Due to agitation states, so that these can be precipitated and removed. It is also used for mixing chemicals with water, as in the Aeromix process and in the use of diffused compressed air.
2.2.8 Clariflocculator
Clariflucculator is widely use in India for the reason that both the flocculators and sedimentation process are effectively incorporated in the single unit. These are provided a central flocculation chamber consisting paddles rotating on their vertical axis with wide outlets ports at the bottom to the clarified zone to maintain the low velocity.
2.2.8.1 Flocculation
From the mixing basin water is taken to flocculators for flocculation. Flocculation of slow mixing is the hydrodynamics process which provide adequate opportunity for the microflocs formed during the process or rapid mix to come together to form aggregates of readily settable size. Mechanical flocculator consists of tank provided with paddles for stirring of water, and hence these are also known as flocculator. Depending on the direction of flow water in the tank the mechanical flocculators are classified as. 1) Longitudinal flow flocculator and 2) Vertical flow flocculator
Fig. Clarriflocculator
2.2.9 Filtration
Filtration is the most relied water treatment process to remove particulate material from water. Coagulation, flocculation and settling are used to assist the filtration process to function more effectively. The coagulation and settling processes have become so effective that some times filtration may not be necessary. However, where filtration has been avoided, severe losses in water main carrying capacity have occurred as the result of slime formation in the mains. Filtration is still essential.
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In conventional water treatment, rapid sand filters are commonly adopted. The capacity of the rapid sand filters should be such that the number of unites can take care of the total quantity of water to be filtered. The smaller the number of units, the favor the appurtenances but the larger the wash water equipment that will be required, while designing large size filters one must consider the rate at which wash water dust be supplied and the hydraulic problems for securing uniform distribution of wash water due to the large area. A maximum area of 26 m2 for a single unit can be provided for plants of greater than 130 m3/hr. a) Sand shall be of hard and resistant quartz and free of clay, fine particles, soft grains and dirt of every description. b) Effective size shall be 0.45 to 0.70 mm. c) Uniformity coefficient shall not be more than 1.7 also not less than 1.3. d) Ignition loss should not exceed 0.7 percent by weight. e) Soluble fraction in hydrochloric acid shall not exceed 5% weight. f) Silica content should not be less than 90%. g) Specific gravity shall be in the range between 2.55 to 2.65. h) Wearing loss shall not exceed 3%.
Recently, with certain special sands, it is found that the expression percent size is more suitable than effective size. Percent size may be defined as the size of the grain that has the given percent by weight, of materials finer in size. On this basis, sands, 1, 10, 60 and 90 percent sizes are specifies. Thus a percent size of 10 means that 10 percent of the sand is smaller than the grain size given. The advantage of this method is that the percent size of sand can be directly specified without plotting as is done for the effective size determination. This amounts to a simplified procedure.
Percent Size 1 10 60 90
Grain size, mm Fine Min. Max. 0.26 0.32 0.35 0.45 0.53 0.75 0.93 1.50
2.2.10 Disinfection
Chlorination became the accepted means of disinfection and it is the single most important discovery in potable water treatment. Recently, however the concern over disinfection byproducts (DBPs) produced by chlorine has given new impetus to investigating alternative disinfectants. Disinfection of potable water is the specialized treatment for destruction or removal of organisms capable of causing disease, it should not be confused with sterilization, which is the destruction or removal of all life. Pathogens (disease producing organisms) are present in both groundwater and surface water supplies. These organisms, under certain conditions, are capable of surviving in water supplies for weeks at temperatures near 21 C, and for months at colder temperatures. Destruction or removal of these organisms is essential in providing a safe potable water supply. While the exact effect of disinfection agents on microorganisms is not clearly understood, some factors that affect the efficiency of disinfection are as follows
Type and concentration of microorganisms to be destroyed Type and concentration of disinfectant Contact time provided Chemical character and Temperature of the water being treated
2.2.10.1 Chlorination
Chlorination is the application to water of small quantities of chlorine or chlorinecompounds. The dose applied is generally less than 1 mg/l. The dose applies is tity varying from a trace to about 0.05 to 0.20 mg/l. The amount of chlorine so required to be added depends upon the chlorine demand of water, which is the difference between the amount of chlorine added and the amount of chlorine remaining at the end of a contact period of 10-20 minutes. Chlorination possesses great disinfecting powers, as such this method is universally employed for disinfecting public water supplies. Chlorine reacts with water to produce hypochlorous acid (HOCI) and hypochlorite ion (OCI), which are together known as free available chlorine. The chemical action may be represented as Cl2 + H2O --- HOCI + HCI HOCI = H+ + OCI-
Performance Evaluation of WTP at Gadchiroli If ammonia is also present in water, other compounds formed are monochloramine (NH2CI) and dichloramine (NHCI2) which are together known as combined available chlorine. These resulting chlorine-compounds either in the form of free or combined available chlorine interferes with certain enzymes in the bacterial cell-wall forming a toxic chloro-compound thus destroying the bacterial completely. Another theory ascribes the destruction of bacteria to the liberation of nascent oxygen (HOCI=HCI+O) which oxidizes the organisms. This theory is now considered inadequate and obsolete on the grounds that the quantity of nascent oxygen produced is too less for the purpose and further that other equally powerful oxidizing agents like hydrogen peroxide do not possess the same disinfecting power. Chlorine is the chemical predominantly used in the disinfection of potable water supplies. The first application of chlorine in potable water treatment was for taste and odour control in the 1830s. At that time, diseases were thought to be transmitted by odour. This false assumption led to chlorination even before disinfection was understood. Currently, chlorine is used as a primary disinfectant in potable water treatment. Other use include taste and odor control, algae control, filter-media conditioning, iron and manganese removal, hydrogen sulfide removal, and color removal. Through physio-chemical process such as aeration, coagulation, flocculation, sedimentation and filtration assist in removal of microorganisms to varying degree, these can not be relied upon to provide safe water. As indicated in the previous section a consideration amount of bacteria and other micro-organisms present in raw water are removed by filtration, but the water obtained from filter still contain bacteria and other micro-organisms, some of which may be pathogenic. The water obtaining from filter is therefore not safe for drinking purpose, it is necessary to kill the disease producing bacteria and other micro-organism present in it. The need for disinfection in ensuring protection against transmission of water borne diseases cannot be overemphasized and its inclusion as one of the water treatment process is considered necessary. Chlorination is achieved by mean of either liquid or gaseous chlorine of bleaching powder.
Table showing unit operations and unit processes of water treatment plant.
Sr .No. 1. 2. Units Micro strainer Aeration UO (or) UP UO UP Principle Applications Remove algae and plankton from the raw water Strips and oxidizes taste and odour causing volatile organics and gases and oxidizes iron and manganese. Aeration systems include gravity aerator, spray aerator, diffuser and mechanical aerator. Provides uniform and rapid distribution of chemicals and gases into the water. Application of oxidizing agents such us ozone, potassium permanganate, and chlorine compounds in raw water and in other treatment units; retards microbiological growth and oxidizes taste, odor and colour causing compounds Coagulation is the addition and rapid mixing of coagulant resulting in destabilization of the colloidal particle and formation of pin-head floc Flocculation is aggregation of destabilized turbidity and colour causing particles to form a rapid-settling floc Gravity separation of suspended solids or floc produced in treatment processes. It is used after coagulation and flocculation and chemical precipitation. Removal of particulate matter by percolation through granular media. Filtration media may be single (sand, anthracite, etc.), mixed, or multilayered. Destroys disease-causing organisms in water supply. Disinfection is achieved by ultraviolet radiation and by oxidative chemicals such as chlorine, bromine, iodine, potassium permanganate, and ozone, chlorine being the most commonly used chemical
3. 4.
Mixing Pre-oxidation
UO UP
5.
Coagulation
UP
6.
Flocculation
UO
7.
Sedimentation
UO
8.
Filtration
UO
9.
Disinfection
UP
Plant
observations chemical mixing and flocculation, sedimentation ( clarity of settled water), filtration (Influent and effluent turbidity, back washing operation, filter appearances and problems) Performance Flow measurement, sampling and analysis, assessment of individual treatment Evaluation units with engineering and water quality parameters as appropriate. Identification of deficiencies, in operation and maintenance, if any. Laboratory evolution Sampling records, instrument and Equipment used, and review of analysis results.
3.2 Activities, Operations & Design of Water Treatment Unit 3.2.1 Raw water Sump and Pump House
Pure water sump is provided for storing the filter water & pumps it for distribution to meet the demand of portable water. The filtered water, after the chlorination for disinfection flows to the pure water sump through the conveying main. The pure water sump is provided with an overflow arrangement. The sump and pump house has constructed near to the Bormada Ghat of Wainganga river basin. The water is first collected by intake structure and sump is R.C.C. tank the size of is 18 m x 8 m x 3.50 m and the capacity of sump 520 m3. Here a pump 2 HP, two pumps of 1 HP & 20 mud pumps are in used.
3.2.2Aeration
The raw water discharges at the center of the concentric aeration fountain through the central inlet shaft & flows down the step to the peripheral launder. Weirs and waterfalls of any kind are cascade aerator. Cascade is of a series of four step of concrete. Water is allowed to fall through height of 1 to 3 meter, and due to this it comes into close contact with air. The reduction of CO2 is usually in the range of 50 to 60%. The diameter of bottom cascade fountain is 5.1 m and top cascade is 1.2 m. R.L of cascade in 104.50 m and bottom cascade is 103.45 m. 6.3 m width of collecting chamber is provided with height 0.60 m. The aerated water is collected in open channel of 1200 mm wide Parshall flume for measurement of flow and then transferred to flash mixer.
Performance Evaluation of WTP at Gadchiroli Table 3.2 Design criteria for cascade aerator
Objective
To extensive, new, and self-renewing interfaces between air and water, to keep interfacial films from building up in thickness. Design capacity Assuming G.L. No. of Cascades Lip of Aerator fountain Top level of 1st cascade Top level of 2st cascade Top level of 3st cascade Top level of 4st cascade Outer Diameter pf Vertical Shaft Rate of flow 30 MLD 100.00 m 4 Nos. 104.050 m 103.900 m 103.750 m 103.600 m 103.450 m 0.60 m 0.560 m 1.50 m 2.70 m 3.900 m 5.10 m 1.5 m(wide) x 1.2 m (depth) (0.80 m water depth + 10 cm free board) Top level of water channel Bottom level of water channel Bottom level of vertical shaft Velocity 104.050 m 103.450 m 103.150 m 0.60 m/sec
Design Parameter
Inner Diameter pf Vertical Shaft Total Diameter 1st cascades Total Diameter 2st cascades Total Diameter 3st cascades Total Diameter 4st cascades Size of water channel
Expected Output
It should increase in Dissolved Oxygen and remove other gases from water. & completely removing of taste and odours cascade by gases.
Objective
To disperse the chemical coagulant effectively in the raw water thereby causing complete destabilized of colloidal impurities and formation of micro floc.
Design parameter
Designed capacity Diameter of mixer Water Depth F.S.L. Bottom level Detention period Value of G to be achieved Free board Motor H.P. Velocity Gradient
12.5 MLD 2.30 m 3.00 m 103.450 m 102.720 m 1 min 300/sec 0.40 m 1 H.P (Kirloskar make gear) 300/sec
Expected output
Complete destabilization of colloidal impurities and formed micro flocs which can be readily agglomerated in the sequence process of slow mixing
3.2.6 Clariflocculator
Along with the object of clariflocculator to form distinct setteable flocs during flocculation & their removal by gravitational setting in the clarifying zone. The clear water overflows leaving behind the settleable solids, the coagulated water enters at about of flocculator. The flocculator has a diameter of 9.72 m while the clarifier has a diameter of 23.90 m and depth 3.55 m. Along the periphery of tank the channel has been provided with V-notch. The settled flocs are colected in the central circular channel around the inlet column by a set of scraper arms fixed to a rotating M.S. Bridge is 48 rounds per hour. The central sludge channel is provided with a local depression to accommodate a chamber from where the collected sludge is withdrawn periodically for disposal through the manhole. The clear water leaving behind the setteable solids overflows into the peripheral launder & is led to the subsequent unit for further treatment. Table 3.4 Design criteria of Flocculator
To Produce readily settable floc destabilized colloidal particles. No. of units Design flow 1 (Radial flow clarifier with conc. flocculator) through 520.00 m2/hr
clariflocculator unit Detention period Diameter Velocity Gradient Surface overflow rate Weir loading Expected Output 30 min(10-30 minutes ) 9.72 m 30 sec-1(10-75 sec-1) 21.88 m3/m2/day 17.46 m3/m/day
The flocs formed during flocculation settles readily in the sedimentation basin and filter box. The floc strength should be sufficient to withstand shearing that may be encountered during its travel to the sedimentation basin.
Table 3.5 Design criteria of Clarifier. Objective To Objective of the sedimentation is to permit effective sedimentation and flocculation process. No. of units 1 (Peripheral type) Capacity of each unit Design flow 520.00 m2/hr
Performance Evaluation of WTP at Gadchiroli through clariflocculator unit Detention period Diameter RPM of blades Design Parameters Floor slope Weir loading 150 min. 23.90 m 10 RPM 1:12 17.46 m3/day/m2 21.88 m3/m2/day < 10 NTU
Velocity of water in collecting <0.4 m/sec channel Velocity through M.S. shutters Velocity at the weir Velocity in launder Depth of basin Expected output 1 m/sec Not more than 0.3 m/sec Not more than 0.4 m/sec 3.55 m (1.5-4.0 m )
To settle all the settle flocs and reduce the load on the subsequent filtration unit.
Performance Evaluation of WTP at Gadchiroli Table 3.6 Expected Design Criteria of Filter Objective Design Parameters To Remove the turbidity, precipitates from preceding units and bacteriological matter in the water. No. of beds 4 nos.(Rapid gravity sand filters) Rate of filtration 5 m3/m2/hrs Rated flow in each filter 520/4 =130 m3/hrs. of 12.10 MLD Flow 12.5 MLD Wash water rate 600 LPM/m2 Air scour rate 750 LPM/m2 Blower capacity 1800 RPM @0.35 Kg/cm2(two) Filter inlet velocity 0.8 m/sec<1.2 m/sec Filter outlet velocity 1.42 m/sec <1.8 m/sec Filter wash inlet 2.78 m/sec <3 m/sec Rate of air supply 0.75 m3/m2/minute Duration of supply 8 minute Working pressure 0.35 Kg/cm2 Filter media 1st layer 50x37 mm gravel 100 mm deep nd 2 layer 37x12 mm gravel 100 mm deep rd 3 layer 12x6 mm 100 mm deep th 4 layer 6x2.5 mm grit 150 mm deep 5st layer 14/30 mesh sand 750 mm deep Uniformity coefficient of sand 1.3 to 1.7 m Effective size of sand 0.45 to 0.7 m The filter water is expected to be free from turbidity, color and bacteriological matter and the water should be clear with turbidity of 1.0 NTU or less.
Expected Output
Sr. No. 1 2 3 4
Value Recommended by CPHEEO < 1 NTU 6.0 - 8.5 Zero / 100 ml 0.2 0.5 mg/lit (following 30min minimum contact)
3.3.8 Chlorination
Chlorination is practiced to disinfect the filter water to make it suitable for portable use. The filter water from the filter beds flows through the pure water channel to the pure water sump. Bleaching powder solution is added to the filtered water in pure water cannel for disinfection of the water. Appropriate quantities of bleaching powder solution so as to leave the desired residual chlorine in the filtered water are added through the constant head box placed on the pure water channel. There is one unit of Gravity type of chlorination provided & is in working. The maximum dose of chlorination is 2 mg/lit for a flow of 6 MLD for a capacity of 1.5 kg/hr.
Table 3.8 Design considerations for disinfection Objective The objective of chlorination is effective destruction of or inactivation of pathogenic organisms. Design Parameters It should be capable of destroying the pathogenic organism present. Within the contact time available and not unduly influenced by the range of physical and chemical properties of water encountered particularly temperature, pH and mineral constituents. It should not leave product of reactions which render concentration to deal with small possible recontamination. It should posses the property of leaving residual concentration to deal with small possible recontamination; It should be amenable of detection by practical, rapid and simple analytical techniques in the small concentration ranges to permit the control of disinfection process. Free available residual chlorine, mg/lit plant efficient at normal pH and 30 min contact time should be 0.2-0.3 ppm Expected Output The chlorinated water should be totally free from pathogenic organism i.e. coliform count should be zero.
taken by dipping directly the thermometer in the water from different units of WTP. It was recorded in degrees Celsius 1 digit after the decimal point. The digital pH meter was used to measure pH of samples from different units. Turbidity of water was tested by the Aplab Turbidity meter. Winklers method was adopted to determine the Dissolved oxygen. Magnous sulphate solution, alkali iodide azide reagents, conc. Sulphuric acid, starch, standard sodium thiosulphate titrant (Na2S2O3), acetic acid & potassium iodide (KI) crystals were used in this method to determine dissolved oxygen. Alkalinity of water samples were determined by titrating the water sample against standard sulphuric acid using phenophthalin & methyl orange indicator.
Performance Evaluation of WTP at Gadchiroli The EDTA method was used to determine the total hardness present in the water sample. In this method the water sample is titrated against the standard EDTA solution using Erichrome Black T. Evaporation technique was used to find the total solids present in the water sample. In this method the sample is evaporated in a evaporating dish. After evaporation the difference of the weight of water sample before the evaporation & after the evaporation gives the total solids present in the water samples. The water sample was titrated against the sodium thiosulphate (Na2S2O3) using starch indicator to find the residual chlorine present in the water. Pathogens present in the water causes the diseases to the consumer. The most probable number of coliform was found using multiple tube dilution technique (MTDT).
In water quality monitoring the various measurement methods, units and significant figures for different parametrs used are shown in following table Parameters Units Measurement Methods Colour Odour Temperature pH Electrical Conductivity Dissolved oxygen mg/L DO Meter or 1 Winkler modified method Nephelometer Gravimetry 1 0 S/cm C Visual method Manual Thermometer pH meter Conductivity meter 0 1 Significant decimal after
Turbidity Total Solids Ammonical Nitrogen (NH4-N) Nitrite + Nitrate-N Total Phosphate
mgN/L
Colorimetry
mgN/L mg/L
Colorimetry Colorimetry
1 4
Performance Evaluation of WTP at Gadchiroli Orthophosphate Biochemical Oxygen Demand (BOD Chemical Oxygen Demand (COD) mg/L mg/L Colorimetry 4 DO consumption in 1 3 days at 27 C Potassium dichromate method Flame photometry Flame photometry EDTA Titrimetric 1
mg/L
Magnesium
EDTA Titrimetric
Carbonate as CaCo3
Titrimetric
as mgCaCO3/ L Mg/l Mg/l Mg/l Mg/l No./100ml No./100ml Ug/l Ug/l Ug/l Ug/l
Titrimetric
Argentometric titration Turbidimetry Ionmeter, colorimetry Ionmeter, curcumin method MPN or MF method MPN or MF method Calculation Calculation Cold vapour AAS Cold vapour AAS AAS GC, GCMS
1 1 2 2 0 0 2 2 1 1 1 1
Total Coliform Fecal Coliform % Sodium SAR 1 Specific Parameters Arsenic Mercury All other heavy metals Pesticides and other organics
Performance Evaluation of WTP at Gadchiroli The tapered flocculation units with flocculator of varying speeds are in use. The setting tank is with hopper bottom having mechanical scraping arrangement and was cleaned once in a year. Though the flocculator is having varying speed the constant speed of 10 rpm & overflow rate 21.88 m3/m2/day were maintained throughout the year. Clarifier was cleaned twice in a year and the sludge was disposed off in nearby drain. There was no reuse of backwash water. The water treatment plants has four no. of rapid sand filter units & sand as a filter media.The effective size of sand in the range of 0.45 to 0.7 mm. The area of each filter bed was 26 m2 & having rate of filtration 5 m3/m2/day. Filter runs for 24 hours except at the time of backwashing. Proper housekeeping & illumination with tube lights & routine maintenance were found in filteration unit. Except the depth of filter bed were lowered & need to replace the beds of sand media. Filter backwash waters and sludge from water treatment plant were being discharged into nearby drains. The charts showing the details of water treatment plant units such as their sizes, specifications, layout etc. was not available. The plant was using the bleaching powder for disinfection. The operation and maintenance of the chlorinator was satisfactory and chlorine dosing was on approximation. Filter operator & pump operator were well aware of their duties & running the unit satisfactory. Though the plant was established in 2003, all units of plant were in good working conditions & almost all standards of operation & maintenance work were followed by plant.
Performance Evaluation of WTP at Gadchiroli Experimentation results indicated that the temperature of the entire sample collected from different units was within the prescribed limit. The temperature of raw water ranged from 270 to 240 C and of the treated water, the temperature range was 280 to 250 C. There is slight change in the temperature season wise. The pH value of the water was more in summer and winter season and less in monsoon season. The slight rise was occurring in the pH of treated water in summer than the permissible limit. The range of pH from monsoon to summer was 7.8 to 8.2. And in the treated water the range of pH was 6.5 to 7.3. The most important factor in this case was the turbidity. The value of turbidity obtained in monsoon season was maximum of 86 NTU. Minimum of 6 NTU in winter season. Rapid sand filter reduced this 59 NTU turbidity up to 1.3 NTU. In treated water the turbidity ranged from 1 NTU to 6 NTU. The maximum value was in monsoon. The turbidity of treated water was in permissible limit. The dissolved oxygen was in more than permissible limit in some sample of raw water throughout the year ranging from 8.2 mg/l to 9.8 mg/l. The dissolved oxygen in monsoon season was more than that in summer season. Alkalinity did not cross the maximum limit and lies within 72 mg/l to 105 mg/l in raw water and 60 mg/l to 85 mg/l in treated water. Hardness was more in the raw water about 180 mg/l, but it was successfully reduced to 90 mg/l in monsoon season. The total solids present in the water were ranging from the 125 mg/l to 235 mg/l from summer season to monsoon season, the maximum value being in monsoon. The residual chlorine also ranged within the permissible limit except near the water treatment plant where it was from 0.5 mg/l to 0.6 mg/l. As near the treatment plant it was 0.5 to 0.6 mg/l. it may become the 0.1 to 0.2 mg/l when it reached to the consumer at the farthest end In the multiple tube dilution technique test (MTDT test) in all raw water sample the bubbles were observed which indicates the presence of coliforms in the water. But after the disinfection for all clear water sample no bubbles were observed in the multiple tube dilution technique test which showed that no coliforms were present in the treated water. The adequacy of water treatment from health point of view was ensured by maintaining the residual chlorine of 0.4 to 0.2 mg/l at the farthest point of distribution system. There is no facility for MPN testing.
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