Manual Motor Starters

ABB
Contents
1SKC000013C0201
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Automation Technologies
M
M
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Manual Motor Starters
Technical Data................................................................................................................... 1/90
MS 116
Ordering Details ........................................................................................................... 1/92
Accessories .................................................................................................................. 1/93
MS 325
Ordering Details ........................................................................................................... 1/95
Accessories .................................................................................................................. 1/96
Wiring Digrams.................................................................................................................. 1/98
Dimensions Details
MS 116 ......................................................................................................................... 1/99
MS 325......................................................................................................................... 1/100
Accessories .................................................................................................................. 1/101
1SKC000013C0201
1/90
Specications MS 116 MS 325

Standards: The devices comply with the major international,
European and national regulations IEC 60../ EN 60..
Disconnector characteristics (to IEC/ EN 60947- 1)
Mechanical service life in operations
Permissible ambient temperature
- open C
- encapsulated (in protective housing) C
- Storage temperature C
Temperature compensation
Mounting position
Permissible altitude m
Permissible resistance to vibrations (IEC 68- 2- 6)
2)

Permissible resistance to shocks (IEC 68- 2- 27)
Mounting (mounting hardware not included in scope of delivery)
- Screw xing
- Quick fastening on top hat railto to EN 50022
Electrical connection of the main conductors (main circuits)
Type
Screw
Single- core 1 x mm
2
2 x mm
2
Stranded 1 x mm
2
2 x mm
2
Flexible 1 x mm
2

2 x mm
2
of the auxiliary conductors (auxiliary circuits)
Type
Screw
Single- core 1 x mm
2
2 x mm
2
Flexible 1 x mm
2

2 x mm
2
Rated insulation voltage U i
to EN 60947 V AC
to CSA / U L / NEMA V AC
Rated operating voltage U e up to V
Rated impulse strength U imp kV
Rated continuous thermal current I th A
Rated frequency
7)
Hz
Rated current ranges Ie A
(number of ranges)
DC rated operating voltage in the case of series connection
of 3 main circuits
(see wiring diagram, Page.....) DC 1, 60 V A
DC 3, 60 V A
DC 5, 60 V A
Short circuit capacity for DC- rating
947-1, 947-2
947-4-1, 947-5-1
Yes
100.000
- 20... + 55/70
1)

On request
- 50... + 80
with
as illustrated
6)
3000
10 - 150 Hz amplitude 5g
sinusoidal shock 25g (11 ms)
See accessories
35 mm
Screw terminal
Pozidrive size 2
1... 4
1... 4
3)
1... 4
3)
1... 4
0.75... 2.5
0.75... 2.5
Screw terminal
Pozidrive size 2
1... 2.5
5)
1... 2.5
5)
0.75... 2.5
0.75... 2.5
690
600
690 AC / 440 DC
6
16
50 / 60
-
-
On request
On request
On request
On request
947-1, 947-2
947-4-1, 947-5-1
Yes
100.000
- 22... + 55
1)
- 25... + 40
- 50... + 80
with
Any
3000
10 - 150 Hz amplitude 5g
sinusoidal shock 15g (11 ms)
See accessories
35 mm
Box terminal
Pozidrive size 2
1... 10
1... 4
1... 10
-
1... 6
-
Screw terminal
4)
Pozidrive size 2
0.5... 2.5
0.5... 2.5
0.5... 2.5
0.5... 2.5
690
600
690 AC / 440 DC
- / 6
25
50 / 60
0.1... 25
(14)
25
25
25
On request
1) Operating conditions up to 70 C on request
2) G- values refer to the mounting position subject to the highest shock sensitivity
3) Also applies to auxiliary switches HKF1 and undervoltage release UA1
4) For auxiliary switch HKF.. Pozidrive 2
5) Applies to auxiliary switches HK1 and SK1
6) Other mounting posistions on request
7) Correction factors for other frequencies on request
Technical Data
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Auxiliary circuits

Load rating of the auxiliary circuits Minimum load at:
24 V DC mA
12 V DC mA
Rated operating current Ie:
at AC 15 to 24 V AC A
230 V AC A
400 V AC A
at DC 13 to 24 V DC A
60 V DC A
110 V DC A
220 V DC A
440 V DC A
Short- circuit protection back up fuse gL A
aM A
5 mA at 17 VDC
-
6
4
3
2
-
0.5
0.25
0.1
On request
5
10
2.5
2
1
2.5
2.5
0.6
0.25
-
10
6
Release

Device for phase failure protection
Electromagnetic trips
Response value set ex-works
Undervoltage release
Pick- up value % of Uc
Drop- out value % of Uc
Power consumption Pick up VA
Hold VA
Open circuit shunt release
Pick- up value % of Uc
Relative duty % ED
consumption Pick up VA
Hold VA
With
9.6... 14.4 x In
85
35... 75
On request
On request
-
-
-
-
-
7.5... 12 In
1)
9... 14 In
2)
10... 15 In
3)
12.5... 17 In
4)
85
35... 75
0.9
0.9
85
-
110 - 240 V: 13 - 16
5)
-
1) Current ranges 0.16 to 0.63 A
2) Current ranges 1 to 2.5 A
3) Current ranges 4 to 6.3 A
4) Current ranges 9 to 25 A
5) 24 - 60 V: 14.4 - 90 VA
Technical Data (continued)
1SKC000013C0201
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MS 116
Ordering Details
Open design, enclosure IP 20
resistant to changeable climates.
Quick fastening on mounting rails DIN EN 50 022
35 mm without auxiliary switch.
Setting range Type Code Ordering Details Packing Weight
A... A Type No. unit 1pc/kg
MS 116 with thermal and electromagnetic trips, short-circuit proof up to 50 kA
0.10... 0.16
0.16... 0.25
0.25... 0.40
0.40... 0.63
0.63... 1.00
1.00... 1.60
1.60... 2.50
2.50... 4.00
4.00... 6.30
6.30... 10.00
8.00... 12.00
10.00...16.00
MS 116 - 0.16
MS 116 - 0.25
MS 116 - 0.4
MS 116 - 0.63
MS 116 - 1.0
MS 116 - 1.6
MS 116 - 2.5
MS 116 - 4
MS 116 - 6.3
MS 116 - 10.0
MS 116 - 12.0
MS 116 - 16.0
1SAM 250 000 R 1001
1SAM 250 000 R 1002
1SAM 250 000 R 1003
1SAM 250 000 R 1004
1SAM 250 000 R 1005
1SAM 250 000 R 1006
1SAM 250 000 R 1007
1SAM 250 000 R 1008
1SAM 250 000 R 1009
1SAM 250 000 R 1010
1SAM 250 000 R 1012
1SAM 250 000 R 1011
1
1
1
1
1
1
1
1
1
1
1
1
0.268
0.268
0.268
0.268
0.268
0.268
0.268
0.268
0.268
0.268
0.268
0.268
Accessories
Auxillary switches, for front panel installation*
1 NO + 1 NC
HKF1-11 1SAM 201 901 R 1001
10
Auxillary switches, lateral attachment at right
1 NO + 1 NC
2 NO
2 NC
HK1-11
HK1-20
HK1-02
1SAM 201 902 R 1001
1SAM 201 902 R 1002
1SAM 201 902 R 1003
10
10
10
Signal contact for general tripped signal, lateral attachment at right
1 NO + 1 NC
2 NO
2 NC
SK1-11
SK1-20
SK1-02
1SAM 201 903 R 1001
1SAM 201 903 R 1002
1SAM 201 903 R 1003
10
10
10
Undervoltage release, lateral attachment at left
24 V AC
48 V AC
60 V AC
120 V AC
230 V AC
400 V AC
415 V AC
UA1-24
UA1-48
UA1-60
UA1-120
UA1-230
UA1-400
UA1-415
1SAM 201 904 R 1001
1SAM 201 904 R 1002
1SAM 201 904 R 1003
1SAM 201 904 R 1004
1SAM 201 904 R 1005
1SAM 201 904 R 1006
1SAM 201 904 R 1007
10
10
10
10
10
10
10
* Not suitable for panel mounting
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MS 116 Accessories
Ordering Details (continued)
Type Code Ordering Details Packing Weight
Type No. unit 1pc/kg
Undervoltage release with pre-mating auxillary switch 2S, lateral attachment at left
24 V AC
48 V AC
60 V AC
120 V AC
230 V AC
400 V AC
415 V AC
UA1-HK-24
UA1-HK-48
UA1-HK-60
UA1-HK-120
UA1-HK-230
UA1-HK-400
UA1-HK-415
1SAM 201 905 R 1001
1SAM 201 905 R 1002
1SAM 201 905 R 1003
1SAM 201 905 R 1004
1SAM 201 905 R 1005
1SAM 201 905 R 1006
1SAM 201 905 R 1007
10
10
10
10
10
10
10
Shunt release, lateral attachment left
24 V 50/60 Hz
110 V 50/60 Hz
230 - 240 V 50/60 Hz
350 - 415 V 50/60 Hz
AA1-HK-24
AA1-HK-110
AA1-HK-230
AA1-HK-400
1SAM 201 910 R 1001
1SAM 201 910 R 1002
1SAM 201 910 R 1003
1SAM 201 910 R 1004
1
1
1
1
Locking device
lock adapter
locking device assembly
SA1
SA3
GJF1 101 903 R 0001
GJF1 101 903 R 0003
10
1
Direct adapter, for mounting of contactors
mini contactors B6/B7
contactors A9/A12/A16
contactors A26
BEA7/116
BEA16/116
BEA26/116
1SBN 080 906 R 1000
1SBN 081 406 R 1000
1SBN 082 406 R 1000
1
1
1
Phase buses for cross wiring MS 116, 63 A, 690V
for 2 devices without auxillary switches
for 2 devices with 1 auxillary switch
for 2 devices with 2 auxillary switches
PS1-2-0
PS1-3-0
PS1-4-0
PS1-5-0
PS1-2-1
PS1-3-1
PS1-4-1
PS1-5-1
PS1-2-2
PS1-3-2
PS1-4-2
PS1-5-2
1SAM 201 906 R 1002
1SAM 201 906 R 1003
1SAM 201 906 R 1004
1SA M 201 906 R 1005
1SAM 201 906 R 1012
1SAM 201 906 R 1013
1SAM 201 906 R 1014
1SAM 201 906 R 1015
1SAM 201 906 R 1022
1SAM 201 906 R 1023
1SAM 201 906 R 1024
1SAM 201 906 R 1025
10
10
10
10
10
10
10
10
10
10
10
10
Power infeed blocks, 63 A, 690 V, stranded 25 mm2, flexible 16 mm
2

S1-M1, flat
S1-M2, high
1SAM 201 907 R 1001
1SAM 201 907 R 1002
10
10
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Cover for phase buses
BS1-3 1SAM 201 908 R 10001 50
MS 116 Accessories
Insulating enclosure IP 65
light grey with rotary handle, triple lockable in OFF position, with N- and PE-terminal
grey/black shrouded handle
yellow/red shrouded handle
OTPA 116 L2 M1
OTPA 116 A2 M1
1SCA 022 615 R 3860
1SCA 022 615 R 3510
1
1
light grey with cover, including DIN rail for manual motor starter or line protection devices
for 4 modules, 72 mm
Set of neutral and earth terminals
for QES 4/3 N
for QES 6/3 N
for QES 10/3 N
QES 4/3 N
QES 6/3 N
QES 10/3 N
SMO 4
SMO 6
SMO 10
GHL 111 2304 R 0013
GHL 111 2306 R 0013
GHL 111 2310 R 0013
GHL 430 1910 R 0004
GHL 430 1910 R 0006
GHL 430 1910 R 0010
Plastic enclosure IP 40
light grey with rotary handle, triple lockable in OFF position, with N- and PE-terminal
PCD 4 N
PCD 6 N
PCD 8 N
GHS 270 1921 R 0004
GHS 270 1921 R 0006
GHS 270 1921 R 0008
Switch cubicle mounting kit IP 65
with axial extension triple lockable in OFF position, locked in ON position
Twist knob black
Twist knob red/yellow
axis 85 mm
axis 105 mm
axis 130 mm
axis 180 mm
driver *
driver spindle 32 mm **
OHB2AJM
OHY2AJM
OXS5X 85
OXS5X 105
OXS5X 130
OXS5X 180
MSMN
MSOX
1SCA 022 384 R 6940
1SCA 022 384 R 7080
1SCA 022 347 R 3570
1SCA 022 347 R 3650
1SCA 022 353 R 4540
1SCA 022 353 R 4620
1SAM 101 923 R 0001
1SAM 101 924 R 0001
1
1
1
1
1
1
1
1
Door mounting kit IP 65
lockable in OFF position
Twist Knob black
Twist Knob red / yellow
DMS 116-G
DMS 116-Y
1SAM 201 912 R 1000
1SAM 201 912 R 1001
1
1
* For accommodating spindle and attachment to Manual Motor Starters
** Is screwed directly onto the Manual Motor Starters
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MS 325
Open design, enclosure IP 20, resistant to changeable climates.
Quick fastening on mounting rails DIN EN 50 022 35.
MS 325 with thermal and electromagnetic trips, short-circuit proof up to 100 kA, resp. 50 kA*
0.10... 0.16
0.16... 0.25
0.25... 0.40
0.40... 0.63
0.63... 1.00
1.00... 1.60
1.60... 2.50
2.50... 4.00
4.00... 6.30
6.30... 9.00
9.00... 12.50
12.50... 16.00
16.00... 20.00
20.00... 25.00
MS 325 - 0.16
MS 325 - 0.25
MS 325 - 0.4
MS 325 - 0.63
MS 325 - 1
MS 325 - 1.6
MS 325 - 2.5
MS 325 - 4
MS 325 - 6.3
MS 325 - 9
MS 325 - 12.5
MS 325 - 16
MS 325 - 20
MS 325 - 25
1SAM 150 000 R 1001
1SAM 150 000 R 1002
1SAM 150 000 R 1003
1SAM 150 000 R 1004
1SAM 150 000 R 1005
1SAM 150 000 R 1006
1SAM 150 000 R 1007
1SAM 150 000 R 1008
1SAM 150 000 R 1009
1SAM 150 000 R 1010
1SAM 150 000 R 1011
1SAM 150 000 R 1012
1SAM 150 000 R 1013
1SAM 150 000 R 1014
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
MS 325 with thermal and electromagnetic trips, short-circuit proof up to 100 kA, resp. 50 kA*
with auxiliary switch 1 NO + 1 NC front mounted
0.10... 0.16
0.16... 0.25
0.25... 0.40
0.40... 0.63
0.63... 1.00
1.00... 1.60
1.60... 2.50
2.50... 4.00
4.00... 6.30
6.30... 9.00
9.00... 12.50
12.50... 16.00
16.00... 20.00
20.00... 25.00
MS 325 - 0.16
MS 325 - 0.25
MS 325 - 0.4
MS 325 - 0.63
MS 325 - 1
MS 325 - 1.6
MS 325 - 2.5
MS 325 - 4
MS 325 - 6.3
MS 325 - 9
MS 325 - 12.5
MS 325 - 16
MS 325 - 20
MS 325 - 25
1SAM 150 005 R 0001
1SAM 150 005 R 0002
1SAM 150 005 R 0003
1SAM 150 005 R 0004
1SAM 150 005 R 0005
1SAM 150 005 R 0006
1SAM 150 005 R 0007
1SAM 150 005 R 0008
1SAM 150 005 R 0009
1SAM 150 005 R 0010
1SAM 150 005 R 0011
1SAM 150 005 R 0012
1SAM 150 005 R 0013
1SAM 150 005 R 0014
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0.359
0.359
0.359
0.359
0.359
0.359
0.359
0.359
0.359
0.359
0.359
0.359
0.359
0.359
Accessories
Retrofittable accessories
These parts can be procured in addition to the MS 325, they must be installed by the user.
Auxiliary switches, for front mounting
1)
1 NO + 1 NC
2 NO
HKF-11
HKF-20
1SAM 101 928 R 0001
1SAM 101 928 R 0002
10
10
0.020
0.020
* Not suitable for panel mounting
Auxiliary switches, lateral attachment at left, max. 2 pieces attachable
2) 3)
1 NO + 1 NC
2 NO
4)
2 NC
HK-11
HK-20
HK-02
1SAM 101 901 R 0001
1SAM 101 901 R 0002
1SAM 101 901 R 0003
10
10
10
0.031
0.031
0.031
Signal contact for general tripped signal, lateral attachment at the left max. 1 piece attachable
1 NO + 1 NC HK-11 1SAM 101 904 R 0003 10 0.031
1) Not simutaneously with UA/UA and AA, not suitable for distributor installation
2) Max. 1 piece in conjucntion with SK. SK must be mounted on rst position
3) Pre-mating normally open contacts
4) Can be used together with UAF (power infeed at top) for safety circuit with Emergency Stop button (further information
available on request)
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Description UC Type Code Ordering Details Packing Weight
Undervoltage relaease, slide in
5)
power infeed at bottom
6)
power infeed at top, resp.
connection of external voltage

UA
UAF
1SAM 101 902 R 0400
1SAM 101 903 R 0024
1SAM 101 903 R 0048
1SAM 101 903 R 0060
1SAM 101 903 R 0110
1SAM 101 903 R 0230
1SAM 101 903 R 0400
1SAM 101 903 R 0415
1SAM 101 903 R 0500
10
10
10
10
10
10
10
10
10
MS 325 Accessories
Ordering Details
400V~
24 V ~
48 V ~
60 V ~
110 V ~
230 V ~
400 V ~
415 V ~
500 V ~
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
Open circuit shunt release, slide-in
7)
24 ... 60 V AC/DC
110 ... 240 V AC/DC
AA
AA
1SAM 101 909 R 0001
1SAM 101 909 R 0002
10
10
0.02
0.02
Printadapter, for soldering on electronic plates
for UA, AA or as N/LS terminal AS 1SAM 101 905 R 0001 10 0.030
Locking device for MS 325
lock adapter
locking device assembly.
(Adpter SA1 + padlock + 3 keys)
SA1
SA3
GJF 101 903 R 0001
GJF 101 903 R 0003
10
10
0.004
0.050
5) Other voltages, in particular DC, on request
6) In particular if used with socket busbar system smissline-S
7) Recommendation: connection of external voltage via terminal support AS
Printadapter, for soldering on electronic plates
for MS 325 and aux. contacts PA 25 1SAM 101 903 R 0001 1 kit 0.030
Phase buses for cross wiring MS 325, 63 A, 690 V
PS3-2-0
PS3-3-0
PS3-4-0
PS3-5-0
PS3-2-1
PS3-3-1
PS3-4-1
PS3-5-1
PS3-2-2
PS3-4-2
1SAM 101 937 R 0012
1SAM 101 937 R 0013
1SAM 101 937 R 0014
1SAM 101 937 R 0015
1SAM 101 937 R 0022
1SAM 101 937 R 0023
1SAM 101 937 R 0024
1SAM 101 937 R 0025
1SAM 101 937 R 0032
1SAM 101 937 R 0034
10
10
10
10
10
10
10
10
10
10
Power infeed blocks, 63 A, 690 V, stranded 25 mm2, flexible 16 mm2
for MS 325 and aux. contacts

S3-M1, flat
S3-M2, high
1SAM 101 938 R 0001
1SAM 101 938 R 0002
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Cover for bubars (For unused poles)
BS3-3 1SAM 101 938 R 0003
1 50
Connecting element from MS 325 to 3poles circuit-breaker S2
for power infeed from top to bottom SZ - SM3 1SAM 101 938 R 0003 1 0.047
Description Type Code Ordering Details Packing Weight
With rotary handle, triple lockable in OFF position, with N- and PE-terminal
Twist knob black
Twist knob red/ yellow
IB 325 - G
IB 325 - Y
1SAM 101 940 R 1000
1SAM 101 940 R 1001
1
1
light grey with cover, including DIN rail for manual motor starter or line protection devices
Set of neutral and earth terminals
for QES 4/3 N
for QES 6/3 N
for QES 10/3 N
QES 4/3 N
QES 6/3 N
QES 10/3 N
SMO 4
SMO 6
SMO 10
GHL 111 2304 R 0013
GHL 111 2306 R 0013
GHL 111 2310 R 0013
GHL 430 1910 R 0004
GHL 430 1910 R 0006
GHL 430 1910 R 0010
Plastic enclosure IP 40, light grey in panel design, including DIN rail
PCD 4 N
PCD 6 N
PCD 8 N
GHS 270 1921 R 0004
GHS 270 1921 R 0006
GHS 270 1921 R 0008
Switch cubicle mounting kit IP 65
with axial extension triple lockable in OFF position, locked in ON position
Twist knob black
Twist knob red/yellow
axis 85 mm
axis 105 mm
axis 130 mm
axis 180 mm
driver *
driver spindle 32 mm **
OHB2AJM
OHY2AJM
OXS5X 85
OXS5X 105
OXS5X 130
OXS5X 180
MSMN
MSOX
1SCA 022 384 R 6940
1SCA 022 384 R 7080
1SCA 022 347 R 3570
1SCA 022 347 R 3650
1SCA 022 353 R 4540
1SCA 022 353 R 4620
1SAM 101 923 R 0001
1SAM 101 924 R 0001
1
1
1
1
1
1
1
1
Direct adapter MS 325
Direct adapter MS325 to B6/B7
Direct adapter MS325 to A9/A12/A16
Direct adapter MS325 to A26
BEA 7/325
BEA 16/325
BEA 26/325
1SBN 080 906 R 1001
1SBN 081 406 R 1001
1SBN 082 406 R 100
* For accommodating spindle and attachment to Manual Motor Starters
** Is screwed directly onto the Manual Motor Starters
10
10
10
0.021
0.031
0.031
Direct adapter MS 325 , lockable in OFF position
Twist Knob black
Twist Knob red / yellow
DMS 116-G
DMS 116-Y
1SAM 201 912 R 1000
1SAM 201 912 R 1001
1
1
MS 325 Accessories
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MS 116 / MS 325
Wiring Digrams
1) Open circuit shunt release
2) Undervoltage release
3) Undervoltage release with leading auxiliary switch 2 SV
4) Indexing mechanism, only MS 325
5) Auxiliary switch blocks for lateral attachment
6) Tripped alarm switch block (signalling contact)
7) Auxiliary switches which can be plugged on at the front
8) Alarm switch for short- circuits and general tripping
MS 325 with accessories in accordance with the
adjacent caption
for switching direct current and
single- phase alternating current
MS 116 with accessories in accordance with the
adjacent caption
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1
5
9
85,6 45
47,5 47
52
BEA7/116
B6 / B7
HKF1-11
9 9 18
9
0
81 85,6
SK1-...
HK1-...
UA1-...
HKF1-11
1
7
7
85,6 45
75
HKF1-11
A9 ... A16
BEA16/116
MS 116
Dimensions Details
MS 116 mounted with UA1.../ SK1.../ HK1.../ HKF1- 11
Manual Motor Starters MS 116
MS 116 mounted with contactor A9... A16 MS 116 mounted with mini contactor B6/ 7
MS 116 with aux. contact HKF 1 for front mounting
1SKC000013C0201
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MS 325
Dimensions Details
Switch cubicle mounting kit
Manual Motor Starters MS 325
with aux. contact HKF for front mounting
Signalkontakt SK
Auxiliary switch HK
Printadapter PA 25
Outer twist knobs Driver and wpindles
Mounting depth mm
Axiallength mm
Drilling plan
driver
Axis 85...180 mm
driver spindle 32 mm
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Accessoriest
Dimenions Details
Door mounting kit
Housing IP 65

Manual Motor Starters

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