Professional Documents
Culture Documents
1 Pratt & Whitney Power Systems 2 Organic Rankine Cycle (ORC) Technology & Applications 4 ORC Main Components 5 Available ORC Models 6 Heat Recovery Applications 7 Biomass Applications 8 Geothermal Applications 9 Solar Thermal Applications 10 Aftermarket Services 11 Performance Data
About Us
United Technologies Corporation
United Technologies Corporation (UTC) is a diversified company whose products include Carrier heating and air conditioning, Hamilton Sundstrand aerospace systems and industrial products, Otis elevators and escalators, Pratt & Whitney aircraft engines, Sikorsky helicopters, UTC Fire & Security systems, and UTC Power fuel cells. Pratt & Whitney was founded in Hartford, Connecticut, in 1925 by Frederick Rentschler. Its first aircraft engine was the 410-horsepower, air-cooled Wasp, which delivered unprecedented performance and reliability for the time and transformed the aviation industry.
Pratt & Whitney Power Systems Product Portfolio and Office Locations
Applications:
Heat Recovery
ORC units produce electricity by recovering heat from sources such as industrial processes, reciprocating engines, and gas turbines.
Biomass
ORC units allow simple and efficient generation of electric power and heat from biomass.
Electric Power
Geothermal
ORC units can produce electricity from geothermal resources with medium-to-low-temperatures, generally ranging between 195 F - 355 F (90 C - 180 C).
Heat
er Th
Temperature
lO ma
il
Low turbine mechanical stress due to low peripheral speed Low turbine rpm, allowing the direct drive of the electric generator without gear reduction in many applications No erosion of blades, thanks to the absence of moisture in the vapor nozzles No water consumed
Water Entropy
Condenser Pump
Operational Advantages
Very large flow rate Larger-diameter turbine No wear of blades and metal parts
Simple start-stop procedures Automatic and continuous operation No operator attendance needed Quiet operation High availability (typically 98%)
Small, fast-moving molecules Erosion of blades and metal parts Multistage turbine and high mechanical stress
Partial load operation down to 10% of nominal power High efficiency at partial load Lower maintenance cost Long life 3
Preheater
HRS: Electric-Only, High-Efficiency Units HR: Electric-Only, Standard-Efficiency Units CHP: Combined Heat & Power Units
HRS
Electric Output 24%
HR
20%
CHP
20%
ORC Unit
Heat Output
74%
78%
78%
Thermal Losses
2%
2%
2%
Typical Applications
Gas Liquid Steam/Vapor
Cement Glass Oil & Gas Chemicals Steel / Nonferrous Pulp & Paper Food Waste Treatment Thermal Oxidizers Power Generation
Biomass Applications
Biomass is an extremely important renewable energy source, available nearly everywhere. It can be stored for a long time and is often economically viable. Biomass is best utilized in combined heat and power plants, particularly when the power system is built near the heat consumer.
Applications
District heating networks Timber drying in sawmills Sawdust drying in wood pellet factories Air preheating in MDF factories Greenhouses, swimming pools, hot springs Refrigeration
Fuels
Wood biomass: sawdust, wood chips, bark, treated wood Other biomass: dried sewage sludge, straw, green cuttings, rice husks, etc. Waste material
District Heating
Geothermal Applications
ORC Turbogenerators for Geothermal Heat Sources
Organic Rankine Cycle (ORC) turbogenerators are designed to generate electric power efficiently from low-medium-enthalpy geothermal sources with water temperatures ranging between 195 F - 355 F (91 C -180 C). PWPS/Turboden ORC units offer an excellent solution for newly discovered geothermal resources or bottoming of existing flash steam facilities.
River/Sea Water
Low-TemperatureHeat User
Cooling System Collector Field * Thermal Storage * Additional Source Thermal User
* Optional 9
Maintenance Plans
RMS Standard Premium
Automated remote monitoring 24/7/365 Real-time data views Alarm notification Standard business hours CSM Extended business hours CSM Annual PM Software upgrades Dedicated CSM Unplanned maintenance Troubleshooting assistance Emergency advisory support Notes: RMS Remote monitoring service CSM Customer service manager PM Preventive maintenance
Aftermarket Services
A Service Plan to Meet Your Needs
Pratt & Whitney is a name the industry knows and trusts. Pratt & Whitney Power Systems (PWPS) Aftermarket Services offers a complete portfolio of services that can be tailored to meet your needs, anywhere in the world. From simple preventative maintenance to comprehensive service agreements, PWPS gives you reliable, on-time services. Our integrated, flexible network can respond with part repair, site maintenance services, spare-part sales, and remote monitoring services to reduce operating risk, maximize equipment availability, and minimize overall lifecycle costs. Our goal is to maximize customer asset value through peak power plant reliability and availability. PWPS provides around-the-clock monitoring via our remote monitoring service. Our customized system provides capabilities for data trending and reporting, alerting the operator about power plant issues, and performing advanced diagnostics and troubleshooting. With our strong technical team, this all leads to rapid identification and resolution of issues to keep the power plant running at its best.
Customer training Spare part sales Technical support and administration Contracted maintenance service
10
Performance Data
Combined Heat & Power Units
Standard Sizes and Typical Performance
TD 10 CHP Input Thermal Oil Nominal temperature HT loop (in/out) Overall thermal power input Nominal temperature HT loop (in/out) Overall thermal power input Output Hot Water Hot water temperature (in/out) Thermal power to hot water circuit Hot water temperature (in/out) Thermal power to hot water circuit Performance Gross active electric power Gross electric efficiency** Captive power consumption Net active electric power** Net electric efficiency Electric generator* kW kW 1016 19.8% 48 968 18.8% 50Hz, 400V 60Hz, 480V 1339 19.9% 58 1281 19.1% 50Hz, 400V 60Hz, 480V 1863 19.0% 79 1784 18.2% 50Hz, 660V 60Hz, 4160V 2304 19.2% 97 2207 18.4% 50Hz, 660V 60Hz, 4160V 3083 18.4% 179 2904 17.3% 50Hz, 6kV 60Hz, 4160V C kW F MMBtu/hr 60/80 4081 140/176 13.92 60/80 5313 140/176 18.13 60/90 7834 140/194 26.73 60/90 9601 140/194 32.76 69/94 13610 156/201 46.44 C kW F MMBtu/hr 300/240 5140 572/464 17.54 300/240 6715 572/464 22.91 300/240 9790 572/464 33.40 300/240 12020 572/464 41.01 300/240 16800 572/464 57.32 TD 14 CHP TD 18 CHP TD 22 CHP TD 30 CHP
Note: Performance data is indicative only. Actual performance is dependent upon and can be optimized for specific project conditions. * Induction or synchronous, higher voltage available upon request. If reduction gear is required, efficiency is reduced about 1.5%.
** Ratio between electric power output and thermal power input. Electric efficiency depends on several factors, primarily heating and cooling source temperatures and thermal media. Our sales specialists will support you to develop optimized solutions, evaluating specific heat source features (thermal oil, steam, pressurized water, exhaust gas) and cooling devices (dry/wet water loops, CHP, air condensing).
11
Performance Data
High-Efficiency Units
Standard Sizes and Typical Performance
TD 12 HRS Input Thermal Oil Nominal temperature (in/out) Thermal power input Nominal temperature (in/out) Thermal power input Output Hot Water Cooling water temperature (in/out) Thermal power to the cooling water circuit Cooling water temperature (in/out) Thermal power to the cooling water circuit Performance Gross electric power Gross electric efficiency** Captive power consumption Net active electric power output Net electric efficiency** Electric generator* kW kW kW 1188 24.7% 49 1139 23.6% 50Hz, 400V 60Hz, 480V 2336 24.2% 92 2244 23.3% 50Hz, 6kV 60Hz, 4160V 3193 24.4% 125 3067 23.5% 50Hz, 6kV 60Hz, 4160V 5700 25.3% 250 5450 24.2% 50Hz, 6kV 60Hz, 4160V 6348 25.0% 348 6000 23.6% 50Hz, 6kV 60Hz, 4160V C kW F MMBtu/hr 25/35 3632 77/95 12.39 24/37 7310 75/99 24.94 25/40 9897 77/104 33.77 32/42 16900 90/108 57.71 24/34 18968 75/93 64.78 C kW F MMBtu/hr 305/206 4817 581/403 16.44 310/212 9634 590/414 32.87 310/214 13075 590/417 44.61 300/184 22500 572/363 76.84 315/190 25376 600/375 86.67 TD 24 HRS TD 32 HRS TD 55 HRS TD 65 HRS
Note: Performance data is indicative only. Actual performance is dependent upon and can be optimized for specific project conditions. * Induction or synchronous, high voltage available upon request. If reduction gear is required, efficiency is reduced about 1.5%.
** Ratio between electric power output and thermal power input. Electric efficiency depends on several factors, primarily heating and cooling source temperatures and thermal media. Our sales specialists will support you to develop optimized solutions, evaluating specific heat source features (thermal oil, steam, pressurized water, exhaust gas) and cooling devices (dry/wet water loops, CHP, air condensing).
12
TD 18 to 24 HR
Range of Operation Reference Case TD 22 HR Split
TD 27 to 40 HR
Range of Operation Reference Case TD 40 HR Split
TD 50 to 100 HR
Range of Operation Reference Case TD 100 HR
Input* Thermal Oil Thermal oil inlet temperature Thermal oil outlet temperature Thermal power input Thermal oil inlet temperature Thermal oil outlet temperature Thermal power input Output** Cooling Water Typical cooling water temperature (in/out) Thermal power to condenser Typical cooling water temperature (in/out) Thermal power to condenser Performance Gross electric power kW Gross electric efficiency*** Captive power consumption kW Net active electric power output kW Net electric efficiency*** Electric generator**** Cooling systems
*
C C MW F F MMBtu/hr
C MW F MMBtu/hr
900-1600 1108 17-20% 20% 36-70 46 850-1550 1062 16-21% 19% 50Hz, 400V 50Hz, 400V 60Hz, 480V 60Hz, 480V Closed-loop water cooling or wet tower
1700-2500 2120 17-22% 19% 60-100 80 1650-2400 2040 16-21% 18% 50Hz, 660V 50Hz, 660V 60Hz, 4160V 60Hz, 4160V Closed-loop water cooling or wet tower
2600-4500 4000 17-21% 19% 100-200 200 2500-4000 3800 16-20% 18% 50Hz, 6kV 50Hz, 6kV 60Hz, 4160V 60Hz, 4160V Closed-loop water cooling or wet tower
4800-10500 10400 17-22% 21% 200-800 780 4500-9800 9620 16-21% 19% 50Hz, 6kV 50Hz, 6kV 60Hz, 4160V 60Hz, 4160V Wet tower or air condenser
Note: Performance data is indicative only. Actual performance is dependent upon and can be optimized for specific project conditions. **
Turboden units up to TD 40 HR can be equipped with the Split System, a heat exchanger allowing additional low-temperature heat recovery to increase the power production. The Split System heat exchanger may use thermal oil / pressurized water as heat transfer fluid.
*** Ratio between electric power output and thermal power input. Electric efficiency depends on several factors, primarily heating and cooling source temperatures and thermal media. **** Induction or synchronous, high voltage available upon request. If reduction gear is required, efficiency is reduced about 1.5%. Our sales specialists will support you to develop optimized solutions, evaluating specific heat source features (thermal oil, steam, pressurized water, exhaust gas) and cooling devices (dry/wet water loops, CHP, air condensing).
Cooling water temperatures are selected taking into account specific site requirements; e.g., average air temperature, water availability (to use either dry or wet heat dissipation system), possibility of CHP mode (in specific cases water up to 90 C can be generated by the ORC).
13
Pratt & Whitney Power Systems 400 Main Street, M/S 191-13 East Hartford, CT 06108 1-866-769-3725 Outside USA: 1-860-565-0140 www.pw.utc.com
Turboden via Cernaia, 10 25124 Brescia, Italy +39.030.3552.001 Fax: +39.030.3552.011 www.turboden.com