K.P.

ENGINEERING COLLEGE, AGRA

(DEPARTMENT OF MECHANICAL ENGINEERING)

SUBJECT NAME-Manufacturing Practices SUBJECT CODE-ME102 TOPIC-1.Carpentry Shop

1. To understand different types of woods and their properties. 2. Study various tools & equipments used in carpentry. 3. To prepare half-lap corner joint, Mortise & tenon joints. 4. Simple exercise on wood working lathe.

Prepared ByVimal Agarwal

Q1. Q2. Q3. Q4. Q5. Q6.

What is the difference between wood and timber? Define exogenous trees and endogenous trees. What is the difference between soft and hard wood? Draw the crossection of an exogenous tree. Explain the various parts of this tree. Define properties of wood. Explain in brief with neat sketches the various measuring tools used in carpentry shop.

Q7. Q8.

Explain in brief with neat sketches the various cutting tools used in carpentry shop Explain in brief with neat sketches the various planning and striking tools used in carpentry shop.

Q9. Q10.

Explain in brief the setting and sharpening of tool. Explain the following carpentry processes in brief(i) Marking (ii) Sawing (iii) Planning (iv) Boring (v) Grooving (vi)

Chiselling (vii) Moulding etc. Q11. Q12. Q13. Q14. Q15. Q16. Sketch the various wood working joints. Explain wood working lathe with neat sketch. How to prepare half lap corner joint? Explain in brief. How to prepare Mortise and tenon joints? Explain in brief. How to perform any exercise on wood working lathe? Explain in brief the various safety precautions associated with the carpentry shop?

K.P. ENGINEERING COLLEGE, AGRA

(DEPARTMENT OF MECHANICAL ENGINEERING)

SUBJECT NAME-Manufacturing Practices SUBJECT CODE-ME102 TOPIC-2.Fitting Bench Working Shop

1. Introduction to fitting tools, Study of tools & operations. 2. Simple exercises involving fitting work. 3. To Make perfect male-female joint. 4. Simple exercises involving drilling/tapping.

Prepared ByVimal Agarwal

Q1. Q2. Q3. Q4.

How can you classify the fitting tools? Explain in brief with neat sketches the various clamping tools used in fitting shop. Explain in brief with neat sketches the various measuring tools used in fitting shop. Explain the vernier calliper with neat sketch, How its least count can be determined? What are its uses?

Q5.

Explain the micrometer with neat sketch, How its least count can be determined? What are its uses?

Q6.

Explain in brief the various types of cutting tools used in fitting shop with neat sketches.

Q7. Q8.

Explain in brief, uses of hand hacksaw, files and chisels with neat sketch. Explain in brief the various types of striking tools used in fitting shop with neat sketches.

Q9. Q10.

Explain the various types of files used in fitting shop.How are they classified? Write short note on the following operations(i) Marking Tapping. (ii) Sawing (iii) Filing (iv) Chipping (v) Drilling (vi)

Q11.

Explain the following tools(i) Drill (ii) Reamer (iii) Taps (iv) Die and die stock (v) Counter sunk.

Q12. What is the difference between hand hacksaw used in fitting shop and the saws used in carpentry shop? Q13. What is the main difference between the hand hammers used in a smithy shop and a fitting shop? Q14. Q15. Q16. Q17. To perform any simple exercises involving fitting work. How to make perfect male and female joint? How to perform drilling/tapping operation? Explain in brief the various safety precautions associated with the fitting bench working shop?

K.P. ENGINEERING COLLEGE, AGRA

(DEPARTMENT OF MECHANICAL ENGINEERING) SUBJECT NAME-Manufacturing Practices SUBJECT CODE-ME102 TOPIC-3.Black Smithy Shop
1. Introduction and demonstration of various black smithy operations. 2. To learn upsetting, drawing down, punching, bending. 3. To perform operation for making L-Shaped nail.

Prepared ByVimal Agarwal

Q1.

Explain with neat sketches the following black smithy operations: (i) Upsetting, (ii) Drawing down, (vi) Welding (vii) Fullering (iii) Bending, (iv) Drifting, (v) Punching,

Q2. Q3. Q4. Q5.

How to perform operation for making L-shaped nail? What is the difference between smithy and forging? Explain the various types of furnaces used in forging work? Sketch and describe the following forging tools (i) Anvil. and (ii) Swage Block, (iii) Set hammers (iv) Punches, (v) Drift,

(vi) Hardie

Q6. Q7. Q8. Q9.

Describe press forging. How does it differ from drop forging? Describe in brief the various types of forgings? Explain in brief the defects in forging? Explain in brief the various safety precautions associated with the forging shop?

K.P. ENGINEERING COLLEGE, AGRA

(DEPARTMENT OF MECHANICAL ENGINEERING) SUBJECT NAME-Manufacturing Practices SUBJECT CODE-ME102 TOPIC-4.Welding Shop
1. Introduction to welding and welding equipments. 2. To learn operations of Gas welding & Arc welding. 3. To learn Simple butt and Lap welded joints. 4. To learn Oxy-acetylene flame welding and cutting.

Prepared ByVimal Agarwal

Q1. What is welding? How is it classified? Q2. What are the advantages, disadvantages and applications of welding joints over other joints? Q3. Explain the various types of joints (BUTT, LAP etc.) commonly used in welding. Q4. Explain the different kinds of welding positions with neat sketch. Q5. Classify the various welding processes in detail. Describe each in brief. Q6. Sketch a gas welding set-up. Q7. How is gas welding performed? How is the flame adjusted? Q8. Sketch the three types of gas welding flames and give differences between them. Q9. Give the advantages, limitations and applications of gas welding? Q10. Describe gas welding techniques in detail? Q11. Write short notes on: (i) Welding rods (ii) Fluxes (iii) Gas flames (iv) Working of pressure regulators (v) Working pressure of gases in H.P and L.P welding and cutting. Q12. Write short notes on the following: (i) Hoses (ii) Torch tip (iii) Welding torch and its parts (iv) Welding goggles (v) Wire brush Q13. Q14. (vi) Filler rod in gas welding

What do you mean by Oxy-acetylene cutting? Explain with help of neat sketch. Define electric arc welding. Discuss with the help of neat sketch, the principle of arc welding.

Q15. Q16.

What is straight polarity and reverse polarity? Give a list of equipments required in general for electric arc welding and also explain any three of them with neat sketch.

Q17. Q18.

Compare the merits and demerits of using A.C and D.C for arc welding. Write short notes on: (a) Arc crater (b) Arc blow (c) Electrode (d) Flux

Q19. Q20. Q21.

Explain TIG welding and MIG welding with its merits, demerits and application. Compare TIG welding with MIG welding. What are the electrodes used in arc welding made of? What is electrode coating and are they provided? why

K.P. ENGINEERING COLLEGE, AGRA

(DEPARTMENT OF MECHANICAL ENGINEERING) SUBJECT NAME-Manufacturing Practices SUBJECT CODE-ME102 TOPIC-5. Sheet Metal Shop
1. Introduction to tools and operations in sheet metal shop. 2. Fabrication of tool-box, tray, electric panel box etc. . 3. Making Funnel complete with soldering.

Prepared ByVimal Agarwal

Q1. Q2. Q3.

Explain various hand tools used in sheet metal work? Name the metals commonly used in sheet metal work. Write short notes on: (a) Punching (c) Blanking (e) Bending (b) Piercing (d) Slitting (f) Lancing

Q4. Q5. Q6. Q7. Q8.

Discuss the different shearing operations performed on sheet metal. Explain the difference between punching, blanking and piercing. Discuss the various types of hammers used in sheet metal work. Describe the process of bending. Write short notes on: (a) Drawing (d) Riveting (f) Planishing (c) Shearing (e) Hollowing

Q9. Q10. Q11. Q12. Q13.

Name various tools, machine and equipments used in sheet metal shop. How to make tool box in sheet metal shop? How to make tray in sheet metal shop? How to make Electric panel box in sheet metal shop? How to make Making Funnel complete with soldering in sheet metal shop?

K.P. ENGINEERING COLLEGE, AGRA

(DEPARTMENT OF MECHANICAL ENGINEERING) SUBJECT NAME-Manufacturing Practices SUBJECT CODE-ME102 TOPIC-6. Machine Shop
1. Introduction to Lathe machine and its various operations. 2. To perform Plane turning, Step turning, Taper turning &Threading. 3. Introduction of Single point cutting tool grinding.

Prepared ByVimal Agarwal

Q1. Q2.

Describe the working principle of the lathe. Name the different types of the lathes available in machine shop? Describe the working of a centre lathe.

Q3. Q4.

Explain the parts of a centre lathe using neat sketch. Explain following parts of a lathe by neat sketches: (i) Lathe Bed (ii) Carriage (iii) Headstock (iv) Tailstock

Q5. Q6. Q7.

Name the operations, which can be performed on a lathe. Explain the difference between three jaw chuck and four jaw chuck. Using neat sketches, describe the various operations that can be carried on lathe machines.

Q8.

With help of neat diagram, describe the following: a. Plane turning b. Step turning c. Taper turning d. Threading.

Q9.

Define the following terms used in lathe operation. (i) Cutting speed (ii) Feed (iii) Depth of cut (iv) Machining time

Q10.

What do you mean by of Single point cutting tool grinding?

K.P. ENGINEERING COLLEGE, AGRA

(DEPARTMENT OF MECHANICAL ENGINEERING)
SUBJECT NAME-Manufacturing Practices SUBJECT CODE-ME102 TOPIC-7. Foundry Shop
1. Introduction to foundry tools. 2. To study different types of molding sands. 3. Mould making with the use of a core and Casting 4. Various Foundry techniques.

Prepared ByVimal Agarwal

Q1. Q2. Q3. Q4. Q5. Q6. Q7.

How do you classify the different tools and equipment used in foundries? Name the different tools used in hand molding stating their use. Sketch and describe the different types of molding boxes you know. What are ladles and crucibles? How do they differ from each other? Classify and discuss the various types of molding sand. What are the main factors which influence the selection of particular molding sand for a specific use? Name and describe the different properties of good molding sand. Name and describe briefly the different additives commonly added to the molding sand for improving the properties of the molding sand. What are the major functions of additives in molding sands? Explain briefly the main constituents of molding sand. What is a core? What purposes are served by cores? What are the characteristics of a good core? Classify the types of cores? Explain them with the help of sketches specifying their common applications. What is the function of the core in sand molding? How are cores held in place in mold? And how are they supported? Define casting. What four basic steps are generally involved in making a casting? Describe step by step procedure for casting using a permanent mold. What are the advantages, dis-advantages and applications of permanent mold casting? How does a cold chamber die casting machine differ from a hot chamber machine? Explain the working of a cold chamber machine with the help of a diagram. How does a cold chamber die casting machine differ from a hot chamber die casting machine? Describe the complete step by step procedure of investment casting. What are the main advantages and disadvantages of investment casting? With the help of a neat diagram describe the process of true centrifugal casting. How can this method be used for production of pipes?

Q8. Q9. Q10. Q11. Q12. Q13. Q14. Q15.

Q16. Q17.

Q18. Q19.

Q20.

What is continuous casting? Name the various processes of continuous casting you know. And also describe in detail the reciprocating process of continuous casting. Name the various defects which occur in sand castings and state their probable causes and remedies?

Q21.