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BIOMASS

RESOURCE APPRAISAL

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Contents
1. Biomass for Electricity Generation 5
1.1. Agricultural-related Wastes 5
1.2. Energy Crops 9
1.3. Landfill Gas 11
1.4. Sewage Gas 14
1.5. Sugarcane 15
1.6. U
 rban Biomass 17
(including urban timber wastes)
1.7. Wood-related Wastes 21

2. Biomass for Thermal Energy 23


2.1. Space and Hot Water Heating 23
2.2. C
 ommercial and Industrial 25
Thermal Energy
Biomass Resource Appraisal
The Biomass Resource Appraisal is an bioenergy potential of the total biomass
assessment of the biomass resources available in Australia but focuses on those
available in Australia for stationary resources where there is a prospect that the
bioenergy generation. This appraisal was resource can be matched with an appropriate
developed using a “bottom up” approach technology to contribute sustainably and
that was based on a technical and economic economically to the stationary energy supply.
evaluation of each sector of Australia’s The list of bioenergy sectors evaluated is
available biomass resources. This means as follows:
that it does not attempt to quantify the

Resource Sector Description

Agricultural-related Agricultural-related wastes are a very diverse resource


wastes including resources such as crop and food residues and
livestock wastes.

Energy crops Energy crops refer to short rotation crops that are coppiced or
other crops grown for the purpose of bioenergy production as
well as woody weeds.

Landfill gas Landfill gas captures the methane emitted from landfills
which is produced from mainly municipal solid wastes and
industrial wastes, to generate bioenergy.

Sewage gas Sewage gas captures the methane emitted from the solid
organic components of sewage collected by water utilities to
produce bioenergy.

Sugarcane The fibre of processed sugarcane, known as “bagasse”,


contributes to sugar mill electricity exports. The trash, tops
and leaves resulting from the harvesting can potentially be
used to add to electricity generation.

Urban biomass Urban biomass consists of food-related wastes, garden


(including urban organics, paper and cardboard material, and also includes
timber wastes) urban timber (i.e. from construction and demolition timber).

Wood-related This resource includes wastes produced in the harvesting and


wastes processing of wood such as sawmill and pulp-mill residues.
(Additional potential is in urban waste such as urban timber.)

With the benefit of the Clean Energy There is, however, much less available
Council’s plant register of renewable baseline information on thermal energy and
generators, Office of the Renewable Energy therefore this is an area that requires more
Regulator’s Register of Accredited Power work in the future to evaluate the potential
Stations and expert input of the steering bioenergy contribution.
committee and others, it has been possible
to evaluate and calculate the potential
contribution to electricity generation with
a degree of accuracy and confidence.
This has allowed the resource appraisal
to be presented as a target for bioenergy
contribution to 2020 as well as a separate
long-term appraisal of the overall potential
of the available resources.

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How much energy can a
bioenergy plant produce?
Actual annual Energy content Amount of biomass Conversion
energy output (e.g MWh/tonne) resources used in a year efficiency (%)
(e.g. MWh) (e.g. tonnes)

Maximum annual Actual annual (Capacity Factor Full capacity minus losses)
energy output – energy output
Theoretical (i.e. 90% capacity factor and 5% parasitic losses)
(e.g. MWh)

Bioenergy Maximum Hours per year


plant rating annual (24 hours x 365 days = 8760 hours per year)
(e.g. MW) energy output

Number of Actual annual Average Australian household


homes bioenergy energy output electricity consumption per year
plant can supply
energy to, in a year
1 GWh 7.1MWh [Note: 7.1 MWh is calculated using
data from ESAA, Electricty Gas
Australia 2007 statistics.]

141

Did you know?


Every 1 gigawatt hour (GWh) of energy generated can supply 141 households
with the energy they need for a year.
(e.g. 1000 GWh = 1000 x 141 = 141,000 households of energy per annum.)

1 black balloon can hold 50 grams of greenhouse gas.


(e.g. 1 tonne of CO2 = 20,000 black balloons.)

The average car produces 4.5 tonnes of greenhouse gas a year.


(e.g. 1 million tonnes of CO2 abated per annum = 222,222 car
emissions displaced per annum.)
1. Biomass for Electricity Generation
Overview:
Total electricity generation potential

Biomass resource 2020 Total 2020 Long term


Capacity (GWh) (GWh)
(MW)

Sugarcane 831 3,165 7,800

Wood-related wastes 412 2,948 5,060

Landfill gas 251 1,880 3,420

Sewage gas 120 901 929

Agricultural-related Wastes 106 791 50,566

Urban Wastes
96 721 4,320
(including urban timber wastes)

Energy crops 29 218 534

Total 1,845 10,624 72,629

Note: Totals may not add up exactly due to rounding of values.

Resource Sectors:
1.1. Agricultural-related Wastes
Agricultural wastes in total are a very large However, there are a number of these
resource. They are often widely dispersed resources where in at least some cases
and have a range of alternative uses they are available in sufficient quantities
including as a feed for composting to represent a viable opportunity for
or fertilising, animal feed or bedding etc. stationary energy applications. Often these
opportunities are related to plants where
This wide distribution and range of the agricultural products are processed and
alternative uses mean that the bulk of therefore achieve economic concentrations
these resources are not currently viable to avoid high transport and logistics costs.
as a feedstock for stationary energy using
contemporary technology. The viability of In processing a broad variety of crops
these wastes is further reduced where the including grain, rice, cotton, vegetables and
crops are subject to large annual variations fruit there is often a large amount of leftover
of quantities produced. For instance, dry plant matter such as stalks, pruning, skins,
land cereal crops that are totally dependent shells, and off-cuts that are not used as
on rainfall for the annual crop cycle would any kind of agricultural product. In addition
be too unreliable to support the high-level of livestock raised or temporarily yarded in
capital tied up in generation plants. concentrated areas, such as pigs, poultry
In addition, the seasonal nature of production and dairy cows produce manure that
of these crops means that costly and space- requires disposal.
consuming storage would be necessary
to allow the generating plant to achieve Much of this waste material can be usefully
economic capacity utilisation. The outcome employed to produce stationary energy, while
of this combination of issues is that many also avoiding environmental problems that
agricultural wastes are unlikely to be a flow from inappropriate waste disposal such
viable fuel for stationary energy in the as methane emissions and pollution of
foreseeable future. water supplies.
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Apart from the sugarcane industry, there Australian Bureau of Statistics on the pig
have only been limited endeavours in herd in Australia suggests that about half
Australia to utilise these agricultural waste of the existing pig herd are at piggeries
resources to generate stationary energy. of a sufficient scale to allow economic
implementation of energy generation from the
Wingham Beef and Northern Cooperative waste stream. This results in a total long-
Meats use waste nut shells for boiler fuel term potential of about 200 gigawatt hours
consumption. In addition to biogas projects, per annum for the sector.
several plants are looking at using biomass-
fired cogeneration, similar to Big River Where there is a lack of already available
Timbers cogeneration plant. data of the potential generation, the
assumptions in Table 1 were used to arrive at
There is a piggery facility near Ballarat in the agricultural-related wastes potential in
Victoria that has been operating for a number Table 2 (page 8).
of years as well as a newer facility in New
South Wales (NSW). Information from the

Table 1. Potential for methane generation and electricity output

Resource Sub-sections Methane yield MWhe/unit/year


(m3/unit/day)

Dairy Farm (Milk cattle) 0.467 0.064

Cattle 0.467 0.508

Pigs 0.101 0.114

Poultry 0.008 0.009

(Source: Anaerobic Digestion of farm and food processing residues, GoodPractice Guidelines, British Biogen 1999)

Other assumptions: Using the assumptions above and applying


a similar methodology to feedlot cattle
Free range cattle not included. The
suggests that their waste stream could
moisture content of this manure is perhaps
support a total long-term potential of around
too low for digesters and may be better
440 gigawatt hours per annum. However,
suited to combustion.
there is some question about the relative
moisture of the manure and whether it is
Effluent pond captures cow effluent only
more suitable for combustion technology or
during time in the dairy. Assume nine-
anaerobic digestion. The lack of any pilot or
month milking season and four hours daily
trial of stationary energy generation in such
resident time in the dairy.
an application suggests that this sector could
benefit from some targeted assistance to
Pyrolysis
evaluate and test which technology is likely
Typical plant – 100,000 wet tonnes to be viable.
of biomass and 50,000 dry tonnes
of biomass Applying the same methodology to poultry
suggests that there is even greater long-
Yielding 1/3 gas, 1/3 liquid/tar, term potential in the range of 840 gigawatt
1/3 char/solid hours per annum. However, this number
does not allow for the fact that there would
In every application, 1/3 yield (gas) is be a number of poultry enterprises that are
directed to run the process, 1/3 yield of insufficient scale to be viable. Nor does
(liquid) is directed to cash return and it take into account that poultry manure is
1/3 yield (char) is directed to value- often quite valuable as a fertiliser. Both of
added sequestration products. these factors mean that the real total long-
term potential will be a lesser amount.
Large-scale feedlots, piggeries and poultry There is a small plant in Queensland
farms with their mixed waste streams utilising waste shells from a macadamia
of animal bedding and manure provide nut processing plant. However, the
a concentration of biomass suitable for total Australian resource of nut shells is
bioenergy production. As these enterprises insignificant and therefore there is little or
also typically have thermal energy needs and no prospect of a significant additional future
are generally located in proximity to cropping contribution from this sector.
areas, they appear to be prime candidates
for larger scale bioenergy plants that use a There is a bio-digester power facility at
combination of crop and animal wastes. Camellia, near Sydney, utilising food
wastes and there are plans for a number of
Dairy cattle wastes expelled in the dairy are similar facilities elsewhere. In comparison,
expected to amount to an annual potential of Germany has around 2500 farm-scale plants
around 90 gigawatt hours in the longer term. established when only a decade ago there
This is on the assumption that only larger were only around 200. In Germany alone
dairies will be viable and that the wastes over 900 MW of anaerobic digester capacity
are used in an aerobic digester to produce has been installed over the last two years.
electricity, hot water and compost.
Estimates of the Australian agricultural wet
Australia is among the world’s largest and wastes and food processing waste resource
most successful producers of commercial are that it could provide enough power to
livestock. Expansive rangelands, a variety supply electricity equivalent to around 3000
of climatic and environmental conditions gigawatt hours.2
and excellent animal health mean that many
breeds of livestock thrive in Australia. In terms of grain crop and cotton crop
stubble residues the resource is even greater.
Today, Australia is one of the world’s largest An analysis of this resource potential was
exporters of red meat and livestock. undertaken as part of the Clean Energy
The industry contributes $15 billion to Future for Australia study by Saddler,
Australia’s economy and livestock numbers Diesendorf and Denniss. The assessment
have grown to in excess of 130 million head. involved leaving a significant proportion of
the residues on the land to maintain the soil,
The national sheep flock is around 100 with the remainder collected to provide 24
million. The beef cattle herd size is around million tonnes of stubble to provide fuel for
29 million and the national goat flock stands power. Using conventional technology this
at around three million. could produce 47,000 gigawatt hours of
electricity, more than the entire electricity
In 2006–07 abattoirs processed around consumption of Victoria or Queensland.
700,000 tonnes of lamb and mutton
and 2,200,000 tonnes of beef and veal. However, the use of contemporary technology
These slaughterings generated waste solids and the high cost of logistics and transport
(manure, paunch and gut contents, solids of this highly dispersed resource mean that
from primary treatment and biological sludge we have assumed little or no contribution
from wastewater treatment) that average from this sector in the timeframe to 2020.
265–612 kg/tonne of meat.1 It needs to be stated that the sheer size of
this resource means that this is a sector that
Therefore approximately 770,000– is deserving of research and development
1,800,000 tonnes per annum of waste solids to see whether there are ways to use this
were produced from approximately 150 resource efficiently in future.
abattoirs. It is anticipated that around 30
of these abattoirs will implement anaerobic One focus should be to seek ways to reduce
digestion cogeneration plants by 2020 due the cost of logistics and transport for these
to their need for power and heat energy and materials. Another should be to investigate
their relatively high concentration of waste. ways to improve the efficiency of the
These projects are expected to be in the size stationary energy conversion process such
range of 1–10 MW. as gasification and pyrolysis.

Although quite large in quantity, the manure The following table summarises the potential
from free-range livestock has not been contribution of each of the sub-resource
included in the resource assessment for this categories mentioned above in two sections.
Roadmap because of the widely dispersed The top section is estimated based on wastes
nature of the resource and its value as generated by population of livestock and the
1
Anaerobic Digestion of farm a fertiliser. section below is estimated by the weight
and food processing residues, (tonnes) of the biomass resources generated.
GoodPractice Guidelines, British
Biogen, 1999

2
Carbon Partners, 2008

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Table 2. Agricultural-related wastes’ electricity generation potential

Electricity generation potential

Biomass Quantity
Sub-resource Conversion technologies 2020 Total 2020 Total
resource (population) Existing Long term
Additional Capacity 2020
(GWh) (GWh)
(GWh) (MW) (GWh)

Anaerobic digestion/
- 90 12 90 848
Reciprocating gas engine
Poultry 94,384,000
Pyrolysis - 207 28 207 207

Anaerobic digestion/
Reciprocating gas
Cattle
870,025 engine; Direct - 112 15 112 442
(Feedlots)
combustion/
Steam turbine

Anaerobic digestion/
Pigs 1,801,800 1 22 3 22 205
Reciprocating gas engine

Dairy Farm Anaerobic digestion/


1,394,000 - 22 3 22 89
(Milk cattle) Reciprocating gas engine

Agricultural Sub-total 98,449,825 - 1 454 61 454 1,792


related
wastes Electricity generation potential

Quantity Conversion
Sub-resource 2020 Total 2020 Total
(tonnes) technologie(s) Existing Long term
Additional Capacity 2020
(GWh) (GWh)
(GWh) (MW) (GWh)

Anaerobic digestion/
Abattoirs 1,285,000 - 337 45 337 1,773
Reciprocating gas engine

Direct combustion/
Nut shells - 1 - - - 1
Steam turbine

Stubble
Direct combustion/
residues –
Steam turbine;
grain crops 24,000,000 - - - - 47,000
Gasification/Gas turbine,
(mostly wheat)
Pyrolysis
and cotton

Sub-total 24,000,000 1 337 45 337 48,774

Total 25,285,000 2 791 106 791 50,566

(Source: Australian Bureau of Statistics, Agricultural commodities report 2008, 2005/06 data; Anaerobic Digestion of farm and food processing residues GoodPractice
Guidelines, British Biogen 1999; BCSE Renewable Power Plant Register 2007, Saddler, H., Diesendorf, M. and Denniss, R. 2004, A Clean Energy Future for
Australia, A study by energy strategies for the Clean Energy Future Group, Canberra.)

Other sub-resource sectors or resources residues), Fruit and Vegetable, Grapes (Marc
that have been considered but have either and Filter cake), Horticulture (e.g. Gardens/
been deemed unsuitable for stationary Orchards), Kangaroo, Market wastes, Oil
generation largely due to the insufficient, crops (e.g. Rapeseed/Canola, Sunflower
unsustainable or uneconomical production residues), Olive wastes, Peanuts, Poppies,
of biomass resources, weather impacts, Rice hulls, Sheep, Tanneries and Wool.
logistic matters and other competing uses,
include: Aquaculture/Aquafarming, Bananas,
Cannery wastes, Canola processing wastes,
Cereals (e.g. Wheat, Barley, Oats, Rye, Corn
Realising the Agricultural Sector's Bioenergy Potential 3
Federal and state governments are to The provision and funding of such a scheme
consider the provision of guaranteed would need to be coordinated in the context
electricity feed-in tariffs for selected small- of the various state and federal subsidies and
scale farm-based bioenergy facilities, the programs related to each of the previous
level of which will vary with factors such as: areas currently.
(i) the technology deployed, (ii) the installed
capacity, and (iii) the resource utilised. The benefits of introducing such a scheme
are illustrated by the German experience,
The potential benefits of such a scheme where a feed-in tariff scheme for small-scale
reach far beyond the renewable energy renewable energy generation facilities has
generated and greenhouse gas emissions been in operation for some years and most
abated, to include: recently amended and upgraded in 2004.4
encouraging regional investment and
This scheme has been remarkably successful,
employment opportunities
supporting the development of bioenergy
facilities with net output of 23.8 TWh
diversifying farm revenue and reducing
per annum (3.9% of total gross electricity
revenue exposure to weather and global
consumption in Germany). The scheme has
commodity market events
also created a vibrant small-scale renewable
energy project development and services
promoting structural change in farming
industry with annual construction turnover
practices and reduced reliance on
exceeding EUR 2.8 billion, employing over
subsidies and drought assistance
90,000 people, with significant growing
export potential to other European, North
providing regional electricity network
American and Asian markets.
support and reduced overall electricity
supply infrastructure costs

improving farm waste management


practices with local environmental benefits.

1.2. Energy Crops


As explained in the Bioenergy Roadmap and other environmental issues such as land
document, there is considerable competition erosion and loss of biodiversity. These crops
for biomass resources for higher value are planned to be grown in high density in
and cost products such as food and fibre. short rotations to remove the excess water
Stationary energy will remain at the lower to lower the water table, improving salinity
end of the scale of value for the foreseeable conditions and soil structure. As a by-
future and this means that there appears product, their woody biomass can be used
to be little or no realistic opportunity for to generate bioenergy.5
significant new additions to stationary
energy based on dedicated energy crops Energy crops that are dedicated for bioenergy
in the period to 2020. However, there are alone are likely to be less viable than crops
a number of potential energy crops which with multiple economic benefits where some
3
i)The EurObserv’ER Barometer: deliver other values as well as providing fuel tree crops may even be planted to clean up
http://www.eufores.org/index. waste water and to rehabilitate polluted land
for energy generation and some of these may
php?id=29
ii) Biogas Barometer,
reach at least pilot level applications within or land with excessive nutrients. Typically,
2006: http://www.energies- that period. short rotation crops offer much higher yields
renouvelables.org/observer/ than long-term tree crops.
stat_baro/observ/baro179_a.pdf In the longer term, as the cost of energy from
fossil fuels increases, it is expected that some The Western Australian (WA) wheat belt
4
i) D
 evelopment of renewable
energies in 2006 in Germany, energy crops will become viable particularly industry has conducted considerable research
2007: http://www.bmu.de/files/ where they deliver other values. on mitigating the dry land salinity problem
pdfs/allgemein/application/pdf/ with oil mallee. Oil mallee addresses salinity
hintergrund_zahlen2006_eng. One of these values is combating dryland of soil, provides carbon sequestration in its
pdf ii) EEG – The Renewable
salinity. Some of Australia’s valuable arable large lignotuber roots, and its branches can
Energy Sources Act, 2007:
http://www.invest-in-germany. land as well as rural towns and roads are be regularly coppiced to provide wood and
com/uploads/media/EEG_ afflicted by the damaging effects of salinity oil-related products as well as being used as
Brochure_01.pdf and rising water tables. The integration fuel for power production. The oil mallee tree
of energy crops or woody perennials into is planted in between wheat crop areas to
5
 CF study, Fuelling
A
farming systems can combat this problem provide these useful services and products.
Landscape Repair

9
There are several development opportunities supplied to regional power plants located
in oil mallee. An example is the 1MW near plantations in order to reduce the
demonstration plant that has been need for low bulk density transport. The
established in Narrogin, south-west of WA to impediments faced relate to the invasiveness
examine and build experience in exploiting of the plant as well as lack of a suitable
this opportunity. In addition, the company water supply.
CO2 Australia will establish over 30,000
hectares of oil mallee plantations in NSW Algae have started to draw a significant
funded via the sale of greenhouse abatement amount of attention due to their high
certificates made possible by the NSW hydrocarbon content and the potential for
Government’s Greenhouse Gas very high yields. Algae grow in a large range
Abatement Scheme. of conditions and although they do grow
in terrestrial environments, generally those
However, the operations cost of the cultivated in aquatic environments yield more
Narrogin oil mallee plant has surpassed its potential for bioenergy. Although arguably
initial budget and the issue of not having the primary target of algae harvesting
a suitable harvester for the tree crops is and algae production from purpose-built
currently being addressed by the Future Farm ponds is to produce transport fuel, there
Industries Cooperative Research Centres. are also opportunities for stationary energy
With these issues impeding development, production. Liquid biofuels such as biodiesel
it is not envisaged that oil mallee and are known to be used in off-grid remote
integrated wood processing (IWP) will locations in diesel generators to
make a significant contribution to bioenergy produce electricity.
generation by 2020. IWP is not the only
technology to produce bioenergy from Another example is that the fermentation
mallees. It remains to be seen whether more processes of algae will produce wastes that
conventional bioenergy opportunities in WA can be digested to produce a biogas that can
use mallee as part of their feed, coupled with be used to generate stationary energy and as
eucalyptus oil extraction from the leaves prior algae grows well in warmer conditions, the
to combustion or gasification. heat generated from the generation process
can also be used to regulate the temperature
Despite these obstacles, it is acknowledged needed for optimum algae growth.
that mallees have the potential to emulate
the rapid growth observed with bluegum While algae shows much promise, it is at
in the 1990s. The cultivation of bluegum present still a “boutique” product delivering
increased from nowhere to 500,000 ha small quantities of specialised high-value
within a decade. Bluegum residues have now product and is not used for commercial
formed a significant proportion of wood- energy production anywhere in the world
related wastes. Mallee has a shorter harvest even after more than 30 years of research.
cycle than bluegum and it is possible that it The step to commercialisation as an
could be prominent in biomass production energy crop is still a long way off and as a
with electricity generation from waste result we do not expect that there will be
streams by 2020. Another potential driver in any significant contribution to Australia’s
this development would be the considerable stationary energy by 2020 and the long-term
contribution that mallee biomass production potential is not yet available.
could make as a component of sustainable
agricultural systems in the wheat belt regions Assumptions made to arrive at the energy
of southern Australia. crops’ electricity generation potential include:
From 2020 to 2050, there is a 5% growth
There are about 400,000 tonnes of Camphor
in oil mallee contribution (compounding
Laurel, a type of woody weed some of which
factor is 4.32).
is planned to be part of the fuel mix of the
Condong sugar mill cogeneration plant in
Enercane’s (Arundo donax) long-term
NSW. Other woody weeds such as Mimosa
contribution increases a marginal 30%
pigra and Acacia nilotica are also abundant
due to water constraints.
in some areas but because of the dispersed
nature of their habitat it is not economically
The availability of Camphor Laurel has
viable to harvest these weeds to a
reduced by 30% over the long term on
centralised location.
the basis that it is a weed that is cleared
through harvest.
Fibrecell Australia estimates 200,000
tonnes of Enercane (from Arundo donax),
a salt-tolerant energy crop, can be cultivated The following table summarises the potential
in Australia on non-arable land to produce contribution from the energy crops and
stationary energy, ethanol and pulp/paper. woody weeds mentioned above.
It also has high potential for overseas export
for woodchips and pellets. Ideally it can be
Table 3. Energy crops' electricity generation potential

Electricity generation potential

Biomass Quantity Conversion


Sub-resource 2020 Total 2020
resource (tonnes) technologies Existing Total 2020 Long term
Additional Capacity
(GWh) (GWh) (GWh)
(GWh) (MW)

Anaerobic digestion/
Algae - Reciprocating gas - - - - ?
engine; Pyrolysis

Energy Direct combustion/


Oil Mallee
crops - Steam turbine; - 112 15 112 484
Eucalyptus
Gasification; Pyrolysis
Hemp and
- - - - - -
Kenaf
Fluid bed
Enercane 200,000 - 22 3 22 30
combustion; CHP
Australian kelp
- - - - - - -
products
Direct combustion/
Camphor
40,000 Steam turbine; - 83 11 83 20
Woody Laurel
Gasification; Pyrolysis
weeds
Mimosa pigra - - - - - - -

Acacia nilotica - - - - - - -

Total 240,000 218 29 218 534

(Source: Renewable Oil Corporation, Fibrecell Australia, Bioenergy Australia.)

Note: Totals may not add up exactly due to rounding of values.

1.3. Landfill Gas


Australian Landfill Gas (LFG) is a relatively Bioreactor landfill technology seeks to
mature technology that requires less targeted accelerate the rate of waste decomposition
government assistance, although government and hence maximise LFG production by
incentives are still required. recirculating water through a specially
designed landfill. The resultant landfill gas is
In essence LFG technology involves installing used to generate electricity similar to normal
a network of perforated pipes into an existing LFG projects. As an example, the Woodlawn
landfill which is used to capture the methane Bioreactor landfill has been located in a
gas generated from the waste decomposition. disused open-cut mine (approximately 250
The captured gas is then used to generate km south-west of Sydney). This landfill
electricity using large reciprocating gas accepts over 300,000 tonnes of sorted
engines. In Australia there are an estimated residual waste per annum and will ultimately
50 LFG sites each with between 1 MW and support up to 24 MW of installed
22 MW installed generation capacity. generation capacity.

Australian companies, notably Energy Selected examples of LFG and bioreactor


Developments Limited (EDL) which has providers and projects are provided in the
numerous global LFG projects, are world table on the following page.
leaders in the implementation and operation
of LFG plants. This is quite a different
situation to that experienced in other fields
of bioenergy technology where Australian
organisations lag behind world’s best practice
by a considerable margin.

11
Table 4. Landfill gas service providers

Technology Selected Providers (example projects)

Landfill gas capture and energy - Energy Developments Limited (82 MW, 19 sites)
generation - LMS Generation (30 MW, 14 sites)
- Energy Impact (5 MW, 6 sites)

Landfill bioreactor - Thiess Services (Swanbank)


- Hanson (Wollert)
- Transpacific Industries/Baxter (Clayton)
- Veolia (Woodlawn, Ti Tree)

Measures that have been introduced by the An added benefit is that compared with
federal and state governments have provided an equivalent generation of electricity
greenhouse gas abatement incentive to using a coal-fired generator, landfill gas
landfill gas companies and resulted in about power generation projects are capable of
four million tonnes per annum reduction in avoiding the use of a substantial amount of
emissions in 2005 compared to 1990 levels. water every year that traditional coal-fired
generation requires.
A leading technology to convert municipal
waste to energy in Australia to date has been
the capture and use of landfill gas in engines
to produce electricity where an estimated 4.8
million tonnes per annum of CO2-e emissions
are being abated from landfill gas projects
throughout Australia over the Kyoto period.6

Landfill gas generation Future Generation Potential


in Australia The projections developed for the
At present there are over 50 landfill power Department of Climate Change for the level
generation sites, with a combined capacity of of emissions from waste include high and
more than 150 MW. Landfill gas generators low scenarios of methane capture.
are located in every state and territory of
Australia and they generally operate as base Methane capture rates are defined as the
load power producers. proportion of Australia’s total landfill gas
emissions that are captured. The “best
The landfill gas industry has responded estimate” used in the projections assumed
strongly to government programs and that capture rates will continue to grow
initiatives to support renewable energy modestly over the next 15 years to reach
and greenhouse reduction. It has made 36% in 2020. However, under the “low
a significant contribution to the NSW emission” scenario the overall capture rate
Greenhouse Gas Abatement Scheme (GGAS) was projected to increase to 55%, more than
and has been responsible for 2.6 million doubling the contribution that is currently
tonnes of greenhouse abatement for 2006. made – increasing from 3.9 million tonnes
(This amounted to 13% of total abatement in 2005 to 8.9 million tonnes per annum by
under the scheme in 2006.) 2020. This is also the target the landfill gas
sector is aiming to achieve.
In 2006 landfill gas generators produced
519,000 Renewable Energy Certificates
(RECs) under the Commonwealth Mandatory
Renewable Energy Target (MRET) scheme,
amounting to 10% of the total REC
production across Australia.

There has also been a considerable number


of carbon credits created under other
programs such as the Department of Climate
Change, Greenhouse Friendly Program (GHF).
To date there have been approximately 1.5
million tonnes of CO2-e abated by landfill gas
6
Waste Sector Greenhouse Gas
Emissions Projections 2007.
projects under this program.
Measured Projected
100%

90%

80%

70%

Methane Capture Rate


60%
ate
50% stim
he
Hig
40% imate
Best est
30%
Low estimate
20%

10%

0%
1990 1995 2000 2005 2010 2015 2020

Figure 1. Methane capture rate from landfill

(Source: Department of Climate Change, Waste Sector Greenhouse Gas Emissions 2007)

The assumptions made to achieve the high Based on these assumptions and the current
estimate are: ratio of renewable energy to methane
capture (824 gigawatt hours for 3.9 million
All settlements with a population
tonnes per annum of methane capture),
of over 20,000 will be subject to
the potential level of renewable generation
methane capture.
could be as high as 1880 gigawatt hours if
the capture rate is doubled from its current
 verage methane capture efficiency
A
position by 2020.
at these sites will be 85% in 2020.

Table 5. Landfill gas electricity generation potential

Electricity generation potential

Biomass Quantity Conversion


2020 Total 2020
resource (tonnes) technologies Existing Total 2020 Long term
Additional Capacity
(GWh) (GWh) (GWh)
(GWh) (MW)

Landfill Spark Ignition Engine,


9,460,000 772 1,108 251 1,880 3,420
gas Co-firing, Flaring

Total 9,460,000 772 1,108 251 1,880 3,420

(Source: “Potential for Greenhouse Gas Abatement from Waste Management and Resource Recovery Activities in Australia”, Warnken ISE;
Methane to Markets Landfill Fact Sheet (September 2006); Department of Climate Change, Waste Sector Greenhouse Gas Emissions 2007;
BCSE Renewable Power Plant Register 2007.)

Economic Implications of LFG


The economic viability of LFG projects is These programs have provided the incentive
largely dependent on the value of renewable for the landfill gas industry and allowed it to
electricity generated through MRET and the reduce waste sector emissions by such
destruction of methane through the GGAS a large amount over the last decade.
and GHF schemes.

13
Sustaining LFG Projects
There are changes underway in some of To a lesser extent there are also opportunities
Australia’s current waste management to improve methane capture at some
policies, with some aimed at reducing the metropolitan landfill sites through various
total amount of putrescible waste that goes technological improvements.
to landfill. This diversion of putrescible Government recognition of the destruction
wastes to other processes could ultimately of methane by these generators through
jeopardise this industry by reducing the GGAS transitional arrangements and a
methane fuel available for landfill generators, well-designed emissions trading scheme are
thereby reducing their viability. essential to the long-term expansion and
viability of this industry.
There remains considerable, and as yet
untapped, landfill gas potential across the
many smaller regional landfill sites
in Australia.

1.4. Sewage Gas


The organic waste contained in sewage From the 2005–2006 performance reports
streams can be collected at sewage of major and non-major urban water utilities,
treatment plants and used to produce every year more than 735,000 tonnes of
stationary energy or alternatively can be sewage are collected across national water
purified and injected into gas pipelines. utilities. This resource, taking into account
The organic waste is fed into an anaerobic the minimum amount of sewage required to
digester to produce biogas (methane rich build up a sewage biogas plant economically
gas) and then combusted in customised gas at each collection point, can contribute up to
engines or gas turbines. If these wastes are 900 gigawatt hours per annum by 2020 as
not collected and used for power production shown in Table 6 below.
the biogas would either be flared or vented to
the atmosphere with adverse environmental The estimate of this potential is based on the
impacts. These sewage power generation following assumptions:
plants are typically designed to utilise all of
Chemical Oxygen Demand (COD) Loading:
the methane captured. The thermal energy
produced by the engine during combustion - Tradewaste = 2000 mg/L
is recovered and used to heat the anaerobic - Residential & non-trade = 200 mg/L
digestion process to produce biogas.
Kg of CH4 per Kg of COD = 0.25
The majority of existing generation is GJ/MT CH4 = 50
in capital city sewage treatment plants
KWh/MJ = 3.6
including Luggage Point in Brisbane,
Werribee and Carrum in Melbourne, and Electrical efficiency of a = 40%
Bolivar in Adelaide. However, there have also standard engine
been some new plants installed in smaller
regional centres in the more recent past.

Table 6. Sewage gas electricity generation potential

Electricity generation potential

Biomass Quantity Conversion


2020 Total 2020
resource (tonnes) technologies Existing Total 2020 Long term
Additional Capacity
(GWh) (GWh) (GWh)
(GWh) (MW)

Anaerobic digestion/
Sewage gas and Reciprocating gas
biomass-based
735,454 engine; Direct 57 844 120 901 929
components of
sewage combustion/Steam
turbine (Solid waste)

Total 735,454 57 844 120 901 929

(Source: Australian Government, National Water Commission, National Performance Report 2005–2006; Diamond Energy;
BCSE Renewable Power Plant Register 2007.)
Expanding Potential Generation from Sewage Gas
Many waste water treatment operators (or high water content) waste streams to
are encouraging households to install sink anaerobic treatment, because it delivers:
grinders or “insinkerators” to allow food
biogas, which enables energy production
organics to be flushed into the sewage
system so that increased amounts of such
dramatically reduced biosolids
organic wastes can be collected at
(approximately 10% of the amount of
treatment plants. This has direct positive
an aerobic treatment – with lower
implications as:
handling costs)
less of these wastes will need to be
transported to landfill sites which reduces dramatically reduced energy consumption
the CO2 emitted from waste transportation
no odours and significantly reduced
the need for waste sorting at landfill sites detrimental environmental effects.
is reduced
Combining Australia’s existing sewage
infrastructure with currently available
the viability of anaerobic sewage plants
anaerobic technology and converting biogas
being built at more locations is increased.
to energy production, delivers a two-fold
If more organic waste is available at savings to Australia’s greenhouse gas
existing sewage treatment plants, there is emissions, by:
also the prospect of upgrading the plant
direct reduction through changing aerobic
to accommodate the increased waste and
to anaerobic waste management, with
hence increase its contribution to stationary
reduced energy consumption and saved
energy supply.
transportation
Across the world, countries are actively
secondary reduction through production
moving from the aerobic treatment of liquid
of biogas and bioenergy delivered into
the electricity grid that offsets fossil
fuel consumption.

1.5. Sugarcane
The Australian sugar industry is mostly In 2006 sugar milling bagasse produced
in Queensland (Qld), with three mills in around 1200 gigawatt hours with around
northern New South Wales (NSW). The total 600 gigawatt hours exported to the
available energy in bagasse in the Australian electricity grid.
sugar industry is about 93 PJ based on the
following assumptions: While potential can be based on the total
resource, a considered view by the sugar
Australian annual = 35.5 MT
milling industry is that with the right level of
sugarcane crop
commercial incentive, up to five regionally
based cogeneration plants in Queensland
Fibre % Cane = 14 %
would be feasible in the near to medium
term, each with nominal generation capacity
GJ/T Bagasse = 19.3 (Dry)
of about 68 MW with the ability to export
54 MW during the crushing season. The
Based on current milling and cogeneration amount of capacity available during the
technology, only about 15% of the energy non-crushing period would be dependent
in cane fibre can be converted to electricity on available bagasse resources and other
exported to the grid, giving an electricity considerations. Conservatively, it is estimated
generation potential of about 4600 gigawatt that the potential generation based on these
hours in the long term from bagasse five regional cogeneration plants would be
cogeneration. This figure excludes generation about 1500 gigawatt hours per annum.
from trash, tops and leaves, which have Adding the new NSW plants means that
agronomic value and the majority of which is the total bagasse generation by 2020 could
currently left in the fields as a trash blanket. deliver approximately 1800 gigawatt hours in
Molasses has high value as stockfeed and as addition per annum.
feedstock for ethanol production, hence little
or no potential for stationary generation.

15
Table 7. Sugarcane electricity generation potential

Electricity generation potential

Biomass Quantity Conversion


Sub-resource 2020 Total 2020 Total Long
resource (tonnes) technologies Existing
Additional Capacity 2020 term
(GWh)
(GWh) (MW) (GWh) (GWh)

Direct
Bagasse 5,000,000 combustion/ 1,200 1,800 824 3,000 4,600
Sugarcane Steam turbine
(35.4 Direct
million Trash, tops &
4,000,000 combustion/ - 165 7 165 3,200
tonnes) leaves
Steam turbine

Molasses 1,100,000 n/a - - - - -

Total 10,100,000 1,200 1,965 831 3,165 7,800

(Source: Australian Sugar Milling Council (ASMC); BCSE Renewable Energy Power Plant Register 2007.)

Bagasse-fired generation offers low emissions, is socially responsible and is immediately


available to contribute towards meeting the government’s renewable energy target.

Capital Cost Export Generation Capacity


High capital costs are the largest single In a “notional” regional model of 68 MW-
barrier to financing and building cogeneration installed generating capacity, around 15 MW
plants. Unlike many other greenfield would be used in the mill and consumed in
renewable technologies such as solar and process losses, leaving 53 MW for export
wind, bagasse cogeneration requires both a during the crushing season of about 23
new power plant and substantial retrofitting weeks. In the non-crush period, 200,000
of sugar milling equipment to improve energy tonnes of stored bagasse could support about
efficiency. As a result, every project would be 24.5 MW for export over a 27-week period.
different in design, scale and implementation, (In practice this output could fluctuate
as it would need to conform to the scale over the course of a day to match summer
and design of the existing sugar mill. To demand requirements and potential higher
plan and cost out a cogeneration plant of returns on sales.) It must be emphasised
about 68 MW would take about 12 to 18 that this is a notional example and actual
months and cost up to $5 million, depending generation capacities would vary from facility
upon the extent of alterations needed and to facility depending on thermal efficiencies,
equipment purchases. It could then take configuration and availability of bagasse.
about 24 months or more to build the facility. In the “notional” example, an average
Considerable investment and planning would of about 37 MW of capacity would be
need to be undertaken before project viability available for export over the 50-week
could be confirmed. period, generating up to about 300 gigawatt
hours. This model assumes the complete
The installed capacity cost will vary for replacement of the mill’s existing boiler
reasons detailed above and will also and electricity-generating plant with high
include capital costs in providing bagasse efficiency units.
storage and recovery systems to supply the
cogeneration plant. Based on discussions
with milling companies, the capital cost per
MW of installed capacity ranges from $3.5
million to over $4 million.
Future Developments
There is significant potential for cogeneration Should a similar level of trash, tops and
if integrated gasification combined cycle leaves be used for fuel across the industry,
(IGCC) technology can be developed to a this would have the potential to almost
practical and economic level with bagasse double the energy output of the
fuel. The potential conversion efficiency sugar industry.
from bagasse to electricity using this type of
technology has been estimated by industry If this is successful, it may well lead to
researchers at approximately 55%, or more additions in generation in other mill areas
than double the export potential of currently and regions to lead to further expansion in
available cogeneration plants. sugar mill generation beyond that which has
been contemplated in this Roadmap.
The development of the NSW mills is also a
potentially significant pointer to additional
generation from the sugar industry as the
new cogeneration facilities at Broadwater and
Condong mills are planning to supplement
their off-season fuel by using a significant
quantity of trash, tops and leaves.

1.6. Urban Biomass


(including urban timber wastes)
Australian urban areas generate significant These facilities, in addition to the other
and steadily growing streams of organic benefits detailed in the Bioenergy
waste such as food waste, garden green Roadmap, can:
waste, urban timber (typically from
extend the life of existing landfills and
building demolition sites), and paper and
avoid/defer the need for new landfill
cardboard waste.
construction and the associated local
amenity and environmental impacts
The decomposition of these organic wastes
in landfill leads to methane generation, which
achieve greater organic humus and
if not appropriately captured and utilised
nutrient recycling and reduce the need
(i.e. in landfill gas generation facilities),
for chemical fertiliser supplements
can lead to significant fugitive greenhouse
gas emissions.
reduce waste transport costs/impacts,
as these facilities can be located closer to
Emissions from urban wastes account
or within major urban centres compared to
for approximately 2.7% of Australia’s
the current alternatives.
total greenhouse gas emissions in 2003,
equivalent to 15 million tonnes of carbon
dioxide equivalent per annum.7 An outline of the urban waste management
practices and the bioenergy potential of
Fully controlled and engineered bioenergy the urban waste sector are provided on the
technologies exist which can transform following page.
urban organic waste streams into valuable
renewable energy and soil conditioner,
organic compost or fertiliser products.

7
 ustralia’s National Greenhouse
A
Accounts 2005, Australian
Greenhouse Office 2005.
This report states that in 2003
Australia’s total GHG was 545
million tonnes CO2-e per annum,
with solid waste disposal on
land accounting for 14.9 million
tonnes CO2-e per annum.

17
Current Urban Waste Management Practices
Urban waste management practices vary At certain times of the year the markets for
considerably across Australia. Municipal such compost products can be oversupplied
household waste collection services typically resulting in depressed product sales/pricing
comprise either a two-bin service (mixed and excessive stockpiles.8
waste and dry recyclables) or a three-bin
service (mixed waste, dry recyclables and In Victoria, the Environmental Protection
garden waste). Businesses not covered by the Agency (EPA) has introduced compulsory
municipal waste collection system typically licensing of composting facilities in response
make their own arrangements with private to numerous odour complaints from residents
contractors for waste collection and disposal/ close to existing facilities.
recycling as appropriate.
In 2002–03, 17.4 million tonnes of waste
Mixed-waste streams are typically disposed was sent to landfill, of which approximately
to landfill and the dry recyclables stream 9.5 million tonnes per annum consisted
is sent to facilities for sorting and separate of various organic materials, such as food
recycling. Garden waste streams are typically wastes, lawn and garden wastes, paper,
composted into garden mulch and soil cardboard, wood, timber, etc. (Refer to the
products of varying quality for resale. table below for details.)

Table 8. Organic waste generation in Australia 2OO2–O39

Material Generated Recycled Landfilled % Recycled


tonnes pa tonnes pa tonnes pa

Paper & cardboard 5.0 million 2.31 million 2.7 million 46%

Garden organics 3.8 million 1.55 million 2.25 million 41%

Food & other organics 3.2 million 0.3 million 2.89 million 10%

Wood/timber 2.1 million 0.44 million 1.63 million 21%

Total organics 14.1 million 4.6 million 9.5 million 32%

Note: Totals may not add up exactly due to rounding of values.

Most Australian state and territory Achievement of these diversion targets will
government jurisdictions have waste require a marked increase in organic waste
minimisation policies in place. Victoria, New processing capacity, particularly using
South Wales, South Australia and the ACT more advanced technologies which
have mandated waste diversion targets from generate marketable products such as
landfill (at least 65% diversion from landfill renewable energy, soil conditioner and/or
by 2014). organic fertilisers.

Refer to Compost Australia’s


8

submission to the Productivity


Urban Waste Bioenergy Potential
Commission Inquiry into
Australian Waste Management At current urban waste generation volumes, A conservative estimate of the readily
Practices (www.pc.gov.au/__data/ the ultimate bioenergy potential of the achievable bioenergy potential by 2020 is
assets/pdf_file/0018/22176/ urban waste sector is estimated to be 4320 721 gigawatt hours per annum or 96 MW.
sub055.pdf) The following table provides further details.
gigawatt hours per annum.
Data obtained from “Potential
9

For Greenhouse Gas Abatement


From Waste Management and
Resource Recovery Activities in
Australia”, Warnken ISE; “Waste
and Recycling in Australia”, Hyder
Consulting, September 2007.
Table 9. Urban biomass (including urban timber wastes) electricity generation potential

Electricity generation potential

Biomass Quantity Conversion Total


Sub-resource 2020 Total Long
resource (tonnes) technologies Existing 2020
Additional 2020 term
(GWh) Capacity
(GWh) (GWh) (GWh)
(MW)

Food and other Anaerobic digestion /


2,890,000 13 113 17 126 565
organics Reciprocating gas engine

Direct combustion /
16 125 19 141 189
Steam turbine
Garden
2,250,000 Pyrolysis - 37 5 37 186
Urban organics
waste Anaerobic digestion /
(including 29 55 11 84 275
Reciprocating gas engine
urban
timber Direct combustion /
- - - - 1,548
waste) Paper & Steam turbine
2,310,000
Cardboard
Pyrolysis - 38 5 38 191

Wood / Timber
(construction Direct combustion /
1,630,000 45 250 39 295 1,366
& demolition Steam turbine
waste)

Total 9,080,000 103 618 96 721 4,320

(Source: “Potential For Greenhouse Gas Abatement From Waste Management and Resource Recovery Activities in Australia”, Warnken ISE; “Waste
and Recycling in Australia”, Hyder Consulting, September 2007, “Anaerobic Digestion Feasibility Study for the Bluestem Solid Waste Agency & Iowa
Department of Natural Resources”, R. W. Beck Inc, June 2004; BCSE Renewable Energy Power Plant Register 2007.)

Note: The bioenergy potential estimates tabulated above are based on 2002–03 data for waste sent to landfill only and do not
include the bioenergy potential arising from using waste sent to current recycling services or allow for any future growth
in waste volumes.

Anaerobic digestion, pyrolysis and direct combustion technologies are considered to be the
most applicable technologies for the urban waste sector. Selected examples of technologies and
current projects are provided in the following table.

Table 1O. Bioenergy service providers utilising urban wastes

Technology Selected providers (example projects)

Anaerobic digestion Carbon Partners (Dandenong Vic, 6.7 MW, under development)
Earthpower (Camellia NSW, 3.9 MW, commissioned 2003)
Anaeco (Shenton Park WA, under construction)
WSN (Waste Services NSW) (Jacks Gully NSW, 2 MW, under construction)
Global Renewables (Eastern Creek, 2.1 MW, commissioned 2004)
Evergreen Energy

Direct combustion Consolidated Waste (Dandenong, 2.2 MW, under construction)


Stanwell (Rocky Point, 30 MW, commissioned 2004)

19
The waste segregation, collection and VISY at Gibson Island has a digester for
transport infrastructure required to enable the contaminated fibre or fibre that has poor
above bioenergy outcomes is largely in place quality for recycling and also a fluidised bed
and operating currently, for example: boiler and a steam turbine that generates
part of the mill’s electricity demands while
municipalities with three-bin waste
supplying the balance of the mill steam
collection services, household garden
requirements. This arrangement appears to
waste or a combined garden/food waste
be an ideal mix of meeting the mill energy
stream can be diverted to a specialist
requirements while disposing of wastes,
anaerobic digestion facility along with food
both wet and dry, that are collected with the
and other organics sourced directly from
recycled feedstock for the mill.
commercial and manufacturing sources10
(e.g. Carbon Partners, Earthpower, Anaeco
and Evergreen Energy).
The Key to Establishing a Plant
municipalities with two-bin or one-bin
services can either switch to three-bin The key to establishing a bioenergy facility
services or send the mixed household using urban waste is to secure sufficient
waste stream (including food organics) to waste volumes under a single long-term
a facility for preliminary processing and contract, which typically requires the
segregation of the wet organics stream consolidation of waste from a number of
prior to anaerobic digestion (e.g. Global local government municipalities.
Renewables, Waste Services NSW).
Given this, it is not overly surprising that
timber/wood and other combustible wastes the development of these facilities has only
(woody garden wastes, etc.) collected occurred where there have been tenders
directly from construction/demolition sites, offered by a coordinated group of local
municipal waste transfer stations and other government entities (or a state government
sources can be directed to combustion entity acting on their behalf). At the time
or pyrolysis facilities as appropriate of preparing this report the Barwon Region
(e.g. Stanwell Rocky Point and Waste Management Group (covering the City
Consolidated Waste). of Geelong and a number of surrounding
municipalities) was considering tenders
which included several bioenergy options
Urban waste treatment facilities are typically and the Melbourne Metropolitan Waste
partially or fully enclosed to minimise vermin Management Group is expected to offer a
and odour generation issues. In addition the major organic waste tender in late 2008.
soil conditioner and organic fertiliser products
generated by these anaerobic digestion Other issues faced by project proponents
facilities are a source of nutrients and include the fierce competition exerted by the
stabilised organic carbon. incumbent operators to keep new players
from entering the market, and the lack
These products are attractive for a number of of funding to demonstrate new bioenergy
reasons given the prevailing carbon/nutrient technologies and their applicability to urban
deficient soils in Australia, the current high waste streams. This in turn would build
10
 or example, the Melbourne
F prices for chemical fertiliser products, and confidence in local and state government
Municipalities of Nillumbik and the increasing demand for organic produce authorities to move to higher order waste
Maribyrnong offer residents generally. The ash generated from pyrolysis
a combined food and green processing and bioenergy outcomes.
and direct combustion processes can be
waste collection service. This
significantly increases the incorporated into soil products and building The waste management industry is calling
volume of relatively clean and and road construction materials. for a National Waste Strategy/Policy to guide
uncontaminated organic wastes
diverted from landfill, which
and coordinate the states and ultimately
Paper, cardboard, etc. should be directed the local governments who have jurisdiction
can be available for
bioenergy purposes.
to higher order recycling applications rather over these waste materials and who do the
than bioenergy applications wherever house-by-house contracting. This will ensure
possible (and in general this outcome will be that most if not all the available wastes from
achieved on economic grounds anyway, this sector can be coordinated, managed and
as recycling attracts a higher premium for utilised in the most efficient way to produce
the paper waste generated). However, useful end-user products such as compost
significant volumes of these wastes are and stationary energy.
still being directed to landfill (refer to
the tabulated data above) which may be
attributed to a number of factors including
the lack of a local recycling service,
negligence on behalf of waste generators,
or the wastes being generated
are non-recyclable.
1.7. Wood-related Wastes
In Australia, stationary energy generation native forest wood waste will remain
from wood-related wastes and residues is relatively constant.
significantly below that of other Organisation
for Economic Co-operation and Development In fact, bioenergy potential from plantations
(OECD) countries. There are fewer than a may increase in line with plantation
handful of plants in Australia, generating a expansion. If it is assumed that Australia’s
small amount of electricity from resources plantation estate will keep increasing at
such as timber harvesting residues and the current rate (75,000 ha per annum)
sawmill wastes. through to the year 2050 (and meet the
2020 Vision target of 3 million ha by 2020
The 2020 projections for forest residues along the way), then there will be around
and wood wastes are based on an MBAC 5 million hectares of plantations by 2050.
Consulting Group report done for National Factors such as land availability and levels of
Association of Forest Industries (NAFI). investment in plantations will play a key role
The pulp and paper mill and recycled paper in determining the extent of new plantations
mill potentials are provided by Australian into the future.
Plantation Products and Paper Industry
Council (A3P). With 5 million hectares of new plantations
by 2050, and all other factors remaining
Long-term projections of bioenergy constant, this could mean the potential
production from wood waste are not readily generation of about 3500 gigawatt hours of
available. However, it could be assumed electricity from plantation wood residues by
that bioenergy production potential from 2050, and a total 5060 gigawatt hours from
wood waste in general.

Table 11. Wood-related wastes’ electricity generation potential

Electricity generation potential

Biomass Quantity Total


Sub-resource Conversion technologies Additional 2020 Total Long
resource (tonnes) Existing 2020
capacity Additional 2020 term
(GWh) Capacity
(MW) (GWh) (GWh) (GWh)
(MW)
Native forest
40 300
(Public)
Native forest 2,200,000 Anaerobic digestion/
(Private) Reciprocating gas engine;
Direct combustion/Steam
Forestry Plantation turbine; Briquetting & 180 1,348
residues (Public) Pelletising; Gasification/Gas
Plantation turbine; Charcoal production;
(Private – 3,800,000 Co-firing
including farm 79 344 2,442 4,554
forestry)
Anaerobic digestion /
Reciprocating gas engine; Direct
Sawmill and
combustion / Steam turbine;
woodchip 90 674
Wood Briquetting & Pelletising;
(wood
waste 2,800,000 Gasification / Gas turbine;
processing)
Charcoal production; Co-firing
residues
Pyrolysis 6 41

Direct combustion/Steam
Pulp and Black liquor - 285 11 80 49 365 365
turbine; Gasification/Gas turbine
paper
mill Wood waste - Direct combustion/Steam turbine 60 3 25 11 85 85

Anaerobic digestion/
Recycled Wet wastes - 2 1 6 1 8 8
Reciprocating gas engine
paper
mill Recycling Direct combustion /
- 12 5 36 6 48 48
wastes Steam Turbine

Total 8,800,000 438 335 2,510 412 2,948 5,060

(Source: “The potential for wood in a sustainable and competitive Australian renewable energy industry 2004” by MBAC Consulting Group for NAFI; Australian Plantation
Products and Paper Industry Council (A3P); BCSE Renewable Energy Power Plant Register 2007.)

Note: Totals may not add up exactly due to rounding of values.


21
Government Policy Obstacles Technology for
A significant potential barrier to the
Wood Generation
utilisation of wood waste for renewable Much of the technology is in place to
energy in Australia is a restrictive regulatory facilitate the production of renewable energy
framework occurring across various levels from woody residues. For instance:
of government. Perhaps the most prominent
restrictions are those currently imposed Only minor alterations need to be made
through state government regulations (e.g. in to some existing coal-fired power plants
New South Wales) which effectively prevent to enable wood use for co-firing. In fact
the use of native forest harvesting wood there are a number of coal-fired plants
residues for renewable energy generators in Victoria, Western Australia and New
over 200 kW. South Wales that have already operated in
co-firing mode and this type of operation
At the Commonwealth level there are also could readily be expanded.
aspects of the Renewable Energy (Electricity)
Regulations 2001 which are restrictive in Small-scale power plant technology based
terms of permitting the practical utilisation of on 100% wood feedstock exists overseas.
both native forest and plantation wood waste Finland is a significant exporter of wood
for renewable energy purposes. Mandatory products and produces 22% of its energy
Renewable Energy Target (MRET) requires requirements through the combustion of
wood wastes to be certified as conforming to forest industries wood residue for
the existing legal and regulatory frameworks energy generation.
in place to ensure the environmental
sustainability of forest management. These Secondary processing pilot technology
requirements are often unable to be met in for biofuel production using woody
a practical cost-effective way by suppliers or cellulosic feedstock exists but is untested
contractors engaged in the disposal of such in the market place. One example is the
wastes. This additional complexity has meant integrated wood processing renewable
that it is very difficult to source wood wastes electricity demonstration plant, using
of any sort in a practical and competitive way mallee tree feedstock at Narrogin,
even where these are from non-native forest Western Australia.
sources. It should be stated that MRET is an
energy policy rather than a forest resource
policy and that existing legal and regulatory Potential Contribution of Wood
frameworks for forestry management would
be better applied to this issue. Waste towards MRET
The use of wood waste for renewable
These regulatory restrictions have occurred
energy has significant potential to assist
despite existing legal and regulatory
the Australian Government in achieving its
frameworks to ensure the environmental
goal of a 20% share for renewable energy in
sustainability of all forms of forest
Australia’s electricity supply by 2020. With
management and wood production (including
the RET for 2020 set at 45,000 gigawatt
wood waste). These frameworks include:
hours,11 there is the potential from already
existing wood waste to provide around 7%
regional forest agreements and their (3000 gigawatt hours) towards this target.
underpinning acts and regulations It should be noted that this is a conservative
estimate as by 2020 Australia will have
codes of practice for all forestry operations expanded its commercial forest resources
(through plantation expansion), meaning the
oversight of external regulatory bodies RET contribution could be much higher.

independent third-party forest certification Maximising the use of wood waste resources
(the Australian Forestry Standard or Forest that are currently available has the
11
 ee: http://www.climatechange.
S Stewardship Council). potential to:
gov.au/renewabletarget/index.
html reduce greenhouse gas emissions by
This framework ensures that the primary around 3 million tonnes of CO2 each year
12 
NAFI (2006), Wood Waste purpose of undertaking harvesting operations
for Renewable Energy. Project create over 2300 new jobs
is the production of high-value timber
funded by FWPRDC and
Australian Government. See:
products and ensuring wood products flow
www.nafi.com.au/bioenergy to their highest value end use. Wood waste deliver over $800 million of direct
is only produced as a by-product of these investment in renewable energy facilities.12
13 
DA Driscoll, G Milkovits, and D operations.
Freudenberger, Impact and use
of firewood in Australia. CSIRO
Sustainable Ecosystems report to
Environment Australia, 2000.
Negative Public Perceptions Proposed Changes
The use of wood residues from forest Changes are needed in regard to the way
harvesting operations for bioenergy wood waste from production forestry,
production is often considered particularly in native forests, is managed
environmentally destructive. A common under the Renewable Energy (Electricity)
misconception is that bioenergy production Act 2000 and state-based regulations.
will become a lucrative primary end use for This Act requires amendment to recognise
wood and trigger a land-clearing bonanza. the extensive environmental benefits of
utilising wood residue resource for bioenergy
Unfortunately, the fact that all timber generation.
production in Australia is governed by a strict
and comprehensive regulatory framework to Regulatory restrictions across all levels of
ensure environmental sustainability is often government in relation to the use of wood
overlooked. This framework ensures that waste for bioenergy production should be
forest resources cannot be exploited for any addressed to ensure they do not result in
form of wood production and wood waste perverse policy outcomes specific to reducing
bioenergy targets could be achieved without Australia’s greenhouse gas emissions.
harvesting a single extra tree from “business
as usual” production. A media strategy requires development
to better inform and educate the general
public about the environmentally friendly,
sustainable and renewable energy benefits
of utilising wood waste from forest
industry activities.

2. Biomass for Thermal Energy


Overview
To be effective, a roadmap needs not only Australia because there is very little reliable
to choose a destination and a means of and up-to-date information available about
getting there, but it also needs to establish the contribution of biomass to thermal energy
the starting point for the journey. This is generation in the stationary energy sector.
a significant issue in the case of present
thermal energy generation from biomass in

2.1. Space and Hot Water Heating


At its most fundamental level there is Traditional fireplaces and wood heaters are
an established and significant use of not highly regarded by some authorities
firewood for home and space heating because of concerns about the health effects
purposes in Australia. The Firewood of smoke emissions, or the biodiversity
Association of Australia relates that a impacts of firewood harvesting. The
study in 2000 estimated that Australia’s firewood and wood heater industries have
annual consumption of firewood is around made significant advances in wood heater
4,000,000 tonnes.13 technology and firewood quality. The
Firewood Association of Australia is the
The fact that this significant contribution vehicle for the application of a national
is not more widely known, studied and Code of Practice, which was generated by
promoted seems to be a prime example of a government. With continued government
missed opportunity for further contribution support, compliance to the Code is
of biomass to Australia’s need to deal with addressing the biodiversity and air quality
a carbon-constrained future. Just because impacts of domestic wood heating through
an energy supply is not new, different or better industry practices and consumer
fashionable does not establish the potential education. The framework of government
worth of a sector to contribute to our future bioenergy policy is likely to stimulate
clean energy supply. Facilitating an expansion further technological improvements in the
of a tried and proven technology could be efficiency and smoke emission levels of
one of the lowest cost ways of delivering wood-burning equipment.
additional greenhouse gas abatement
in Australia.
23
Many countries have already dealt with this manufacture wood pellets for the European
issue by implementing new wood-fired space and Japanese markets. The potential
heating technology based on pellets. These significance of this development to the
pellets, which are manufactured to provide bioenergy sector in Australia is that there is
very low ash and moisture contents, mean the risk and prospect that Australian wood
that it is now possible to enjoy wood-fired resources could sell into higher priced export
space heating even in high-density urban markets if they are not able to be utilised for
environments without some of the inherent similar purposes here.
disadvantages that apply to traditional
fireplaces and wood heaters. These benefits While pellets will be part of the bioenergy
have led to the annual consumption of over future, Australia has ready access to an array
12 million tonnes of wood pellets in Europe. of natural firewood species of a quality and
quantity that does not exist in most other
This new technology requires little in the way countries. Governments can do much to
of traditional fuel and ash handling and can improve the efficiency and ease of access
be fully automated once the fuel has been to firewood resources that are currently
placed in the hopper so that the heater is left unused as residues from forestry, road
automatically lit at a pre-set temperature and line and other operations on both public
turned off once the set temperature has been and private land. Properly prepared, solid
reached. While there have been some limited firewood could be combusted just as
efforts to promote these pellets and their efficiently as pelletised products.
attendant heater technologies in Australia,
these are immature and should be Results of a study by Dr John Todd
promoted further. conducted on behalf of the Australian Home
Heating Association Inc (AHHA), which
Similar but slightly lower in cost and focused on comparison of residential heating
quality, wood pellets are also being applied costs and Greenhouse Gas Emissions,
in a growing number of industrial heating are as follows:
application is Europe. The price of carbon
Firewood still offers the lowest cost
and efforts to reduce emissions are seeing
commercial energy supply for residential
these pellets being used to replace fossil
heating for most of Australia, as shown in
fuels at a growing rate. The considerably
Figure 2.
higher bulk density, low ash and moisture
content and the ease of handling of these
Wood heating is an environmentally
pellets mean that they are competitive with
responsible form of heating that emits
other solid fuels in terms of transport
minimal greenhouse gases, as shown in
and logistics.
Figure 3.
This has already led to a significant volume
Modern certified wood heaters contribute
of such pellets being supplied into Europe
very little in the way of pollution if they are
from North America and there are several
used correctly and have the added benefit
projects under development in Australia
of renewable resourcing.
that are well advanced in their plans to

Pellet heater

Off-peak electric

Heat pump

Electric heater

LPG heater

Gas heater

Wood heater
0 20 40 60 80 100
MJ of heat per dollar

Figure 2. Heat generated by different technologies per dollar

(Source: Australian Home Heating Association Inc.)


Heat pump

Electricity

LPG

Natural gas

Wood pellets

Firewood
0 20 40 60 80 100 120

Kg of CO2 emitted per day

Figure 3. Greenhouse gas emissions for different types of heating

(Source: Australian Home Heating Association Inc.)

2.2. Commercial and Industrial


Thermal Energy
It is also known that biomass is presently 2.2.1 Cement Industry
being used in a wide range of commercial
and industrial applications in place of fossil Lowering energy costs is one of the main
fuels to provide either steam or space heating ways of improving competitiveness in the
for a variety of purposes. However, unlike cement industry. The cement industry’s
the case for electricity generation where reliance on coal and natural gas for fuel
the Clean Energy Council has researched can be reduced by utilising by-products
and maintains records of existing bioenergy that contain an energy or calorific value
generators, no such collated data for the and release heat in the kiln operation.
thermal energy contribution of bioenergy Examples of the by-products and end-of-
in Australia exists. This lack of data is a life products currently used as alternative
fundamental impediment to the development fuels in Australia include tyres, demolition
of the sector and needs to be addressed to timber, tallow, carbon or anode fines, spent
provide a baseline to guide the development cell liners, waste oil, coke breeze and
of the sector. blended solvents. Alternative fuels must
meet quality specifications in the same way
This is particularly important in view of as conventional fuels. Their treatment must
the potential for fuel switching that will meet strict environmental, health, and safety
be stimulated by the increase in cost of standards, and must not impair the quality of
fossil fuels because of their greenhouse gas the final product.
emissions. Once again, as for fireplaces,
these are well-known technologies with the
use of biomass for boiler fuel for example.
It can be anticipated that fuel switching from
fossil fuels to alternative biomass fuels will
be a common response to a price for carbon.

25
Cement Kilns Resource Recovery

Cement kilns are operated under closely The Australian cement industry recognises
monitored and controlled conditions in order the need to conserve non-renewable
to produce reactive cement clinker, the resources, and supports recovery of resources
artificial rock produced at high temperatures to their fullest economic potential in a safe
and precise chemical and physical and environmentally responsible manner.
composition of a limestone raw mix. The In this regard the cement industry plays a
clinker is then ground into the fine grey valuable role in maximising the utilisation
powder known as cement. of latent energy and material value within
by-products and waste material, thereby
The material temperature in the kiln providing a high standard of sustainable and
is maintained at 1450°C and flame environmentally beneficial alternative
temperatures are typically 2,000°C. There to disposal.
is no ash residue from the process as all
material is combined in the clinker, a silica Processes such as cement manufacturing
matrix where leaching tests raised no are recognised for their robust nature
concern about the trace levels of metals that and highly technical control. The cement
may be contained in some fuels. industry supports the acceptance of best
practice international standards and guiding
By burning waste in a cement kiln and principles. Resource recovery has advanced
substituting for coal, a non-renewable more quickly in Europe than Australia
resource, savings are made through resource and there is a great deal of experience
conservation and associated CO2 emissions. our industry has gained through technical
The cement kiln also makes more efficient associations and organisations like the
use of the intrinsic energy of the waste World Business Council for Sustainable
material. Specialist waste incinerators are Development – Cement Sustainability
very inefficient converters of the heat content Initiative (WBCSD CSI).
of wastes, whereas a cement kiln approaches
100% efficiency. Increasing the utilisation of waste materials
is significant to the achievement of energy
efficiencies and emission reductions. The
industry’s experience is that waste streams
are dynamic resources, changing in supply,
composition and location as advances occur
in cleaner production methods and new
opportunities develop for re-uses of higher
value. To capitalise on the early action
benefit, cement manufacturing can offer
to utilise waste materials, which requires
decisions to be made quickly and frequently
using flexible regulatory frameworks.

The establishment of large volume reuse


practices can and has fostered innovation
in higher value uses for waste materials
through encouragement of recovery and
segregation of valued waste. To this end the
cement industry continues to contribute to
the furtherance of sustainable development
in Australia.
Demolition Timber as Carbon Recycling to Algal Bio-
an Alternative Fuel mass (from cement manufacture)

In an effort to reduce its reliance on fossil The utilisation of micro-algae to capture


fuels and cut energy costs, Adelaide CO2 from cement plant flue gas as well as a
Brighton’s Birkenhead cement plant trialled potential fuel for the cement-making process
a number of alternative fuels before finding not only reduces the impact on climate
a solution: demolition timber. Traditionally change but also assists with reducing our
reliant on natural gas, Birkenhead developed need for fossil fuels. The cement industry
a strategic plan focusing on alternative fuels. is eager to explore the commercial and
After modelling and researching the effects technical viability of converting sunlight
of using demolition timber in the Birkenhead and CO2 emissions into biofuels through the
plant, the company decided that the use construction and operation of a pilot plant
of this resource as a fuel could meet the at a cement facility. The final end-products
specific requirements of the plant’s calciner, will be a high-energy algae biomass able to
while maintaining environmental standards. be utilised directly by a cement kiln as an
alternative fuel, or alternatively able to be
Discussions with the EPA and community converted by “downstream” processes to
ensured that the use of demolition timber biodiesel, bioethanol and animal feedstocks
complied with government health guidelines, which have the ability to provide improved
and met the approval of local residents. economics for the eventual commercialisation
Trials and monitoring showed that there was of this technology.
no increase in heavy metals or organics,
including dioxins, in the emissions. In fact,
a reduction in nitrogen dioxide emissions 2.2.2 Incentives for Increased
proved an environmental plus. Birkenhead’s Thermal Energy Production
innovation provided a practical use for
75,000 tonnes of demolition timber created As MRET applies only to electricity
annually in South Australia, keeping it out generation and not thermal energy
of landfills. production, the potential for gains in this
important stationary energy sector will not
be stimulated until the effects of a cost for
Biosolids in Cement Production carbon are felt. This presents the argument
that some form of stimulation of this sector
The cement industry is in the unique position would be good public policy by creating some
of being able to provide an innovative early uptake as a bridge towards broader
solution to the problem of disposing of future use of these fuels. Other technologies
biosolids, a by-product of the sewage such as solar photovoltaics and hot water
treatment process. In the energy-intensive heating already enjoy comparable incentives
cement manufacturing process, biosolids under MRET and other schemes and it
provide an alternative renewable energy would appear to be equitable that bioenergy
source to fossil fuels. The non-combustible technologies achieve similar support.
portion of the biosolids replaces quarried
sand, a raw material input to the cement Additional study of the sector should also
production process. A demonstration project take place to establish the present level of
for the Asia-Pacific Partnership on Clean the contribution of biomass to the stationary
Development and Climate (APP) jointly thermal energy sector as well as to determine
funded by Blue Circle Southern Cement and what steps are necessary and appropriate
the Melbourne Water Corporation will have to ensure that an enhanced contribution is
the ability to process 40,000 dry tonnes delivered in the future.
p.a. of biosolids to supply up to 15% of
Blue Circle’s fuel requirement, reducing fuel
costs and providing a net greenhouse gas
benefit. The key contaminant not captured
or destroyed in this process is mercury. A
vital component of the project is to identify
suitable technologies to capture and contain
cost-effectively any mercury emissions.

27

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