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KNURLING TOOLS
Swarovski Optik KG Swarovskistrae 70 A-6067 Absam Fon +43 (0)5223 511-0 Fax +43 (0)5223 511-6550 info@quick-tools.at www.quick-tools.at
KNURLING TOOLS
KNURLING TOOLS
Standard DIN 82 Abbreviations A1 NEW A2 NEW LA/FL LA/KF M/FL MI/KF STR/A / STR/B MII/KF Available knurling cutters / wear parts Types of knurling cutters Tool presetting KF Tool presetting FL Stepped workpieces / facing Start of a knurl with various models Recommended cutting speeds
M = tools for manual lathes C = tools for CNC lathes R = usable as rotating tools
KNURLING TOOLS
Advantages A Series > Stability from wheel holders and spindle unchanged > Can be used as left hand, right hand or conventional tool > Can be used on main- and sub spindle > Shanks can be changed > 1 shank and 2 heads for RAA-RKE-RGE > Surface clamping among shank + head > Operation from both sides > New washer with Torx screw > Central clamping from the wheel holders directly at the knurling wheels > Set Offer > Service friendly > Stock reduction > More compact construction
KNURLING TOOLS
Straight knurl This knurl corresponds to the form designated in DIN 82 RAA as a knurl with axially parallel channels.
Spiral knurl Designated according to DIN 82 as a RBL left knurl and RBR right knurl. With QUICK knurling tools it is possible to produce knurls with a 15 or 30 left- or right-hand spiral.
Cross knurl These do not correspond to the form known in DIN 82 as RKE cross knurl, tips raised. They are differentiated by the fact that the cross of the pyramids is at an angle of 45 to the workpiece axis.
Diamond knurl This knurl corresponds to the form standardized under DIN 82 RGE as left/right knurl, tips raised. The pyramids intersect each other at an angle of 30 to the workpiece axis.
KNURLING TOOLS
A1/KF shank 10 A1/KF shank 12 A1/KF shank 16 A1/FL shank 10 A1/FL shank 12 A1/FL shank 16
36 34 32
36
25
100
80
115
16
10/12/16
80
16
10/12/16
KNURL TYPES
Straight knurl RAA: right hand tool 1pc. knurling wheel 30R left hand tool 1pc. knurling wheel 30L Spiral knurl RBR: right hand tool 1pc. knurling wheel 15R 1pc. knurling wheel 90 Spiral knurl RBL: left hand tool 1pc. knurling wheel 15L 1pc. knurling wheel 90 Cross knurl RKE: 1 pc. knurling wheel 15L 1 pc. knurling wheel 15R
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The new QUICK knurling tools furthermore also offer all usual advantages of mill knurling. The innovations do not only lie in design, but in the new developed technology, oriented to the user. A tool for left hand (L), right hand (R) and conventional use Integrated fine adjustment of the knurling wheels Tool head and shank can be exchanged arbitrarily Eccentric clamping Can be used on main- and subspindel
TECHNICAL DATA
NEW
Available knurling cutter pitches see page 18. Cutting speed and feedrate see page 24-25.
FITS EV
HE YW RE. ER
63 56 50
50
47
38 158
149
111
KNURL TYPES
Straight knurl RAA: right hand tool 1pc. knurling wheel 30R left hand tool 1pc. knurling wheel 30L Spiral knurl RBR: right hand tool 1pc. knurling wheel 15R 1pc. knurling wheel 90 Spiral knurl RBL: left hand tool 1pc. knurling wheel 15L 1pc. knurling wheel 90 Cross knurl RKE: 1 pc. knurling wheel 15L 1 pc. knurling wheel 15R
111 25 20/25
25
20/25
The new QUICK knurling tools furthermore also offer all usual advantages of mill knurling. The innovations do not only lie in design, but in the new developed technology, oriented to the user. A tool for left hand (L), right hand (R) and conventional use Integrated fine adjustment of the knurling wheels Tool head and shank can be exchanged arbitrarily Eccentric clamping Can be used on main- and subspindel
TECHNICAL DATA
NEW
Available knurling cutter pitches see page 18. Cutting speed and feedrate see page 24-25.
LA/FL
These tools were specially developed for long turning automatic machines, but due to their construction as left- and right-hand tools, they can also be used on CNC lathes and small lathes.
Technical data Knurl types: Shank : Working range: Shank length: Knurling cutter: Weight: Wheel pitch: straight / spiral 7x7/8x8/10x10/12x12 1.5-12 mm 88 mm 8.9 mm 0.07 bis 0.14 kg 0.3/0.4/0.5/0.6/0.8/1.0 L/R
Illustrated tool: right-hand model. For information on cutting and feed speeds, see Page 24/25.
RBL: with left-hand tools Spiral 15 Spiral 30 RAA: right-hand tool RBL RAA RBR left-hand tool 1 knurling cutter 15L 1 knurling cutter 90 1 knurling cutter 30R 1 knurling cutter 30L
RBR: with right-hand tools Spiral 15 Spiral 30 1 knurling cutter 15R 1 knurling cutter 90
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LA/KF
This tool is suitable for use on long turning automatic machines, small lathes and also for CNC machines due to its construction as a leftand right-hand tool.
Technical data Knurl types: Shank : Working range: Shank length: Knurling cutter: Weight: Wheel pitch: cross / diamond 7x7/8x8/10x10/12x12 1.5-12 mm 83 mm 8.9 0.08 bis 0.15 kg 0.3/0.4/0.5/0.6/0.8/1.0 L/R
Illustrated tool: right-hand model. For information on cutting and feed speeds, see Page 24/25.
similar to RKE: 1 knurling cutter 15L 1 knurling cutter 15R RGE: 2 knurling cutters 90 RKE RGE
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M/FL
This tool is intended for use on manual and CNC center, toolmaker and roll turning lathes for the production of straight and spiral knurls on larger diameters.
Technical data Knurl types: Shank : Working range: Shank length: Knurling cutter: Weight: Wheel pitch: straight / spiral 35x27 mm 20-3000 mm 140 mm 42 mm 1.6 kg 1.0/1.5/2.0/2.5/3.0/4.0 Special pitches on request
Illustrated tool: right-hand model. For information on cutting and feed speeds, see Page 24/25.
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MI/KF
This tool was conceived for use on manual and CNC toolmaker, center, and roll turning lathes for the production of cross and diamond knurls on larger diameters.
Technical data Knurl types: Shank : Working range: Shank length: Knurling cutter: Weight: Wheel pitch: cross / diamond 45x40 mm 20-1000 mm 160 mm 32 mm 6 kg 1.0/1.5/2.0/2.5/3.0 Special pitches on request
Illustrated tool: right-hand model. For information on cutting and feed speeds, see Page 24/25.
Similar to RKE:
RGE:
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STR/A STR/B
Prod. No.
STR/A P281-0200
STR/B P280-0200
These tools are used on manual and CNC lathes. They can also be used on transfer machines and turning centers in which the workpiece is stationary and the tool does the cutting. Due to their design (three knurling cutters), long workpieces with small diameters can be machined as well without any problem.
Dimensions STR/A Knurl types Knurling cutter Working range Wheel pitch Weight Bore of knurling head (A) Bore length (B) Knurling head (C) Length of knurling head (D) Length of wheel carrier (E) straight, cross, diamond 14.5 mm 3-25 mm 0.4/0.5/0.6/0.8 1/1.2 0.5 kg 20 mm 25.5 mm 54 mm 37 mm 15 mm STR/B see STR/A 21.5 mm 5-55 mm 0.4/0.5/0.6/0.8 1.0/1.2/1.5/1.6/2.0 2.0 kg 35 mm 37 mm 95 mm 52 mm 30 mm
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STR/A STR/B
Available shanks for STR/A Prod.-No.: 281-415 281-420 281-425 281-463 281-461 281-464 281-482 Clamping (F) 15 mm 20 mm 25 mm
3/4" 5/8"
1" MT2
Available shanks for STR/B Prod.-No.: 280-420 280-425 280-430 280-464 280-465 280-466 280-483 Clamping (F) 20 mm 25 mm 30 mm 1" 1 1/4" 1 1/2" MT3 Clamping length (G) 70 mm 70 mm 70 mm 70 mm 70 mm 70 mm Bore (H) 10 mm 15 mm 18 mm 15 mm 18 mm 25 mm 10 mm
RAA:
1 knurling cutter 30L 1 knurling cutter 30L 1 knurling cutter 30R 1 knurling cutter 15R 1 knurling cutter 15R 1 knurling cutter 15L 1 knurling cutter 90 1 knurling cutter 90 1 knurling cutter 90 RAA RKE RGE
Similar to RKE: Wheel carrier 0: Wheel carrier 0: Wheel carrier 1: RGE: Wheel carrier 0: Wheel carrier 0: Wheel carrier 1:
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MII/KF
This tool is intended for use on manual as well as CNC center and roll turning lathes for the production of cross and diamond knurls on very large diameters.
Technical data Knurl types: Shank : Working range: Shank length: Knurling cutter: Weight: Wheel pitch: cross / diamond 90x60 mm 30-3000 mm 275 mm 42 mm 18 kg 1.0/1.5/2.0/2.5/3.0/4.0 Special pitches on request
Illustrated tool: right-hand model. For information on cutting and feed speeds, see Page 24/25.
Similar to RKE:
2 knurling cutters 90
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APPENDIX
17
8.9 8.9
Tooth angle 90 toothed 15L/15R toothed 30L/30R toothed 90 toothed 15L/15R toothed 30L/30R toothed 90 toothed 15L/15R toothed 30L/30R toothed 90 toothed 15L/15R toothed 90 toothed 15L/15R toothed 30L/30R toothed
Pitches 0.3/0.4/0.5/0.6/0.8/1.0 0.3/0.4/0.5/0.6/0.8/1.0 0.3/0.4/0.5/0.6/0.8/1.0 0.4/0.5/0.6/0.8/1.0/1.2 0.4/0.5/0.6/0.8/1.0/1.2 0.4/0.5/0.6/0.8/1.0/1.2 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 0.4/0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0 1.0/1.5/2.0/2.5/3.0 1.0/1.5/2.0/2.5/3.0 1.0/1.5/2.0/2.5/3.0/4.0 1.0/1.5/2.0/2.5/3.0/4.0 1.0/1.5/2.0/2.5/3.0/4.0
KNURLING TOOLS
Ordering example: 10 knurling cutters 21.5 x 15 L x 0.8 milled The knurling cutters listed above are available with coated or not coated tooth flanks. Special pitches and dimensions are available on request.
Wear parts
Bushes, cover disks and screws used to mount the knurling cutters to the various tools are wear parts and must be replaced often. These spare parts are available as set:
SPAREPART SET - screw, washer and bush Set 8,9 Set 14,5 Set 21,5 Set 32 Set 42 KF Set 42 FL Sparepart Set for wheels 8,9 Sparepart Set for wheels 14,5 Sparepart Set for wheels 21,5 Sparepart Set for wheels 32 Sparepart Set for wheels 42 Sparepart Set for wheels 42
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KNURLING TOOLS
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Tool presetting
All QUICK knurling tools suitable for use on CNC machines can be measured optically with a special setting gauge on presetting devices. This setting gauge is delivered together with every CNC knurling tool.
KNURLING TOOLS
Table of correction values for A1/KF (radius values) 5 6 8 X+ 0 0.3 0.6 10 13 17 X+ 0.9 1.2 1.5 23 31 50 X+ 1.8 2.1 2.5
Table of correction values for A2/KF (radius values) 8 11 14 16 19 X+ 0 0.3 0.6 0.9 1.2 27 35 45 55 65 X+ 1.9 2.2 2.5 2.8 3.0 80 120 150 200 250 X+ 3.2 3.5 3.6 3.7 3.8
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The measured Z value is the start of the knurl, not the collision dimension. If the measured X value is programmed, the knurling cutter stands about 0.2-0.3 mm over the diameter to be knurled and the exact setting must be made on the machine.
KNURLING TOOLS
Presetting KF
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KNURLING TOOLS
Workpiece
Workpiece
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The start of the knurl is of decisive importance for the quality of the knurl.
Illustration 1 The beginning of the knurl should be with a width of max. 1.5 mm. The knurling depth may not be started before the diameter which should be knurled. The depth setting is equal to the pitch from the knurling cutter and should be done with the infeed rate of 0.05 to 0.10 mm/rev. A dwell time of 2 to 3 seconds is necessary before switching on the longitudinal feed. Illustration 2 With the STR and Stabil models, starting the knurl radially is not possible. With these tools it is necessary to first cut a centering step on the workpiece. For knurling cutter pitches up to 0.6 mm it suffices to machine a 30 facet with a width of about 1.5 pitches. Illustration 3 If pitches larger than 0.6 mm are knurled with the STR models, a centering step must be machined on the workpiece with a width of about 2 pitches and a depth of 1/2 pitch. The feed rate on this centering step is rapid (0.2 to 0.3 mm/rev) and the longitudinal feed is switched on after a dwell time of 2 to 3 seconds.
KNURLING TOOLS
Illustration: 1 max. 1,5 mm
Illustration: 2
Illustration: 3
about 2 pitches
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- 1/2 pitches
Workpiece 2-12 Workpiece Steel up to 600 N/mm2 Wheel 8.9 14.5 21.5 32 42 Steel up to 900 N/mm2 8.9 14.5 21.5 32 42 Non-corr. steels 8.9 14.5 21.5 32 42 Ms58 8.9 14.5 21.5 32 42 Ms60 8.9 14.5 21.5 32 42 50 60 90 0.05-0.09 0.06-0.10 0.70-0.15 60 90 125 60 70 100 0.06-0.10 0.08-0.12 0.08-0.20 60 100 140 22 30 40 0.04-0.06 0.06-0.08 0.06-0.12 28 35 45 25 35 50 0.04-0.07 0.06-0.08 0.06-0.12 30 45 70 V m/min 35 45 60 s mm/rev 0.05-0.08 0.07-0.09 0.07-0.14 40 60 90 V m/min
Workpiece 12-40 s mm/rev 0.07-0.09 0.07-0.15 0.10-0.20 55 85 100 0.06-0.08 0.06-0.12 0.08-0.16 40 65 80 0.06-0.08 0.06-0.12 0.08-0.16 32 42 55 0.08-0.12 0.08-0.20 0.10-0.30 90 130 160 0.06-0.10 0.07-0.15 0.10-0.20 80 120 140 V m/min
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Workpiece 2-12 Workpiece Bronze Wheel 8.9 14.5 21.5 32 42 Aluminium 8.9 14.5 21.5 32 42 Cast iron 8.9 14.5 21.5 32 42 Cast steel 8.9 14.5 21.5 32 42 25 35 50 0.04-0.07 0.06-0.08 0.06-0.12 30 45 90 22 30 40 0.04-0.06 0.06-0.08 0.06-0.12 28 35 45 70 80 120 0.06-0.13 0.08-0.18 0.10-0.25 70 110 150 V m/min 35 45 60 s mm/rev 0.05-0.08 0.07-0.09 0.07-0.14 40 60 90 V m/min
Workpiece 12-40 s mm/rev 0.07-0.09 0.07-0.14 0.10-0.20 55 85 100 0.08-0.18 0.10-0.25 0.10-0.35 100 135 160 0.06-0.08 0.06-0.12 0.08-0.16 32 42 55 0.06-0.12 0.06-0.12 0.08-0.16 40 65 80 V m/min
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RNDELFRSWERKZEUGE KNURLINGTOOLS
Swarovski Optik KG Swarovskistrae 70 A-6067 Absam Tel +43 (0)5223 511-0 Fax +43 (0)5223 511-6550 info@quick-tools.at www.quick-tools.at
1000 / 08-2005