SELECT USER INSTRUCTIONS

DESCALE ANALYST HP BIO PUREWATER 300

Iss: 4 17.01.05

CONTENTS
Section 1 Section 2 Section 3 Section 4 General Safety Information Introducing the Purite Select Installing the Purite Select Using the Purite Select Descale & Analyst 4.1 Start Up 4.2 Basic Operation 4.3 Troubleshooting and Maintenance Section 5 Using the Purite Select HP & Bio 5.1 Start Up 5.2 Basic Operation 5.2.1 Basic Operation HP Unit 5.2.2 Using Mimic Display 5.2.3 Using Menu Functions (Option A) 5.2.4 Settings Menu Options 5.2.5 Clean Routine 5.2.6 Printer Settings Menu 5.2.7 Using Menu Functions (Option B) 5.3 Troubleshooting 5.4 Maintenance 5.4.1 Replacing Pretreat Pack 5.4.2 Replacing Puripac Cartridge 5.4.3 Replacing 0.1m Filter (HP only) 5.4.4 Replacing 0.05m Filter (BIO only) 5.4.5 Replacing 0.2m Point of Use Filter 5.4.6 Replacing UV lamp (BIO only) 5.4.7 Cleaning inlet screen filter Section 6 Section 7 Accessories Appendices 7.1 7.2 7.3 7.4 Section 8 Section 9 Process Description/Flow Schematics Technical Specifications Water Quality Limits Purewater 300 High Flow Connection Details

CE Declaration Contact Us

SECTION ONE GENERAL SAFETY INFORMATION

1. 1.1

General safety information Explanation of symbols and references

Danger

This symbol refers to any immediate dangers that may threaten the safety and life of persons. Failure to observe these notices will have severe consequences on health and safety, including life-threatening injuries.

Warning

This symbol refers to a possible danger that threatens the safety and life of persons.

Caution

This symbol refers to a possibly hazardous situation. Failure to observe these references may result in minor injuries and/or damage to property. This symbol points out important information for working with the system in a proper manner. Failure to observe these references may result in malfunctions in the system or impact on the environment.

1.2

Additional safety requirements Country-specific requirements standards and regulations must be observed.

1.3

Usage in accordance with intended purpose. The Select units are used to purify potable water. The units must only be operated with water supplied in accordance with the quality described in Section 7.2 and the operating parameters specified in Section 7.2. The units must not be operated unless in proper working order. Any malfunctions must be rectified immediately.

1.4

Operating staff Only persons who have read and understood these Operation Instructions should be permitted to operate the unit. When operating the units, it is particularly important to observe the safety information strictly.

1.5

Residual dangers

Danger

Electrical Shock Do not touch electrical components with wet hands. Before performing tasks on parts of electrical system, disconnect the system from the power supply. Mechanical force Some parts of the system can be under pressure of up to 4 Bar (90psi). Release the pressure from the unit before repairs and maintenance tasks are carried out.

1.6

Bringing the system to a stop in the event of an emergency Switch off via the display. Turn off the electrical supply. Shut off the water supply.

After remedying the damage: 1.7 Open the water supply. Turn on the electrical supply. Restart the unit via the main display.

Safety information for maintenance tasks The operator must take care to ensure that all maintenance, inspection and assembly tasks are performed by authorized and qualified professionals who have been sufficiently informed for the task at hand by thoroughly studying the Operating Instructions. These tasks must be properly performed by professionally trained staff. The system must be shut down and protected from being placed in operation again unintentionally before all repair and maintenance tasks have been completed. It is essential to observe the procedure described in these Operating Instructions for shutting down the system. Before beginning tasks on the electrical equipment of the system, a check must confirm that power has been disconnected from the corresponding section of the system. In addition, the system must be secured to prevent it from being turned on again unintentionally.

1.8

Disposing of system parts and operating materials When they need to be discarded, consumables must be disposed of according to local requirements.

1.9

Unauthorized conversion and manufacturing replacement parts Conversion or modification of the system is only permitted with the approval of the manufacturer. The same applies to making changes in the programming for the control system. Original replacement parts and accessories authorized by the manufacturer enhance safety. Use of other parts will void the warranty.

1.10

Warranty claims and liability This product corresponds to the state of the art and was designed and manufactured in accordance with applicable rules of the technology, after which it was subjected to a quality control process. If there should nevertheless be any grounds for complaint, please direct requests for replacement to the manufacturer of this product in accordance with the general terms and conditions of sale and delivery.

Contact Purite Limited on Telephone:

+44 (0) 1844 217141 Fax: +44 (0) 1844 218098

SECTION TWO INTRODUCING THE PURITE SELECT

The Select range comprises of 4 units : Descale Analyst HP Bio

And each unit can be supplied in different configurations depending upon application: GP No internal tank can be used to feed existing storage vessels. (level controls to be specified) IT Supplied with integral 20 or 30 litre storage tank. XT Supplied with external 50 or 100 litre storage tank with optional UV lamp (Integral tank not included)

For each product variant there is also a choice of 5 outputs ranging from: 40 l/d 80 l/d 160 l/d 320 l/d 640 l/d

Outputs based on an 8hr working day @ 60psi (4 Bar) inlet pressure, 25oC and 400 ppm Total dissolved solids. Operator Interface For the Descale, Analyst & Purewater 300 versions the units are supplied with two line 16 character alphanumeric display, which details water quality and system status messages in text format only. For the HP & Bio versions the units are supplied with a mimic display module which uses graphics to indicate system process and status information to the operator.

Operator Interface The Select Range is controlled from the visual display on the dispense pod. This allows easy monitoring of the systems status as well as giving easy access to important information at the touch of a button. The displays are simple to operate and only use 4-5 buttons to control the entire unit. This is in addition to the menu driven screens, meaning that there is no need for extensive training for users to operate the system efficiently. Descale, Analyst & Purewater 300 These units within the Select Range have a 16 character 2 line Alphanumeric display. These screens are menu driven displaying water quality, system status and any alarm conditions.

HP & Bio With these units the enhancement of technology extends to the operator interface by using graphic displays to illustrate the real time water flow path. In addition, each of the integral purification technologies are shown along with status. Help screens can be called up for trouble shooting and general maintenance. Refer to Section 4 for User details.

Cartridges:

The Select units are supplied with the following consumable media Pacs: Pretreatment Pac This Pac contains a specific grade of activated carbon selected for its removal of Free Chlorine from mains water. It also provides for the removal of dissolved organic compounds and metal hydroxides such Iron Hydroxide. The cartridge is used to Pretreatment Potable water prior to purification by Reverse Osmosis. The cartridge is available in 3 sizes:- 4, 8 and 16 For details on expected life refer to Section 7.2 For details on replacing the cartridge refer to Section 4. For details on Re-ordering refer to Section 6.

PuriPac cartridge The Puripac cartridge contains both mixed bed ion-exchange resin and high purity activated carbon. The ion-exchange resin is used for deionisation of the process water resulting in water qualities approaching 18 M -cm (depending on unit selected). The activated carbon is used to adsorb low molecular weight organic compounds to produce purified water with low Total Organic Levels (TOC). The cartridge is available in 3 sizes:- 4, 8 and 16 For details on expected life refer to Section 7.2. For details on replacing the cartridge refer to Section 4. For details on Re-ordering refer to Section 6. Optional Accessories: Feedwater boost pump kits. Feedwater pressure regulator. External tank UV sanitiser. External tank bacterial air vent filter. For more details of accessories available along with reorder codes refer to Section 6.

SECTION 3 INSTALLING THE PURITE SELECT Installation 1. Unpacking

SELECT DESCALE & ANALYST 40/80/160/320/640 Complete with nominal 20 or 30 litre integral tank

SELECT HP & BIO 40/80/160/320/640 Complete with nominal 20 or 30 litre integral tank

Installation Kit:

Installation Kit will comprise of the following items: Blue hose, 3 metres assembled to 0.5 metres of 8mm tubing. 8mm Nylon tubing, 7metres long. 1 off Jubilee clip. 12mm Nylon tubing, 3 metres long. 1 off 12mm stem elbow. 3 off 8mm stem elbows.

Point of Use Filter (In Sterile Packaging)

NOTE: Select HP & BIO Units only

Media Packs: Your Select unit will be supplied with one set of consummable media Packs. Quantity and type will be in differing combinations according to unit purchased but will be one or both types of the packs listed below Pretreatment Pack, Part No. L998501 (40, 80, 160). L998502 (320, 640). Puripac, Part No. L998521 (40, 80, 160). L998522 (320, 640). Note :- Use the above Part Nos to order your replacement packs.

2.

Preliminary Checks

Feedwater Supply: Check that your feedwater pressure is between 2.1 6.2 Bar (30-90psi) and conforms in quality to that specified in Section 7.2:Contact your supplier if outside these limits.

Electrical Supply: Your Select unit will require a single phase electrical supply that is within the range noted below. 100-240 volts ac 50/60 Hz 5 amps. Ensure that the mains supply is provided via a convenient switched outlet and is protected with a 5 amp fuse.

3. (a)

Positioning

Bench Mounting: Locate unit on suitable surface, ensuring access to dispense tap and sufficient clearance to rear of machine for service connections. Go to 5. Water Connections if this is your chosen mounting.

(b)

Wall Mounting

Installation instructions for Wall Mounting Select Units and Associated External Tanks
SAFETY FIRST Mounting Check relevant data sheet for working weights of units before attempting to wall mount. It is vital that the supporting wall is sound and is of load bearing, brick or concrete construction and of adequate thickness to secure to and carry weights of potentially up to, 150kg, (maximum working weight for 100 litre External tank). Wall fixings must be of good quality and of the largest size to match the 10mm diameter holes provided in the wall mount brackets and of adequate length to ensure a strong retention. All fixing points must be used and be sound and tightened before attaching unit or tank. If unsure contact Purite Customer Service Department for advice. Fitting A Select Unit can be heavy and difficult to handle at installation thus it is advisable to have additional personnel and/or suitable equipment to assist with the installation of this unit. Note: When required, Select units are specifically built to fit a wall mounting bracket, therefore, if at a later date it is required to remove the unit to stand on a bench top, it MUST be fitted with high stability legs. Please contact the Purite Service Department for further information.) WALL MOUNTING BRACKET FOR UNITS: (PURITE PART NO: L998400) Method of Installation
2 threaded holes to attach unit to wall mounting bracket

5 x 10mm dia. Holes for fixing to mounting surface

2 holes to attach unit to wall mounting bracket

Figure 1

Step 1 Fix the wall-mounting bracket to a suitable wall with reference to the Safety First section; ensuring the bracket is upright and square. (Tip: Make the central fixing first then when square and level, mark through the other holes using bracket as a template). Step 2 Remove plastic cover on left hand side of unit by loosening screws at front edge, ease away and remove rearwards to disengage from supporting lugs at rear. With the cover removed, place the unit onto the bracket and align the holes on the rear left hand side chassis panel with the threaded holes located on the bracket indicated in (figure 1). (Tip: connect up service lines before fixing the unit). Use two M8x20 Hex Set Screws with washers supplied to retain the unit. Tighten only to finger tight at this stage (figures 2 & 3).

Upper Fixing Wall Mount Bracket

Lower Fixing

Upper Fixing

Figure 2

Figure 3

Step 3 Now open the front door of the unit to locate the two fixing holes (one each side), which align with holes in wall mounting bracket in base of unit. Bolt through both with two M8x50 Hex Set Screws, washers and nuts supplied (figures 4 & 5 for closer detail of fixing points).

Fixing Left Hand Side

Wall Mounting Bracket Fixing Left Hand Side

Unit Base

Figure 4

Figure 5

Step 4 Tighten all securing fasteners. Step 5 Refit side cover reversing method as stated in step 2.

WALL MOUNTING BRACKET FOR EXTERNAL TANKS: (PURITE PART NO: L998405)

Method of Installation

6 holes for fixing to mounting surface

T plate mounting holes to secure tank to bracket

Figure 6

T plate for securing tank to bracket

Figure 7

Step 1 Fix the wall-mounting bracket to a suitable wall with reference to the information given in the previous Safety First section, ensuring that the bracket is upright, square and level.

Step 2 Remove the lower screw from forward face of rear recess from tank (when fitted) and place tank on to the wall-mounting bracket without the T plate in place. Centrally position the tank and adjust the fore and aft position to align the forward face of the rear recess of the tank with the mounting face of the T plate. Secure T plate to the bracket and the tank using the previously removed screw plus two M8x16 Hex Set Screws with washers supplied (figure 9) or three M8x16 Hex Set Screws with washers (figure 8)

Figure 8 Step 3 Make water pipe connections as required by variant. Step 4 Ensure all fastenings are tightened.

Figure 9

4.

How to make a connection

To make a connection, the tube is simply pushed in by hand; the unique patented John Guest collet locking system then holds the tube firmly in place without deforming it or restricting flow.

Cut the tube square and push in until the tube stops.

Fitting grips before it seals. Ensure tube is pushed into tube stop, securing tube in position.

To remove tubing push collet against body and slide tube out of fitting.

5. (a)

Connections

Water Inlet: Attach water inlet hose and tube assembly as follows: Fit 8mm tubing to connection panel shown, the hose end to be attached to a suitable fitting (not supplied) using the jubilee clip, to make connection to incoming water supply.

(b)

Drain: 1. Attach drain outlet using tubing cut from 8mm coil plus one elbow fitting from kit. 2. Run the tubing to a suitable drain point ensuring the flow is not restricted in anyway. 3. If the drain is to be run over 5 meters away and/or rises above the level of the unit then contact our Customer Services Dept for advise.

(c)

Pure Water Outlet (HP Only): 1. If you require to feed directly into external equipment then connect to the Pure water outlet accordingly. 2. Attach purified outlet using tubing cut from 8mm coil plus one elbow fitting from kit. 3. If this outlet is not required then leave the red 8mm plug in place

(d)

Overflow Outlet: Attach overflow outlet using 12mm tubing and fitting supplied in the installation kit and run to a suitable drain point.

Do not switch on electrical or water supplies at this stage, continue to START UP instructions.

SECTION 4 USING THE PURITE SELECT DESCALE & ANALYST

4.1

Start Up Descale and Analyst Units

Preparation

Begin: Open door by pressing centrally at left-hand side and then releasing to gain access to media docking area.

Remove plug Remove plug

Media Packs: Unpack media pack removing plugs from water connections in upper moulding.

Inserting a cartridge pack (s): Locate and slide upper end moulding in media retaining block and push back to make connection until retaining pin mechanism clicks into pack. Pretreatment packs are fitted into the left hand retaining block and Puripacs fitted to the right hand retaining block. (Note: Some units have one media pack others two).

Start: Close access door to media docking area, turn on water and switch on electricity to unit. This display will illuminate and for a short time displaying unit type and software version. See basic operation.

4.2

BASIC OPERATION
Unit name (with or without BP) Software version

DESCALE VERSION 1.0

POWER ON START

Power On Mode Alternate with pack not fitted fault. Also high and low pressure when BP fitted. (will not proceed if above faults not corrected).

PRESS
Press Start Button

DESCALE PROCESSING STOP 10.0M

Alternates with Fault Messages Water quality At high tank level unit level unit goes into Process Standby mode.

ANALYST PROCESS START UP STOP

1 minute Process Start Up. Quality reading ignored.

PROCESS STANDBY STOP 9.8M

Await input or Product Drawing (Restarts Processing after 5 litres drawn from tank)

Alternates with Fault Messages Water quality Alternates with Fault Messages Water quality

PROCESSING STOP 14.0M

PRESS

Press right hand button to alternate display between temperature and water quality.

PROCESSING o STOP 15 C
PRESS

Water temperature

To return to Power On mode press stop button.

PROCESS STANDBY STOP

Await input or Product Drawing (Restarts "processing" after 5 litres drawn)

At high tank level unit goes into Process Standby mode.

RETURNS TO POWER ON START

PRESS

To return to Power On mode press Stop button

RETURNS TO POWER ON START

4.3

Trouble Shooting and Maintenance

ERROR MESSAGES CAUSE DISPLAY ACTION

If quality drops below 1s/cm change DI Pac.

CHANGE DI PACK STOP M

Poor water quality. Change DI Pac.

Line cell lead disconnected or faulty.

LINE CELL ERROR STOP ==.=

Check sensor connection. If system persists contact Purite CSD. Check both Pacs, ensure retainer pin fully down.

One of the Purification Pacs has not been fitted correctly.

PACK NOT FITTED START

Temperature probe lead disconnected or faulty.

THERMISTOR ERROR STOP M

Check Temp Sensor in place. If error persists contact Purite CSD.

Over-range water quality reading. Cell const error, Temp Comp value error. Loss of Feedwater pressure. Unit returns to Power On mode.

PROCESSING STOP ==.=

LOW PRESSURE START

Check Feedwater Pressure >15psi (1 Bar). Check in-line Strainer. Change Pretreat Pac. Change DI Pac. If Fault persists contact Purite CSD.

High Pressure in Unit. Unit returns to Power On mode.

HIGH PRESSURE!! START

SECTION 5 USING THE PURITE SELECT HP & BIO 5.1 Start Up HP & Bio Units Preparation
1. 2. Ensure unit has been installed following the guidelines described in Section 3.2.

Before turning on the water supply ensure that all filters are fitted according to the following instructions: Section 5.4.3 Fitting of 0.1m Filter (HP) Section 5.4.4 Fitting of 0.05m Filter (BIO) Section 5.4.5 Fitting 0.2m, P.O.U. Filter

3. Switch on Power Supply and follow the instructions displayed on the screen as detailed in 5.2 Basic Operation.

5.2

Basic Operation

Graphic Display a guide Your display will show a representative flow diagram of the units process on which directional arrows and shaded in blocks indicate activated parts of the system. This becomes visible a few seconds after the process is activated. Each variant has its own factory set diagram as noted below: Standard HP
Inlet Valve

HP Unit with Boost Pump

Recirculation Pump

Standard Bio
Dispense valve Boost Pump

Bio Unit with Boost Pump

Tank

5.2.1 HP UNIT
Basic Operation - (first screen on powering up the unit)
- Unit Type - Software revision

After a few seconds Power On Screen Displayed To change date see Section 5.2.4 - Date/Time Displayed

- Fit new pretreat and puripac cartridges See Section 5.4.1/5.4.2 (NB Set date and time first)

"Resetting Pack Date" displayed for a few seconds. Pack replacement set 6 months from current date. Screen automatically reverts to "Power On" . (continued next page)

5.2.1 HP unit continued/

Information displayed can be altered by using 'up' and 'down' keys. Any active alarms displayed. Screen automatically switches to display process mimic.

Alarm/Quality alternates

Note: starting unit from below low level sensor will not start recirculation pump until mid level sensor is reached.

Press left or right button once to return to Processing. Press text button twice to STOP unit, "Power On" screen displayed.

5.2.2

Using the Mimic Display

Once in the mimic display

- by pressing up and down arrow keys the following items can be displayed:

- Temp XX C = Temp of water. - Qual XXM = outlet quality. - Qual XXM = uncompensated water quality.

NB Uncompensated quality has temperature correction disabled. If one of various alarms has been activated they will alternate with the selected items above on the display eg: "Tank Low Level".

5.2.3 Using the Menu Functions - Menu Option A

Option A menu can be accessed via the "Power On" Screen.

Main Menu Displayed Use Up and Down arrows to select required menu option

Accesses Clean Routine Function (see clean routine section for further information) Section 5.2.5.

Accesses external printer settings See Section 5.2.6 (for further information)

Access settings Menu See Section 5.2.4 (for further information)

5.2.4 "Settings Menu Options"

On accessing menu options "Select" required item using up and down, then Press Select. Dispense operation Set time Set date Audio Alarm Set Quality alarm Set temp alarm DI pack data Data log Dump log data Set unit identity Auto restart To set any of the above

Make changes as directed using the 'up' or 'down' arrow buttons. To return to menu press 'Exit' and repeat above for other items that are to be set. When completed press 'start' to return to the processing screen. Press 'start' to bring unit into operation.

5.2.5 Clean Routines

With the select units two clean modes are available, Full Clean and Loop Clean. If Full Clean is selected the unit will perform a disinfection of the Reverse Osmosis membranes, storage tank and recirculation system. If only Loop Clean is selected the unit will only perform a disinfection of the storage tank and recirculation system. Generally a Full Clean should be carried out once or twice a year. Whereas a Loop Clean can be carried out as regularly as once a month depending upon the critical nature of the application.

Clean Routines Menu Functions Full Clean

Use up and down buttons to obtain required option

Loop Clean

Follow Screen instructions

Clean Routines continued/ Full Clean

Loop Clean

Clean Routine continued/ Full Clean

Loop Clean

Press to EXIT routine and return to processing mode.

Press to EXIT and return to processing mode.

5.2.6 Printer Settings Menu Contact Purite Limited on 01844 217141 or your local distributor for further information regarding Printer Settings and Compatible Printer/PC options available.

5.2.7

Menus Option B

Menu accessed via "Processing" Screen

- Use up and down arrow buttons to obtain required menu option.

Prints validation report to printer or pc with suitable software. (Contact Purite for further information)

Unit is set to standby mode Pressing 'EXIT' "returns to Processing Screen" (in standby mode unit operates 10 mins ON 50 mins OFF

Alters dispense mode between latched (press start - press stop) and unlatched (press start - release stop). Use up and down buttons to select required option. (For the BIO the option of volume dispense is displayed - use screen prompts to set desired volumes.

5.3 Trouble Shooting ALARM MESSAGES CAUSE DISPLAY ACTION

Temp probe lead disconnected or faulty.

TEMP. SENSOR ERROR

Check Sensor lead. Replace if error persists.

Line cell lead disconnected or faulty.

LINE CELL ERROR

Check sensor connection. Replace if error persists. Check Boost Pump runs. Check Feedwater supply. Check Feedwater Pressure must be <30psi. Change Preheat Pack Fit pack. Check pack is fully engaged and retainer pin locked. Fit Pack. Check Pack is fully engaged and retainer pin located.

Boost Pump variants only. Pump faulty or loss of feed water Boost Pump variants only. Increase in Feed Water Pressure. Cartridge/Filters blocked. Pretreat pack not fitted or not fully engaged.

LOW PRESSURE

HIGH PRESSURE

FIT MEDIA (LEFT) PACK

Puripac not fitted or not fully engaged.

FIT DI (RIGHT) PACK

Puripac or Pretreat pack not fitted or not fully engaged.

FIT BOTH PACKS

Re-fit Pack/s. Check Pack/s are fully engaged and retainer pin located.

On Start Up time and date may not be set.

TIME/DATE NOT SET

Select Set Time and Set Date function from settings menu and reset.

5.3 Trouble Shooting continued/ ALARM MESSAGES CAUSE DISPLAY ACTION

6 Month Operating Life exceeded.

DI PACK REP DUE

Change DI Pack and reset Pack Rep date.

UV lamp not alight. Sensor fault.

UV FAILURE

Check lamp is alight. Check UV lamp hrs run. Contact Purite CSD. Check feedwater supply. Check tank level (visual). Close all Take Offs.

Water in Process Tank below low level.

TANK LOW LEVEL

Link between Keypad and Main PCB Faulty

KEY PAD ERROR

Contact Purite CSD.

Temperature of Purified water above set limit.

TEMPERATURE HIGH

Check Temp Setting. Drain off water from system.

Outlet quality above set limit.

POOR QUALITY

Check quality setting in setting menu. Change Puripac cartridge.

5.4 5.4.1 5.4.1.1

Maintenance Replacing Pretreat Pack Switch the unit off by pressing the furthest left hand button on the display. Press the button twice to return the unit to Power On screen. Leave the unit to stand for 30 seconds to relieve any internal pressure. Open the front door cover to expose the Pretreat Pac. Press down the yellow lever on top of the cartridge and pull it away from the retainer block. Discard the Pretreat Pac and remove the new pac from its bag.

5.4.1.2 5.4.1.3 5.4.1.4

5.4 .1.5 5.4.1.6 5.4.1.7 5.4.1.8

Ensure the two black plugs are removed from the inlet/outlet ports. Fitting of the new pac is the reversal of removal (see page 16 section 4). Press START and follow the instructions on screen for setting new pac replacement date or refer to Section 5.2.1 for details. After resetting pac date the unit can be set to Processing mode.

5.4.2 5.4.2.1

Replacing Puripac Cartridge Switch the unit off by pressing the furthest left hand button on the display. Press the button twice to return the unit to Power On screen. Leave the unit to stand for 30 seconds to relieve any internal pressure. Open the front door cover to expose the Puripac. Press down the yellow lever on top of the cartridge and pull it away from the retainer block. Discard the Puripac and remove the new pac from its bag.

5.4.2.2 5.4.2.3 5.4.2.4

5.4.2.5 5.4.2.6 5.4.2.7 5.4.2.8 5.4.2.9

Ensure the two black plugs are removed from the inlet/outlet ports. Fitting of the new pac is the reversal of removal (see Section 4 page 16). Press START and follow the instructions for setting new pac replacement date or refer to Section 5.2.1 page 20 for details. After resetting pac date the unit can be set to Processing mode. The 0.1m on HP units and 0.05m Filter or Bio units will require bleeding after replacing Puripac Cartridge - refer to Section 5.4.3.8 and 5.4.4.9 for details.

5.4.3 Replacing 0.1m Filter (HP only) 5.4.3.1 5.4.3.2 5.4.3.3 Press the furthest left hand button on the display twice to return the unit to Power On screen. Leave the unit to stand for 30 seconds to relieve any internal pressure. The filter is located behind the left hand side cover. To remove the cover unscrew the two pozi-drive screws located at the top and bottom front edge on the left hand side of the unit. With the screws removed gently slide the side cover off and store to one side. To remove the filter release the top and bottom fittings by pushing down on the collets on the top of the fittings and withdraw the tubing (see page 12 for fitting removal instructions). Unscrew the two fittings and keep safe as these will be used on the new filter. Unpack the new filter and screw on the old fittings. Use PTFE tape to seal the threads. Do not overtighten or the internal Oring may become dislodged. Before re-fitting the cover the filter will need to be bled of air. Press Start button in Power On screen to return the unit to Processing Mode then gently unscrew the bleed nipples on the filter until water flows. Catch any dispelled water in a suitable container. 5.4.3.10 When all the air has been displaced close the bleed nipples. 5.4.3.11 Replace the side cover.

5.4.3.4 5.4.3.5

5.4.3.6 5.4.3.7

5.4.3.8 5.4.3.9

5.4.4 5.4.4.1 5.4.4.2 5.4.4.3

Replacing 0.05m Filter (BIO only) Press the furthest left hand button on the display twice to return the unit to Power On screen. Leave the unit to stand for 30 seconds to relieve any internal pressure. The filter is located behind the left hand side cover. To remove the cover unscrew the two pozi-drive screws located at the top and bottom front edge on the left hand side of the unit. With the screws removed gently slide the side cover off and store to one side. To remove the filter release the top and bottom fittings by pushing down on the collets on the top of the fittings and withdraw the tubing (see page 12 for fitting removal). Unscrew the two fittings and keep safe as these will be used on the new filter. Unpack the new filter and screw on the old fittings. Use PTFE tape to seal the threads. Do not overtighten or the internal Oring may become dislodged. Before re-fitting the cover the filter will need to be bled of air. Press Start button in Power On screen to return the unit to Processing Mode then gently unscrew the bleed nipples on the filter until water flows. Catch any dispelled water in a suitable container.

5.4.4.4 5.4.4.5

5.4.4.6 5.4.4.7

5.4.4.8 5.4.4.9

5.4.4.10 When all the air has been displaced close the bleed nipples. 5.4.4.11 Replace the side cover.

5.4.5 Replacing 0.2m Point of Use Filter (HP Optional/Bio Standard). 5.4.5.1 5.4.5.2 5.4.5.3 5.4.5.4 5.4.5.5 5.4.5.6 5.4.5.7 Replacing of the 0.2m point of use filter can be carried out without switching the unit off. The filter is located under the dispense pod to remove it unscrew it clockwise. Once removed the filter can then be discarded. Unpack the new filter and seal the thread by wrapping approx 4-5 turns of PTFE tape around it. To fit the new filter screw it anti-clockwise into the valve. Screw until just tight. Next bleed the air from the filter by unscrewing the vent on the side and then dispense water by pressing the control dispense button. When all of the air has been dispelled close the vent.

5.4.6

Replacing UV lamp (BIO only) 5.4.6.1 Select Stop on the unit. Power On screen displayed. 5.4.6.2 Switch off mains electrical supply and isolate. 5.4.6.3 Turn off water supply. 5.4.6.4 Remove Left hand side cover. (Refer to Section 5.4.3.3 for details. 5.4.6.5 The UV assembly is centrally located. 5.4.6.6 To remove the old lamp, firstly unlock the black bayonet connector on the top of the assembly by pushing down and rotating anticlockwise until the two lugs are disengaged. 5.4.6.7 Partially withdraw the lamp to expose the white lamp connector. 5.4.6.8 By holding the top of the lamp by its white end caps unplug the 4-pin connector. 5.4.6.9 With the connector removed the lamp can be fully withdrawn from the assembly. 5.4.6.10 Unpack new lamp; check that it has the letters LS written on the non-pin end. Note: DO NOT TOUCH THE LAMP GLASS. If you do wipe off all finger marks with alcohol solution. 5.4.6.11 Re-insert lamp into assembly and reconnect 4-pin connector. DO NOT FORCE THE CONNECTOR, AS IT WILL ONLY FIT ONE WAY. 5.4.6.12 With the lamp reconnected refit bayonet cap. 5.4.6.13 Refit side cover. 5.4.6.14 Turn on water and reinstate electrical supply. 5.4.6.15 The Power On screen should now be displayed. 5.4.6.16 The next stage is to reset the UV replacement date and hours life figure. 5.4.6.17 From the Power On screen, select Menu. 5.4.6.18 Select User Settings 5.4.6.19 Scroll down the menu list using the down arrow button and select UV Hours Date 5.4.6.20 Press Reset. The message Are you sure will be displayed. Select Yes. 5.4.6.21 Then select Exit to leave the Reset sub menu and enter the User Settings menu. 5.4.6.22 Then select Exit to leave the User Settings menu. 5.4.6.23 Then select Exit to enter Power On mode. 5.4.6.24 Then select Start to enter Processing Mode. Note: The lamp contains a small amount of Mercury it should therefore be disposed off in accordance with Local and National regulations and not as normal household waste.

5.4.7 Cleaning inlet screen filter. 5.4.7.1 5.4.7.2 5.4.7.3 5.4.7.4 The inlet screen filter is located at the rear of the unit and is installed prior to the inlet solenoid valve. With the unit switched off and in Power On mode, turn off the incoming mains water supply. To relieve any residual water pressure momentarily switch the unit on then off. To obtain access to the filter screen unscrew the black knurled top anti-clockwise. The screen will then be exposed. Pull the screen away from the housing and clean away any debris. Once cleaned replace the screen and black cover. Switch on the water supply and return the unit to Processing Mode.

5.4.7.5

SECTION 6 ACCESSORIES FOR THE PURITE SELECT

Refer to following sheets:

Select Descale Select Analyst Select HP Select Bio Purewater 300

SELECT DESCALE
PART No. DESCRIPTION
SERVICE SPARES MEMBRANE PACK
M996001 M996002 M996003 M996004 M996005 Select 40 RO Membrane Pack SVM402 Select 80 RO Membrane Pack SVM802 Select 160 RO Membrane Pack SVM1602 Select 320 RO Membrane Pack SVM3202 Select 640 RO Membrane Pack SVM6402

CONSUMABLES/ACCESSORIES CARBON PRETREAT

L998501 L998501 L998501 L998502 L998502 L998401 L998402 L998405 L998400 L998408 PM00901 L991110 L991276 R011044 L998549 L998499 R083047

PT8 Select 40 Pretreat 8 PT8 Select 80 Pretreat 8 PT8 Select160 Pretreat 8 PT16 Select 320 Pretreat 16 PT16 Select 640 Pretreat 16 50 litre external tank - standard 100 litre external tank - standard External tank, wall mount kit Select Wall mount kit Washing machine connect kit Installation Kit Feedwater Pressure regulator 10" 10um Filter Housing 10um Filter Element Disinfection Pack Adaptor Operator's Manual (Extra copies) Level switch head

TANKS

INSTALLATION & WALL MOUNTS

EXTERNAL FILTRATION

OTHERS

SELECT ANALYST
PART No. DESCRIPTION
SERVICE SPARES MEMBRANE PACK
M996001 M996002 M996003 M996004 M996005 Select 40 RO Membrane Pack SVM402 Select 80 RO Membrane Pack SVM802 Select 160 RO Membrane Pack SVM1602 Select 320 RO Membrane Pack SVM3202 Select 640 RO Membrane Pack SVM6402

CONSUMABLES / ACCESSORIES CARBON PRETREAT

L998501 L998501 L998501 L998502 L998502 L998521 L998521 L998521 L998522 L998522 L998401 L998402 L998405 L998400 L998408 PM00901 L991110 L991276 R011044 L998549 L998499 R083047

PT8 Select 40 Pretreat 8 PT8 Select 80 Pretreat 8 PT8 Select160 Pretreat 8 PT16 Select 320 Pretreat 16 PT16 Select 640 Pretreat 16 PP8 Select 40 Puripac PP8 Select 80 Puripac PP8 Select 160 Puripac PP16 Select 320 Puripac PP16 Select 640 Puripac 50 litre external tank - standard 100 litre external tank - standard External tank, wall mount kit Select Wall mount kit Washing machine connect kit Installation Kit Feedwater Pressure regulator 10" 10um Filter Housing 10um Filter Element Disinfection Pack Adaptor Operator's Manual (Extra copies) Level switch lead

POLISHING DEIONISATION

TANKS

INSTALLATION & WALL MOUNTS

EXTERNAL FILTRATION

OTHERS

SELECT HP
PART No.
SERVICE SPARES MEMBRANE PACK
M996001 M996002 M996003 M996004 M996005

DESCRIPTION
Select 40 RO Membrane Pack SVM402 Select 80 RO Membrane Pack SVM802 Select 160 RO Membrane Pack SVM1602 Select 320 RO Membrane Pack SVM3202 Select 640 RO Membrane Pack SVM6402

CONSUMABLES/ACCESSORIES CARBON PRETREAT L998501 L998501 L998501 L998502 L998502

POLISHING DEIONISATION L998521 L998521 L998521 L998522 L998522 R090015 R011053 L998410 L998411 L998405 L998400 L998408 PM00901 L991110 L991276 R011044 L998549 L998499 R083047

PT8 Select 40 Pretreat 8 PT8 Select 80 Pretreat 8 PT8 Select160 Pretreat 8 PT16 Select 320 Pretreat 16 PT16 Select 640 Pretreat 16 PP8 Select 40 Puripac PP8 Select 80 Puripac PP8 Select 160 Puripac PP16 Select 320 Puripac PP16 Select 640 Puripac SBF02 0.2 um point of use filter SMF01 0.1um Bacterial Filter Cartridge 50 litre external tank with UV 100 litre external tank with UV External tank wall mount kit Select Wall mount kit Washing machine connect kit Installation Kit Feedwater Pressure regulator 10" 10um Filter Housing 10um Filter Element Disinfection Pack Adaptor Operator's Manual (Extra copies) Level switch lead

INTERNAL FILTRATION

TANKS

INSTALLATION & WALL MOUNTS

EXTERNAL FILTRATION

OTHERS

SELECT BIO
PART No.
SERVICE SPARES MEMBRANE PACK
M996001 M996002 M996003 M996004

DESCRIPTION
Select 40 RO Membrane Pack SVM402 Select 80 RO Membrane Pack SVM802 Select 160 RO Membrane Pack SVM1602 Select 320 RO Membrane Pack SVM3202

ACCESSORIES CARBON PRETREAT

L998501 L998501 L998501 L998502 L998521 L998521 L998521 L998522

PT8 Select 40 Pretreat 8 PT8 Select 80 Pretreat 8 PT8 Select160 Pretreat 8 PT16 Select 320 Pretreat 16 PP8 Select 40 Puripac PP8 Select 80 Puripac PP8 Select 160 Puripac PP16 Select 320 Puripac 0.2 um point of use filter UV Lamp, 254 nm 0.05m Ultramicrofilter External tank wall mount kit Select Wall mount kit Installation Kit Feedwater Pressure regulator 10" 10um Filter Housing 10um Filter Element Disinfection Pack Adaptor Operator's Manual (Extra copies) Level switch lead

POLISHING DEIONISATION

INTERNAL FILTRATION R090015 R081643 R018085 INSTALLATION & WALL L998405 MOUNTS L998400 PM00901 L991110 EXTERNAL FILTRATION OTHERS L991276 R011044 L998549 L998499 R083047

PUREWATER 300
PART No.
EQUIPMENT DESCRIPTION L998180 L998181 M996004 L998502 L998522 L998400 PM00901 L991110 L991276 R011044 L998549 L998499

DESCRIPTION
Purewater 300 Purewater 300 with boost pump Membrane Pack SVM3202 PT16 Pretreat 16 PP16 Puripac 16 Wall mount kit Installation kit Feedwater pressure regulator 10 10m Filter housing 10m Filter element Disinfection Pack adaptor Operators manual (extra copies)

CONSUMABLES

SECTION 7 - APPENDICES
7.1.1 Process Description/Flow Schematic

Select Descale
Flow Schematic (refer to next page)

Process:
Water enters the rear of the unit via the inlet solenoid valve, which is protected by a filter screen with a 150 micron rating. The operation of the inlet valve is controlled automatically by the high and intermediate level sensors located in the storage tank. For applications that do not require the addition of a feedwater boost pump the water then passes into the Pretreatment Pac located at the front of the unit. If circumstances dictate the use of a boost pump the incoming water feeds directly into the pump which boosts the feed pressure to approx, 60 psi, prior to the Pretreatment Pac. The media contained within the Pac removes Free Chlorine from the water which is harmful to the next stage of purification; Reverse osmosis. The pretreated water is now further purified by the action of Reverse Osmosis. This is achieved by passing water through a semi-permeable membrane. The membrane will reject from the water up to 98% of the dissolved contaminants and run them to drain via the Drain line. Therefore the product water from your Select Descale unit will contain typically only 2% of impurities which generally translates to a water quality of between 5-10 us/cm. The purified water then feeds directly into the storage tank of your choice. The storage tank options being either Integral or External Select Tanks or your own existing vessel. The quality of the purified water is measured by a 2-200 us/cm conductivity meter and the value being indicated on the Alphanumeric display. Purified water can be drawn from the system via the white bib tap or from the gravity outlet connection at the rear of the tank, if this has been pre selected as an option.

7.1.2

Process Description/Flow Schematic

Select Analyst
Flow Schematic (refer to next page)

Process:
The purification process of the Select Analyst is identical in part to that of the Descale unit. The major difference being that the purified permeate water from the Reverse osmosis stage is further treated by passing it through a Puripac. The Puripac cartridges contain a mixture of ion-exchange resin and activated carbon. This media mix further purifies the water and removes the remaining residual contaminants to produce a treated water quality of between 1-10 M-cm. The purified water then feeds directly into the storage tank of your choice. The storage tank options being either Integral or External Select Tanks or your own existing vessel. The quality of the purified water is measured by a Resistivity monitor covering the range 0.1- 10 M-cm ,the value being indicated continuously on the Alphanumeric display. Again purified water can be drawn from the system via the white bib tap or from the gravity outlet connection at the rear of the tank, if this has been pre selected as an option.

7.1.3

Process Description/Flow Schematic

Select HP
Flow Schematic (refer to next page)

Process:
The purification process of the Select HP is essentially identical in part to that of the Analyst unit. The major difference being that the stored purified water is recirculated around an internal polishing loop within the unit. The pump is protected from running dry by a low level sensor located in the storage tank. Water is drawn from the storage tank by the recirculating pump at a rate of between 1-2 lts/min and passed back through the Puripac cartridge and returned to the storage tank. This ensures that the stored water is maintained at high quality without degrading. Also included within the polishing loop and installed after the Puripac cartridge is a 0.1um filter . The filter removes bacteria and particles of greater than 0.1 um from the purified water. With the inclusion of continuous recirculation the typical treated water quality from the HP unit will be between 15-18 M-cm. The quality of the purified water is measured by a fully temperature compensated resistivity monitor covering the range 1- 18 M-cm . Water quality along with the system status and other operating functions are displayed on the HPs graphic display module. The water storage tank options are identical to the Analyst and Descale options. In addition to the Analyst and Descale the HP is able to dispense water from an extra 2 outlet points due to the inclusion of the recirculation pump. Purified water can be dispensed via a point of use outlet located at the front of the unit. The point of use take off being fitted with a 0.2 um filter to prevent ingress of air-borne bacteria . At the rear of the unit purified water can be taken off under pressure and be fed to external equipment. An additional 3-way flush valve has also been incorporated into the system to provide the ability for the unit to carryout an auto-sanitisation procedure.

7.1.4

Process Description/Flow Schematic

Select Bio
Flow Schematic (refer to next page)

Process:
The purification process of the Select Bio is essentially identical to that of the HP unit. To achieve the enhanced microbiological specification the internal sub micron filter rating has been increased to 0.05 um in conjunction with the installation of an Ultra violet sanitiser. The UV sanitiser operates at the bactericidal wavelength of 254 nm. The Bio unit incorporates all of the functions of the HP unit but has the following additional features: Volumetric/manual dispense. Permeate divert/concentrate flush

For details on the Operation of the Bio unit refer to Section 4.

7.1.5 Process Description/Flow Schematic Purewater 300

Flow Schematic (refer to next page)

Process:
A water purifier utilising reverse osmosis technology that is specifically designed to work with laboratory glassware washing machines. The Purewater 300 produces high quality rinse water of better than 1M.cm. ensuring residue free laboratory glassware. A boost pump option is available for areas of low water pressure (less than 2 bar). The purification process of the Purewater 300 is identical in part to that of the Descale unit. The major difference being that the purified permeate water from the Reverse osmosis stage is further treated by passing it through a Puripac. The Puripac cartridges contain a mixture of ion-exchange resin and activated carbon. This media mix further purifies the water and removes the remaining residual contaminants to produce a treated water quality of between 1-10 M-cm. The purified water then feeds directly into the integral storage tank on the unit. The quality of the purified water is measured by a Resistivity monitor covering the range 0.1- 10 M-cm ,the value being indicated continuously on the Alphanumeric display. Again purified water can be drawn from the system via the white bib tap or from the gravity outlet connection at the rear of the tank.

7.2

Technical Specifications

Unit
Dimensions Width Height Depth Electrical Supply Mains mm mm mm

40/80/160
408 630 548 100-240V/50-60Hz

320/640
408 860 548 100-240V/50-60Hz

Outputs:
Lts/hr @ 250C Lts/hr @ 100C

40 6 3.6

80 12 7.2

160 24 14.4

320 48 30

640 80 47

Outputs based on 60psi (4 Bar), 400 ppm tds,

Feedwater Requirements:
Quality. Maximum TDS. Maximum Pressure. Minimum Pressure. Temperature. Mains Potable 1000 ppm 90 psi 30 psi 1-400C

Cartridge Outputs:* Cartridge Puripac 8 Puripac 16

Capacity 8000 litres 14000 litres

*Cartridge outputs based on 400 ppm TDS mains feedwater and Reverse osmosis rejection rate of 98% when new, declining with age. It is recommended to replace the Pretreatment Pac at every second change of the Puripac cartridge or every 6 months which ever is the sooner.

7.3

Water Quality Limits Descale Grade 3 Type-4 N/a <5-35us/cm*2

<100 ppb N/a >99% Rejection N/a 5-7 >98% Rejection >98% Rejection >98% Rejection >98% Rejection >98% Rejection >98% Rejection >98% Rejection

Parameters BS EN ISO 3696:1995 *1 ASTM D1193 99el *1 Resistivity Conductivity

TOC Organics Bacteria Endotoxins pH Residual Solids Heavy Metals Ca Na K Pb Si
*1

Analyst Grade 2 Type-3 1-10 M-cm 1-0.1us/cm

<50 ppb N/a >99% Rejection N/a 6-8*3 <0.5 ppm <0.1 ppb <100ppb <100ppb <100ppb <100ppb <20 ppb

HP Grade1 Type-2 14-18 M-cm N/a

<30 ppb <0.001 AU@254nm <1 CFU/ml N/a Neutral <0.1 ppm <0.1 ppb <0.03 ppb <0.02 ppb <0.02 ppb <0.01 ppb <0.5 ppb

Bio Grade 1+ Type-1 14-18 M-cm N/a

<10 ppb <0.001 AU@254nm <0.1 CFU/ml <0.25 EU/ml Neutral <0.1 ppm <0.1 ppb <0.03 ppb <0.02 ppb <0.02 ppb <0.01 ppb <0.5 ppb

Nearest applicable standard *2 Depends on incoming feedwater quality. Typically 98% salt Rejection *3 Stored water pH may be lower due to atmospheric Carbon dioxide absorption

7.4

Purewater 300 High Flow Connection Details

Additional infomation for Select Unit with high flow connection from internal tank.
The connection is fitted to the right hand side of unit direct into the tank, fitted with isolation valve threaded BSPF for your connection.

The slackening of the socket union would allow the valve assembly to be swivelled down if required and the same of the valve itself if the handle requires repositioning to suit your installation (do not forget to retighten). A number of extra connectors are supplied to cover most common practice for your connection to the unit.

The output from the above connection is a gravity feed therefore the unit must be mounted to a higher level than the unit it is supplying, also interconnecting pipe work to be short and as direct as possible not greater than 3 metres in length. For all other information see Select User Manual, Analyst Sections for setup and operation of the unit copy attached.

SECTION 8 CE DECLARATION

SECTION 9 CONTACT US

We trust the system meets all your expectations but in the event of any problems please do not hesitate to contact us on Tel No: 01844 217141 Fax No: 01844 218098 or

Purite Customer Service Department Tel No: 01844 214222 Fax No: 01844 261664