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PROJECT
TITLE
Valero Primeland
ITEM DATE
Window 19
I. Window 19 Elevation
M. Malarasta
II. Design Parameters Negative Design Wind Pressure Design Tributary width Maximum Unsupported Length Factor of Safety Eccentricity of Wind Load Number of Connection III. Design Reactions 3.10 Shear Force due to Wind Load Negative Wind Load Reaction
-wp tw Lu F.S. e n
= = = = = =
kPa mm mm mm
-WL
= = = =
Shear Force
3.20 Moment due to Wind Load Eccentricity of Wind Load Shear Force Moment due to Shear Load
e V MV
= =
3.30 Tensile Force due to Dead Load Total Axial Dead Load Design Dead Load Reaction Rdl DL = = = 1.39 kN F.S.*Rdl 1.80 kN
Print sender Street Postcode / City Phone Fax Project Application Remarks
Engr. Marlon M. Malarasta Mr. Raddie C. Manalo 100 Congressional Avenue 1106 Quezon City 426-0888 927-3567 Valero Primeland Fastening of Angle Brackets for W-19 Header
COMPUFIX 8.4
8.4.4358.16154/23/1660
Accessory:
Dimensions/loads:
Design actions (*) Not true to scale [mm], [kN], [kNm]
Engr. Marlon M. Malarasta Valero Primeland Fastening of Angle Brackets for W-19, Header Injection system with FIS A / RG M RG M10x130 (5.8)
Page No 2 of print-out No 35
Important: As a pre-condition the anchor plate is assumed to be flat when subjected to the actions. Therefore, the plate must be sufficiently stiff. The COMPUFIX anchor plate design is based on a proof of stresses and does not allow a statement about the stiffness of the plate. The proof of the necessary stiffness is not carried out by COMPUFIX. The design utilises specific values for each anchor. When alterations will be made, even for similar products, a new design calculation is required. With slotted holes the design is carried out under the assumption that the anchor is located in the centre of the hole. Please check that the fixing thickness of the fixing is adequate. Maximum hole diameter in the attachment: 12 mm / 14 mm (First value without filled gap, second value with filled gap). To ensure the structural component's capacity, the proofs in accordance with the technical handbook must be observed. The CC-Design method, based upon the fischer Specification, has been developed for countries outside of the EU. As this method is different from that used in the Approvals. Anchor-No. Unit Sd
1 2
kN kN
N 4.89 4.89
V 1.82 1.82 Shear load, Steel failure: Unit VRk,s kN gMs VRd,s kN Vh kN Sd b V,s -
Tension load, Concrete cone failure: Sd Unit N0 kN 55.33 Rk,c A c,N cm 2 615.00 A0 cm 2 729.00 c,N Ac,N / A0 0.84 c,N y s,N 0.80 y ec1,N 1.00 y ec2,N 1.00 y re,N 1.00 NRk,c kN 37.35 gM,c 1.80 NRd,c kN 20.75 Ng kN 9.79 Sd b N,c 0.47
Shear load, Concrete failure on the opposing side of the load: Sd Unit N0 kN 35.46 Rk,c A c,N cm 2 573.32 A0 cm 2 586.67 c,N Ac,N / A0 0.98 c,N y s,N 0.81 y ec1,N 1.00 y ec2,N 1.00 y re,N 1.00 y g,N 1.05 k 2.00 VRk,cp kN 58.93 gM,cp 1.50 VRd,cp kN 39.29 Vg kN 3.64 Sd b V,cp 0.09
Engr. Marlon M. Malarasta Valero Primeland Fastening of Angle Brackets for W-19, Header Injection system with FIS A / RG M RG M10x130 (5.8)
Page No 3 of print-out No 35
Tension load, Combined pull-out and concrete cone failure: Sd Unit N0 kN 35.46 Rk,p A p,N cm 2 573.32 0 Ap,N cm 2 586.67 Ap,N / A0 0.98 p,Np y s,Np 0.81 y g,Np 1.05 y ec1,Np 1.00 y ec2,Np 1.00 y re,Np 1.00 NRk,p kN 29.47 gM,p 1.80 NRd,p kN 16.37 Ng kN 9.79 Sd b N,p 0.60 Tension load, Splitting: Unit N0 kN Rk,c A c,N cm 2 A0 cm 2 c,N 0 Ac,N / Ac,N y s,N y ec1,N y ec2,N y re,N y h,sp NRk,sp kN gM,sp NRd,sp kN Ng kN Sd b N,sp -
Shear load, Concrete edge failure: Sd Unit V0 kN 27.48 Rk,c Ac,V cm 2 716.63 0 Ac,V cm 2 496.13 Ac,V / A0 1.44 c,V y s,V 1.00 y h,V 1.00 y a ,V 1.00 y ec,V 1.00 y re,V 1.00 VRk,c kN 39.69 gM,c 1.50 VRd,c kN 26.46 Vg kN 3.64 Sd b V,c 0.14
Sd 55.33 669.38 937.89 0.71 0.79 1.00 1.00 1.00 1.31 40.79 1.80 22.66 9.79 0.43
Tension load
Steel failure: Concrete cone failure: Combined pull-out and concrete cone failure: Splitting:
Used capacity
15.7 % 13.8 % 9.3 %
Result:
Engr. Marlon M. Malarasta Valero Primeland Fastening of Angle Brackets for W-19, Header Injection system with FIS A / RG M RG M10x130 (5.8)
Page No 4 of print-out No 35
Drill hole cleaning 4 times blowing with the hand blow-out pump, 4 times brushing and again 4 times blowing with the hand blow-out pump. For drill hole diameters >= 18 mm blowing with oilfree compressed air (P > 6 bar). Max fixing thickness tfix Thread diameter M Setting torque MD Spanner A/F Hole diameter in the attachment df (Through fixing) Hole diameter in the attachment df (Flush fixing (pre-positioned)) Anchorage depth hef Drill diameter d0 Drill hole depth t [mm] [mm] [Nm] [mm] [mm] [mm] [mm] [mm] [mm] 20 10 20 17 14 12 90 12 90
Engr. Marlon M. Malarasta Valero Primeland Fastening of Angle Brackets for W-19, Header Injection system with FIS A / RG M RG M10x130 (5.8)
Page No 5 of print-out No 35
1. Types
4
*) *) FIS VS - Injection mortar FIS VS 300 T, FIS VS 360 S FIS VW - Injection mortar FIS VW 360 S
Materials
Threaded rod : - Carbon steel, zinc plated (5 m) and passivated (gvz) - Stainless steel of corrosion resistance class III, e.g. A4 (1.4401 optional 1.4571, 1.4362) and according to ASTM/AISI steel grade 316 - Highly corrosion-resistant steel of the corrosion resistance class IV, e.g. 1.4529. - Vinylester resin (styrene-free), hydraulic additives, quartz sand and hardener
Injection mortar:
216
Status 11/2010
2. Ultimate resistances of single anchors with large spacing and large edge distance1)
Mean values Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C)2) tension C 20/25 Nu [kN] 11.6 shear Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C)2) tension C 20/25 Nu [kN] 83.0 shear
1)
12.3 10.1
12.3 8.9
12.3 8.9
20.0 11.5
26.6 18.4
26.6 16.1
26.6 16.1
30.5 18.3
37.5 29.2
37.5 25.6
37.5 25.6
45.2 26.6
55.0 42.5
55.0 37.2
55.0 37.2
C 20/25 Vu [kN]
6.3
96.9 79.1
96.9 69.2
96.9 69.2
122.3 122.3 122.3 122.3 171.7 171.7 171.7 171.7 270.3 270.3 270.3 270.3 77.2 123.5 108.0 108.0 111.2 177.9 155.7 155.7 176.7 282.7 247.4 247.4
C 20/25 Vu [kN]
49.5
2)
The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the mortar with short term temperature T + 80 C and long term temperature T + 50 C (see also Installation details, section 7"). (short term temperature / long term temperature)
3. Characteristic, design and recommended resistance of single anchors with large spacing and large edge distance
3.1 Characteristic resistance 1)
Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C) 2) tension C 20/25 NRk [kN] 10.2 shear Anchor type 5.8 hef [mm] non-cracked concrete temperature range (+ 80 C / + 50 C) 2) tension C 20/25 NRk [kN] 80.4 shear
1)
10.2 8.0
10.2 7.0
10.2 7.0
22.1 9.0
22.1 15.0
22.1 13.0
22.1 13.0
31.1 15.0
31.1 23.0
31.1 20.0
31.1 20.0
45.6 21.0
45.6 34.0
45.6 30.0
45.6 30.0
5.0
80.4 63.0
80.4 55.0
80.4 55.0
101.5 101.5 101.5 101.5 142.5 142.5 61.0 98.0 86.0 86.0 89.0
1425
39.0
2)
The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the mortar with short term temperature T + 80 C and long term temperature T + 50 C (see also Installation details, section 7"). (short term temperature / long term temperature)
Status 11/2010
217
5.7 6.4
5.7 4.5
5.7 5.6
12.3 7.2
12.3 12.0
12.3 8.3
12.3 10.4
17.3 12.0
17.3 18.4
17.3 12.8
17.3 16.0
25.3 16.8
25.3 27.2
25.3 19.2
25.3 24.0
4.0
44.7 50.4
44.7 35.3
56.4 44.0
56.4 48.8
56.4 78.4
56.4 55.1
56.4 68.8
79.2 71.2
79.2 112.8
79.2 79.5
79.2 99.2
31.2
2)
The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the mortar with short term temperature T + 80 C and long term temperature T + 50 C (see also Installation details, section 7"). (short term temperature / long term temperature)
4.0 4.6
4.0 3.2
4.0 4.0
8.8 5.1
8.8 8.6
8.8 6.0
8.8 7.4
12.3 8.6
12.3 13.1
12.3 9.2
12.3 11.4
18.1 12.0
18.1 19.4
18.1 13.7
18.1 17.1
C 20/25 VR [kN]
2.9
31.9 36.0
31.9 25.2
31.9 31.4
40.3 34.9
40.3 56.0
40.3 39.4
40.3 49.1
56.5 50.9
56.5 80.6
56.5 56.8
56.5 70.9
89.0 80.6
89.0 128.6
89.0 90.2
89.0 112.6
C 20/25 VR [kN]
22.3
2) 3)
The loads apply to fischer threaded rods and careful drill hole cleaning, carried out with a brush and blow-out tool and temperature in the substrate in the area of the mortar with short term temperature T + 80 C and long term temperature T + 50 C (see also Installation details, section 7"). (short term temperature / long term temperature) Material safety factor JM and safety factor for action JL = 1.4 are included. Material safety factor JM depends on failure mode of the anchor.
218
Status 11/2010
clearance-hole in xture to be attached df pre-positioned installation wrench size SW required torque minimum spacing minimum edge distances mortar lling quantity Anchor type
clearance-hole in xture to be attached df pre-positioned installation wrench size SW required torque minimum spacing
Tinst [Nm]
minimum thickness of concrete member hmin [mm] smin [mm] cmin [mm] [scale units]
hef, min
tx, max
hef, max
tx, min
228
Status 11/2010
The above times apply from the moment of contact between resin and hardener in the static mixer. For installation, the cartridge temperature must be at least + 5 C. With temperatures above + 30 C to + 40 C the cartridges have to be cooled down to + 15 C or + 20 C. For longer installation times, i.e. when interruptions occur in work, the static mixer shall be replaced. 1) For wet concrete the curing time must be doubled.
10.
Anchor type
stressed cross sectional area anchor rod section modolus design value of bending moment yield strength anchor rod tensile strength anchor rod Anchor type
As W fyk fuk
[mm ] [mm3]
20.1 12.7
M0Rd,s [Nm]
6.4 9.6 11.4 7.1 8.8 15.2 24.0 28.1 16.7 20.8 29.6 48.0 56.1 33.3 41.6 52.0 84.0 98.0 59.0 73.6
[N/mm] 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 [N/mm] 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700 FIS V M16 gvz 5.8 8.8 10.9 A4 C FIS V M20 gvz 5.8 8.8 10.9 245.0 540.9 A4 C FIS V M24 gvz 5.8 8.8 10.9 353.0 935.5 A4 C 5.8 FIS V M30 gvz 8.8 10.9 561.0 1874 A4 C
stressed cross sectional area anchor rod section modolus design value of bending moment yield strength anchor rod tensile strength anchor rod
As W fyk fuk
[mm2] [mm ]
3
157.0 277.5
M0Rd,s [Nm] 132.8 212.8 249.3 148.7 185.6 259.2 415.2 486.7 291.0 363.2 448.0 716.8 841.3 502.6 627.2 898.4 1438 1687 1008 1258 [N/mm] 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 400 640 900 450 560 [N/mm] 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700 500 800 1000 700 700
Status 11/2010
229