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Arindom Goswami
Technical Professional Leader gg M.W.Kellogg Ltd Greenford, UB6 0JA, U.K. arindom.goswami@mwkl.co.uk
Hans E. Kimmel
Executive Director R&D p Ebara International Corporation Sparks, NV 89434, USA hkimmel@ebaraintl.com
Arindom Goswami is Senior Principal Engineer at M W M.W. Kellogg Ltd , U.K. and received in 1995 a Bachelor Degree (Hons) in Mechanical Engineering. With his technical expertise in Rotating Equipment and his global management skills he skills, contributed to the success of many upstream Oil & Gas projects, including numerous LNG projects.
Hans E. Kimmel is Executive Director for Research and Development at Ebara International Corporation. He holds a Master Degree in Mechanical and Process Engineering and a PhD from Munich, Germany. His main contributions are primarily in the LNG technology.
FSRU
the Floating Storage Regasification Units,
FPSO
the Floating Production Storage and Offloading Units Production, Units,
FDPSO
the Floating Drilling, Production, Storage and Offloading Units are floating vessels used by the offshore industry for the drilling, processing, storage and transportation of
LNG
and for offloading the cargo in gaseous form at the destination destination.
Keppel Offshore & Marine Ltd Keppel Offshore & Marine Ltd
FSRU Golar Winter Floating Storage and Regasification Unit for Golar LNG Norway LNG,
FPSO Espirito Santo p Floating Production and Offloading Vessel for Petrobras, Brazil
FSRU
The LNG is vaporized in a regasification unit on board the vessel using ocean water or natural gas as th h t source. l i t t l the heat Due to the large temperature difference between the LNG and the environment a substantial power recovery is suggested environment, suggested. This paper proposes and describes a modified Rankine Cycle to recover efficiently power from the floating regasification plant plant. The power recovery is achieved using field proven rotating and non-rotating equipment. g q p
Even though the offshore regasification process is similar to the onshore process, the design of an offshore plant p , g p shows significant differences. Every square meter of an offshore footprint is relatively expensive since it requires the support of an offshore structure. The design has to be compact to keep the surface area as small as possible. ll ibl Due to the limited space, additional risk mitigation p g measures and HAZOP assessments are required.
The continuous motion of the vessel impacts the design of the process equipment to be able to operate under these dynamic conditions. Rotating equipment has to be designed to withstand the additional gyroscopic forces caused by the vessel movements. The required design of any equipment is such that the center of gravity is as low as possible to increase the stability of the vessel.
The conventional regasification process for onshore and offshore plants incorporates two major equipment: The high-pressure send-out pump, to pump the LNG from storage through the vaporizer and up to the high pipe line pressure The vaporizer, to transform the LNG into gaseous natural gas
The proposed regasification process incorporates a third equipment, the power recovery system to partially regain the input energy used in the overall process process.
Cryogenic high-pressure high pressure LNG pumps pressurize the fluid up to the high pipe line pressure while it is still in q the liquid state
Typical dimensions for yp high-pressure LNG pumps: 4 meters in height 1 meter in diameter 12 pump stages with 300 mm impeller p diameter
Particular design features g for high-pressure LNG pumps: Single piece rotating shaft with integrally mounted multi-stage pump hydraulics and electrical induction motor Thrust balancing mechanism to eliminate high axial thrust forces on the bearings Electrical induction motor is submerged i and cooled b LNG b d in d l d by Ball bearings are lubricated and cooled by LNG
Power Recovery
LNG regasification plants are large heat sinks that require large heat sources. The differences in temperatures between the heat sources and the heat sinks are in the range of 170 Celsius providing the pre170 pre conditions for an efficient power recovery. The Rankine Cycle is a thermodynamic cycle which converts heat into work. The heat is supplied externally to a closed loop with a particular working fluid, and requires also a heat sink. This cycle generates about 80% of all global electric power.
The thermodynamic efficiency o the ideal cycle is the ratio o net e e ody a c e c e cy of e dea cyc e s e a o of e power output to heat input. therm = wnet /qin therm = 1 (h4 h1)/(h3 h2)
Schematic for Power Recovery Using Common Working Fluids with a Pump Two-Phase Expander Generator
For the Rankine cycle power recovery in LNG regasification plants several field proven working fluids are available and used in similar applications applications. To achieve a higher efficiency the working fluid is passed through two heat exchangers and one set of a pump two phase expander two-phase generator, a compact assembly of a pump, a two-phase expander and an induction generator integrally mounted on one rotating shaft.
The compact assembly of a p p Pump Two-Phase Expander Generator consists of p p a pump, a two-phase expander, and g an induction generator integrally mounted on one rotating shaft.
During start-up of the compact assembly the start up induction generator operates as induction motor below the synchronous speed speed. When the shaft power of the expander is greater than the shaft power of the pump then the induction motor operates in the generator mode above the synchronous speed.
Pump Two-Phase Expander p Generator Working fluid enters the pump at the lower inlet nozzle, exits the pump to the side and passes through the generator housing cooling the generator, thus recovering the heat losses of the generator. After passing through the heat exchanger with the heat source, the working fluid expands across the twophase expander generating work driving the pump and the induction generator
Pump Two-Phase Expander p Generator In this modified design, the pressurized fluid passes directly from the pump through the generator housing cooling the generator, then exits to the side and pass through the heat exchanger. In both designs the leakage through designs, the seal and the thrust is minimized due to equal pressure on both sides of the seal and opposing directions of the thrust forces.
Advantages continued
Any leakage of the working fluid is minimized due to equal pressure on both sides of the seal, and small leakages are within a closed loop and occur only between pump expander and pump, generator. The i l thrust is i i i d due t opposing di ti Th axial th t i minimized d to i directions of th f the thrust forces decreasing the bearing load and increasing the bearing life.
Two-Phase hydraulic assembly with nozzle ring (red), (red) turbine runner (y (yellow), ), jet exducer (green) and two-phase draft tube (metallic)
Reaction turbine runner converts angular fluid momentum into shaft torque
Jet Exducer
A radial outflow turbine for power generation by isentropic two-phase expansion to lower pressure
Two phase Two-phase rich liquid feed expanders installed in 2003 are operating successfully at PGNiG, Odalanw, Poland. Poland Additional two-phase expanders are installed in the feed to the lower column during 2009.
The presented p Rankine Power Cycle, p g p g incorporating a compact design consisting of a pump, a two-phase liquefied gas p generator, integrally , g y expander and an induction g mounted on one single rotating shaft, offers an efficient and economical power recovery g g p for floating LNG regasification plants