ABSTRACT:

Our goal of the project is to design and implement pedal operating water pumping system used for home application. This project initiative to bring the safe the waterPumping system is the polutition less in the environmental of the country.Human power can do everything using that we introduce water pumping systemthis goal will be accomplished by designing for without using electrical energy.

INTRODUCTION Water plays an important role in the material, social and cultural life of mankind. The water needs are increasing day by day. This is the result of population growth and increase in the standard of living which is directly proportional to water consumption. The lifting of water for drinking or irrigation purposes is of great importance in widely distributed villages with little or no rural electrification and where underground water is available. This moving to works, like all the bicycle machines, with the force of your legs (which are 5 times stronger than your arms). Its a self-sufficient form of technology that doesnt require fuel or electricity.

REQUIREMENTS: SL.NO 1. 2. 3. 4. 5. 6. 7. MATERIALS cycle centrifugal pump stand l-angle pipes food valve SPECIFICATION STD HP STD STD 30mm dia 30mm dia QUANTITY 1 1 1 1 2 1

3.ConstructionMethod
The construction of the bicycle powered water pump .It also shows the tools required and time taken to build each part .Since the workshop consists of hand tools, a few vices, a bench grinder, an arc welder, a chop saw and a drill press, signify cant modifications will need to be made to the design before it can be manufactured in workshop. The frame and cylindrical connectors pose a signify cant problem s they require the use of milling equipment, a lathe and boring tools none of which are available to workshop without an

expensiveandtimeconsumingtriptothemachineshopin thehardware.

1, BYCYCLE 2 STANDS 3, CENTRIFUGAL PUMP 4, L-CLAMP 5, INLET& OUTLET TUBE 6, FOOD VALVE

3.1 BY CYCLE Bicycle is designed to converthuman energy into mechanical energy to transportation purpose. The mechanical energy is then transferred in rear wheel the friction energy converted into kinetic energy through the use of drive and pumping the water. The bicycle is one of the most efficient uses of human body existing musculature. It is consist of parts frame, chain, and rim, and rope, tire.

Fig (1.1)

3.2 STAND The L-channel cut the length of the frame, in length 450mm and width is250mm.Thehigh of the axel is 500mm. it is weld to join in the A-frame. The end of the A-frame drill to attach the axil, the end A-frame welded to the square bold in 35mm. The outer diameter of the axle griper guide in attached in the frame, it is M16 threaded bold use the axial griper guide. The axial griper adjustment type. It is drill to the side of the frame. It is fixed in the pump. The stand fixed in the cycle rear axial, it is freely move to use the stand and it is use to career of the cycle.

Fig (1.2)

4. PUMP A pump is a device used to move fluid such as liquids; the pump is displacinga volume by physical or mechanical action. Pumps fall into three major groups in direct lift, displacement and gravity pumps. Their names describe the method for moving a fluid. Types of pumps: Dynamic pressure pump i. ii. Centrifugal pump Jet pump

displacement pump i. ii. Reciprocating pump Rotary pump

Reciprocating pump i. ii. iii. Piston pump Plunger pump Diaphragm pump

Rotary pump i. ii. iii. iv. v. Gear pump Lube pump Vane pump Screw pump Rotary plunger pump

4.1. PUMP TYPES

4.3 CENTRIFUGALPUMP A centrifugal pump is rot dynamic pump that uses a rotating impeller to create flow by the addition of energy to fluid. Centrifugal pump are commonly used to move liquids through piping. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller flowing readily outwardinto a diffuser or casing from where it exits the downstream piping. Centrifugal pumps are used for large discharge through smaller heads. The centrifugal pump parts Brocken to the coils and removes to the armature in the pump. The pump flat plates join to the nut and bold, it is connected to the L-plate in the centrifugal pump. It is joined to the stand. The Lclamp is adjustment type. The opposite side is supporting of the bearing became shacking is absorbed in bearing, 4.4 PUMP SPECIFICATION PUMP CAPACITY = 0.5 HP POWER (P) PUMP SPEED PUMP DUTY PUMP CLASS = 0.37 KW = 2500 RPM = S1 = B

4.4 DISMANDLING OF PUMP After dismantling the pump a reverse engineering exercise was conducted to find out the function of each parts and establish whether it would be suitable for use in the bicycle model was created to aim in visulation of the different parts and they fit in fig (4.1), the armature friction to tire in the pump shaft.

Fig (4.1) CENTRIFUGAL PUMP CUTSECTION MODEL:

Fig (4.2)

BEARING FATIGUE ANALYSIS

The force of the water in the pump head is evenly distributed across the impeller.The self weight of the shaft, bearings and armature is negligible in comparison with the contact force between the armature/driving roller and the bicycle tyre the contact force between the bicycle tyre and the

armature/driving roller does not exceed 100N. The axial force exerted on the impeller by the thrust washer does not exceed 20N the axial loading from the thrust washer is taken entirely by Bearing B.

Method
Upon disassembly the Clarke TAM105 pump was found to contain two single row deep groove radial ball bearings of similar specification .

Impeller

Bearing A

Armature/driving roller

Shaft

Bearing B

Fully dimensioned CAD drawing of the impeller, shaft, bearings and armature

Fr Fa

RB Z RA Y X

Figure A6.2.5 CAD illustration of the shaft assembly showing the relevant radial and axial forces The free body diagram in Figure A6.2.6 isolates the forces acting on the shaft in the x-y plane.
Y A X Fr B Fa

RA

58mm

63mm

RB

Figure A6.2.6 Free body diagram of the shaft

The reactions at the bearings are calculated using static force and moment balances:

: Fr R A

RB

M B (CW ) : R 63) Fr A (58

63

Fr=100N RB=47.93N

RA=52.07N,

The basic radial dynamic load rating, Cr, is the catalogue rating load that will give a life of 1 million revolutions of the Figures A6.2.1 and A6.2.2. Using the following equation[10], the expected life, L

(millions of revolutions), of the bearings can be calculated:

L r

Where R is the radial loading at the bearing and for ball bearings, a=3[10]. Bearing A: Cr=6950N, revolutions RA=52.07N L=2377889.563 million

The applied loading is so far below the bearings rated loading that Bearing A will have a virtually infinite life. Bearing B: For the case of combined radial and thrust loading, the American Bearing Manufacturers Association (ABMA)[55] recommend using an equivalent radial force, Req, that would cause the same amount of wear as both loads combined. The equivalent radial force can be found using the following equation[10]: RE =XVRYFa

Where V is the rotation factor and is equal to 1 for bearings with a

rotating inner ring[10]. The radial factor, X, and thrust factor, Y, are determined from the ratio of the axial force, Fa, to the basic static load rating, C0. Figure A6.2.2 shows that for Bearing B, C0 =

4150N. Consequently Fa/ C0 = 20/4150 = 0.00482. For single row bearings, this gives corresponding X and Y values of 0.56 and 2.86 respectively[10]. Using these values, Req can now be calculated: Req =0.56 1 52.07 2.86 = 86.35N

4.5L CLAMP The L- clamp is used to attach to the pump, it is fixing to the stand it is adjustment type. The L-clamp material is cast iron. It is drill to more holes in the clamp.

Fig (4.3) 4.4 INLET AND OUTLET PIPE The inlet tube is joined to the suction and another end is connected to the food valve. The outlet tube is joined to the delivery valve. The inlet and outlet tube material is plastic.

Fig (4.4)

5 WORKING PRINCIPLE The PEDAL OPERATING WATER PUMPING SYSTEM use to pumping the water. The stand is use to adjust to clamping pump, it is tire friction to armature shaft in the pump. The pipe joined to the pump. The man is pedaling to the cycle the rear wheel is rotated. Therear wheel is friction to the pump shaft. The friction energy converted into kinetic energy. The pump is vacuum is created in to the casing in suction valve suction to deliver to the water. The centrifugal pump is suction from 20 feet deliver to 50 feet above the highest.

5.1GEAR TRAIN ANALYSIS The performance of apump is directly related to the speed at which the impeller spins. The centrifugal pump has arated operating speed of 2800rpm.in order to obtain maximum performance; the bicycle powered pump should run as close to this speed as possible.it has been proposed that the armature of the motor, which has a diameter of 46.5mm, should be used as a driving roller for the pump. It is possible to calculate whether this will drive the pump at the right speed by analyzing the gear train. Using a friction drive on the rear tyre means that thegear trains has 4 sections, the bicycle front chain rings(1),rear sprockets (2) and rear wheel (3) and the pumps driving roller(4). The gear train can be described using formula: Wheel pump/wheel pedal=friction roller/friction tyre The test bicycle has atyre diameter of 614mm and the armature of the electronic motor that will be used as the pump driving roller has adiameter of 46.5mm. A number of sources have suggested that 80rpm is the optimum clearance for comfortable pedaling. As the bicycle uses avariable gearing system, a number of different gear ratio is possible for the first section of gear train

Fig (5.1) 5.6 TYRE AND ROLLER CONTACT FRICTION In order for smooth operation and maximum power transfer to occur the roller must not slip as it is driven by the tyre. The inflation pressure of the tyres and their grip pattern both significantly alter the contact friction between the two components making analytical modeling .if this is the case then the contact friction could be increased by applying grip tape to the roller outside.

TYRE

SPROCKET PUMP SHAFT

6.0CADMODELING SKETCH The cad model of the bicycle as shown in figure(6.1) was created to help of the design, both as individual parts andto show the interaction between the assembly diagrams. 3DVisualizations

AxleGrip Tightenersfor Lateral Adjustment Axle Grips

Outlet Hose

Inlet Hose

Bicycle Rear Tyre

Hose Clip

PumpAssembly -driving roller -Cylindricalbracket -pump head

Key
Radial Adjustment Slots -Bicycle -Manufacturedparts -Parts oforiginalpump - Otherpurchased parts Fig (6.1)

SupportingFrame

CALCULATION 1, GEAR RATIO Speed ratio = pump speed/cycle rear wheel speed Speed ratio (i)=2200/150 = 14.5
I =speed ratio

2.VELOCITY

v = v =
= 3.3 m/s

N= pump speed D = diameter of impeller V = velocity 3. DISCHARGE(Q) = = Q = 600 lit/hour

PHOTOCOPY

OST CALCULATION
ELAMENT OF COST 1. Direct material cost 2. Direct labor cost 3. Direct expenses cost Direct material cost: All the material from which the product is manufactured is known as direct material cast. Direct labour cost: The labour actually spend by workers to manufacture product is known as direct labour cost. Direct expanses: These are expenses 1. Cost of special tools, jigs and fixtures. 2. Cost of drawing, designs, etc.

LIST OF MATERIALS
The following components are used SI.NO 1 2 3 4 NAME OF COMPONENT BYCYCLE STAND CENTRIFUGAL PUMP PIPE SIZE STD STD 0.5 HP 1 QUANTITY 1 1 1 1

DIRECT MATERIAL COST:

SO.NO 1 2 3 4 5 6 7 8 DESCRIPTION BY CYCLE CENTRIFUGAL PUMP L-ANGLE PIPE WELDING COST NUT &BOLD OTHER COST REPORT COST QUANTITY 1 1 8m 5m 10 TOTAL AMOUNT OF COST 1500 1000 800 250 500 250 900 1000 7000

ADVANTAGES:
Cost is low. Must be easy to use. Must be cheap and easy to maintain by local people. Must be hygienic if used for drinking water. Should be self-priming. High efficiency.

Must not require electricity or fuel

APPLICATIONS:
Agricultural purpose used. Domestic purpose used. Industrial Applications. Pumping and traveling used.

CONCLUTION We thing that this project will give a best satisfaction to public for it by legs. It can be used for good pumping system.It is demand of source in fuel and electricity is do not used in pedal operating water pumping system. This system used to water pumping to fill in the water storage tank. It is used for all domestrick applications. The finally this project is completed.

REFERENCES;
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. TEXT BOOK OF FLUIED MECHANICS ( DR.R.K.BANSAL) SIDEWELLS, C-BIKE REPAIR MANUAL. WWW.MAYAPEDALS.COM WWW.GOOGLE.COM WWW.RECYCLING GUIDE.COM WWW.PEDAL POWER.COM WWW.STUFFWORK.COM WWW.ALIBABA.COM WWW.ENGINEERING TOOL BOX.COM WWW.PUMPWOULD.COM