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First published in the UK in 2009 by BSI 389 Chiswick High Road London W4 4AL
British Standards Institution 2009 All rights reserved. Except as permitted under the Copyright, Designs and Patents Act 1988, no part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, photocopying, recording or otherwise without prior permission in writing from the publisher. Whilst every care has been taken in developing and compiling this publication, BSI accepts no liability for any loss or damage caused, arising directly or indirectly in connection with reliance on its contents except to the extent that such liability may not be excluded in law. While every effort has been made to trace all copyright holders, anyone claiming copyright should get in touch with the BSI at the above address. BSI has no responsibility for the persistence or accuracy of URLs for external or third-party internet websites referred to in this book, and does not guarantee that any content on such websites is, or will remain, accurate or appropriate. The right of Colin Simmons and Neil Phelps to be identified as the authors of this Work has been asserted by them in accordance with sections 77 and 78 of the Copyright, Designs and Patents Act 1988.
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British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library ISBN 978 0 580 62673 9
Contents
Introduction Dimensioning and tolerancing of size 1.1 Introduction 1.2 General principles 1.3 Types of dimension 1.4 Dimensioning conventions 1.5 Arrangement of dimensions 1.6 Methods for dimensioning common features 1.7 Dimensioning screw threads and threaded parts 1.8 Dimensioning chamfers and countersinks 1.9 Equally spaced repeated features 1.10 Dimensioning of curved profiles 1.11 Dimensioning of keyways 1.12 Tolerancing 1.13 Interpretations of limits of size for a feature-of-size 1.14 Datum surfaces and functional requirements 1.15 Relevant standards Geometric tolerancing datums and datum systems 2.1 Introduction 2.2 Terms and definitions 2.3 Basic concepts 2.4 Symbols 2.5 Tolerance frame 2.6 Toleranced features 2.7 Tolerance zones 2.8 Datums and datum systems 2.9 Supplementary indications 2.10 Examples of geometrical tolerancing 2.11 Relevant standards Graphical symbols for the indication of surface texture 3.1 Introduction 3.2 The basic graphical symbol 3.3 Expanded graphical symbols 3.4 Mandatory positions for the indication of surface texture requirements 3.5 Surface texture parameters 3.6 Indication of special surface texture characteristics 3.7 Indications on drawings 3.8 Relevant standards vii 1 1 1 2 3 4 9 12 13 14 16 17 18 19 21 21 23 23 23 26 27 29 29 32 37 45 64 114 115 115 115 115 116 117 118 120 123
vi
Welding, brazed and soldered joints Symbolic representation 4.1 Introduction 4.2 Relevant standards Limits and fits 5.1 Introduction 5.2 Selected ISO fits Hole basis 5.3 Selected ISO fits Shaft basis 5.4 Methods of specifying required fits 5.5 Relevant standards Metric screw threads 6.1 Introduction 6.2 Thread designation 6.3 Relevant standards Illustrated index to BS 8888 Normative references
125 125 133 135 135 135 138 140 140 141 141 141 168 169 169
vii
Introduction
This guide has been produced as a companion to BS 8888, presenting up-to-date information based on the technical product specification aspects of BS 8888 and the essential standards it references. Its aim is to offer straightforward guidance together with pictorial representations, to all practitioners of technical product specification, i.e. those currently using BS 8888 and those who, in a bid to conform to global ISO practices, are making or wish to make, the transition from the old BS 308 to BS 8888. Its scope is to provide the necessary tools to enable engineers engaged in design specification, manufacturing and verification with the essential basic information required for specifying a product or component. It includes comprehensive sections extracted from and referenced to international standards relating to linear, geometric and surface texture dimensioning and tolerancing, together with the practice of welding symbology, limits and fits and thread data. It also includes an illustrated index to all standards referenced in BS 8888. This guide does not replace BS 8888 which is the definitive standard for technical product realization. Any element of BS 8888 not included in this guide should not be considered as less important to technical specification than those included. Most of the drawings in this guide have been extracted (and adapted) from the following BSI publications: BS EN ISO 1101, BS EN ISO 1302, BS ISO 5459, BS 8888 and PP 8888, Parts 1 and 2.
Chapter 1
Dimensioning and tolerancing of size
1.1 Introduction
Dimensioning is the process of applying measurements to a technical drawing. It is crucial to the whole process by which the designer will communicate the information required for the manufacture and verification of products.
NOTES: Preferred sizes are those referring to standard material stock sizes and standard components such as nuts, bolts, studs and screws. Decimal marker points or commas are not used to separate groups of numerals. This causes ambiguity since the decimal marker is denoted by a comma.
End product: complete part ready for assembly or service, or a configuration prod
from a drawing specification. An end product may also be a part ready for fu
processing (for example, a product from a foundry or forge) or a configuration nee For the purposes of this section, the following definitions apply. further processing.
dimension
numerical value expressed in appropriate units of measurement and indicated graphically on technical drawings with lines, symbols and notes 6. Dimensioning of technical drawings Dimensions are classified according to the following types.
functional dimension
dimension that is essential to the function of the piece or space (F in Figure 1). See also 1.14
non-functional dimension
dimension that is not essential to the function of the piece or space (NF in Figure 1) End product: complete part ready for assembly or service, or a configuration produced
auxiliary dimensiondrawing specification. An end product may also be(a) Design requirement from a a part ready for further
Dimension, given for information purposes only, thatadoes notor forge)production or inspection processing (for example, a product from foundry govern or a configuration needing operations and is derived from other values shown on the drawing or in related documents further processing.
NOTE: An auxiliary dimension is given in parentheses and no tolerance may be applied to it (AUX in Figure 1). F F
feature
NF
end product
complete part ready for assembly or service NF or NF configuration produced from a drawing specification (AUX) or (a) Design requirement uct: complete part ready for assembly or service, or a configuration produced part ready for further processing (for example, a product from a foundry (b) Shoulder screw or forge) or a configuration awing specification. An end product may also be a part ready for further needing further processing g (for example, a product from a foundry or forge) or a configuration needing
F NF
Figure 57: Types of
ocessing.
NF NF
(AUX)
dimensioning
NF
(c) Threaded hole (c) Threaded hole
NF NF
NF
Figure individual characteristic such as a flat surface, a cylindrical surface, two parallel surfaces, a shoulder, a 57: Types of 6. Dimensioning of technical drawings dimensioning screw thread, a slot or a profile
6. Dimensioning of technical drawings 6. Dimensioning of line technical drawing 6. Dimensioning of Extension technical drawings
Value of the dimension
1500 3500 4500
When symmetrical parts are drawn partially, the portions of the dimension lineslines ] When symmetrical parts areparts are drawn partially, the portions of the dimension lines ] When symmetrical drawn partially, the portions of the dimension
Origin indication Dimension line Termination (arrowhead)
extend a short way way beyond axis axis of symmetry and second termination is is extend aextend beyond the the of symmetry of symmetry second termination short a short way beyond the axis and the the and the second termination is ] When ] When symmetrical partsdrawn partially, portions of the dimension lines lines lines ] When symmetrical partsdrawn partially, the the portions of the dimension symmetrical parts are are are drawn partially, the portions of the dimension omitted, as of extensioninshown 62. of 62. Examples omitted, omitted, aslines and dimension lines asFigure 2 Figure shown Figure 58: Examples shown in Figure 62. in Figure extension lines and dimension lines extend a short wayshort beyond axis of symmetrysymmetrysecond termination is is is extend a short way waythe the axis of symmetry the the second termination extend a beyond beyond the axis of and and and the second termination
omitted, as shown as shown 62. 62. 62. omitted, as shown in Figure omitted, in Figure in Figure Terminators: dimension lines shall be terminated according to one of the representations Figure 59:Figure 3. 59: Terminato shown in Terminators for for Figure 59: Terminators Figure
dimension lines lines dimension dimension lines Figure 59:FigureTerminators for fo FigureTerminators for 59: 59: Terminators (c) (c) Arrowhead, (b) (b) Arrowhead, closed closed Arrowhead, open 30 open 30 (b) Arrowhead, (c) Arrowhead, open 30 (a) Arrowhead, closed (a) Arrowhead, closed closed Arrowhead, closed (a) Arrowhead, dimension dimension lines dimension lines lines 30 30 and filledfilled(BS 8888 30 (BS 8888 30 30 and filled and 30 (BS 8888 (a) Arrowhead, closed and filled 30 (b) Arrowhead, closed 30 (c) (c) Arrowhead, open 30 Arrowhead, (b) Arrowhead, closed (c) (c) Arrowhead, 30 30 default) Arrowhead, closed (a) Arrowhead, closed (a) (a) default) default) Arrowhead, closed General (b) Arrowhead, closed Arrowhead, openopen open 30 6.4.1 (b) Arrowhead, closed (BS 8888 default) and filled filled(BS 88888888 8888 30 30 30 and 30 filled 30 (BS and 30 (BS default) default) default)
(d) Arrowhead, open 90 (BS 8888dimensioning drawings. (e) Oblique stroke (f) Point (used only if no place for (d) Arrowhead, openopen when (e) Oblique strokeOblique stroke PointPoint (used only(used only if no (f) (f) (used (f) Point if no only if no (d) Arrowhead, 90 90 open 90 (e) Oblique stroke (d) Arrowhead, (e) non-preferred) arrowhead; the oblique stroke may (BS 8888 non-preferred)non-preferred) place for arrowhead; the the 8888) the (BS 8888 (BS 8888 non-preferred) place for arrowhead; BS place used also be for arrowhead; (d) Arrowhead, openopen open 90(e) Oblique stroke (d) Arrowhead, 90 90 (d) Arrowhead, oblique strokeonly ifalso also if no may no (f) (used(used may (f) oblique stroke (e) Oblique stroke (e) Oblique stroke (f) PointPoint stroke(usedif no may also oblique Point only only
(BS 88888888 8888 non-preferred) (BS non-preferred) 6.4.2 Extension lines and dimensionarrowhead; theBSthe the (BS non-preferred) Figure 3 Terminators for dimensionlines for arrowhead; be used placeBS 8888) placebe used be used place BS 8888) for lines for arrowhead; 8888) oblique stroke may also also also oblique stroke may may oblique stroke
The extension line connects the dimension linebe used 8888) value of the measure(on which 8888) be used used 8888) BSthe be BS BS ment is placed) to the reference points on the outline of the drawing. The following standard practice is recommended.
]
Figure 60: Origin Figure 60: Origin Figure 60: Origin indication indicationindication Figure 60:FigureOrigin FigureOrigin60: Origin 60: indication indication indication
Extension lines (continuous narrow line type 01.1.3, see Table 1) should normally be placed outside of the view to aid clarity, as shown in Figure 58. Crossing of extension lines should be avoided whenever possible.
] ]
There should be a small gap between the outline of the drawing and a projection features interrupted features interrupted features interrupted
line. The extension line should extend slightly beyond the dimension 61:FigureDimensioning as shown Figure line,Dimensioning Figure 61: 61: Dimensioning
dimension lines (a) Arrowhead, closed (b) Arrowhead, closed (c) Arrowhead, open 30
30 (d) Arrowhead, open 90 and filled 30 (BS 8888 (f) Point (used only if no (e) Oblique stroke (BS 8888 non-preferred) The Essential Guide to Technical Product Specification: Engineering Drawing default) place for arrowhead; the oblique stroke may also be used BS 8888)
(d) Arrowhead, open the Origin indication: the origin of 90 dimension Oblique strokeindicated as(f) Point (used only if4. shown in Figure no (e) line shall be (BS 8888 non-preferred) place for arrowhead; the oblique stroke may also be used BS 8888) Figure 60: Origin indication
When symmetrical parts are drawn partially, the portions of the dimension lines shall extend a short way symmetrical part beyond the axis of symmetry and the second termination shall be omitted, as shown in Figure 6.
69
69
Where space is limited, the dimension can be placed centrally, above, or in line with, the extension of one of the dimension lines (see Figure 66). Larger dimensions are placed outside smaller dimensions (see Figure 67). clarity (see Figure 68).
Dimensions of diameters should be placed on the view that provides the greatest
6. Dimensioning of technical5drawings
Dimensions of diameters shall be placed on the view that provides the greatest clarity, as shown in Figure 11.
Figure 64: Orientation of
Figure 63: Examples of the ways in which dimensions are typically used on
60
60
linear dimensions
30
drawings
Figure 7 Examples of the ways in which dimensions are typically used on drawings (a)
60
Figure 64: Orientation of linear 3 dimensions 0
60
60
60 60 30
60
60
(b)
70
30
60
60
60
(a)
Figure 66: Dimensioning Figure 66: Dimensioning smaller features smaller features
60
60
30
6 6
3 3
60
Figure 67: Larger Figure 67: Larger dimensions placed outside dimensions placed outside smaller dimensions smaller dimensions
30
30
90 90
60
6 6
60
60
(b)
12 12
50 50
60
3 3
50 50
60
60
30
Figure 68: Dimensions of Figure 68: Dimensions of diameters placed on view diameters placed on view 30 providing the greatest providing the greatest clarity clarity
60
(b)
60 60
60
60
38 38
(a)
60
30
50
38
The Essential Guide to Technical Product Specification: Engineering Drawing 6. Dimensioning of tech
60
Figure 69: Parallel dimensioning
rity
Figure 6
dimensio
35
65
150
420 640
45
50
Figure 7 running
dimensioning
150
420
640
(a)
Superimposed running dimensioning is a simplified parallel dimensioning and may be used where there are space limitations. The common origin is shown as in Figure 70. Dimension values may be:
] ]
420
c)
Figure 12 Parallel dimensioning and running dimensioning Figure 70: Examples of (b)
running dimensioning
640
73
Drawing practice
Chain dimensioning consists of a chain of dimensions. These should only be used where the possible accumulation of tolerances does not affect the function of the part
7
Chain dimensioning consists of a chain of dimensions. These should only be used Combined dimensioning uses chain dimensioning and parallel dimensioning on the where the possible accumulation of tolerances does not affect the function of the part same drawing (see Figure 72). dimensions. dimensions. These used where the possible Chain dimensioning consists Chain dimensioning consists of a chain of of a chain ofThese shall only be should only be used (see Figure 71). accumulation of tolerances does not affect the function ofdoes part,affect the function of 13. part where the possible accumulation of tolerances the not as shown in Figure the
Figure 71: Chain dimensioning
Combined dimensioning uses chain dimensioning and parallel dimensioning on the (see Figure 71). same drawing (see Figure 72). Combined dimensioning uses chain dimensioning and parallel dimensioning on the same drawing (see Figure 72).
100
160
70
200
160
70
200
combined dimensioning Combined dimensioning uses chain dimensioning and parallel dimensioning on the same drawing view. 160 70 200 30 Figure 14a illustrates combining single dimensions and parallel dimensioning from a common feature. Figure 72: Examples of
(a) Combining single dimensions and parallel dimensioning from a common feature
(a) Combining single dimensions and parallel dimensioning from a common feature
74
74 74
150
30
150 100
30
150 100
Dimensioning by coordinates uses superimposed running dimensioning in two direcThe Essential Guide The common origin may be any Engineering Drawing tions at right angles, as shown in Figure 73. to Technical Product Specification: suitable Dimensioning by coordinates uses superimposed running dimensioning in two direccommon reference feature. It may be useful, instead of dimensioning as shown in tions at right angles, as shown in Figure 73. The common origin may be any suitable Figure 73, to tabulate dimensional values as shown in Figure 74. common reference feature. It may be useful, instead of dimensioning as shown in Dimensioning by coordinates uses superimposed running dimensioning in two directions at right angles, Figure 73, to tabulate dimensional values as shown in Figure 74. as shown in Figure 15a. The common origin may be any suitable common reference feature. It may be useful, instead of dimensioning as shown in Figure 15a, to tabulate dimensional values as shown in Figure 73: Dimensioning Figure 15b. 8
15 ,5
15 ,5
15 ,5
11
1 26 5, 5
11
13
,5
26
,5
26
15 ,5
15 ,5
13
13 26 ,5
13
,5
,5
13
60
100
140
13
,5
180
20
60
100
140
180
a) in two directions
200
200
13
,5
13
,5
A2 A2 B2 B2 B1 Y Y A1 A1 X X
b) tabulated
Figure 74: Dimensioning by coordinates (tabulated) Figure 74: Dimensioning by coordinates (tabulated)
B1
A diameter of a circle or cylinder is dimensioned by prefixing the value with the symbol . This symbol should be as large as the following numerals and the slanting line
Dimensioning and tolerancing of in the should be about 30 clockwise from the vertical,size direction in which it is to be read 9
(see Figure 68). It has already been pointed out (see Figure 68) that the dimensions should be placed on the view that most clearly shows the information. Where dimension lines and other lines (e.g. extension lines) would otherwise intersect,
the dimension Certain features, such as diameters, radii, squares, hole sizes,shown lines to the feature can be dimensioned by leader lines as chamfers, countersinks and counter-bores, can occur whole view engineering drawings. in Figure 75. Where the frequently in is not shown, concentric diameters can be A diameter of a circle or cylinder shall be dimensioned by prefixing the value with the symbol , dimensioned as in Figure 76. as shown in Figure 16. A square feature shall be dimensioned by prefixing the value with the symbol . Additionally, square and flat features can be indicated by continuous narrow lines drawn diagonally on Circles are to be dimensioned as shown in Figure 77 and spherical surfaces as shown in the flat feature, as shown in Figure 18. Figure 78. Where dimension lines and other lines (e.g. extension lines) would otherwise intersect, the dimension lines to the feature can be dimensioned by leader lines as shown in Figure 16. Where the whole view is not shown, concentric diameters shall be dimensioned as in Figure 17. Dimensionin 6.
25
12. Dimensionin
340 320
20
R1
300
Figure 78: Radial values
35
R1
30
55
370
40
40
Figure 80: Spherical radi Circles shall be dimensioned as shown in Figure 19 and spherical surfaces as shown in Figure 20. Radii of features shall be dimensioned by prefixing the value with the letter R. Radii shall bevalues dimensioned by a line that passes through, or is in line with, the centre of the arc. The dimension line shall have one arrowhead only, which shall touch the arc. S50 Radii that require their centres to be located shall be dimensioned as in Figure 21a; those that do not shall be dimensioned as in Figure 21b. Spherical radii shall be dimensioned as shown in Figures 21c and 21d.
SR6
S
SR
12
20
370
20
S50
Figure 78 spherical
Radii of features are dimensioned by prefixing the value with the letter R. Radii should Radii of features are dimensioned by prefixing the value with the letter R. Radii should NOTE. Leader line should dimensioned by a line that passes through, or is in line with, the centre of the arc. be 6.7.3 Radii be in line with centre be dimensioned by a line that passes through, or is in line with, the centre of the arc. 6.7.3 Radii The dimension line should have one arrowhead only, which should touch the arc. of circle 20 The dimension linefeatures have one arrowhead only,Swhich value with the the arc. Radii should S 20 Radii of should are dimensioned by prefixing the should touch letter R. 40 Radii of features are dimensioned by value with the letter R. Radii should Radii that require their centresato bethat passes prefixing theis in line with,Figure 79a;of the arc. be (a) be dimensioned by line located shoulda) dimensioned as in b) centre through, or the (a) Radii that require their centres a line that passes through, or is in(b) as in Figure (b) of the arc. be dimensioned 79a; be dimensioned by to be located should Spherical radii arewith, the centre line dimensioned as those that Thenot are dimensioned as in Figure 79b. do dimension line should have one arrowhead only, which should touch the arc. those that do not are dimensioned as in Figure 79b. Spherical radii are dimensioned as the arc. Figure 20 Dimensioning The dimension 79d. shown in Figures 79c andline should have one arrowhead only, which should touch spherical diameters shown in Figures 79c and 79d. centres to be located should be dimensioned as in Figure 79a; Radii that require their Radii Figure 19 Dimensioning that require are dimensioned aslocated shouldSpherical radii areas in Figure 79a; a diametertheir centres to be in Figure 79b. be dimensioned dimensioned as those that do not Holes are to as dimensioned as 79. The depth of are drilled hole as Holes aredo notdimensioned be shown Figure 79b. Spherical radii79. The depth ofwhen those that to be are dimensioned as in in Figure shown in Figure the dimensionedthe drilled hole w shown in Figures 79c and 79d. given in to the to cylindrical portion given in note 79c and 79d. depth ofFigure 78: Dimensioningof the hole and of to shown in Figures50 refersnote form refers thethe depth of the cylindrical portion notthe hole and n S form the by the point of by drill, unless otherwise specified. R5,5 spherical of the drill, the extremity made extremity made the the pointdiameters unless otherwise specified. R4
R5,5 R4 R4 R5,5 R5,5 R4
R4 R4
R4 R4
5 5 R2 R2
R8 R8
(a)
R2 R2
(b)
given in note form refers to the depth of the cylindrical portion of the hole and not to
(b) (b)
12 12
77
SR6 R S0 6 0
12 12
(c) (c)
SR20 SR20
SR SR
(d) (d)
78 78
S SR6 R60 0
(c) (c)
c)
(d) (d)
d)
SR SR 12 12
SR20 SR20
SR S R
SR S R100 12 R1 R100 2
a) (b) Holes are to be dimensioned as shown in Figure 79. The depth of the drilled hole when (a)
R100 R100
(a) (a)
(a)
S R8 20 R8
R2 R2
(b)
5 25 R2 R
b)
given given the diameter, refersrefers to the depth of the cylindrical portion of theand and after after the diameter, to the depth of the cylindrical portion of the hole hole not to theto the extremity made by the point of the unless otherwise specified. not extremity made by the point of the drill, drill, unless otherwise specified.
Dimensioning and tolerancing of size 11
FigureFigure 80: Dimensioning 80: Dimensioning
32
+ 0,02 0
4 5 5 4
Teachers note: the method of production (e.g. drill, punch, bore or ream) sh Holes shall be dimensioned as shown in Figure 22. The depth of the drilled hole, when given after the not be specified except where it Holes are dimensioned cylindrical Figure 80.the hole and not to is essential to the function of the drawing. diameter, refers to the depth of theas shown inportion 38The depth of the drilled hole, when the extremity made by the 38 of point of thegiven after the diameter,specified.the depth of the cylindrical portion of the hole and drill, unless otherwise refers to The method of production (e.g. drill,the point of the drill, unless otherwise specified. not to the extremity made by punch, bore or ream) shall not be specified except where it is essential to the function of the part. + 0,02 + 0,02
9,5 18 18 9,5
+ 0,5 0
6.7.4 Holes
holes holes
13
13
+ 0,5 0
4 5
32
+ 0,02 0
6.7.5 Chords, arcs arcs angles 6.7.5 Chords, and and angles
The dimensioning of chords, arcs and angles should be asCurvedin Figure 81. 81. The dimensioning of chords, arcs and angles 6.7.6 be (a) Chord in Figure should shown surfaces as shown (b) Arc Teachers note: the method of production (e.g. drill, punch, bore or ream) should The dimensioning of chords, arcs and angles shall be as shown in Figure 23. not be specified except where it is essential to the function of of holes and other features on a curved surf When dimensioning the spacing the drawing.
100 100
chords, arcs and angles on the drawing, as shown in Figure 82. chords, arcs and angles
whether the dimensions are chordal or circumferential, they are to be indicated cle FigureFigure 81: Dimensioning 81: Dimensioning 105 105 42
a) chord
b) arc
(c) Angle
13
Teachers note: note: the method of productiondrill, punch, bore or ream)ream) should Teachers the method of production (e.g. (e.g. drill, punch, bore or should Drawing practice 38 not be specified except where it is essential to theto the function of the drawing. not be specified except where it is essential function of the drawing.
100
105
Dimensioning the spacing of holes and other features on a curved surface shall be as shown in Figure 24, whether the dimensions are chordal or circumferential, they shall be indicated clearly on the drawing. 6.7.6 Curved surfaces
When dimensioning the spacing of holes and other features on a(b) Arc surface, curved (a) Chord (c) Angle circumferential, they are to be indicated clearly whether the dimensions are chordal(c) Angle or on the drawing, as shown in Figure 82.
42
nsions on
79
79
(c) Angle
75 + 0,5 -
13
Holes Holes are dimensioned as shown in Figure 80.depthdepth of the drilled hole, when are dimensioned as shown in Figure 80. The The of the drilled hole, when
12
6. technical 6.8.2 Thread system and size of Dimensioning ofdrawings drawing The Essential Guide to Technical Product Specification: Engineering Drawing 6. Dimensioning 6. Dimensioning of technical technical drawings 6. Dimensioning of technical drawings 6. Dimensioning of technical drawings
The letter M, denoting ISO metric screw threads, is followed by the values of th
nominal diameter and pitch (if required), with a multiplication sign between them
6.8.2 Thread 6.8.2 Thread system and size system and size nominal diameter and the thread tolerance class. If 6.8.2 Thread system and size that the designation shall system the thread6.8.3 Thread tolerance class 6.8.2 Thread indicate and size system, 6.8.2 Thread system and size
ISO metric screw threads shall be designated in accordance with BS EN ISO 6410-1, which specifies
necessary, the pitch shall also be indicated; however, when designating metric coarse threads, the pitch The letter M, denoting ISO metric screw threads, is followed by the values of the The letter M, denoting ISO metric screw threads, is followed by the values of the 6H is suitable for internal threads and toleranc The letter M, denoting ISO For general followed by the class is generally omitted. denoting metric screw threads, isuse, the tolerancevalues of the the The letter M, ISO metric threads, is followed by the the of of The letter M,nominal diameter andscrewscrew threads,with a multiplicationvaluesbetween them, denoting ISO metric pitch (if required), is followed byvalues signthe The nominal diameter refers (if required), multiplication sign threads.between them, nominal diameter and pitch (ifpitch to thewith aclass 6g forof external and internal threads; the dimension nominal diameter and required), major diameter external betweenThe thread tolerance class is preceded by a hyphen, e.g with a multiplication sign them, nominal diameterpitch (if required), with with a multiplication sign between them, nominal diameterM8 and pitch (if required), a multiplication sign between them, and 1. relating 1. the depth of thread refers to the full depth or M10 The direction of a right hand thread (RH) to 1.e.g. e.g. M8e.g. M8 M10-6H of thread. 1-6g. e.g. M8 e.g. M8 1. 1. however left hand threads shall be denoted with the abbreviation LH after the is not generally noted; thread designation. 6.8.3 Thread toleranceScrew threads are dimensioned as shown in Figures 83 and 84. class
6.8.3 Thread tolerance class class 6.8.3 Thread tolerance 6.8.3 and size 6.8.3 Thread tolerance class Thread system Thread tolerance class
M36-6g
(a)
38 max
M36-6g
M20-6g
M36-6g M36-6g
M20-6g M20-6g
M36-6g
M36-6g
(a)
(a)
a)
(b)
(b) Figure 84: Dimensioning Figure 84: Dimensioning Figure 84: Dimensioning M12 x 1,25-6H Figure 84: Dimensioning Figure 84: Dimensioning internal screw threads M12 x 1,25-6H 1,25-6H M12 x internal screw threads threads internal screw M12 xM12 x 1,25-6H 1,25-6H internal threads internal screw screw threads
16
1616
16
16
(a)
(a) (a)
a) (a)
(a)
(b) (b)
M6-6H x 10 M6-6H xM6-6H x 10 10 M6-6H x 20 min 10 M6-6H x 10 thread full thread 20 min full thread 20 min full 28 20includingthread min full run-out 20 min full threadmax including run-out 28 max including run-out 28 max 28 max including run-out 28 max including run-out (c) (c) (c) (c) (c)
16
(b)
M12-6H x 16 38 max 38 max 38 max 15 min 38 38 max max (b) thread full (b) b) (b)
M20-6g
M20-6g
Figure 83: Dimensioning (b) 30 min Figure 83: Dimensioning Figure 83: Dimensioning 30 min 30 min Figure 83: Dimensioning Figure 83: Dimensioning external screw threads 30 30 min min full thread external external screw threads screw threads full thread thread full external screw threads external screw threads full thread full thread
M12 x 1,25-6H
M20-6g
For general use, the tolerance class 6H is suitable for internal threads and tolerance ForThe letteruse, denoting ISO class 6H is suitablesuitable for internal threads and tolerance nominal diameter general general use, the tolerance screw6H is for shall be followed by the values of the For M, the tolerance metric class threads, internal threads and tolerance For required), with a tolerance class sign suitable for internal threads and tolerance general use, the multiplication suitable for internal threads 1. For general use, the tolerance class 6H is 6H isbetween them, e.g. M8 and tolerance hyphen, e.g. and pitch (if class 6g for external threads. The thread tolerance class is preceded by a class 6gclassexternalexternal threads. The tolerance class is preceded by a hyphen, e.g. for 6g for threads. The thread thread tolerance class is preceded by a hyphen, e.g. class 6g for external threads. The thread tolerance class is preceded by a hyphen, class 6g for external threads. The thread tolerance class is preceded by a hyphen, e.g. e.g. M10-6H or M10 1-6g. 40 30 min M10-6H or tolerance class M10-6H 1-6g. Thread M10or M10 1-6g. M10-6H or 1-6g. M10-6H or M10 M10 1-6g. full thread For general use, the tolerance class 6H is suitable for internal threads and tolerance class 6g for external Screw threads are as shown threads. The thread tolerance class dimensioned Figures 83in Figures 83 and 84. Screw threads threads are dimensioned shall be preceded by84.hyphen, e.g. M10-6H or M10 1-6g. Screw are dimensioned as shown in Figures 83 and a and 84. as shown in Screw threads are dimensioned as shown in Figures 8384. 84. Screw threads are dimensioned as shown in Figures 83 and and
81
81 81 81
45, the indications may be simplified as shown in Figures 104 and 105. specified, except where they are essential to the function.
or
Note. Methods of production (e.g. drill, punch, bore, ream)+should not be 0,02
32
0
4 5
13
9,5 18 countersinks
30
+ 0,5 0
Chamfers should be dimensioned as shown in Figure 103. Where the chamfer angle is 38 Chamfers shall be dimensioned as shown in Figure 27. Where the chamfer angle is 45, the indications 45, the indications may be simplified as shown in Figures 104 and 105. may be simplified as shown in Figure 28.
13
2 45
+ 0,02 32 0
30
or or
13
dimensioning
2 45
Chamfers should be dimensioned as shown in Figure 103. Where the chamfer angle is 45, the indications may be simplified as shown in Figures 104 and 105.
22 45 45
2 45
or
Figure 105: Dimensionin Figure 104: 45 chamfer internal chamfers simplified Figure 103: Chamfer dimensioning
or or
13
30 2 30
2 45
2 45
113
or
2 45
Countersinks are dimensioned by showing either the required diametral dimension at 2 45 Countersinks shall be dimensioned by showing either the required diametral dimension at the included the included angle, or the depth and the included angle (see Figure 106). 113 or angle, or the depth and the included angle, as shown in Figure 29.
Figure 106: Dimensioning countersinks
14
90
or
113
90
3,5
50
Where repeated features are linearly spaced, a simplified method of dimensioning may
Where repeated features are linearly spaced, a simplifieddimensioned as illustrated in If there is any ambiguity, one feature space may be method of dimensioning may be used, as illustrated in Figure 95. Where repeated features are linearly spaced, a simplified method of dimensioning may be used, as Figure 96. shown in Figure 30. If there is any ambiguity, one feature space may be dimensioned as illustrated in Figure 96.
inear spacings
inear spacings
15
5 18 (= 90)
15
inear spacings If there is any ambiguity, one feature space may be dimensioned as illustrated in Figure 31. to avoid
nfusion
nfusion
18 15 18 17 18 (= 306) 15 Angular, equally spaced features may be dimensioned as illustrated in Figure 97. 17 18 (= 306)
13. Dimensioning from a common feature Figure the spacings may be of linear spacings to avoid confusion The angles of 31 Dimensioning omitted when the intent is evident, as shown in Angular, equally spaced features may be dimensioned as illustrated in Figure 97. Figure 98.
Angular, equally spaced features shall may be omitted when the intent is evident, as shown of spacings The angles of the spacings be dimensioned as shown in Figure 32. The angle of the Circular spaced features may be dimensioned indirectly by specifying the number in can be omitted where the intent is explicit, as shown in Figure 33. Figure 98.features, as illustrated in Figure 99. common
Circular spaced features may be dimensioned indirectly by specifying the number of common features, as illustrated in Figure 99.
Figure 97: Dimensioning of angular spacings
15
110
10 3
0'
110
4 9
15
10 3
Dimensioning and tolerancing of size
0'
5 10 30' (52 30')
15
10 3
0'
5 10 30' (52 30')
50
4 9
50
4 9
16
6 Circular spaced features can be dimensioned indirectly by specifying the number of common features as shown in Figure 34. 5
16
6
5 12
5 12
111
111
16
Series or patterned features of the same size may be dimensioned as illustrated in Figures 100 and 101. Series or patterned features of the same size may be dimensioned as illustrated in Figures features 101. Series or patterned 100 and of the same size may be dimensioned as illustrated in Figures 35 and 36.
8 8 8 8
antity of elements of the ure 100: Defining a me size: linear antity of elements of the
me size: linear
antity of elements of the ure 101: Defining a me size: circular antity of elements of the
me size: circular
13.6 Holes Figure 36 Dimensioning a quantity of features of the same size circular 13.6 Holes
1.10 Dimensioning diameter, shallprofiles depth The depth of theportion hole, when of curved refer Figure given are dimensioned as shown into the 102. of the cylindrical drilled of the hole Holes after the
Holes are dimensioned as shown in Figure 102. The depth of the drilled hole, when
and not to the point of the the unless otherwise given after the extremity made by the the depth of drill,cylindrical shownspecified. Curved profiles composeddiameter, shall refer tobe dimensioned by radii, asportion of the hole37. of circular arcs shall in Figure and not to thepoints on a curved surface, as shown in Figure otherwiseonly be used when extremity made by the point of the drill, unless 38, shall specified. Coordinates locating the profile is not composed of circular arcs. The more coordinates specified, the better the uniformity of the curve.
112 112
12.9. Curved profiles composed of circular arcs should be dimensioned by radii, as illustrated in Figure 118.
17
dimensioning of a curved
Coordinates locating points on a curved surface, as illustrated in Figure 119, should only be used when the profile is not composed of circular arcs. The more coordinates
specified, the dimensioned by one of the methods shown in Figure 39. Keyways in hubs or shafts shall bebetter the uniformity of the curve.
NOTE: Further information on keys and keyways is given in BS 4235-1, Specification for metric keys and keyways Part 1: Figure 120 illustrates a for metric keys and keyways Part 2: Woodruff keys and keyways. Parallel and taper keys and BS 4235-2, Specificationmethod of specifying a cam profile in association with a
follower. The follower is indicated by a long-dashed double-dotted narrow line type 05.1.1 (see Table 1).
shown in Figure 5.
NOTE Further information on keys and keyways is given in BS 4235-1, Specification for metric keys and keyways Part 1: Parallel and taper keys, and BS 4235-2, Specification for metric keys and keyways Part 2: Woodruff keys and keyways. to Technical Product Specification: Engineering Drawing The Essential Guide
18
Figure 5
Dimensioning of keyways
a) Parallel hub
d) Parallel shaft
f) Parallel shaft
g) Tapered shaft
1.12 Tolerancing
BSI 2006
21
Tolerancing is the practice of specifying the upper and lower limit for any permissible variation in the finished manufactured size of a feature. The difference between these limits is known as the tolerance for that dimension. All dimensions (except auxiliary dimensions) are subject to tolerances. Tolerances shall be specified for all dimensions that affect the functioning or interchange ability of the part. Tolerances shall also be used to indicate where unusually wide variations are permissible. Tolerances shall be applied either to individual dimensions or by a general note giving uniform or graded tolerances to classes of dimensions, for example: TOLERANCE UNLESS OTHERWISE STATED LINEAR 0,4 ANGULAR 0 30
The method shown in Figure 40a should be followed where it is required to tolerance individual linear dimensions. This method directly specifies both the limits of the size of the dimension, the tolerance being the difference between the limits of the size. The larger limit of the size shall be placed above the smaller limit and both shall be given to the same number of decimal places. The method shown in Figure 40b can be used as an alternative way of specifying tolerances.
Dimensioning and tolerancing directly 19 vidual linear dimensions. This method of size specifies both the limits of the size of the 6. Dimensioning of technical drawin dimension, the tolerance being the difference between the limits of the size.
nce by
32,15 31,80
32
+0,15 -0,20
f size
The larger limit of the size is placed above the smaller limit, and both are given to the
a) same number of decimal places. b)
Figure 40 Linear dimension tolerance by directly specifying limits of size 6.9.4 Tolerancing of individual angular dimensions
The methods shown in may 86 may to tolerance individual angular dimensions. The methods shown in Figure 41Figurebe usedbe used to tolerance individual angular dimensions.
30 30' 30 0'
90 0 30'
0 30,5 0,1
angular dimensions
(a)
(b)
(c)
a)
b)
c)
6.10 Summary
1.13 Interpretations covered those parts of the standards that deal with dimensioning and This chapter has of limits of size for a feature-of-size
tolerancing which are likely to be of use to Design and Technology teachers and their Limits of size for an individual feature-of-size shall be interpreted according to the principles and rules students in schools and colleges. The key points are as follows. defined in BS ISO 8015, BS EN ISO 14660-1 and BS EN ISO 14660-2. A feature-of-size 2155 consist of two parallel plane surfaces, a cylindrical surface or a spherical BIP may File name: 2008-01133_40b.e ] The general principles linear size. A feature-of-size BS 8888:2006 should always surface, in each case defined with a of dimensioning as set out in may also consist of two plane surfaces at an angle to each other (a wedge) or a conical surface, in each case defined with an angular size. be followed if effective communication between the designer, manufacturer and BS ISO 8015 states that limits of size control only the actual local sizes (two-point measurements) end user is to be established and maintained. of a feature-of-size and not its deviations of form (e.g. the roundness and straightness deviations of a ] Functional dimensions are those that directly affect the function of the product. cylindrical feature, or the flatness deviations of two parallel plane surfaces). Form deviations may be ] All dimensions except auxiliary dimensions are subject controlled by individually specified geometrical tolerances, general to tolerancing. geometrical tolerances or through ] The decimal marker is (where the by a comma not a limit the use of the envelope requirement represented maximum material point.of size defines an envelope of perfect form for the relevant surfaces;the left and right of the decimal marker should be divided ] Groups of numerals to see BS ISO 8015). BS ISO 8015 defines the principle counting from the decimal marker, and a full space, notdimensional up into groups of three, of independency, according to which each specified a and geometrical requirement on a drawing is met independently, unless a particular relationship is comma, left between them. specified. A relationship may be specified through the use of the envelope requirement or material condition modifiers maximum material condition (MMC) or least material condition (LMC). Where no relationship is specified, any geometrical tolerance applied to the feature-of-size applies regardless of feature size, and the two requirements shall be treated as unrelated, as shown in Figure 42. Relevant standards Title The limits of size do not control the form, orientation, or the spatial relationship between, individual BS Technical drawings Dimensioning and features-of-size. EN ISO 1660
Consequently, if a particular relationship of size and profiles size and location, or size and tolerancing of form, or orientation is required, it needs to be specified. BS ISO 129-1 Technical drawings Indication of dimensions
and tolerances Part 1: General principles
BS 8888:2008
20
BritiSh Standard
a) drawing presentation
NOTE There is no form control (i.e. over roundness, straightness or cylindricity). Measurements a, b and c may lie between 25.0 mm and 24.9 mm, meeting the drawing requirement using two-point measurement only.
b) Permissible interpretation: straightness unconstrained
Maximum size
5,0
Figure 42 Permissible interpretations when no form control is given on the drawing 15.1.2 Limits of size with mutual dependency of size and form
1.13.1 Limits of size with mutual dependency of size and form Envelope Some national standards apply, or have applied, the
Requirement to all features-of-size by default. As the Envelope Requirement the envelope requirement to all features-of-size to Some national standards apply, or have applied, has been the default, they have not used a symbol by indicate this requirement; rather they use a note to indicate when this default. As the envelope requirement not required. This system ofhave not usedsometimes to indicate this has been the default, they tolerancing is a symbol described as the is requirement; rather they use a note Principle of Dependency, or the application of the Taylor Principle. is to indicate when this is not required. This system of tolerancing sometimes described as the principle of dependency, or the application ofthe Envelope Requirement by Standards which apply, or have applied, the Taylor principle. Standards which apply, or have default include: applied, the envelope requirement by default include: ASME Y14.5 (the requirement that there is an envelope of perfect form corresponding to the Maximum Material Size of the feature is The requirement that there shall be an envelopeas Rule #1). form corresponding to the maximum defined of perfect
ASME Y14.5
material size of the feature is defined asBS 308#1). Principle of Dependency was taken as the default Rule (the
option under BS 308, although the option of working to the Principle of Independency was included, through the use of The principle of dependency was taken as the default option indication): the BS 308 triangle I under BS 308, although the option of working
BS 308
BS 8888 to the principle of independency was included, through the use of the BS 308 triangle I indication.
BS 8888 prior to the 2004 revision (the Principle of Dependency was I taken as the default option under BS 8888:2000 and BS 8888:2002, BS 8888 although the option of working to the Principle of Independency was included, through the use of the BS 8888 triangle I indication).
16 BSI 2008
21
BS 8888
Prior to the 2004 revision; the principle of dependency was taken as the default option under BS 8888:2000 and BS 8888:2002, although the option of working to the principle of independency was included, through the use of the BS 8888 triangle I indication.
As the interaction between the envelope requirement and individual geometrical tolerances is not always fully defined within the ISO system, and as the application of the envelope requirement by default to all features-of-size is not formally supported within the ISO system, the use of the principle of dependency is no longer recommended.
22
Description a) Assembly drawing showing a given functional requirement, namely the limits of height of the top face of item 1 above the top face of item 3, with a tolerance of 0.08 mm
Drawing
12,00 11,92
2 3
5,5 5,0
c) Item 2 dimensioned from a functional reference surface NOTE: One direct dimension with a tolerance of 0.05 mm is needed to satisfy the condition shown in a). A nominal flange thickness of 5 mm has been assumed. This value is non-functional and can have any BIP 2155 large tolerance.
File name: 2008-01133_43a.eps Modifications: 11,03 11,00 File name: 2008-01133_43b.eps File name: 2008-01133_43c.eps
d) Item 2 dimensioned from a nonfunctional reference surface NOTE: Tolerances have had to be reduced; two dimensions with tolerances of, say, 0.02 mm for the flange and 0.03 mm are now needed to satisfy the condition shown in a).
5,00 4,98
BIP 2155
Figure 43 Effect on tolerances by changing datum surfaces from those determined by functional requirements
BIP 2155
6,05 6,00
b) Detail of head of item 1 showing given limits of size, with a tolerance of 0.03 mm
18,00 17,97
Modifications: